TCXP User Manual-05a8
Contents
1. Mod TCxP PROFIBUS FIELDBUS MODULE FOR PNEUMATIC MANIFOLD VALVES amp I O SIGNAL Connection with industry standard M8 M12 M23 7 8 Integrated connection to manifold valves ISO VDMA amp Compact Series 24 coils valves capability Auxiliary max capability of 64digital input 40digital output Optical amp via network Diagnostic Monitor IP 65 protection grade rev 05a8 EN Pg 14123 UNIVER Mapo an NOLO eee 3 Terms DeEfinition an 3 Legend of symbols i 4 System descripitoN i 4 Module specifications i 5 Module installation noa an 6 P10 Compact manifold dimentionsS i 6 P15 Compact manifold dimentionsS cece cece eee eee an 7 ISO VDMA manifold dimentions onaniaa enn an 8 Connectors pin assignement takat anna n nn Kn KK nn KK rra rn r KK KK nn KK Kn anakan 8 System supply connection iii 9 Terminal network reSIStor ii 11 How to set the module address ii 11 Module diagnostic and status indicators eee eee an 12 Valves coils Input Output data allocation cece cece cece mmm 13 Output manifold valves consumes data definition i 13 Auxiliary Digital OUTPUT consumes data definition Wee 14 Auxiliary Digital INPUT produces data definition onnaa aan aa 14 Diagnostic definition and conf2. mecha Aux Output Supply y Pg 9 di 23 UNIVER Dual Power Supply System AUX OUT SUPPLY INPUT INPUT INPUT MODULE MODULE MODULE ILOGIC INPUT FOLD VALVES TOBM412 TCBH412 TGdi412 Triple Power Supply System using TC81412AS Input Module INPUT INPUT MODULE MODULE MODULE TEIH TEBI412 TOBH12A5 Pg 10 di 23 UNIVER Terminal network resistor A ProfiBus net system must be terminated at each end of the trunk line The host controller and the last slave on the network must always be terminated to eliminate reflections The ProfiBus specifications for the terminating resistor are 2 x 390 1 x 2200hm 1 metal film Watt Terminating connector part No TZ M5M12 BT on the Output Bus connector The TCMP device include 4 B Line automatic terminating resistor function when there 2 A Line is not the Bus Output connected a W eur a atti rt 3 GND PROFIBUS cable Description Characteristics specification m Impedence 100 to 130 Ohm Capac tance lt 30pf m Resistance lt 110 Ohm km Wire gauge lt 0 53 mm section 0 22mm3 How to set the module address Max Valid Node Address are 01 to 99 Each module is delivered set for node address 10 The Dip or Rotary switches are located on the top panel LS Ip y wi i 2 Ox 28 Eps 2 M BI Rotary Switch ae ae ae kkk X10 Most Significant Digit X41 Least Significant Digit a Address Se
3. 64DC tomotan Pg 23 di 23
4. Looking into sockets Input 0 0 Input 0 1 Input 0 2 Input 0 3 Input 04 Input 0 5 Input 0 6 Input 0 7 Input 1 0 Input 1 1 Input 1 2 Input 1 3 Input 14 Input 1 5 Input 1 6 Input 1 7 NC OV INP SUPPLY OV SHIELD Output 0 0 Output 0 1 Output 0 2 Output 0 3 Output 0 4 Output 0 5 Output 0 6 Output 0 7 Output 1 0 Output 1 1 Output 1 2 Output 1 3 Output 1 4 Output 1 5 Output 1 5 Output 1 7 NC NC OV GND COD TCR32UD 16 16 Digital Output Remote module COD TCR32ID 16 16 Digital lutput Remote module Max radius of the curve static 80mm dynamic 120mm Outer diameter 8mm PG9 TSCFN16D000 Pg 17 di 23 UNIVER Auxiliary Digital I O modules specifications Input Module Specification Part Code TCR32ID Termination type Sub D 4 x M12 8 x M8 2 x 25pins Input per Module e 8 16 76 Switching Logic 2 or 3 wire PNP devices Operating Voltage Supply Vs24 24V dc 25 Power dissipation max per module 0 18W Sensor Source Current per input 20MA Signal logic OFF 30V dc to 5V dc Signal logic ON 13V dc to 30V dc Typical input Current ON state max 5MA Typical inout Current OFF state max 1 1MA Nominal Ipedence 5kohm Delay Time ON to OFF 1mS status Display Valid Input yellow indicator ON Output Module Specification Part Code TCR32UD Termination type Sub D 2 x 25pins Output per module i 8 16 16 Switching Logic Sourcing Output Output Voltage Supply VA24
5. 24 V dc 15 valves coil range Power dissipation max per module 1 8W ON state Current per Output 0 3A ON state Surge Current per Output 10mS 1 0A Overload protected per Output 1 2A Module Current rating max 1 5A 1 Status Display Energized Output yellow indicator ON Environmental Conditions Vibration 5g tested 10 500Hz IEC 60068 2 6 Shock operating 229 peak IEC 60068 2 27 weight 709 Overall Dimentions 30 X 123 x 75 mm MTBF Mean Time Between Failures 50 C Protection Degree IEC 60529 Relative humidity IEC 60068 2 30 Operating Temperature IEC 60068 2 1 Storage Temperature IEC 60068 2 2 59 tested 10 500Hz Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP65 reguirements I O cable length should be less than 10 meters 1 The max current available for all output modules included into the system is 2 5Amax Identification Label Mode SUNIVERS CE Protection Degree Mod TCxP Production Year Voltage Supply Range Voltage Supply IP65 2007 Nominal Current Supply VL24 17 30VDC 100mA SIN 22462 Serial No oo Pini saran Po 18 di 23 UNIVER Modules assembly system The auxiliary inputs and outputs modules will be connected to FieldBus module on the opposite side of the manifold valves Description Part Code 1 FieldBus Module TCXX 2 Auxiliary Input Module 8 xM8 TC8I808 3 Auxiliary Input Module 4x M12 TC8I412
6. 6 23 2 6 sidel2 8 0 0 16 1 7 24 2 7 The digital output manifold valves use always 24 Bit 3 Byte e UNIVER Function ES The maximum auxiliary digital output configurable are 40 Bit 5 Byte Auxiliary Digital INPUT produces data definition module ste a 8 c o eE 6 n P 1 4 0 1 1 0 2 0 3 0 4 0 5 0 6 0 P 1 2 0 2 1 1 2 1 3 1 4 1 5 1 6 1 P 2 4 0 3 1 2 2 2 3 2 4 2 5 2 6 2 Port Pin P 2 2 0 4 1 3 2 3 3 3 4 3 5 3 6 3 Function P 3 4 0 5 1 4 2 4 3 4 4 4 5 4 6 4 P 3 2 0 6 1 5 2 5 3 5 4 5 5 5 6 5 P 4 4 0 7 1 6 2 6 3 6 4 6 5 6 6 6 P 4 2 0 0 1 7 2 7 3 7 4 7 5 7 6 7 1 The maximum auxiliary digital input configurable are 64 Bit 8 Byte oa Padati momen Po 14 di 23 UNIVER Diagnostic definition and configuration The diagnostic provides No 9 Byte which summarizes all the system errors The first Byte for MAIN DIAGNOSTIC Eight Byte for EXTENDED INPUT OUTPUT DIAGNOSTIC MODULE Byte 8 Byte 7 Byte 6 Byte 5 Byte 4 Byte 3 Byte 2 Byte 1 Byte 0 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 jan Main Diagnostic Extended DI mod 1 Extended DI mod 2 Extended DI mod 3 Extended DI mod 4 Extended DI mod 5 Extended DI mod 6 Extended DI mod 7 Extended DI mod 8 Extended DO mod 1 Extended DO mod 2 Extended DO mod 3 Extended DO mod 4 Extended DO mod 5 Extended DO mod 6 Extended DO mod 7 Extended DO mod 8 Description This Bit becomes acti
7. specification GSD is an abbreviation for the german term Geratestammdaten A GSD Is the device database file also called device datasheet for PROFIBUS devices The GSD file contains a description of the device GSD files provide a way for an open configuration tool while reading the device information and recognizing the device characteristics From Master configuration Tools It s possible enable or disable single MAIN DIAGNOSTIC function If Other Module Info Function is disable No EXTENDED INPUT OUTPUT DIAGNOSTIC MODULE error are reported If not configured all the function are enable Anybus Net Tool for Profibus Demo Version prova Project View Profibus Online Option Tools Windows Hei Ded S 55 pre NetTanitor P Pe figuration 1 amp Slavo properties TCxP T EP ES Common Parameter assignment Module data iag 244 Main power loss Diag Module tail Diag Output fail Diag High Noise level Diag 24Y Input power loss enable Other Module info enable P2TEXP Devi CFG data Ord 0 23 Ox11 TCx User prm data 001 002 003 004 00 00 00 oF lt lili gt Pg 16 di 23 COD TC81412 N 8 Digital Input M12 COD TC81412AS N 8 Digital Input M12 AUX SUPPLY COD TC8U412 m gt N 8 Digital Output M12 E M12 Female sa IEN Looking into sockets MN o gt LII COD TC81808 N 8 Digital Input M8 mp Input M8 Female
8. 4 Auxiliary Output Module 4 x M12 TC8U412 5 Terminal Cover TCXX included 1pz included 6 CoverScrew TCxx included 4pz included 7 Terod Auxiliary I O included 4pz included 8 Assembly Support I O included 4pz included 9 Multiway Manifold Dsub adpt VDMA 18 26 included FieldBus accessories ordering code Description Size Type Protection Degree Part Code Aux Supply M12 Profibus DP 4 pins female wiring cable IP65 CANopen Interbus S Bus Output M12 Profibus DP 5 pins male wiring cable IP65 Interbus S Bcode Bus Input M12 Profibus DP 5 pins female wiring cable IP65 5 Interbus S Bcode Pus Sapu Mi E Terminator Profibus DP 5 pins male IP65 Bcode Terminator connector Additional accessories for connecting can be found on www univer group com webside Pg 19 di 23 UNIVER TCxP fieldbus device with integrated COMPACT MANIFOLD TCxP fieldbus device with Integrated COMPACT MANIFOLD and remote expantion module for distribuited manifolds connection m gt Il a a ee 1001 ES ii INC M M v h PI E TCMP fieldbus device with integrated ISO VDMA MANIFOLD Pg 20 di 23 UNIVER TCxP fieldbus device with integrated COMPACT MANIFOLD and remote expantion module for distribuited manifolds connection TCxP fieldbus device with integrated COMPACT MANIFOLD and remote expantion module for pass
9. Address Slave Switchable 00 to 99 Communication Rate 9 6Kbaud to 12Mbaud AutoBode GSD filename Icon filename TXXPOA43 GSD TXXPOA43 BMP Module part code TCXP Electrical Data Power Supply connector Circular M12 4pins male A code Logic Digital Input Voltage Supply VLS24 24 Vdc 20 Logic Nominal Current 100MA Digital Inputs max Current 1A 20 C overload protected 20mA per input Output voltage Supply VA24 24 Vac 10 15 valves coil range Output Current VA24 all output 2 5A max overload protected Output Manifold Valves Capability 24 coil max 12 bistable valves 1 5A per 12 coils Auxiliary Digital Output Capability max 64 digital output Auxiliary Digital Input Capability max 64 digital input Environmental Conditions weight 3709 Overall Dimentions 85 X 123 X 75mm MTBF Mean Time Between Failures 197 359 Hours 50 C Protection Degree IP 65 IEC 60529 Relative humidity 5 to 85 IEC 60068 2 30 Operating Temperature 5 C 50 C IEC 60068 2 1 Storage Temperature 25 C 80 C IEC 60068 2 2 Vibration 5g tested 10 500HZ IEC 60068 2 6 Shock operating 229 IEC 60068 2 27 Ee Pidumate utama Pg 5 di 23 UNIVER Module installation Before installing the module verify that all its parts are intact and have not been damaged during transport pay attention to the overall dimentions We do recommend to fix the device in the specified hole with M4 screws KE on a single metal surface to grant a good ground connectio
10. he Date 9 n July 2007 Harmonised European standards own responsibility that the Device Remote I O amp Manifold Valves Control EN 61000 4 3 1996 Device in object is in compliance EN 61000 4 6 1996 with the EMC directive Term TCxP TExP EN 61000 4 2 1996 89 336 EEC with amendaments EN 01000 2 4 11909 Manufacturer Univer S p A EN 61000 4 5 1995 for 92 31 EEC and 93 68 EEC E bt Ag pi EN 61000 4 6 1996 EN 61000 4 8 through conformance whith the 20128 Milano ppp following Harmonised European ITALY EN 61000 6 2 1995 standards tel 39 02252981 EN 61000 6 4 1993 fax 39 0225298310 R amp D Manager signature ___________________ W m Ordering string of fieldbus modules ii maa in N 4 TN be A fi ET a ESS i S P H m G ll e el lt M hi P e rj FieldBus Module Auxiliary YO Module Remote I O Definition Definition Module Definition re x e om x 00 sam SERIES Manifold plugin amp VO module VO module Muttbus connection M23 FIELDBUS A AS interface 16416 1 0 CANopen 64464 I O D DeviceNet 54 64 1 0 L INTERBUSS 32432 VO P PROFIBUS dp 64 64 1 0 AUXILIAR Y DIGITAL INPUT N 08 16 24 32 40 48 56 64 DIGITAL INPUT TYPE AD _32UD 3200 3205 One module 16 16 digital output switched connector 3200 64US 64D0 2232 igital in 464 32D1 3200 6464 64DI
11. igurationN cece eect eee eee eee EEE an 15 GSD Bn 1 e 01 lt 1 01 der 06 0 Re 16 Auxiliary Digital I O modules CONNECTION cece eee aa 17 Auxiliary Digital I O modules specificationsS onnaa ankan tent et ee ee eH EH EH ESOS EASA aa a EASE EO nn KK ana 18 Identification Label i 18 Modules assembly System 19 FieldBus accessories ordering code i 19 System configuration examples e eee eee EEE aan 20 Dangers and residual rISKS en 22 Dangers caused by improper USE Wo Wo Wc Wo WWW mm 22 Correct and incorrect USE i 22 Frequency of programmed maintenance i 22 Instructions regarding removal elimination of waste materialS ii 22 Conformity declaration Jean 23 Ordering string of fieldbus MOdUIES man 23 Every conceivable measure has been taken to ensure the correctness and completeness of this documentation However as errors can never be fully excluded we would appreciate any information or ideas at any time YA We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the present manual are generally trademark or patent protected oa Preumatic Automotion Pg 2 di 23 UNIVER Important note To ensure fast installation and start up of the units described in this manual we strongly rec
12. ive MULTIBOX modules TExP fieldbus device with remote expantion module for passive MULTIBOX modules M TSCFN24Sxxx OO e ae Po 270723 UNIVER Dangers and residual risks There aren t residual risks that may cause damage to the health of the person exposed In case of maintenance the operator is alerted by a visual sign placed near the high risky areas where there could be voltage dangers Dangers caused by improper use It is recommended to use only original spare parts They are to be considered including the misuse conditions of any modifications or changes of any kind that the user arbitrarily Correct and incorrect use The FieldBus Slave control unit in all its models can be used only as reported on the operative manual manufacturer The requirements of security and reliability of the unit are guaranteed only by using original components Frequency of programmed maintenance The unit was designed and built so as not to require a specific scheduled maintenance Instructions regarding removal elimination of waste materials If you wont to disassemble the unit is necessary to observe some basic rules to safeguard the health and the environment Cables liners and plastic components must be disposed separately from all other materials The metal parts must be grouped by type of material oa Pit saremo Po 22 di 23 UNIVER Univer S p A declares under t
13. n O O O U B INPUT 123 5 O O 0 30 5 Auxiliary DI s Auxiliary DI FieldBus Module pr S5 55 E 55 ie The overall length changes according to the numbers of the auxiliary I O modules used and manifold valves type P10 Compact manifold dimentions Carro wesewseee eee eee ween L Esc n emme Pg 6 di 23 UNIVER MEN E N ja Q G a 0 D aN sn LI a i P15F series Pg 7 di 23 UNIVER 147 VDMA26 131 VDMA18 137 VDMA26 121 VDMA18 26 D mm VDMA 26 N valves x 27 60 D mm VDMA 18 N valves x 19 56 Connectors pin assignement 3 2 Logic S Suppl o o Aux Supply MALE XEEN i MEL OVA VA24 common o o Looking into pins 4 1 OVLS VLS24 common M12 A coded VA24 Output Supply 5 Bus OUT FEMALE Looking into socket 3 2 ZAR Bus IN MALE o o Looking into pins 4 1 M12 B coded 17pins M23 m Ke so ms ee Bus OUT FEMALE 2 OA Looking into socket 4 NtS24 Mu E E 6 Bline Bus IN MALE Looking into pins __ Case Connector PE Pg 8 di 23 UNIV ER System supply connection E The PE connection has to be connected externally to the ground Bus Output aa ag Bus Input v w Kama The fieldbus module reguires a dual power supply the fieldbus AS I supply an the 24 Vdc supply 10 or 15 for output manifold valves Supply Example
14. ommend that the following information and explanations are carefully read and abided by Personnel Qualification The use of the product detailed in this manual is exclusively geared to specialists having qualifications in PLC programming electrical specialists or persons instructed by electrical specialists who are also familiar with the valid standards UNIVER S p A declines all liability resulting from improper action and damage to UNIVER S p A products and third party products due to non observance of the information contained in this manual Intended Use For each individual application the components supplied are to work with a dedicated hardware and software configuration Modifications are only permitted within the framework of the possibilities documented in the manuals All other changes to the hardware and or software and the non conforming use of the components entail the exclusion of liability on part of UNIVER S p A Please direct any requirements pertaining to a modified and or new hardware or software configuration directly to UNIVER S p A Safety Notes Attention Switch off the system prior to working on bus modules In the event of deformed contacts the module in question is to be replaced as its functionality can no longer be ensured on a long term basis ESD Electrostatic Discharge The modules are equipped with electronic components that may be destroyed by electrostatic discharge When handling the module
15. s ensure that the environment persons workplace and packing is well grounded Avoid touching conductive components e g gold contacts Terms Definition DI Digital Input DO Digital Output I O Input Output HW Hardware LSB Least Significant Digit MSD Most Significant Digit VLS24 Logic amp Sensor power supply VA24 Output power supply Com rate Rate of communications between devices on the network oa Titi utama Pg 3 di 23 UNI Legend of symbols e Important Note A Attention Danger m N More Information lin 7 Recycling Recyclable Material System descripiton The TCxx is a modular fieldbus slave device for controlling manifold valve and digital input and output which use Open fieldbus For further information please have a look at the EN50170 ProfiBus Standard manual Parts 1 and 2 Additional information may be found at the official website www profibus com The system structure here described consists of an MANIFOLD OUTPUT INTERFACE 1 of an FIELDBUS module 2 of an AUXILIARY DI modules 3 the end module 4 completes the system Pg 4 di 23 UNI VER Module specifications FieldBus Data PROFIBUS DP Bus Input Connector Circular M12 Male 5 pins B code CirculaM23 Male 17 pins Bus Output Connector Circular M12 Female 5 pins B code CirculaM23 Female 17 pins Bus Function Display ON Green BF Red Auxiliary Function display Out Supply Green Local Diagnostic Red
16. t 1 eS To set the address remove the cover tourn rotary switch to the desired address tourn OFF the device and then tourn ON again The address is read only at power up Remember to close the cover cap again to guarantee the protection degree uE iaiia 1511 Po 11 di 23 UNIVER Module diagnostic and status indicators Colour LED N System ready on 8 BF Green OUT T ON Actuator Supply present OU SUPPLY OFF PPYP ONE Node power ON amp ready OFF Node off line or not powered Rea BusFaut OOO FLASH SUPPLY Actuator Supply missing DIAG For Network diagnostic functions see pq 14 Pg 12di23 UNIVER SLOT B SLOT A O PUE B INPUT _0 QA O E Caundilary Digital 1 0 Auxiliary Digital yo FieldBus Interface A Module Module Module i P een ea The physical position of the expansion modules establishes the increment of the Data Byte allocation according to a sequence which evolves increasingly from the FieldBus module to the left N n Integrated manifold valves output Output manifold valves consumes data definition zee 552 25 Consumes Consumes Consumes side14 sidel2 side14 Function ASTE hp WIN H o 919 PB WIN P m ja mlo ca rca W NIH O Ria P olo N NIN N NIe O 12 20 2 3 sidel4 5 0 5 13 1 4 21 2 4 sidel2 6 0 6 14 1 5 22 2 5 sidel4 7 0 7 L5 1
17. ve when the VA24 is no power supply pin4 of Power Supply connector In this condition the coils of the valves are not supplied to even if the logic command is ON This Bit becomes active when the module is in fault 1 Module fail condition replace the module This Bit becomes active when one or more outputs are 2 Output fail overloaded or in short circuit condition for the auxiliary output module not supported on TB3P and TB4P module This Bit becomes active when internal bus communication 3 High noise level errors are detected caused by an high level of noise 4 coupling the cables connected to the module This Bit becomes active when an overload or short circuit is 24V Input power loss present in one or more input module connectors 5 6 Reserved This Bit becomes active when module extended diagnostic 7 Module info Monitor n Bin Code Description 0000 This Value indicate no error present 0001 This Value indicate VA24 voltage missing 0010 This Value indicate one or more outputs in overloaded or in short circuit condition 0011 This Value indicate detection of internal bus communication errors caused by an high level of noise coupling the cables connected to the module 0100 This Value indicate module fail 0101 This Value indicate overload or short circuit is present in one or more input module connectors Code value from 0110 to 1111 are not assigned Note Output module only i Pg 15 di 23 GSD file
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