取扱説明書 Installation manual
Contents
1. The bolts are the very important parts Use either genuine parts or the bolts included as auxiliary Darts in the box Do not reuse the old bolts after un tightenind 12 For further information EXEDY Corporation Aftermarket Sales office 572 0822 1 1 1 1 1 1 Kidamotomiya Neyagawa shi Osaka 572 0822 Japan TEL 072 822 1246 FAX 072 821 6541 E mail sbc exedy CO jD EXEDY Globalparts Corporation 8601 Haggerty Road South Belleville MI 48111 TEL 800 346 6091 FAX 734 397 7300 E mail amsales dcc us com EXEDY Australia PTY LTD 21 Fiveways Boulevard keysborough Victoria 3173 AUSTRALIA TEL 61 3 9701 5556 FAX 61 3 9701 5684 EXEDY Clutch Europe Ltd Unit 2 Rokeby Court Manor Park Runcorm Cheshire WA7 1RW UK TEL 44 1928 571850 FAX 44 1928 571852 EXEDY Middle East Fzco P O BOX 18199 Warehouse No ZE5 amp ZE6 Jebel Ali Free Zone Jebel Ali Dubai U A E TEL 971 4 883 2244 FAX 971 4 883 2500 MS360 132. Apply grease speclified by the vehicle manufacturer to the spline hub then insert the shaft and wipe away any qrease which is forced Out CAUTION 44 A 4B B Assy Set up the center bar to the pilot at engine side and align the tooth traces on the disc A and the disc B 4A in the structural drawing Tighten the clutch cover Assy No 1 The genuine main drive shaft is recommended for this process Failure in aligning of the tooth traces of the discs A and B will lead to difficulty in the assembly of the transmission and damage to the disc MS360 8 29 35Nm 3 0 3 6kgm Specified torque of bolt No 7
3. Due to the clutch design the multiple disc clutch may cause a rattle noise when disengaged This is not an abnormal condition 5 6 M360 WARNING WARNING Do not change any release control function of the vehicle The clutch is used under normal condition Especially DO NOT remove the spring in the clutch operator Otherwise the preload working on the release bearing will be lost leading to release of the bearing during usage for the pull type
4. Assembly orders Disc B gt Center plate gt Disc A gt Pressure plate gt Pivot ring gt Clutch cover Assy At the time of assembly be sure to match the painted marks on the outer diameter for positioning of the 11 2 3 and 6 CAUTION A T M SIDE B F W SIDE A B PUT THIS SIDE TOWARD T M Be careful of the direction location of the disc Disc A T M SIDE Disc B F W SIDE Disc A and Disc B are the same PUT THIS SIDE TOWARD T M It should be assembled in such the direction that the identification mark above can be seen from the cover side CAUTION lf the markind is not met it will cause unbalance noise and vibration problems
5. Unequal bolt tightenind will cause disengagement problems and juddershudder 5 4 Confirm that lever height is equal after tightening If it is not equal then restart from item 4 6 T M Replace the T M For the pull type replace the release bearing with the genuine new one and apply specified 9enuine drease to the sliding surfaces appropriately Follow the maintenance manual issued by the vehicle manufacturer T M CAUTION Do not hit the spline teeth with the edge of the main drive shaft It will cau
6. Please note the following as these are important warnings and cautions for Our customerSs lgnoring this warning may cause death or extreme injury lgnoring this caution may cause InjUry Or damade MS360 2 Caution during handling 1 J 2 i 3 i 4 i As this product is heavy handle carefully when removing it from the box C BRG As for the pull type NEVER hold the inner diameter of the diaphragm Otherwise the collar or C ring may be deformed leading to release of the bearind
7. 500km After installation drive carefully and gently Travel for approximately 500 km in a city area lf the clutch is used in a condition where the friction surface is not contacting fully with the mating surface it will cause burning juddershudder or short life It is recommended to re adjust the stroke after the break in period Due to the nature of the metal multiple disc clutch half engaged clutch operation will also be affected after break in period but this is a normal symptom 3 In the early stage it is not abnormal if subtle noise or chattering occurs This is due to the characteristics of metal facings 4
8. Do not place the product on the floor directly as this may cause rust to appear on the product Do not throw or drop the product as it is a precision Dart Caution during installation 1 WARNING 2 WARNING 3 WARNING 4 WARNING 5 WARNING M360 Use a licensed installer as the transmission unit is to be taken out of the vehicle Install the product according to the maintenance manual of the vehicle and this installation manual Do not apply this product to vehicles other than those specified by EXEDY Do not modify th
9. FW At the time of installation of the flywheel No 6 be sure to use the crank bolt flywheel mounting bolt specified on the list Tighten the crank bolt diagonally not at a time but for several times with equal force Finally tighten up it with the specified tordue NO0 Then install the Flywheel No 6 to the crank shaft in accordance with the maintenance manual issued by the vehicle manufacturer Crank bolt tightening torque list Manufacturer Engine model Tightening torque ce 4G63 127 137 Nm 13 14 k MITSUBISHI mt 9mi 78 Nm 7 8 k SUBARU EJ20 69 78 Nm 7 8 kgm M360 4 Assembly of parts B A Assy
10. This clutch system is specially designed for racing purposes therefore pedal effort is slightly heavier and start operation is more difficult than standard manual clutch products Avoid using if you are not completely confident with your driving technique and physical strength 10 7 NN The life of a metal multiple disc clutch may be adversely affected by driving technique and driving conditions Especlally the friction material is worn prematurely in a racing which necessitates frequent abrupt start operation for example drag race Check it frequently Advice Record the new release fork position and confirm its variation Facing wear amount can then be foreseeable Preventative maintenance before the discs are worn out is a key factor to mainta
11. Keep this manual 1 Installation manual EXEDY RACING CLUTCH Thank you very much for your purchase of EXEDY RACING CLUTCH Be sure to read this installation manual prior to use Please keep this manual carefully while the product is in use EXEDY EXEDY Corporation For further information EXEDY Corporation Aftermarket Sales office 572 0822 1 1 1 1 1 1 Kidamotomiya Neyagawa shi Osaka 572 0822 Japan TEL 072 822 1246 FAX 072 821 6541 E mail sbc exedy co jp 2009 10 30 lssued on October 30 2009 lssued by EXEDY Corporation Aftermarket Sales office M360 a Installation manual introduction
12. Installation procedure 1 Disassembly of kit Loosen the bolt No 7 and disassemble the kit AN CAUTION 36 42 Nm 3 7 4 3 kgm1 DO NOT loosen the Nut No 10 that was tightened with the specified torque before delivery lf itis loosened by mistake apply a screw Iock agent strong to it and tighten it with the specified torgue 36 Nm to 42 Nm 3 7 to 4 3 kgm1l 2 Installation of pilot bearing 6 As for the vehicle model that the pilot bearing is required for the flywheel prepare the new and 9enuine parts and install them Refer to the list in page 6 3 F W Installation of flywheel F W 1 6 F W
13. This installation manual includes useful information to prevent problems from occurrin9 during installation 1 Please read through this manual before installation 2 Installation work has to be done by a professional installer who will use the product safely 3 Please do not use the product wrongfully nor modify the parts In such case we will not take any responsibility 4 We will not accept any claim nor return as this product is used predominately for racing and specification may change without prior notice 5 Please keep this manual following installation For safety
14. Crank bolt M360 2 Number of pieces See page 6 Bolt Parts required additionally Release bearing Manufacturer Vehicle model Engine model Parts No Parts reduired to be prepared Flywheel mounting bolt Genuine Darts CN CP CT9A 4G63 MM022HR SB Release bearing Genuine parts 0 i Pilot bearing Genuine parts SUBARU Genuine parts We recommend you replace the release Dearing for all vehicle models with a new one We recommend you replace the flywheel mounting bolts for all vehicle models with new ones For the vehicle model not shown in the table above use bolts enclosed with the product MS360 6
15. 1 8 mm Max disc wear Total 1 8 mm a 800 C Max friction surface temperature 7 5mm Max release stroke MS360 11 10 11 12 MS360 WARNING WARNING WARNING Do not machine any part of this product otherwise the strength of each part will be reduced and may fail prematurely The bolts have to be tightened at the specified torque The mating surfaces should be cleaned wiped with a clean towel to remove any foreign waste They may affect the performance of the clutch
16. in steady Derformance Maximum facing wear Facing thickness 6 1 mm 7 0mm 6 1 mm At new 7 0 mm 8 WARNING Due to the nature of the multiple disc clutch if the clutch is used in the half engaged position for extended periods of time the clutch set will generate high temperatures This high heat creates expansion or deformation which causes disengadement problems temporarily or permanently Stop driving and allow the clutch to cool down 9 WARNING Do not over use the clutch beyond the following limits lt Operation limit list gt ltem Limit 12000 r mim Max engine rpm 900 Nm 92 kgm Max engine torque
17. is product unless instructed to in this manual If a failure such as abnormal noise vibration odor or disengagement problem occurs during driving stop the using immediately and have a licensed garage inspect the vehicle Applicable vehicle and model Applicable vehicle model Manufacturer Part No Clutch size Vehicle model Engine model MM022HR 215 CN CP CT9A 4G63 MITSUBISHI 9 SUBARU FM022HR 215 GDB EJ20 M360 Components and structural drawing NO No Description Assy CCA Clutch cover Assy CCA PP Pressure plate PP IMP Center plate IMP A CDA Clutch disc A CDA B CDB Clutch disc B CDB D BOSS Drive boss D BOSS FLYWHEEL Flywheel F W Bolt Pivot ring
18. se disengagement problems or damade to the clutch disc 7 Stroking adjustment After installing of this kit the pedal position engagement or disengagement point may change Adjust the pedal according to the maintenance manual issued by the vehicle manufacturer lt Advice gt lf the pedal position should be moved towards the floor adjust the push rod of the master cylinder in the manner the pedal height is down in free position lf the pedal position should be moved away from the floor adjust the push rod in the opposite to the above MS360 9 Caution during operation A CAUTION CAUTION
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