OPERATING INSTRUCTIONS FINN-POWER
Contents
1. Crimping diameter varies 1 Insufficient lubrication Lubricate master dies and sliding plates 2 Set value changed Check 3 Dial loose IS AS models Check calibrate tighten 4 Sliding potentiometer loose or broken Check fasten replace 5 Valve sticking Check clean See also VS control Chapter Alarm screen on page 14 GUARANTEE The machines produced by Lillbacka Powerco Oy are guaranteed against defects in material and manufacture Within the limits of the guarantee the defective part will be replaced with a new one or when possible repaired free of charge The guarantee is valid for 12 months after commissioning yet for a period not exceeding 18 months after delivery ex works Alaharma Finland The guarantee does not compensate for damage due to improper use overload neglect or normal wear Working and travelling costs as well as freight charges caused by guarantee repairs are not covered by the guarantee Guarantee repairs shall be carried out at Lillbacka Powerco Oy Alaharma Finland or by an authorized Finn Power service In case guarantee repair is demanded the customer has to prove that the machine is under guarantee LILLBACKA POWERCO OY DO NOT WARRANT FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER LOSS DAMAGE OR EXPENSE OF ANY KIND INCLUDING LOSS OF PROFITS 28 TECHNICAL DATA Technical data FP20 FP 20 Capacity in 1 Crimping diameter range O mm 4 68 Max opening mm 68 M2. Crimping diameters in the 19 20 21 grey zone of the chart are 23 24 25 DIE SIZE not recommended ez Sep Se 30 31 The crimping diameter dial 31 32 33 37 has been calibrated at the 36 37 38 42 factory so that when the 41 42 43 47 dial is set at 0 0 the E 47 48 49 53 resulting diameter will be 54 55 56 60 the minimum diameter of the die set installed i e with die set No FP20 16 the crimping diameter will be 16 mm No FP20 19 gives a diameter of 19 mm etc 20chart IS AS new eps The crimping diameter increases when the dial is turned clockwise In IS models one turn is equivalent to a 1 mm change in the crimping diameter In AS models the diameter change is 1 mm between two digits The measuring scale of the dial is divided into divisions of either 0 01 mm in IS models or 0 1 mm in AS models EXAMPLE The crimping diameter of the fitting should be 20 6 mm Select die set No FP20 19 min crimping diameter 19 mm according to the die chart Turn the IS dial to position 1 60 upper scale 1 lower 60 The AS dial is turned to position 1 6 This setting will give the crimping diameter 20 6 mm 19 1 6 mm The machine has been calibrated at the factory with 40 bar pressure This means that when you are crimping a fitting requiring 40 bar pressure the measuring scale of the crimping diameter dial provides an accuracy of 0 1 mm possible elastic recovery of the fitting not regarded When fittings requiring higher pre
3. FINN POWER LILLBACKA Lillbacka Powerco Dy PO B 1 FIN 62301 H rm Finland N gh 398 6 485 4444 398 6 485 4400 OPERATING INSTRUCTIONS FINN POWER FP20 IS AS FP20 VS FP110 IS AS FP110 VS FP120 IS AS FP120 VS FP120S IS AS FP120S VS FP140 IS AS FP140 VS FP140X IS AS FP140X VS MANUFACTURING YEAR III RELEASED 06 00 KEEP THIS MANUAL FOR FUTURE NEEDS THE MACHINE HAS BEEN DESIGNED FOR CRIMPING HOSE FITTINGS LILLBACKA POWERCO SHALL NOT BE HELD LIABLE FOR ANY PRODUCT WHICH HAS BEEN CRIMPED ON THE MACHINE THE MACHINE HAS BEEN DESIGNED TO OPERATE IN ROOM TEMPERATURE IN DRY INDOOR CONDITIONS AND IN SUFFICIENT ILLUMINATION USING THE MACHINE FOR ANY OTHER PURPOSE IS NOT ALLOWED WITHOUT WRITTEN CONSENT FROM THE FACTORY CONTENTS CONTE NEEN 2 GEE NE E BEE 3 TRANS POR EEN 3 Seme III 3 leit Ch TEE 3 WARNING S E 4 eil EE 4 BY sel gt ZONE mnt am tie auta eR ELL Saki ar Eken s EE 4 GeidddlkexcHei ll Le 5 SEE AE ENEE E EE 5 ELECTRICAL CONNECTION ates ci eters Tr ese ates id ects Nc Mins BP Bae oe cae ta tal 5 OUICK FK PACKAGE EEN 5 RES ERRECHEN 5 CONTROL IDENTIFICATION P20 E 5 CONTROL IDENTIFICATION FP110 FP120 FP140 AND FP140X cccccccceccececseseescetessereeresterees 6 CONTROL IDENTIFICATION FP120S ccccccccccosescececcecesceccscsccececcececcetescsecstaecessecateesarsesatescareasarerees 6 Secher REES 7 XG gg lt IER 9 TES ERUNISIA aie ch ace ce eet te dutta cnc aioin otsa EEE TALE
4. Motor power Voltage V Current A Fuse A In O mm mm mm I min bar Ikm h dB A mm s kW kW FP140 2 4 160 Freguency 50 Hz 5 5 200 23 35 O 230 20 5 35 O 400 11 6 25 O Freguency 60 Hz 6 6 O 210 23 35 O 230 20 5 35 O 400 11 6 25 O Special diameters and profiles to customer s specifications Overall dimensions Weight 1000 kg excluding oil 1520 FP140X Freguency 50 Hz 5 5 200 23 35 O 230 20 5 35 O 400 11 6 25 O Freguency 60 Hz 6 6 O 210 23 35 O 230 20 5 35 O 400 11 6 25 O S09 Fp140m hgl READ THE INSTRUCTIONS THOROUGHLY TO SECURE SAFE AND CORRECT OPERATION OF THE MACHINE 32
5. Tool change screen on page 11 Open the master dies Insert the pins of the tool into the die set in the locker turn the tool clockwise and pull the whole set out Fig 1 Hold the handle of the quick change tool so that your hand will not get between the dies e Mount the die set between the master dies so that the die set pin hits the hole in the master die Fig 2 and start closing the dies in manual mode TO AVOID DAMAGING MASTER DIES MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES e Close the master dies completely until the pins are locked in their positions Fig 3 e Remove the quick change tool Fig 4 Open the dies to the retraction position The dies are now ready for use e Die set is removed from the press in reverse order close the dies insert the tool into the die set open the master dies and place the set back in the locker 18 CHANGE OF A SINGLE DIE FP20 FP110 FP120 FP120S Dies can also be changed one by one with a change tool Select MANUAL MODE Open the master dies and STOP THE MOTOR FP120S open the finger cover CAUTION ALWAYS TURN OFF THE POWER PRIOR TO INSTALLATION OR CHANGE OF DIES WITH THE CHANGE TOOL Prior to installing dies clean the contact surfaces of both the die set and master dies properly to avoid damaging the surfaces Pull the pull pin in the master die with the tool delivered together with the machine see figure Insert the die with the retaining pin into th
6. and profiles to customer s specifications Overall dimensions 1500 920 800 Fpmitat hgl Weight 1000 kg excluding oil READ THE INSTRUCTIONS THOROUGHLY TO SECURE SAFE AND CORRECT OPERATION OF THE MACHINE 30 Technical data FP120S Capacity Crimping diameter range Max opening Master die shoe length Pump Max pressure Crimping force Theoretical production capacity Sound pressure level Enclosure class Closing speed of master dies Motor power Voltage V Current A Fuse A Motor power Voltage V Current A Fuse A with complete standard die equipment Special diameters and profiles to customer s specifications Overall dimensions Weight 1050 kg excluding oil In mm mm mm l min bar kN per hour dB A mm s kW kW FP120S 2 4 120 68 97 84 12 350 2800 3000 72 IP 54 50 Hz 17 4 mm s Frequency 50 Hz 7 5 Oh 230 29 35 O 400 16 5 25 O Freguency 60 Hz 9 60 Hz 20 8 mm s O 230 29 35 O 400 16 5 25 O mal FINN POWER FP 120 Fpm7 hgl READ THE INSTRUCTIONS THOROUGHLY TO SECURE SAFE AND CORRECT OPERATION OF THE MACHINE 31 Technical data FP140 FP140X Capacity Crimping diameter range Max opening Master die shoe length Pump Max pressure Crimping force Theoretical production capacity Sound pressure level Enclosure class Closing speed of master dies Motor power Voltage V Current A Fuse A
7. button is pressed The dies move until the button is released or the set crimping diameter has been reached When using this button manual mode must be selected When the machine is started with the mode selector in manual mode crimping cannot be started using the crimping button before first selecting O position or opening dies with retraction button 9 Dies will not open if they are already in the set retraction position signal lamp 10 illuminated 8 CRIMPING DIAMETER REACHED The signal lamp is illuminated when the dies have reached the set crimping diameter 9 RETRACTION BUTTON The dies will open when this button is pressed The dies open until the button is released or the set retraction diameter has been reached When using this button manual mode must be selected 10 RETRACTION DIAMETER REACHED The signal lamp is illuminated when the dies have reached the set retraction diameter i e retraction position Automatic mode cannot get started unless the retraction position has been reached 11 DELAY SIGNAL LAMP The signal lamp is illuminated when the delay function is active 12 RETRACTION DIAMETER CONTROL The dial is used to adjust the retraction diameter of master dies after the crimping cycle Adjust the retraction large enough so that the fitting to be crimped is easy to insert between the dies but the extra movement is as short as possible The retraction becomes larger when the dial is turned clockwise 13 CRIMPIN
8. the hole in the master die e Tighten the screw 3 FP140 DIE SETS FOR FP140 AND FP140X FP140 die sets for large fittings are attached directly to the master dies FP 140 die sets are manufactured with following dimensions D L Die set No Crimping range 84 110 18860 84 84 92mm 92 110 18860 92 92 100 mm 100 110 18860 100 100 108 mm 108 110 18860 108 108 116 mm 116 110 18860 116 116 124 mm In addition to the standard die sets and FP140 die sets a wide range of special die sets is available on request Selecting the die set FP20 Use only original Finn Power die sets in Finn Power crimping machines Refer to the fitting manufacturer s specifications for proper crimping diameter for the fitting Each die set has its own crimping range Follow it to assure the roundest possible crimping result The minimum crimping diameter D is marked on each die set Example with die set No 18013 10 the minimum crimping diameter is 10 mm D L Die set No Crimping range 10 55 18013 10 10 12 mm 12 55 18013 12 12 14 mm 14 55 18013 14 14 16 mm S 16 75 18013 16L 16 19 mm G 19 75 18013 19L 19 23mm M aa 00 23 75 18013 23L 23 27 mm A 27 75 18013 27L 27 31 mm 31 75 18013 31L 31 36 mm SS 36 75 18013 36 36 41 mm es 41 75 18013 41 41 47 mm 47 85 18013 47 47 54 mm 54 85 18013 54 54 61 mm Petes eps In addition to the standard die sets a wide range
9. the new filter insert in its place Screw the cover down Filter insert must be changed together with oil Purchase number 043124 fp140su hgl 27 Troubleshooting Troubleshooting is to be carried out by a serviceman TROUBLE Machine will not start POSSIBLE CAUSE 1 No electric supply ACTION Check fuses and supply cable connections 2 Motor protection tripped Reset If tripped again check motor and pump condition 3 Contactor broken Check the voltage up to the motor 4 Nocontrol voltage Check fuses of transformer G1 Replace if need be 5 Fuses rectifier transformer out of order Check replace Motor runs but no 1 Wrong rotation direction Interchange two phases in the piston movement supply disconnecting device 2 Low oil level Check refill 3 Fuses rectifier transformer out of order Check replace 4 Control broken See if LEDs are lighted Replace the control if need be IS AS models See the error code of the control unit VS 5 Valve out of order Check movability of valve steam Check the solenoids 6 Pump or coupling broken Check replace Insufficient crimping force 1 Insufficient lubrication Lubricate master dies and sliding plates and or loud noise 2 Low oil level Check refill 3 Pressure relief valve stuck Check clean Pilot check valve leaking Replace if broken 4 Leaking pump pressure pipe Check tighten replace 9 Coupling between motor and pump slipping Check replace
10. 2 sliding plates through 2 nipples Lubricate often with a small amount of grease rather than seldom with much grease Due to metal scurf that loosens from the fittings to be crimped the master dies are to be cleaned carefully at intervals of approx 500 operation hours To facilitate the cleaning remove the die covers as follows 1 Remove the locking pins 4 2 Remove the front plate 5 and rear box 3 Open the dies to the maximum 4 Lift the die covers 3 up and remove them FP20ras hgl fp140ra hgl Lubricate the master dies and sliding plates daily with pressure proof grease like Molub Alloy OG H or eguivalent Close the master dies loosely before lubricating them Grease 1 master dies through 12 grease nipples and 2 sliding plates through 2 nipples Lubricate often with a small amount of grease rather than seldom with much grease Due to metal scurf that loosens from the fittings to be crimped the master dies are to be cleaned carefully at intervals of approx 500 operation hours To facilitate the cleaning remove the die covers 3 as follows 1 Open the dies wide open 2 Loosen the fixing screws of the die covers and remove the covers NOTE Do not close the dies when the covers are removed so that the master dies won t drift out and the springs won t get damaged Cleaning of FP120 master dies e Close the master dies e Loosen four fixing screws of both
11. Crimping diameters in the grey TaS 9099 94 DE R NEXT zone of the chart are not SE DIE SIZE recommended The crimping diameter dial has been calibrated at the factory so that when the dial is set at 0 0 the resulting diameter will be the minimum diameter of the die set installed i e with die set No 32 16 the crimping diameter will be 16 mm No 32 19 gives a diameter of 19 mm etc SSES The crimping diameter increases when the dial is turned clockwise In IS models one turn is equivalent to a 1 mm change in the crimping diameter In AS models the diameter change is 1 mm between two digits The measuring scale of the dial is divided into divisions of either 0 01 mm in IS models or 0 1 mm in AS models EXAMPLE The crimping diameter of the fitting should be 20 6 mm Select die set No 32 19 min crimping diameter 19 mm according to the die chart Turn the IS dial to position 1 60 upper scale 1 lower 60 The AS dial is turned to position 1 6 This setting will give the crimping diameter 20 6 mm 19 1 6 mm The machine has been calibrated at the factory with 40 bar pressure This means that when you are crimping a fitting requiring 40 bar pressure the measuring scale of the crimping diameter dial provides an accuracy of 0 1 mm possible elastic recovery of the fitting not regarded When fittings requiring higher pressure are crimped the crimping diameter may become larger than the value on the scale due to machine
12. G DIAMETER CONTROL The crimping diameter is defined by means of this dial and the die set that is used The dial covers 0 10 mm The measuring scale is divided into divisions of either 0 01 mm or 0 1 mm The crimping diameter increases when the dial is turned clockwise If the dial is of multi turn type as in IS models one turn is equivalent to a 1 mm change in the crimping diameter In AS models the diameter changes by 1 mm between two digits Control panel VS din Za o EONNECTOR 9 R gt 81 6 O O FINN POWER 909000 Oe 1 i D 1 EMERGENCY STOP Press this button in an emergency or when you for some other reason want to stop the machine quickly Pressing the emergency stop push button stops all machine functions The button is released by turning it clockwise as indicated by the arrow After an emergency stop you can go on working if the machine otherwise is in working order Open the dies to the set retraction position in manual mode after which you can select another operating mode Fp120vs eps 2 START Press to start electric motor and control unit 3 STOP This button is used to stop the machine in a normal situation It stops both the control and the motor 4 ENTER BUTTON E 5 SELECTOR All selections and control functions of the VS control are performed by means of the selector and enter button E The desired display adjustable from the selector is select
13. MAINTENANCE e The following maintenance operations can be performed by the operator according to the instructions below However electrical works and repairs like changing seals or the pump must only be carried out by a qualified specialist e PRIOR TO ANY SERVICING OPERATION TURN THE SUPPLY DISCONNECTING DEVICE TO POSITION 0 e BEFORE CHANGING THE SUPPLY DISCONNECTING DEVICE DISCONNECT THE PLUG OR SUPPLY CABLE FROM THE MAINS 24 Greasing and cleaning FP20 Greasing and cleaning FP110 FP120 FP120S Greasing and cleaning FP140 FP140X Lubricate the master dies daily with pressure proof grease like Molub Alloy OG H or equivalent Close the master dies loosely before lubricating them Grease 1 master dies through 6 grease nipples Lubricate often with a small amount of grease rather than seldom with much grease Due to metal scurf that loosens from the fittings to be crimped the master dies are to be cleaned carefully at intervals of approx 500 operation hours To facilitate the cleaning remove the die covers as follows 1 Remove the locking pins 2 2 Remove the upper box 5 3 Loosen the fixing screws of the wedge 3 4 Lift the die covers 4 up and remove them 5 Replace the parts Lubricate the master dies and sliding plates daily with pressure proof grease like Molub Alloy OG H or equivalent Close the master dies loosely before lubricating them Grease 1 master dies through 6 grease nipples and
14. OP THE MOTOR PRIOR TO CLEANING DIES After that start the motor and select manual mode Set the crimping diameter dial to 0 0 Open the master dies Insert the pins of the tool into the die set in the locker turn the tool clockwise and pull the whole set out Fig 1 Hold the handle of the guick change tool as shown in figure 2 and make sure your hand will not get between the dies Mount the die set between master dies so that the die set pin hits the hole in the master die and start closing the dies in manual mode TO AVOID DAMAGING MASTER DIES MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES Close the master dies completely until the pins are locked in their places Fig 3 Remove the tool The dies are now ready for use Close the finger guard Fig 4 Die set is removed from the press in reverse order open the finger guard close the dies insert the tool into the die set open the master dies place the set back in the locker and close the finger guard Fig 3 Fig 4 16 QUICK CHANGE VS Die sets are stored in the storage locker and installed in the master dies with a quick change tool one set at a time Note Changing the die set 18506 10 with the quick change tool is not recommendable The die set may get broken due to the tool rod s diameter The die set no 18506 74 and larger die sets have not the quick change possibility These dies are too thin for quick change tool holes Open the finger guard on the for
15. TS 11 TEST RUN VS etc the m kami KE tA cad kisa steps am akkua age th eae eet 11 DIE SETS FP140 AND FBI 12 FP140 DIE SETS FOR FP140 AND EPIAON akhna kkk ankn ankka nn annnka nnkan nnna nrnna 12 SELECTING THE DIE SET Fb 12 SELECTING THE DIE SET FP110 FP120 FP120S FP140 EBIAON 13 INSTALLING THE RIESEN EE eeben e EE 13 QUICK CHANGE Fb 13 QUICK CHANGE FP110 AND Epi 14 QUICK CHANGE EE 16 QUICK CHANGE FP140 AND ERIADN e eee ea ee ae ea a n aa n aa Ea aaaeNeeN 17 CHANGE OF A SINGLE DIE FP20 FP110 FP120 Eine 19 CHANGE OF A SINGLE DIE FP140 AND ERIAON nkkan nkkean innn 19 SETTING THE CRIMPING DIAMETER ER 20 SETTING THE CRIMPING DIAMETER IS AS c ccsccscssssecsessesessessesesscssesessessesessessesvesesseseesessestsseeesesteseseeeees 20 SETTING THE CRIMPING DIAMETER VS 20 SETTING THE CRIMPING DIAMETER FP110 FP120 FP120S FP140 FP140X i 21 SETTING THE CRIMPING DIAMETER IS AS ccsccscssssecsessesessessesesecssesesscsucsessessesesessesessessesesseeesesseesseeeee 21 SETTING THE CRIMPING DIAMETER VS 21 CRIMPIN EE 22 ADJUSTMENT OF RETRACTION DIAMETER ISIAS e eee enaa ae aaeee 24 FINAL DECELERATION FP KEEN 24 IF THE MACHINE DOES NOT WORK oouosossase eaa eaa ankn eee eaa aa AnD n A TTI TT nannan 24 PREVENTIVE MAINTENANCE ooooooosninin annan nananana nan nananana nananana ana EEN nananana naan nannaa nanna 24 GREASING AND CLEANING EPO 25 GREASING AND CLEANING FP110 FP120 FP120S ccccccccccseccecesceccecescessescs
16. ameter is being adjusted VS control automatically recommends a die set best suited for the selected diameter If desired the operator may use another die set covering the diameter in question Thus he may manage to avoid changing die sets but the crimping result will not be as good as if the recommended die set would have been used 11 CORRECTION Different fittings reguire more or less crimping force The machine frame design however contracts and expands according to the reguired crimping force That is why the crimping diameter must be corrected in order to reach the intended crimping result It is recommended to use the correction function in modifying the crimping diameter so that the correct crimping diameter for the fitting in guestion could be saved on the crimping diameter display for the next time it is needed 12 RETRACTION DIAMETER The retraction diameter indicates the opening of master dies after the crimping cycle Adjust the retraction large enough so that the fitting to be crimped is easy to insert between the dies but the extra movement is as short as possible The retraction value is the diameter of the opening between the dies in millimetres 13 CRIMP COUNTER The counter counts crimps either from zero or from a set value onwards 14 FITTING TYPE Crimping data of your own or of the fitting manufacturer can be stored in the memory of the control unit You can name a fitting type as you like or use fitting types of th
17. aster die shoe length mm 97 Pump I min 29 9 Max pressure bar 275 Crimping force kN 1500 Theoretical production capacity per hour 2300 Sound pressure level dB A 68 Enclosure class IP 54 Closing speed of master dies mm s 9 2 Freguency 50 Hz Motor power kW 3 Voltage V Current A Fuse A O 200 16 25 O 230 11 7 20 O 400 6 7 16 O Freguency 60 Hz Motor power kW 3 6 Voltage V Current A Fuse A with complete standard die equipment Special diameters and profiles to customer s specifications Overall dimensions O 210 15 6 25 O 230 10 8 20 O 400 6 2 16 O Weight 600 kg excluding oil FP20mit hgl READ THE INSTRUCTIONS THOROUGHLY TO SECURE SAFE AND CORRECT OPERATION OF THE MACHINE Technical data FP110 FP120 FP110 FP120 Capacity in 2 2 Crimping diameter range O mm 4 120 4 120 Max opening mm 68 68 Master die shoe length mm 97 97 Pump I min 23 48 12 Max pressure bar 275 350 Crimping force kN 2200 2800 Theoretical production capacity per hour 1360 2400 Sound pressure level dB A 68 68 Enclosure class IP 54 IP 54 Closing speed of master dies mm s 4 7 9 7 Freg 50 Hz Motor power kW 5 5 5 5 Voltage V Current A Fuse A O 200 23 35 O 200 23 35 O 230 20 5 35 O 230 20 5 35 O 400 11 6 25 O 400 11 6 25 O O Freg 60 Hz Motor power kW 7 9 6 6 Voltage V Current A Fuse A O 230 29 35 O 210 23 35 O 400 16 5 25 O 230 20 5 35 O O 400 11 6 25 Special diameters
18. deflections Then the crimping diameter has to be corrected by changing the scale value SETTING THE CRIMPING DIAMETER VS While the crimping diameter display is surrounded by the cursor activate it by pressing E Select the desired crimping diameter by turning the selector and press E Check the die set used and change it if need be When required set the retraction diameter in the same way The machine has been calibrated at the factory with 40 bar pressure This means that when you are crimping a fitting requiring 40 bar pressure the measuring scale of the crimping diameter dial provides an accuracy of 0 1 mm possible elastic recovery of the fitting not regarded When fittings requiring higher pressure are crimped the crimping diameter may become larger than the value on the scale due to machine deflections Then the crimping diameter has to be corrected using the correction function 21 Crimping WHEN CRIMPING A FITTING HOLD THE HOSE FAR ENOUGH TO AVOID CRIMPING YOUR HAND Cem Se S MANUAL MODE gt Eestaas eps Manual mode is used during die set change set up and test run Select MANUAL MODE Press the start button Adjust the recommended crimping diameter Press the crimping button until the dies hold the fitting lightly Adjust the retraction diameter when required Press the crimping button until the dies stop Open the dies and remove the fitting Check the crimping diameter If necessary perform fin
19. e master die die number always towards you Release the pull pin After installing all the dies make sure they are straight and properly seated in the master dies FP120S close the finger cover p im TTT Fork1xx eps CHANGE OF A SINGLE DIE FP140 AND FP140X Dies can also be changed one by one Select MANUAL MODE Open the master dies and STOP THE MOTOR CAUTION ALWAYS TURN OFF THE POWER PRIOR TO INSTALLATION OR CHANGE OF DIES MANUALLY Prior to installing dies clean the contact surfaces of both the die set and master dies properly to avoid damaging the surfaces Insert the die with the die set pin into the master die die number always towards you After installing all the dies make sure they are straight and properly seated in the master dies Remove the die by turning it round the die set pin and pulling it parallel to the die set pin so that the die set pin comes out of the hole P50leva hgl 19 Setting the crimping diameter FP20 SETTING THE CRIMPING DIAMETER IS AS From the crimping diameter chart on the door of the die set storage locker you can see the die set numbers and the corresponding crimping ranges AOL AAR Sy SER SEM SEM ey SEM The upper section of the chart shows the corresponding dial position for each crimping diameter a 10 11 12 in the columns The upper 12 13 14 dial positions are for AS and lower for IS models 14 15 16 16 17 18
20. e adjustment with the crimping diameter dial IS AS model using the correction function VS model PON oe oO Oo SEMI AUTOMATIC MODE CZ W Semi automatic mode is used when performing small guantities of crimps 1 Adjust the crimping and retraction diameters 2 Select SEMI AUTOMATIC MODE 3 Insert the hose assembly between the dies 4 Press the semi automatic crimping button and dies perform a crimping retraction cycle The cycle can be interrupted by releasing the button If need be dies can be opened by using the retraction button Autopress wmf AUTOMATIC MODE BAU Is AS L VS vsstop wmf Automatic mode is best suited for serial production Pressing the fitting against the stop device starts the crimping movement 1 Select MANUAL MODE 2 Set the required crimping diameter 3 Insert the fitting 2 between the dies 1 to the correct position as shown in the figure 4 Crimp the dies lightly until they hold the fitting properly 5 Loosen the locking lever 3 and push the stop device 4 against the fitting so that the spring loaded stop device is compressed making the limit switch inside it actuate Tighten the locking lever Open the dies until the fitting loosens Select AUTOMATIC MODE When the stop device is pressed the machine performs a crimp and returns to the set retraction 9 The movement stops if the fitting is not adequately pressed against the stop device If need be dies can the
21. e fitting manufacturer 15 PRESSURE SWITCH AND CRIMPING DELAY Pressure switch function and crimping delay on off See VS control page 9 16 RECALL OF STORED CRIMPING DATA The crimping data of a certain fitting type can be recalled from the control unit memory See VS control page 6 10 17 STORING OF CRIMPING DATA Crimping data are stored in the memory for the next time to be used It is worth while naming a fitting type to facilitate finding it again See VS control page 8 18 SETUPS Set ups of crimping delay pressure switch mm inch and calibration See VS control page 10 19 MODE SELECTION see VS control page 9 MANUAL lt gt Master dies can be opened by pressing retraction button 8 and closed by pressing crimping button 7 Manual mode is used when changing dies and adjusting settings Eege aunt SEMI AUTOMATIC C Crimping movement gets started when the semi automatic crimping button 6 is pressed The movement can be interrupted by releasing the button If need be dies can be opened by using retraction button 8 Crimping goes on when the button is repressed After reaching the crimping diameter dies return to the retraction position irrespective of whether the button is pressed or not Cycle wmf AUTOMATIC IF Crimping starts when the fitting is pressed against the stop device The movement stops if the stop device is not adequately pressed by the fitting It can also be stopped by withdrawing the fitting
22. ed by turning the selector and activated by pressing E button The display then gets a bold shaded outline and the display value can be modified by turning the selector The new value comes into force after pressing E The display turns partly shaded again after which another display can be selected by turning the selector 6 SEMI AUTOMATIC CRIMPING This button starts crimping movement provided that the symbol of semi automatic crimping Is shown on the mode display Cycle wmf 7 CRIMPING BUTTON The dies will close when this button is pressed The dies move until the button is released or the set crimping diameter has been reached When using this button manual mode must be selected 8 RETRACTION BUTTON The dies will open when this button is pressed The dies open until the button is released or the set retraction diameter has been reached This button can be used either in manual mode or in semi automatic and foot pedal modes in a situation when you want to open dies in the middle of crimping 9 CRIMPING DIAMETER The crimping diameter is defined by selecting a value on this display and by means of the die set used The crimping range extends from the minimum crimping diameter of the smallest die set programmed up to the maximum crimping diameter of the largest die set programmed It is divided into divisions of 0 1 mm In addition the crimping diameter can be modified by correction adjustment 10 DIE SET When the crimping di
23. en the master dies up to ca 140 mm Set the crimping diameter dial to 0 0 Insert the pins of the tool into the die set in the locker turn the tool clockwise and pull the whole set out Fig 1 Hold the handle of the quick change tool so that your hand will not get between the dies Mount the die set between master dies so that the die set pin hits the hole in the master die Fig 2 and start closing the dies in manual mode TO AVOID DAMAGING MASTER DIES MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES Close the master dies completely until the pins are locked in their places Fig 3 Remove the quick change tool Fig 4 by pulling it straight outwards The dies are now ready for use Die set is removed from the press in reverse order close the dies insert the tool into the die set open the master dies and place the set back in the locker 17 28 I L IN Ce OAL te C ST Sa RAW NN SN RZ gt K QC110 eps QUICK CHANGE VS Die sets are stored in the storage locker and installed in the master dies with a quick change tool one set at a time Note The die set no 18506 74 and larger die sets have not the quick change possibility These dies are too thin for quick change tool holes Before installing dies make sure that the master dies are clean STOP THE MOTOR PRIOR TO CLEANING DIES Select TOOL CHANGE MODE See also VS control Chapter
24. epart With the finger guard open the machine can only operate at low speed Before installing dies make sure that the master dies are clean STOP THE MOTOR PRIOR TO CLEANING DIES Select TOOL CHANGE MODE See also VS control Chapter Tool change screen on page 11 Open the master dies Insert the pins of the tool into the die set in the locker turn the tool clockwise and pull the whole set out Fig 1 Hold the handle of the quick change tool as shown in figure 2 and make sure your hand will not get between the dies Mount the die set between the master dies so that the die set pin hits the hole in the master die and start closing the dies in manual mode TO AVOID DAMAGING MASTER DIES MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES Close the master dies completely until the pins are locked in their positions Fig 3 Remove the quick change tool Open the dies to the retraction position The dies are now ready for use Close the finger guard Fig 4 QUICK CHANGE FP140 AND FP140X QUICK CHANGE IS AS Die sets are stored in the storage locker and installed in the master dies with a quick change tool one set at a time Note The die set no 18506 74 and larger die sets have not the quick change possibility These dies are too thin for quick change tool holes Before installing dies make sure that the master dies are clean STOP THE MOTOR PRIOR TO CLEANING DIES After that start the motor and select manual mode Op
25. from the stop device before it is gripped by dies If need be dies can be opened by using retraction button 8 Crimping goes on when the fitting is repressed against the stop device After reaching the crimping diameter dies return to the retraction position irrespective of whether the fitting is pressed against the stop device or not Vsstop wmf FOOT PEDAL J Crimping starts when the foot pedal is pressed The movement can be interrupted by lifting the foot from the pedal If need be dies can be opened by using retraction button 8 Crimping goes on when the foot pedal is repressed After reaching the crimping diameter dies return to the retraction position irrespective of the position of the foot pedal Vs pedal wmf TOOL CHANGE wl The VS control advises the operator to change the die set See VS control page 11 Vs fork eps Test run IS AS To avoid accidents make sure that there are no foreign objects between the dies Start the motor Set the crimping diameter dial at 0 0 During the first crimping cycles air in the cylinders may make the piston dies move irregularly and at high speed Cycle the press a few times till the motion becomes even e In case the dies do not move in either direction the motor rotates in wrong direction Correct by interchanging two phase conductors in the supply disconnecting device e Test the operation of each switch and dial in the panel according to Chapter Control panel Test run VS To avo
26. gure 1 and make sure your hand will not get between the dies e Turn down the centering lever behind the dies Fig 3 e Mount the die set between master dies so that the tool rod is fitted deep enough in the centering hole Fig 2 and start closing the dies in manual mode TO AVOID DAMAGING MASTER DIES MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES 14 e Close the master dies completely until the pins are locked in their places Fig 3 e Remove the tool Fig 4 The dies are now ready for use e Die set is removed from the press in reverse order close the dies insert the tool into the die set open the master dies and place the set back in the locker 40 ei rs L l ai 3 QC110 eps QUICK CHANGE VS Die sets are stored in the storage locker and installed in the master dies with a quick change tool one set at a time Note Changing the die set 18506 10 with the quick change tool is not recommendable The die set may get broken due to the tool rod s diameter The die set no 18506 74 and larger die sets have not the quick change possibility These dies are too thin for quick change tool holes Before installing dies make sure that the master dies are clean STOP THE MOTOR PRIOR TO CLEANING DIES Select TOOL CHANGE MODE See also VS control Chapter Tool change screen on page 11 Open the master dies Insert the pins of the tool into the die set in the locker turn the tool clock
27. id accidents make sure that there are no foreign objects between the dies Start the motor Set the crimping diameter to 10 0 and the retraction to the maximum value During the first crimping cycles air in the cylinders may make the piston dies move irregularly and at high speed Cycle the press a few times till the motion becomes even e In case the dies do not move in either direction the motor rotates in wrong direction Correct by interchanging two phase conductors in the supply disconnecting device e Test the operation of each button and adjustment in the panel according to Chapter Control panel Read thoroughly through also the VS control operating instructions 11 Die sets FP140 and FP140X Use only original Finn Power die sets in Finn Power crimping machines FP 140 crimping machine is designed for crimping large fittings using FP 140 dies but also standard dies of series 18506 can be used 4 For standard die sets adapter dies 2 must be installed in the machine s master dies 1 e Prior to installing dies clean the contact surfaces of both the die set and master dies properly e Open the dies in manual mode e Stop the motor from the stop button CAUTION THE MOTOR SHALL ALWAYS BE STOPPED DURING INSTALLATION OF DIES fp140le hgl e Hold the adapter die so that its screw is Renee towards you O 2 ES e Loosen the screw in the master die 3 e Install the adapter die so that the die set pin hits
28. ies are clean STOP THE MOTOR PRIOR TO CLEANING DIES After that start the motor and select manual mode Set the crimping diameter dial to 0 0 Open the master dies Insert the pins of the tool into the die set in the locker turn the tool clockwise and pull the whole set out Fig 1 e Hold the handle of the guick change tool as shown in figure 1 and make sure your hand will not get between the dies e Mountthe die set between master dies Fig 2 and start closing the dies in manual mode TO AVOID DAMAGING MASTER DIES MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES e Close the master dies completely until the pins are locked in their places Fig 3 e Remove the tool Fig 4 The dies are now ready for use e Die set is removed from the press in reverse order close the dies insert the tool into the die set open the master dies and place the set back in the locker 13 Qc homma eps QUICK CHANGE VS Die sets are stored in the storage locker and installed in the master dies with a quick change tool one set at a time e Before installing dies make sure that the master dies are clean STOP THE MOTOR PRIOR TO CLEANING DIES Select TOOL CHANGE MODE See also VS control Chapter Tool change screen on page 11 Open the master dies Insert the pins of the tool into the die set in the locker turn the tool clockwise and pull the whole set out Fig 1 e Hold the handle of the quick change tool as shown in figu
29. ing 3 fp120v hgl E eps 003306 eps WARNING 1 WARNING 2 Do not put your hands When crimping a fitting hold the inside the dies while the hose far enough to avoid crimping motor is running your hand Keeptool eps WARNING 3 WARNING 4 High voltage When changing dies with the guick The electric box is to be opened change tool hold the handle as shown only by a professional electrician in the figures above Make sure your hand will not get between the dies COMMISSIONING Oil fill Fill the oil tank to centre line of the oil level sight glass in the side plate FP20 to centre line of the indicators in the dipstick with hydraulic oil like Shell Tellus T 46 or equivalent Volume of the tank is approx 130 litres FP20 85 litres It is recommended to pump the oil into the tank through a 20n filter because new oil in drums is not pure Electrical connection CAUTION Check that the machine voltage see type plate is equal to your supply voltage For proper installation to local code consult a licensed contractor Bring the supply cable in through the hole in the side plate Secure the cable with a stress relief plug Connect the phase conductors to the respective L1 L2 and L3 terminals in the supply disconnecting device Connect the earth connection to the ground terminal on the fixing plate Check the connection against the wiring diagram enclosed in the spare parts list Check that the motor rotation is parallel with the a
30. n be opened by using the retraction button 10 After dies have gripped the fitting the crimping movement can be stopped only by the emergency stop push button 11 Make sure that there are no foreign objects between the dies 12 Make a test crimp by pressing the fitting against the stop device 13 Check the crimping diameter and correct the position of the stop device if necessary 2 VO K A m d oe IB 1 JA 3 ae RT V CC Y Keephos3 eps Q J yi o 4 G Back stop device FP20 FP200sto hgl Back stop device other madala 110stop2 eps 22 To protect your hands from getting crimped don t ever touch the stop device 23 AUTOMATIC MODE FOOTPEDAL x IS AS L VS jospa US eae wat OPTION As an alternative a foot pedal can be installed in the stop device plug eg when large fittings are crimped and more space is needed behind the machine The foot pedal enables holding the hose assembly with both hands In FOOT PEDAL mode dies will move as long as the pedal is pressed or till the set crimping diameter has been reached The crimping movement can be interrupted by lifting the foot from the pedal If need be dies can be opened by using the retraction button Adjustment of retraction diameter IS AS Turn the mode selector to 0 position Start the machine by pressing the start button Select manual mode Press the crimping button until the dies are completely closed Tu
31. ng the crimping diameter dies return to the retraction position irrespective of whether the fitting is pressed against the stop device or not Autopres wmf FOOT PEDAL Ze Crimping starts when the foot pedal is pressed The movement can be interrupted by lifting the foot from the pedal If need be dies can be opened by using retraction button 9 Crimping goes on when the foot pedal is repressed After reaching the crimping diameter dies return to the retraction position irrespective of the position of the foot pedal Nee oot pdl wm CRIMPING DELAY D In automatic modes a crimping delay can be set in order to improve the forming of the fitting The delay is activated by turning the mode selector to the delay position which makes the signal lamp beside the symbol light After this the mode selector is turned to a position indicating the intended mode of crimping The delay has been set to last approx 2 seconds It occurs after the crimping diameter has been reached but before the retraction movement i e the dies are kept closed for the time of delay after which they are opened To inactivate the delay turn the mode selector briefly to 0 postition or stop the motor clock eps 6 SEMI AUTOMATIC CRIMPING This button starts crimping movement provided that master dies have reached the set retraction position signal lamp 10 is illuminated and semi automatic mode has been selected 7 CRIMPING BUTTON The dies will close when this
32. o the electric box and the machine has been packed into a bag made of Zerust film The protection is effective for months if the package is not opened After opening it the protection of the wrapping film ceases If the machine is not yet brought into use it must be reprotected against corrosion The machine is to be stored in dry indoor conditions Remove the protective agent according to the instructions enclosed in the package Insta_fp eps Other FP models am SS Se Pakkkaus2 eps Mounting of FP20 FP20as hgl Mounting The crimping machine can be lifted from the lifting eye after it has been unpacked Mount the machine on an even floor level which is steady enough to carry the weight of the machine It is recommended to screw the machine on the floor with four M12 wedge anchors Boreholes in the floor 012 mm depth 55 mm WARNINGS General The machine is intended for professional use It is to be operated only by a trained operator who has understood the dangers involved in the operation Openings between the dies exceed 6 mm thus being large enough to let fingers go between the dies and get crimped It is therefore ABSOLUTELY necessary to follow operating instructions and warnings indicated by the stickers on the machine when changing dies and crimping fittings Danger zones i Warning 1 Warning 2 Swaging hazard hatched area Warn
33. of special die sets is available on request 12 Selecting the die set FP110 FP120 FP120S FP140 FP140X Use only original Finn Power die sets in Finn Power crimping machines Refer to the fitting manufacturer s specifications for proper crimping diameter for the fitting Each die set has its own crimping range Follow it to assure the roundest possible crimping result The minimum crimping diameter D is marked on each die set Example with die set No 18506 10 the minimum crimping diameter is 10 mm D L Die set No Crimping range 10 55 18506 10 10 12mm Kan 12 55 18506 12 12 14 mm 14 55 18506 14 14 16 mm 16 55 18506 16 16 19 mm 19 55 18506 19 19 22 mm 22 70 18506 22 22 26 mm 26 70 18506 26 26 30 mm 30 70 18506 30 30 34 mm 34 75 18506 34 34 39 mm O 39 15 18506 39 39 45 mm 45 90 18506 45 45 51 mm 51 90 18506 51 51 57 mm 57 100 18506 57 57 63 mm 63 110 18506 63 63 69 mm b 69 110 18506 69 69 75 mm gt 74 110 18506 74 74 80 mm L D 18506ins eps 78 110 18506 78 78 87 mm In addition to the standard die sets a wide range of special die sets is available on request Installing the die set QUICK CHANGE FP20 QUICK CHANGE IS AS Die sets are stored in the storage locker and installed in the master dies with a guick change tool one set at a time Before installing dies make sure that the master d
34. re 1 and make sure your hand will not get between the dies e Mount the die set between the master dies Fig 2 and start closing the dies in manual mode TO AVOID DAMAGING MASTER DIES MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES e Close the master dies completely until the pins are locked in their positions Fig 3 e Remove the quick change tool Fig 4 Open the dies to the retraction position The dies are now ready for use e Die set is removed from the press in reverse order close the dies insert the tool into the die set open the master dies and place the set back in the locker QUICK CHANGE FP110 AND FP120 QUICK CHANGE IS AS Die sets are stored in the storage locker and installed in the master dies with a quick change tool one set at a time Note Changing the die set 18506 10 with the quick change tool is not recommendable The die set may get broken due to the tool rod s diameter The die set no 18506 74 and larger die sets have not the quick change possibility These dies are too thin for quick change tool holes Before installing dies make sure that the master dies are clean STOP THE MOTOR PRIOR TO CLEANING DIES After that start the motor and select manual mode Set the crimping diameter dial to 0 0 Open the master dies Insert the pins of the tool into the die set in the locker turn the tool clockwise and pull the whole set out Fig 1 e Hold the handle of the quick change tool as shown in fi
35. ress to start electric motor and control unit 3 STOP This button is used to stop the machine in a normal situation It stops both the control and the motor 4 CONTROL OPERATIONAL The signal lamp is illuminated when operating voltage is available and the control is ready for use 5 MODE SELECTOR The crimping head does not operate when the mode selector is in position 0 The mode selector should be in O position when the machine is started qun MANUAL mas Master dies can be opened by pressing retraction button 9 and closed by pressing crimping button 7 Manual mode is used when changing dies and adjusting settings Festas SEMI AUTOMATIC Crimping movement gets started when the semi automatic crimping button 6 is pressed The movement can be interrupted by releasing the button If need be dies can be opened by using retraction button 9 Crimping goes on when the button is repressed After reaching the crimping diameter dies return to the retraction position irrespective of whether the button is pressed or not Cycle wmf 7 AUTOMATIC Ex Crimping starts when the fitting is pressed against the stop device The movement stops if the stop device is not adequately pressed by the fitting It can also be stopped by withdrawing the fitting from the stop device before it is gripped by dies If need be dies can be opened by using retraction button 9 Crimping goes on when the fitting is repressed against the stop device After reachi
36. rn the retraction diameter control dial counterclockwise up to the minimum Select semi automatic mode Turn the retraction diameter control dial gradually clockwise While the dial is turned the dies will open Insert the uncrimped fitting between the dies as soon as the opening is large enough Release the retraction diameter control dial at that position which then becomes the final setting Oke ON Final deceleration FP 120 To improve the crimping result models FP 120 are equipped with a slow down of 1 2 mm at the end of the crimp The slow down has been set at the factory and cannot be altered by the operator For heavier fittings the machine has a pressure valve to turn the deceleration on at a pressure of approx 100 bar The slow down is activated either 1 2 mm before the set crimping diameter or at a pressure of approx 100 bar depending on which one is reached first The deceleration function is fully automatic If the machine does not work Check that the emergency stop push button is released Make sure the supply disconnecting device is in position 1 Check that the plug is in the socket In automatic modes the dies must be in the retraction position signal lamp 10 illuminated otherwise the crimping cycle will not get started IS AS models If the motor is running but the machine does not crimp check that the crimping diameter dial is plugged in VS model e If still not working contact a serviceman PREVENTIVE
37. rresponding dial adjustment values IS AS models The main operating area of the machine is in front of the controls Control identification FP120S vi AN na A O o AJA LU 1 L Fpkl7 hgl 1 Control panel 2 Supply disconnecting device is used to disconnect the machine from power supply The device itself can be made dead only by disconnecting the plug or supply cable from the mains When the stop device is pressed the dies will perform a crimping retraction cycle When the foot pedal is pressed the dies will perform a crimping retraction cycle Optional Pressure gauge indicates the pressure in the hydraulic system during crimping Storage locker for die sets With the finger guard open the machine can only operate at low speed ND A amp The main operating area of the machine is in front of the controls Control panel IS AS FINN POWER WAGANS rst el ww A lt J POWER O Fp120pan eps 1 EMERGENCY STOP Press this button in an emergency or when you for some other reason want to stop the machine quickly Pressing the emergency stop push button stops all machine functions The button is released by turning it clockwise as indicated by the arrow After an emergency stop go on working in manual mode Open the dies to the set retraction position after which you can continue in the normal way if the machine is otherwise in working order 2 START P
38. rrow on the motor In case the motor rotates in wrong direction two phase conductors in the supply disconnecting device must be interchanged Quick Fix package Included with the machine there is a Quick Fix package which has some basic parts for that machine model OPERATION Control identification FP20 FP20k hgl 1 Control panel g 2 Supply disconnecting device is used to disconnect the machine from power supply The device itself can be made dead only by disconnecting the plug or supply cable from the mains 3 When the stop device is pressed the dies will perform a crimping retraction cycle 4 When the foot pedal is pressed the dies will perform a crimping retraction cycle Optional 5 Storage locker for die sets The main operating area of the machine is in front of the controls Control identification FP110 FP120 FP140 and FP140X 1 Control panel 2 Supply disconnecting device is used to disconnect the machine from power supply The device itself can be made dead only by disconnecting the plug or supply cable from the mains 3 When the stop device is pressed the dies will perform a crimping retraction cycle 4 When the foot pedal is pressed the dies will perform a crimping retraction cycle Optional 5 Pressure gauge indicates the pressure in the hydraulic system during crimping fp120kl hgl 6 Storage locker for die sets 7 Die chart with crimping diameter range for die set and co
39. sesceseecesseseteseereess 25 GREASING AND CLEANING FP140 EBIAON 25 CLEANING OF FP120 MASTER DIES ssusussssssss eee eaa ana aa ea anann nEn aT IEAA TT TNTNTI 27 OIL e ler EE EEN 27 OIL CHANGE FP110 FP120 FP120S FP140 FP140X ccccccecceccececcescecessescecessetcetersssstereetestertanes 27 Bl cas a Le 27 TROUBLESHOOTING EE EE EENEG 28 GUARANTEE EE 28 TECHNICAL DATA HEH 29 TECHNICAL DATA FRO 20 TECHNICAL DATA ER 100 FR120 Ee 30 TECHNICAL DATA FP120S bebes EE 31 TECHNICAL DATA F ERR GE 32 GENERAL This operation manual covers FINN POWER FP models of crimping machines The model of your machine is marked on the front page FP models are an electrically operated hydraulic crimping machines for industrial FP140X model and hydraulic hose assemblies The crimping machines comprise a crimping head a hydraulic unit and a base Transport The packed machine is transported on a pallet which is easy to move and lift by a fork lift truck After unpacking the machine can be lifted from the lifting eye The marking on the package indicates the mass centre of the machine Size of package for FP120 S model x 101 y 150 z 178 cm Size of package for other models x 107 y 97 z 178 cm Storage The manufacturer has protected the machine against corrosion by using the Zerust method The machined parts have been treated with Axxatec 77C protective agent A Zerust vapor capsule has been put int
40. ssure are crimped the crimping diameter may become larger than the value on the scale due to machine deflections Then the crimping diameter has to be corrected by changing the scale value SETTING THE CRIMPING DIAMETER VS While the crimping diameter display is surrounded by the cursor activate it by pressing E Select the desired crimping diameter by turning the selector and press E Check the die set used and change it if need be When required set the retraction diameter in the same way The machine has been calibrated at the factory with 40 bar pressure This means that when you are crimping a fitting requiring 40 bar pressure the measuring scale of the crimping diameter dial provides an accuracy of 0 1 mm possible elastic recovery of the fitting not regarded When fittings requiring higher pressure are crimped the crimping diameter may become larger than the value on the scale due to machine deflections Then the crimping diameter has to be corrected using the correction function 20 Setting the crimping diameter FP110 FP120 FP120S FP140 FP140X SETTING THE CRIMPING DIAMETER IS AS From the crimping diameter chart on the door of the die set storage locker you can see the die set numbers and the corresponding crimping ranges The upper section of the chart a shows the corresponding dial position for each crimping diameter in the columns The upper dial positions are for AS and lower for IS models
41. upper and lower die cover and remove the die covers e Loosen four screws of the cover plate behind the stop device and remove the cover e Loosen two screws of the upper and lower piece of the stop device and slide the stop device off e Clean the master dies Oil change FP20 Empty the oil tank Handle the waste oil according to law Fill the tank to the mark in the dipstick Oil tank volume 85 litres Recommended oil Shell Tellus T 46 or equivalent Change hydraulic oil after the first 500 hours of operation and every 1000 hours thereafter e t is recommended to pump the oil into the tank through a 20 filter because new oil in drums is not pure e If any oil has run out on the floor wipe it away Oil change FP110 FP120 FP120S FP140 FP140X Empty the tank of oil through the draining plug in the tank Handle the waste oil according to law Fill the tank to centre line of the oil level sight glass Oil tank volume 130 litres Recommended oil Shell Tellus T 46 or equivalent Change hydraulic oil after the first 500 hours of operation and every 1000 hours thereafter e t is recommended to pump the oil into the tank through a 20 filter because new oil in drums is not pure Oil filter e If any oil has run out on the floor wipe it away Filling cap Filter change e Open the three fixing screws in the filter cover and remove the cover Remove the filter insert Handle the old filter according to law Put
42. wise and pull the whole set out Fig 1 e Hold the handle of the quick change tool as shown in figure 1 and make sure your hand will not get between the dies e Turn down the centering lever behind the dies Fig 3 e Mount the die set between the master dies so that the tool rod is fitted deep enough in the centering hole Fig 2 and start closing the dies in manual mode TO AVOID DAMAGING MASTER DIES MAKE SURE THAT ALL DIE SET PINS HIT IN THEIR HOLES e Close the master dies completely until the pins are locked in their positions Fig 3 e Remove the quick change tool Fig 4 Open the dies to the retraction position The dies are now ready for use e Die set is removed from the press in reverse order close the dies insert the tool into the die set open the master dies and place the set back in the locker 15 QUICK CHANGE FP120S QUICK CHANGE IS AS Die sets are stored in the storage locker and installed in the master dies with a guick change tool one set at a time Note Changing the die set 18506 10 with the quick change tool is not recommendable The die set may get broken due to the tool rod s diameter The die set no 18506 74 and larger die sets have not the quick change possibility These dies are too thin for guick change tool holes Open the finger guard on the forepart With the fingerguard open the machine can only operate at low speed Before installing dies make sure that the master dies are clean ST
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