Operating Instructions
Contents
1. Measures to be taken in case of fire Turn immediately emergency stop switch Remove plug from socket i Close dust extraction flaps SER Then fight fire with fire extinguisher through suction opening Make sure not to remove fine dust boxes before fire fighting Prevent fresh air supply HARDO Maschinenbau GmbH Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Filter Bag Cleaning The filter is cleaned by operating the shaking device Clean the filter as often as possible For this purpose Switch off exhaustor fan motor Operate shaking device We recommend to replace the filter bags every 3 to 5 years because they are getting l more and more dusttight in the long run due to chemical components in sanding materials Faults and their Possible Causes Dust Formation Fine dust box improperly inserted does not tighten Filter bag removed from the filter socket Untight filter hole by damaging Faulty Suction Performance Dirty filter operate shaking device repeatedly and more often Fine dust box improperly inserted HARDO Maschinenbau GmbH e Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Naumkeag The naumkeag is used to sand leather rubber wood and plastic It is not suitable to sanding knives and scissors Increased danger of fire by flying sparks2. Operating Instructions Please preserve for future use Shoe Repair Machine to Repair Standard Shoes and Orthopedic Shoes Typ Caravelle HARDO Maschinenbau GmbH Postfach 320 D 32065 Bad Salzuflen Tel 0 52 22 9301 5 Griiner Sand 78 D 32107 Bad Salzuflen Fax 0 52 22 93016 e mail info hardo gmbh de Internet www hardo gmbh de cra ce 7 HARDO Maschinenbau GmbH Postfach 320 e D 32065 Bad Salzuflen We hereby declare that the below mentioned machine due to its design construction type and execution meets the relevant basic safety and health requirements of the EC Guidelines for Machines This declaration will become void if the machine is modified without our Designation of the Machine Machine No Applied conforming standards Applied national standards technical specifications ___Bad Salzuflen 01 09 94 prior consent HARDO Shoe Repair Machine to Repair Standard Shoes and Orthopedic Shoes Caravelle Mini EN 292 2 EN 418 EN 60204 CEN TC 201 WG6 DIN 45635 VBG 69 VBG 69 DA ZH 1 487 Wi ee Producti a Manager HARDO Maschinenbau GmbH e Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini TRANSPORT When the machine is supplied in a wooden crate or seaworthy case transport can be carried out by fork lift truck or industrial truck Please note the hints on the packing ASSEMBLY Make sure that the m
3. Switching on off es NS The running naumkeag is to be observed permanentiy The naumkeag together with its driving motor is height adjustable Replacement of the naumkeag naumkeag cushion 6mm _ HARDO Maschinenbau GmbH Postfach 320 D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Heel Breaster The heelbreaster is used for sanding heels made of leather rubber wood and plastic It is not suitable to sanding knives and scissors Increased danger of fire due to flying sparks Switching on off together with the sanding belts Replacement of the heelbreaster Mount heel breaster in reverse order HARDO Maschinenbau GmbH e Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Twin Trimmers The twin trimmers are equipped with a heel and a sole trimmer They a are commonly driven Switching on off of the twin trimmers Heel Trimmer The heel trimmer is used to cut heels made of leather rubber and plastic It is not suitable to cutting foamed material and metal guide cover guide hood Sole Trimmer The sole trimmer is used to cut soles made of leather rubber and plastic IE i is not suitable to cutting foamed material and metal Replacement of the heel trimmer pa Replacement of the sole trimmer HARDO Maschinenbau GmbH e Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe R
4. are resharpened Switch off motor when sharpening has been finished and dismount trimmer _ sharpening device HARDO Maschinenbau GmbH Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Trimmer Sharpening Device Turret Cutter The trimmer sharpening device is exclusively used to resharpen the cutting edges of the heel trimmer It is not suitable to resharpen hard metal carbide and sole trimmers The trimmer sharpening device is installed behind the front cover and is driven by t the trimmer motor Switching on off trimmer sharpening device ae LHe u Please follow the following working steps order when resharpen trimmers The machine must be switched off Open front cover Place trimmer on guide rod 1 Position the trimmer holder by loosening the hexagon socket screw 2 in such a way as to ensure that the cutting edge is placed vertical to the sharpening stone Switch on trimmer motor Press trimmer between the teeth towards the right and slightly against the sharpening stone and sharpen by moving back and forth _ For turning to the next tooth pull cutter on the guiderod off the sharpening position and turn to the right up to the next tooth Repeat sharpening operation in same order till all edges are resharpened Switch off motor when sharpening has been finished and dismount trimmer sharpening device
5. GmbH Postfach 320 D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Polishing Unit with Mechanical Turning The polishing unit is used to apply wax to stain soles and heels contours and to polish the upper material It is suitable to polishing leather rubber and plastics Switching on off polishing unit The polishing unit is DERN with different polishing tools such as brushes cloth and leather wheels _ Turning from one shaft to another different colours Nj l z HARDO Maschinenbau GmbH e Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Polishing Unit with Automatical Turning The polishing unit is used to apply wax to stain soles and heels contours and to polish the upper material It is suitable to polishing leather rubber and plastics Switching on off polishing unit An Go The polishing unit is quimped with different polishing tools such as brushes cloth and leather wheels Turning from one shaft to another different colours KA Leo HARDO Maschinenbau GmbH Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Turret Edge Colouring Unit The turret edge colouring unit is used to apply colouring wax to the edge of soles and heels It is suitable for processing leather rubber and plastic Switching on off edge colouring unit te La The turret edg
6. achine is assembled in such a way that possibly emanating dust does not cause annoyance or danger The machine is to be installed on a firm base To avoid accompanying noise uneven floor sections are to be compensated by placing pieces of felt or rubber below the machine Operator s space A gt 30 cm B gt 30 cm C gt 80 cm D gt 10 cm air outlet E gt 5 cm Noise Emission Lhe A classified noise Emission value of the machine based on the working place is 78dB A The measurement has been made according to DIN 45635 l HARDO Maschinenbau GmbH e Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini The oling work i is to be carried out only by z a qualified ee Check the voltage ee connecting the plug take typeplates into account i Make sure that the sense of rotation of the machine is correct For this purpose connect machine to mains tension abrasive belts switch on machine check sense of rotation If the sense of rotation is not correct two phases in the plug are to be interchanged Do not interchange the EDER conductor m or the N conductor Emergency Stop Bution This button is to be unlocked prior to commissioning the machine it has to be pressed immediately im case of threatening danger in order to interrupt current supply Switch current supply on off Lire 37 All the motors are equipped with thermal protect
7. e colouring unit is equipped with several stationary edge iron wheels Switching over 7 Replacement of edge iron wheel 1 0 AN 6mm Mount edge iron wheels in reverse order HARDO Maschinenbau GmbH Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Trimmer Sharpening Device Single and Twin Cutter The trimmer sharpening device is exclusively used to resharpen the cutting edges of the heel trimmer It is not suitable to resharpen hard metal carbide and sole trimmers Switching on off trimmer sharpening device Eile Le Please follow the following working steps order when resharpen trimmers The machine must be switched off Remove sole trimmer compltete with bayonet fitting from shaft Mount trimmer sharpening stone 1 with bayonet fitting onto shaft Insert trimmer holder 2 into the position beneath sole trimmer ale Place trimmer on guiderod 3 Position the trimmer holder in such a way as to ensure that the cutting edge is placed vertical to the sharpening stone and fasten with locking screw Switch on trimmer motor gt Press trimmer between the teeth towards the left and slightly against the _ sharpening stone and sharpen by moving back and forth For turning to the next tooth pull cutter on the guide rod off the sharpening position and turn to the right up to the next tooth Repeat sharpening operation in same order till all edges
8. epair Machine Caravelle Mini Sole Trimmers on Turret Trimmer The sole trimmer is used to cut soles made from leather rubber and plastic It is not suitable to cutting foamed material and metal Switching on off the sole trimmer Dez v Replacement of the trimmer M10 N 6mm Mount trimmers in reverse order HARDO Maschinenbau GmbH Postfach 320 D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Last Trimmer The last trimmer is suitable to cut plastic and wood lasts It is not suitable to cutting foamed material and metal Switching on off Lei Q Replacement of the last trimmer 6 mm Assemble trimmer in reverse order HARDO Maschinenbau GmbH e Postfach 320 D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Sole Trimmer The sole trimmer is used to cut soles made from leather rubber and plastic It is not suitable to cutting foamed material and metal Switching on off the sole trimmer Lu Replacement of the trimmer O AA 6mm Mount trimmers in reverse order HARDO Maschinenbau GmbH Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Turret Trimmers The turret trimmers are equipped with a central hee trimmer on bayonet as well as with five stationary sole trimmers Switching over from one sole trimmer to the other Heel Trimmer on Turret Trimmer The heel trimm
9. er is used to cut heels made from leather rubber and plastic It is not suitable to cutting foamed material and metal Switching on off of the heel trimmer Au G guide cover Da guide hood Mount trimmers in reverse order HARDO Maschinenbau GmbH Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Top Piece Sanding Belt The top piece sanding belt is used to sand heel and sole contours It is not suitable for leather rubber wood plastic or metal top pieces If metal top pieces are applied make sure to close the dust extraction flaps and switch off the exhaustor fan Danger of fire by flying sparks Switching on off together with heel trimmer gt ae 4 REJ Lous an an width IN The guide cover at the heel trimmer has to be fixed tightly Replacement of the top piece sanding belt Re ku J 0 A 5 Mount new belt in reverse order apply right running direction 6 0O D Set sanding belt drive the belt must run in line with the contact wheel A HARDO Maschinenbau GmbH e Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Sanding with Pneumatic Belt Tensioning The sanding belts are used to sand shoe bases soles sole edges heels and lasts They are suitable to processing leather rubber wood and plastic They are not suitable to sanding knives and scissors Increased dange
10. he sanding belts are used to sand shoe bases soles sole edges heels and lasts They are suitable to processing leather rubber wood and plastic They are not suitable to sanding knives and scissors Increased danger of fire by flying sparks The sanding belts are driven by the motor and contact wheel Belt tensioning is provided pneumatically whereby the pressure has been set to 5 bar standardly If the pressure falls it can be increased by turning the pressure regulator to the right behind the inner door on the right For safety reasons the pressure should not be higher than 6 bar danger of belt cracks Switching on off sanding belts Lae U Tensioning releasing sanding belts Lei u After approx 30 seconds the grinding belts will be released automatically Replacement of the sanding belts 0 A 3 DAN ox 4 Remove belt first from motor wheel and then from contact wheel Mount new belt in reverse order the arrow on the inside of the belts indicates the only right direction of running AN bud FO a Q must run in line 9 j with the contact wheel In front of the motor wheel there are brush scrapers just above the sanding belts to avoid that the sanding will be kept onto the wheels Adjust the scrapers to this certain position to ensure that they are as close as possible to the sanding belt but never will touch it For this adjustment the machine is to be switched off beforehand HARDO Maschinenbau
11. i Sanding Belts with Mechanical Tensioning The sanding belts are used to sand shoe bases soles sole edges heels and lasts They are suitable to processing leather rubber wood and plastic They are not suitable to sanding knives and scissors increased danger of fire by Dying sparks Switching on off sanding belts a belt tensioning lever motor wheel contact wheel We recommend to release all sanding belts before any long period of not using the machine e g alter work or during the weekend to prevent the contact and motor wheels from getting unbalanced Replacement of the sanding belts DA 4 Remove belt first from motor wheel and then from nahe 5 Mount new belt in reverse order make sure the right running direction is els pe D oI 9 Set sanding belt drive the belt must run in line with the contact wheel In front of the motor wheel there are brush scrapers just above the sanding belts to avoid that the sanding will be kept onto the wheels Adjust the scrapers to this certain pesition to ensure that they ar vas close as possible to the sanding belt but never y wi TER SALT ETN TEED touch it For tis adjustnent thie machine 18 to be swilched of bebrchana tT kg HARDO Maschinenbau GmbH Postfach 320 D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Sanding Belts with Pneumatic Belt Tensioning by means of Main Key T
12. ive switches to cut the current automatically off in case of overload Do not restart the motors before they have not cooled down bearings are maintenancefree Ni HARDO Maschinenbau GmbH e Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini _ OPERATION AND Dust Extraction and Filter Unit extraction flap exhaustor filter unit air dust filtered air Switching on off the exhaustor Open only one extraction flap to concentrate the suction performante Make sure to keep solvent containing chemicals in particular glue impregnations etc away from the suction openings Do not throw coarse materials into the suction openings to avoid mechanical damage to the filters In the case of flying sparks caused by sanding metal parts you have to close extraction flap Switch off exhaustor HARDO Maschinenbau GmbH Postfach 320 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Mini Cleaning of Machine Assembly is to be made in reverse order To prevent dust from coming out of the machine make sure that the dust box after its insertion is pressed upwards into the sealing by turning the lifting levers For sae reasons shoelaces are to be removed before repairing the Wear safety glasses when sanding and trimming i It is prohibited to dismount the protective covers and devices
13. r of fire by flying sparks The sanding belts are driven by the motor and contact wheel Belt tensioning is provided pneumatically whereby the pressure has been set to 5 bar standardly If the pressure falls it can be increased by turning the pressure regulator to the right behind the inner door on the right For safety reasons the pressure should not be higher than 6 bar danger of belt cracks Switching on off sanding belts Tensioning releasing sanding belts IN fess We recommend to release all sanding belts before any long period of not using the machine e g after work or during the weekend to prevent the contact and motor wheels from getting unbalanced Replacement of the sanding belts D ETAN DIZ e Remove belt first from motor wheel and then from contact wheel Mount new belt in reverse order make sure the right running direction is applied 8 0 Set sanding belt 6 AN tes drive the belt 5 must run in line 9 3 with the contact wheel In Beak of the motor wheel there are brush scrapers just above the sanding belts to avoid that the sanding will be kept onto the wheels Adjust the scrapers to this certain position to ensure that they are as close as possible to the sanding belt but never will touch it For this adjustment the machine is to be switched off beforehand MARDO Maschinenbau GmbH e Postfach 220 e D 32065 Bad Salzuflen Operating Instructions Shoe Repair Machine Caravelle Min
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