OPERATING INSTRUCTIONS MANUAL FVN/P
Contents
1. OPERATING INSTRUCTIONS MANUAL Please retain for future reference For FVN P 200 INDIRECT FIRED SPACE HEATERS CERTIFIED FOR USE IN CANADA AND U S A As per Standard ANSI Z83 7 CSA 2 14 2000 Gas Fired Construction Heaters Unattended Type TERTE W LISTED FLAGRO INDUSTRIES LIMITED ST CATHARINES ONTARIO CANADA GENERAL HAZARD WARNING FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER CAN RESULT IN DEATH SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE EXPLOSION BURN ASPHYXIATION CARBON MONOXIDE POISONING AND OR ELECTRICAL SHOCK ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL LABELS ETC CONTACT THE MANUFACTURER WARNING FIRE BURN INHALATION AND EXPLOSION HAZARD KEEP SOLID COMBUSTIBLES SUCH AS BUILDING MATERIALS PAPER OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES OR PRODUCTS SUCH AS GASOLINE SOLVENTS PAINT THINNER DUST PARTICLES OR UNKNOWN CHEMICALS WARNING NOT FOR HOME OR RECREATIONAL VEHICLE USE WARNING INTENDED USE IS PRIMARILY THE TEMPORARY HEATING OF BUILDINGS UNDER CONSTRUCTION ALTERATION REPAIR OR EMERGENCIES ONLY ALWAYS PRO2. SAFE OPERATION PRECAUTIONS For use with propane or natural gas only See approval label Use switch to shut down the heater Do not try to shut down the heater by unplugging the electrical cord Do not plug anything other that the thermostat into the Thermostat plug Follow electrical requirements shown on rating plate and or Electrical requirements section of this manual Before removing any guards or performing any maintenance be sure that the main power supply is disconnected COMBUSTION AIR ADJUSTMENTS NOTE Proper combustion air adjustment must be achieved using a certified combustion analyzer to ensure complete combustion The air adjustment should be made to achieve 10 CO on natural gas and 12 CO on propane SETTING THE AIR ADJUSTMENT PLATE A Regulation of the combustion air flow is made by adjustment of the manual AIR ADJUSTMENT PLATE 1 after loosening the FIXING SCREWS 2 and 3 The initial setting of the air adjustment plate should be made according to Column 5 in the Burner Set up Chart B The proper number on the manual AIR ADJUSTMENT PLATE 1 should line up with the SETTING INDICATOR 4 on the fan housing cover Once set the air adjustment plate should be secured in place by tightening SCREWS 2 2 3 The final position of the air adjustment plate will vary on each installation Use instruments to establish the proper settings for maximum NOTE Variations in flu
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4. 3 Plug in supply cord to 115v 15amp outlet 4 Make sure Smart Indicator Light is green if not green please refer to the Power Supply Indicator Label before proceeding with start up 5 Move switch to MANUAL position for manual control 6 Move switch to THERMOSTAT position for thermostatic control Please Note 1 If using Thermostat on unit unit must be started in Thermostat position 2 When changing between manual and thermostat operation the heater must be left in the OFF position for 30 seconds to prevent the burner from locking out When using a generator for electrical supply make sure the generator is properly grounded and generator is at a 60Hz frequency In the event that a generator is being used and the generator runs out of fuel make sure the heater switch is in the OFF position before restarting generator failure to do so may damage heater TO SHUT DOWN Close main gas supply valve while heater is operating Move switch to OFF position Disconnect heater from gas supply NOTE Fan will continue to operate after the burner shuts down Once the unit cools down the fan will stop IF HEATER FAILS START Press manual reset button at rear of burner Check gas pressure supply Supply and manifold pressure must follow those on rating plate Ensure proper power supply and extension cord is being used If heater fails to ignite after 3 attempts call your supplier for service
5. at least annually by a qualified service person Incorrect maintenance my result in improper operation of the heater and serious injury could occur The hose assemblies shall be visually inspected prior to each use of the heater If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the heater being put into operation The replacement hose assembly shall be that specified by the manufacturer The appliance must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids The flow of combustion and ventilation air must not be obstructed Be sure to check the fan assembly and ensure that the motor and blade are operating properly Compressed air should be used to keep components free of dust and dirt build up Note Do not use the compressed air inside any piping or regulator components Fan Limit Switch Partt FV 407A should be replaced if the fan motor does not shut off after the heat exchanger has cooled down High Limit Switches Part FV 206 amp FV 437 should be checked each season These limit switches will ensure the burner shuts down if the temperature exceeds 2509 at the outlet Heat Exchanger should be cleaned if smokey conditions continue even after the air adjustments on the burner are made START UP INSTRUCTIONS Be sure the switch is in the OFF position 2 Ensure electrical cord is grounded and heater is on a level surface
6. hose assemblies WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle 115v supply must be available Please note that the heater requires 15 amps for proper operation Ensure appropriate gauge extension cord is used 12 3 AWG at 50 Feet 10 3 AWG at 100 Feet FV SERIES CONSTRUCTION HEATER VENTING REQUIREMENTS 1 VERTICAL FLUE TERMINATIONS VERTICAL FLUE RUN A re 2 ae HORIZONTAL FLUE RUN RISE RATIO 1 10 FLUE OUTLET OF HEATER 2 HORIZONTAL FLUE TERMINATIONS 2 FLUE OUTLET HEATER EXTERIOR WALL VENT TERMINATION MUST BE A MINIMUM OF 2FT HIGHER THAN ANY POINT WITHIN 10FT MAXIMUM HORIZONTAL RUN IS 30FT NOTE 90deg ELBOW 10ft HORIZONTAL VENT ALLOWANCE 45deg ELBOW 5ft HORIZONTAL VENT ALLOWANCE VENT TERMINATION IN HORIZONTAL POSITION MUST BE MINIMUM 4ft FROM ANY COMBUSTABLE SURFACE EXTERIOR VERTICAL VENT TERMINATION MUST BE A MINIMUM OF 2ft ALL VENT TERMINATIONS MUST HAVE A RAIN CAP INSTALLED AS PER LOCAL CODE REQUIREMENTS CLEARANCE COMBUSTIBLES Model FVN P 200 TOP FRONT SIDES REAR FLUE PIPE 3 ft 10 ft 1 ft 2 ft 3 ft MAINTENANCE 1 Every construction heater should be inspected before each use and
7. LIED VS 24V OR 120V SUPPLIED OPERATED GAS SUPPLY PRESSURE TEST MAIN GAS VALVE V1 24V OR 120V POINT FIELD SUPPLIED OPERATED SINGLE STAGE GAS TRAIN PIPE DIAMETER SIZE S GAS BURNER MANIFOLD TEST POINT BURNER G200 1 2 NPT 13 FIELD WIRING DIAGRAM 120 V controlled 24 V controlled Optonal 24 V controlled Green 24 Volts operating Gnd control operating control switch L N L N 120 Volts 60 Hz LEGEND Gnd Lime 1 phase Gud Ground _______ V1 V2 Gas valve terminal RIELLO POWER GAS BURNER MODELS G120 G200 amp G400 INTERNAL FACTORY WIRING DIAGRAM Standard bumer come with 122 24 voit transformer for 24 operated gas valves for 120V operated gas valves transformer AIR OAMPER MOTOR Remote sensing of 525 SE A contro box lock out installer supplies anc wrec wing Remote lock out sensing aring 14 POWER SUPPLY INDICATOR LIGHT FVO 400 amp 400 amp 200 amp FVNP 200 Control Box POWER INDICATOR LIGHT lt The power supply indicator light will help you detect any faulty power supplied to the heater The power supply indicator light will detect various power supply issues such as gounding issues or reverse Polarity or missing connections Warning Light Indications The smart indicator can detect and dis
8. VIDE ADEQUATE VENTILATION 1 SQ IN OF FRESH AIR MUST BE SUPPLIED FOR EVERY 1000 BTUH OF HEAT THIS HEATER SHALL BE INSTALLED SUCH THAT IT IS NOT DIRECTLY EXPOSED TO WATER SPRAY AND OR DRIPPING WATER This heater is designed and approved for use as construction heater under Standard ANSI 283 7 CGA 2 14 2000 We cannot anticipate every use which may be made of our heaters CHECK WITH YOU LOCAL FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS Other standards govern the use of fuel gases and heat producing products in specific applications Your local authority can advise you about these SPECIFICATIONS Air Circulation 4 0 0702 02 2 2 2 1 1 2 Fuel Consumption iso du esee cas baee eive FVP 200 Propane FVN 200 Natural Gas 200 000 btuh FVP 200 Propane FVN 200 Natural Gas 3 5 W C Propane 3 5 W C NG 13 0 W C Propane 10 0 W C NG Direct Spark Ignition Thermostat Control 1500 cfm 9 25 lbs hr Propane 190 cfh NG cETLus listed 280 lbs INSTALLATION The installation of this heater for use with natural gas shall conform with local codes or in the absence of codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the Natural Gas and Propane Installation Code CSA B149 1 00 This heater must be installed by a qualified gas technician following local codes published by the authority having jurisdiction All in
9. cold conditions cover the holes on the temperature feeler gauge using foil tape Ensure that the temperature feeler gauge is readjusted for warmer weather conditions Failure to do so may result in burning out fan switches not covered under warranty sid PRINCIPAL BURNER COMPONENTS Electric air shutter assy Optional Field wiring terminal Block Capacitor Gas valve Transformer 120V 24 V Optional Integrated primary Ignition control PSC burner motor Combustion air proving switch BURNER DIMENSIONS B C F G 01 1011 6 61116 115 8 315 16 10 272 35 295 85 255 31 is for LBT version Gasket thickness is 4 millimeters 12 ELECTRODE AND FLAME PROBE ADJUSTMENTS Put the ceramic fonization near the ditfuser disc probe Diffuser Ignition electrode Propane Propane orifico WARNING IMPORTANT Do not turn the ignition electrode Leave it as shown in the drawing the ignition electrode is put near the ionization probe the amplifier of the control box may be damaged TYPICAL GAS TRAIN LAYOUT FIELD SUPPLIED RIELLO SUPPLIED SEE GAS i SUPPLY RANGE i NOTE ITEMS 5 6 amp 7 COMBINATION GAS VALVE S ASSEMBLIES MAY BE UTILIZED WHERE APPROVED GAS TRAIN LEGEND GAS SUPPLY amp FLOW DIRECTION GAS APPLIANCE PRESSURE OF GAS REGULATOR AS SUPPLY MAIN SHUTOFF MANUAL SAFETY SHUTOFF GAS VALVE VALVE FIELD SUPP
10. d Propane Installation Code PIPING This heater must be installed by a qualified gas technician following local codes published by the authority having jurisdiction Sizing of supply piping must be determined using the length of pipe run as well as total btuh rating of the appliance s Appropriate piping tables must be used to determine size of supply piping dependant on the length of run from source PRESSURES FUEL HOSES ELECTRICAL MAXIMUM INLET PRESSURES LP 13 0 IN WC NG 10 0 IN WC MINIMUM INLET PRESSURES LP 8 0 IN WC NG 7 0 IN WC This heater must be supplied by pressures indicated on the approval label Over pressure may cause controls to fail DO NOT supply this unit with more than psig 14 0 in W C Note A second stage regulator must be installed if the supply pressure exceeds psig This heater will operate on propane OR natural gas NOT BOTH The manifold pressures are listed on the approval label To determine which fuel to use see rating plate DO NOT attempt to use the heater without consulting the rating plate Note The proper main burner orifice must be installed and rating plate must reflect the fuel the heater burning DO NOT operate the heater with out consulting the rating plate Heater conversion must be done by a qualified technician and rating plate must reflect any change All hoses used to connect this heater of fuel supply must be Type 1 approved propane natural gas
11. e gas and temperature readings may be experienced when the burner cover is put in place Therefore the burner cover must be in place when making the final combustion instrument readings to ensure proper test results BURNER SET UP CHART 1 2 3 4 5 FIRING RATE HEAD AIR DAMPER BTUH ORIFICE LP ORIFICE NG SETTING SETTING PART PART 5 3 LP FVP 225 FVN 226 3 8 NG 10 TEMPERATURE FEELER GAUGE ADJUSTMENT ATTACHED TO FAN SWITCH The temperature feeler gauge is required to be always touching the heater exchanger The temperature feeler gauge controls the air flow over the fan switch which eliminates any unnecessary fan cycling The temperature feeler gauge can be adjusted for different outside temperatures by rotating the location of the temperature feeler gauge holes This will provide maximum performance of the unit in different applications If supply air is warm 5 C indoor application Turn the temperature feeler gauge so that the holes are parallel with the heat exchanger This will help the fan switch to remain cool and not overheat See following If supply air is cold under 59 Turn the temperature feeler gauge so that the holes are closed off as the air goes over the heat exchanger This will reduce fan cycling and the unit from shutting down See following gt In extreme
12. play the following fault conditions Green Light Meets Power Requirements Solid Red Light P 9 Reverse Polarity Flashing Red Light Ground or Neutral issue ATTENTION IF RED LIGHT IS INDICATED MAKE CORRECTIONS TO POWER SUPPLY BEFORE TURNING HEATER ON FAILURE TO DO SO WILL VOID ANY WARRANTY LIMITED www flagro on ca FV 200 SERIES WIRING SCHEMATIC 2011 POWER INDICATOR FAN SWITCH E T1 pou PA N 115 VAC 90 LS T3 FAN MOTOR G N SWITCH REMOTE THERMOSTAT REAR HIGH FRONT HIGH G LIMIT SWITCH LIMIT SWITCH BURNER RED LIGHT FLAGRO INDUSTRIES LIMITED TITLE FV 200 WIRING SCHEMATIC DWG NO FV 200 WS 2011 PARTS LIST FOR FVN 200 FVP 200 PatNumber Part Description ___ PowerGodewPuge Fvms eMe High Limit Switch Outlet 250F 21 Fvayo ___ Fvay Swich oncontolbon qesumpncnobo Thermostat Plug on control box prior to 2011 Thermostat Plug on control box as of 2011 E Evas Evas ____ eoxommeupwg
13. stallations performed in the state of Massachusetts must be completed by a qualified plumber and gas fitter of the State of Massachusetts The installation of this heater for use with propane tank or cylinder shall conform with Local codes or in the absence of local codes with the Standard for the Storage and Handling of Liquefied Petroleum Gases ANSI NFPA 58 and the Natural Gas and Propane Installation Code CSA B149 This heater must be located at least 10ft 3m from any propane gas cylinder This heater shall not be directed toward any propane gas container within 20ft 6m CONNECTING THE CYLINDER If cylinders are used to supply the heater no cylinders smaller than 100lb capacity shall be used These cylinders must supply a vapor withdrawal only 1s All cylinder connections must be made using a wrench to tighten the POL fitting 2 Be sure that the cylinder valve is in the closed position when connection or disconnecting the cylinder 3 A soap and water solution must be applied to all connections in order to leak check the system The gas must be turned off at the propane supply cylinder s when the heater is not in use When the heater is to be stored indoors the connection between the propane supply cylinder s and the heater must be disconnected and the cylinders removed from the heater and stored in accordance with Standard for the Storage and Handling or Liquefied Petroleum Gases ANSI NFPA 58 and CSA B149 1 Natural Gas an
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