INSTALLATION MANUAL For Safe Installation and Operation
Contents
1. 4 Gas Supply Inlet Standing Pressure Set Up Pressure NATURAL GAS 2 0 Kpa High 1 4 Kpa Low 0 8 Kpa U LPG PROPANE 2 75 Kpa High 2 5 Kpa Low 1 5 Kpa Maximum Inlet Pressure 4 0 Kpa If inlet pressure exceeds 4 0 Kpa then damage will occurand may result in a hazardous condition 5 Test Pressures Test nipple is located on injection elbow before main bumer For access remove front inspection coverby means of two 4mm Allen screws located at top comers of inspection cover 6 Testing Tum off fire and loosen test nipple screw Fit 6mm tube and test gauge securely Tum on fire check pressure setting high and low Adjust control valve setting where required refer control system Data Sheet and Rating Plate for correct adjustment and settings Tum off fire remove gauge and tube Secure test nipple screw and replace cover 7 Electrical The Standard G Series fireplace will operate with no need foran extemal power supply This model has a thermocouple safety device that when heated by the pilot flame generates a millivolt supply enough to operate and control the main bumer The fireplace when installed should be electrically grounded in accordance with the electrical regulations If the fireplace is supplied with electrical electronic control system ora fan you should have supplied orobtained the appropriate electrical and operating instruction to that control system 8 Controls Customers Requirements 1 Show customerthe2. Spray on wipe off Vitreous Ena mel Clean only when cold Use soft cotton cloth with warm soapy water or glass cleaner to remove marks and finger prints finish with soft cotton cloth and a light spray of Pledge or equivalent Note Ensure fireplace iscold before the fire iscleaned Do not touch the glass when hot orin use Do not wipe hot glass with nylon based cloths
3. lengths and a combustible wall or any other material A minimum clearance of 25mm isrequired between the flue and airspace liner where it penetrates the ceiling A suitable flashing should be used to seal the roof and flue liner A suitable cowl and wind skirt is required to prevent down draught and keep rain from coming down the flue Flues must be sealed to prevent damage from water or products of combustion leakage Fluesshould be inspected and tested annually Fluesshould have a minimum draught of Imm wg Flues should have a minimum rise of no less than 10 horizontally where flue isto be offset 10 Your Safety and Protection A fireguard to BS Standard 6539 or 6778 should be used forthe protection of young children the elderly and infirm Do not store or use flammable vapours or liquids in the vicinity of this fireplace or any other gas appliance Do not place combustible materials on oraround fireplace Know where your gas shut off valvesare located 11 What to do if you smell Gas Open windows Do not try to light any gasappliance Do not use any electrical appliance or switches Do not use the telephone in your home Tum off the gas supply to your house at the gas meter shut off valve orthe shut off valvesat your gas bottle location Call your local Gas fitter from a neighbours house 12 Cleaning and Care Glass Front Clean only when cold Use standard glass cleaner Mr Muscle etc and soft kitchen paper
4. operate by drawing its combustion air and dilution air from the sumounding room Adequate make up air or ventilation shall be provided in accordance with NZS 5261 This fireplace has also been designed to draw room air into the heater and to circulate it as convected heat The blocking up or modifying of any of the air ways of the fireplace in any way could create a hazardous situation eitherthrough overheating or poor ventilation 3 Gas Connection A Gas Certification must be camied out forthe installation connection and associated flue system All installation work should be camed out by a suitably trained and qualified person to comply with installation code NZS 5261 and then certified by a Craftsman Gas fitter Before installation commences checkthe data plate on the fire to verify that the fire is set up to suit your type of gas supply Field conversion to suit a different gasis not always practicable This fireplace issupplied with a 10mm flare connection mounted at the bottom rear right hand side of the fireplace asseen from the front A gasline capable of supplying a minimum of 50m should be brought to the fireplace with a 10mm soft copper tail and flare nut This is to be connected to the flare inlet fitting at the rear of the fireplace As an altemative a flexible hose bayonet and socket can be fitted to connect the gas supply to the G series fireplace Other systems of connection may be used in accordance with NZS 5621
5. position of manual orelectrical control system 2 Ask the customerto operate controls 3 Insure the customer fully understandsthe control system and they can operate them satisfactorily 4 If the controls system fitted is unable to be operated satisfactory then a altemative control system may be selected from ourcontrol options range ref back to dealeror sales representative NOTE 1 The cost of providing power supply and wall sockets in reach of the appliance power cordsisnot included 2 Some controls are available as inbuilt units their costs may differ from those plug in and they require installation by an electrician at the customers cost Note Fires with electric orelectronic controls will not operate without power Electric 1 STAGE ON OFF Manual High Low On request and at further cost an electric on off control kit with plug in powercord can be fitted to the fire You light the pilot manually using the control then manually select high flame Plug in the powercord Then the main bumercan be tumed on and off by the wall switch controlling the power point The pilot flame isnot controlled by the wall switch High Low flame is still controlled manually by the push button Electric 2 STAGE ON OFF HIGH LOW On request and at furthercost an electric on off high low control kit with plug in power cords can be fitted to the fire These can be either plugged into a separate socket controlled by a separate wall
6. switch orby wall mounted controls You light the pilot manually using the control then manually select high flame One control lead and plug to operate the On Off control exactly asdescribed above and the second control lead and plug to operate the high flame When tumed off gives low flame The on off control when tumed off over ndes the High Low control and tums the fire off The pilot ignition and operation is still manual Electric REMOTE ON OFF plug in or inbuilt On request and at furthercost a hand held remote control and a plug in relay can be supplied Plug the relay into the powersocket and then plug the powercord from the fire into the relay Light the pilot select gason and tum on the wall switch asdescribed above The main bumercan now be tumed on and off by the hand held remote control High Low flame is still controlled manually by the push button THERMOSTATCONTROL Plug in orwall mount On request and at further cost a plug in orwall mount thermostat can be supplied Plug in Plug the plug in thermostat into the powersocket then plug the on off orhigh low power cord into the thermostat The electric control will then be automatically operated by the room temperature selected Wall mount The wall thermostat will need to be installed by an electrician in a suitable location The electric contro will then be automatically operated by the room temperature selected TIME CONTROL On request and at further cost
7. For Safe Installation and Operation Carefully Read the Following Information INSTALLATION MANUAL The Living Flame G Series Gasfireplace must be installed in accordance with these instructions Carefully read all instructions in the manual first Note Failure to follow these instructions could cause a malfunction of the fireplace causing injury and or property damage and may also invalidate your household insurance and warranty Some variation to these installation guidelines may be necessary due to the difference in New Zealand homesand the local authorities Index 1 Location 2 Ventilation 3 Gas Connection 4 Gas Supply 5 Test Pressure 6 Testing 7 Electrical 8 Controls 9 Fluing 0 Your Safety and Protection 1 What To Do If You Smell Gas 2 Cleaning and Care 3 Unpacking 4 Clearances 5 Dimensions Top Flued 6 Dimensions Rear Flued 7 Control Location 8 Control Operation 9 Removal of Glass 1 1 1 1 1 1 1 1 1 1 20 Removal of Top 21 Log and Ember Installation 22 Top Flued J oint Sealing 23 Flue Draught Test 24 Surfaces Temperatures 25 Rear Flue Comer Fitting 26 Wall Penetration Fittings 27 Wall Penetration Dimensions 28 Flue and Chimney Require ments 29 Flue and Chimney Clearances 30 Flue Components 31 Flue Systems 32 Parts Diagram 33 Fan Assembly Diagram 34 Electric al Kits 35 S
8. a plug in or wall mount timer can be supplied Plug in Plug the plug in timer into the power socket then plug the on off power cord into the timer The electric contro will then be automatically operated by the selected time Wall mount The wall timer will need to be installed in a suitable location by an electrician The electric contro will then be automatically operated by the selected time 9 Fluing This fireplace must be vented to outside atmosphere Fluing must be in accordance with the NZS 5261 and all local body by laws Flues must be unrestricted The flue should be checked forcorrect height and location in relation to the roof and other objects in close proximity Referto flue Clearance sheets We recommend that the flue should be at least 3 6 metres long Stand the heaterin its proposed position taking care to observe the minimum clearances shown Drop a plumb bob from the ceiling to hang centrally in the flue spigot of the fire and mark the position on the ceiling Drive a nail through at this position and inspect the ceiling and roof to ensure that the flue and its airspace liner will be at least 25mm clear of any combustible material The first two lengths of 150mm flue should be of vitreous enamel to match the colourof the fireplace the remainder to be of stainless steel with an outer galvanised linerto be installed where the flue is concealed There must be a minimum clearance of 150mm between these enamel flue
9. ervices Instructions 36 Routine Service 37 Service Warranty 38 Guarantees ForSafe Installation and Operation Carefully Read the Following Information These Instructions Must Remain With Fireplace 1 Location The fireplace should be located 1 Outof high traffic areas 2 Outof strong draughts 3 Away from fumiture and drapes 4 Where the flue system can be corectly installed without damaging the structure of the building checking that the flue and its shielding will be able to pass through the ceiling space and roof without interfering with any structural timberwork 5 Where there is sufficient accessforsafe operation and maintenance 6 Where there isa flat and level surface of combustible or non combustible material 7 Where there is sufficient flue clearance around the flue terminal or cowl in relationship to the roof 8 Where there is access to a gas line or the gas line can be brought to the fireplace in accordance with NZ 5261 9 Where there isaccessto an electrical supply should a fan orelectrical control system be fitted 10 Where there isunobstructed adequate ventilation to allow correct combustion and operation of the fireplace 11 Where the fireplace can be used to optimise the Radiant and Convection Heat given off by the fireplace 12 The heater does not require a hearth or floor protector to stand on but should be fixed to the floor 2 Ventilation This fireplace has been designed to
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