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Service Manual "uniPORT Deckenversorgungseinheit"

1. 4021845 ET 1020374 1 6002996 CON use 402 side 2 12 Di an mm use 402 mis 1 x BE 6002999 1 230 4020642 124000 6002996 mE CON 94 i BN 2 Bi un z m am mm BU mst 12 BE 1 019183 122000 front view front view 6002996 BN BN zn WH WH 21154 BK W BK 12 3 4 E m BU BU A ms H 12 34 6002999 4020642 12230 124000 6002996 CON2 i i on 1019183 B front view front view N 12 34 1 m zm um WH 122000 __ WH Zi WH cmm oy BK BK ms 1 UK BU BU Farb Code Colour Code schwarz black BK braun brown BN rot red RD orange orange 0G All Single Inline connectors gelb 7 yellow YE used in control circuits T Side view gr n green blau blue BU Um 4 2 O 1 violett magenta V c3 BU 3 Gr Exc weiB white WH 4023421 yellow Limit switch up jellow green Limit switch down brown white 122550 BU nmn 3 6002352
2. 25 sce 2505 2525 555 655675 PN NEN J0p8uuo s Q qns 1992915 9 415 Jiu auljejdaydepy le tm ses IEE 1 one a HARER as 15 000009 gt 4 90000 2 E 5 2 E h 5 lt passe duio e 1 4ynppnuq 91020 8880009 t l 2 2 monak qb gt 7172009 5170009 1 zu j 1101009 ee a ee ent d 0 ayeug 0 sua ITI ani nejq E 9811007 S NA Z m 1 2 980120 91109 Z 4197009 970009 al vi S mmn ee eee d 1 ayeug asuau a pl E un monak qb gt 7 7172009 5170009 c 110009 ll d Z ayeug 7 3swau I I lE eigen ang neida 7 581107 5 7 1 5811401 9IHUSA 4137009 497 5 E 9197009 euordo 49209 Dun 7701009 Jajduepyeuxs ayeug asuau Service Manual uniPORT 7 200 611 02 2011 82 TRUMPF Valve control adapter board 511 4 3 XI UCC 2 1 e 4 d CD 24 UDC 415 l ST3 1 ST4 1 s 3 qc I ST2 2 l se z gt 5 15 8 ST1 Oo ooom ST
3. Limit switch up 4023422 blue Label blue jellow green ere ae ep Poli Limit switch down a extension brown white side 2 gt 42 Limit down Limit switch Ewid H i i SMS side 2 with blue labels 4023420 blue aim l 2400 Motor LPE Seite 2 mit blauen Aufklebern Motor control 6002352 ug 4023425 blue Capacitor 6002996 Farb Code Colour Code Top 792 au id BE pp m schwarz black BK x mm msi 1 front view front view braun brown BN urn i i BK rot red RD 6002999 OT BN orange orange All Single Inline connectors 230 used in control circuits gelb yellow m YE Sid i 6002996 Ide view gr n green m rT s2 7 12 Br tmm T mm blau blue Bu Toren oa 2 mm violett magenta VT FP IB IE os aS 9 a 2 Bottom GE BU 3 grau grey CY ums wei white WH Service Manual uniPORT 7 200 611 02 2011 101 102 Service Manual uniPORT 7 200 611 02 2011 Circuit diagram uniPORT Tandem height adjustable with pneumatic brake 4 019273 gt BN Powersupply MPS4524 4019186 800
4. Service Manual uniPORT 7 200 611 02 2011 55 Customizing and troubleshooting 3 14 Replacing the membrane keyboard 3 14 1 Round operating handle The top and bottom grip plates are bonded together for the round operating handle So the membrane keyboard will be destroyed during removal The operating handle may have 4 membrane keyboards for operator control functions 2 at the front and 2 at the rear This allows the operator to control of the uniPORT ceiling supply unit from both sides Figure 36 Round operating handle 1 Mount head column 4 Handle cover 2 5 Membrane keyboard 3 Round operating handle 6 Connecting plug 1 Carefully pry out the cover 4 from the operating handle 3 with a screwdriver 2 Disconnect the connecting plug 6 of the membrane keyboard 5 to be replaced from the cable 2 in the mount head column 1 ATTENTION Work carefully Do not damage the operating handle Remove the membrane keyboard 5 from the operating handle 3 with a screwdriver and then unplug its connecting plug 6 from the operating handle Thread in the connecting plug of the new membrane keyboard Glue in the membrane keyboard Reassembly Reassemble in the reverse order TEST Perform a functional test 56 Service Manual uniPORT 7 200 611 02 2011 RUMPF Customizing and troubleshooting 3 14 2 Platform operating handle Figure 37 Platform operating h
5. 21 3 4 Arm joint Mandatory ren 22 3 4 2 Mount head bearing i de 23 3 5 Adjusting the vertical movement 25 3 5 1 Top vertical travel el es vata rS RESO ER re oad ae wees 26 3 5 2 Bottom vertical travel limit scarpe rererere e IR ee a Re en 27 3 6 Function principle of the 28 3 7 Adjusting the holding 31 3 7 1 Friction 3 3 7 2 Paoeumatie PO ei qa eT e i Ge PR EN xd ep Rd Sad PI ETE 33 3 7 3 Plain bearing with friction brake 35 3 8 Work On the brake os Ease SE dE heed dened il eie deg ded 36 3 8 1 Removethe riore C ACERO HER eR EAR em eo a EA edd 36 3 8 2 Install the 38 3 8 3 Replacing the brake 39 3 8 4 Replacing the fixed eae ae ee are 40 3 8 5 Replacing the bellows cylinder 4 3 8 6 Replacing the pneumatic brake 44 3 8 7 Replacing the pneumatic brake pressure 45 3 9 Replace the plain bearing 46
6. 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 Customizing and troubleshooting 3 1 Type plate Figure 1 Type plate x TRUMPF KREUZER Medizin Systeme 1 Mount head column 3 Mount head 2 Type plate The type plate 2 is always located at the mount head column 1 above the mount head bearing Service Manual uniPORT 7 200 611 02 2011 11 Customizing and troubleshooting 3 2 Remove the covers 3 2 1 Figure 2 Canopy 1 Canopy sealing gasket 5 Guide rail 2 Canopy half section 6 12 7x14 3x10 3 3 Canopy ring cover 7 Hexagon socket head screw 6 4 Mountflange column 1 Pull the canopy ring cover 3 down on the mount flange column 4 by at least 30 mm Carefully remove two caps 6 from the canopy using a screwdriver Loosen the fastening screws 2 hexagon socket head screws 7 Do not unscrew these screws completely The canopy moves downward 4 Ja Watch out for the canopy ring cover when pulling apart the canopy half sections 2 Pull the canopy half sections 2 apart by a small distance 5 Carefully pull both canopy half sections 2 of the guide rail 5 and put them down sately Reassembly Reassemble in the reverse order observing the following instruction Finally push the canopy ring cover upwards until it is flush with the canopy 12 Service Manual uniPORT 7 200 611 02 2011 TRUMPF
7. Remove the cheese head screw 9 and 2 washers from the drive unit cover 8 Caretully remove and safely put down the drive unit cover 8 NOTE LS The swivel head cover 7 cannot be replaced without completely removing the height adjustable arm A split version is available for replacement Reassembly Reassemble in the reverse order observing the following instructions e Carefully hang up the drive unit cover Push the swivel head cover a little sideways into the height adjustable arm Insert both securing brackets into the arm section at the arm end Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 2 8 Replacing the canopy ring cover NOTE Observe the hygiene requirements Replace damaged canopy ring covers Figure 9 Canopy ring cover Canopy 3 Mount flange column 2 Canopy ring cover 1 Pull out the ring cover 2 on the canopy 1 in a downward direction then cut and remove the ring cover Place a new canopy ring cover around the mount flange column 3 Glue the canopy ring cover and secure the canopy ring cover by a circumferential cable binder 4 Push the ring cover up and into the canopy 1 Service Manual uniPORT 7 200 611 02 2011 19 Customizing and troubleshooting 3 3 Arm tensioner DANGER The arm s load bearing capacity is reduced when no arm tensioner is installed Figure 10 Arm tensioner 1 Hexago
8. Se 92 Service Manual uniPORT 7 200 611 02 2011 Cabling uniPORT Tandem 93 S p nual uniPORT 7 200 611 02 201 Ma rvice Se 94 Service Manual uniPORT 7 200 611 02 2011 Uy ANN un VW Potential equalization uniPORT Tandem 009952555 rvice Manual uniPORT 7 200 611 02 2011 Se 96 Service Manual uniPORT 7 200 611 02 2011 Cabling uniPORT Tandem height adjustable Seite 1 side 1 Seite 2 side 2 blau blue gelb yellow lt S N 97 Service Manual uniPORT 7 200 611 02 2011 98 Service Manual uniPORT 7 200 611 02 2011 Circuit diagram uniPORT Standard Bottom V2 Top V3 Bottom
9. and uses compressed air to exert a lifting force This lifting force exceeds the force of the pre stressed cup springs 3 and pulls the pressure bolt 2 with the brake lining 1 slightly away from the friction surface The eccentric arm of the rocker 5 is fixed on the bearing shaft 8 and the bearing shaft is linked to the friction brake This will transmit the rocker 5 movement directly to the pressure pin 2 with the brake lining 1 Service Manual uniPORT 7 200 611 02 2011 29 Customizing and troubleshooting Function of plain bearing with friction brake Figure 18 Plain bearing with friction brake 1 Plain bearing intermediate ring 4 Washer 6 4 2 Plain bearing brake plate 5 Friction element 3 Hexagon socket head cap screw 12 The holding or frictional force is transmitted by friction elements 5 to an axial friction surface on the rotary joint The frictional force is created by friction elements 5 Two hexagon socket head screws 3 by the side of the plain bearing brake plates 2 at the plain bearing intermediate ring 1 are used to set the holding torque The hexagon socket head screw 3 presses the washer 4 against the friction element 5 The pressure acting on the friction element 5 changes its diameter and thus the friction acting on the plain bearing ring 30 Service Manual uniPORT 7 200 611 02 2011 3 7 1 Customizing and troubleshooting Adjusting th
10. 3 10 Replacing the spindle 47 3 11 Replacing the limit switches 49 3 12 Replacing th MUSE cure orb Sed reder heed Ob Gee Th eee nE PRESSES 50 3 13 Replacing cables and 51 Service Manual uniPORT 7 200 611 02 2011 1 Contents 3 14 Replacing the membrane 56 3 14 1 Round operating handle 56 3 14 2 Pl tf rm operating handle srp tt ty Mente 57 3 15 Replacing the operating 59 3 15 1 Round operating handle 59 3 15 2 Platform operating 60 3 16 Adjusting the pump rod arm oo sov iet rato eset eoo o Lan nr de e RAP eh 62 204 Adjusting the pump sn e CR Ret 63 3 18 Pomp ai 64 3 19 Replacing the pump rod 66 3 20 Adjusting the uniPORT equipment track 67 3 21 Replacing the uniPORT 1 68 3 22 Adjusting drawer or platform 69 9 23 Replacing drawer platform s a5 e Sond ar
11. ATTENTION The gas hoses must be replaced after 10 years AT THE LATEST After replacing the hoses carry out the following tests in accordance with DIN EN ISO 9170 and DIN EN ISO 7396 Leakage test Flow test Gas purity test e Cross connection test After replacing the hoses in the anesthesia gas transport system the throughflow and pressure drop must also be checked in accordance with DIN EN ISO 9170 and DIN EN ISO 7396 Service Manual uniPORT 7 200 611 02 2011 79 Technical Safety Inspections and Maintenance 5 3 Repair Repair work may only be performed by TRUMPF service technicians or companies authorized by TRUMPF 80 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Circuit Diagrams 6 Circuit Diagrams Service Manual uniPORT 7 200 611 02 2011 81 uniPORT brake pneumatic layout 0 e g 0 oxeg ayeug i aeg E zu mu i G ve E 9 6 m 0 eig s vg E d amp 3 jeuorjdo sayeug uasuaJg ayeuoiydo
12. Customizing and troubleshooting 3 2 2 Bearing cover on the top arm Figure 3 Flange arm bearing cover 1 Spacer bearing cover half section 2 Panhead screw M4x6 1 Unscrew 4 panhead screws 2 on the right and left of the bearing cover 1 NOTE for panhead screws hes uniPORT with white arms Plastic panhead screw uniPORT with silver arms Metal panhead screw 2 Carefully remove both bearing cover half sections 1 and put them down safely Reassembly Reassemble in the reverse order Service Manual uniPORT 7 200 611 02 2011 13 Customizing and troubleshooting 3 2 3 Bearing covers between the arms Figure 4 Arm arm bearing cover 1 Arm bearing cover half section 2 Panhead screw M4x6 1 Unscrew 8 panhead screws 2 on the right and left of the bearing covers 1 NOTE for panhead screws gt uniPORT with white arms Plastic panhead screw uniPORT with silver arms Metal panhead screw 2 Carefully remove and safely put down the 4 bearing cover half sections 1 Reassembly Reassemble in the reverse order 14 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 2 4 Mount head bearing cover Figure 5 Plain bearing cover 1 Cheese head screw M4x4 2 Plain bearing cover half section 1 Unscrew 4 cheese head screws 1 on the right and left of the bearing cover NOTE for the cheese head screws i uniPORT with white arms Plast
13. of the building and included in their examinations Maintenance Apart from mandatory technical safety inspections the ceiling supply unit first require maintenance after five years in operation and then again every 30 months afterwards A customer service agreement covering maintenance work is available if required This may lead to extended warranty periods TRUMPF Medizin Systeme GmbH Co KG will grant an additional warranty of 2 years provided that you replace the wearing parts as a precautionary measure during the 5th year of operation see section 5 2 2 page 79 NOTE J This extension of the warranty period must be granted in writing Service Manual uniPORT 7 200 611 02 2011 77 Technical Safety Inspections and Maintenance 5 2 1 Scope of maintenance Hoses 1 Check the tight fit of the ports at the station outlet gas terminals and at the interface plate 2 Check the condition of the hoses and the cables in the pendant arms and at the interface plate for twisting and damaged sheathing Electrical system 1 Visual inspection of the electrical connections at the terminal points and interface plate check for any loose contacts 2 Check the cables for current Mechanical system 1 Visual inspection of complete construction for damage 2 Check attachments to make sure they are secure 3 Check bearing points for ease of movement and play 4 Check the stops to make sure they are secure and that the swivel range is
14. 4 press in the release sleeve ot the control block 4 while pulling out the corresponding hose at the same time 2 DANGER Hold the fastening plate firmly Unscrew the fastening plate of the power supply unit 6 from the mount flange 1 2 cheese head screws M6x1 2 6 Remove the control block 4 4 screws 5 Reassembly Reassemble in the reverse order TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 73 Customizing and troubleshooting 74 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Check list for troubleshooting valve block Off available at plug ST3 or ST4 at the valve block 4 Check list for troubleshooting Test point Result Further test points Action Control voltage Power supply Ok 24 V DC unit LED On Power supply Check the power unit LED Off supply Brake LEDs at the Check the air pressure valve block On LEDs at the 24 V DC should be Measure the voltage at the unused plug Check the LED switching Single mount Shunt the two inner pins valve O LED or the two outer pins valve 1 LED at the connector ST Double mount Shunt the two inner pins valve 2 LED or the two outer pins valve 3 LED at the connector ST2 Check the cable connection Unplug the membrane keyboard Shunt both inside pins top brake at the round cable Shunt the two outside pins lower brake at the round
15. V2 1019186 Powersupply MPS4524 4021845 4020374 6002996 use 4021 use 4021 6002996 CON1 1 BN zn WH T BK 6002996 mms CON 1 2 3 4 t 7 151 2 DBi j 6002999 230 6002996 CON1 JL BN gt 0 BU 2 BK 4 019183 2000 front view front view 4020642 24000 4019183 4020642 1 6000 front view front view 2000 BN BN WH E WH BU BU BN Line m Fuse 4A Limit switch up jellow green Limit switch down brown white E 4 019932 22550 6002352 CON2 i Sa Pa ooo 1 t Bk Capacitor 6002997 Top Ss BI Osi Bottom I 6002997 CON2 ns a s2 1 H FII 2 Gs et a 1 Bottom 1 bi Limit switch 4020379 ir 1 2400 Motor 2 24 VDE gt GND Xu Limit down 2 Up gt Down gt N 2 019259 Motor control 6002999 230 Down Up 4019181 Remote 4 020886 24000 Label yellow front view front view B U EN MG 40
16. applicable for mounts with pneumatic friction brake or height adjustment 3 Only for short control cables Remove and safely put down the front plates 2 on the right and left of the mount head 1 4 countersunk head screws 3 in each plate Remove the cable binders from the control cables 4 in the mount head 1 4 Pushthe rubber lips 10 in the carrier section 11 to the side and carefully pull out the control cables 4 for the pneumatic friction brake s and possibly for the height adjustable arm Service Manual uniPORT 7 200 611 02 2011 69 Customizing and troubleshooting Remove the caps 8 from the counter clamps 9 7 on both sides of the mount head Unscrew the screws M6x16 from the counter clamps 9 7 Use the subbase as a mounting aid Push drawer 6 platform 5 to the desired position between the carrier sections 11 Hand tighten the screws in the counter clamps 9 7 Align drawer 6 platform 5 parallel to the mount head 1 and tighten the screws the counter clamps 9 7 TEST Check that drawer platform are seated properly Work steps 10 and 11 are only applicable for mounts with pneumatic friction brake or height adjustment 10 Push the rubber lips 10 in the carrier section 11 to the side and insert the control cables 4 11 When step 3 has been completed Rout excess cables 4 to the mount head 1 and take the strain off these cables
17. arm Install the strain relief clamp at the front 5 of the arm 2 screws M4x10 6 Fasten cable binders 1 crosswise at the strain relief clamp 6 in the front opening 5 of the lower arm 7 to secure the cable and hose package 2 ATTENTION Do not overtighten the cable binders The cross sections of the gas hoses must not be affected TEST Swing the arm back and forth several times Check the cable and hose package There must be no jammed or worn points 7 Route the cable or hose from the lower arm rear opening upwards into the upper arm front opening and carefully pull through 8 Push and pull the cable or hose from the upper arm front opening through the arm to the rear opening 9 Move all cables and hoses 2 somewhat back through the opening toward the lower arm 10 Use cable binders 1 for securing the cable and hose package 2 ATTENTION Do not overtighten the cable binders The cross sections of the gas hoses must not be affected Service Manual uniPORT 7 200 611 02 2011 53 Customizing and troubleshooting TEST Swing the arm back and forth several times Check the cable and hose package There must be no jammed or worn points Figure 35 Tube holder sheet metal element Hose 4 Mount bearing opening 2 Cable binder 5 Cable 3 Tube holder sheet metal element 11 Slide and pull the cable or hose from the rear opening in the upper arm through the
18. cable Motor driven height adjustment Controller unit LED On Check the mains supply Check the motor fuse Controller unit LED Off 24 V DC should be available at the Out connector of the controller unit Measure the voltage at the Out connector Check the motor controller Shunt the two inside pins Up LED or the two outside pins Down LED at the Remote connector or Connect an intact membrane keyboard directly to the Remote connector Check the cable connection Unplug the membrane keyboard Shunt both inside pins Up at the round cable Shunt both outside pins Down at the round cable NOTE Shunting and button actuation should be for not less than 0 5 seconds because activation is delayed The motor will be turned off if both directions are selected at the same time Service Manual uniPORT 7 200 611 02 2011 75 Check list for troubleshooting Motor driven height adjustment The motor does not run Test the limit switch Check the capacitor connection The limit switch does not switch off Short circuit in limit switch line Limit switch defective Limit switch reversed Motor rotation reversed Check the motor connection 76 Service Manual uniPORT 7 200 611 02 2011 5 1 5 2 Technical Safety Inspections and Maintenance Technical Safety Inspections and Mai
19. membrane keyboard UP DOWN membrane keyboard 1 Remove the equipment installed 2 Unscrew 8 panhead screws 5 from the bottom grip plate 4 3 Screw out 2 countersunk head screws 2 from the upper grip plate 3 4 Remove the top grip plate 3 While doing so carefully remove the membrane keyboard s 6 7 from the bottom grip plate 4 5 Carefully remove the membrane keyboard s 6 7 from the upper grip plate 3 Put down the upper grip plate 3 and the base plate NOTE LS The cable conduit of the lower grip plate is bonded to the carrier plate Detach the bonding and remove the bottom grip plate 60 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting Reassembly 1 Place the cable s of the membrane keyboard s in the cable conduit of the new bottom grip plate Glue the bottom grip plate 4 to the carrier plate 1 Pay attention to the cables Allow the adhesive to dry completely Glue the membrane keyboard s 6 7 in the new top grip plate 3 Position the base plate on the carrier plate 1 NOTE J The double ridges in the grip plates are used for clamping the cables Route the membrane keyboard connection cables without kinks in the grip plates Put the top grip plate 3 on the bottom grip plate 4 Fasten the upper grip plate 3 and the base plate from above using 2 countersunk head screws 2 Screw 8 panhead screws 5 i
20. mount bearing opening 4 12 Move all cables 5 and hoses 1 somewhat back through mount bearing 4 to the upper arm 13 Use two cable binders 2 each to secure all cables 5 and hoses 1 at the tube holder sheet metal element 3 ATTENTION Do not overtighten the cable binders The cross sections of the gas hoses must not be affected TEST Swing the arms back and forth several times Check the cable and hose package There must be no jammed or worn points 14 ATTENTION The new cable or the new hose should be routed in wide bends with no torsion and with no kinks Route the new cable or hose 54 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting Risk of material damage Pay attention to the color codings on the motor control support system flange Only connect elements with the same color coding to one another Page 1 short support system flange column yellow coding Page 2 long support system flange column blue coding 15 ATTENTION for uniPORT two armed height adjustable Connect the cable and hose to the support system flange and to the interface plate TEST Perform a functional test 16 Close the mount head see section 3 2 5 page 16 17 Mount canopy arm caps and motor cover see section 3 2 page 12 18 Place the equipment on the platform s TEST Perform a functional test
21. outside the empty conduits Service Manual uniPORT 7 200 611 02 2011 Important information Adjustment Protection against infection Customizing and troubleshooting work may only be done by specialist personnel The safety directions given in the Service Manual must be followed CAUTION Material damage to apparatus Risk of apparatus falling down The stops on the bearing point of the support system head or the height limit of the support system arm must be set so that equipment on a pump rod cannot collide with the height adjustable arm when the support system arm is in its uppermost position Preferably set the stops of the mount head bearing joint accordingly This also prevents collisions when the apparatus on the platform is changed Ensure that there is no danger of collision when subsequently changing the mounted apparatus If the movement range angle is adjusted or changed make sure there is no risk of collision with people or equipment Risk of tearing off the hose and cable package Always keep one stop installed during adjusting work on the horizontal slewing range The movement end positions are set so that the parking position is outside the injury range and the working position is in the field of vision Adjustable brakes must be adjusted so that the support system head cannot move accidentally in order to prevent connections between equipment on the support system and the patient from being d
22. qa Install the brake see section 3 8 2 page 38 TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 39 Customizing and troubleshooting 3 8 4 Replacing the fixed stop Figure 24 Fixed stop 1 Threaded pin M5x6 4 Fixed stop 2 Bearing shaft 5 Body 3 Disc springs 10 2x20x1 25 1 Remove the brake see section 3 8 1 page 36 Remove the threaded pin 1 Carefully push the bearing shaft 2 out of the body 5 until the fixed stop 4 can be taken out NOTE 233 The disc springs 3 will fall out Insert the fixed stop and the disc springs 3 fallen out coated on both sides Slide the bearing shaft 2 through the new fixed stop and through the disc springs until it is located at a central position in the holder Secure the new fixed stop by a threaded pin 1 on the bearing shaft 2 Install the brake see section 3 8 2 page 38 TEST Perform a functional test 40 Service Manual uniPORT 7 200 611 02 2011 TRUMPF 3 8 5 Customizing and troubleshooting Replacing the bellows cylinder The bellows cylinder may be replaced when the brake is installed or removed When the brake is removed Figure 25 Replacing the bellows cylinder Pneumatic brake body 3 Pneumatic brake rocker 2 Bellows cylinder 1 Remove the brake see section 3 8 1 page 36 2 Pull the bellows cylinder 2 out
23. sa atu RO d a 71 3 24 Replacing the cover strips rubber lips 72 3 25 Replacing the pneumatic system with valve block for brake control block 73 4 Check list for 75 5 Technical Safety Inspections and Maintenance 77 5 1 Safety and Prevention of accidents 77 5 2 Maintenance 3 gr aeo deo ad do P od 77 5 2 1 78 5 2 2 Replacing wearing pars 79 5 2 3 Replacing the plain bearing 79 5 2 4 Replacing thegashoses qs Sir ee d o RR Ree d aC a 79 5 3 Repanse A a rd tcr o at eios Rs Mr ee 80 6 Circ it Didgrams oo da peau eate o du ope tha aa 81 niP ORT Irakeqpusumaltie ddyoul vc ed odes a Aw wae Es xx 82 Valve control adapter board 83 Cabling uni PORT Solo qus unes as a se ieee u EUST Ca AEN 85 Potential equalization uniPORT 87 Cabling uniPORT Solo height adjust ble 535 V ex ee e 89 Potential equalization uniPORT Solo height adjustable 91 Cabling uniPORT 93 Potential equalization uniPORT Tandem 95 Cabling
24. uniPORT Tandem height adjustable 97 Circuit diagram uniPORT 5 99 Circuit diagram uniPORT Tandem height adjustable with friction 101 Circuit diagram uniPORT Tandem height adjustable with pneumatic brake 103 2 Service Manual uniPORT 7 200 611 02 2011 1 1 1 2 Important information Important information Please follow this manual exactly when performing repairs and keep to all the scheduled repair steps We would be grateful to receive any corrections to this manual and also any tips for performing repairs more efficiently than described here Please contact our Service Department in Saalfeld Notes for Service Personnel This repair manual is intended for trained service and maintenance personnel Refer to the user manual for information about operating the device Please contact our Service Department if a problem occurs which cannot be remedied with the assistance of this repair manual Repairs may only be performed by trained and authorized personnel We offer training for this purpose This service manual also serves as training documentation Repairs which are not covered by this service manual may only be performed after consultation with TRUMPF Medizin Systeme GmbH Co KG or be performed by TRUMPF Medizin Systeme GmbH Co KG After all repairs or settings a functional test or test must be perfo
25. 19184 2000 Farb Code Colour Code schwarz black BK braun brown BN rot red RD orange orange OG gelb yellow VE griin green GN blau blue BU violett magenta VT grau grey GY wei white WH All Single Inline connectors used in control circuits Side view Top view 1 r3 2 o BU 3 4 Service Manual uniPORT 7 200 611 02 2011 99 100 Service Manual uniPORT 7 200 611 02 2011 Circuit diagram uniPORT Tandem height adjustable with friction brake 4019273 Powersupply MPS4524 4019186 Limit switch down brown white 4020374 PE em PE Limit switch up jellow green 4023421 yellow F 4 023419 6002352 Capacitor ft BK 2 1 6002996 Top yellow mm 12400 Motor 4023418 yellow Label yellow side 1 side 1 with yellow labels T imit up gt Limit down Limit swifch 1 Remote gt Up gt Down Down Up gt N Seite 1 mit gelben Aufklebern gt PE Motor control 4023424 yellow Label yellow 6002996 Top rm 52 Y 34 Ds Bottom 1 2 1151 3
26. 2 Lo O Service Manual uniPORT 7 200 611 02 2011 83 Valve control adapter board 84 Service Manual uniPORT 7 200 611 02 2011 Cabling uniPORT Solo O9 85 gt EN IN Lf q QE LR Lila FEN m Zz OSEE lt 7E A we T rd SN nual uniPORT 7 200611 02 2011 Ma rvice Se 86 Service Manual uniPORT 7 200 611 02 2011 Potential equalization uniPORT Solo 2 87 Service Manual uniPORT 7 200 611 02 2011 88 Service Manual uniPORT 7 200 611 02 2011 Cabling uniPORT Solo height adjustable Service Manual uniPORT 7 200 611 02 2011 89 90 Service Manual uniPORT 7 200 611 02 2011 Potential equalization uniPORT Solo height adjustable 000000 000000 O Co i 91 nual uniPORT 7 200 611 02 2011 rvice Ma
27. 3 Customizing and troubleshooting 3 Check the settings using a pressure gauge Reassembly Reassemble in the reverse order TEST Perform a functional test 34 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 7 3 Plain bearing with friction brake The holding force of the friction brake in the plain bearing mount head is set to 30 15 N during installation depending on the load to be carried Figure 21 Setting 1 Hexagon socket head screw M6x12 3 Friction element 2 Washer 6 4 1 Remove cover see section 3 2 page 12 2 Tosetthe actuating force to the desired braking values screw the two screws 1 evenly either in or out using an Allen key width A F 5 Direction of rotation Holding force to the right in increases to the left out decreases 3 Check the settings with a pressure gauge Reassembly Reassemble in the reverse order TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 35 Customizing and troubleshooting 3 8 Work on the brake A brake is installed in each arm of the mount The following activities are the same for both friction and pneumatic brakes Installation and removal Replacing the brake linings Replacing the fixed stop NOTE J Before starting work remove all installed equipment 3 8 1 Remove the brake Figure 22 Bra
28. 5 Height adjustable uniPORT front view 7 Height adjustable arm 9 in the pump rod arm 8 _Mount head Set the vertical travel limit of the mount arm such that there can be no collisions between apparatus mounted on a pump rod and the height adjustable arm when the arm is in its uppermost position Preferably set the stops of the mount head bearing joint see section 3 4 2 page 23 This will also prevent collisions when the apparatus on the platform is changed NOTE 233 Ensure that there is danger of collision when subsequently changing the mounted apparatus Press the UP or DOWN key on the control panel until the height adjustable arm has reached the desired top position 5 Place the switching plate 1 on the top limit switch 5 6 Tighten the loosened screw 2 7 Fit the motor cover see section 3 2 7 page 18 NOTE The limit switches are powered only by weak current 24 Volts TEST Perform a functional test 26 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 5 2 Bottom vertical travel limit Secure the operating range 2 Remove the motor cover see section 3 2 7 page 18 3 Unscrew the lower screw 4 on the bottom switching plate 3 4 Press the DOWN or UP key on the control panel until the height adjustable arm has reached the desired bottom position Place the switchin
29. 8 Pump rod arm extension Figure 42 Pump rod arm extension Pump rod arm extension 8 Outer wedge 2 Washer 5 3 9 Cap 3 Cheese head screw 5 20 10 Cheese head screw M10x55 4 12 0x19 0x 8 0 11 Schnorr safety washer S10 5 Star grip screw M5x25 12 Pivot 6 Washer 5 3 13 Holder 7 Inner wedge 14 Pump rod arm 1 Remove and safely put down the accessories mounted to the pump rod 2 DANGER Hold the pump rod firmly Remove cap 4 cheese head screw 3 washer 2 and outer wedge 8 from the pump rod arm 14 3 Remove the pump rod from the holder 13 of the pump rod arm 14 and put it down sately 4 Remove star grip screw 5 washer 6 and the wedges 7 and 8 from the extension arm 1 5 Lever the cap 9 carefully off the extension arm 11 6 Unscrew the cheese head screw 10 from the extension arm 7 Remove the Schnorr safety washer 11 and pivot 12 from the extension arm 8 Slide the pivot 12 from below into the holder 13 of the pump rod arm 14 and hold the pivot 9 Put the pump rod arm extension 1 onto the pivot 12 from above and hold it 10 Screw down the pivot 12 in one of the 4 openings at the lower side of the extension 1 1 cheese head screw 10 and 1 Schnorr safety washer 1 1 11 Push the cap 9 onto the cheese head screw 10 64 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 12 Fixate the pivot 12 with the outer wedge 8 the washer 6
30. EBk BK mD 2 BN T 2mo 1 BK BK 5 BN Limit switch Ewa EJ 4023419 yellow 2 52500 Motor 4023418 yellow Label yellow Limit up gt Limit down gt Up 2 Down 2 Motor control Label vell 4023424 yellow 1 020886 000 Capacitor 6002996 Top 152 c Cs 12 Da 3 7 Gs s1 rers Bottom 17 31 6002996 1 oe 12 3 4 4 Ds 3 2 Ss mst Bottom 12 34 BN 2550 Line BU Fuse 4A Limit switch down brown white 4023422 blue Limit switch up jellow 2550 BU mnzi 3 BK 2 BN am 1 BK BK Limit switch EWH 1 EJ 4023420 blue 2 172400 Motor Label blue 1 800 Limit up Limit down 4023423 blue Motor control 4023425 blue Label blue front view front view 6002352 BK Capacitor 6002996 Top 152 CON ad n wj 7 Os rni ym Bottom 77 3i 6002999 1 230 6002996 mo CON CON4 Top aL 17 37 um um Ds jy mem o 7 en zz mm m Gs msi i Bottom 1 2 34 side 1 side 1 with yellow l
31. M5x6 5 6 7 8 Bellows cylinder 1 Work steps 1 to 6 see section 3 8 6 page 44 2 Remove the pressure plate 2 3 Grease the new pressure plate and insert the pressure plate in the body recess Reassembly Reassemble in the reverse order observing the following instructions Ensure that the bellows cylinder is in the correct position The two lugs at the top and bottom sides of the bellows cylinder should be located in the slots in the body and rocker Check and if necessary change the holding forces braking forces using a pressure gauge see section 3 7 page 31 TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 45 Customizing and troubleshooting 3 9 Replace the plain bearing rings ATTENTION The plain bearing in the mount head should be replaced during general maintenance and together with the gas hoses is to be replaced after 10 years Figure 29 Sliding bearing 1 Plain bearing adjusting ring 4 Hexagon socket head screw M6x12 2 Plain bearing ring 5 Washer 6 4 3 Plain bearing outer ring 6 Friction element Work steps 1 to 10 see section 3 13 page 51 section on Procedures 2 DANGER Risk of injuries Before replacing the plain bearing rings the mount head or correspondingly the platform need to be fully supported by appropriate equipment lift type device subbase and the line and hose package needs to be reliev
32. O Cn Bellows cylinder 1 Remove the brake see section 3 8 1 page 36 Remove the bellows cylinder see section 3 8 5 page 41 Release the threaded pin 4 Take the strain off the pressure pin 1 Push the bearing shaft 3 out NOTE The pressure plate 2 may drop out quie dec qe Remove the rocker 7 Insert a new rocker Reassembly Reassemble in the reverse order observing the following instructions Ensure that the pressure plate is in the correct position The pressure plate should be located in the body recess Ensure that the bellows cylinder is in the correct position The two lugs at the top and bottom sides of the bellows cylinder should be located in the slots in the body and rocker Check and if necessary change the holding forces braking forces using a pressure gauge see section 3 7 page 31 TEST Perform a functional test 44 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 8 7 Replacing the pneumatic brake pressure plate ATTENTION The pressure plate of the pneumatic brake should be replaced after 5 years AT THE LATEST Figure 28 Pneumatic brake SEN 3 KS N 3 8 p 215 SZ E 5 7 6 Pneumatic brake pressure pin Disc springs 23x12 2x1 5 Pneumatic brake pressure plate Spring centering adjusting screw Pneumatic brake bearing shaft Pneumatic brake rocker Threaded pin
33. a doctor immediately if symptoms of illness or disease occur Tell your doctor that you have worked in areas where there is risk of infection even several months later Instructions for persons at risk NOTE J Ask a doctor about the possible risks and possible measures to avoid them in your work as a service technician After consulting a doctor get inoculated against hepatitis B A booster inoculation is required every 3 to 5 years The incubation period for hepatitis B is 1 to 6 months Instructions for Protecting the Environment Follow the recycling regulations for components which have been removed particularly in the case of hoses cables Service Manual uniPORT 7 200 611 02 2011 9 Preparations 2 2 1 Preparations Read the instructions for protection against infections in this Service Manual Ensure that conditions are hygienic at the working site ask the doctor responsible if you are in any doubt concerning protection against infection Do not perform the service repairs until protection against infection has been ensured for you Tools Measuring Equipment Materials Tools Basic equipment Set of mechanic s tools Battery screwdriver Special tools Assembly stop ltem no 402 2084 e Adjusting V prism ltem no 402 2769 Measuring Equipment Usual measuring device Pressure gauge Torque wrench Materials Line connector Service Manual uniPORT
34. abels Seite 1 mit gelben Aufklebern side 2 side 2 with blue labels Seite 2 mit blauen Aufklebern Service Manual uniPORT 7 200 611 02 2011 103 104 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Medizin Systeme GmbH Co KG Carl Zeiss Strade 7 9 07318 Saalfeld Germany Phone 49 3671 586 0 E mail Service med de trumpf com Fax 49 3671 586 41175 www trumpf com Service Manual uniPORT 7 200 611 02 2011
35. and the star grip screw 5 13 Insert the inner wedge 7 and the outer wedge 8 into the pump rod arm extension 1 with the recesses turned towards the holder 13 14 Position the pump rod in the extension holder 15 Screw in the wedges 7 8 using washer 2 and cheese head screw 3 The pump rod is secured 16 Push the cap 4 onto the cheese head screw 3 Figure 43 Pump rod arm cover Pump rod arm extension 15 Cover 17 Push the covers 15 into the remaining openings at the lower side of the pump rod arm extension 1 TEST Check that the pump rod arm extension is seated properly Service Manual uniPORT 7 200 611 02 2011 65 Customizing and troubleshooting 3 19 Replacing the pump rod arm Figure 44 Pump rod arm 1 Cap 12 0x19 0x 8 0 6 Mount head 2 Cheese head screw M5x20 7 Schnorr safety washer 56 3 Pump rod 8 Cheese head screw M6x16 4 Holder 9 Pump rod holding plate 5 Pump rod arm Remove and safely put down the accessories mounted on the pump rod 3 or on the pump rod arm 5 DANGER Hold the pump rod firmly Remove cap 1 and cheese head screw 2 3 Remove the pump rod 3 from the holder 4 of the pump rod arm 5 and put it down sately Open the mount head 6 see section 3 2 5 page 16 DANGER Hold the pump rod arm firmly Pay attention to the cables and hoses in the mount head Do not damage and do not tear off Remove 4 cheese head screws 8 and S
36. andle 2 1 Carrier plate 2 Countersunk head screw 3 5x25 for synthetic material 3 grip plate Bottom grip plate for synthetic material Panhead screw 3 5x25 BRAKE membrane keyboard UP DOWN membrane keyboard Remove the installed equipment Unscrew 8 panhead screws 5 from the bottom grip plate 4 Remove 2 countersunk head screws 2 Remove the top grip plate 3 While doing so carefully remove the membrane keyboards 6 and 7 from the bottom grip plate 4 Sately put down the top grip plate 3 and the base plate ATTENTION When replacing both membrane keyboards write down the pin configuration of the cables in the bottom operating handle Disconnect the connecting plug of the membrane keyboard 6 7 from the corresponding cable under the carrier plate 1 Remove the defective membrane keyboard 6 7 Service Manual uniPORT 7 200 611 02 2011 57 Customizing and troubleshooting Reassembly 1 Connect the connecting plug of the new membrane keyboard 6 7 to the cable under the carrier plate 1 Fasten the membrane keyboard 6 7 provisionally to the upper grip plate 3 Position the base plate on the carrier plate 1 NOTE Ja The double ridges in the grip plates are used for clamping the cables Route the membrane keyboard connection cables without kinks in the grip plates Put the top grip plate 3 on the bottom grip plate 4 Completely press on the membra
37. anual uniPORT 7 200 611 02 2011 5 Customizing and troubleshooting Figure 33 Height adjustable arm 1 Height adjustable arm front 3 Strain relief clamp of height adjustable arm 2 Screw M4x10 4 Height adjustable arm rear 6 Only for height adjustable arm Remove the strain relief clamp 3 at the front 1 of the arm 2 screws 2 7 Carefully pull the damaged cable or the damage hose out of the mount head from the front arm opening at the lower arm 8 From the rear opening pull the damaged cable or the damaged hose further out of the lower arm 9 From the front arm opening at the upper arm carefully pull the damage cable or the damaged hose out of the lower arm 10 From the rear opening pull the damaged cable or the damaged hose further out of the top arm 52 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting Reassembly Figure 34 Mount arm Cable binder 5 Front opening 1 2 Cable and hose package 6 Strain relief clamp 3 Opening to the lower arm 7 Lower arm 4 Mount head 1 Route and pull the new cable or the new hose from the mount head 4 through the opening to the lower arm 3 2 Slide and pull the cable or hose from the front opening 5 in the lower arm 7 through the arm to the rear opening Connect cable or hose in the mount head 4 Move back all cables and hoses 2 somewhat down into the mount head Only for height adjustable
38. ble When making hose and cable connections between connectors sockets for a c extra low voltage signals medical gases media etc and equipment placed suspended clipped on the support system it must be ensured that the length of the cables hoses is sufficient so that the connections are not accidentally disconnected on the one hand but on the other they must not be too long and therefore not satisfy the hygiene conditions Always remember the working radius range of the support system and equipment There is a risk of mortal danger for the patient The length of hoses or cables may only be adapted by the equipment manufacturer Observe the specifications applicable to flexible tube and cable lengths When laying cables in empty conduits do not damage these conduits If a factory mounted traction relief device has been removed to ease installation it must be fixed again afterwards otherwise the movement of the pendant may be hampered and the cables and hoses may be damaged After completing the repair check the electrical connections again with the circuit diagram see section 6 page 81 before performing a functional test After repairs have been completed all cables must be restored to their original positions and a final check must be made for any risk of shearing and crushing Check the cable positions again during and after the course of movements It is not allowed to install additional data and signal lines
39. ce where no one can trip over or slip on them If any nuts bolts or other small parts fall into any of the ceiling supply unit modules they must be removed Keep the areas around the device clean and tidy during and maintenance Your clothing must be so arranged that it cannot get caught in the device Button up the sleeves of your shirt or jacket or roll them up Long hair must be tied together or put up Tuck the ends of scarves ties and shawls into your clothing or fasten them securely Loose items of clothing can be dangerous Only those devices are allowed to be installed for which the ceiling supply unit has been prepared e g hollow wall sockets or adaptation plate fittings Risk of overheating Keep transformer ventilation slots open and clear of obstructions Service Manual uniPORT 7 200 611 02 2011 Important information Maximum load Wear protective goggles for the following activities hammering pins or similar parts in or out removing springs under tension and safety devices working with an electric drill using spring hooks or inserting springs soldering when using solvents cleansers or other chemicals in general when the working conditions present a possible risk to the eyes After work has been completed replace or renew all safety devices such as covers cable connectors cable holders cable screens bonding and potential con
40. chnorr satety washers 7 each in the mount head 6 and take out the pump rod holding plate 9 Reassembly Reassemble in the reverse order TEST Check that the pump rod arm is seated safely 66 Service Manual uniPORT 7 200 611 02 2011 Customizing and troubleshooting 3 20 Adjusting the uniPORT equipment track Figure 45 uniPORT equipment track Standard rail 4 Bottom clamp 2 Cap 5 Carrier section 3 Top clamp 1 Remove the equipment or accessories mounted on the standard rail 1 Remove the caps 2 at the standard rail 1 DANGER Risk of injuries Hold the uniPORT equipment track firmly Unscrew the cheese head screws 2x M6x40 in the standard rail 1 Slide the uniPORT equipment track into the desired position Tighten the screws in the standard rail 1 TEST Check that the uniPORT equipment track is seated properly Service Manual uniPORT 7 200 611 02 2011 67 Customizing and troubleshooting 3 21 Replacing the uniPORT equipment track Figure 46 uniPORT equipment track 1 Cap 11x5 5 Bottom clamp 2 Cheese head screw M6x40 6 Top clamp 3 Schnorr safety washer S6 7 Carrier section 4 Standard rail 1 Remove the equipment or accessories mounted on the standard rail 4 Remove the caps 1 at the standard rail 4 DANGER Risk of injuries Firmly hold the uniPORT equipment track the bottom clamp and the corresponding upper clam
41. correct Brakes 1 Check the efficiency of the brakes if necessary readjust clean replace 2 Check the pneumatic brakes for leaks 3 Check the hose guide in the hose set see Hoses 4 Check the brake control for leaks and function Height adjustable support systems 1 Check the bearing points for ease of movement and play 2 Checkthe limit switch function Gas sockets NOTE J The manufacturer of the main gas supply installation or the person gas supply responsible is accountable for maintaining the gas sockets as these are part of the gas supply system 78 Service Manual uniPORT 7 200 611 02 2011 TRUMPF 5 2 2 5 2 3 5 2 4 Technical Safety Inspections and Maintenance Replacing wearing parts When used according to instructions we recommend replacing the following wearing parts as a preventative measure five years at the latest Height adjustable support systems Control and limit switches Membrane keyboards Brake systems Brake linings and if necessary replace the existing bellows cylinders and pressure plates of the pneumatic brake After 10 years replace the pneumatic system together with the valve block control block for the pneumatic friction brakes Membrane keyboards Replacing the plain bearing rings ATTENTION The plain bearing rings of the plain bearing in the mount head need to be replaced after 10 years at the latest Replacing the gas hoses
42. der the copyright laws are expressly reserved by TRUMPF Medizin Systeme GmbH Co KG Within the bounds of the legal requirements the manufacturer is only then responsible for the technical safety characteristics of this apparatus if the maintenance repairs and modifications to this apparatus are performed by him or by someone appointed by him and in accordance with his instructions TRUMPF Medizin Systeme GmbH Co KG Revision level 2011 02 17 TRUMPF ATTENTION This Service Manual only applies to the following sales units Column 1 height adjustable support systems 2 arm height adjustable support systems 1 non height adjustable support systems 2 arm non height adjustable support systems NOTE Nee Only perform those repairs which you are familiar with through your training or have been authorized by TRUMPF Medizin Systeme GmbH Co KG in advance gre described in the Service Manual Only use original spare parts which provide complete functionality and safety Service Manual uniPORT 7 200 611 02 2011 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Contents Contents 1 Important 3 1 1 Notes Tor Service Personnel 1 2 e n phan Sq RENE pe riens 3 1 3 OF symbale opa ce be eo OE d e
43. e 49 Cover strips Mount head 3 Carrier section cover plates 2 uniPORT carrier section 4 Cover strip rubber lip Remove the equipment installed 2 Only for mounts with a pneumatic friction brake or height adjustment Push the rubber lips 4 in the carrier section 2 to the side and carefully pull out the control cables for the pneumatic friction brake s and possibly for the height adjustable arm 3 Remove carrier section cover 3 4 Pull the rubber lips 4 down and out 5 Push in new rubber lips 6 Carefully push on the cover 3 7 When step 2 has been completed Push the rubber lips 4 in the carrier section 2 to the side and insert the control cables TEST m Perform a functional test 72 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 25 Replacing the pneumatic system with valve block for brake control block Figure 50 Mount flange 1 Mount flange 5 Screw 2 5 uniPORT tube holder sheet 6 Fastening plate of the power supply unit metal element 7 Power supply unit 3 Guide rail 4 Pneumatic system with valve block for uniPORT brake control block 1 Remove the canopy see section 3 2 1 page 12 2 Write down the pin and port configuration for the cables and hoses at the control block 4 Disconnect the cables from control block 4 and power supply unit 7 To disconnect the hoses from the control block
44. e holding forces The holding forces have been set with a pressure gauge during installation Measuring points include the articulated axles and an outer mount head corner These braking forces may be modified if required NOTE For two arm mounts braking action should be greater at the top arm than at the bottom arm This will achieve a defined movement for the mount head ATTENTION The brakes are either too light or too tight Readjust the brakes for every major change in the load carried by the mount head Friction brake The arms may be somewhat sluggish during the first movements if they have not been moved for a long time The normal operating force of the arms will be restored by swinging them several times from one stop to the other DANGER The joint brakes should be adjusted so as to allow the mount head to yield somewhat elastically in order to avoid injuries But the uniPORT arms must not move by themselves The following holding forces have been set in the factory Top arm 70 15 Medium arm 30N 15N Service Manual uniPORT 7 200 611 02 2011 31 Customizing and troubleshooting Figure 19 Setting Threaded pin M20x45 adjusting screw 2 Brake lining friction element Remove bearing cover and arm cap see section 3 2 page 12 To set the actuating force to the desired braking values screw the two adjusting screws 1 evenly either in or out using an Allen key width A F 10 Holding f
45. ed Support mount head or platform 3 Unscrew 8 hexagon socket head screws 4 from the plain bearing outer rings 3 4 Remove one washer 5 and one friction element 6 each from 2 of the 8 screws 5 Put down the plain bearing outer rings 3 safely 6 Remove both plain bearing rings 2 from the mount head bearing 7 Grease the inner surfaces of the two new plain bearing rings 2 lubricant Kl ber Microlube GL 262 Reassembly 1 Work steps to 7 reassemble in the reverse order observing the following instruction The plain bearing adjusting ring 1 should rest on the upper plain bearing ring 2 2 Work steps 1 to 18 see section 3 13 page 51 section on Assembly TESTI M M Perform a functional test 46 Service Manual uniPORT 7 200 611 02 2011 Customizing and troubleshooting 3 10 Replacing the spindle gear motor Replacement motors may be ordered from TRUMPF The following type plate information is required Mount type and Consignment no Figure 30 Height adjustable arm 1 Stud bolt M14x1 4 Stirrup 2 5 Bolt 3 Spindle gear motor 6 Locking washer 8x1 0 1 Remove the installed equipment DANGER Risk of injuries Before replacing the spindle gear motor the mount head or the platform should be fully supported by suitable equipment lift type device subbase Support mount head or platform Remove the motor cover see section 3 2 7 page 18 Pull off
46. en the body 7 and the rocker 5 Ensure that the bellows cylinder is in the correct position The two lugs at the top and bottom sides of the bellows cylinder should be located in the slots in the body and rocker 42 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 9 Connect the brake line 1 to the bellows cylinder 6 Slide the knurled screw onto the brake line Slip the brake line over the port of the bellows cylinder Turn to open the knurled nut Check that the brake line is securely seated To set the actuating force to the desired braking values screw the two adjusting screws 3 evenly in using an Allen key width A F 10 3 The following holding forces are factory set Top arm 70 15 Medium arm 70 15 NOTE J Set both spring centering devices 2 equally An identical number of threads should be visible Check the settings using a pressure gauge Mount bearing cover and arm cap see section 3 2 page 12 TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 43 Customizing and troubleshooting 3 8 6 Replacing the pneumatic brake rocker Figure 27 Pneumatic brake Pneumatic brake pressure pin Disc springs 23x12 2x1 5 Spring centering adjusting screw Pneumatic brake rocker Pneumatic brake pressure plate Pneumatic brake bearing shaft Threaded pin M5x6 PUN oo N
47. forwards 3 Slide the new bellows cylinder in from the front between body 1 and rocker 3 Reassemble observing the following instructions Ensure that the bellows cylinder is in the correct position The two lugs at the top and bottom sides of the bellows cylinder should be located in the slots in the body and rocker Check and if necessary change the holding forces braking forces using a pressure gauge see section 3 7 page 31 TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 41 Customizing and troubleshooting When the brake is installed Figure 26 Replacing the bellows cylinder 1 Brake line 5 Rocker 2 Spring centering adjusting screw 6 Bellows cylinder 3 Allen key 7 Body 4 ATTENTION Do not actuate the brake control at the operating handle during this work 1 Remove bearing cover and arm cap see section 3 2 page 12 2 Disconnect the brake line 1 from the bellows cylinder 6 Turn to open the knurled nut Pull off the brake line Safely put down the knurled nut 3 Usean Allen key width A F 10 3 to open the pneumatic friction brake by evenly unscrewing to the left the two adjusting screws 2 NOTE The arm will slew freely between the stops when the brake is opened 4 Pull the bellows cylinder 6 out forwards NOTE 58 The pressure plate may drop out 5 Slide the new bellows cylinder in from the front betwe
48. g Figure 23 Brake installation for 2 arm uniPORT zi Eas 1 1 1 Bottom opening at the arm 5 Brake 2 Arm tensioner 6 Bearing 3 Allen key with insulation 7 Brake line 4 Hexagon socket head screw M10x40 8 Bellows cylinder l DANGER Risk of spinning Danger to the hose package The arm can move freely when the stoppers are removed Remove the additionaly installed stoppers mounting aid 2 ATTENTION Risk of material damage Slide a shrink fit hose or a rubber hose over the shaft of the Allen key to avoid damaging the paint on the arms Install the brake 5 using the two hexagon socket head screws 4 at the bearing 6 Observe the hose and line routing 3 Pneumatic brake Connect the brake line 7 to the bellows cylinder 8 Slide the knurled screw onto the brake line Slip the brake line over the port of the bellows cylinder Turn to open the knurled nut Check that the brake line is securely seated NOTE An arm tensioner should be mounted on each arm at the lower opening under the bearing 1 This guarantees the parallelism of the recess and thus the stability of the arm 4 Mount the arm tensioner 2 see section 3 3 page 20 38 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 8 3 Replacing the brake linings 1 Remove the brake see section 3 8 1 page 36 Unclip the brake linings Clip in the new brake linings pe
49. g plate 3 at the bottom limit switch 6 Tighten the loosened screw 4 Fit the motor cover see section 3 2 7 page 18 NOTE J The limit switches are powered only by weak current 24 Volts a L Perform a functional test Service Manual uniPORT 7 200 611 02 2011 27 Customizing and troubleshooting 3 6 Function principle of the brake A brake is assigned to each rotary joint A friction brake or a pneumatic brake with the corresponding control elements can be installed as alternatives Function of the friction brake Figure 16 Friction brake 1 Brake lining friction element 3 Cup springs 2 Pressure bolt 4 Threaded pin M20x45 setting screw The retaining or frictional force is transmitted via the friction element 1 to the axial friction surface on the rotary connection The friction force is generated via cup springs 3 The retaining moment is adjusted by a setting screw 4 28 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting Function of the pneumatic brake Figure 17 Pneumatic brake assembly Rocker Brake lining friction element Pressure bolt Bellows cylinder Body Pneumatic brake bearing shaft Cup springs Spring centering setting screw Cn Compressed air is needed for releasing the pneumatic brake A bellows cylinder 6 is located between the body 7 of the brake and the rocker 5
50. ic cheese head screw uniPORT with silver arms Metal cheese head screw 2 Carefully remove and safely put down both plain bearing cover half sections 2 Reassembly Reassemble in the reverse order Service Manual uniPORT 7 200 611 02 2011 15 Customizing and troubleshooting 3 2 5 Mount head Figure 6 Mount head 1 Countersunk head screw M4x8 3 Countersunk head screw M4x8 2 Front panel 1 4 Front panel 2 DANGER For mount heads with gas ports and socket outlets Disconnect the gas and power supply and ensure that it cannot be switched on again 1 When opening the mount head it is best to select the side which has no ports 2 Unscrew 4 countersunk head screws 1 from the front panel 2 connections Watch cables and hoses Do not damage and do not tear off 3 USE CAUTION for front panels with gas ports and or power Remove and safely put down the front panel 2 Reassembly 1 Remove the screws 3 from the second front panel 4 2 USE CAUTION for front panels with gas ports and or power connections Do not jam or damage connection cables and or connection hoses Fasten the removed front panel 2 provisionally using the countersunk head screws 1 tighten the screws by 2 to 3 turns 3 Position the front panels 2 and 4 next to one another pitch the front panels to one another like a roof NOTE Jal The front panels are slightly tensioned 4 Tighten all 8 countersu
51. isconnected The brakes must be set so that the support system head yields slightly to avoid injury Do not allow unbraked collisions with internal stops to occur Never hang on the ceiling mounted support system head to pull it down into the working position The hygiene instructions must be observed when cleaning the equipment Oxygen explosion hazard Do not use any substances which might contain oil grease or lubricants for cleaning Service Manual uniPORT 7 200 611 02 2011 1 5 1 1 5 2 1 6 Important information Protection against Infection Safety instructions for working in the operating theatre area CAUTION There is a risk of infection in the entire hospital Observe all safety measures and as a service technician also follow the requirements of the medical facility concerning protection against infection Only perform maintenance and repair work on ceiling supply units which have been disinfected The disinfection of the ceiling supply units must be organized at the proper time before the repair maintenance work and is to be performed by the medical facility Observe all the medical facility s hygiene requirements concerning clothing and cleaning regulations and disinfection measures Observe all rules concerning conduct especially in the operating theatre area Work may only be performed in the operating theatre area if the relevant authorization has been given See
52. ke disassembly Arm tensioner 5 Arm 2 Allen key with insulation 6 Bearing 3 Hexagon socket head screw 10 40 7 Brake line 4 Brake 8 Bellows cylinder 1 Remove the arm tensioner 1 see section 3 3 page 20 2 Pneumatic brake Disconnect the brake line 7 from the bellows cylinder 8 Turn to open the knurled nut Pull off the brake line Safely put down the knurled nut 9 DANGER Risk of personal injuries and material damage The two hexagon socket head screws 3 secure the brake 4 and the arm 5 at the bearing 6 36 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting ATTENTION Risk of material damage Slide a shrink fit hose or a rubber hose over the shaft of the Allen key to avoid damaging the paint on the arms Hold the brake 4 firmly and screw out the two front hexagon socket head screws 3 using an Allen key 2 Put down brake and screws safely DANGER Risk of spinning Danger for the hose package The arm can move freely when the brake is removed Use a mounting aid To prevent free slewing install one or two stoppers mounting aid material no 4 022 084 at the bearing The slewing range of the arm is limited again Service Manual uniPORT 7 200 611 02 2011 37 Customizing and troubleshooting 3 8 2 Install the brake DANGER Hazard to the patient No kinks loops etc Restore the hose and cable routin
53. l movement CAUTION The movement end positions are set so that the parking position is outside the injury range and the working position is in the field of vision E IET Z max X e ll Ve ia e H 4 max The vertical travel distance is set to the highest possible dimension for the height adjustable mounts The vertical travel distance may be reduced if required To do so the limits of travel should be readjusted continuously WARNING IND Danger to life and limb from electric shock Secure the operating range and proceed with utmost care and concentration Figure 14 Limit stops for vertical travel distance 1 Top switching plate 4 socket head screw M4x6 2 Hexagon socket head screw 4 5 Top limit switch 3 Bottom switching plate 6 Bottom limit switch Service Manual uniPORT 7 200 611 02 2011 25 Customizing and troubleshooting 3 5 1 Top vertical travel limit 1 Secure the operating range Remove the motor cover see section 3 2 7 page 18 2 3 Unscrew the lower screw 2 on the top switching plate 1 4 DANGER Damage to equipment Hazard from falling equipment Ensure that there can be no collisions between apparatus mounted on a pump rod and the height adjustable arm when the mount arm is in its uppermost position Figure 1
54. m Service Manual uniPORT 7 200 611 02 2011 21 Customizing and troubleshooting 3 4 1 Arm joint mandatory The stops of the arm joints can be positioned in the stop ring at intervals of 12 Figure 11 Flange arm stop Flange arm rotary joint 5 Stop cushion 2 Arm section 6 Stop ring segment 3 Threaded pin M8x8 7 Friction brake fixed stop 4 Stop 1 Remove cover see section 3 2 page 12 2 ATTENTION Material damage Screw out the threaded pin 3 to push in and secure the stop 4 into the teeth of the stop ring segment 6 Screw the threaded pin 3 into the stop 4 and remove the stop 3 Insert the stop 4 into the stop ring 6 at the desired position NOTE J a Observe the hole pattern 4 Screw out the threaded pin 3 The stop 4 is located directly on the stop ring 6 and it is pressed into its teeth Reassembly Reassemble in the reverse order observing the following instruction Check that the stop is seated properly TEST Perform a functional test 22 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 4 2 Mount head bearing 8 positions tapped holes are available for setting the stops on the mount head DANGER Risk of spinning Risk of tearing off the hose and cable package Install at least one threaded pin in order to have one stop Figure 12 Mount head bearing stop Threaded pin M6
55. n nut 5 Borehole for arm tensioner 2 Locknut 6 Arm 3 Threads 7 Brake 4 Arm tensioner Removal 1 Remove all mounted equipment 2 Remove bearing cover and arm cap see section 3 2 page 12 3 Unscrew the lock nut 2 4 Loosen the hexagon nut 1 on the arm tensioner 4 until the arm tensioner can be removed from the boreholes 5 Installation 1 Adjust the arm tensioner 4 to the borehole distance and insert it into the corresponding boreholes 5 in the arm 2 Tighten the hexagon nut 1 and adjust the distance to 116 mm 0 5 mm NOTE 33 The number of threads 3 should be the same to the right and to the left of the hexagon nut 1 should be the same Firmly tighten the lock nut 2 Mount bearing cover and arm cap see section 3 2 page 12 20 Service Manual uniPORT 7 200 611 02 2011 Customizing and troubleshooting 3 4 Adjusting the horizontal movements The flexible stop design allows the movement range to be adjusted reducing or turning the angle of rotation CAUTION If the movement range angle is adjusted or changed make sure there is no risk of collision with people or equipment When readjusting the stops do not twist the internal hose package Never remove the stops completely One stop MUST always be available The rotation range angle is set to the agreed or empirical values when fitted These can be changed if required The procedure for adjusting the stops depends on the type of support syste
56. n the lower grip plate 4 TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 61 Customizing and troubleshooting 3 16 Adjusting the pump rod arm Figure 40 Pump rod arm base OO 1 Pump rod arm 3 Pump rod arm holder 2 Star grip screw M5x25 ATTENTION The pump rod arm needs to be supported during readjustment if it is bearing a load 1 Loosen the star grip screw 2 2 Readjust the pump rod arm 1 to the desired position 3 Tighten the star grip screw 2 TEST Check that the pump rod arm is seated safely 62 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 17 Adjusting the pump rod Figure 41 Pump rod ISS BO 1 Pump rod arm 6 Outer wedge 2 Holder 7 Inner wedge 3 Cap 12 0x19 0x8 0 8 Pump rod 4 Cheese head screw M5x20 9 Pump rod arm holder 5 Washer 5 3 ATTENTION The rod must be supported by hand during an adjustment if the pump rod is bearing a load 1 Remove the cap 3 from the pump rod arm 1 Unscrew the cheese head screw 4 Position the pump rod 8 in the holder 2 Tighten the cheese head screw 4 nr m i Mount the cap 3 on the pump rod arm 1 TEST Check that the pump rod is securely seated Service Manual uniPORT 7 200 611 02 2011 63 Customizing and troubleshooting 3 1
57. ne keyboards 6 and 7 Fasten the upper grip plate 3 and the base plate from above using 2 countersunk head screws 2 8 Screw 8 panhead screws 5 into the lower grip plate 4 TEST M M Perform a functional test 58 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 15 Replacing the operating handle 3 15 1 Round operating handle Figure 38 Round operating handle Membrane keyboard Mount head column Cable 2 Connecting plug 3 Round operating handle 4 Washer 8 4 Hexagon socket head screw M8x25 CON A Cn Handle cover 1 Carefully pry out the cover 4 from the operating handle 3 using a screwdriver Write down the pin configuration of the membrane keyboards 5 maximum 4 Disconnect the connecting plug 6 of the membrane keyboards 5 from the cables 2 in the mount head column 1 Remove 4 screws 8 and washers 7 each from the operating handle 3 from below Remove the operating handle 3 Reassembly Reassemble in the reverse order TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 59 Customizing and troubleshooting 3 15 2 Platform operating handle Figure 39 Platform operating handle 1 Carrier plate 2 Countersunk head screw 3 5x25 for synthetic material 3 Top grip plate Bottom grip plate Panhead screw 3 5x25 for synthetic material BRAKE
58. nections earthing connections Potential equalization earth connections must be tested after installation according to valid standards Only support systems whose gas and electrical equipment has been tested and approved may be used Only then may warning instructions and signs be removed DANGER Risk of injuries The height adjustable arm will tilt down suddenly when the second M14 stud bolt is removed Before replacing the components the mount head or the platform should be fully supported by suitable equipment lift type device subbase The maximum weight of the equipment and accessories on the support system must not exceed the maximum permissible load amp see label The surface area load printed on the platform must not be exceeded Do not exceed the loads indicated on the assemblies pump rods device carriers Service Manual uniPORT 7 200 611 02 2011 TRUMPF Important information Connections Only equipment that complies with the requirements of EN 60601 1 may be connected to the support system sockets The system standard EN60601 1 land following must be observed Oxygen explosion hazard Keep oxygen and gas station outlet free from any substances containing oil grease or lubricants Additional medical equipment with connecting bolts for potential equalization must be connected to the potential equalization connecting bolt on the support system side by a green yellow ca
59. nk head screws 1 and 3 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 2 6 Arm cap on the arm end The terminations are screwed to the mount arms arm caps The bolt holes in the arm caps are covered by plugs Figure Arm cap 3 lt A 2 ae 1 Arm cap plug 3 Arm cap 2 Self tapping screw 3 9x38 1 Carefully push out the arm cap plugs 1 from the side on the right and left hand sides of the arm cap 3 with a screwdriver Unscrew two locking screws 2 from the arm cap Carefully pull out the arm cap 3 and put it down safely Reassembly Reassemble in the reverse order observing the following instructions Forthe rear arm cap observe the two holding plates located in the guides at one height adjustable arm Ensure that the arm cap fits safely when sliding the it into the side slots Service Manual uniPORT 7 200 611 02 2011 17 Customizing and troubleshooting 3 2 7 Motor cover height adjustable arm Figure 8 Height adjustable arm 9 Arm cap plug Self tapping screw 3 9x38 Rear arm cap Right hand securing bracket Swivel head cover Drive unit cover Cheese head screw M5x20 ON Left hand securing bracket Arm section O 1 Remove the rear arm cap 3 see section 3 2 6 page 17 2 Pull the right 6 and left hand 4 securing brackets out of the arm section 5 at the arm end
60. ntenance Pursuant to Section 6 of the German Medical Devices Operator Ordinance MPBetreibV the operator of medical devices is required to perform technical safety inspections or to have such inspections performed Technical safety inspections are mandatory for equipment defined in Appendix 1 of the German Medical Devices Operator Ordinance The uniPORT ceiling supply units manufactured by TRUMPF Medizin Systeme GmbH Co KG do not come under the equipment defined therein Accordingly no technical safety inspections are required for them As many of the points of the technical safety examination are similar to maintenance work we recommend carrying out maintenance at the same time as the technical safety examination Safety and Prevention of accidents According to section 22 MPG medical product law active medical products may only be set up operated or used if among other matters these medical products comply with all laws and legal regulations These also include the electrical tests according to BGV A3 GUV2 10 and DIN VDE German law According to BGV A3 a ceiling mounted unit is regarded as permanently installed equipment equipment permanently attached to the building which does not have any supporting structure and cannot be easily moved as a whole therefore all regulations concerning stationary equipment must be complied with Thus all electrical units in the ceiling mounted unit must be treated in the same way as those
61. orce increases Direction of rotation to the right in to the left out decreases NOTE 333 Both threaded pins 1 should set equally An identical number of threads should be visible 3 Check the settings using a pressure gauge Reassembly Reassemble in the reverse order TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 32 TRUMPF Customizing and troubleshooting 3 7 2 Pneumatic brake The arms cannot be moved by applying a normal actuating force The following holding forces have been set in the factory Top arm 70 15 Medium arm 7ON 15N Figure 20 Setting 1 Spring centering adjusting screw 2 Brake lining friction element ATTENTION Destruction of the bellows cylinder Do not actuate the brake control at the operating handle during this work 1 Remove bearing cover and arm cap see section 3 2 page 12 2 Tosetthe actuating force to the desired braking values screw the two adjusting screws 1 evenly either in or out using an Allen key width A F 10 Direction of rotation Holding force to the right in increases to the left out decreases NOTE A maximum of 3 revolutions is permitted NOTE LS Both threaded pins 1 should be set equally An identical number of threads should be visible Ensure that the bellows cylinder is in the correct position Service Manual uniPORT 7 200 611 02 2011 3
62. p Remove cheese head screws 2 and Schnorr safety washers 3 2 of each Reassembly 1 Insert Schnorr safety washers 3 and cheese head screws 2 into the standard rail 4 Slide the bottom clamp 5 onto the cheese head screws 2 Position the standard rail 4 with the cheese head screws 2 and the bottom clamp 5 at the desired position on the carrier section 7 4 Puton the upper clamps 6 from the rear so that they fit positively on the carrier section 7 and secure the clamps in the standard rail 4 with cheese head screws 2 Tighten the cheese head screws 2 in the standard rail 4 Put caps 1 on the cheese head screws 2 in the standard rail 4 TEST Check that the uniPORT equipment track is seated properly 68 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 22 Adjusting drawer or platform height Figure 47 Mount head crosswise 1 Mount head 7 Platform counter plate 2 Front plate 8 Cap 3 Countersunk head screw M4x8 9 Drawer counter plate 4 Control cables 10 Cover strip rubber lip 5 uniPORT platform 11 uniPORT carrier section 6 uniPORT drawer 1 Remove the equipment installed 2 DANGER Risk of injuries Drawer or platform should be fully supported by suitable equipment lift type device subbase when it is being adjusted or replaced Support drawer 6 platform 5 Work steps 3 and 4 are only
63. rmed in accordance with the instructions in this service manual or applicable specifications The device may only be handed over to the customer after being tested and in a fully functional condition The handover must be made in writing and must be confirmed by the customer The device must be demonstrated to the customer at the handover Liability TRUMPF Medizin Systeme GmbH Co KG is not liable for the reliable and pertect functioning of the uniPORT ceiling supply unit if installation modification work or repairs are not performed by TRUMPF personnel or persons authorized by TRUMPF the power and gas installations in the area concerned do not comply with the regulations in force at the time the uniPORT ceiling supply unit have not been used correctly as instructed by the User Manual Service Manual uniPORT 7 200 611 02 2011 Important information 1 3 Explanation of symbols Important information in this service manual is marked with symbols and keywords Keywords such as WARNING CAUTION or ATTENTION indicate the level of danger involved The symbols emphasize the message visually Additional symbols can indicate injury hazards or danger to life and limb The measures to prevent dangers from arising must be implemented at all times WARNING PIN Danger to life and limb for example electric shock Risk of serious injuries and damage to property CAUTION Risk of injury and damage to propert
64. sher 2 2 5 Cables 3 Limit switch 1 Remove the installed equipment Move the mount to an intermediate lift position Remove the motor cover see section 3 2 7 page 18 Cut the cable binder 4 Remove the screws 1 and washers 2 at the limit switch 3 Unplug the limit switch 3 from the cables 5 ee CENE ae Ee Connect the new limit switch to the cables 5 and insulate the connections Reassembly Reassemble in the reverse order observing the following instructions Insulate the connections Fasten new cable binder Check the cable routing NOTE LIS Do not pinch the limit switch cables TEST Perform a functional test Service Manual uniPORT 7 200 611 02 2011 49 Customizing and troubleshooting 3 12 Replacing the fuse The fuse should be checked after checking the power supply voltage if the motor driven height adjustment has failed ATTENTION Do not replace the fuses with any other type of fuse always use fuses of the same type and with the same values Figure 32 Fuse of the height adjustable arm Fuse holder with glass tube fuse 6 3x32 4 A slow blow 250 V 1 Remove the motor cover see section 3 2 7 page 18 2 Remove the glass tube fuse 1 3 Insert a new fuse of the same type Reassembly Reassemble in the reverse order TEST Perform a functional test 50 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Cus
65. the connector and control cable from the spindle gear motor 3 DANGER Risk of injuries The height adjustable arm will tilt down suddenly when the second M14 stud bolt is removed Remove the stud bolts 1 2x 6 Remove locking washers 6 2x Service Manual uniPORT 7 200 611 02 2011 47 Customizing and troubleshooting 7 DANGER Risk of injuries Hold the spindle gear motor firmly Slide out the bolt 5 Remove the spindle gear motor 3 Insert the new spindle gear motor and screw tight using the 2 stud bolts 1 DANGER Risk of the mount head falling Use a torque wrench Tighten the stud bolt M14x1 applying 50 Nm Manually extend or retract the threaded spindle using the nut 2 at the rear end of the motor until the bolt 5 can be inserted through the stirrup 4 and the front hole of the spindle gear motor 3 Direction of nut rotation Threaded spindle is to the right retracted to the left extended Install locking washers 6 Connect the connector and control cable to the spindle gear motor 3 Fasten new cable binders Check line routing Fit the motor cover see section 3 2 7 page 18 TEST Perform a functional test 48 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 11 Replacing the limit switches Figure 31 Limit switch 1 Hexagon socket head screw M2x12 4 Cable binder 2 Wa
66. tomizing and troubleshooting 3 13 Replacing cables and hoses WARNING Danger to life and limb from electric shock Replace any damaged cables or hoses immediately ATTENTION The gas hoses need to be replaced NO LATER than after 10 years ATTENTION Do not attempt to repair cables or hoses Always replace the complete cable or hose ATTENTION for uniPORT two armed height adjustable Pay attention to the color codings on the motor control support system flange Only connect elements with the same color coding to one another When replacing more than one cable or hose observe the following sequence Power cable with connecting plug Control cables with connecting plugs Equipotential bonding conductor 4 mm 16 mm Exhaust air and anaesthetic gas suction hose Gas hoses a pn Pe Corrugate tubes reserve conduits ATTENTION Arrange with the person in charge in the hospital for the gas supply system to be turned off and ensure that it cannot be turned on again Procedure 1 Remove the equipment installed Remove canopy arm caps and possibly the motor cover see section 3 2 page 12 Cut the cable binders used for securing the cable and hose package at the arms and at the tube holder sheet metal element Open the mount head see section 3 2 5 page 16 Disconnect the cable and hose connections from the support system head support system flange and from the interface plate Service M
67. uniPORT Ceiling Supply Unit Service Manual CA N E D Ya IN 2 RL AN S CE Vb V Translation of the original German service manual mark This is a Class Il b medical product according to the European Medical Device Directive MDD 93 42 EEC and is compliant with the Directive version currently in force at C 1275 the time of product sale Conformity The manufacturer declares conformity of this product with the essential requirements indicated in Appendix MDD as well as the performance of a conformity evaluation procedure required for class Il b products according to Appendix VII MDD and has documented such with the CE mark Manufacturer and TRUMPF Medizin Systeme GmbH Co KG distributor Carl Zeiss StraBe 7 9 07318 Saalfeld Germany www trumpf com Distribution TRUMPF Medizin Systeme GmbH Co KG Benzstra e 26 82178 Puchheim Germany Telephone 49 89 80907 0 49 89 80907 40020 Technical Telephone 49 3671 586 0 Customer Service Fax 49 3671 586 41175 E mail Service med de trumpf com We are constantly developing our products We therefore reserve the right to make changes to the scope of the delivery with respect to the format equipment and technology at any time Reprinting copying or translating this document in whole or in part is forbidden without the express written permission of TRUMPF Medizin Systeme GmbH Co KG All rights un
68. using 2 cable binders Mount front plates 2 to the right and left at the mount head 1 TEST Perform a functional test 70 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 3 23 Replacing drawer platform Figure 48 Mount head crosswise 1 Mount head 2 Front plate 9 Drawer counter plate 3 Countersunk head screw M4x8 10 strip rubber lip 4 Control cables 11 uniPORT carrier section 5 uniPORT platform 12 Cheese head screw M x16 6 uniPORT drawer 13 Schnorr safety washer 56 7 Platform counter plate 1 Work steps 1 to 5 see section 3 22 page 69 Disconnect the interior control cables Remove cheese head screws 12 and Schnorr safety washers 13 from the counter clamps 9 7 4 Carefully remove drawer 6 platform 5 between the carrier sections 11 and put them down 5 Use the subbase as a mounting aid Insert a new drawer 6 platform 5 in the desired position between the carrier sections 11 6 Put counter clamps 9 7 on both sides and secure hand tight using one cheese head screw 12 and one Schnorr safety washer 13 for each Connect the control cables 8 Work steps 8 to 11 see section 3 22 page 69 TEST m M Perform a functional test Service Manual uniPORT 7 200 611 02 2011 71 Customizing and troubleshooting 3 24 Replacing the cover strips rubber lips Figur
69. we edu Roo deed 4 1 4 General safety 5 1 5 Protection against 45 os o e 9 1 5 1 Safety instructions for working in the operating theatre area 9 1 5 2 Instructions for persons ot FIBI eu e ER ber e eo IE CROCO ER 9 1 6 Instructions for Protecting the 9 2 Dii spnsn ap PEE 10 2 Tools Measuring Equipment 10 3 Customizing and 11 3 1 5 ee AS OS 11 3 2 Remevelheewven asien 12 3 2 1 scan anys dena te IRR Rae ed GRE a 12 3 2 2 Bearing cover on the top Grit s uos Dae eoe RUM e a ee qe Riese 13 3 2 3 Bearing covers between the 14 3 2 4 Mount head bearing 15 3 2 5 Moun head m UST KR aa v tst tie ai and i 16 3 2 6 Arm Cop on thearn end apa os entes Be at do ST PEIUS 17 3 2 7 Motor cover height adjustable 18 3 2 8 Replacing the canopy ring 19 3 3 Arm TCNSIONED x usua nn eRe Eb eget nee 20 3 4 Adjusting the horizontal movements
70. x16 stop 2 Tapped hole for stop pin 1 Remove cover see section 3 2 page 12 2 Unscrew the threaded pin 1 stop pin from the mount head bearing 3 CAUTION for height adjustable mounts Damage to equipment Hazard from falling equipment Ensure that there can be no collisions between apparatus mounted on a pump rod and the height adjustable arm when the mount arm is in its uppermost position Service Manual uniPORT 7 200 611 02 2011 23 Customizing and troubleshooting Figure 13 uniPORT top view O 4 I 3 Mount arm 5 Mount head lengthwise 4 Pump rod arm 6 Rod in the pump rod arm The stops on the bearing point of the mount head or the height limit of the mount arm should be adjusted so that apparatus on a pump rod cannot collide with the height adjustable arm when the mount arm is in its uppermost position Preterably set the stops of the mount head bearing as shown in Figure 13 This will also prevent collisions when the mounted apparatus is changed NOTE Ensure that there is no danger of collision when subsequently changing the mounted apparatus 4 Screw the threaded pin 1 into the existing tapped hole 2 at the desired position Reassembly Reassemble in the reverse order TEST Perform a functional test 24 Service Manual uniPORT 7 200 611 02 2011 TRUMPF Customizing and troubleshooting 5 Adjusting the vertica
71. y ATTENTION Risk of damage to property NOTE J Useful additional information and tips TEST m M Performance of functional testing measurements and tests ENVIRONMENT Instruction for protection of the environment Service Manual uniPORT 7 200 611 02 2011 Important information 1 4 General safety instructions Please observe the following instructions General Repairs may only be performed by TRUMPF service personnel or companies authorized by TRUMPF Only perform those repairs and settings for which you have been trained and which are described in the Service Manual Please contact our service team if you have any doubts Only use original spare parts provided by TRUMPF Medizin Systeme GmbH Co KG as spare parts Do not perform any actions which could put people in danger or could make the device a source of danger Replace all defective parts which are not clearly in good working order with original spare parts including those which go beyond the scope of the repair order Unauthorized or provisional repairs are not permitted even if the customer requests them All the laws regulations and standards in force must be observed and adhered to The requirements of EN 60601 1 must be observed when installing equipment Store dismounted casings and other parts of the device which have been removed in a safe place while working Always place tools and dismounted parts in a pla

Service Manual "uniPORT Deckenversorgungseinheit"

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Service Manual &quot;uniPORT Deckenversorgungseinheit&quot;

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Service Manual "uniPORT Deckenversorgungseinheit"