ULS User Guide - Une
Contents
1. 9 E NS Exhaust blower illustration my differ according to your region Software Installation and Requirements Your computer is a critical component in the operation of the VLS system In fact you cannot operate the VLS system if your computer is not connected powered on running Windows and running the Universal Control Panel UCP software You can only run one VLS system per computer at a time You will need to have a separate computer for each VLS system you own The VLS system is not designed to be a network printer You must operate the VLS system using the computer that is directly attached to it via the provided 6 foot USB cable 1 82 meters USB cables longer than 6 feet 1 82 meters may cause the VLS system to malfunction Computer and Operating System Requirements Minimum Computer Requirements User Supplied E 2 0 GHz processor minimum e Windows XP or Windows Vista e 1 GB of RAM minimum 2 GB of RAM minimum for Vista operating systems 40 GB hard drive 15 GB free space minimum VGA monitor minimum 1024 x 768 resolution CD ROM drive burner Mouse and keyboard Available USB 2 0 Hi Speed compliant port only e Computer speakers optional 600 DPI scanner optional e Internet connection and e mail address optional The VLS system is only compatible with a 32 bit Windows Operating System See www microsoft com for the minimum computer requirements to run Windows Vista The VLS sys2. 3 If you have selected to install the Printer Driver you will then be prompted to select the laser system you would like to install on the computer Once selected click the Next button Select ULS Engraver Mode F LS2 30 F LS3 50 MW VLS3 60 F VLSA 60 F VLS6 60 4 The installation process will proceed as indicated by a progress bar Be patient Loading the files can take a few minutes depending on your computer s processor speed ULS Software Setup UNIVERSAL Installing SER systems Please wait while ULS Software is being installed gram Files ULSILSDriver OEMSetup C Program Files ULSILS Driver VLP3 RR UU UU N Show details Universal Laser 5 Cancel When the installation process is finished the Completing the ULS Software Setup Wizard window will appear Read the instructions and make your desired selection If you Reboot Now save all your work prior to rebooting If you decide to reboot later remember that you must reboot before connecting the VLS system to your computer Click on the Finish button to complete installation The window will automatically close Remove the Software Installation CD ROM All the files required to operate your machine have been loaded onto your computer ULS Software Setup Completing the ULS Software Setup Wizard Your computer must be restarted in order to complete the installation of ULS Software Do you want to reboot now Reboot now
3. Continue Anyway Do not be concerned Installing the ULS Firmware will not harm your computer in any way The firmware will begin to load Hardware Installation A The software you are installing for this hardware ULS Print Support has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and Continue Anyway STOP Installation e Click Finish to close the Wizard f Another set of New Hardware Wizard windows may appear after the initial USB connection Follow the same instructions as mentioned previously Once completed your new hard ware is installed and ready to use g Once installed proceed to page 20 19 Checking Beam Alignment Note You will not engrave anything at this time Open the top door 2 Place a small piece of masking tape across the 3 4 19 mm hole in the focus carriage 1 Gently rub the tape around the edge of the hole so that you can see the outline of the hole through the tape 2 3 Poweron your computer and verify that the Universal Control Panel UCP icon is present on the taskbar If not activate it by double clicking on the Universal Control Panel icon on your desktop Power on the laser s
4. OI want to manually reboot later lt Back Cancel 13 Assembling Your VLS System Familiarize yourself with the instructions before getting started If you purchased the Computer Controlled Air Cleaner Cart proceed to the Accessories section on the CD for installation instructions If you plan on placing the laser system on top of a table continue with the follwing steps CAUTION Do not attempt to move or lift this system alone Obtain assistance from two or three additional people when lifting or carrying secure motion system and doors before lifting Bodily injury may occur if improper lifting techniques are used or the system is dropped Unpacking the VLS 1 Unpack the laser system from its packaging 2 With the assistance of one or two other people pick up the VersaLASER and place it on top of a table strong enough to support its weight refer to the specifications section on the CD 3 Remove any paperwork placed on the top door 4 Openthetop door by lifting up on the handle 16 5 Remove all materials inside of the laser system You must do this before plugging in the power cord otherwise serious damage may occur 6 Gently move the X Axis arm 1 back and forth It should slide freely 7 Verifythat all materials inside the VersaLASER have been removed 8 Close the cover and continue to the next page Finalizing the Connections Make the followi
5. Laser Systems has been committed to continually improving our technology and customer driven laser solutions Your satisfaction is very important to us and we welcome your feedback Tell us about your experience with Universal Laser Systems and our systems at moreinfo ulsinc com Should you have any questions during your installation please contact your local representative or Universal Laser Systems Customer Service Team at 480 609 0297 USA 43 1 402 22 50 Austria 81 45 224 2270 Japan or e mail us at support ulsinc com Again thank you for choosing Universal Laser Systems Your Universal Laser Systems Team The Installation amp Set up Guide is designed to provide you with step by step instructions for proper installation and set up of your Universal laser system Before getting started you should become familiar with each section of the Installation amp Set Up Guide Proper Operating Environment Procedures Software Installation and Requirements Assembling Your System and Running Your First Job Proper Operating Environment This section will give you step by step instructions for site preparation and computer and software setup Follow the instructions in the order shown 1 Establishing a Proper Operating Environment 2 Software Installation and Operating System Requirements 3 Assembling Your VersaLASER VLS System 4 Running Your First Job CAUTION Damage to the VLS system due to inadequate or improper opera
6. 5 6 424 670 6 983 001 7 060 934 Other U S and international patents pending The VersaLASER system has been awarded U S Design Patent No D517 474 for the unique design of its external cabinet which also functions as a Class 1 laser safety enclosure UNIVERSAL www ulsinc com LASER SYSTEMS 050 3251 00 A REVO409
7. Installation amp Set up Guide Ven ds 41ASER v5230 V153 50 www ulsinc com Table of Contents Proper Operating Environment Environment an RARA Traina 5 Electrical Power SOUICE trote TA AA RI RA rana 6 Exhaust System een 6 Diagramm une ee ii ara 7 Software Installation and Requirements Computer and Operating System Requirements ee 9 Universal Control Panel UCP Installation CD ROM ccccccccccesceccceecceecueceeuseueeeuseusecueegeeeueeeeuneuseeunens 11 Assembling Your VersaLASER System System Assembly V rsa LASER st MSc dde 15 Finalizing ithe C nnections Asse dina 17 Checking Beam All nment 2 2020000000 engeren een Renee rend nen 20 Running Your First Job Step 1 Loading and Positioning the Material ask naeh 21 Step 2 Greatingithe Graphic ssaa a rennen AI iaia i 21 Step 3 Printing to Your VersaLASER System Liri 22 Step 4 Starting the Process viii sen naa ERRATI RO ara 23 Step 5 Material Removal and Reloadind ue 0 eneei een en s 23 Thank you for choosing Universal Laser Systems We appreciate innovative customers like you who have made Universal Laser Systems an integral part of their business Universal Laser Systems is committed to providing the highest level of customer satisfaction and support To ensure your satisfaction we urge you to read the documentation contained within the Reference Guide and User Guide CD Since 1988 Universal
8. Settings link In the Performance section click Settings then click Adjust For Best Performance and then click Apply Computer Power Management Power management is a configuration setting in Windows XP and Windows Vista that reduces the energy consumption of computers and monitors by shutting them down after a period of inactivity However since your computer is a critical component in the operation of the VLS system you do not want your computer to go into the Standby or Hibernate modes while your laser system is operating Contact your IT Department if you need help in configuring your computer XP Power Options Properties Power Schemes Advanced Hibemate UPS ef Select the power scheme with the most appropriate settings for this computer Note that changing the settings below will modify the selected scheme Change settings for the plan High performance Choose the sleep and display settings that you want your computer to use i On battery 497 Plugged in IN em Power schemes Y Putthecomputertosiep Never J Home Office Desk v Save As Delete Settings for Home Office Desk power scheme ivanced power settings fault settings for this plan Gen Tur off monitor Never Tum off hard disks TEE gt A Syste endin Neve For the Power Scheme in use select Never for all the System hibemates Never setting options Turn off d
9. and 95 F 35 C as excessively cold or hot temperatures can damage the laser cartridge or reduce its lifetime 5 Ambient humidity levels must be non condensing to protect optics The laser system should be at least 2 feet 610 mm away from any wall or obstruction Electrical Power Source User Supplied 1 For your systems electrical requirements please refer to the INPUT POWER label near the power inlet CAUTION Never remove the ground lead to the electrical cord and plug the VLS system into a non grounded outlet A laser system that is not properly grounded is hazardous and has the potential to cause severe or fatal electrical shock Without proper grounding the laser system may exhibit sporadic or unpredictable behavior Always plug the system into a properly grounded earthed outlet Noisy or unstable electricity and voltage spikes may cause interference and possible damage to the electronics of the laser system If electrical power fluctuations brown outs or constant power outages are a problem in your area please contact your local Electrician to supply a power isolation and regulation module Electrically noisy equipment such as equipment with large motors can also cause interference if plugged into the same outlet It may be necessary to attach the laser system to a dedicated electrical line to resolve the problem The laser system is designed as a Class I Group A pluggable device It is also designed for connecti
10. distributor or the ULS Customer Service NEVER LEAVE THE LASER SYSTEM UNATTENDED DURING THE ENGRAVING OR CUTTING PROCESS Step 5 Material Removal and Reloading Once the laser system has completed processing the material the laser beam will turn off and the focus carriage will move to the home position in the upper right hand corner Before opening the top door wait a few seconds to allow any remaining fumes that are left over from the laser engraving or cutting process to evacuate through the exhaust system Congratulations You have just completed your first engraving project with your new VLS system Below is an image of the sample engraving job If your results are not satisfactory please contact the Customer Service Department at 480 609 0297 USA 43 1 402 22 50 Austria 81 45 224 2270 Japan or e mail us at support ulsinc com 23 Notes Notes 2008 Universal Systems Inc All Rights Reserved The Universal Laser Systems logo and name and VersaLASER are registered trademarks and High Power Density Focusing Optics Quick Change Rapid Reconfiguration SuperSpeed are trademarks of Universal Laser Systems Inc All other company and product names are trademarks or registered trademarks of their respective companies Universal s laser systems are protected under one or more of U S Patents 5 051 558 5 661 746 5 754 575 5 867 517 5 881 087 5 894 493 5 901 167 5 982 803 6 181 719 6 313 433 6 342 687 6 423 92
11. isplay and Put the computer to sleep DE Cancel Apply For the Power Scheme in use select Never for all the setting options Turn off monitor turn off hard disks system standby and system hibernates Universal Control Panel UCP Installation CD ROM At this point you need to install the Windows XP Vista Universal Control Panel UCP and printer driver In order to install the software you need to have administrative privileges on the computer before start ing installation The Software Installation CD ROM can be found on the inside of this manual reference guide 1 Insert the Software Installation CD ROM into your PC s CD drive It should automatically launch the Universal Control Panel Installation window Select the laser series you are installing on the computer Note If the setup window does not automatically launch you can launch it manually Locate your CD or DVD drive using Windows Explorer and click on the Setup exe application to launch the setup window ER Universal Control Panel UNVESSAR PADFESSIONAL INDUSTRIAL SERIES 2 Select the components you would like to install on your computer then select the Next button Note If you choose to only install the Universal Control Panel you will need to proceed to step 4 installation Components W Install Universal Control Panel W Install Printer Driver s lt lt Back Next gt gt 11 12
12. ng connections in the order described otherwise static electricity can potentially dam age the computer and or the laser systems electronics 1 4 Connect the 3 inch 76 5 mm flexible rubber exhaust system to the rear of the laser system if you have not already done so Connect the laser system s power cord and your computer s power cord to a grounded electrical outlet Note International users may need to connect an adapter to the power cord to be able to plug it into their power source CAUTION Make sure that you attach the adapter correctly to the power cord and that your power source is properly grounded earthed Do not power on the laser system at this time Note A properly installed 9 volt battery is necessary to operate the laser system The laser system will not function without a charged battery installed Keep a spare 9 volt battery on hand at all times Install the provided 9 volt Thermal Sensor battery into the back of the VLS laser system a Gently push up on the Thermal Sensor battery holder drawer as indicated 17 18 USB 2 0 Hi Speed Only The laser system comes equipped with a high quality 6 foot 1 82 meters USB 2 0 certified cable We recommend you use this provided cable CAUTION Do not use any adapters extension cables USB cable longer than 6 feet 1 82 meters or other devices between the computer s USB port and the port on the laser system sporadic or unpredictable beha
13. on to IT power systems which provide the most flexibility to the user Exhaust System User Supplied 1 We recommend you consult with a licensed contractor to meet local safety and building code requirements The exhaust system must be capable of supplying a minimum of VLS2 30 150 CFM cubic feet per minute of airflow while under a load of 6 inches of static pressure 254m3 hr at 1 5kPa VLS3 50 250 CFM cubic feet per minute of airflow while under a load of 6 inches of static pressure 425m3 hr at 1 5kPa Do not install forward incline backward incline in line or ventilator fans because these types of air handlers are inadequate and inappropriate for this type of installation A high pressure blower must be used to meet minimum airflow requirements For personal safety and noise control we recommend that the exhaust blower be mounted outside the building Rigid tubing should be used for the majority of the connection between the blower and the laser system The tubing should be smooth walled and have as few 90 degree bends as possible Install an exhaust gate to adjust airflow and to close off the exhaust when the laser is not in use Place this gate near the laser system within 5 to 10 feet 1 50 to 3 00 meters Use a short piece of industrial grade wire reinforced rubber tubing to connect the laser system s exhaust port to the exhaust gate and secure with a hose clamp This will provide some mobility for your laser s
14. ss field In the example the a provided anodized aluminum is 0 019 0 483 Cum B mm thick 6 Click OK when done Figure 5 7 Now click on PRINT in the Print dialog window Figure 4 8 Click on the VLS system icon on the taskbar and the current print job will appear in the Viewer Tab of the Universal Control Panel Figure 6 9 Now click on the System Tab and verify that the Auto Z box is checked Return to the Viewer Tab and proceed to the next step 10 Figure 6 Step 4 Starting the Process 1 Turn on the exhaust and VLS system Note Laser system cooling fans are variable speed and may speed up and slow down during operation as needed to cool the lasers Make sure the material is positioned correctly within the engraving area Close the top door Click the green START button on the UCP to begin laser processing Figure 6 on previous page CAUTION Observe that the laser system is functioning as desired Ifany abnormalities occur including but not limited to flaming sparking melting or excessive smoking ofthe material you are engraving STOP THE ENGRAVING PROCESS IMMEDIATELY BY EITHER PRESSING THE PAUSE BUTTON OR OPENING THE TOP DOOR Re check the settings in the printer driver as well as the laser system If everything seems to be correct check focus manually as described in the User Manual located in the Reference Guide booklet and adjust if necessary If you cannot resolve the issue please contact your
15. tem The file is named UL STest cdr The Software Installation CD contains test files in cdr eps and dxf 21 Step 3 Printing to your VLS System Materials Database Tab You are using the Materials Database Tab in the printer driver Other graphic software programs may differ 1 Verify that the UCP MIME is running in the rr t gy6669P lt taskbar Name 2 When you are ready to print the job click FILE a and then click PRINT Make sure that your laser OS a system appearsin the DESTINATION NAME Pere range copies dropdown list and then click PROPERTIES Ss A A SRTA r r r 1 2 3 Figure 4 to display the VLS system printer driver ros Mieze settings Figure 5 vendo Print style CorelDRAW Defaults v save as Print Preview Print JI Cancel apply ter Figure 4 3 Choose your material in this case metal and then select the correct material type Aluminum Anodized Figure 5 4 Set the Fixture Type to NONE Category Metal Note If you were using an optional accessory Garn comme or custom fixture you would choose it from the Fi Rut Si ibber Bare i le Custom Cate fixture list Sample Custom Category We Wood 5 Measure the thickness of the material we recommend using calipers and enter it in the Cu material thickne
16. tem is not designed to run on the Macintosh Operating System Note Some computer manufacturers USB ports do not comply with USB 2 0 Hi Speed standards This may cause the VLS system to exhibit erratic behavior Confirm that your computer complies with USB 2 0 Hi Speed by checking your computer manual For more information on USB 2 0 Hi Speed compatibility please visit www usb org Other USB peripheral devices that demand a large amount of computer processing power may slow down the operation and productivity of the VLS system If you experience problems with operation we recommend you disconnect other USB peripheral devices while the laser system is off Do not connect or disconnet other USB devices while the laser system is running a job 10 Optimizing Windows XP Performance Windows XP by default displays many visual effects that slow down the computer We recommend that you turn off these effects by right clicking on the My Computer icon on your desktop then click Properties and then click the Advanced tab In the Performance section click Settings then click Adjust For Best Performance and then click Apply Vista Performance Windows Vista by default displays many visual effects that slow down the computer We recommend that you turn off these effects by clicking the Start button right clicking on Computer then click System Properties and then click on Advanced System
17. ting environment is not covered under the Universal Laser Systems ULS Warranty See the ULS Warranty for additional information The ULS Warranty can be found in your Reference Guide booklet Should you require a copy of the Warranty please contact your local Customer Service at 480 609 0297 USA 43 1 402 22 50 Austria 81 45 224 2270 Japan or e mail us at support ulsinc com Please refer to the Safety Manual before operating your laser system Environment User Supplied 1 The laser system must be installed in an office laboratory workshop or light duty manufacturing environment Dusty or dirty environments can damage the laser system Keep the laser system isolated from any processes hat produce airborne particles such as sandblasting sanding machining etc Also keep the VLS system isolated from any equipment requiring mists of oil or water for lubrication Airborne dust and liquids can coat and damage optics and motion system components 2 Avoid small enclosed non ventilated areas Some materials after laser engraving or cutting continue emitting fumes for several minutes after processing Having these materials present in a confined unventilated room can create a health hazard 3 For best results since the lasers are air cooled we recommend operating the laser system between the ambient temperatures of 73 F 22 C and 77 F 25 C 4 Avoid storing the laser system outside the temperatures of 50 F 10 C
18. vior may result a Connect the USB cable provided between the USB port of the computer and the USB port on the back of the VLS laser system Do not use a USB cable longer than 6 feet 1 82 meters HIS EQUIPMENT CO TO PROVISIONS US 21 CFR 1040 AND 1040 14 RM NFO OF 10 b After connecting the USB cord the Found New Hardware Wizard will open Select No not at this time Then click Next to continue Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software O Yes this time only O Yes now and every time connect a device No not this time Click Next to continue c Select Install the software automatically Then Click Next to continue You do not need to insert the Software Installation CD ROM Found New Hardware Wizard This wizard helps you install software for ULS Print Support If your hardware came with an installation CD 2 or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue d A warning message will appear Select
19. ystem and will isolate exhaust blower vibrations from your laser system Wire the exhaust blower electrically to a wall switch in the same room for easy ON OFF control Note The following diagram shows a typical exhaust system layout Use this as a guideline for proper exhaust system installation Although this diagram serves as an example we recommend you consult with a licensed contractor to meet local safety environmental and building code requirements and to also calculate the correct size blower required for your particular installation Length of exhaust pipe exhaust pipe diameter number of 90 degree angles and other restrictions must be calculated when determining the correct exhaust blower unit Installing an undersized or oversized blower is not only unsafe but can also lead to excessive wear and tear to the laser system and premature failure VLS2 30 and VLS3 50 lt Exhaust blower mounted outside User Supplied Weatherproof shield User Supplied Rigid ducting matching the diameter of the blower inlet User Supplied Shut off or air flow gate User Supplied Adapter to the hose reduces from 4 to 3 User Supplied Flexible wire reinforced industrial grade rubber hose User Supplied Connection to laser system Exhaust On Off switch User Supplied Computer User Supplied
20. ystem by pressing the Power button on the top of the VLS system 5 With the top door open a red dot will appear on the masking tape 3 The red dot should appear centered within 1 8 inch 3mm If not turn off the laser system remove and re install the laser cartridge and try again If the red dot still does not appear centered please contact our Customer Service Department at 480 609 0297 USA 43 1 402 22 50 Austria 81 45 224 2270 Japan or e mail us at support ulsinc com 6 Laser beam alignment is now complete Power off the laser system and remove the masking tape Focus Carriage Beam Alignment Running Your First Job We will now illustrate how to use your laser system to engrave on a piece of anodized aluminum from start to finish In this example you will raster engrave a Test Card on a 2x 3 5 inch 50 8 x 89 mm 0 0195 inch 0 49 mm thick piece of anodized aluminum Note For this example we will be using CorelDRAW X3 and the CorelDRAW sample file provided on the software CD Install CorelDRAW but do not start a new project Step 1 Loading and Positioning the Material Open the top door and position the piece of anodized aluminum 1 into the upper left corner of the table against the rulers o 1 2 3 4 ali alla illa pe Step 2 Creating the Graphic Using CorelDRAW open the sample graphic file found on the software installation CD that came with the VLS sys
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