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USER MANUAL

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2. O ACK YURUVUEAR J O DIS PR AD N Q m i O N A YUKA UL TANK 2 A 4 CK ENIRAL BRUS L E A 2 GEAR N fe VIN Ic F Y s N y 2 PISTON 2 4 2 27 2 H A a 1 u lt N AN Ms A ES x y N 2 j a O V lt m MOTOR 1 NN O lt gt O ENITI L C CINUINCO Rev 000 20 12 04 58 66 TECHNICAL ASSISTENCE I115SS GAS 7 3 IMPIANTO ELETTRICO BATTERIA m O gt r Ln 2 Y LZ 5 WY fo e 9 DSSOE V n E q E 2
3. 56 66 TECHNICAL ASSISTENCE 1115SS GAS lt Y E LHM P gt gt k 45 dl a n H j od c uL C eg D ap As 239 J N N N N 52 7 P 4 7 A J ra d N A Z N N S d ta 1 Li O L IE AD TT LY m a m x 1 LL A O Gi PG m lt IS b m a EE m S lm Un e u n la 1 2 lt Y O l l C T U N Y NC T L uu a 1 R WH A A Rev 000 20 12 04 57 66 TECHNICAL ASSISTENCE 1115SS GAS
4. a ode ub Lat aio E 3 2 Wrong Use of u uu lead 3 9 3 4 Operator qualify tdi 3 5 Safety and warning devices 3 6 Safety systems 3 7 Safety diagnostic signaling saldi A O NO O 3 9 ai tc E bibi liacle 4 STARTING AND USE INSTRUCTIONS 4 1 Trasport and handling 4 2 Storage 4 3 How to the machine ica 4 4 How to handle the unpacked machine eon ee A MSTA T UI 4 5 1 Balleties installato Msie codd n m uqu Ud reas 4 5 2 Battery charger installation 4 0 Gontrol deviCes hua sted nea Ve 46 1 Dash DOS dssdo iaia edd edm aue As FUNCHONINO TER 4 7 1 Preparing and starting the machine 4 7 2 Choosing the right 2 2 4 7 3 Regulate the driving position 4 7 4 Rudder bar u E 4 5 DelergenPcohll lscieicusdulaee ie unap shuyuchina u ve EOD PUO tali dE V Eas 4 7 6 Squeegee adis rig
5. VL gt C m 6 8 9 5 CY g 13 Bn ht Lat gal Lu u DINVE Lu e a l Rev 000 20 12 04 54 66 TECHNICAL ASSISTENCE 1115SS GAS NI a c E ala E E Er Egg iun E LU oc fv O lt NC A ud lt RSS r IC 99 A I lt UN LO Nf Y SS y ie ale O J T UY oe iy No Leb X NL 4 O r FS lo 000 20 12 04 55 66 Rev 000 TECHNICAL ASSISTENCE N 11555 5 T MIN AG va v Lf Lu ee N C r lt el lt a E ki E E 1 es Els E Ua E 1 ESSE _ c P E c es s rs s gt QO 6 8 L 9 A ua Ol in Salus ass AE eg a ua lt jo ua OF Sr E se y a T ze 22 as A C2 ENS D Llio a ie 10 1618 Y 20 12 04
6. placed on the left side of the footboard see detail 1 in picture 4 10 gt service brake is activated by means of a lever see detail 2 in picture 4 10 the operator has to pull the lever up until the developed pressure can lock the machine gt brake is hydraulic Its oil tank is placed in the front side of the machine behind the waste tank see detail 4 in picture 4 10 2 5 1 3 4 PICTURE Nr 4 10 Rev 000 20 12 04 34 66 STARTING AND USE INSTRUCTIONS I115SS GAS 4 7 5 CONTROL During the washing the operator can control the detergent quantity by means of a cock which is at the bottom of the machine on the left inside the protection rubber see detail nr 5 in picture 4 10 4 76 SQUEEGEE ADJUSTMENT The squeegee has to be well regulated in order to have a perfect dry system This kind of squeegee can perfectly suck water which flows into the suction pipe but it must be parallel to the surface gt the ignition key from the dashboard in order to avoid the casual starting of the machine gt By means of the exagonal tie rods regulate the squeegee inclination see detail 1 in picture nr 4 11 gt Regulate the squeegee pressure by means of the ring nuts that control the distance between the wheels of the squeegee and the floor see detail 1 in picture nr 4 12 PICTURE Nr 4 11 PICTURE Nr 4 12 x Make sure that the two wheels of the squeeg
7. Fax 055 81 7144 Loc Rombola Tel 05578173610 Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S r l suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI S technician please inform us about the problem in order to sort it out with the right material Rev 000 20 12 04 52 66 TECHNICAL ASSISTENCE 1115SS GAS 6 2 CLAIM REPORT Please fill in the format below if the machine shows particular problems Operator Company Operator s name Role Date Signature Machine 1115SS GAS Type Purchase date S N Warranty ves wo Work hours Where does the machine normally work Code of the defected Description component Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy Water leak Other Customer s suggestion Rev 000 20 12 04 53 66 TECHNICAL ASSISTENCE 1115SS GAS 7 SCHEMI IMPIANTI 7 1 IMPIANTO ELETTRICO GAS
8. 005 1 INTERRUTTORE A SCATTO 4 SNAP SWITCH INTERRUPTEUR A RESSOR FEDERSCHALTER 115 14 009 053 1 INTERRUTTORE PULSANTE PRESS SWITCH INTERRUPT A POUSSOIR DRUCKKNOPFSCHALTER 115 14 010 1 022 2 INTERRUTTORE 5 SNAP SWITCH INTERRUPTEUR A RESSOR FEDERSCHALTER 115 14 011 016 1 INTERRUTTORE A SCATTO PULSANTE SNAP SWITCH PUSH BUTT INTERRUPTEUR A RESSOR FEDERSCHALTER 115 14 012 755 1 CONNETTORE 11 POLI PORTA FEMMINA CONNECTOR CONNECTEUR STECKER 115 14 013 PY756 1 CONNETTORE 11 POLI PORTA MASCHIO CONNECTOR CONNECTEUR STECKER 115 14 014 PY214 3 DIODO P 600G DIODE DIODE DIODE 115 14 015 608 1 CONNETTORE ROSSO PER MOTORE ASPIRAZ CONNECTION CONNEXION STECKER 115 14 016 PY609 1 CONNETTORE NERO PER MOTORE ASPIRAZI CONNECTION CONNEXION STECKER 115 14 017 CW228 1 CAVO PLANCIA PER 111555 CABLE C BLE 115 14 018 1 021 1 INTERUTTORE A PULSANTE 2 POSIZIONI PRESS SWITCH INTERRUPT A POUSSOIR DRUCKKNOPFSCHALTER 115 14 019 PY760 1 AMPEROMETRO CONTROLLO PRESSIONE SPAZ AMPEROMETER AMPEREMETER 115 14 020 PY5117 1 FUSIBILE 25A FUSE FUSIBLE FLACHSICHERUNGSEINSAT 115 14 021 00 1 CONNETTORE 2 POLI FEMM ATT FASTON 2 POLE CONNECTOR CONNECTEUR 2 POLIGE STECKERHUELS 115 14 022 PY299 1 CONNETTORE 2 POLI MASCHIO ATT FASTON 2 POLE CONNECTOR CONNECTEUR 2 POLIGER KONTAKTSTIF 115 14 023 PW5013 1 ELETTROVENTOLA PER RAFFREDDAMENTO MOT SOLENOID VALUE ELECTROVANNE ELEKTROGEBLAESE Rev 000 20 12 04 62 66
9. ING ACRENTIN S R L INDUSTRIAL CLEAN NGMACHI NES SCRUBBING SWEEPING MACHINE MOD 111555 GAS USER MANUAL MACHINE FEATURES AND TECHNICAL DATA 1115SS GAS Congratulations for your choice FIORENTINI S r l thanking you for the preference to our product would like to remind you that FIORENTINI s S r l production covers manufacture and marketing of industrial cleaning machines and is currently a leading company in this sector Our tradition and competence guarantee technical quality of your choice actually all our products are being built first quality materials through criteria that can give reliability solidity and functionality satisfying every kind of customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us unhesitatingly for every kind of request as technical or commercial we ll be pleased to be at your disposal for any information you may need INDEX E GENERAL INFORMATION Symbols Li ital ada Ys Notes c O Mr bn Mince ee 1 3 Manual consulting p LAM duc IL uM Nd LEA Ler M 1 4 Warranty 1 5 Conformity declaration 2 FEATURES AND TECHNICAL DATA Identifying the machine aaa E Description components ate aie ne u nella 3 SAFETY Sl Right us ot The MACNN C
10. Rire 4 7 7 Water discharge recovery tank discharge and maintenance 4 7 9 Brushes replacement 4 7 10 Squeegee blades replacement 4 7 11 Driving wheel tire replacement MACHINE FEATURES AND TECHNICAL DATA MAINTENANCE I115SS GAS Hal PSHOGICMaINICNANCS riada a Eod eed puas 5 2 Batteries maintenance 5 2 1 Hydrometry Water filling up Charge limits Off duty or inactive batteries Battery charger technical features 2 6 Batteries disposal 5 3 Suction motor maintenance 5 4 Electrict equipment control 5 5 Tests to be carried out 5 6 Maintenance register SERVICE 6 1 Service adresses uu 6 2 VARIOUS SYSTEMS 7 1 Wiring diagram gas version 7 2 Hydraulic diagram gas version 7 3 Wiring diagram battery version 7 4 Hydraulic diagram battery version GENERAL INFORMATION 1115SS GAS 1 GENERAL INFORMATION 1 1 SYMBOLS This symbol 15 used to get the operator s attention on procedures or precautions to be followed in order to avoid damages to users or to the support This symbol is used to get the attention on general information 1 2 PREMISE FIORENTINI S r I is the only owner of this manual The reproduction of all or p
11. 2 POLIGE STECKERHUELS MOTOR SPANNSTIFT MICROSCHALTER 36V MOTOR KABEL HEBEBOCK KABEL 61 66 TECHNICAL ASSISTENCE 1115SS GAS N X 1 le 5 N nu T 5 25 j FMI 3 SA 1 VE 1 mmm ES a 2 B 3 10 O 1 FA Ru M u O 15 0 15 ml mm mm 21 i E mmi ROS 15 mm GIALLO NERO 15 OSSO 15 mm O N 15 mm CO 15 4 45 mm RRO 45 I SSO GIALLO 5 mm ERO BLU 15 mm E SO NERDE 15 mm RO 15 mm RRON N Position Code Qta Descrizione Description Description Bezeichnung 115 14 001 PY5067 2 PORTAVETRINO GLASS SUPPORT PORTEPETITVERRE GLASHALTER 115 14 002 5065 2 BLOCCHETTO X SPIA INDICATOR BLOCK INDICATEUR ANZEIGERSBLOCK 115 14 003 PY5068 2 LAMPADA 12V 3W BULB 12V 3W LAMPE GLUEHBIRNE 12V 3W 115 14 004 PY5066 2 PORTALAMPADA BULB SUPPORT PORTELAMPE GLUEHBIRNEHALTER 115 14 005 749 1 VETRINO NEUTRO VERDE GREEN GLASS VERRE VERT GRUENES GLAS 115 14 006 PY748 1 VETRINO NEUTRO ROSSO RED GLASS VERRE ROUGE ROTES GLAS 115 14 007 063 1 INTERRUTTORE A SCATTO 6 SWITCH INTERRUPTEUR FEDERSCHALTER 115 14 008
12. Num 5019 0121 0122 085008 TU123 TU114 MA5017 15000 TU109 TU115 TU113 TU111 SB186 TU106 TU107 7 MO162 TU112 5011 5010 5039 TU108 TU108 TU119 MO390 TU118 TU117 MO389 TU116 TU124 TU110 TU120 Rev 000 TECHNICAL ASSISTENCE Qta Descrizione j j i j i I RUOTA STERZANTE TUBO R1 1 4 F90 55 L 2450 TUBO R1 1 4 F90 F90 L 2550 DISTRIBUTORE CON 3 LEVE TUBO R1 1 4 F45 F90 L 550 TUBO R1 3 8 FD OCCHIO 1 480 CILINDRO SOLLEVAMENTO CASSONE IDROGUIDA PSBA5 15 X TUBO R1 3 8 F90BASSA F90 L 340 TUBO R1 3 8 FD F90BASSA L 1450 TUBO R1 3 8 F90 F90 L 1050 TUBO R1 3 8 FD F90 L 470 SERBATOIO OLIO IDRAULICO TUBO R1 1 2 FD F90 1 600 TUBO R1 1 2 F90 90 L 440 MARTINETTO SOLLEVAMENTO SPAZZ CENTR MOTORE SPAZ CENTR BGM32C16 TUBO R1 3 8 F90 F90 L 740 POMPA A INGRANAGGI POMPA A PISTONI MOTORE ELETTRICO TUBO R1 1 2 FD F90 L 2200 TUBO R1 1 2 FD F90 L 2200 TUBO R1 1 4 F90 FD 1 2350 MOTORE TRAZIONE PER 1115 TUBO R1 1 4 F90 L 2740 TUBO R1 1 4 F90BASSA OCCHIO L 274 MOTORE CATENA STERZO OMP80 TUBO R1 3 8 F90 F90 L 1500 TUBO R1 F90 L 670 TUBO R1 1 2 F90 BASSA TUBO R1 1 2 F90 Description JACK PIPE PIPE DISTRIBUTOR PIPE PIPE JACK HYDRO DRIVE PIPE PIPE PIPE PIPE TANK PIPE PIPE JACK MAIN BRUSH HYDRAULIC PIPE PUMP PUMP ELECTRIC ENGINE PIPE PIPE
13. STIFT MIKROSCHALTER FERNSCHALTER FLACHSICHERUNGSEINSAT MOTOR 2 POLIGER KONTAKTSTIF 2 POLIGE STECKERHUELS RELAIS HALTER RELAIS RELAIS RELAIS SOCKEL ZETTEL HEBEBOCK HEBEBOCK MOTOR KABEL WARNSIGNAL BLINKLEUCHTE SAUGMOTOR STECKER STECKER SCHWIMMER DIODE 60 66 N Position 115 13 001 115 13 002 115 13 003 115 13 004 115 13 005 115 13 006 115 13 007 115 13 008 115 13 009 115 13 010 115 13 011 Rev 000 Code Num MO386 MO387 PY299 PY300 5038 PY032 IN5005 5036 CW229 MA031 CW230 TECHNICAL ASSISTENCE 14 11555 5 EA Rex DE 5 PUE MARRONE 1 GIALLO N MARRONE R A NERO Qta Descrizione 2 RIDUTTORE TIPO NMRV 030 MOTOVARIO MOTORE ELETTRICO PER RIDUTTORE MOTO CONNETTORE 2 POLI MASCHIO ATT FASTO CONNETTORE 2 POLI FEMM ATT FASTON MOTORE VENTOLA ASPIRAZIONE SPINA 50 MICRO MOTORE SCUOTIFILTRO 36V CAVO SCUOTIFILTRO MARTINETTO SPOSTAMENTO PIATTO CAVO COMPONENTI CASSONE mm Description RECUCTION GEAR ELECTRIC ENGINE 2 POLE CONNECTOR 2 POLE CONNECTOR SUCTION FAN ENGINE TENSION PIN MICRO 36V ENGINE CABLE SCREW JACK CABLE 20 12 04 Description RIDUCTEUR MOTEUR CONNECTEUR CONNECTEUR MOTEUR CONNECTEUR MICRO MOTEUR C BLE VERIN C BLE Bezeichnung UNTERSETZUNGSGETRIEB ELEKTROMOTOR 2 POLIGER KONTAKTSTIF
14. TECHNICAL ASSISTENCE 1115SS GAS cS A 2 3 2 A A 2 P ESA Ko J 1 Q LET CN el ETA Je T De 1 NA 4 7 X 7 x Ko I Lo E V E as 8 N N EN i 2 i E AN AN MN TN S 1 od fox jee 2 S SN el l Pe C C LI SSE 2 a PESE Ro A E T 7 p E 1 Rev 000 20 12 04 63 66 N Position 115 15 001 115 15 002 115 15 003 115 15 004 115 15 005 115 15 006 115 15 007 115 15 008 115 15 009 115 15 010 115 15 011 115 15 012 115 15 013 115 15 014 115 15 015 115 15 016 115 15 017 115 15 018 115 15 019 115 15 020 115 15 021 115 15 022 115 15 023 115 15 024 115 15 025 115 15 026 115 15 027 115 15 028 115 15 029 115 15 030 115 15 031 115 15 032 Code
15. areas These cases can be only willingly removed 1115SS is equipped with several warning devices One acustic warning device like a claxon It has to warn people who are Warning device near the machine while its operating E One intermittent bleeper to warn people while the machine is reversing Two flashing yellow lights to signal the machine operating con luci gialle lampeggianti per la segnalazione di macchina in funzione Headlights to work in places with few light 000 20 12 04 14 66 SAFETY 11555 5 3 6 SAFETY SYSTEMS The machine is equipped with the following safety systems Socket picture 4 5 the same socket used for the battery charger In case of emergency this Socket must be taken away from the plug by means of its handle The operator must be trained about safety rules Do never restore this safety system before the problem has been sorted out If itis necessary ask for the technician help Insufficient battery charge the electronic card that controls all the machine functions except for the traction disconnect all these functions when the battery charge is lower than 2096 In this way the batteries lifetime can be longer Emergency switch battery version the machine is equipped with an emergency button under the driver s seat If the operator is not aboard the machine does not start Moreover the machine stops automatically if the operator forgets to switch the machin
16. but without arising doubts Special symbols and bold type and or sloping get the attention of the reader on remarkable information in particularl for safety The revision index is written on the left at the bottom of every page The list of those pages that have been updated has to be found at the end of the manual 1 4 WARRANTY Warranty conditions are stated as below when not differently specified in the order confirmation WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early breaking or wear and tear are due to Non respect of instructions included in this manual e Breaking and or changes made up without FIORENTINI s approval e Not use of genuine spare parts Rev 000 20 12 04 4 66 GENERAL INFORMATION 1115SS GAS e Interventions made up by unauthorised personnel e Missing maintenance e Natural calamities FIORENTINI S r l its purchasers and its suppliers have the same warranty for the electric and expendable materials that are sold by external suppliers WARRANTY CONDITIONS The warranty is granted for 24 months since the machine delivery date This is a single warranty term and it cannot be extended EXC
17. the opposite operation set the new blades up and regulate the squeegee Follow the same instructions to replace the front blade PICTURE Nr 4 21 Rev 000 20 12 04 41 66 STARTING AND USE INSTRUCTIONS 1115SS GAS 4 7 11 HOW TO REPLACE THE SUCTION FILTER OF THE SWEEPING GROUP AND THE SHAKER FILTER MOTOR The filter shaker motor has to clean the filters from the dust by shaking them The dust fall into the waste tank If the shaker motor looses its function it has to be replaced as follows Remove the ignition key from the dashboard in order to avoid an accidental start of the machine Open the bonnet of the machine see detail 1 in picture nr 4 21 Pull the cover of the tank up see detail 1 in picture nr 4 22 Unscrew the two knobs see detail 2 in picture 4 22 that fasten the filter Remove the support of the shaker filter motor see detail 3 in picture 4 22 Disconnect the connectors see detail 4 in picture 4 22 of the filter shaker motor Replace the damaged or obstructed filter see detail 5 in picture 4 22 V V V V V V V V do now opposite instructions PICTURE Nr 4 22 PICTURE Nr 4 23 Rev 000 20 12 04 42 66 STARTING AND USE INSTRUCTIONS 11555 5 4 7 12 HYDRAULIC TOPPING UP The oil level does not change but when there are leaks from the unions or the hydraulic pipes In this case the operator has to top the hydraulic oil up from the cap picture 4 24 after having li
18. the recovery tank needs to be maintenained Afterwards REMOVE THE SAFETY STOPPER from the hydraulic jack and fixed to its support 000 20 12 04 37 66 STARTING AND USE INSTRUCTIONS 1115SS GAS 4 7 8 SWEEPING BRUSHES REPLACEMENT Central brush replacement Open the door on the right side of the machine see detail 1 in picture nr 4 15 Unscrew the bolt see detail 2 in picture nr 4 15 that hold the rubber sheet Remove the sheet see detail 3 in picture nr 4 15 Remove the dust cover rubber see detail 1 in picture nr 4 16 v V V V Y Unscrew the knob see detail 1 in picture 4 17 and open the brush support see detail 2 in picture 4 17 gt Remove the brush see detail 1 in picture 4 18 gt brush up again see detail 1 in picture nr 4 18 donow the opposite instructions 1 2 1 PICTURE NR 4 15 PICTURE NR 4 16 1 2 PICTURE NR 4 18 1 PICTURE NR 4 17 000 20 12 04 38 66 STARTING AND USE INSTRUCTIONS 15 PICTURE 4 18 Side brush replacement gt Unscrew the nuts see detail 1 in picture nr 4 19 and remove the brush gt the usn and screw the nuts again PICTURE Nr 4 19 000 20 12 04 39 66 STARTING AND USE INSTRUCTIONS 15 4 79 WASHING BRUSHES AND BLADES REPLACEMENT Please follow the instructions below set up Remove the ignition key from the dashboard in
19. they were installed on A amc item code of the defective part i detailed description of the defect and of the condictions where it happened In case of defective electric or electronic goods please return them separately other materials in order to help us in dividing dangerous wastegoods and recicle the RAEE as DER 2002 96 CEE LOW machine warranty is more avallable case of the loss of silver label 1 5 DECLARATION conformity declaration is released with machine and user manual Rev 000 20 12 04 5 66 GENERAL INFORMATION 1115SS GAS DICHIARAZIONE CE DI CONFORMITA ING O FIORENTINI s r l ZA Loc Rombola 50030 PIANCALDOLI FI ITALIA MANAGEMENT SERVICE 150 9001 DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITA CHE LA MACCHINA Marca FIORENTINI Tipo r N serie Anno di costruzione 2005 RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CEE DIRETTIVA BASSA TENSIONE 73 23 CEE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CEE Ing O Fiorentini S r l titolare Piancaldoli Ing O Fiorentini Luogo e Firma data bh 000 20 12 04 6 66 MACHINE FEATURES AND TECHNICAL DATA 1115SS GAS 2 MACHINE FEATURES AND TECHNICAL DATA 2 1 IDENT
20. to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometry after a work day is not under 1 24 28 The highest suggested temperature is 45 If the electrolyte temperature increases more than 10 12 compared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY OR INACTIVE BATTERIES Inactive batteries looses their automatically their charge If batteries do not continually work the operator has to gt Charge the batteries once month with a final stream intensity until gas is spread and the batteries voltage and weight are constant for 3 4 hours This operation has to be done even if the absolute weight is high gt Keep the batteries in dry room Rev 000 20 12 04 47 66 MAINTENANCE 1115SS GAS 5 2 5 BATTERY CHARGER TECHNICAL FEATURES The battery charger has to show the features listed in the scheme below IN 230V 50Hz 5A OUT 36V See 6 2 3 TECHNICAL DATA for the batteries technical features 5 2 6 BATTERIES DISPOSAL Old batteries are toxic wastes and they have to be thrown in a suitable and authorized place for the batteries disposal For a short storage old batteries must be located in an authorized room Moreover they must be stored in sealed plastic tanks whose capacity is not lower than the electrolyte Rev 000 20 12 04 48 66 MAINTENANC
21. 12 035 115 12 036 115 12 037 115 12 038 115 12 039 115 12 040 115 12 041 115 12 042 Rev 000 Code Num PY756 PY609 PY608 PY032 PY745 IN053 IN002 IN008 PY727 MI068 IN020 MO5039 MA039 PY214 PY526 PY527 BT097 PY536 PY535 PY232 PY205 PY157 PY747 PY299 PY300 PY5027 PY5026 SL004 PY5025 PY5028 PY5023 MA038 MA038 MO379 CW231 PY744 PY418 MO181 KIT636 KIT635 GL018 PY761 TECHNICAL ASSISTENCE Qta Descrizione CONNETTORE 11 POLI PORTA MASCHIO CONNETTORE NERO PER MOTORE ASPIRAZI CONNETTORE ROSSO PER MOTORE ASPIRAZ SPINA 50A FANALI ANTERIORI 36V PER 111555 INTERRUTTORE A PULSANTE INTERRUTTORE A CHIAVE FRUTTO NORMALMENTE APERTO INDICATORE STATO BATTERIA CONTAORE AVVISATORE ACUSTICO A DISCO 24V 1 MICRO INTERRUTTORE MOTORE ELETTRICO MARTINETTO SOLLEVAMENTO PIATTO SPAZ DIODO P 600G CONNETTORE MASCHIO 4 POLI CONNETTORE FEMMINA 4 POLI BATTERIA A CASSONE 36V 625Ah MANIGLIA PER SPINA SBE 160 A SPINA SBE 160 A MICRO DISGIUNTORE SALVAMOTORE TELERUTTORE 15R 36 FUSIBILE LAMELLARE 100 A MOTORINO DI RAFFREDDAMENTO GRUPPO E CONNETTORE 2 POLI MASCHIO ATT FASTO CONNETTORE 2 POLI FEMM ATT FASTON RELE BASE PORTA RELE RELAY RELE GENERALE DI POTENZA SUPPORTO PER FUSIBILE M8X20 FUSIBILE LAMELLARE 200A MARTINETTO TRASLATORE SOLL SQUEEGEE MARTINETTO TRASLATORE SOLL SQUEEGEE MOTRIDUTTORE 800W 36V S2 60min CAVO MOTORIDUTTORI SPAZZOLE BUZZER RETROMARCIA 36V LAMPEGGIANTE FLASH1 36V MOTOR
22. E 11155S GAS 5 3 SUCTION MOTOR MAINTENANCE The suction motor has to be checked up and cleaned Every six months motor brushes have to be checked and replaced if it is necessary To maintain the suction motor please follow the instructions below gt the ignition key off the dashboard disconnect the plug see detail 3 in picture 5 1 remove the steel plate that fixes the suction motor and the motor itself see detail 1 in picture 5 1 gt Remove the sponge filter under the motor wash it and put it again in its position Check the motor fan through the hole in the front side of the suction motor gt Remove the plastic cover lossen the screws and both the brushes supports and check the motor brushes see detail 2 in picture 5 1 gt Do now the opposite operations to set everything up again PICTURE Nr 5 1 000 20 12 04 49 66 MAINTENANCE 1115SS GAS 5 4 ELECTRIC EQUIPMENT CONTROL It is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced Every kind of intervention not explained in the operator manual must be carried out by Interventions on the electric system must be carried out by a trained technician FIORENTINIs technicians 5 5 Tests to be carried out As far as the maintenance of the gasoil petrol or GPL version is concerned the operator has to follow the engine user manual Every Every Every Eve
23. E ASPIRAZIONE 36V KIT CONNETTORE STAGNO 2 VIE FEMMINA KIT CONNETTORE STAGNO 2 VIE MASCHIO GALLEGGIANTE PER SMILE DIODO 0233 INDIA 200HFR40PSV 9E08 Description CONNECTOR CONNECTION CONNECTION BATTERY CHARGE PLUG FRONT LIGHTS PRESS SWITCH KEY SWITCH NORMALLY OPEN CONTACT PILOT LIGHT MOTOR HORN MICROSWITCH AM15039 ELECTRIC ENGINE JACK DIODE CONNECTOR CONNECTOR BATTERY CHARGE PLUG HANDLE BATTERY CHARGE PLUG OVERLOAD CUTOUT REMOTE CONTROL SWITCH FUSE ENGINE 2 POLE CONNECTOR 2 POLE CONNECTOR RELAY RELAY SUPPORT RELAY RELAY FUSE SUPPORT LAMELLAR FUSE JACK JACK ENGINE CABLE REVERSE BUZZER BLINKING 36V VACUUM MOTOR CONNECTOR CONNECTOR FLOAT DIODE 20 12 04 Description CONNEXION CONNEXION CONNEXION CONNECTEUR FEUX INTERRUPT A POUSSOIR INTERRUPTEUR A CLEF CONTAT NORMAL OUVERT INDICATEUR CLACSON MICRO INTERRUPTEUR MOTEUR VERIN DIODE CONNECTEUR CONNECTEUR BATTERIE POIGNEE CONNECTEUR MICRO TELERUPTEUR FUSIBLE MOTEUR CONNECTEUR CONNECTEUR RELAIS SUPPORT RELAIS RELAIS RELAIS SUPPORT FUSIBLE FUSIBLE LAMELLAIRE VERIN VERIN MOTEUR CABLE BUZZER GYROPHARE MOTEUR ASPIRATION 36V CONNECTEUR CONNECTEUR FLOTTEUR DIODE 11555 5 Bezeichnung STECKER STECKER STECKER STECKER VORDERLEUCHTE DRUCKKNOPFSCHALTER SCHLUESSELSCHALTER KONTAKT ANZEIGER HUPE MIKROSCHALTER ELEKTROMOTOR HEBEBOCK DIODE STECKER STECKER BATTERIE HANDGRIFF
24. EPTIONS Expandable materials like brushes squeegee blades and materials whose lifetime cannot be predetermined are not under warranty APPLICATION MODALITY Defective components must be sent back to FIORENTINI S r l in order to establish the anomalies causes and apply therefore the warranty Repair and replacement under warranty will be done in FIORENTINI s workshop by third parties or in loco In case of repair or replacement in loco energy sources and the use of particular equipment have to be paid by the customer himself INTERVENTION DEMANDS Intervention demands must be sent to FIORENTINI Service Dpt only after a careful analysis of the problem and its causes Following information have to be given to FIORENTINI s agent e Serial number you get it from the silver label sticked on the machine 2 1 e Code and position of the component taken from the spare parts list S 7 2 e Adetailed description of the problem and its causes The components considered under warranty are delivered ex works those ones being substituted belong to FIORENTINI Co GOODS TO BE RETURNED In case of goods to be returned for warranty replacement it is necessary to have a written acceptance from FIORENTINI technical department before sending them All defective parts must be carefully packed in order to avoid further damages during transport Goods must be shipped ex warehouse and followed by Serial number of the equipment where
25. HINE gt Cut the straps paying attention to the back spring gt Lay the machine on the floor 44 HOW TO HANDLE THE UNPACKED MACHINE gt Check the machine and install the batteries if not already installed gt Fora brief transport of the machine please disconnect the batteries cables and remove brushes and squeegee for a longer transport please use the original package of the machine Rev 000 20 12 04 22 66 STARTING AND USE INSTRUCTIONS I115SS GAS 4 5 INSTALLATION Installation must carried out authorized after reading this manual 4 5 1 5 INSTALLATION battery version Please follow the instructions below to install the batteries gt Lift the batteries cover up by means of the handle see picture nr 4 3 detail nr 3 gt Unscrew the piston and release the side support to remove the cover and its support see picture nr 4 3 details nr 1 2 Insert from the top the batteries with a proper equipment Clean the surfaces for the connections set the cover and its support up again close the cover VV V Y Important install the batteries with empty tank 3 PICTURE Nr 4 3 Rev 000 20 12 04 23 66 STARTING AND USE INSTRUCTIONS 1115SS GAS 4 5 2 BATTERY CHARGER INSTALLATION battery version Batteries must be recharged in a place equipped with a proper suction system of gases spread during this operation Otherwise batteri
26. IFYING THE MACHINE A silver label is sticked on the protection case of the steering column and clearly shows the data referring to the CE marking Mod 111555 PICTURE Nr 2 1 label has never removed should always be readable case e damage t is necessary to ask for a duplicate The autoscrubber machine cannot be sold without the label 2 2 DESCRIPTION AND COMPONENTS This machine has been designed to clean the floor in three steps floor sweeping floor washing and water suction It is available in four versions battery gasoil petrol or GPL The battery version is built with the following components gt electric engine which is connected to two hydraulic pumps one variable delivery pump and one fixed delivery pump ahydraulic rear driving wheel which is connected to the hydraulic system and to the variable delivery pump The pump is operated by the gas pedal two side brushes one central brush a dust suction system a recovery tank three washing brushes behind the central brush one squeegee one solution tank made of ABS plastic Y Y Y Y V V V V one recovery tank made of ABS plastic with flexible pipes for water suction and discharge Rev 000 20 12 04 7 66 gt series of batteries for the battery version a gasoil or petrol or GPL engine for the version with The two sweeping brushes collect the dust and the central brush that rotates
27. O el I g 9 DEN 8 un 2 Lo zd hr 9 gt E NN NIN Y E ia sl UH 2 lt 1 UV t n CN EG pu OSSO 0080 25 1 A 11 I J S NOUV pu SE AD Si 05 n ME TE VIDA E E vale N 28 8 2 76 LO T E 5 N ji DSSOS AN SSO8 1 a VSUE m gt E Y gt a a 03305509 2 A gt S 3 E E TE El 5 eh x a mel el e i E 2 a A A d wg 2 9 8 a e el E E A e m 98 el e S 304A ANA lala gt a gu SE DSSDE OOO O amp 9 60 0 6 0 CN 000 20 12 04 59 66 N Position 115 12 001 115 12 002 115 12 003 115 12 004 115 12 005 115 12 006 115 12 007 115 12 008 115 12 009 115 12 010 115 12 011 115 12 012 115 12 013 115 12 014 115 12 015 115 12 016 115 12 017 115 12 018 115 12 019 115 12 020 115 12 021 115 12 022 115 12 023 115 12 024 115 12 025 115 12 026 115 12 027 115 12 028 115 12 029 115 12 030 115 12 031 115 12 032 115 12 033 115 12 034 115
28. PIPE TRACTION ENGINE PIPE PIPE ENGINE PIPE PIPE PIPE PIPE 20 12 04 Description COEUR TUYAU TUYAU DISTRIBUTEUR TUYAU TUYAU COEUR DIRECTION ASSISTEE TUYAU TUYAU TUYAU TUYAU RESERVOIR TUYAU TUYAU VERIN MOTEUR HYDR BROSSE TUYAU POMPE POMPE MOTEUR TUYAU TUYAU TUYAU MOTEUR TUYAU TUYAU MOTEUR TUYAU TUYAU TUYAU TUYAU 11555 5 Bezeichnung HEBEBOCK ROHR ROHR VERTEILER ROHR ROHR HEBEBOCK HYDROLENKER ROHR ROHR ROHR ROHR TANK ROHR ROHR HEBEBOCK HYDR MOTOR ROHR ZAHNRADPUMPE KOLBENPUMPE ELEKTROPUMPE ROHR ROHR ROHR ANTRIEBSMOTOR ROHR ROHR MOTOR ROHR ROHR ROHR ROHR 64 66 TECHNICAL ASSISTENCE 1115SS GAS Rev 000 20 12 04 65 66 Serial Data spedizione Shipment date Date de spedition Distributed by ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carr 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI Fl Fax 055 817144 Loc Rombola Tel 055 8173610
29. The machine frame is made of zinc plated or stainless steel in order to avoid oxidation which could compromise the machine reliability FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check 15 done before the machine 15 shipped out Rev 000 20 12 04 9 66 organi MACHINE FEATURES AND TECHNICAL DATA 1115SS GAS 2 3 TECHNICAL DESCRIPTION DATI TECNICI SPECIFICATIONS CARACTERISTIQUES TECHNIQUES Alimentazione Voltage Alimentation Sistema di trazione Drive system Systeme de traction idraulica posteriore Larghezza di lavaggio Scrubbing width Largeur de 1150 mm nettoyage Larghezza squeegee squeegee width Largeur suceur 1350mm N spazzole Brushes no Nr des brosses 3 x 0380 mm Area pulita per ora Working capacity up to Rendement 8050 jusqu Serbatoio soluzione Solution tank Cuve solution 220lti Serbatoio di recupero Recovery tank Cuve recuperation MOlti 00000 Spazzola centrale Main broom Brosse centrale 850 mm x 0300 mm Spazzole laterali anteriori Front side brushes brosses 2 x 400 mm laterales devant Superficie filtrante filterin
30. art of the manual or the transmission to third parties with mechanic or electronic devices are vorbidden without a written manufacturer s authorization This manual is supplied to the customers in one original copy when differently specified during the order This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred Please keep the manual in a safe place and for all the machine lifetime Purchaser is responsible for showing the manual to qualified people In case of loss ask for a duplicate to FIORENTINI Co FIORENTINI S r l is not responsible for any kind of damages caused by people or things due to the non observance of the instructions of this manual FIORENTINI reserves the right to add at any time and without notice all the technical and commercial changes considered useful for the customer Therefore data and information in this manual can be updated 1 3 MANUAL CONSULTING This manual deals exhaustively with all arguments that are necessari for an easy and safe use of the machine as it is recommended by European Directives on product safety Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S r l for any explanation The manual has to be used every time the operator forgets a procedure or when new operators have to be trained For publishing reasons pictures and drawings can look different from the reality
31. compromise its stability The purchaser must stick proper labels on the machine to show the operator its right use BURNING DANGER This kind of danger can occur e during the check up of the oil engine Whilst changing or checking the engine oil make sure that the machine has been switched off a few minutes ago before opening the rear case in order to avoid to touch hot parts of the machine Special labels sticked on the case of the steering column prevent dangers to the operator A see 3 7 Rev 000 20 12 04 17 66 I115SS GAS 3 9 SAFETY SIGNALS Dangers signals are triangular with black DANGERS pictures on a yellow background Prohibitions signals are round with black pictures and a red stripe This signal forbids to remove the protection of pieces in movement During the installation or the maintenance make sure that the ignition What to do key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Crushing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections Rev 000 20 12 04 18 66 I115SS GAS What is it Crushing danger it can be due to parts in movement of the machine What to do Du
32. dled Do not place one package on another one If agrred with the purchaser the machine can be delivered without package placed on a pallet and fixed by means of straps The purchaser must make sure that the machine has not been damaged during the transport and that all papers are on the machine Otherwise the purchaser must e immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI The machine must be handled with proper devices as stated in the scheme below PACKAGE HANDLING EQUIPMENT PICTURE Pallet Fork elevator Fork elevator or crane truck with a two band sling and equalizer The bands used for lifting the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of A stability of the machine Otherwise the machine can be damaged or the operator can de in danger FIORENTINI suggest to use authorized personnel see 2 3 to handle the machine LOADING SYSTEM SI PICTURE NR 4 2 PICTURE NR 4 3 Rev 000 20 12 04 21 66 STARTING AND USE INSTRUCTIONS 1115SS GAS 4 2 STORAGE The machine must be stored in a closed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and the storage temperature must be between 3 C lt lt 45 4 3 HOW TO UNPACK THE MAC
33. e function of each switch is shown by a picture Picture 4 5 shows the dashboard of the machine and the switches function is explained in the scheme in the following page 4 5 9 6 10 11 8 12 PICTURE Nr 4 5 Washing brushes plate switch Flashing light switch Lights switch Filter shaker switch waste tank suction switch Horn button 6 Squeegee suction switch 8 Flaplever 4 O 9 Frontbrushes swith 13 Ammeter led battery version Rev 000 20 12 04 26 66 STARTING AND USE INSTRUCTIONS 1115SS GAS Rev 000 20 12 04 27 66 STARTING AND USE INSTRUCTIONS I115SS GAS SYMBOLS ON THE DASHBOARD Battery charge pilot light jJ Filter shaker Key switch _ Battery charge status Flashing light Waste tank down Waste tank up Squeegee suction Parking brake Sweeper suction on Washing brushes plate in Washing brushes on n Washing brushes off Central brush on Side sweeping brushes Bucket Bucket off j e YAR Washing brushes plate out Central brush off Side sweeping brushes off Attention hot muffler Brushes plate translation Rev 000 20 12 04 28 66 STARTING AND USE INSTRUCTIONS 15 4 7 FUNCTIONING Machine starting Glow plugs Battery charge Oil pressure Engine temperature pilot light The operator has to turn clockwi
34. e off In this way the operator must seats again on the machine switch the machine off wait for a few seconds and start the machine again Ammeter the machine is equipped with an ammeter on the dashboard which controls the washing brushes pressure The operator has not to overcome the yellow line for a slight cleaning the green line for a normal cleaning the red line for a brief cleaning Safety stopper the machine is equipped with red safety stopper under the recovery tank The operator must use it every time he she needs to maintain the recovery tank Attention the operator has not to work with the machine with leds always on the red line of the ammeter 000 20 12 04 15 66 SAFETY 11555 5 3 8 OTHER DANGERS FIORENTINI S r l analyzes starting from the design of the machine all the dangers that can occur while the machine is operating in order to prevent or at least low the operator s accidents Thanks to a series of signals on the machine the operator can avoid many risks that can occur CRUSHING DANGERS This kind of danger can occur e during side brushes regulation e during batteries recharge because of the batteries cover fall battery version e during hydraulic oil filling because of the cover batteries fall battery version while checking the filter of the waste tank e during the squeegee regulation e while replacing the central brush or the washing brushes e while e
35. ee well regulated in order to keeps both its blades parallel to the floor Rev 000 20 12 04 35 66 STARTING AND USE INSTRUCTIONS 15 4 7 7 WATER DISCHARGE AND This machine is equipped with two pipes for water discharge picture 4 13 gt pipe for the recovery tank discharge see detail nr 1 in picture nr 4 13 A portole for the recovery tank cleaning see detail nr 2 in picture nr 4 13 gt A suction pipe see detail 3 in picture nr 4 13 If you need to discharge water from the tanks you have to place the machine on a dump well release the pipe of the tank and open the rubber cap at the end of the pipe itself PICTURE Nr 4 13 000 20 12 04 36 66 STARTING AND USE INSTRUCTIONS 1115SS GAS Waste tank emptying The operator has to follow the instructions below in order to empty the waste tank gt Stop and lift the sweeping brushes up gt Close the suction lever gt Close the bucket gt Press for a few seconds the filter shaker switch gt Lift the waste tank up gt Place the waste tank on a waste bin gt Open the bucket for the waste discharge Press the shaker filter switch Keep away from the waste bin and sink the waste tank Pay attention that nobody is near the machine during this operation PICTURE Nr 4 14 Make sure that THE RED SAFETY IS WELL FIXED to the hydraulic jack when
36. es must be charged in a ventilated and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the battery charger maximum input Control the battery outlet polarity Connect the battery charger to the machine socket PICTURE Nr 4 4 Rev 000 20 12 04 24 66 STARTING AND USE INSTRUCTIONS 1115SS GAS 4 5 3 MACHINE STARTING diesel petrol version The autoscrubber ICM38GAS be started only when you are completely sure that all the components and devices of the machine are efficient This is why well trained FIORENTINI technicians do a strict control while producing the machine and an accurate final test Anyway FIORENTINI suggests to do another test before starting the machine Please see the scheme below Result Hydraulic oil level Engine oil level Engine cooling water level Wheels brake Pilot lights functioning If the result of the test is positive the machine can be started On the contrary please contact immediately FIORENTINI service 7 test above must be periodically done in order to keep the machine always efficient The machine must be started by authorized personnel 000 20 12 04 25 66 STARTING AND USE INSTRUCTIONS 11555 5 4 6 CONTROL DEVICES 4 6 1 DASHBOARD The dashboard is made of a series of switches that activate or disactivate all the machine functions Th
37. fted the batteries cover up PICTURE Nr 4 24 4 7 13 Engine oil and filter check and replacement Keep the ignition key away from the dashboard Lift the bonnet that holds the seat Open the side case see detail 1 in picture 4 25 Remove the oil pipe see detail 2 in picture 4 25 Turn the oil cap see detail 3in picture 4 26 Unscrew the oil filter see detail 3 in picture 4 26 When the oil pipe is completely empty put it again into the side case see detail 4 in picture 4 26 set a new oil filter up fill the engine with oil as shown into the engine user manual Check the oil level with the dipstick see detail 4 in picture 4 25 Screw the oil cap and close the bonnet VY 000 20 12 04 43 66 STARTING AND USE INSTRUCTIONS 11555 5 4 7 14 Air filter replacement Keep the ignition key away from the dashboard Lift the bonnet that holds the seat Unhook the two stoppers of the filter support see detail 1 in picture 4 27 Hemove the air filter and replace it with a new one see detail 2 in picture 4 27 Close the support by means of the two stoppers see detail 1 in picture 4 27 Close the bonnet vY v Vv V Vv v PICTURE Nr 4 27 Rev 000 20 12 04 44 66 MAINTENANCE 1115SS GAS 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE A periodical maintenance is very important Please write down in the format you find below all the interventions done on the machine
38. g and cleaning every 1000 hour work the regulation of the equalizers clearance every 1000 hour work Y V YV V YV V V V Please make reference to the engine user manual for any other control Rev 000 20 12 04 45 66 MAINTENANCE 1115SS GAS 5 3 BATTERIES MAINTENANCE battery version gt The operator has to check the batteries charge when the machine is on duty by means of the indicator on the dashboard The operator must keep the battery room open during the batteries recharge Moreover It is forbidden to use flames and or to smoke near the batteries Pay attention to the battery acid Do not develop sparks near the batteries Pay attention to the batteries gazes which can burst Do not invert battery polarities Y v v v v Rev 000 20 12 04 46 66 MAINTENANCE 1115SS GAS 5 2 1 HYDROMETRY In order to check the batteries hydrometry the operator has to follow the instructions below gt means of a hydrometre draw a small quantity of electrolyte so that the floater reaches the surface gt Make sure that the floater inside the hydrometre is not blocked gt Fora new measurement after having filled the batteries with distilled water the operator has to wait until the liquid inside each battery becomes homogeneous 5 2 2 WATER FILLING UP gt Fill distilled water up in each battery cell before the recharge The liquid inside the batteries has to be of 6 mm over the plates gt operator has
39. g surface surface filtrant Capacit contenitori rifiuti dirty container capacity capacit A conteneur dechets Ruota posteriore rear wheel roue arriere 460mm 2 Velocit marcia avanti Forward speed Vitesse en marche 7 km h avant Velocit marcia indietro Backward speed Vitesse en marche 7 km h arri re Guida Drive Conduite Peso in ordine di marcia senza carburante Weight of the machine without GPL Pendenza max superabile in trasferimento Highest slope 5 1390 Pente superable Pendenza max superabile in lavoro Highest slope during Work max una inversione a U Highest speed U 5 3km h Rumorosita noise level Bruit 78db A CARATTERISTICHE TECNICHE MOTORI TECNICAL CHARACTERISTICS CARACTERISTIQUES TECHNIQUE Motore trazione Traction motor Moteur des tracion BRIGGS amp STRATTON DM 950P MG LPG Cylinders m 8 Displacement a mv S HP FAP PH 23K 2x36V 850W Motore spazzole Brush motor Moteur des brosses 3 x 36 V 900 W Motore aspirazione Suction motor Moteur d aspiration 1x36 V 350 W 3500 rpm DIMENSIONI DIMENSIONS Lunghezza Length Longueur Larghezza senza carter spazzole Width without brushes carters Largeur sans carter brosses Larghezza con carter spazzola Width with brushes carters 1230 mm Largeur avec carter brosses Altezza con roll bar He
40. ight with roll bar Hauteur avec roll bar 000 20 12 04 10 66 MACHINE FEATURES AND TECHNICAL DATA 1115SS GAS PERFORMANCE Turning radius 1900 Sweeping side brushes lifting 7 Electric O Sweeping central brush lifting Hydraulic Washingbrusheslifting 7 Electric 002 Squeegeelifing 1 2 Washino plate translation Electric Service brake Hydraulic pedal Mechanical lever Rev 000 20 12 04 11 66 MACHINE FEATURES AND TECHNICAL DATA 1115SS GAS The above mentioned characteristics are not binding for the manufacturer they can be changed without any notice ING O FIORENTINI Co is always at disposal for any information par 7 1 MEASUREMENT UNITS CONVERSION Lenght 1 inch 1 25 4 mm 1 kW 1 36 CV 1 34 BHP Temperature T K 1 O 279 t F 181 C 92 Pressure 1 bar 100 kPa 14 5 psi Rev 000 20 12 04 12 66 SAFETY 11555 5 3 SAFETY 3 1 RIGHT USE OF THE MACHINE This machine can sweep and wash at the same time It has been designed both for the industrial and outside cleaning The engine version can be used on slopes not higher than 15 while the battery version on slopes not higher than 10 The machine can reverse on sloping surfaces not higher than 5 for the engine version 3 km h speed and 3 for the battery version 2km h speed 3 2 WRONG USE OF THE MACHINE v v v v Y gt The machine cannot be driven by n
41. in the opposite direction of the machine put it into the recovery tank A suction system has to put fine dust that the sweeping brushes cannot collect into the recovery tank Both the sweeping brushes and the washing ones can operate at the engine steering wheel group operator s seat MACHINE FEATURES AND TECHNICAL DATA 1115 same time while the squeegee in deep contact with the floor intake water into the recovery tank Thanks to the dashboard the operator can control all the machine functions which are listed below gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt operate the side brushes and the central one of the sweeping group operate the suction of the sweeping group lift or lower the recovery tank open or close the flap operate the filter shaker operate the parking brake lever lift or lower the washing brushes plate move on side the washing brushes plate operate the washing brushes control the detergent quantity start the suction motor lift or lower the squeegee select forward or riverse gear start or stop the machine switch the flashing light on or off switch the lights on or off Rev 000 20 12 04 Please do not forget to start the filter shaker motor for the dust filter cleaning This operation has to be done with open bucket and close to the discharge area 8 66 MACHINE FEATURES AND TECHNICAL DATA 1115SS GAS
42. mptying the waste tank Whilst regulating the side brushes the central brush and the central washing brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Whilst the batteries recharge the operator must pay attention that any parts of his her body enter the batteries room Special labels sticked on the cartes of the brushes or on the recovery tank prevent dangers to the operator see 3 7 SQUASHING AND SHEARING This kind of danger can occur e while emptying the waste tank e while installing or replacing the batteries While the operator is emptying the waste tank nobody must be near the machine in order to avoid accidents Squashing and shearing danger is highlighted by special labels sticked on the case of the steering column see 3 7 Rev 000 20 12 04 16 66 SAFETY 11555 5 TURNOVER This kind of ranger can occur e during the normal operating of the machine when you exceed sloping limits as specified in the manual and you use the machine to clean disconnected surfaces or with holes and high depressions photo 3 2 e Do not use the machine to wash sloping surfaces higher than 10 or surfaces with holes or depressions which might compromise the stability of the machine is not responsible for accidents occurred to people or things provoked by wrong use of the machine i e using the machine on surfaces which can
43. on authorized personnel The machine cannot wash sloping surfaces whose gradient is higher than 1590 for the engine version and 10 for the battery version or surfaces with holes The machine cannot be driven on sloping surfaces higher than 5 for the engine version 3 km h speed and higher than 3 for the battery version 2 km h speed The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate The machine cannot clean surfaces with inflammable products The machine cannot be used as a means of transport for people or other means of transport The protection devices of the machine cannot be modified or tampered Batteries must be recharged in a fanned room The operator have always to respect safety rules The engine version of the machine with internal combustion cannot be driven in not authorized places The operator cannot use equipments or devices that can create problems to the machine working The machine components cannot be modified without FIORENTINI s authorization The operator cannot use acids that can damage the machine The operator has always to respect the rules written in the user manual Please read carefully and do not cover the labels sticked on the machine FIORENTINI S r l is not responsible for a wrong use of the machine see 3 2 3 3 SUGGESTED EQUIPMENT In order to use the machine in a proper way we suggest to use
44. oor needs a second washing If the floor is particularly dirty the operator has to sweep the floor wash the floor with washing brushes down and squeegee up open the water cock leave the solution on the surface to dissolve the dirt do a second washing with brushes and squeegee down the suction activated and the solution solenoid valve open The machine is equipped with a particular device that translate the brushes plate to the right in order to do a better cleaning This function allows the brushes replacement too both the brushes and its motors can work correctly The engine version of the machine has always to work at 34 of its peak rpm In this way Before operation sure that all protections well fixed Rev 000 20 12 04 30 66 STARTING AND USE INSTRUCTIONS 15 4 7 1 PREPARING AND STARTING THE MACHINE If the machine is connected with the battery charger the operator must firstly disconnect the battery charger plug from the batteries one and connect the batteries plug with the power supply plug see picture 4 6 battery version Secondly the operator must fill water lifting the recovery tank up and turning the cap see detail nr 1 in picture nr 4 7 Moreover the operator has to check the hydraulic oil level lifting the batteries cover up see picture nr 4 8 detail 1 and unscrewing the red cap under the electric system see picture nr 4 8 detail 1 N
45. order to avoid the accidental start of the machine after having translated the brushes plate outside Remove the split pin that hold the bumper wheel support pin see detail 1 in picture nr 4 20 Remove the right brush turning it until you can see the pin pull the pin and remove the brush see detail 2 in picture 4 20 Set the new brush up place it under the exagonal support and press it up see detail 3 in picture nr 4 20 Start now the machine place the brushes plate in its original position and switch the machine off Follow the same instructions for the left and central washing brush After having replaced the brushes the operator has to set the cases and the split pin up again Blade replacement the operator has to unscrew the screws on the case and replace the blade FIGURA N 4 20 2 Before starting the machine again please make sure that all the protection cases are well 000 20 12 04 40 66 STARTING AND USE INSTRUCTIONS I115SS GAS 4 7 10 SQUEEGEE BLADES REPLACEMENT Squeegee blades must be replaced when their hedges are worn A perfect hedge allows a perfect dry picture 4 19 Please follow these instructions to replace the squeegee blades Hemove the squeegee from the machine and lay it on a table Turn the lever see detail 2 in picture 4 21 unloose the steel strip and the two side wing nuts Remove the steel strips see details 1 and 3 in picture nr 4 21 Do now
46. ow the operator can seat on the machine and start it PICTURE Nr 4 6 PICTURE Nr 4 7 000 20 12 04 31 66 STARTING AND USE INSTRUCTIONS 1115SS GAS PICTURE Nr 4 8 4 7 2 CHOOSING THE RIGHT DETERGENT Choosing the right detergent is very important for a perfect cleaning A too strong detergent could damage the surface A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage responsible for damages provoked by too aggressive detergents sure that the detergent is suitable for the dirty surface FIORENTINI S r l is not Rev 000 20 12 04 32 66 STARTING AND USE INSTRUCTIONS I115SS GAS 4 7 3 REGULATE THE DRIVING POSITION By means of the lever see detail nr 1 in picture nr 4 9 for the steering column regulation the operator can pull backward or push onward the steering wheel in order to have a driving position which fits his her body 1 PICTURE Nr 4 9 Rev 000 20 12 04 33 66 STARTING AND USE INSTRUCTIONS 1115SS GAS 4 7 4 RUDDER BAR FUNCTIONING The rudder bar of this machine is composed by gt Accelerator pedal see detail 3 in picture 4 10 The operator has to press the front side of the pedal for the forward gear or the back side of the pedal for the reverse gear gt Service brake it is activated by a
47. parts by means of suitable tools and equipments e Make reference to FIORENTINI S r l only for service and spare parts 7 1 and 7 2 e Trained personnel only can service the machine and especially electric and electromechanical OPERATIO NEN the recovery tank and the oil filter of y suction motor Cleaning Do not use corrosive substances a Do not use bolts of water Every day Check the suction pipes and the squeegee Everyweek Everyweek gt Check the rubber suction blades of the squeegee gt Check water battery level Check the filter of the clean water tank Check and regulate the breaking system Check the connection of the battery cables Check the brushes of each motor gt Check the safety devices vanes Check the electric system Clean recovery tank and the oil filter of the venda suction motor Jii 5 2 ENGINE MAINTENANCE In order to maintain the internal combustion engine the operator has to check gt the engine oil level every 50 hour work and replace it every 150 hour work the coolant level every 50 hour work the air filter replace it every 100 hour work the fuel filter replace it every 250 hour work the engine oil filter replace it every 300 hour work the hydraulic oil filter replace it every 750 hour work the tension of the alternator belt every 250 hour work the injectors settin
48. ring the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed Rev 000 20 12 04 19 66 SAFETY 11555 5 What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread During the batteries recharge please place the machine under a What to suction chemney or in a ventilated area and keep it away from heat and corrosive substances What is it Crushing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections The purchaser must replace danger signals on the machine if they are damaged It is absolutely forbidden to remove or temper danger signals Rev 000 20 12 04 20 66 STARTING AND USE INSTRUCTIONS 1115SS GAS 4 STARTING AND USE INSTRUCTIONS 4 1 TRANSPORT AND HANDLING The machine is delivered to the purchaser in a proper package see picture 4 1 below A black arrow on the package indicates the barycentre This arrow must be in the middle of the elevator or transpallet forks The package must be carefully han
49. ry Every Every Every Every Every Every 10 20 50 1000 2500 5000 hours hours hours hours hours hours hours hours hours hours Clean the recovery tank x Clean the suction filter engine Check the hydraulic oil level squeegee pipes of the squeegee Check the brake oil level eT TT TT tank optional Check the battery x II TT with endothermic engine mew eem motor Check the electric system Check the safety devices x oo oo __ _ _ _ 1o Lo p Lx Lo j j Jj j lo NEN Check the gaskets LL PERIODICAL CHECKS obstructed _ steering wheel bearing rr po tank rotation axle Check and clean the clean water filter optional Rev 000 20 12 04 50 66 MAINTENANCE 1115SS GAS Rev 000 20 12 04 51 66 TECHNICAL ASSISTENCE I115SS GAS 6 TECHNICAL ASSISTENCE 6 1 SERVICE ADDRESSES Do not hesitate to contact FIORENTINI S r l service for any kind of information or request ING FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592 779 Via Palmanova 211 a Tel 0227207783 2564810 00155 ROMA Fax 06722754075 Via Carlo Carr 13 Tel 06722754040 2275060 STABILIMENTO 20050 PIANCALDOLI FI
50. se the key in the dashboard until he she hears a click Then the operator has to wait for a while until the glow plugs pilot light switches off see detail 7 in picture nr 2 and turn clockwise the key again in order to start the engine Before starting the sweeping scrubbing machine please check the oil level into the hydraulic oil tank The oil level must be between the first and the second notch of the oil dipstick If the oil level is unsufficient please top it up after having switched the machine off and kept the ignition key away from the dashboard Important before starting the machine please make sure that the gas lever is in the same position as shown in the picture below The operator can move this lever towards the dashboard only after the engine start In this way the number of revolutions increases 000 20 12 04 29 66 STARTING AND USE INSTRUCTIONS 1115SS GAS 111555 can sweep and wash the floor at the same time Please follow the instructions below for a perfect cleaning start the side brushes the central brush and the sweeping brushes suction low the squeegee start the washing brushes open the solution cock and regulate the solution quantity press the suction switch Close the water cock because it does not depend on the feed pedal The operator thanks to his her experience has to choose the right kind of brush and detergent for the surfaces that has to be washed and to decide if the fl
51. the FIORENTINI s equipment and original spare parts FIORENTINI S r l Technical Dept is always at your disposal to design components or parts for a particular use of machine as requested by the customer Rev 000 20 12 04 13 66 SAFETY 11555 5 3 4 OPERATOR S QUALIFY The scheme below sumarizes operator qualify requested for each kind of operation PERATION OPERATOR S QUALIFY Mechanical parts maintenance Fiorentini technician Electric parts maintenance Fiorentini technician Trained operator A FIORENTINI S r l suggests to train the operator before using the machine The operator also must be trained about safety rules and carefully read this manual the non observance of the instructions dealt within this manual FIORENTINI S r l is not responsible for any possible damage to people and or things caused by 3 5 SAFETY AND WARNING DEVICES the machine is working e t is absolutely forbidden to tamper or disconnect safety and warning devices while e t is important to check periodically safety and warning devices see 5 1 I115SS is equipped with three nylon brushes that rotate while the machine is Side brushes protection working A steel case on each side brush avoid to reach dangerous areas These cases can be only willingly removed 111555 is equipped with a central brush that rotates while the machine is Central brush protection working A steel case avoid to reach dangerous

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