Mounting and Operating instructions
Contents
1. LUMCFG DAT Luminaire configuration Information can be generated from our customer service SD LOGBOOK DAT CONFIGCG DAT Printer TEXTE DAT i SD CGLine CGLine CGLine CGLine Line 1 Line 2 Line 3 Line 4 max 100 max 100 max 100 max 100 luminaires luminaires luminaires luminaires p A COOPER Safety CEAG Notlichtsysteme GmbH 31 Mounting and Installation Instructions CG Controller CGLine 400 11 l O module for connecting a key operated switch Display LED s F3 remote indication Optional an I O module is available to connect an key operated switch F3 remote indication to the CG Controller CGLine 400 with the following part no 400 71 347 985 The l O module is delivered as an installed circuit board in the CG Controller The connection of an F3 remote indication makes it possible that all luminaires of all lines can be blocked by a key switch during shut down times The block input is equipped with a differential loop monitoring short circuit interruption reconnaissance For blocking a 1 KOhm resistance at the F3 remote indication key operated switch must be connected in parallel to S1 S2 Furthermore the entire state is shown on the F3 remote indication by the LED s Operation mode green LED Min 1 luminaire in one line runs in battery mode or test mode yellow LED Sum failure red LED Connection diagramm Controller gt F3 remote indication amp gupghtvwts h c 9 D1 02 01 02 D1 D2 01 D22. NTS IT 3 E i Strang Line Attention For operation of an l O module a CG Controller with SD card is required An operation with a CG Controller with SMC card is not possible Note It is not allowed to connect relais instead of LEDs coofen Safety CEAG Notlichtsysteme GmbH 32 Mounting and Installation Instructions CG Controller CGLine 400 ge COOPER Safety CEAG Notlichtsysteme GmbH 33 rd COOPER Safety Mounting and Installation Instructions CG Controller CGLine 400 CEAG Notlichtsysteme GmbH 34 Mounting and Installation Instructions CG Controller CGLine 400 ge COOPER Safety CEAG Notlichtsysteme GmbH 35 CEAG Notlichtsysteme GmbH Cooper Safety Senator Schwartz Ring 26 Jephson Court 59494 Soest Tancred Close Germany Royal Leamington Spa Warwickshire CV31 3RZ Tel 49 0 2921 69 870 United Kingdom Fax 49 0 2921 69 617 Web www ceag de Tel 44 0 1926 439200 Email info n ceag de Fax 44 0 1926 439240 Web www cooper safety com Email enquiries cooper safety com 400 71 860 016 E XXX 06 10 WK p COOPER Safety
3. amp CEAG gel COOPER Safety Mounting and Installation Instructions CG Controller CGLine 400 Index 1 LAM ger 4 1 1 Important information about safe operation of an emergency lighting system 4 2 Conformity to standards 4 eie eee enge ern 5 3 Technical data 5 3 1 Use as prescribed 5 5c ena tere ite rer neret er teo oto ema o ohne cene iie 6 4 EA O 7 4 1 Mounting 7 4 2 Electrical GonfectiOn5 s ien er ds caved es oe reae rr ge Ee E Tasa Fo dana Feed aiii 7 5 CG Controller in the emergency lighting system sseseee 8 6 Definition of keys 9 7 StalUS dISpl y 2 d aA 10 7 1 Fault ES eF ceca ia 10 8 Menu overview 11 8 1 AEIR K 0 RAPERE TETTE EEE N A E E E EEE 12 8 1 1 Jump back to the main screen automatically o ooooconicicnnncccnnnncccnnnccnnonaccnnonancnnnnos 12 8 1 2 LCD back lighting 12 8 2 MAIN A A 12 8 3 Fault anal SiS iii dd diritto 12 8 4 Status luminaires 13 8 41 Stat s faultdisplay ze en Herrero etre cies ie na d austen 13 8 5 duree 14 8 5 1 Start function test for all luminaires 14 8 5 2 Start function test for one line ucsssseseessssnsnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnn 14 8 5 3 Start duration test for all luminaires ooconnnccooccccccononononc
4. blank line no failure fail The batteries of the correspon when shared DT runs balance time display ding luminaires should be replaced Failure CG Controller In the Status luminaire menu line 3 the fault of a previously selected device of same priority is dis played According to standards the failure with the highest priority is displayed ge COOPER Safety CEAG Notlichtsysteme GmbH 10 8 Menu overview Status Luminaire Test Menu Block release 2 Setup CG Controller 2 Setup Luminaires 2 Memory Card CG Controller Failure 1 rd COOPER Safety Mounting and Installation Instructions CG Controller CGLine 400 1 Submenu Select line amp luminaire Select line amp luminaire Start FT all luminaires Start FT line Start DT all luminaires Cancel shared DT Cancel DT Start DT line Cancel DT line DT even DT uneven Select line Select line Block all Release all Block line Release line Status Select line Select line Select language Time and Date Next FT Next DT 2 Relais settings Serial number Customer Service info Password Aut search of luminaire Add luminaire 2 Remove luminaire Luminaires overview 2 Change luminaire name Luminaire versions Delete line Line names Address faults list Remove address faults All lines or line Select line amp luminaire Select line amp l
5. Failure state is indicated by a red LED O LED red on one or more luminaires are reporting a failure LED displays No One or more self Operation Test mode Failure contained luminaires LED green on LED yellow on LED red on Functiontest x Durationtest x Blocked Operation x Battery mode Communication failure Lamp defect Charging failure Test failure CG Controller failure Charge state too low for testing 2090 NO UPON x ES x KKK KK Notes C A battery operation is indicated as a failure except durting a FT or DT O If a failure occurs no Operation is displayed The yellow LED can be active together with the green or red one gu COOPER Safety CEAG Notlichtsysteme GmbH 30 Mounting and Installation Instructions CG Controller CGLine 400 10 Memory card The CG Controller CGLine needs a 32 MB SD card at least An operation without SD card is not possible When the SD card is not inserted in the CG Controller for a short time it is ensured that max 11 log book entries are saved in the EEPROM Luminaire names are only saved on the SD so when the SD card is not inserted in the CG Control ler the names will not be displayed 10 1 SD files The following files exist on the SD TEXTE DAT 400 luminaire names 4 line names 1 project names ADDRESS DAT Luminaire ID s CONFIGCG DAT Configuration CG Controller CGLine 400 LOGBOOK DATLog book
6. e g for function and duration tests 1 1 Important information about safe operation of an emergency lighting system A WARNING This system is part of the emergency and main lighting system and therefore part of the safety equipment of a building or company Unauthorised and unskilled work on the equipment can lead to the failure of the main and or emergency lighting system and hence to significant hazards to persons U significant damage to plant and machinery C faults and interruptions in the production process Once the system has been assembled connected up and commissioned the following additional operations must be carried out for normal operation C monitoring and maintaining a record of system functions safety measures during faults and shutdowns C carrying out the safety inspections as required by statutes and directives The operator of the emergency lighting system is responsible for organising and supervising this work The following information must be specified in writing and made available at all times O The nature and extent of the work O Documentation of work results O Responsibilities and permits for carrying out the work Which persons may carry out which operation Which persons are responsible for supervising the work O Duties of reporting e g in case of faults or function tests O Organisational measures when working on the emergency lighting system This may include Duties of information
7. Controller CGLine 400 8 9 2 Display log book of sum entries Line OO 4 amp WD Selection Submenu Display log book Display log book of sum MI Delete log book Configuration gt SD Configuration SD Configuration from PC Sof Line Displa Line Addr da 2 Details with 4 ID FA0056 BA0000 Operation Menu One menu higher 4 Shows details of the selec ted entry ft amp Selection when more than 2 entries exist The blinking cursor in line 1 shows the selected entry Display of details Line 1 Oo Oc 4 DY 8 9 Line O O0 4 amp OQ Iv Bro Komet SUBE Display log book Display log book of sum Delete log boo E D onfiguration gt Configuration lt SD Configuration from PC Sof 4 Configuration gt SD Selection Submenu Display log book Display log book of sum Delete log book E Configuration gt SD Configuration SD Configuration from PC Sof after select yes Line Displa Line 1 Addr 001 FA0056 Line 1 Luminaire 001 Luminaire failure back with amp Operation Menu One menu higher Line 2 Luminaire name Line 3 Event d back Operation Menu One menu higher 2 Confirm selection gt Selection yes Selection no Note If the log book entries get deleted without saving them on another medium before the log book has to be kept acc to VDE 0108 T100 in another way Line Displa Configuration g
8. new log book entry as well 8 7 5 Relais settings The relais is only activated if enough luminaires exist Not every failure event is available as an relais event address failure no interface card no memory card failure of CG Controller etc After selection of the menu item Relais the switch status gets displayed Line Selection Submenu Line Display Operation 1 1 B Continue 2 Time and date 2 Switch status 3 Next FT 3 ON 4 Next DT 4 Continue with 4 5 Relais settings Uu e Serial number Line Display Operation Customer service ints 1 Menu Acception and one menu 2 runs higher 3 DT runs 3 f Selection of line 4 Com fail luminaire lower higher 5 Luminaire failure 2 Relais switches MI 6 Charging failure Relais does not switch 7 Test failure 8 Relais compl off 9 STANDARD gu COOPER Safety CEAG Notlichtsysteme GmbH 19 Mounting and Installation Instructions CG Controller CGLine 400 8 7 5 1 Relais selection battery operation The relais switches when one ore more luminaires get a mains failure 8 7 5 2 Relais selection FT runs The relais switches when one or more luminaires run a function test 8 7 5 3 Relais selection DT runs The relais switches when one or more luminaires run a duration test 8 7 5 4 Relais selection com luminaire failure The relais switches when one or more luminaires generate a communic
9. value Q Activate Control panel LEDs for Alphanumeric keyboard Operation Test Failure e CG Controller Betrieb Test St rung Operation Fallure CEAG LC Display LEDs for communication CGLine bus Reader for memory card gu COOPER Safety CEAG Notlichtsysteme GmbH 9 Mounting and Installation Instructions CG Controller CGLine 400 7 Status display Priority Line 2 main screen high 1 2 3 4 5 y low 6 DT runs FT runs Line 1 blocked Lines 1 2 blocked Lines 1 2 3 blocked Lines 1 2 3 4 blocked Shared DT active Battery operation mains failure Operation If a status with a lower priority is being displayed and a status with a higher priority occurs the newer status with the higher priority will be displayed If this new higher status drops out again the old lower status will be displayed As soon as no more status messages are pending operation is displayed In the Status luminaire menu line 2 the status of a previously selected device of same priority is displayed 7 1 Fault display Priority high low Line 3 main screen 1 2 3 No interface card Communication failure Luminaire failure Charging failure Test failure Test failure 5 The test failure prio 5 gets created at Address failure the end of an FT when the luminaire due to low battery capacity could not run the FT 6The test failure prio 6 gets created at the end of an DT when the luminaires
10. 0 8 7 5 1 Relais selection battery operation esssssssssssseseeeeenmnennen 20 8 71 32 Relais Selection FT F rst AA A eee USER aoe 20 8 1 5 3 Relais Selection DT Pun waves ves int citer rhe Rer eer eh Ehe eei a E E dne sena 20 8 7 5 4 Relais selection com failure luMinalire ooooonnncocccoccccconooonnnonccononoonnnnnnncnananonons 20 8 7 5 5 Relais selection luminaire failure oonooococncnnonocococnnnncnononononononconananonnnnnnnonnnnnons 20 8 7 5 6 Relais selection charging failure ssssssseeeeeneeneenn 20 8 7 5 7 Relais selection test failure niran iana ae reeta aan aae a aaa A 20 8 7 5 8 Relais selection RELAIS COMPLETELY OFF ccccccccssccessseceessseeeesseeeenseeeenes 21 8 7 5 9 Relais selection STANDARD ennai aaa e nea re nennen enne nnne enne 21 SO Serial number 2 a eh A UL AD e Ede Ie Lv de ecol 21 8 7 1 Gustomerservice Info oo MR cena e de reba de Poo rident db dea od 21 8 7 87 a E A AA 22 8 7 8 1 Activate password ii ccc ith ade adda titles bbe tine Ete le lan Cie ds 22 8 7 8 2 Deactivate password anni ee ee d 22 8 7 8 3 Submenu activate password 2244snsnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnn 22 8 7 8 4 Menu password request 2240u444240unnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 22 8 8 Setup l mihalres tidad ende dre te D CER tee hte edere eset ie ees 23 8 8 1 Automatic search of
11. 24 V DC Power consumption 230 V max 80 mA 24 V max 450 mA Alarm contact 1xUM 24V 0 5 A free programmable Display pad Lighted display alphanumeric 4 x 20 characters Insulation class I Class of protection acc to EN 60527 IP 65 Ambient temperature 5 C 40 C rel humidity 0 95 96 non condensing Connection terminals max 2 5 mm Weight ca 1 8 kg Dimensions Lx B x T mm 184 x 240 x 112 Data CGLine bus Power supply voltage bus 22 5 V DC Max perm voltage drop 13V Bus current 400 mA ge COOPER Safety CEAG Notlichtsysteme GmbH 5 Mounting and Installation Instructions CG Controller CGLine 400 3 1 Use as prescribed The CG Controller is designed for monitoring and controlling CEAG CGLine self contained luminaires Up to 400 CGLine luminaires can be operated in the same simple manner on one controller Their operation is program controlled They must be programmed and set up by engineers with spe cialist knowledge of the legal and technical requirements governing the assembly and operation of lighting systems The system is built to the latest state of the art and according to the recognised codes of practice in safety engineering The number of electronic devices in use in recent years has increased sharply as of course has radio interference for every electronic device machine or system emits different types of radiation Interference can occur especially in today s highly automated indust
12. 6 4 10 OBFFFF OAFFF1 y Luminaire has got an address failure or a failure of deleting Operation Menu Leave menu Line 3 Luminaire name next field lt previous field T lower tt higher 2 Confirm selection Operation Line 3 Bargraph concerning 400 luminaires Operation Please wait a minute Operation Menu Leave menu 4 View of luminaire name and status Line 3 Luminaire name Line 4 Status of luminaire and charge state Wl Charge state 100 L Charge state less than 10096 CEAG Notlichtsysteme GmbH 25 Mounting and Installation Instructions CG Controller CGLine 400 8 8 5 Change luminaire name Line Selection Submenu Automatic searc Add luminaire Remove luminaire Line Display Change luminaire name Line 1 Luminaire 001 Line 1 Luminaire 001 gt l change Luminaires overview ap Change luminaire name Luminaire versions 8 8 6 Luminaire versions Line Selection Submenu oO OU KR DY Line Display Line Addr Version 17 16 17 Automatic search Add luminaire Remove luminaire Change luminaire name 4 Luminaire versions 8 8 7 Delete lines Line after return Selection Submenu Delete line Line name Line Address failure list Delete address failure nor 8 8 8 Line names Line Selection Submenu 10 Delete line Line name Address failure li
13. FFFF status 0AFFF1 higher endless scroll list f 18 lower 8 8 10 Delete address failure When luminaires with an address failure exist that means that the CG Controller found luminaires with ID s during the process of searching but the addresses have not been overtaken successfully during address allocation by the controller With the help of this menu level it is possible to delete the address failure automatically Previously a faultless connection should exist Line Selection Submenu Line Display Operation Delete line Allocate luminaires with Menu Leave menu ine name address failure again gt yes Address failure list no n Operation Menu cancel Send Data gt Luminaire 25 line 1 8 9 Memory card 8 9 1 Display log book Line Selection Submenu Line Displa Operation 1 EBEJER 24 05 2007 11 31 44 Menu One menu higher 2 Display log book of sum Nr 000 128 Line 3 Event 3 Delete log book Luminaire failure line 1 tt previous event 4 Configuration gt SD c l select Y next event 5 Configuration lt SD gt last event 6 Configuration from PC Sof lt first event 1 10 events 2 10 events The content of line 4 gets changed with approx 1 Hz when further details exist sum inputs after FT and DT es COOPER Safety CEAG Notlichtsysteme GmbH 27 Mounting and Installation Instructions CG
14. Line Display Operation 1 Start DT all luminaires Menu One menu higher 2 Start FT line gt K Selection in line 3 Start DT all luminaires 4 No Yes 4 Cancel shared DT Start n y J Start test 5 Cancel DT all 6 Start DT line 8 5 4 Cancel shared Duration test If a shared duration test is active you can see this by checking the main screen regarding the next DT you can delete it with this menu item gu COOPER Safety CEAG Notlichtsysteme GmbH 14 Mounting and Installation Instructions CG Controller CGLine 400 8 5 5 Cancel duration test for all luminaires Line Selection Submenu Line Display Operation 2 Start FT line Cancel DT Menu One menu higher inai Selection in line Start DT all luminaires SIE 4 No Yes Cancel DT all E Start 4 Confirm selection Start DT line Cancel DT line NO OR W 8 5 6 Start duration test for one line Line Selection Submenu Line Display Operation 2 Start FT line Start DT line Menu One menu higher 3 Line gt ke Selection in line 4 ancel shared D 2 select line c BID 7 Start test 7 Perh in line 3 Battery is not charged 8 5 7 Cancel duration test for one line Line Selection Submenu Line Display Operation 2 Cancel DT line Menuj One menu higher 3 Start DT all luminaires Line 2J e Selection in line 4 Cancel shared DT 4p 2 Select line 5 Cancel DT all Star
15. acncononcnnonancn nana ncncnnos 30 9 1 1 Control module software LED displays 30 9 1 1 1 Operation green EED cet edere td dee recedet dere ihn 30 9 1 1 2 Test yellOWLED 2 5 rider tei e ede ter b e e Ashen chee Tec Edd 30 91 1 3Fall resred GED een usd O Ete dressed 30 10 Memory card asus ahead 31 10 1 SD fileg esie eec dt led Steeles 31 11 1 O module for connection of an F3 remote indication ssssessss 32 ge COOPER Safety CEAG Notlichtsysteme GmbH Mounting and Installation Instructions CG Controller CGLine 400 1 Safety notes J In accordance with specifications the CG Controller must be operated in an undamaged and fault free state C When performing tasks on the emergency lighting system make certain that the system is dis connected from electrical power Note the various power supplies for normal and emergency mode in this regard C Before placing the device in service the emergency lighting system must be tested according to the instructions listed in the installation section of the operating instructions C Please note for all tasks on the device applicable national safety and accident prevention requirements and the following safety instructions in the operating instructions that are identified bya C You must comply with the national statutes and directives governing the construction and control of a system for main and emergency lighting inspection and safety tests
16. aire 3 Line3 X Luminaire 032 8 9 6 Configuration made by the PC Software After the input of a SD it will be checked if a new configuration of the PC software exists Line Selection Submenu Operation Display log book Menu One menu higher Display log book of sum New config from PC 2 Confirm selection Delete log book transfered gt Selection yes Configuration gt SD Selection no Configuration lt SD Configuration from PC Sof m selection with yes Line Display Operation Line 3 Bargraph Configuration SD than Line Display 1 2 Configured luminaire 3 Line 3 Luminaire 032 4 than Line Display Operation Line 3 Bargraph gu COOPER Safety CEAG Notlichtsysteme GmbH 29 Mounting and Installation Instructions CG Controller CGLine 400 9 LED displays The CG Controller communicates visible codes by means of 3 LEDs These are definite by their position and colour 9 1 LED displays operation test and failure 9 1 1 Control module software LED displays 9 1 1 1 Operation green LED The control panel of the CG Controller CGLine shows the Operation mode state with a green LED O LED green on The entire emergency lighting system is ready for operation 9 1 1 2 Test yellow LED The control panel of the CG Controller CGLine shows the Test state with a yellow LED C LED yellow on One or more luminaire are in test mode 9 1 1 3 Failure red LED The
17. and reporting on the start duration and end of the work Safety measures while the work is being carried out e g standby lighting power supply isolation and lock out e g removing the fuses key operated switch safety signage gt COOPER Safety CEAG Notlichtsysteme GmbH 4 Mounting and Installation Instructions CG Controller CGLine 400 Safety equipment for the personnel carrying out the work on the plant e g suitable work clothing and personal protection equipment Safety equipment providing protection from hazards caused by adjacent plant In particular inspections and safety checks and their documentation must be carried out by specially authorised engineering personnel in accordance with the national statutes and directives NOTE For modifications to the emergency lighting system and the programming and for safety inspections please contact your local CEAG office or experts of authorised organisations 2 Conformity to standards In conformity with DIN EN 50172 DIN VDE 0100 718 und E DIN VDE 0108 100 A ATTENTION CEAG Notlichtsysteme GmbH cann accept no liability and or give no warranty in respect of any defects that may occur with the supply and installation of CEAG emergency lighting systems and lu minaires on the basis of other standards and regulations which are mandatory in complete installation packages in conjunction with CEAG products 3 Technical Data Power supply voltage 230 V AC 10 96 or
18. ation failure at the CG Controller This happens when a luminaire addressed to the CG Controller formerly worked but later shows a defect Same occurs when the CG S interface respectively the 2 core dataline to the luminaire fails 8 7 5 5 Relais selection luminaire failure The lamp or the electronic module of the luminaire is defect 8 7 5 6 Relais selection charging failure The battery or the electronic module of the luminaire is defect 8 7 5 7 Relais selection test failure 1 Test failure prio 5 failure of function charging too low for testing At the end of an FT all current luminaire statusbytes get evaluated When Bit 1 luminaire failure a luminaire failure gets entered into the log book When Bit 4 and 7 are set log book event Ox5D gets written FT failure sum 2 Test failure prio 6 test failure of a luminaire Bit 4 in statusbyte The test failure of a luminaire will be built as follows During a DT when its end can not be reached e g 3 hours At the end of an FT all current luminaire statusbytes get evaluated When Bit 4 test failure deleted the end of an DT gets entered into the log book If the Bit is set a DT test failure gt DT compl not possible 0 x 5C battery capacity too low sum gets entered into the log book Battery gets exchanged during the DT When the yellow LED lights up and the red one blinks it means charge failure After the new battery is identified a test failure exists be
19. cause the DT doesnt reach the end The luminaire shows a DT failure when the green and the yellow LED light up the CG Controller than shows test failure This test failure is shown in the total failure display prio 5 6 If the luminaire has a luminaire failure at the same time this is shown in the total failure display prio 3 The test failure gets cancelled when a new DT is passed e g after exchanging the battery gt COOPER Safety CEAG Notlichtsysteme GmbH 20 Mounting and Installation Instructions CG Controller CGLine 400 8 7 5 8 Relais selection RELAIS COMPL OFF Sets all relais events on Relais does not switch 8 7 5 9 Relais selection STANDARD When one or more of the following status messages occurs the relais switches Failure message Com failure luminaire Luminaire failure Charge failure Test failure 8 7 6 Serial number Line Selection Submenu Line Selection Operation 1 Select language Menu One menu higher Time and date One menu higher Next FT Next DT Relais settings Serial number Y Customer service info The serial number of the CG Controller is only an indication and can not be changed NQOAR WD 8 7 7 Customer service info Line Selection Submenu Line Display Operation 2 Time and date 1 6 A 10 200 Menu One menu higher Next FT Z716 A 10 10 2007 4 One menu higher Next DT N Z772 0 10 10 2007 Relais settin
20. e battery capacity test gets defined This test should pro ceed outside working hours e g 01 00 am s IEC60234 chapter 7 2ff Automatic test for battery powered emergency escape lighting Line Selection Submenu Line Display Operation 1 elect language Next DT Menu Acception and one menu 2 Time and date 14 15 13 05 200 higher 3 Next FT t c change 3 el right left 4 Dea Interval in months 011 9 amp Reduce increase value 5 Relais settings 4 Acception and one menu 6 Serial number higher 7 Customer service info 8 7 4 1 Activate shared DT Line Display Bedienung Shared DT Menu Acception and one menu 24 hours interval higher all shared gt Line 4 yes activated amp Line 4 no deactivated 4 Acception and one menu higher When selection finishes with n no shared DT deactivated an automatic DT for all luminaires occurs If the shared DT is activated only luminaires with a specific type of address e g default even addresses start the DT at the programmed time time DT DT time 24 hours later a DT on the other type of address occurs automatically e g uneven addresses 8 7 4 2 Main screen for shared DT active Line Display Operation Controller CGLine 400 Menu Menu Shared DT runs next DT 23 56h 17 02 11 05 11 2007 Cancel shared DT While the first half of the shared DT is activated even addre
21. election yes e Selection no Operation Menu One menu higher line 2 enter ID d Confirm selection Operation Menu One menu higher Line 3 Select line Line 4 Select luminaire address f higher lower 4 Confirm selection Operation Menu One menu higher Line 4 edit luminaire name 9 Confirm settings Operation Menu One menu higher CEAG Notlichtsysteme GmbH 24 8 8 3 Remove luminaire Line Selection Submenu 1 Automatic search Add luminaire Remove luminaire Luminaires overview Change luminaire name Luminaire versions OO 4 amp WD after return after menu 8 8 4 Luminaires overview Line Selection Submenu 1 Automatic search Add luminaire Remove luminaire Luminaires overview L Change luminaire name Luminaire versions O0 4 CQ N Mounting and Installation Instructions CG Controller CGLine 400 1 Rom Delete Line Display Remove Line 1 Luminaire Line 1 Luminaire Line Display Line View of luminaire name and status 8 8 4 1 Symbol in front of ID Battery is charged Battery is not charged Luminaire failure Duration test active Function test active T Aa OE gu COOPER Safety 100 Luminaires Display 1 70 2 5 Display Line Addr The above menu gets displayed again The menu gets left Luminaires overview 3 15 FA005
22. es get selected all luminaires get searched in 4 lines gu COOPER Safety Line Line Display automatic allocation Start Display Display Operation E a Menu One menu higher Selection yes Selection no Operation Menu One menu higher lower higher Confirm selection Operation Menu Stop search E E Selection yes Selection no Operation Menul Stop search earch results line 1 2 15 0 go on with 3 0 CEAG Notlichtsysteme GmbH 23 Mounting and Installation Instructions CG Controller CGLine 400 8 8 2 Add luminaire Line Selection Submenu 1 Automatic search Add luminaire L Remove luminaire Line Display manually start Luminaires overview y Change luminaire name Luminaire versions after selection yes OO amp On Line take over define address Line Display detine address ID FA0056 Line 1 Luminaire 001 Note By default the first free luminaire place gets displayed Enter edit luminaire name Line 1 Luminaire 001 FA0056 Luminaire 001 Enter name Line 1 Luminaire 001 after return please wait address allocation If the ID can not be found or the luminaire does not exist Line Display 1 2 Wrong ID 3 on with menu ge COOPER Safety Operation Menu One menu higher gt S
23. f contained luminaires must be connected to terminals D1 D2 D3 and D4 g NP Mo PR ALAUB 0 208 D1 02 D1 2 D1 seta Strang Line D1 D2 D1 D2 D1 D2 D1 D2 2 core bus connection to line 4 5 CG Controller in the emergency lighting system Printer f E log book CG Controller gt PC Memory configuration i card CGLine CGLine CGLine CGLine Line 1 Line 2 Line 3 Line 4 max 100 max 100 max 100 max 100 luminaires luminaires luminaires luminaires Cable laying CGLine bus 2 core bus cable unscreened Free bus topology Length of cable per line Cross section length line in sum 0 5 qmm 450 m 1 800 m 1 0 qmm 900 m 3 600 m 1 5 qmm 1 350 m 5 400 m Data per line Supply voltage bus 22 5 V DC Max allowed voltage drop 13V Bus current 400 mA gu COOPER Safety CEAG Notlichtsysteme GmbH 8 Mounting and Installation Instructions CG Controller CGLine 400 6 Definition of keys Definition of keys Key Main meaning Menu Q If main screen switch to the main menu selection Q Switch to the menu one level higher A Confirm ENTER U Open menu item d A Exit input and accept the changes Q Select the menu item above Q Raise value f Q Select the menu item below Q Reduce value y Q Back e Q Previous cursor position previous input field Q Reduce value Q Deactivate A Forward gt Qj Next cursor position next input field A Raise
24. gs KR WD Z713 A 01 10 2007 Serial number Customer service info Vv Password oO NO Oc A CQ The software versions are only indications and can not be exchanged The versions Z716 interface card Z772 memory card Z713 I O module and Z712 LON module get read from the sources after a reset and taken over when not known before If the interface card line 2 Z716 the memory card line 3 Z772 or the module in the optional slot line 4 get not identified correctly the version is not available In this case there is a failure of a corresponding component Line 4 shows empty no module in the slot on the left near to the memory card 2 or Z712 LON module or Z713 IO module gu COOPER Safety CEAG Notlichtsysteme GmbH Mounting and Installation Instructions CG Controller CGLine 400 8 7 8 Password 8 7 8 1 Activate password Line Selection Submenu Line Display Operation 2 ime and date assword Menu One menu higher Next FT deactivate gt K right left Next BT 7 One menu higher Relais settings AN activate Serial number Customer Service info Password c O00 A 8 7 8 2 Deactivate password Line Display Operation 1 Password Menu One menu higher activate gt E right left 4 One menu higher 2 3 4 deactivate 8 7 8 3 Submenu activate password Line Display Operation 1 Password en
25. ine CEAG Notlichtsysteme GmbH 13 Mounting and Installation Instructions CG Controller CGLine 400 8 5 Test Menu Line Selection Main menu Line Display Operation 1 Luminaire failure 1 Status luminaires Test menu Block Release y all luminaires Menu One menu higher a Start FT line Y Cursor position lower Start DT all luminaires Cursor position higher Cancel shared DT Select menu item Cancel DT all Setup CG Controller Setup luminaires Memory card Start DT line Note Line 4 Cancel DT line cancel shared DT is only DT line even displayed when a shared DT DT line uneven runs NO AWD OAND AK W nm 8 5 1Start function test for all luminaires Line Selection Submenu Line Display Operation 1 Eee ec Start FT all luminaires Menu One menu higher 2 Start FT line 2 amp Selection in line 3 Start DT all luminaires 4 No Yes 4 Cancel shared DT y Start n y 9 Start test 5 Cancel DT all 6 Start DT line The manual FT gets started It gets not started during a DT runs 8 5 2 Start function test for one line Line Display Operation Start FT line Menu One menu higher Start FT line E Line gt Selection in line Cancel shared DT y Start 4 No Yes Cancel DT all lt Start test Start DT line 8 5 3 Start duration test for all luminaires Line Selection Submenu
26. is settings Serial number Customer service info 2 3 4 Next DT 5 6 7 8 7 2Time and date Line Selection Submenu Line Display Operation 1 Time and date Menu Acception and one menu 2 Peele RE E 14 15 13 05 2007 higher 3 Next FT Uf gt amp change gt Kl right left 4 Next DT y Y accept 3 amp Reduce increase value 5 Relais settings Acception and one menu 6 Serial number higher 7 Customer service info 8 7 2 1 Changeover to summer time Summer time can be changed over in the submenu Time and date by pressing button 7 Time gets risen by 1 hour Button 7 PQRS S summer time 8 7 2 2 Changeover to winter time Winter time can be changed over in the submenu Time and date by pressing button 9 Time gets reduced by 1 hour Button 9 WXYZ W winter time 8 7 3 Next function test FT Line Display Operation Select language Menu Acception and one menu Next FT E LY gt change 5 E right left Next DT Interval in days 007 3 ff Reduce increase value Relais settings d Acception and one menu Serial number higher Customer service info The automatic FT gets programmed During a DT runs the automatic FT gets not started gu COOPER Safety CEAG Notlichtsysteme GmbH 17 Mounting and Installation Instructions CG Controller CGLine 400 8 7 4 Next duration test DT The time of the next automatic start of th
27. luMiNaliresS cccnnnnnccccnnccnonononcnnnncononnnonononccnnnnnononnnnncnanannnnnnns 23 8 8 1 1 Submenu automatic search u uueeeeessssseennnssnsennnnnnnnnnnnnnnnnnnnnnnsnnnnnnnnnnnnnnnnnnn nenne 23 8 8 1 2 Submenu automatic search All lines 23 8 8 2 Add luminaires s cnica 24 8 8 3 REMOVE UNI ocio Et te SR d eique 25 8 8 4 L Minaires oVervieW irn nee the tees ello He ese fee v eL deo ieh eem nra d 25 8 94 15 ymbol before Dic oia e Re bb ente 25 8 8 5 Change luminaire name esssesssssesssseseeeee nennen nnne nc nn nn nn entres sen 26 8 8 6 Luminaire Versions 3550 25 erbe bte cA o de RISE RE TIU Ue de del Aaa cou d 26 8 8 7 Delete lies oL zarte cco Ma eben Ene ede e eade Da d 26 8 8 8 INSOMNIO Rae bue 26 8 8 9 Address Tall lituano esee ee eee Be e ec de Oa He 27 8 38 10 Clear address faulis a een A ete d de Ede e Aan Ran 27 8 9 Memory Card cultural Reiben eth il fad 27 8 9 1 Display log DO0k 4 iiio am e Ho eb e Hee bed 27 8 9 2 Display log book of sum entries 28 8 9 3 Delete log DOOR ihini an e e b OU eun odd 28 8 9 4 Configuration SD erotic bi eoe ede ore Ho ded acl ee bees o 28 8 9 53 Configuration SD oia dad 28 8 9 6 Configuration made by the PC software oococinccccincocccconcccnnnonccnononcnonanncnonncccnnncnnnns 29 9 LED displays ihrer do bc 30 9 1 LED displays operation test and failure oooonoocconncccnnnccccnnoccccnn
28. no failure exists the menu cannot be seen means is blank Setup luminaires failure Memory card Line Selection Main menu Line Display Operation 1 Luminaire failure E tr Adr 00 Menu One menu higher 2 Status luminaires Name of luminaire 7 previous failure 3 Test menu Charging failure T next failure 4 Block release y Change arrows 9 perhaps details are shown 5 Setup CG Controller regarding to the selected 6 7 ee COOPER Safety CEAG Notlichtsysteme GmbH 12 8 4 Status luminaires Mounting and Installation Instructions CG Controller CGLine 400 Status and failures of all luminaires are displayed Line Selection Main menu 1 Luminaire failure 2 ECCERE Block release y Setup CG Controller Setup luminaires Memory card N QO AR W Battery is charged Battery is not charged 8 4 1 Status fault display Line Display r Adr OO Name of luminaire Operation tia Priority P 1 Communication failure 2 Luminaire failure 3 Charge failure 4 Mains failure 5 Test ended successfully 6 DrTruns or shared DT runs 7 FTruns y 8 Status operation off or low Status operation on Note If the luminaire is blocked no DT FT can run E COOPER Safety Operation Menu One menu higher 1 Pos line previous line Pos luminaire previous luminaire Pos luminaire next luminaire Select luminaire 8 Pos line next line 5 lt Select l
29. nonononnonnncnnnnncnnnnnnnnnnns 14 8 5 4 Cancel duration test shared 14 8 5 5 Cancel duration test for all luminaires ccconcnocccnnnncnonononcconcconnnonnnnnnnccnnnnannnnnos 15 8 5 6 Start duration test for one line nennen 15 8 5 7 Cancel duration test for one line 15 8 58 Duration t si A O 15 8 5 9 Buration test Une Ven reese e co conectar rese AR rte o ed ah eg EAEE AEG Ce ESTEE EEREN SA 15 8 6 Block release 16 9 6 1 Blockall 23 Ein i Lun MO 16 8 6 2 Release allison rra ri ct 16 8 6 3 Block one line 16 5 0 4 Releaseone lie atacan rias 16 8 7 Setup CG Controller oi noit iare pce fi tres 17 8 7 1 Select language 17 87 2 me ANG Mate ree rire eter tive et ore ed resin E OR ere ro eoi g n a Fo gia e 17 8 7 2 1 Changeover to summer time 17 8 7 2 2 Changeover to winter time 17 5 7 9 Next function test ET 2 4 niei en mre onere redeem tho eren n oe f doge 17 5 7 44 3Next duration test DT eine rose ede th etienne 18 8 7 4 1 Activate shared DT 18 8 7 4 2 Main screen for shared DT active ueesessessssssnnnnennessnnnnnnnnnnnsnennnnnnnnnnnnennnnnnenn 18 8 7 4 3 Main screen for DT started at the luminaire oooooooconncccnnnoooccnnncconononnonnnccnananonono 19 8 7 4 4 Automatic displacement of the next DT after mains failure 19 5 7 5 iRelais Settings eec A ore ec aere bra tt are 19 gt COOPER Safety CEAG Notlichtsysteme GmbH Mounting and Installation Instructions CG Controller CGLine 40
30. ries It can lead to malfunctions and even to the failure of entire plants The overlaying of different types of interference increases the overall level of radiated noise hence the need to protect all devices from electromagnetic interference EMI In industrial process engineering in particular a high level of immunity is required for electrical instrumentation and control I amp C equipment This is why all electronic devices are subject to manda tory CE marking CEAG products comply with the requirements of EC Directives 89 336 EEC EMC directive and 73 23 EEC as amended by Directive 93 68 EEC low voltage directive and are entitled to carry the CE marking If luminaires with electronic ballast comply with the EMC directives then the interference produced by the high frequency operation of the electronic ballast is within the legal limits Nevertheless electronic devices may cause interference in individual cases Only operate the system and parts connected to it when they are in a technically perfect condition The applicable work and safety regulations are set out in these assembly and operating instructions and the general and specialist technical guidelines and accident prevention regulations CEAG can give no warranty or accept any liability for damage or consequential damage caused as a result of C improper use failure to comply with regulations and codes of conduct for the safe operation of the system 1 unauthorised or ine
31. sses it can be cancelled by Test menu cancel DT However the second half uneven addresses follows 24 hours later If this test should also be cancelled this can be done by Test menu gt cancel shared DT When the second half is still active uneven addresses cancel it by Test menu cancel DT gu COOPER Safety CEAG Notlichtsysteme GmbH 18 Mounting and Installation Instructions CG Controller CGLine 400 8 7 4 3 Main screen for DT started at the luminaire After starting a DT at one luminaire either DT runs or shared DT runs is displayed in the main Screen This depends on how the automatic DT has been programmed shared or not shared Line Display Controller CGLine 400 DT runs or 16 34 11 04 03 2007 Line Display Controller CGLine 400 shared DT runs 13 26 17 18 08 2007 8 7 4 4 Automatic displacement of the next DT after mains failure In battery operation failure of mains supply the Next DT is forwarded by 24 hours to 7 days After recovery of the mains supply the new start of the next DT is calculated All future DT s refer to this date This function provides that no duration test is started when in the past 24 hours a luminaire was in battery mode Herefore the controller asks every luminaire if they were in battery mode during that time before emitting a DT instruction This event leads to a log book entry If in the next 24 hours a new DT can not be started again this leads to a
32. st Line name Line 1 line 1 Operation Menu One menu higher Line 3 Luminaire name E next field e previous field higher Line luminaire 8 lower K Confirm selection Operation Menu Leave menu IX View of luminaire name and status higher endless scroll list E lower Operation Menu Leave menu View of luminaire name and status yes no gt e Operation Menu Leave menu J Confirm selection T higher lower Operation Menu Leave menu 4 back Operation brief note Operation any button Leave menu The line names only get displayed in this menu They get defined in the PC Software ge COOPER Safety CEAG Notlichtsysteme GmbH 26 Mounting and Installation Instructions CG Controller CGLine 400 8 8 9 Address failure list When luminaires with an address failure exist this can be seen in the main screen line 3 address failure and in the menu Setup luminaires the menu level address failure list All luminaires with an address failure are shown in a scroll list Line Selection Submenu Line Display Operation 7 Delete line Brief note Number of 8 ine name luminaires with an address 9 Address failure list L failure 10 Delete address failure Operation Menu Leave menu FA0056 View of luminaire name and 0B
33. t SD write on SD Line Display Configuration gt SD The EEPROM gets saved in CONFIGCG DAT 8 9 5 Configuration lt SD ele on OMECnu Display log book Display log book of sum Delete log book Configuration gt SD Line Displa Configuration lt SD read from SD Operation Menu One menu higher 2 Confirm selection Selection yes Selection no gt el Operation Line 3 Bargraph Operation Menu One menu higher 2 Confirm selection Selection yes Selection no alo CEAG Notlichtsysteme GmbH 28 Mounting and Installation Instructions CG Controller CGLine 400 after selection with yes Line Display When selection is confirmed with yes the addresses of the luminaires will be reprogrammed When selection is confirmed with no a luminaire configuration is read from the memory card In this case there is the risk that the existing physical luminaires are not conform to the read configuration Luminaires existing per SD configuration get a new address that means the old one will be deleted and the new one will be programmed If nothing was changed to the physical constellation between saving and reading of the configuration the answer here can be no than Line Display Operation Line 3 Bargraph 2 Configuration lt SD 3 mm EE EE END EN after reading luminaires get configured Line Display 2 Configured Lumin
34. t 4 No Yes 6 BT line J Confirm selection 7 Cancel DT line 8 5 8 Duration test even Starts a duration test for all lines on even addresses 8 5 9 Duration test uneven Starts a duration test for all lines on uneven addresses ee COOPER Safety CEAG Notlichtsysteme GmbH 15 Mounting and Installation Instructions CG Controller CGLine 400 8 6 Block release Line Selection Main menu Line Display Operation 1 Luminaire failure Block all Menu One menu higher Status luminaire Release all K Select menu item Test menu Block release Y Mo Block line Release line w A Setup CG Controller Setup luminaires Memory card O0 amp WD By means of this remote switch all luminaires or lines can be switched off from afar Specialty Luminaires are not able to receive orders when a blocked line gets released during no mains exists The luminaires stay blocked The controller displays a communication failure When mains returns the controller gets the information that the line is still blocked abolishes the communication failure and displays blocked 8 6 1 Block all Line Selection Submenu Line Display Operation Block all Block all Menu One menu higher Release all gt Ke Selection in line Block line 4 No Yes Release line Block all 2 Confirm selection 8 6 2 Release all Line Selection Submenu Line Displa
35. try 0 9 Entry of digit code 2 6 digit J Confirmation after entry of 3 Code digit code 4 Password 123456 The digits get entered by the numeric keypad 8 7 8 4 Menu password request If the password protection is activated some functions on the CG Controller are not possible unless the password has been previously entered Zeile Anzeige Bedienung Passwort Eingabe 0 8 Entry of digit code 6stelliger Ziffern Eg Confirmation after entry of Code digit code Passwort 123456 For emergency cases If you have forgotten your password your dealer can ask for a general password for you from the manufacturer customer service gu COOPER Safety CEAG Notlichtsysteme GmbH 22 8 8 Setup Luminaires Mounting and Installation Instructions CG Controller CGLine 400 8 8 1 Automatic search of luminaires Luminaires get searched automatically If the luminaires still exist they get identified as existing and stay in the system Line Selection Main menu Luminaire failure Status luminaire Test menu Block release Setup CG Controller Setup Luminaires v Line 8 8 1 1 Submenu automatic search Line Selection Submenu 1 Automatic search Add luminaire Remove luminaire Luminaires overview y Change luminaire name Luminaire versions O04 CQ v Line 1 2 3 4 Display all lines line 1 8 8 1 2 Submenu automatic search All lines When previously all lin
36. uminaire Menu item is passwort protected Donly shown during a shared DT runs Display log book 10 only shown due to present failure Delete log book Configuration gt SD Configuration lt SD X Cursor position lower CG Controller failure HS Cursor position higher Listing 2 Select menu item Menu One menu level higher CEAG Notlichtsysteme GmbH 11 Mounting and Installation Instructions CG Controller CGLine 400 8 1 Main screen Line LC Display Status display Fault display 13 29 17 24 05 2007 Operation With the key Menuja change into the main menu occurs Line 1 Type of CG Controller Line 2 Status display default operation no status Line 3 Fault display default blank line no failure can show a bargraph or the luminaire which is even tested Line 4 Actual time and date 8 1 1 Jump back to the main screen automatically If no key is activated in a submenu for about 3 minutes the system automatically switches to the main screen 8 1 2 LCD back lighting When a key is pressed the display is lit up for about 3 minutes 8 2 Main menu Line Selection Main menu Operation Failure luminaires Menu Change to main screen Status luminaires tT higher Test menu Y lower Block release 4 selects menu item Back to the main screen current cursor position 8 3 Fault analysis All existing failures get displayed If
37. xpert modifications tothe connections and settings of the system or for programming the system 1 operating proscribed or unsuitable devices or groups of devices rd COOPER Safety CEAG Notlichtsysteme GmbH 6 Mounting and Installation Instructions CG Controller CGLine 400 4 Installation You must observe the applicable safety requirements for setting up and operating electrical equipment as well as the Device Safety Law and all generally recognised codes of practice 4 1 Mounting Apply bore holes as shown in the figure Fasten the device in place with suitable screws Tighten the screws only to finger tightness Or fix device on DIN rail dimensions in mm 137 gt Lj 149g LL 4 2 Electrical Connection Mains connection The device is designed for operation at 230 V AC or 24 V DC Lines must be connected as shown below L N PE 12 83 230VAC 24VDC Relais Potential free contact The controller provides a freely programmable circuit contact 1 2 3 figure above Energising of the relay can be assigned to various events See the Relais settings menu es COOPER Safety CEAG Notlichtsysteme GmbH 7 Mounting and Installation Instructions CG Controller CGLine 400 Bus cables The 2 core bus line from the connected CEAG CGLine sel
38. y Operation Block all Release all Menu One menu higher Release all L gt ke Selection in line Block line 4 No Yes Release line Release all 2 Confirm selection 8 6 3 Block one line Line Selection Submenu Line Display Operation Block line Menu One menu higher Block all 1 Release all Block line r1 Line 3 Cursor position lower Release line 3 Cursor position higher RES ce 4 gt S Selection in line 2 Line 1 4 4 No Yes 8 6 4 Release line J Confirm selection Line Selection Submenu Line Display Block all 1 Release line Release all Line Block line Release line nn KR O MN Start 2 COOPER Safety CEAG Notlichtsysteme GmbH 16 Mounting and Installation Instructions CG Controller CGLine 400 8 7 Setup CG Controller Line Selection Main menu Line Displa Operation 1 1 Select language Menu One menu higher 2 atus luminaires 2 Time and date Y Cursor position lower 3 Test menu 3 Next FT Cursor position higher 4 Block Release 4 Next DT 4 Select menu item 5 Setup CG Controller MA 5 Relais settings v 7 Memory card 7 Customer Service info 8 Password 8 7 1 Select language Line Selection Submenu Line Display Operation 1 EISE Sprache deutsch Menu Accept language Time and date Language english 1 Select lanuage Next FT J Accept language Rela
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