取扱説明書
Contents
1. EE RE BUR TT RED ge 0 1 0 15 0 2Nm VN013B192. 2a XQ pete 4 8 2 M3 0 3 0 5N m
3. DC24V COM DC24V 10 30mA 90 0 2kPa fit 0 3MPa Far oj EA 1 5V 50ko 109 F S 90kPa 0 2MPa 25 C 0 1MPa 0 6 F S C 5 50 C 25 C 2 F S 5msec 1kQ 3 000mm DC24V COM 1 PV 6 PS o VLD TEHA UL fon 1 Wer
4. O ld BELO 2 1 1 2 3
5. 4 a 6 5pm 7 1
6. 0 15 0 2Nm 3884 1 399 4586 TEL 0265 76 25110 FAX 0265 76 2851 sez mea OMERI 3 9 32 T 394 0089 TEL 0266 28 6072 FAX 0266 28 7349 Thank you for purchasing PISCO product Please be sure to read this User s Manual before using this item in order to make sure the safety Please keep this manual handy with care so that you can refer to it whenever necessary PISCO products catalogues include Common Safety Instructions for PISCO products and Vacuum equipment Please confirm the Safety Instructions as well PISCO External Vacuum Controller VI User s Manual S HIR0060 01 A Safety Instructions Warning Product Handling 1 Do not step onto or place objects on the devices These may cause falling accident fall of devices injuries from falling and malfunctions from device breakage 2 Do not wash or paint the devices with solvent or water Solvent use may cause breakage of resin parts and malfunction by port clogs Product maintenance 1 Carry out mainten
7. 1 VO T 2 t PS PV wW 3
8. VFU VFJ 4 5 tt 0 3 0 7MPa 5 50 C 90 OkPa Max 50m s2 Max 150m s IEC IP40 FEHR LR B
9. DC24V DC24V 10 1 2W LED 500mm DC24V COM BEZH ULI B 1 05MPa 1 2 109min ANRI 80kPa OFF ON 6 5msec ete ON gt OFF 8msec 1 g4mm eg3mm 15 g1 8mm 50 2 AH005 A 010 g4mm ge3mm 30 3 0 5MPa DC24V
10. 2 3 1 1mA 2 3
11. 1 i eg3mm 159 g1 8mm 50 eg4mm 2 A 005 A 010 g4mm g3mm 30 3 0 5MPa DC24V 8 DC10 8 30V k ja ane 4 5 5 TA ee a 20mA DC24V
12. 100 OkPa TENE ue E5 J S FF im BS BD 20 70 C WREDE 0 60 C RESET E 35 B5 RH ECE 1 5V 1 0 04V 5 0 04V J 12 FS HIR0060 01 0 5 F S 19 F S 1kQ 500mm A ozs 1 2 1
13. D4 EARY SD PFOFH H CV 1 BEKA 1 are Analog out ROH 0V 24V GR V 0V az SA 1 2 VIP CJ
14. How to fix External Vacuum Controller VIP fore 4 Do not apply excessive vibration or shock to the unit Using it in such condition can lead to malfunctions and or errors Use M3 screws to fix the unit with the two mounting holes by the recommended tightening torque of 0 3 0 5N m Use of a torque other than the recommended level may cause dropout or breakage of the products Please refer to the following drawing for the dimension of hole pitch Model without sensor Model with pressure or flow sensor Caution 1 Make sure to use an appropriate flat blade screwdriver for adjusting blow off airflow 2 This product incorporates an internal spring as the needle rotation lock Therefore a locknut is not equipped on the needle Do not use a wrench on the hexagonal part It may cause breakage Turning the airflow adjustment needle clockwise decreases the flow rate of blow off air while turning the needle counterclockwise increases the flow The blow off air flow rate can be incr ased by turning the needle left he blow off air flow rate can be decreased nN yumingrthe needle to the right How to replace the filter element for atmosphere inlet Caution After replacing the filter element be sure to
15. PISCO BPRYTYATONGIZY VIP Samom tires 1 2 9 5 min ANR 0 5MPa 0 9 59min ANR 0 5MPa 3 OFF ON 3 5msec ON OFF 2 5msec 1 f 2
16. Air supply valve PS port Pilot valve for vacuum supply Vacuum supply valve Fas 1 i RT Blow off valve Vas Filter element for atmosphere inlet Pressure sensor with analog output Blow off air flow adjusting needle Vacuum V port Electrical circuit diagram Caution 1 Do not pull or bend lead wire connector cable and sensor cable excessively or avoid excessive repeated motion Such use may cause the disconnection of wire cable or breakage of the product H Solenoid valve H Pressure sensor V Brown Tres Main Iko Analog out EMI circuit WV Black Load 0V 4 Blue 0V 24V Red Red How to fit and release Tubing Warning 1 When removing tubing from the unit be sure to turn off the air supply and discharge residual air pressure completely 2 Install the piping by checking the location of air supply port vacuum port and exhaust port in the catalogue 1 Tube insertion Simply insert a tubing into the tube end of fitting of Vacuum unit VIP The lock claws automatically fix the tubing and elastic sleeve seals the tube surrounding Please refer to 2 Cautions on the fitting of tube 2 Tube Release In case of releasing the tube push the release ring The lock claws open and the tube can be released Before releasing the tube make certain to turn off the air supply
17. Operating pressure range 0 3 0 7MPa Operating temperature range 5 50 C Non freezing Working vacuum range 90 OkPa 50m s max 150m s max IEC standard IP40 equiv Vibration Impact resistance Protective structure Solenoid valve specifications W Pilot valve Item Pilot valve for main vacuum valve Blow off Vacuum breaking valve Valve operation Direct operation Valve structure Elastic seal poppet valve Coil voltage rating 24VDC Allowable voltage range 24VDC 10 Surge limiting circuit Varistor Power consumption 1 2W LED equipped Manual control Push and lock button Operating light Provided Connector cable length 500mm Red 24VDC Black COM Wiring E Vacuum supply valve Item Main vacuum valve Valve operation Pneumatic pilot operation Valve structure Elastic seal poppet valve Pressure resistance 1 05MPa Valve type Normally closed Lubrication Not required Supply vacuum flow rate 2 102 min ANR at 80kPa supply Vacuum on OFF ON 6 5msec Vacuum off ON OFF 8msec 1 The flow rate indicated in the above table is of product with a4mm vacuum port the flow rate is reduced by 15 for it with 93mm vacuum port and 50 for it with g1 8mm vacuum port 2 When the following sensor type AH005 or AH010 is selected vacuum flow rate of vacuum port size 24mm or 93mm is decreased by 30 3 The response time is the time requir
18. ance and checks of equipment only after turning power off shutting air off and making certain that the residual pressure in the piping has dropped to zero 2 When installing wiring and piping be sure to switch off the power and make sure there is no miswiring and mispiping before applying power and air 3 Each screw should be tightened with a proper tightening torque The recommended tightening torque of the product is shown at How to fix External Vacuum Controller VIP and the one of solenoid valve is shown at How to replace the filter element for atmosphere inlet Improper tightening causes air leakage drop of product and damage of product Product application For the operation of the valve make certain that the leakage current is less than 1mA Leakage current exceeding it may cause malfunction Avoid applying excessive vibration or shocks to the devises It may damage devises and lead to malfunction of solenoid valve The coil generates heat when the solenoid valve is energized in the following to conditions The heat may possibly lead to shorter operating life or system failure of the product There are also possibilities of bad influence to peripherals or of burn injury by heat If the product is energized in the following conditions please consult with Pisco in such a case Continuous energizing for about 2 hours or more High cycle energizing The total energizing time of a day exceeds the total non en
19. ed to detect vacuum pressure at vacuum port when supplying 0 5MPa and 24VDC vacuum response time and vacuum breaking time at the end of piping are different depending on the volume pipe length vacuum breaking airflow rate and etcetera Response time 3 Blow off vacuum break air function Valve type Normally closed No airflow control needle model 9 52 min ANR at 0 5MPa supply Built in airflow control needle model 0 9 52 min ANR at 0 5MPa supply Vacuum breaking OFF ON 3 5msec Vac break stop ON OFF 2 5msec Blow off airflow is changed according to the vacuum piping length and bore size pipe resistance and etcetera The flow rate indicated in the above table is of product with 94mm vacuum port the flow rate is reduced by 15 for it with 93mm vacuum port and 50 for it with g1 8mm vacuum port 2 When the following sensor type AH005 or AH010 is selected vacuum flow rate of vacuum port size 24mm or 93mm is decreased by 30 3 The response time is the time required to detect vacuum pressure at vacuum port when supplying 0 5MPa and 24VDC vacuum response time and vacuum breaking time at the end of piping are different depending on the volume pipe length blow off airflow rate and etcetera Pressure sensor specification Blow off airflow 1 2 Response time 3 Pressure detection Diffused sem
20. ergizing time even if it is intermittent energizing Caution Product Handling 1 Do not use the equipment other than the service pressure range Operating it other than the specified pressure range may cause damage or deformation 2 Do not pull or bend lead wires of solenoid valve or vacuum switch excessively Doing so may result in disconnection of lead wires or connector components broken Compressed air contains plenty of drain Water oxidized oil tar and foreign particles etc Since drain may cause performance drop conduct air dehumidification by after cooler and drier to improve air quality Never supply lubricated air Rust in piping and inflow of foreign particles cause malfunction and performance drop Therefore install an air filter filtration capacity max 5um just before the air supply port On top of it Prior to use and periodical flushing is recommended 6 Do not use the product in locations where it is exposed to water drops oil drops dust etc Since this product is not drip or dust proof model it may cause breakage or performance drop 7 The lead wires of solenoid valve is polarized Therefore the solenoid valve is not activated by wiring with wrong polarity Product maintenance 1 The performance of product may deteriorate due to dust trapped in the filter elements Therefore we recommend frequent cleaning or replacing the elements at just the right time Product application 1 In selecting t
21. fix the valve by fixing screws firmly with a tightening torque of 0 15 0 2N m Replacement of filter elements Model VN013B19 of external vacuum controller is conducted by removing the fixing screws of vacuum supply valve by an appropriate Philips screwdriver After new filter element has been put in place confirm that filter packing for the vacuum supply solenoid valve is placed in right position and fix the valve with the removed screws firmly at a tightening torque of 0 15 0 2N m Fixing screw Please make inquiry about other details to the following NIHON PISCO CO Ltd OVERSEAS MARKETING TEAM 3884 1 MINAMIMINOWA KAMIINA NAGANO PREF 399 4588 JAPAN TEL 81 0 265 76 7751 FAX 81 0 265 76 3305 E mail intl pisco co jp
22. he piping to the vacuum V port select piping bore and length to ensure saving enough effective cross sectional area Insufficient effective sectional area may cause performance drop in characteristics such as suction flow and vacuum release airflow In selecting the piping to the supply PS PV port select piping bore and length to ensure saving enough effective sectional area Insufficient effective sectional area may cause performance drop due to short supply of compressed air and vacuum flow This product is not equipped with a vacuum filter Therefore use PISCO vacuum filter at the same time If the filter is not used dust or other particles are accumulated inside the product and cause solenoid valve malfunction or air leakage Recommended filter VFU series and VFJ series As the series number of manifolds increases there is limitation on the allowable simultaneous activation series depending on the condition of the vacuum supply supply port size piping length vacuum regulator processing flow rate and etc and or air consumption vacuum characteristics of ejector and other such problems may possibly be encountered Consult PISCO sales office for such application Vacuum breaking blow off air may flow around to vacuum port of non operating units even though the each unit has individual vent exhaust Pleasa consult PISCO if such flow creates problem Fluid medium Air a IO A w aw N w a a
23. iconducting pressure switch Power supply 10 8 30VDC including ripple Current consumption Max 20mA at no load Operating pressure range 100 OkPa Pressure resistance 1MPa Storage temp range 20 70 C no freezing Working temp range 0 60 C no freezing Working humidity range 35 85 RH non condensing Output voltage 1 5V 5 Zero pressure voltage 1 0 04V S Output volt max rated pressure 5 0 04V a Temp characteristics Max 2 F S 8 Linearity Max 0 5 F S lt Repeat accuracy Max 1 F S Output impedance 1kQ Connector cable length 500mm Wiring Brown 24VDC Blue COM Flow sensor specification 24VDC 10 Power supply voltage Current consumption Max 30mA at no load Operating pressure range 90kPa 0 2MPa Pressure resistance 0 3MPa Analog output 1 5V non linear property connected load impedance min 50kQ Pressure characteristics Max 10 F S 90kPa 0 2MPa 25 C 0 1MPa reference Temp characteristics Max 0 6 F S C 5 50 C 25 C reference Repeat accuracy Max 2 F S Response time Max 5msec sensor alone Output impedance 1kQ Connector cable length 3 000mm Brown 24VDC Blue COM Wiring Example of Pneumatic air circuit diagram as for 1 mountino Vacuum supply valve PV port
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