USER MANUAL - kolff kc
Contents
1. E ot OO Input Ground 20 Jeyeaig indui ZSdn seyeeig Indul Sdn ete 6 0 9 9 6 6 o e 9 6 N 1 N N 1 tdf N o e e e e o o lel el 0 0 e 4 UPS2 Output Breaker Output Ground Output Neutral Output Line Battery 2 BLO O O LO 2 Lo Le 9 8 2 2 Jet UPS2 Input Breaker JP2 o lO 2 1 UPS1 Output Breaker Battery 1 UPS Input Breaker Input Line Wire C Input Wire Input Wire Input Neutral e Input Ground Wiring diagram of 3T1 15KS 20KS parallel system dme 3 Operation and maintenance 1 To perform the general operation follow the stand alone operating requirement 2 Startup The units transfer to INV mode simultaneously as they start up sequentially in Line mode 3 Shutdown the units shut down sequentially in INV mode When the last one completes the shutdown action each unit will shut down t2. USER MANUAL LCD 6 20Kva models 2 Uninterruptible Power Systems CONTENTS 1 Safety and EMC instructions 1 1 Installation 1 2 Operation axe 1 3 Maintenance servicing and faults 1 4 Transport 1 5 Storage 1 6 Standards 2 Description of commonly used symbols 3 Introduction eee ee esas en enun aunt 3 1 System and model description 3 2 Product Specification and Performance 4 Display Panel 5 Installation 5 1 Unpacking and Inspection 5 2 Input and output power cords and protective earth ground installation 5 3 Operating procedure for connecting the long backup time model UPS with the external battery 5 4 Parallel operation 6 Operation 7 7 6 1 Operation Mode 6 2 Parallel Operation 6 3 Backup time for the standard model 7 Battery Maintenance 8 Notes for Battery Disposal and Battery Replacement gt 9 Trouble Shooting 10 Operating mode for all models 10 1 No Output mode 10 2 Bypass mode 10 3 Line mode 10 4 Battery mode Battery Test mod 10 5 Parallel mode 10 6 Warning mode 10 7 Fault mode 11 Setting by LCD Module OWONDANDARRWNNA 12 Communication Port 12 1 RS232 Interface 12 2 Intelligent slot rx i x 12 3 AS400 Interface Option x 45 13 Software for all models Appendix 1 The Form of the LCD D Displays Appendix 2 Rear Panel 1 Safety and EMC instructions
3. Input Output Mone Voltage Frequency Power Factor 6K S 10K S Single phase aei 20 98 56 64Hz Full load 371 10KS 15KS 20KS Three phase 46 54H2 gt 0 95 56 64Hz Full load Regudin Fac _ Distortion overced Curent eaten 105 130 load transfers to Line mode AC THD lt 2 Bypass mode after 10 minutes 1 0 7 lag mode Full load gt 130 load transfers to Bypass 3 1 gt 0 1 of normal Linear mode after 1 second and maximum Faces s Load shutdown the output after 1 Rosary minute 3 Introduction 3 2 Product Specification and Performance 3 1 System and model description 1 General Specification This Online Series is an uninterruptible power supply incorporating Model Biss HES 106 s TAS 5140963 970208 double conversion technology It provides perfect protection Power Rating SKVA 4 2KW 10KVA ZKW 10KVA ZKW 15 10 5 20KVA 14KW specifically for computer equipment communication systems to Frequency Hz 50 60 50 60 50 60 50 60 50 60 computerized instruments i vottage 176 276 Vac 176 276 Vac 804 478 Vac 304 478 Vac 904 478 VAc Input Its true online double conversion design eliminates all mains power Current 32Amax
4. Please read carefully the following user manual and the safety instructions before installing the unit or using the unit 1 1 Installation Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatization time of at least two hours Do not install the UPS near water or in damp environment Do not install the UPS where it would be exposed to direct sunlight or near heat Do not block ventilation openings in the UPS s housing Do not connect appliances or items of equipment which would overload the UPS e g laser printers etc to the UPS output Place cables in such a way that no one can step on or trip over them UPS has provided earthed terminal in the final installed system configuration equipotential earth bonding to the external UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation 1 For three phase equipment connection to an IT power system a four pole device which disconnect all phase conductors and the neutral conductor should be provided in the building wiring installation X This is perma
5. 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 61000 4 4 Level 4 SUIS E Unis ri 61000 4 5 Level 4 Low Frequency Signals C EN 61000 2 2 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 2 Description of commonly used symbols Some or all of the following symbols may be used in this manual It is advisable to familiarize yourself with them and understand their meaning Nation and Explanation Nation Explanation Nation Explanation Alert you to pay special attention Protective ground Caution of high voltage Alarm silence Turn on the UPS Overload indication Turn off the UPS Battery Idle or shut down the UPS Recycle elol iele Alternating current source AC Do not dispose with ordinary trash Direct current source DC 3 Introduction 3 1 System and model description This Online Series is an uninterruptible power supply incorporating double conversion technology It provides perfect protection specifically for computer equipment communication systems to computerized instruments Its true online double conversion design eliminates all mains power disturbances A rectifier converts the alternating current from the utility
6. 1 LIN ged Linear mode after 1 second and maximum Load shutdown the output after 1 oe wy minute 3 Operating Environment 4 Display Panel Temperature Humidity Altitude Storage temperature 0 C 40 C 7 C 40 lt 95 1000m 0 C 40 C over WARNINGFAULT 88 OVER JOLT LOAD Note if the UPS is installed or used in a place where the altitude is ow E above than 1000m the output power must be derated in use please ERROR snort 5 refer to the following pany FEEN Yoon BBBA 888A ona Altitude M 1500 2000 2500 3000 3500 4000 4500 Deratin rag a sa ER sermo 208220230 BYPASS ON OFF Select Button lt Fe za I tui APT Enter Button gt OFF Button Switch Function Turn on UPS system By pressing the ON Button the UPS system is turned on Deactivate acoustic alarm Bv pressing this Button an acoustic alarm can be deactivated ON Button When mains power is normal the UPS system switches to No output or Bypass mode by pressing OFF Button and the OFF Button inverter is off At this moment if Bypass is enabled then the output sockets are supplied with voltage via the bypass if the mains power is available m the UPS system is No output or Bypass mode the output voltage and frequency a
7. Jumper on JP1 and JP2 of the terminal block first and connect each output breaker to a main output breaker and then to the loads Each UPS need an independent battery pack Please refer to the wiring diagram in the next page and opt suitable breaker The requirement of the output wiring is as follows e When the distance between the UPSs in parallel and the breaker panel is less than 20 meters the difference between the wires of input amp output of the UPSs is required to be less than 20 5 e When the distance between the UPSs in parallel and the breaker panel is greater than 20 meters the difference between the wires of input amp output of the UPSs is required to be less than 10 109 jeje1ed S40 LLE jo ureiberp Bunt a 25 s 3 s Ze E o E gr SE Ra ES Pass T 2 5 23 pake n 3 8 55 5 Wo 2 555 53 55 5 a m mE 2 010 SE E SS 1 3842319 1ndinozsdn 9 indino LSdN s T N 2 asg ndul 2581 J yessg indui 1581 wejs s jejjezed s 401 S 9 Jo ureBeip Output Ground Output Neutral Output Line Input Line Input Neutral Jexeeig indino 2580
8. battery packs at the time The blue amp brown or red wires for connection to the positive terminal of the battery pack output RER m The black amp white or black wires for connection to the negative terminal of the battery pack output The receptacle for ecting the T Sensu e S The green and yellow ribbon wire for connection to the ground of the battery cabinet 5 4 Parallel operation 1 Brief introduction of the redundancy N X is currently the most reliable power supply structure N represents the minimum UPS number that the total load needs X represents the redundant UPS number i e the fault UPS number that the system can handle simultaneously The bigger the X is the higher reliability of the power system is For occasions where reliability is highly depended on N X is the optimal mode As long as the UPS is equipped with parallel cables up to 3 UPSs can be connected in parallel to realize output power sharing and power redundancy 18 2 Parallel installation 1 2 3 4 5 6 Users need to opt a standard 25 pin communication cable which should have 25 cores corresponding stitches and shield as the UPS parallel cable The length of the parallel cable is appropriate to be less than 3 m Strictly follow the stand alone wiring requirement to perform the input wiring of each UPS Connect the output wires of each UPS to an output breaker panel Disconnect the
9. between symbol warning code and parallel code WARNING 22 280v 29v agv 165 135A CHARGING SOHz BATTERY SETTING 50 60Hz 208 220 230 240 Vac BYPASS OFF Warning mode Fan Error 39 10 7 Fault mode The LCD display in fault is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol FAULT indicates the UPS is working in fault mode When the UPS operating in fault mode the information in code display fault code FAULT 05 28v Bnonv SODA 202A CHARGING SO Hz Hz BATTERY MAINS OUTPUT SETTING 5060Hz 208 220 230 240 Vac BYPASS ON OFF Fault mode Bus Fault Note If mode code is 10 it means that Inner Communication Fault and all the information of the UPS have not be shown except fault code information like the following diagram FAULT Communication Fault mode 40 11 Setting by LCD Module The output voltage rating and frequency rating and bypass state could be set directly through LCD Display The output voltage rating could be set to 208V 220V 230V and 240V The output frequency rating could be set to 50Hz and 60Hz The bypass state could be set to enable and disable But all the settings could only be done when the UPS is in Bypass or No Output mod
10. isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Verify that no voltage is present before servicing Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified below and any other measures necessary when working with batteries remove all jewellery wristwatches rings and other metal objects use only tools with insulated grips and handles When changing batteries replace with the same quantity and the same type of batteries Do not attempt to dispose of batteries by burning them It could cause explosion Do not open or destroy batteries Effluent electrolyte can cause injury to the skin and eyes It may be toxic Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards Do not dismantle the UPS except the qualified maintenance personnel 1 4 Transport Please transport the UPS only in the original packaging to protect against shock and impact 1 5 Storage The UPS must be stockpiled in the room where it is ventilated and dry 1 6 Standards Safety IEC EN 62040 1 1 EMI Conducted 62040 2 Category Radiated 62040 2 Category C3 ems
11. power to direct current This direct current charges the batteries and powers the inverter On the basis of this DC voltage the inverter generates a pure sinusoidal AC voltage which is constantly powering the loads Computers and Peripherals are thus powered entirely by the UPS In the event of power failure the maintenance free batteries power the inverter This manual is applicable to the following models Model No Type 6K 10K Standard 6KS 10KS 3T1 10KS 3T1 15KS 3T1 20KS Long backup time S Model Long backup time 3 2 Product Specification and Performance 1 General Specification 10K 10KS Model ek eks 3T1 10KS 3T115kS 311 20KS Power Rating 6KVA 4 2KW 10KVA 7KW 10KVA 7KW_ 15KVA 10 5KW 20KVA 14KW Frequency Hz 50 60 50 60 50 60 50 60 50 60 Voltage 176 276 Vac 176 276 Vac 304 478 Vac 804 478 Vac 304 478 Vac Input Current _32A max 50A max 50A max 75A max 100A max Voltage 240VDC 240VDC 240VDC 240VDC 240VDC Battery Current 24 40A max 40A max 60 80A Voltage 208 220 230 240 Output Current 26 27 26 25A 43 45 43 42A 43 45 43 42A 65 68 65 63A 87 91 87 83A Dimension 260x570x717 260x570x717 260x570x717 260x570x717 260x570x717 WxDxH mm Weight kg 90 35 93 38 39 55 55 2 Electrical Performance
12. the voltage difference between them is less than 1V If the voltage difference is more than 1V the output relay of the UPS may not be closed Measure the voltage of each JP2 on each UPS to check if the voltage value is less than 5V Generally 2V If the difference is more than 5V that means the UPS needs to be regulated again or you need to check that the parallel cable of the parallel kit are normal Turn off each UPS in turn and after all of them transfer to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from BPS to UPS and screw the maintenance cover board back again Turn on the UPSs in the Line mode to perform the parallel operation 26 3 How to join a new UPS 1 2 3 4 5 6 7 8 9 Before joining a new UPS user need to prepare the input and output wires the output breaker and the parallel cable Turn off the input and output breakers of the new unit Connect the input wires output wires and battery wires Remove the short connection wire between JP1 and JP2 on the terminal block Turn off the UPS systems that are running After all of the running UPSs transfer to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from UPS to BPS then turn off the input breaker of each UPS If the UPS system that is running is a stand alone UPS you need to remove the short connection wire between
13. work at inverter model please do not operate any UPS maintain switch 29 6 3 Backup time for the standard model The backup time of the long backup time model is dependent on the external battery pack capacity and the load level as well as other factors The backup time of standard model may vary from different models and load level Please refer to the following 60 60 50 50 E 40 E 40 o o E E E 30 2 2 5 5 2 20 D 20 a a 10 40 0 25 50 75 100 Load level Backup time of 6K 30 0 25 50 75 100 Load level Backup time of 10K 7 Battery Maintenance This series UPS only requires minimal maintenance The battery used for standard models are value regulated sealed lead acid maintenance free battery These models require minimal repairs The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery When being connected to the utility power whether the UPS is turned on or not the UPS keeps charging the batteries and also offers the protective function of overcharging and over discharging The UPS should be charged once every 4 to 6 months if it has not been used for a long time In the regions of hot climates the battery should be charged and disch
14. 8 4 5 6 7 After you remove one UPS you need to connect the short connection wire of the JP1 and JP2 located on the Terminal block of the UPS if the remained UPS system only remain one UPS runs by itself After all panels of the UPSs do not display anything any more remove the cover board of the parallel port on the UPS connected with the parallel cable of the UPS that need to be removed Remove the parallel cable and screw the cover board of the parallel port back again Remove the cover board of the parallel port located on the UPS that need to be removed and remove the parallel cable and then screw the cover board back again Close all of the input mains breakers of the remained UPSs After all UPSs transfer to the Bypass mode set the UPS maintenance switch from BPS to UPS and screw the maintenance cover board back again Then turn on all of the UPSs in the Line mode to perform the parallel operation If the removed UPS will be used in a stand alone mode then JP1 and JP2 on the terminal block should be connected with a short connection wire Combine machine warning 1 When UPS combine system work at inverter mode make sure that all UPS maintain switches at the same place that is to say be at the position of UPS or be at the position of BPS 2 When turning on the UPS combine system before enter into inverter mode UPS output switch must at the OFF position 3 When UPS combine system
15. 8v 28v 135A 135A S Hz S Hz SETTING 50 60Hz 208 220 230 240 Vac BYPASS ON OFF STEP 1 One flickering black line would appear underside 50 after pressing the Select button ggv CHARGING 2 135A 135A S0Hz 50H SETTING 50 60Hz 208 220 230 240 Vac BYPASS ON OFF STEP 2 The flickering line would move to underside 230 after pressing the Select button four times again 42 mm P 7 m E n ARR 2 x 135A 135A CHARGING Buz S Hz BATTERY SETTING 50 60Hz 208 220 230 240 Vac BYPASS ON OFF STEP 3 The line underside 230 would turn to flicker less after pressing the Enter button and the flickering line would move to the next 240 18 2 28v 135A 135A CHARGING SG uz 50Hz SETTING 50 60Hz 208 220 230 240 Vac BYPASS ON OFF STEP 4 The output voltage rating have been modified to 230 and UPS work in Bypass mode 43 280 2 9 230 ISSA 138A CHARGING HS8Hz S5 Hz SETTING 5060Hz 208 220 230 240 Vac BYPASS OFF STEP 5 The output voltage would be 230Vac after the UPS is turned on 12 Communication Port 12 1 RS232 Interface The following is the pin assignment an
16. G attention UPS setting Information 208 220 230 240 Vac The four value of the output voltage could be selected when the UPS is in No output or Bypass mode and only one of them could be active in the same time 50 60Hz The two frequency value of the output voltage could be selected when the UPS is in No output or Bypass mode and only one of them could be active in the same time BYPASS ON OFF Bypass disable or enable could be selected when the UPS is in No output or Bypass mode and only one of them could be active in the same time Notes For 3T1 10KS UPS only the information of phase C will be shown while for 3T1 15KS 20KS UPS only the information of phase A will be shown 12 5 Installation The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations 5 1 Unpacking and Inspection 1 Unpack the packaging and check the package contents The shipping package contains e AUPS A user manual A communication cable A battery cable for 6KS 10KS 3T1 10KS only 2 Inspect the appearance of the UPS to see if there is any damage during transportation Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts 5 2 Input and output power cords and protective earth ground installation 1 Notes for installation 1 The UPS must be installed in a lo
17. JP1 and JP2 on the terminal block Remove the cover board of the parallel port on the new UPS push one end of the parallel cable into the slot of the parallel kit and screw up the connector screw the cover board of the parallel port back again Remove the maintenance cover board of the new UPS and set the maintenance switch from UPS to BPS Turn on the battery switch and the input breaker of the new UPS measure the difference voltage between the output line wires of new UPS and the parallel system to check if the voltage difference between them is less than 1V If the difference is less than 1V close the output breaker If the difference is more than 1V check if the wirings are abnormal Remove the cover board of the parallel port located on the UPS which has transferred to the maintenance bypass and push the other end of the parallel cable into the slot of the parallel kit and fasten the connector Screw the cover board of the parallel port back again Close the input breakers of all of the UPSs including the new UPS in the parallel system After all of the UPSs transfer to the Bypass mode screw the maintenance cover board back again 27 10 Turn on each UPS in turn and observe their display Make sure that each UPS displays normal and all the UPSs transfer to the INV mode together Measure the voltage on the JP1 and JP2 on the terminal block of each UPS to check if the voltage difference between the
18. SoAmax S0Amax_ TSAmax 100Amex disturbances A rectifier converts the alternating current from the Bat ee AOD ZAWDS 20 96 PADD FAV DO utility power to direct current This direct current charges the Current 24 mex SOA TRS SoA mix BoA max batteries and powers the inverter On the basis of this DC voltage Voltage _ 208 220 230 240Vac i 3 5 Output the inverter generates a pure sinusoidal AC voltage which is Current 26 27 26 25A 43 45 43 42 43 45 43 42 65 68 65 63 87 91 87 83A constantly powering the loads Dimension exo 290567017 200H8701717 260x570x717 260x570x717 Computers and Peripherals are thus powered entirely by the UPS mes A E ea A E Wei In the event of power failure the maintenance free batteries power cune ae ee the inerte 2 Electrical Performance This manual is applicable to the following models Input Model Voltage Frequency Power Factor g Lelik 46 54Hzl 20 98 6K 6K S 10K S Single phase s Standard 56 64Hz Full load 10K gt 311 10KS 15KS 20KS Three phase 0 98 6KS 56 64Hz Full load 10KS F 3T1 10KS Long backup time Output 15K Voltage Power Frequency Current SUN RS Regulation Factor tolerance crest ratio 3T1 20KS Ves 3 creo 105 130 load transfers to S Model Long backup time THD lt 2 Bypass mode after 10 minutes mode Full gt 130 load transfers to Bypass 3
19. V relay failed 12 Continuously beep 17 BAT SCR failed 14 Continuously beep 18 Parallel abnormal 15 Continuously beep 19 ID abnormal 21 Beep once every 10 sec 20 Fan abnormal 22 Beep once every sec 21 Charger and battery failed 23 Beep once every sec Note Pn indicate the quantity of the parallel system 48 Appendix 2 Rear Panel Communication Port Cooling Fan Intelligent Slot Parallel Port External Battery Input Breaker Maintenance Terminal Blocks Cover Bypass Switch Back view of 6K Communication Port Cooling Intelligent Slot Parallel Port External Battery Input Breaker Maintenance Terminal Blocks Cover Bypass Switch B Back view of 10K 49 Fo Back view of 10KS Input Breaker Terminal Blocks Cover Intelligent Slot 18 5232 Intelligent Slot Parallel Port External Battery Socket Maintenance is i EST p B sca B Switch Back View of 3T1 10KS Fan RS232 Parallel Port Input Breaker a Eg Terminal Blocks Cover Maintenance Switch Back View of 3T1 15KS 20KS 50
20. arged every 2 months The standard charging time should be at least 12 hours Under normal conditions the battery life lasts 3 to 5 years In case if the battery is found not in good condition earlier replacement should be made Battery replacement should be performed by qualified personnel Replace batteries with the same number and same type of batteries Do not replace the battery individually All the batteries should be replaced at the same time following the instructions of the battery supplier Normally the batteries should be charged and discharged once every 4 to 6 months Charging should begin after the UPS shuts down automatically in the course of di scharging the standard charging time for the standard UPS should be at least 12 hours 31 8 Notes for Battery Disposal and Battery Replacement 1 Before disposing of batteries remove conductive jewelry such as necklace wristwatches and rings 2 If it is necessary to replace any connection cables please purchase the original materials from the authorized distributors or service centers so as to avoid overheat or spark resulting in fire due to insufficient capacity xo Do not dispose of batteries or battery packs in a fire they may explode gs Do not open or mutilate batteries released electrolyte is highly poisonous and harmful to the skin and eyes 5 Do not short the positive and negative of the battery electrode otherwise it may result in elect
21. ayed from 0 to 999A Indicates the battery capacitance percent and Function every grid represent 2596 capacitance All the grids Iu m um m RR represent 100 capacitance Indicates the input voltage value which could be CHARGING Indicates ilie spargeri EIU Sie ease displayed from 0 to 999Vac battery is being discharged Indicates the frequency value of input voltage DISCHARGING Indicates the charger of UPS is not working which could be displayed from 0 to 99Hz idi he bali Fed aria the UPS 7 icat iti is Indicates the input current value which could be OVER act 9 bsc ud ase RUSSE displayed from 0 to 999A n SEV 3 LOW Indicates the battery is weak and the UPS would shut down soon B v Indicates the UPS output voltage value which could be displayed from 0 to 999Vac 10 UPS status Information 28 Indicates the status of the UPS Fault Warning code or the quantity of the parallel system could be displayed and the codes are illuminated in detail in the following chapter Indicates the operating mode of the UPS in graphics mode The will be displayed when the mains power is normal The will be displayed when the UPS is working in bypass mode The will be displayed when the UPS is working in battery mode The will be displayed when the inverter is working normal FA U LT Indicates the UPS is working in fault mode Indicates some warnings occur which need be WARNIN
22. cation with good ventilation far away from water inflammable gas and corrosive agents 2 Ensure the air vents on the front and rear of the UPS are not blocked Allow at least 0 5m of space on each side 3 Condensation to water drops may occur if the UPS is unpacked in a very low temperature environment In this case it is necessary to wait until the UPS is fully dried inside out before proceeding installation and use Otherwise there are hazards of electric shock 2 Installation Installation and wiring must be performed in accordance with the local electric code and the following instructions by professional personnel For safety please cut off the mains power switch before installation The battery breaker also needs to be cut off if it is a long backup time model S model 1 Open the terminal block cover located on the rear panel of the UPS please refer to the appearance diagram 2 For 6K S UPS it is recommended to select the UL1015 10AW G 6mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings 3 For 10K S 3T1 10KS UPS it is recommended to select the UL1015 8AWG 10mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings 4 For 3T1 15KS 20KS UPS it is recommended to select the UL1015 6AWG 25mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings Note Do no
23. conds later the UPS turn into Battery mode 3 Turn off the UPS with utility power supplied in Line mode 1 To turn off the inverter of the UPS by pressing the OFF button continuously for more than 1 second and the buzzer will beep once The UPS will turn into Bypass mode 24 2 Upon completion of the above to turn it off output of electric current of the UPS is still present In order to cut off the output from the UPS simply cut off the utility power supply a few seconds later there are not any display is shown on the display panel and no voltage output is available from the UPS output 4 Turn off the UPS with no utility power supplied in Battery mode 1 To power off the UPS by pressing the OFF button continuously for more than 1 second and the buzzer will beep once 2 When being powered off the UPS will turn into No Output mode Finally not any display is shown on the display panel and no voltage is available from the UPS output Suggestions Please turn off the connected loads before turning on the UPS and turn on the loads one by one after the UPS is working in INV mode Turn off all of the connected loads before turning off the UPS 6 2 Parallel Operation 1 Parallel Machine Maintenance This UPS system has parallel machine function if you want to add single machine to parallel system please follow operational process of joining new machine if because of cutting down load or attainting UPS and you must rem
24. d description of DB 9 connector 9 Pao a o ww 12 2 Intelligent slot This series is equipped with an intelligent slot for Webpower optional accessory or other optional card to achieve remote management of the UPS through internet intranet Please contact your local distributor for further information 12 3 AS400 Interface Option Except for the communication protocol as mentioned above this series UPS has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details The following is the pin assignment and description of DB 9 connector in AS400 card Pin Description yo Pin Description Vo 1 UPS Fail Output 6 Bypass Output 2 Summary Alarm Output 7 Battery Low Output 3 GND Input 8 UPS ON Output 4 Remote Shutdown Input 9 Line Loss Output 5 Common Input m UPS FAIL BYPASS SUMMARY ALARM GND REMOTE SHUTDOWN LINE FAIL BATTERY sull UPS ON COMMON DB 9 Interface of AS400 communication protocol 46 13 Software for all models Free Software Download WinPower WinPower is a brand new UPS monitoring software which provides user friendly interface to monitor and control your UPS This unique software provides safely auto shutdown for multi computer systems while power failure With this software users can monitor and control any UPS on the sa
25. e In Bypass or No Output mode press the Select button on the LCD panel for more than one second a flickering black line would be shown underside 50 on the screen And if press the Select button continuously again the flickering black line would move to 60 next to around 208 220 230 240 ON OFF in turn And if press the Enter button for more than one second at this time the flickering black line would tum to flicker less and the output voltage rating or frequency rating or bypass state setting would be modified to the selected value And if no any pressing on the Select or Enter button lasting for more than ten seconds the flickering black line would disappear no setting have be modified The only one voltage rating could be selected in 208 220 230 240 at any time only one frequency rating could be selected in 50 60 at any time and the output voltage and frequency would be changed to the corresponding value after turning on the UPS by pressing the ON button The UPS would turn into Bypass mode in several seconds after ON is selected and turn into No Output mode in several seconds after OFF is selected Note When the output voltage rating be set to 208V the output power must be derated to 90 Here is an example for changing the output voltage from 220 to 230 through the LCD panel 41 PI ges J CHARGING 2
26. e Warning Code Table ID Loss 21 Charger Bad 23 Fan Error 22 IP Fuse Open 24 Fault Code Table Bus Fault 05 Bypass STS Short 13 Inverter Fault 06 Battery SCR Short 14 Overload Fault 07 Parallel Communication Fail 15 Over temperature Fault 08 Current Un share Fault 16 Inverter Short 09 Error Model 17 Communication Fault 10 SCIRX Error 18 Battery Open 11 Negative Output Power Fault 20 Inverter Relay Short 12 10 1 No Output mode The LCD display in no output mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed 35 CHARGING EINEN SETTING 5060Hz 208 220 230 240 Vac BYPASS ON OFF No Output mode 10 2 Bypass mode The LCD display in Bypass mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol of anc El indicates the bypass is working The UPS will beep once every 2 minutes in Bypass mode B 5 CHARGING S0 Hz BATTERY MAINS OUTPUT SETTING 50 60Hz 208 220 230 240 Vac BYPASS ON OFF Bypass mode The UPS does not have the backup function when it is in Bypass mode The power used by the load is supplied from the utility power via internal filter 36 10 3 Line mode The LCD display in Line mode is shown in t
27. he UL1015 6AWG 25mm wire or other insulated wire which complies with AWG Standard for the UPS battery wirings The procedure of installing battery bank should be complied with strictly Otherwise you may encounter the hazardous of electric shock 1 ADC breaker must be connected between the battery pack and the UPS The capacity of breaker must be not less than the data specified in the general specification 2 Setthe battery pack breaker in OFF position and connect the 20 pieces of batteries in series 3 You must connect the external battery cable to the battery first if you connect the cable to the UPS first you may encounter the hazardous of electric shock The positive pole of the battery is connected to the 6KS UPS with red wire and the 10KS 3T1 10K UPS in parallel with blue and brown wires the negative pole of the battery is connected to the 6KS UPS with black wire and the 10KS 3T1 10K UPS in parallel with black and white wires the green and yellow ribbon wire is connected to the ground of the battery cabinet 1637 3 To complete the connection by plugging the connector of the external battery cable into the external battery socket of the UPS Do not attempt to connect any loads to the UPS now You should connect the input power wire to the right position first And then set the breaker of the battery pack in the ON position After that set the input breaker in the ON position The UPS begins to charge the
28. he following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol of EX and indicates the UPS is working in line mode P 288v 29v 228 iSSA 135A CHARGING 49Hz SO Hz NINH SETTING 50 60Hz 208220230240 Vac BYPASS ON OFF Line mode If output overloaded the OVER LOAD is shown and the UPS will beep twice every second You should get rid of some unnecessary loads one by one to decrease the loads connected to the UPS less than 90 of its nominal power capacity Note Please follow the following steps to connect the generator e Activate the generator and wait until the operation is stable before supplying power of the generator to the UPS be sure thatthe UPS is in idle mode Then turn on the UPS according to the start up procedure After the UPS is turned on then the loads can be connected to the UPS one by one e The power capacity of the AC generator should be at least twice of the UPS capacity 37 10 4 Battery mode Battery Test mode The LCD display in Battery mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The symbol of Kil and IW indicates the UPS is working in battery mode When the UPS is running in Battery mode the buzzer beeps once every 4 seconds If the ON bu
29. he inverter simultaneously and transfer to Bypass mode It is easy to operate the equipment with no previous training You just need to read through this manual and operate according to the instructions in it Input switchboard Output switchboard D A A A Load Load Load Load Parallel Installation Diagram 6 Operation 6 1 Operation Mode 1 Turn on the UPS with utility power supplied in Line mode 1 After you make sure that the power supply connection is correct and then set the breaker of the battery pack in the ON position this step only for long backup time model after that set the input breaker in the ON position At this time the fan rotates and the UPS supplies power to the load via the bypass The UPS operates in Bypass mode 2 To power on the UPS by simply pressing the ON button continuously for more than 1 second the buzzer will beep once 3 Afew seconds later the UPS turn into Line mode If the utility power is abnormal the UPS will operate in Battery mode without output interruption of the UPS 2 Turn on the UPS with no utility power supplied in Battery mode 1 After you make sure that the breaker of the battery pack is in the ON position this step only for long backup time model 2 Press the ON button continuously for more than 1 second to power on the UPS and the buzzer will beep once UPS operates in No Output mode 3 Afew se
30. ice center Keep UPS connected to utility power persistently for more than 10 hours to recharge the batteries again Battery not yet been fully charged Check the loads and remove the non critical equipment Battery discharging time diminishes PRSIS Replace the batteries Please contact the distributor to obtain the parts and replacement service Battery aged x The ON button is pressed too briefly Press the ON button for more than 1 second The UPS is not connected to the battery or the battery pack voltage is too low The UPS cannot power on after pressing the ON button Check the battery or recharge the battery Please contact the distributor or UPS fault service center When you contact the service center please provide the following information Model No and the serial No of the UPS The date when the problem arose Complete description of the problem including the LCD display code alarm warning and power condition and load capacity If your UPS is a long backup time model you may also provide the information of the external battery pack 34 10 Operating mode for all models The different codes could be displayed on the LCD screen corresponding to their own operating modes and they are illustrated as the follow Operating mode Code Operating mode cod
31. in single mode and JP2 must be connected by 10AWG 8mm If the UPS is used in parallel mode JP1 and JP2 must be disconnected oe fo 0 o N A B c L N ah SLO O LO LO LO ols Slip Input Ground Output Ground Input Neutral Output Neutral Input Line Wire A Input Line Wire B Output Line Battery Input Line Wire C Battery Input and output Terminal Block wiring diagram of 3T1 15KS 20KS Important notes If the UPS is used in single mode and JP2 must be connected If the UPS is used in parallel mode the Jumper between JP1 and JP2 must be removed 16 5 3 Operating procedure for connecting the long backup time model UPS with the external battery ffi The nominal DC voltage of external battery pack is 240VDC Each battery pack consists of 20 pieces of 12V maintenance free batteries in series To achieve longer backup time it is possible to connect multi battery packs but the principle of same voltage same type should be strictly followed For 6KS 10KS 3T1 10KS the connector of the external battery cable is used to plug into the external battery socket of the UPS the other end of the external battery cable is made of three open wires with ring terminals to connect with the external battery pack s for 3T1 15KS 20K select t
32. m is less than 1V If the voltage difference is more than 1V the output relay of the UPS may not be closed 11 Measure the voltage of each JP2 on each UPS to check if the voltage value is less than 5V Generally 2V If the difference is more than 5V that means the new UPS needs to be regulated again or you need to check that the parallel cable of the parallel kit are normal 12 Turn off each UPS in turn and after all of them transfer to the Bypass mode remove the maintenance cover board of each UPS and set the maintenance switch from BPS to UPS and screw the maintenance cover board back again 13 Turn on the UPSs in the Line mode to perform the parallel operation Note If the UPS is abnormal in the above debugging please perform maintenance according to the steps of removing a stand alone 4 How to remove a single UPS from the parallel system 1 If you need to remove one UPS of the UPSs parallel system which is on normal running press the OFF button of the UPS that is confirmed to be removed twice continuously and the UPS will cut off its output immediately 2 Turn off the input breaker the external mains input breaker the output breaker and the battery switch of the UPS that will be removed 3 Press the others UPSs s OFF button After all of them transfer to the Bypass mode remove the cover board of each UPS and set the maintenance switch from UPS to BPS and then turn off the input breaker of each UPS 2
33. me LAN no matter how far from the UPSs voltage ov Standerd p eoo 1909 Installation procedure 1 Go to the web site http www ups software download com winpower htm 2 Choose the operation system you need and follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When your computer restarts the WinPower software will appear as a green plug icon located in the system tray near the clock 4T Appendix 1 The Corresponding Form of the LCD Display No Operating state my Alarm warning 1 No Output mode Pr None 2 Bypass mode Pn Beep once every 2 min 3 Line mode Pn None 0 209 Battery i Beep once every sec 4 ew ae Battery Pn s capacity Beep once every 4 sec 5 Battery Test mode Pn None 6 Overloaded in Bypass mode Pn Beep twice every sec Overloaded in Line mode Pn Beep twice every sec 8 pin nh Pay eges Pn Beep twice every sec 9 BUS voltage abnormal 05 Continuously beep 10 INV abnormal 06 Continuously beep 11 Overloaded and cut off the output 07 Continuously beep 12 Over temperature 08 Continuously beep 13 Output short circuited 09 Continuously beep 14 Communication abnormal 10 Continuously beep 15 Battery open 1 Continuously beep 16 IN
34. nd Bypass disable enable could be selected by pressing Select Button and confirmed by pressing Enter Button Select Button ir the UPS system is No output or Bypass mode the output voltage and frequency and Bypass disable enable could be selected by pressing Select Button and confirmed by pressing Enter Button Enter Button B B H 7 Indicates the frequency value of the UPS output UPS Status voltage which could be displayed from 0 to 99Hz Battery information information Load information n 8 8 Indicates the UPS output current value which T PS could be displayed from 0 to 999A OVER WARNINGFAULT VOLT 88 Load Information 1 Indicates the load or the UPS output is short and SHORT the UPS would shut down OVER LOAD Indicates the load is over the SPEC range BBBA DISCHARGING Indicates the load percent and the lowest grid represent 30 load the two low grids represent 60 load the three low grids represent 90 load all the grids represent 100 load Battery Information KURRAI ANNA POM T Indicates the battery voltage value which could be UPS Setting Mains power Output inf i i g utput information BBRV displayed from 0 to 999Vdc Indicates the battery current value which could be The LCD Display displ
35. nently connected equipment it must be installed by qualified maintenance personnel Earth connection essential before connecting to the building wiring terminal 1 2 Operation Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time since this would cancel the protective earthing of the UPS system and of all connected loads The UPS output terminal block may be electrically lived even if the UPS system is not connected to the building wiring terminal In order to fully disconnect the UPS first press the OFF button then disconnect the mains lead Ensure that no liquid or other foreign objects can enter the UPS The UPS can be operated by any individuals with no previous experience 1 3 Maintenance servicing and faults The UPS operates with hazardous voltages Only qualified maintenance personnel may carry out repairs Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to the battery which are potentially dangerous Before carrying out any kind of service and or maintenance please disconnect the batteries Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals Batteries must be replaced only by qualified personnel Caution risk of electric shock The battery circuit is not
36. ove UPS please follow operational processes of removing parallel machine 2 How to install a new parallel UPS system 1 Before installing a new parallel UPS system user need to prepare the input and output wires the output breaker and the parallel cable 2 Turn off the input and output breakers of each UPS Connect the input wires output wires and battery wires Remove the 25 short connection wire between JP1 and JP2 on the terminal block Remove the maintenance cover board of each UPS and set the maintenance switch from UPS to BPS Remove the cover board of the parallel port on the UPS connect each UPS one by one with the parallel cable screw the cover board of the parallel port back again Turn on the battery switch and the input breaker of the each UPS measure the difference voltage between the output line wires of each UPS to check if the voltage difference between them is less than 1V If the difference is less than 1V close the output breaker If the difference is more than 1V check if the wirings are abnormal Close the input breakers of all of the UPSs in the parallel system After all of the UPSs transfer to the Bypass mode screw the maintenance cover board back again Turn on each UPS in turn and observe their display Make sure that each UPS displays normal and all the UPSs transfer to the INV mode together Measure the voltage on the JP1 and JP2 on the terminal block of each UPS to check if
37. re use After connection turn the input breaker in the ON position the UPS will charge the batteries automatically You can also use the UPS immediately without charging the batteries first but the backup time may be less than the standard value 12 If it is necessary to connect the inductance load such as a monitor or a laser printer to the UPS the start up power should be used for calculating the capacity of the UPS as its start up power consumption is too big when it is started N L JPI JP2 lo e o 9 9 2 9 e Input Ground N L Output Ground Input Neutral Output Neutral Input Line Output Line JP1 JP2 Input and output Terminal Block wiring diagram of 6K S 10K S Important notes If the UPS is used in single mode and JP2 must be connected by 10AWG 6mm If the UPS is used in parallel mode JP1 and JP2 must be disconnected 15 N A B c L N o SLO LO LO Lo Lo Le Lesa Input Ground 3 Output Ground Input Neutral Output Neutral Input Line Wire A Input Line Wire B Input Line Wire C OutputLine Battery Battery Input and output Terminal Block wiring diagram of 3T1 10KS Important notes If the UPS is used
38. ric shock or fire 2 Make sure that there is no voltage before touching the batteries The battery circuit is not isolated from the input potential circuit There may be hazardous voltage between the battery terminals and the ground 7 Even though the input breaker is disconnected the components inside the UPS are still connected with the batteries and there are potential hazardous voltages Therefore before any maintenance and repairs work is carried out switch off the breaker of the battery pack or disconnect the jumper wire of connecting between the batteries 8 Batteries contain hazardous voltage and current Battery maintenance such as the battery replacement must be carried out by qualified personnel who are knowledgeable about batteries No other persons should handle the batteries 32 9 Trouble Shooting Problem Possible cause Solution The Fault code is 08 and the buzzer beeps continuously The UPS transfers to fault mode due to internal overheat Make sure the UPS is not overloaded the air vents are not blocked and the ambient temperature is not too high Wait for 10 minutes for the UPS to cool down before turning on again If failed please contact the distributor or service center The Fault code is 09 and the buzzer beeps continuously The UPS output is short circuited Remove all the loads Turn off the UPS Ensure that the load is not failed or the UPS has no in
39. t use the wall receptacle as the input power source for the UPS as its rated current is less than the UPS s maximum input current Otherwise the receptacle may be burned and destroyed 5 Connect the input and output wires to the corresponding input and output terminals according to the following diagram Note you must make sure that the input and output wires and the input and output terminals are connected tightly 6 The protective earth ground wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire The wire diameter of protective earth ground wire should be at least as above mentioned for each model and green wire or green wire with yellow ribbon wire is used 14 7 After having completed the installation make sure the wiring is correct 8 Please install the output breaker between the output terminal and the load and the breaker should with leakage current protective function if necessary 9 To connect the load with the UPS please turn off all the loads first then perform the connection and finally turn on the loads one by one 10 No matter the UPS is connected to the utility power or not the output of the UPS may have electricity The parts inside the unit may still have hazardous voltage after turning off the UPS To make the UPS have no output power off the UPS and then disconnect the utility power supply 11 Suggest charging the batteries for 8 hours befo
40. ternal faults before turning it on again If failed please contact the distributor or service center The Fault code is 05 or 06 the UPS beeps continuously The UPS transfers to fault mode due to its internal fault Please contact the distributor or service center The UPS turn into Battery mode The voltage or frequency of the utility power is out of the input range of the UPS The UPS is running in Battery mode To save your data and close the application program Make sure the utility power is within the input voltage or frequency range permitted by the UPS The Fault code is 07 the UPS beeps continuously The UPS is overloaded or the load equipment is faulty Check the loads and remove all no critical equipment Recalculate the load power and reduce the number of loads connected to the UPS Check that the loads are not failed The Warning code is 23 the buzzer beeps every second The charger of the UPS is defective Please contact the distributor or service center 33 Check the battery If the battery is damaged replace the battery immediately and ensure that the battery breaker is ON position The Fault code is 11 the UPS beeps continuously Battery low or battery not connected The utility power is normal but the UPS can not turn into Line mode Please contact the distributor or Maintain switch loose i serv
41. tton on the front panel is pressed for more than 1 second again the buzzer will stop beeping in silence mode Press the ON button once again for more than 1 second to resume the alarm function E ege anm E Lv J 838v B 00v 0 15 1 GORA 135A DISCHARGING DD Hz S 0Hz SETTING 5060Hz 208 220 230 240 Vac BYPASS ON OFF Battery mode The display of battery test mode is same as Battery mode 10 5 Parallel mode The LCD display can show the UPS quantity of the parallel system and the UPS system that operating in single mode should be regarded as a special parallel system single mode is a special parallel mode The LCD display in parallel mode is shown in the following diagram When the UPS operating in parallel mode the information in code display The symbol means the UPS 38 operating in parallel mode and the number n indicate the quantity A m ig 22 55 13 CHARGING 4S Hz BATTERY MAINS SETTING 50 60Hz 208 220 230 240 Vac BYPASS ON OFF Parallel mode 10 6 Warning mode The LCD display in warning mode is shown in the following diagram The information about the utility power the battery the UPS output and the load could be displayed The WARNING indicates the UPS is working in warning mode When the UPS operating in warning mode the information in code display alternates
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