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INSTALLATION AND OPERATING INSTRUCTIONS

1. DO NOT USE OPEN FLAME Purge all gas lines with the glass door of the stove removed Assure that a continuous gas flow is at the burner before re installing the door OPTIONAL WALL SWITCH INSTALLATION For ease of accessibility an optional remote wall switch may be installed in a convenient location Route 2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead 14 Gauge 100 Feet length depends on wire size 16 Gauge 60 Feet Attach the two leads to terminals 1 and 3 located on the gas valve 18 Gauge 40 Feet Do not connect either the wall switch thermostat or gas valve directly to 110 volt electricity W415 0662 A 03 04 09 19 GD33 FRAMING It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local building codes MINIMUM CLEARANCES TO COMBUSTIBLES Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity To install the fireplace face flush with the finished wall position the framework to accommodate the thickness of the
2. Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Ensure you have incorporated adequate safety measure to protect infants toddlers from touching hot surfaces Even after the fireplace is out the glass and or screen will remain hot for an extended period of time W415 0662 A 03 04 09 Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace It is imperative that the control compartments burners and circulating blower and its passageway in the fireplace and venting system are kept clean The fireplace and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The fireplace area must be kept clear and free from combustible materials gasoline and other flammable vapours and liquids Under no circumstances should this fireplace be modified This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and to replace any part of th
3. A 03 04 09 See graph to determine the required vertical rise V for the required horizontal run iaz REQUIRED VERTICAL RISE IN INCHES 100 V T HORI ZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 lt 3 5V Formula 2 H V lt 24 75 feet 90 Example 2 V 4 ft V 1 5 ft Vi 4 1 5 5 5 2 ft H 1 ft H 1 ft H 1 5 ft H H H H H 2 1 1 1 5 5 5ft H 03 four 90 elbows one 45 elbow 90 03 90 90 90 90 45 90 9 45 ft H H H 5 5 9 45 14 95 ft T H V 14 95 5 5 20 45 ft Formula 1 lt 3 5V 3 5V 3 5 x 5 5 19 25 ft 14 95 19 25 Formula 2 H V lt 24 75 feet 20 45 24 75 Since both formulas are met this vent configuration is acceptable 11 VERTICAL TERMINATION V Simple venting configurations T FI See graph to determine the required vertical rise V for the required horizontal run H REQUI RED VERTICAL RISE IN FEET V T new PETER Dn eee ewe EE SERRE M LENS d 5 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiri
4. GD33 NON COMBUSTIBLE 6 MINIMUM 0 IF NON COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE 20 1 4 MINIMUM PLUS RISE The GD33 requires a minimum enclosure height of 35 For temperature requirements the enclosure space around and above the fireplace must be left unobstructed COMBUSTIBLE ON COMBUSTIBLE BRICK r 4 MINIMUM 0 IF NON COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AND STONE 20 1 4 MINIMUM PLUS RISE EIGURE 43 The BGD33 requires a minimum enclosure height of 33 For temperature requirements the enclosure space around and above the fireplace must be left unobstructed Refer to the Venting section W415 0662 A 03 04 09 22 FINISHING DOO GLASS REPLA CEMENT EIGURE 42 Place the bottom of the door into the retaining bracket 1 Place the door frame Pivot the top of the door to the firebox and secure with the face down careful not to door latches scratch the paint 2 Center the gasketed glass inside the door frame with the thick side of the gasket fac m Ing up RETAINER 3 Bend the glass re tainers located along the edge of the door frame over the gasket holding the glass in place Careful not to break the glass LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door as indicated DOOR FRAME PLACEMENT Blocked burner ports can cause an incorrect f
5. NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configu rations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combusti
6. rise per foot using flexible venting When venting straight out the back only the rigid vent can be used Do not use flexible vent For all other venting configurations flexible vent is acceptable W415 0662 A 03 04 09 15 HORIZONTAL AIR TERMINAL INSTALLATION For safe and proper operation of the fireplace follow the venting instructions exactly 1 Stretch the 4 flex vent pipe to the required length taking into account the additional length needed for the finished wall surface Slip the vent pipe a minimum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws Apply a heavy bead of the high CAU LKING lt s temperature sealant W573 0007 not supplied 4 FLEXIBLE VENT PIPE NOTE If using pipe clamps to connect vent components 3 screws must also be used to ensure the connection cannot slip off 2 Using the 7 flex vent pipe slide over the outer combustion air sleeve of the air terminal and secure with 3 8 screws Seal using high temperature sealant W573 0002 not supplied EIGURE 26 7 FLEXIBLE 2 OVERLAP VENT PIPE HIGH TEMPERATURE 10x2 SEALANT SCREWS 3 Insert the vent pipes through the firestop maintaining the required jo clearance to combustibles Holding the air terminal lettering an upright HIGH SELF DRILLING EIGURE27 readable position secure to the exterior wall and make weather tight by 2 SCREWS AND sealing with caulking not
7. the smaller restrictor plate e installations over 10 may display a very active flame If opening Replace the baffle this appearance is not desirable install the restrictor plate plate This reduces the velocity RESTRICTOR This reduces the velocity of the exhaust gases slowing of the exhaust gases slowing down the flame pattern and creating a more traditional down the flame pattern and flame appearance creating a more traditional Se flame appearance W415 0662 A 03 04 09 18 MOBILE HOME INSTALLATION This appliance is certified to be installed as an OEM Original Equipment Manufacturer installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer s instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or the Mobile Home Standard CAN CSA 7240 MH Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate conversion kit is supplied with the mobile home appliance This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit The fireplace is equipped with two 1 4 diameter holes located in the front left and right corners of the base For mobile home installations the fireplace must be fastened in place Use 10 hex head screws inserted through the h
8. INTRODUCTION 22 24 FINISHING Warranty Door Removal Installation General Instructions Door Glass Replacement General Information Logo Placement Care of Glass and Plated Parts Log Placement Dimensions Glowing Embers Charcoal Embers 5 12 VENTING L334 Louvre Installation Venting Lengths and Air Terminal Locations Vent Installations 25 OPTIONAL BLOWER INSTALLATION Typical Vent Installations 2 26 OPERATION MAINTENANCE inimum Air Terminal Location Clearances Venting Application Flow Chart Vade s Venting Specifications 12 21 INSTALLATION 27 ADJ USTMENTS Wall amp Ceiling Protection Pilot Burner Adjustment Horizontal Installation Venturi Adjustment Vertical Installation Using Flexible Vent Components 28 29 REPLACEMENTS Using Rigid Vent Components Ordering Replacement Parts Restricting Vertical Vents Replacement Parts Mobile Home Installation Accessories Gas Installation Vent Kits Optional Wall Switch Installation Terminal Kits Framing Minimum Mantel Clearances 30 31 TROUBLE SHOOTING GUIDE Minimum Enclosure Clearances 32 NOTES RETAIN THIS MANUAL FOR FUTURE REFERENCE Do not burn wood or other materials in this fireplace Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same room as the fireplace Clothing or other flammable material should not be placed on or near the fireplace
9. an inside corner This is a recommended distance For additional requirements check local codes t 3 feet above if within 10 feet horizontally I A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings TT Permitted only if the veranda porch or deck is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0662 A 03 04 09 9 VENTING APPLICATION FLOW CHART Horizontal Termination Vertical rise is less than horizontal run Vertical rise is equal to or greater than the horizontal run Horizontal run vertical rise to maximum of 24 75 feet Horizontal run vertical rise to maximum of 40 feet 3 5 times the vertical rise equal to or greater than the horizontal run DEFINITIONS for the following symbols used in the venting calculations and examples are gt greater than equal to or greater than less than equal to or less than total of both horizontal vent lengths and offsets in feet combined horizontal vent lengths in feet offset factor 03 total degrees of offset 90 in feet combined vertical vent lengths in feet Vertical Termination Vertical rise is less than horizontal run Vertical rise is equal to or greater than the horizontal run Horizontal run verti
10. and will not occur again FOR YOUR SAFETY READ BEFORE LIGHTING A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Turn off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions GAS KNO If you cannot reach your gas supplier call the fire department C Use only your hand to turn the gas control knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unles
11. available from your Napoleon dealer See Accessories to order the specific kit required FIGURE 22 1 Determine the air terminal location cut and frame 91 2 openings in the ceiling and the roof to provide the minimum clearance between the vent pipe and any combustible material Try to center the vent pipe location midway between two joists to prevent having to cut them Use a plumb bob to line up the center of the openings Do not fill this space with any type of material A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space around the pipe Nail headers between the joist for extra support FIRESTOP W500 0096 2 Apply a bead of caulking not supplied to the framework or to the UNDERSIDE OF JOIST Wolf Steel vent pipe shield plate or equivalent in the case of a finished ceiling and secure over the opening in the ceiling A firestop must be d o placed on the bottom of each framed opening in a roof or ceiling that the venting system passes 1 I through Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the COLLAR firestop assembly VENT PIPE 3 In the attic slide t
12. factory in a clockwise direction to reduce the gas flow set open according to the chart below These settings are for maximum horizontal terminations Adjustments may be re quired depending on fuel type vent configuration and altitude Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be established PILOT BURNER THERMOPILE ii FLAME MUST NOTE Ensure the venturi is seated onto orifice ENVELOPE UPPER 3 8 TO 1 2 OF For fuel conversion refer to the instructions THERMOCOUPLE amp E THERMOPILE included with your conversion kit FLAME ADJ USTMENT Turn clockwise to Turn counterclockwise to decrease flame increase flame height FIGURE 04 height ADJUSTMENT KNOB It is important to periodically perform a visual check of the pilot and the burner flames Compare them to the figures shown If any flames appear abnormal call a service person It is important to periodically perform a visual check of the pilot and the burner flames Compare them to the figures shown If any flames appear abnormal call a service person W415 0662 A 03 04 09 28 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacem
13. finished wall It is not necessary to install a hearth extension with this fireplace system When roughing in the fireplace raise the fireplace to accommodate for the thickness of the finished floor materials minimum clearance of 2 at the top of the vent pipe in all i e carpeting hard wood which if not planned for will horizontal runs to combustibles is required Use firestop sleeve interfere with the opening of the lower access door and the assembly W010 1777 supplied installation of many decorative flashing accessories MINIMUM FRAMING DIMENSIONS STAND OFF ASSEMBLY WARNING ATTENTION ATENCI N LES ESPACEURS SONT LAS TRABAS PERMANECEN EMBALLES A PLAT AVANT DE 5 DURANTE EL ENVIO BEFORE FRAMING CONSTRUIRE L OSSATURE ANTES DE LA INSTALACI N ENSURE THE STANDOFFS ASSUREZ VOUS QUE LES VERIFIQUE QUE LAS TRABAS ARE BENT UP AND ESPACEURS SONTPLI S SE PLIEGUEN HACIA ARRIBA SCREWED INTO PLACE ET FIX S EN PLACE Y SE ATORNILLEN L AIDE DE VIS CORRECTAMENTE INLET LOCATION BER 2 5 8 E 5 3 4 X 34 3 4 FINISHING MATERIAL FIGURE 38 a d _ 34 91 Combustion protrusions such as mantels and shelves may occur at or after PROTRUSION ul a minimum distance of 2 away from the side of the fireplace Thereafter the depth of any protrusions must be equal to or less than the distance from the side of the fireplace up to a depth of 6
14. supplied WASHERS 4 f more vent pipe needs to be used to reach the fireplace couple them Local together as illustrated The vent system must be supported approximately Mr Ye m ur every 3 feet for both vertical and horizontal runs Use noncombustible EU FLEXIBLE strapping to maintain the minimum 1 clearance to combustibles 206 VENT PIPE The air terminal mounting plate be recessed into the exterior wall VENT PIPE FLEXIBLE SN or siding by 172 the depth of the return flange VENT PIPE VERTICAL AIR TERMINAL INSTALLATION 1 Fasten the roof support to the roof using the screws provided The roof support is optional In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support Figure 28 2 Stretch the 4 flex vent pipe to the required length Slip the 4 flex vent pipe a minimum of 2 over the inner pipe of the air terminal connector and secure with 3 8 screws Seal using a heavy bead of high temperature sealant W573 0007 not supplied Figure 29 NOTE lf using pipe clamps to connect vent components 3 screws must also P be used to ensure the connection cannot slip off ROOF SUPPORT W 3 Repeat using the 7 flex vent pipe using a heavy bead of high temperature sealant W573 0002 not supplied Figure 29 INNER PIPE 4 Thread the air terminal connector vent pipe assembly down through the roof The air t
15. the system Faulty thermostat or Switch replace check if pilot can be lit by a match check that the wire is connected to the push button igniter check if the push button igniter needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button igniter fill the tank spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor turn up pilot flame replace pilot assembly clean thermopile connection to the valve Reconnect replace thermopile valve shorten wire to correct length or wire gauge replace W415 0662 A 03 04 09 SYMPTOM Main burner goes out pilot goes out Flames are consistently too large or too small Carboning occurs Carbon is being deposited on glass logs or combustion chamber surfaces White grey film forms Exhaust fumes smelled in room headaches PROBLEM 31 TEST SOLUTION Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked Vent is re circulating 4 flexible vent has become disconnected from fireplace Excessive air flow around the pilo
16. 033 V S S MOUNTING PLATE FOR WALL SWITCH 27 W690 0001 MILLIVOLT THERMOSTAT 28 W 660 0010B REMOTE CONTROL ADVANTAGE 29 W660 0011B REMOTE CONTROL ADVANTAGE PLUS 30 W660 0026 PROGRAMMABLE TIMER 31 GA 566 HOT AIR DISTRIBUTION KIT 32 W690 0005 THERMOSTAT 110V For USE wiTtH GA 566 33 GA 72 HOT AIR EXHAUST KIT 34 GA 70 EXTENSION KIT 5 35 GD 301 HEAT GUARD 36 010 0370 WALL SUPPORT ASSEMBLY 37 W175 0053 DURA VENT ZERO CLEARANCE ADAPTOR 38 W175 0013 7 COUPLER 39 W175 0001 4 COUPLER 40 W170 0063 VENT PIPE COLLAR 41 W585 0072 VENT PIPE SHIELD 42 GD200 PB DOOR TRIM BLACK 43 153 METAL BRICK PANELS 44 PRP33 PORCELAIN REFLECTIVE RADIANT PANELS 45 1334 LOUVRE ASSEMBLY BLACK 45 1334 LOUVRE ASSEMBLY PoLISHED BRASS 45 133455 LOUVRE ASSEMBLY BRUSHED STAINLESS STEEL FINISH 46 GD33B KT BAY FRONT KIT c w PULL SCREEN 47 GIB 1LK BAY LOUVRE KIT BLACK 47 GIB 1LPB BAY LOUVRE KIT POLISHED BRASS 47 GIB 1LAB BAY LOUVRE KIT ANTIQUE BRASS 47 GIB 1LSS BAY LOUVRE KIT BRUSHED STAINLESS STEEL FINISH 47 GIB 1LG BAY LOUVRE KIT GOLD PLATED 48 GIB 10IK BAY ORNAMENTAL INSET BLACK 48 GIB 10IG BAY ORNAMENTAL INSET GOLD PLATED W415 0662 A 03 04 09 IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED CLAIM FOR FUTHER INFORMATION CONTACT YOUR NAPOLEON DEALER 49 TB333K BEVELLED TRIM KIT BLACK 49 TB333PB BEVELLED TRIM KIT POLISHED BRASS 49 33355 BEVELLED TRIM KIT BR
17. 90 6 75 ft H H H 12 75 6 75 19 5 ft H V 19 5 6 5 26 ft Formula 1 H lt 3V_ 3 x 6 5 19 5 ft 19 5 19 5 Formula 2 H V lt 40 feet 26 lt 40 Since both formulas are met this vent configuration is acceptable a L IL e il l 24 EIGURE IS INSTALLATION WALL AND CEILING PROTECTION For optimum performance it is recommended that horizontal runs have a minimum 1 4 rise per foot when using Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent or Wolf Steel rigid vent components and a minimum 1 rise per foot when using Wolf Steel flexible vent components For safe and proper operation of the fireplace follow the venting instructions exactly HORIZONTAL INSTALLATION FIRESTOP SLEEVE ASSEMBLY 1 Assemble the two halves of the vent sleeve by aligning the holes that come together to make a rectangular shape lip to the outside Secure using 6 of the w KS screws supplied in the manual baggie ide NOTE SCREWS NOT REQUIRED IN TWO BLIND HOLES See Figure 19 2 Fit the firestop spacer into one end of the vent sleeve and secure through the aligned holes on the top bottom and sides with the remaining 5 screws supplied EIGURE 19 If flexible venting is to be used remove the rigid firestop spacer The remaining hole is sized for flexible venting This application occurs when venting through an exterio
18. AIN ORIFICE 83 W725 0043 PROPANE GAS VALVE 72 W725 0025 NATURAL GAS VALVE 84 W665 0017 NAILING TAB 72 W725 0026 PROPANE GAS VALVE 85 W010 0695 BURNER 73 W010 0595 BURNER 86 W550 0001 CHARCOAL EMBERS 74 W500 0126 RESTRICTOR PLATE 87 W500 0237 RESTRICTOR PLATE 75 W135 0082 LOG 5 CHARCOAL PIECE 76 W135 0182 LOG 6 GD33 ACCESSORIES BGD33 ACCESSORIES 77 W175 0127 CONVERSION KIT NG TOLP 88 W175 0147 CONVERSION NG TOLP 78 W175 0128 CONVERSION NG TO LP HI ALT 89 W175 0171 CONVERSION KIT LP TONG 79 175 0130 CONVERSION KIT NG To NG HI ALT 80 W175 0129 CONVERSION KIT LP TO NG 81 GD818KT DECORATIVE BRICK KIT SANDSTONE GD33 REPLACEMENTS BGD33 REPLACEMENTS W415 0662 A 03 04 09 30 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM Pilot goes out while Gas piping is under sized standing Main burner is in OFF position Pilot goes out when System is not correctly the gas knob is purged released The gas valve has an interlock device which will not allow the pilot Pilot flame is not engulfing burner to be lit until the thermocouple the thermocouple has cooled Allow Out of propane gas Pilot flame is not large enough Thermocouple shorting faulty approximately 60 seconds for the thermocouple to cool Faulty valve Pilotburning nogas Themostat or switch i
19. E in Canada or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States BLOWER THERMAL DISC M 277 SPEED CONTROL SWITCH If the fireplace was not ELONGATED previously equipped with a blower route a grounded 2 wire 60hz power cable to the receptacle junc tion box At this point it must be strain re lieved and insulated FI RE 54 The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower For a quiet running blower do not allow the assembly to sit on the firebox base Slide the vibration reducing pad A into the clip C and up against the threaded stud B at the other end The blower must be able to be positioned entirely onto the pad Tilt the blower onto its side Slide it past the controls and into the clip C Secure to the threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the fireplace base or the firebox ET RECEPTACLE M GROUND SCREW e Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut Ensure that the thermodisc touches the firebox wall Attach the connectors from the black and red wires to the blower Attach and secure the variable speed switch using the nut pro vided Plug the harness cord into the rece
20. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER INSTALLATION AND woe iu OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 e ANSI 721 88 FOR VENTED GAS FIREPLACE HEATERS GD33NR BGD33NR NATURAL GAS MODEL GD33PR BGD33PR PROPANE GAS MODEL CERTIFIED FOR CANADA AND UNITED STATES USING ANSI CSA METHODS SAFETY INFORMATION WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your buidling e immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Quality System Certified To Hearth Patio amp Barbecue Association 9001 2000 Installation and service must be performed by a qualified installer service agency or the supplier Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 4Y8 Canada 705 721 1212 fax 705 722 6031 www napoleonfireplaces com ask napoleon on ca 10 00 W415 0662 A 03 04 09 2 TABLE of CONTENTS PG 3 5
21. LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers gold plated parts against tarnishing porcelainized enameled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer andis subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of
22. USHED STAINLESS STEEL 50 ANI K ANDIRONS BLACK 51 ANI G ANDIRONS 52 270 PAINT BLACK 1307 53 W573 0002 HIGH TEMPERATURE SEALANT 54 W573 0007 HIGH TEMPERATURE SEALANT 55 W500 0096 FIRESTOP SPACER COMMON FLEXIBLE VENT KITS GD220 5 FT 56 W010 0397 57 W410 0017 GD330 10 FT 58 W010 0300 59 W410 0018 60 W010 0370 COMMON TERMINAL KITS GD 201 GD 222 4 FLEX VENT PIPE 5 Ft c w spacers 7 FLEX VENT PIPE 5 FT 4 FLEX VENT PIPE 10 FT c w SPACERS 7 FLEX VENT PIPE 10 rr WALL SUPPORT ASSEMBLY 61 PERISCOPE 62 WALL TERMINAL KIT COMMON ROOF TERMINAL KITS 63 1 12 TO 7 12 PITCH GD 110 64 8 12 TO 12 12 PITCH GD 111 65 FLAT ROOF GD112 66 W490 0073 67 W670 0006 68 W170 0063 69 W010 0453 70 W263 0054 W263 0055 W263 0057 4 7 INNER OUTER SLEEVE 4 7 TERMINAL STORM COLLAR ROOF SUPPORT ROOF FLASHING NOTE Care must be taken when removing and disposing of any broken glass or damaged components Be sure to vacuum up any broken glass from inside the fireplace before operation 29 n m _ ed GD33 COMPONENTS BGD33 COMPONENTS 71 W455 0001 44 NATURAL GAS MAIN ORIFICE HI ALT 82 W455 0056 50 NATURAL GAS MAIN ORIFICE 71 W455 0019 45 NATURAL GAS MAIN ORIFICE 82 W455 0057 58 PROPANE GAS MAIN ORIFICE 71 W455 0047 56 PROPANE GAS MAIN ORIFICE HI ALT 83 W725 0035 NATURAL GAS VALVE 71 W455 0050 55 PROPANE GAS M
23. after ignition Objects placed in front of the fireplace must be kept at a minimum of 48 from the front face of the unit Use only Napoleon accessories designed for and listed with the model ENER UIDE G Gas Fireplace Energy Efficiency Rating 64 6 Based on CSA 4 1 02 Model No GD33 W415 0662 A 03 04 09 CARE GLASS AND PLATED PARTS Do not use abrasive cleaners to clean plated parts Buff lightly with a clean dry cloth GD33 GLASS TYPE BGD33 GLASS TYPE HOT GLASS WILL CAUSE BURNS 3 16 Ceramic Glass 3 16 Tempered Glass Available from your Napoleor Wolf Steel Ltd dealer WU NOT GLASS UNTIL COOLED NEVER ALLOW CHILDREN DO NOT SUBSTITUTE MATERIALS Clean the glass after the first 10 hours of operation TO TOUCH GLASS with a recommended gas fireplace glass cleaner Thereafter clean as required DO NOT CLEAN GLASS WHEN HOT If the glass is not kept clean permanent discolouration and or blemishes may result GD33 DIMENSIONS ELECTRICAL INLET LEFT SIDE ELECTRICAL INLET LEFT SIDE 1 12 1 2 VENTING VENTING LENGTHS AND AIR TERMINAL LOCATIONS Use only Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air terminal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent Sel
24. after which no greater clearance than 6 is required This can be considered a side wall with no length boundary W415 0662 A 03 04 09 20 BGD33 FRAMING It is best to frame your fireplace after it is positioned and the vent system is installed Use 2x4 s and frame to local building codes Note In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity To install the fireplace face flush with the finished wall position the framework to accommodate the thickness of the finished wall It is not necessary to install a hearth extension with this fireplace system When roughing in the fireplace raise the fireplace to accommodate for the thickness of the finished floor materials i e tile carpeting hard wood which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories MINIMUM CLEARANCES TO COMBUSTIBLES SIDE OF THE UNIT BACK OF THE UNIT BOTTOM OF THE UNIT TOP OF THE UNIT TOP OF THE VENT PIPE SIDES OF THE VENT PIPE BOTTOM OF THE VENT PIPE RECESSED DEPTH ENCLOSURE TOP TO BOTTOM OF THE UNIT CEILING TO BOTTOM OF THE UNIT A minimum
25. ak test with a soap and water solution ensure air shutter opening is free of lint or other obstructions check that the logs are correctly positioned open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both 4 and 7 vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any horizontal venting clean the glass with a gas fireplace glass cleaner DO NOT CLEAN GLASS WHEN HOT If deposits are not cleaned off regularly the glass may become permanently marked check door seal and relief flap seal check for chimney blockage check that chimney is installed to building code room is in negative pressure increase fresh air supply tighten screws holding door in place Restrict vent exit See RESTICTING VERTICAL VENTS remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as required refer to Figure 30 to ensure correct location of storm collars reverse replace check for ground short repair ground or replace wire replace W415 0662 A 03 04 09 32 NOTES W415 0662 A 03 04 09
26. alant Mill Pac When using Wolf Steel venting components use only approved Wolf Steel rigid flexible components with the following termination kits Wall Terminal Kit GD222 or 1 12 to 7 12 Pitch Roof Terminal Kit GD110 8 12 to 12 12 Roof Terminal Kit GD111 Flat Roof Terminal Kit GD112 or Periscope Kit GD201 for wall penetration below grade With flexible venting in conjunction with the various terminations use either the 5 foot Vent Kit GD220 or the 10 foot Vent Kit GD330 For optimum flame appearance and fireplace performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Horizontal runs may have a 0 rise per foot in all cases using Wolf Steel Simpson Dura Vent Selkirk Direct Temp or American Metal Amerivent rigid vent components and Wolf Steel flexible vent components For optimum performance it is recommended that horizontal runs have a minimum 1 4 rise per foot when using Simpson Dura Vent Selkirk Direct Temp American Metal Amerivent or Wolf Steel rigid vent components and a minimum 1 rise per foot when using Wolf Steel flexible vent components VENT INSTALLATIONS Vent lengths that pass through unheated spaces attics garages crawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Provide a means for visuall
27. before Trim the 7 rigid vent pipe even with the end of the 4 rigid vent pipe d VENT 6 Thread the air terminal connector vent pipe assembly down through the roof support o 7 RIGID VENT and attach ensuring that a minimum 16 of air terminal connector will penetrate the roof when PIPE fastened If the attic space is tight we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal connecter vent pipe assembly as it is passed through the attic The air terminal connector must be located vertically and plumb 7 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centered within the flashing giving 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 8 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal Secure with the three screws provided 9 Apply a heavy bead of weatherproof caulking 2 above the flashing Note Maintain a minimum 2 space between the air inlet base and the storm collar Install the sto
28. cal rise to maximum of 40 feet Horizontal run vertical rise to maximum of 40 feet 3 times the vertical rise equal to or greater than the horizontal run ELBOW VENT LENGTH VALUES feet inches 1 0 03 0 5 0 45 6 0 30 0 9 11 0 45 1 35 16 0 909 2 1 32 0 the first 90 offset has a zero value and is shown in the formula as 90 when H lt HORIZONTAL TERMINATION UDEA Simple venting configuration only two 90 elbows FI See graph to determine the required vertical rise for the required horizontal run H REQUIRED VERTICAL RISE IN FEET HORI ZONTAL VENT RUN PLUS OFFSETS IN FEET H The shaded area within the lines represents acceptable values for H and V T W415 0662 A 03 04 09 10 For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 H lt V Formula 2 H V lt 40 feet Example 1 V 9 ft V 6 ft Vi 9 6 15 3 ft 2 ft H 1 5ft 3 2 1 5 6 5 H 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft H H H 6 5 8 1 14 6 ft T H V 14 6 15 29 6 ft Formula 1 H V 14 6 lt 15 Formula 2 V lt 40 feet 29 6 40 Since both formulas are met this vent configuration is acceptable URENA Simple venting configuration only two 90 elbows FIGURE 1 W415 0662
29. clearance of 2 at the top of the vent pipe in all horizontal runs to combustibles is required Use firestop sleeve assembly W010 1777 supplied ra m m m m MINIMUM FRAMING DIMENSIONS FINISHING MATERIAL 2 Combustion protrusions such as mantels and shelves may occur at or after PROTRUSION UE GAS INLET LOCATION 2 5 8 2 34 3 4 FIGURE 40 a a minimum distance of 2 away from the side of the fireplace Thereafter the depth of any protrusions must be equal to or less than the distance from the side of the fireplace up to a depth of 6 after which no greater clearance than 6 is required This can be considered a side wall with no length boundary W415 0662 A 03 04 09 21 MINIMUM MANTEL CLEARANCES Mantel clearance can vary according to the mantel depth Use the graph to help evaluate the clearance needed Combustible materials must be installed flush with the front of the fireplace but must not cover any of the black face area of the fireplace Non combustible material cement board ceramic tile marble etc may protrude past the face of the fireplace DET FIGURES 41 A EHE METER At 4 E ELE BN 8 MANTEL aL EEEE 37 6 LIS TEASEE EL SESS E ERRAT 4 E ALII TER RM 9 6 G 1 T O 1 6 8 TOP or MANTEL DEPTH FIREPLACE MINIMUM ENCLOSURE CLEARANCES
30. e control system and any gas control which has been under water Do not operate the fireplace with the glass door removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Do not strike or slam shut the fireplace glass door This fireplace uses and requires a fast acting thermocouple Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide from entering into the home Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch fire Only doors optional fronts certified with the appliance shall be used NOTE Changes other than editorial are denoted by a vertical line in the margin NAPOLEON products are manufactured under the strict Standard of the world recognized 50 9001 2000 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace ts again thoroughly inspected by a qualified technician before packaging to ensure that you the customer recetves the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME
31. e to the vent run Repeat using a 7 telescopic sleeve Seal and secure as before To facilitate completion COUPLER attach 4 and 7 couplers to the air terminal VENTING 3 Install the air terminal See item 3 Horizontal Air Terminal Installation Extend the 4 telescopic sleeve apply sealant and connect to the air terminal assembly Fasten with self tapping screws Repeat using the 7 telescopic sleeve FIGURE 32 W415 0662 A 03 04 09 1 VERTICAL AIR TERMINAL INSTALLATION 1 Attach 4 and 7 elbows to the fireplace Apply high temperature sealant W573 0007 not supplied and secure the joints with 3 screws ELE 2 Move the fireplace into position 3 Fasten the roof support to the roof using the screws provided The roof support is optional FIGURE The venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support A 4 Apply high temperature sealant W573 0007 not supplied to the outer edge of the inner TERMINAL QM a CONNECTOR pipe of the air terminal connector Slip the 4 rigid vent pipe pipe a minimum of 2 over the inner pipe of the air terminal connector and secure using 3 screws 5 Apply high temperature sealant W573 0002 not supplied to the outer edge of the of the T DER ATURE outter pipe of the air terminal connector Slip the 7 rigid vent pipe over the outer pipe of the SEALANT air terminal connector and secure as
32. ent parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following information FOR WARRANTY REPLACEMENT PARTS A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE 1 MODEL AND SERIAL NUMBER OF FIREPLACE 2 INSTALLATION DATE OF FIREPLACE 3 PART NUMBER 4 DESCRIPTION OF PART 5 FINISH COMMON COMPONENTS PART NO DESCRIPTION 1 W562 0025 GLASS GASKET 2 1225 0135 BLACK DOOR FRAME 3 W010 1641 GLASS c w GASKET 4 W750 0112 20FT OF WIRE 5 W455 0070 NATURAL GAS PILOT INJECTOR 5 W455 0068 PROPANE GAS PILOT INJECTOR 6 W010 0800 PROPANE GAS PILOT ASSEMBLY 6 W010 0801 NATURAL GAS PILOT ASSEMBLY 7 357 0001 PIEZO IGNITER 8 W680 0004 THERMOPILE 9 W680 0005 THERMOCOUPLE 10 GL 638 LOG SET 11 W135 0177 LOG 1 12 W135 0178 LOG 2 13 W135 0180 LOG 3 14 W135 0181 LOG 4 15 W361 0016 GLOWING EMBERS 16 W385 0334 NAPOLEON LOGO 17 W720 0062 PILOT TUBE c w FITTINGS 18 W010 1642 BLACK DOOR c w GLASS amp GASKET 19 W490 0420 24 GAUGE ALUMINIUM PIPE 20 W490 0720 26 GAUGE GALVANIZED PIPE 21 W 665 0011 NAILING TAB TRIM SIDE 22 W 665 0014 NAILING TAB TRIM TOP 23 W010 1777 FIRESTOP SLEEVE ASSEMBLY WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd COMMON ACCESSORIES 24 GZ550 1KT BLOWER KIT 25 B440 KT BLOWER 26 W500 0
33. er than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product e WARNING This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts In absence of local codes install to the current National Fuel Gas Code ANSI Z223 1 or the current CAN CGA B149 Installation Codes Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the Fire Safety Criteria for Manufactured Home Installations Sites and Communities Standard ANSI NFPA 501A in the United States The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa EE We recommend that our gas When the fireplace is installed directly on carpeting vinyl tile or other combustible FIREPLACE hn INSTITUTE hearth products be installed and serviced by profes material other tha
34. erminal must be located vertically and plumb Attach the air terminal connector to the roof support ensuring that the top of the air terminal is 16 above the highest point that it penetrates FIGURE 29 the roof Figure 30 DO NOT CLAMP THE FLEX VENT PIPE AIR TERMINAL 5 Remove nails from the shingles above and to the sides of the chimney Place the flashing CONNECTOR over the air terminal connector leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centred within the flashing giving a 3 47 margin all around Fasten to the roof Do not nail through the lower portion of the flashing SEALANT Make weather tight by sealing with caulking Where possible cover the sides and top edges 4 FLEXIBLE of the flashing with roofing material Figure 30 VENT PIPE 6 Aligning the seams of the terminal and air terminal connector place the terminal over the air terminal connector making sure the vent pipe goes into the hole the terminal Secure with the three screws provided Figure 30 7 Apply a heavy bead of weatherproof caulking 2 above the flashing Note Maintain a minimum 2 space between the air inlet base and the storm collar Install the storm collar around the air terminal and slide down to the caulking Tighten to ensure that a weather tight seal between t
35. gth can create difficulty in burner start up and or carboning A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings Local codes or regulations may require different clearances In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body it is recommended that the walls of the fireplace enclosure be finished ie drywall sheetrock as you would finish any other outside wall of a home This will ensure that clearance to combustibles is maintained within the cavity Wolf Steel Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent venting systems must not be combined Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize after ignition FOR SPECIFIC VENTING PARAMETERS REFER TO PAGES 9 12 W415 0662 A 03 04 09 TYPICAL VENT INSTALLATIONS GD33 HORIZONTAL 24 MAXIMUM VERTICAL 16 MINIMUM 3 FEET MINIMUM 40 FEET MAXIMUM 20 1 4 MINIMUM PLUS RISE The vertical rise must be kept to a minimum of 36 and a maximum of 40 feet from the centre of the fireplace flue outlet BGD33 HORIZONTAL VERTICAL 16 MINIMUM 3 FEET MINIMUM 40 FEET MAXIMUM Refer to the Venting section SPECIAL VENT INSTALLATIONS 24 MAXIMUM 20 1 4 MINIMUM PLUS RISE The vertical
36. he air terminal and the collar is achieved Figure 30 8 If more vent pipe needs to be used to reach the fireplace couple them together as illustrated The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain the minimum 1 clearance to combustibles Figure 27 W415 0662 A 03 04 09 16 FIREPLACE VENT CONNECTION 7 Install the 4 flex vent pipe to the fireplace Secure with 3 screws and flat washers Seal the joint and screw holes using the high temperature sealant W573 0007 not supplied 2 Install the 7 flex vent pipe to the fireplace Attach and seal the joints using the high temperature sealant W573 0002 not supplied WEATHER N SEALANT X S LASHING USING RIGID VENT COMPONENTS The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use Wolf Steel vent spacers W615 0033 every 3 feet on either side of each elbow to maintain the minimum 1 clearance between the 7 rigid vent pipe and 4 rigid vent pipes Use Napoleon support ring assembly W010 0370 or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs 8 1 2 SELF DRILLING SCREWS HORIZONTAL AIR TERMINAL INSTALLATION 1 Move the fireplace into position Measure the vent length required between terminal and fireplace taking into account the add
37. he vent pipe collar down to cover SHIELD x up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe FIGURE 24 USING FLEXIBLE VENT COMPONENTS FIGURE 2 For safe and proper operation of the fireplace follow the venting instructions exactly All 4 flex vent pipe and 7 flex vent pipe joints may be ELBOW sealed using high temperature sealant W573 0002 not supplied or the high temperature sealant W573 0002 Mill Pac not supplied However the high temperature sealant W573 0007 Mill Pac not supplied must be used on the joint connecting the 4 flex vent and the exhaust flue collar Wolf Steel Approved Venting as identified by the stamp only on the 7 flex vent pipe Do not allow the 4 flexible vent pipe to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 1 4 air gap between the 4 and 7 flexible vent pipes all around is required for safe operation A spacer is required at the start middle and end of each elbow to ensure this gap is maintained Spacers are attached to the 4 flexible vent pipe predetermined intervals to maintain a 1 1 4 air gap to the 7 flexible vent pipe These spacers must not be removed Six inches 6 is the minimum bend radius allowed for the 7 flex vent pipe For optimum performance it is recommended that all horizontal runs have a minimum 1
38. itional length needed for the finished wall surface and any 114 overlaps between venting components 2 Apply high temperature sealant W573 0007 not supplied to the outer edge of the 4 inner collar of the fireplace Attach the first 4 rigid vent pipe component and secure using 3 self tapping screws Repeat using the 7 rigid vent pipe 3 Holding the air terminal lettering in an upright readable position insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and the sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking not supplied The air terminal mounting plate may be recessed into the exterior wall or siding by 172 the depth of the return flange EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INSTALLATION A 45 corner installation can have 0 rise between the fireplace combustion air collar and the air terminal In this case vent lengths must be kept to a maximum of 24 For longer vent lengths a minimum vertical rise of 24 is required 1 Follow the instructions for Horizontal Air Terminal Installations AIR TERMINAL e T TELESCOPIC SLEEVE 2 Continue adding components alternating 4 rigid vent pipe and 7 rigid vent pipe Ensure that all 4 rigid vent pipe and elbows have sufficient vent spacers attached and each component 5 is sealed and securely fastened to the one prior Attach the 4 telescopic sleev
39. kirk Direct Temp and American Metal Amerivent follow the installation procedure provided with the venting components All outer pipe joints of these venting systems must be sealed using Red RTV and or Mill Pac high temperature sealant not supplied hereafter referred to as high temperature sealant W573 0002 Red RTV and high temperature sealant W573 0007 Mill Pac The connection between the adaptor and for these systems and the fireplace flue collar must be sealed using the black high temperature sealant Mill Pac not supplied A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier PART SUPPLIER WEBSITE ADDRESS Simpson Dura Vent W175 0053 Wolf Steel Ltd Selkirk Direct Temp 4DT AAN Selkirk www selkirkcorp com American Metal Amerivent 4DSC N2 American Metal www americanmetalproducts com For Simpson Dura Vent Selkirk Direct Temp and American Metal Amerivent follow the installation procedure found on the website for your venting supplier W415 0662 A 03 04 09 For vent systems that provide seals on the inner exhaust flue only the outer air intake joints must be sealed using a red high temperature silicone RTV This same sealant be used on both the inner exhaust and the outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high temperature se
40. lame pattern carbon deposits and delayed ignition PHAZER logs glow when exposed to direct flame and provide a unique and realistic glowing effect Use only certified PHAZER logs available from your Napoleon Wolf Steel Ltd dealer Positioning the logs improperly will cause flame impingement and carboning Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process 5 Place log 1 onto the burner centering it on the log support Place the charcoal piece log 5 onto the pins on the left and pushing it as close to the rear wall of the firebox as side of the burner possible W415 0662 A 03 04 09 23 Sit the bottom of log 2 onto the locating pin on the left side of the log support Position the top of the log into the pocket provided on the top of the rear log 1 Position the notch located in the bottom end of log 3 against Place the bottom of log 4 onto the locating pin on the right the centre grate post Rest the top of log 3 into the pocket side of the log support Rest the top into the pocket provided at the top end of log 2 on the center log 8 GLOWING EMBERS Tear the glowing embers into pieces and place onto the front FIGURE 45 row of burner ports in front of logs 5 and 6 Care should be taken to shred the embers into thin small irregular pieces as only the expo
41. n wood flooring the fireplace shall be installed on a metal or wood panel extending the full width and depth If the optional blower is installed the receptacle junction box must be electrically connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada CERTIFIED or the ANSI NFPA 70 NATIONAL ELECTRICAL CODE in the United States www nficertified org GENERAL INFORMATION FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY GD33 RATES AND EFFICIENCIES BGD33 RATES AND EFFICIENCIES sionals who are certified in the U S by the National Fireplace Institute NFI as Gas Specialists For elevations between 2 000 and 4 500 ft above sea level this fireplace must be de rated by 10 using the certified High Altitude Kit This fireplace is approved for bathroom bedroom and bed sitting room installations and is suitable for mobile home installation No external electricity 110 volts or 24 volts is required for the gas system operation Expansion contraction noises during heating up and cooling down cycles are normal and are to be expected Provide adequate circulation air Provide adequate accessibility clearance for servicing and operating the fireplace Never obstruct the front opening of the fireplace Under extreme vent configurations allow several minutes 5 15 for the flame to stabilize
42. ng more than zero 90 elbow top exit or one 90 elbow rear exit the following formulas apply Formula 1 H lt V Formula 2 H V lt 40 feet Example 3 Vi 5 ft 10 ft Va V 5 10 15ft H 3 fl H 2 5 ft H H H 3 2 5 5 5ft Ho 03 three 90 elbows 90 03 90 90 90 90 5 4 ft H H Ho 5 5 5 4 10 9 ft H V 10 9 15 25 9 ft Formula 1 H Vj 10 9 lt 15 Formula 2 H V 40 feet 25 9 lt 40 Since both formulas are met this vent configuration is acceptable H gt V Simple venting configurations SS W415 0662 A 03 04 09 12 See graph to determine the required vertical rise V_ for the required horizontal run 20 V MAXIMUM HEEEEEE ete SEU ro EEE eae RISE IN H CT FEET oe Ve E 0 5 10 15 20 25 30 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and For vent configurations requiring more than two 90 elbow top exit or one 90 elbow rear exit the following formulas apply Formula 1 H 3V Formula 2 H V lt 40 feet Example 4 90 45 TEM 92 4 90 W415 0662 A 03 04 09 V 15 0 5 ft M V V 154 5 65fTt H 1 ft H 1 ft H 10 75 ft H H H 1 1 10 75 12 75 ft Ho 03 three 90 elbows one 45 elbow 90 03 90 90 90 45
43. oles in the base to secure Always turn off the pilot and the fuel supply at the source prior to moving the mobile home After moving the mobile home and prior to lighting the fireplace ensure that the logs are positioned correctly This appliance is certified to be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This fireplace is only for use with the type of gas indicated on the rating plate This fireplace is not convertible for use with other gases unless a certified kit is used Conversion Kits The mobile home appliance is field convertible between Natural Gas NG and Propane LP To convert from one gas to another consult your Napoleon dealer distributor GAS INSTALLATION Proceed once the vent installation is complete NOTE All gas connections must be contained within the fireplace when complete 1 Move the fireplace into position and secure to the floor through the 1 4 holes MANUAL SHUT OFF VALVE located at either side of the base 2 The fireplace is designed to accept 3 8 gas supply line The fireplace is equipped f with a 3 8 manual shut off valve 3 Connect the gas supply in accordance to local codes In the absence thereof install according to the National Installation Code 4 When flexing any gas line support the gas valve so that the lines are not bent or kinked 5 Check for gas leaks by brushing on a soap and water solution
44. on chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEON IS AREGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 CAN 2 073 411 2 082 915 WOLF STEEL LTD W415 0662 A 03 04 09 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area for example in Massachusetts State fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log Acarbon monoxide detector is required all rooms containing gas fired appliances appliance off valve must be a handle gas cock The flexible connector must not be long
45. orts Blocked ports can cause an incorrect flame pattern carbon deposits and delayed ignition CHARCOAL EMBERS Randomly place the charcoal embers behind the grate posts and around the logs in a realistic manner but not in contact with the flames Keep ember dust away from burner ports to avoid plugging them L334 LOUVRE INSTALLATION HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening Secure using a screw through the centre slot NOTE Hood W335 0028 is required on all models UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots located at the bottom left and right corners of the unit w To remove the louvres pull the S back tabs of the clips forward SS while pushing the louvre assem bly back Lift the clip Note The protective wrap is best removed from the louvres when the assembly is at room temperature but this can be improved if the assembly is warmed using a hair dryer or similar heat source W415 0662 A 03 04 09 HINGE CLIP 25 OPTIONAL BLOWER INSTALLATION INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accor dance with local codes In the absence of local codes use the current CSA 22 1 CANADIAN ELECTRICAL COD
46. our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years N replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price In the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty
47. ptacle VARIABLE SPEED KNOB The wire harness provided in this kit is a universal harness When installed ensure that any excess wire is contained pre venting it from making contact with moving or hot objects Because the blower is thermally activated when turned on it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bearing causing irreparable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not covered by the warranty policy W415 0662 A 03 04 09 26 OPERATION MAINTENANCE Purge all gas lines with the glass door of the fireplace re After extended periods of non operation such as following moved Assure that a continuous gas flowis atthe burner vacation or a warm weather season the fireplace may before installing the door emit a slight odour for a few hours This is caused by dust When lit for the first time the fireplace will emit a slight particles in the heat exchanger burning off In both cases odour for a few hours This is a normal temporary condi open window to sufficiently ventilate the room tion caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process
48. r wall Having determined the air terminal location cut and frame a hole in the exterior wall 9 7 8 wide by 11 3 8 high to accommodate the firestop sleeve assembly NOTE THE FIRESTOP SLEEVE ASSEMBLY MUST BE INSTALLED WITH THE 2 CLEARANCE TO THE TOP VENT SLEEVE The length of the vent shield may be cut shorter for combustible walls that are less than 8 1 2 thick but the vent shield must extend the full depth of the combustible wall 1 Insert the firestop sleeve assembly into the wall mark the wall depth and trim the vent sleeve to suit The screws that secure the vent sleeve may need to be repositioned to ensure a rigid assembly is maintained Figure 20 2 Apply a bead of caulking not supplied to the inside 7 surface of the firestop flange and secure the assembly to ee 90 the wall Ensure that the rectangular shaped assembly a is installed to maintain 2 from the top of the vent Figure 21 3 Once the vent pipe is installed in it s final position apply high temperature sealant W573 0002 not supplied between the pipe and the firestop FIRESTOP NOTE DO NOT FILL THE CAVITY BETWEEN THE SLEEVE DETERMINE PIPE AND THE VENT SLEEVE WITH ANY TYPE OF ASSEMBLY MATERIAL HEIGHT W415 0662 A 03 04 13 09 14 VERTICAL INSTALLATION This application occurs when venting through a roof Installation kits for various roof pitches are
49. rise must be kept to a minimum of 36 and a maximum of 40 feet from the centre of the fireplace flue outlet Use the GD201 periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum of 12 above grade The maximum allowable vent length is 10 ft EIGURE 7 PERISCOPE TERMINATION NL AN lt lt lt ME SMV CRORE NANN RARA 29 hy AA A A ANA MAXIMUM 10FT VENT LENGTH CORNER TERMINATION The maximum vent length for a corner installation is 20 of horizontal run in addition to the 45 offset In this case zero rise is acceptable when using rigid Flexible venting must maintain a 6 rise 20 MAXIMUM 6 HISE MINIMUM gi L BN W415 0662 A 03 04 09 EIGURE 9 8 MINIMUM AIR TERMINAL LOCATION CLEARANCES FIGURE 1 N Dm INSTALLATIONS CANADIAN U S A 12 INCHES 12INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES a norizontal distance of 2 feet from the cen
50. rm collar around the air terminal and slide down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved 10 Continue adding rigid vent pipe sections sealing and securing as above Attach a 4 collapsed telescopic sleeve to the last section of rigid piping Secure with screws and seal Repeat using a 7 telescopic sleeve 11 Run a bead of high temperature sealant W573 0007 not supplied around the outside of the 4 elbow Pull the telescopic sleeve a minimum 2 onto the elbow Secure with 3 screws Repeat with the 7 telescopic sleeve 12 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe GD33 RESTRICTING BGD33 RESTRICTING VERTICAL VENTS VERTICAL VENTS Vertical installations may 3 Warning FIGURE 36 display a very active flame UNE This restrictor located If this appearance is not the lower valve g desirable remove the baffle BAFFLE i compartment must plate from the rear wall of the 5 not be installed on firebox exposing the flue gas Cim _ gt any vent configuration outlet opening Reverse the that has a horizontal restrictor plate superimposing Sanil termination or vertical the flue outlet hole with vent with vertical termination less than 10 Vertical
51. s Wiring errors can cause improper and dangerous _ the ports which may not be burning or are not burning properly operation Verify proper operation after servicing This fireplace 4 Check to see that the pilot flame is large enough to engulf the and its venting system should be inspected before use and at thermocouple and thermopile and reaches toward the burner least annually by a qualified service person The fireplace area with the third jet must be kept clear and free of combustible materials gasoline 5 Replace the cleaned logs or other flammable vapours and liquids The flow of combustion 6 Check t that th inb ianit TE and ventilation air must not obstructed ed da MN openings when the gas knob for the burner is turned on A5 to 10 1 In order to properly clean the burner and pilot assembly second total light up period is satisfactory If ignition takes longer remove the logs to expose both assemblies consult your Napoleon dealer distributor 2 Keep the control compartment logs burner air shutter open 7 Check that the gasketing on the sides top and bottom of the door is not broken or missing Replace if necessary OFF GAS 2 Push in gas control knob slightly and turn clockwise to off Do not force W415 0662 A 03 04 09 2 ADJ USTMENTS PILOT BURNER ADJ USTMENT Adjust the pilot screw to provide properly sized flame Turn All fireplace models have air shutters that have been
52. s to main burner gas defective knob is on wall Wall switch wiring is defec switch thermostat TEST SOLUTION turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ignites Monitor appliance supply working pressure check if supply piping size is to code Correct all undersized piping purge the gas line with the glass door removed fill the tank turn up the pilot flame gently twist the pilot head to improve the flame pattern around the thermocouple loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve replace connect a jumper wire across the wall switch terminals if main burner lights replace switch thermostat disconnect switch wires from valve amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires remove stoppage in orifice plugged 2 tive Is on Main burner orifice is Faulty valve Pilot will not light No spark at pilot burner PILOT BURNER THERMOPILE a THERMOCOUPLE Out of propane gas Spark gap is incorrect No gas at the pilot burner Main burner goes Pilot flame is not large out pilot stays on enough or not engulfing the thermopile Thermopile shorting Remote wall switch wire is too long too much resist ance in
53. s the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor Stop Follow B in the above safety 6 Depress slightly and hold gas knob while lighting the pilot with the push button igniter Keep knob depressed for one minute then release If pilot does not continue to burn repeat steps 3 through 5 7T With pilot lit depress and turn gas knob counter clock wise to on 8 If equipped with remote on off switch thermostat main burner may not come on when you turn valve to on Remote switch must be in the on position to ignite burner 9 Turn on all electric power to the fireplace FLA F y ME information on this label If you don t smell gas go the next PILOT egg ADJUSTMENT step LIGURE 60 5 Turn gas knob counter clockwise pilot TO TURN 1 Turn off all electric power to the fireplace if service is to be performed TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER ing and the area surrounding the logs clean by vacuuming or BEFORE SERVICING THE FIREPLACE brushing at least once a year CAUTION Label all wires prior to disconnection when servic 3 Check to see that all burner ports are burning Clean out any of ing control
54. sed edges of the fibre hairs will glow when exposed to direct flame however care should be taken to not block the burner ports Blocked ports can cause an incorrect flame pattern carbon deposits and delayed ignition ooo i ooo 9 000 ao 2 4459 Place log 1 onto the burner centering it on the log support Sit the bottom of log 2 onto the locating pin on the left side and pushing it as close to the rear wall of the firebox as of the log support Position the top of the log into the pocket possible provided on the top of the rear log 1 W415 0662 A 03 04 09 is f 4 a Position the notch located in the bottom end of log 3 against Place the bottom of log 4 onto the locating pin on the right the centre grate post Rest the top of log 3 into the pocket side of the log support Rest the top into the pocket provided at the top end of log 2 on the center log 8 NOTE There are 2 extra logs included in this GL 638 log set These small charcoal logs part W135 0082 and W135 0182 are not meant for use in the BGD33 For these models these two logs must be discarded GLOWING EMBERS Tear the glowing embers into pieces and place onto the small carry EIGURE 47 ports Care should be taken to shred the embers into thin small ir SHALL CARBY PORTS regular pieces as only the exposed edges of the fibre hairs will glow when exposed to direct flame however care should be taken to not block the burner p
55. t burner Unit is over fired or under fired Air shutter has become blocked Flame is impinging on the logs or combustion chamber Sulphur from fuel is being deposited on glass logs or combustion chamber surfaces Fireplace is spilling Flames are very Door is ajar aggressive Main burner flame is a blue lazy transparent flame Remote wall switch is in OFF position main burner comes on when gas knob is turned to ON position MODEL GD33 ONLY Blockage in vent Incorrect installation Wall switch is mounted upside down Remote wall switch is grounding Remote wall switch wire is grounding Faulty valve check for vent blockage check joint seals and installation re attach to fireplace install the restrictor plate supplied with the unit BGD33 only p 18 check pressure readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point Gauge should read 7 minimum 4 5 water column for natural gas or 13 11 minimum water column for propane Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Le
56. terline of the terminal 12 INCHES 121NCHES Clearance to unventilated soffit 0 INCHES 0 INCHES Clearance to an outside corner wall Clearance to an inside non combustible corner wall or protruding 0 INCHES 0 INCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com 2 INCHES 2 INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter KKKK H FEET 3 FEET regulator assembly to a maximum vertical distance of 15ft I 3 FEET 3 FEET Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building ora 12 INCHES 9 INCHES combustion air inlet to any other appliance 6FEET 3FEETT Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on FEETt 7FEET public property unless fitted with a heat shield kit GD 301 16 INCHES 16 INCHES Clearance above the roof J K L 121 534 12INCHES Clearance under a veranda porch deck or balcony IN 2FEET1 Clearance from an adjacent wall including neighbouring buildings 2 FEET1 Recommended to prevent condensation on windows and thermal breakage It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from
57. y checking the vent connection to the fireplace after the fireplace is installed Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 11 air gap between the inner and outer liner all around is required for safe operation Use a firestop vent pipe shield or attic insulation shield when penetrating interior walls floor or ceiling When venting straight out the back only the rigid vent can be used DO NOT USE FLEXIBLE VENT For all other venting configurations flexible vent is acceptable CIDER BGD33 HORIZONTAL VENT SECTIONS HORIZONTAL VENT SECTIONS A minimum clearance of 1 at the bottom and sides A minimum clearance of 1 at the bottom and sides and 2 at the top of the vent pipe in all horizontal and 2 at the top of the vent pipe in all horizontal runs to combustibles is required Use firestop sleeve runs to combustibles is required Use firestop sleeve assembly W010 1777 supplied assembly W010 1777 supplied VERTICAL VENT SECTIONS VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required Use firestop spacer runs to combustibles is required Use firestop spacer W500 0096 not supplied W500 0096 not supplied For safe and proper operation of the fireplace follow the venting instruction exactly Deviation from the minimum or the maximum vertical vent len

INSTALLATION AND OPERATING INSTRUCTIONS

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