DM100c.DOC V0607 DM-100 Installation manual
Contents
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4. __ EN EN EN NA N A __ N A _ mu _ E _ __ __ a uH m mE NA _ p _ MEN N A _ _ _ m NA ME NA N A E m next clear update page entry software In the first two columns you must choose the module type and the ID number of the correct module In the two following columns the version numbers of hardware and software of the module are shown The last four columns are reserved for the axes names This is described in the following sections V0607 22 42 DM 103VA NENNEN Module ID Boot Flash Axis 1 Axis2 Axis3 Axis DM103 2020957 Y X CROWN Since the DM 103VA is meant for Y axis control it will normally be configured as shown above Y X CROWN Whether or not crowning is configured depends on the application If necessary an FD axis could be added Then the configuration would be Y X CROWN FD Consider the number of available outputs The DM 103VA is not suitable to drive three servo AC axes for instance X1 X2 R 43 DM 102VA Module ID Boot Flash Axis 1 Axis2 Axis3 Axis DM102 2020957 Y CROWN Since the DM 102VA is meant for Y axis control it will normally be configured as shown above Y CROWN The X axis will have to be configured on a separate module It is possible to add an FD axis to this configuration if required 4 4
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6. Wrong parameters Not used Not used No movement on 1st axis No movement on 2nd axis Y axis errors Wrong parameters Pressure valve application errors No pressure valve connected Wrong parameters Unhandled Pressure command CAP errors Wrong parameters Error downloading deflection compensation table Miscellaneous errors Module configuration error Burn in error Time based scheduler overload NULL pointer exception detected the error number V0607 28 Module started t test mode F Axis simulator activated 8 Diagnostic mode entered V0607 29 esperes Ea 902 0c ING VAEOL VAZOLZOL LOL ING cene sal BEE mr 1098 ess sal VAEOL Na VAZOL ING 939N 99 V SOTVNV E V SOTVNV V 9O01VNV m 2 2 2 5 gt a a a gt snivis 14515 E a 5 8 S AE Sng N sta s eH 110 gt o oreas pezraouaneun 7002 1 91 esrMaeu30 ur seznseew enssr aeg XOL NQ SQNVTHSHLHSN SUI WEE
7. 24V DC Analog A HSB HSB 1 2 8562 109 example connections DM Figure 3 c 102 For wiring example of the module reference is made to the following drawing V0607 20 3 5 DM 101 The DM 101 can control 1 axis It is designed for control of a servo or AC axis Status display Encoder 1 24V DC Analog A HSB HSB Figure 3 d For example wiring of the module reference is made to the following drawing 8575 101 example connections DM 101 V0607 21 4 Software settings and diagnostics 4 1 DM identification Every module must be installed with and identified via the connected front end control The identification takes place via the machine parameters menu Note The connected modules must get their power supply within 1 second after switching on the main box for correct communication and initialising To go to the machine parameters of a DA control e Goto the main menu of programming mode 19 and press ENTER to enter the secret machine parameters menu acces code 14753 e When in the main menu of the machine parameters choose Module configuration to enter the module configuration menu Module configuration Type Module ID Boot DM02 304056 DM01 2010776 V1 4 56 R gt m NA _ _ _ mE NA mE _ _
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12. POWER 2 POLE MALE Power supply 1 24VDC 2 ov Module DM 101 DM 102 24 V DC 20 ripple 2V Nominal current 0 4 0 6 0 6 The power connector is meant for the power supply for the module only The I O systems valve analog and digital I O have their own power supply connectors It is recommended to connect the I O systems to a different power supply power supply module V0607 7 2 3 Digital I O DM 101 4 inputs 4 outputs other modules 8 inputs 8 outputs 8 programmable I O ODIO NEIN i 24v 7 7 2 EN ENTE ci n i 10 518 n os ots i 4 1 212 EE gt 13 z5 114 EM 22 E SE BE e 16 m n ovis 77 not on DM 101 Figure 2 b The use of I O pins depends on the application and machine settings For the purpose of all assigned I O signals we refer to the Delem machine parameter manual I O power supply 24 V DC 20 4A max for each I O strip Notes e The sum of all output currents of the module shall not exceed 8A e All digital outputs are short circuit proof e Shielding of I O cables should be connected to the available M3 ground plug on the front of the module Pins 1 8 Digital Outputs 4x Voltage Current ON state 20 28 V DC 1 5 A max OFF state 0 1 mA max leakage current Digital Inputs 4x Voltage Current ON
13. 0607 16 3 The modules 3 1 In this chapter all DM 100 modules are mentioned with their appearance and features Introduction Connector specifications are listed in chapter 2 The following table gives an overview of the modules and available connectors DM 103VA DM 102VA DM 102 DM 101 I O 1 8 YO 9 16 17 24 Valve Analog A Analog B Encoder 1 Encoder 2 Encoder 3 HSB V0607 17 3 2 DM 103VA The DM 103VA is designed for synchronised control of a Y axis and one servo axis the X axis programmable I O IO I O Status display Analog B Valve connections Encoder 1 24V DC Analog A Encoder 2 HSB Encoder 3 HSB Figure 3 a 8576 101 example connections DM 103VA For a wiring example of the module reference is made to the following drawing V0607 18 3 3 DM 102VA The DM 102VA is designed for synchronised control of a Y axis Status display Valve connections 24V DC Analog A HSB HSB programmable I O 1 2 Figure 3 b For wiring example of the module reference is made to the following drawing 8562 101 example connections DM 102VA V0607 19 3 4 DM 102 The DM 102 can control 2 axes It is designed for control of two servo or AC axes programmable I O Status display
14. 1 Module 10 Flash Axis 1 Axis2 Axis3 Axist ___ DM101 2020957 R The DM 101 is meant for control of one servo AC axis so the configuration shown above is correct If necessary an FD axis can be added V0607 25 4 6 Status display The DM 100 module contains a 7 segment display that can show error and status codes Messages can originate from three sources the module hardware initialisation bootrom the decimal point is lit continuously the module software the decimal point is off the diagnostic program the decimal point is flashing If a problem occurs and the display shows a character write it down Then check the following table for an explanation of the message code If an error persists write down the number of the error and contact Delem Refer to the module type the module software version and the error number Bootrom messages Msg Description A Assert fatal error switch module off on E Exception not blinking fatal error switch module off on Blinking errors The display will show E x in succession where x is one of the following numbers Error while initialising HSB controller Error in flash parameters No Modld available Application checksum error 1 2 3 4 Application not found 3 8 Module reset all LED s on V0607 26 u Software update in
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17. DM 100 Installation manual DM100c DOC V0607 Preface This manual contains information necessary for installation of Delem DM 100 modules on a pressbrake control system It is meant for service people who are authorised for service and installation of the machine Limited guarantee The equipment is supplied by Delem without safety features The machine manufacturer has to ensure a safe environment This equipment must be installed and used in accordance with Delem s specifications The guarantee on the equipment is invalidated in the event of improper installation and or use of this equipment The General Terms and Conditions of Delivery of Delem shall apply to this product These conditions are available from Delem on request This manual does not entitle you to any rights Delem reserves the right to change this manual without prior warning rights reserved The copyright is held by Delem No part of this publication may be copied or reproduced without written permission from Delem BV V0607 2 Table of contents 1 General et eene eus io in area eaa onc vues baeo Tees enne ias 4 ls Introduction iaia ili ee e oe ose e 4 1 2 General egit a ve RR ns lei cp eve M pri 5 De Connector 6 21 ss salle Isa SI
18. DM 102 Module 0 Flash Axis Aws3 Awsi DM102 2020957 X R The DM 102 can drive two separate servo AC axes In the first column the left part of the module is assigned in the second column the right part This is repeated for the third and the fourth column The configuration shown above is correct If column 1 and 2 are already assigned to two servo AC axes column 3 and 4 can no longer be assigned to additional axes of that type But it would be allowed to program two servo axes and one digital axis on a module Let s look at some examples V0607 23 DM102 2020957 X R FD ID Correct When the digital axis FD or ID is installed the control will issue a warning that there 15 already an axis installed on the relevant module segment but you are allowed to accept the definition If one segment must drive an AC axis and a digital axis you should check your sequencer to prevent I O conflicts between the two axes Type MeduelD Boo Fash Axsl Axs2 A SA DM102 2020957 X R 71 72 Incorrect A DM 102 consists of two segments each of which can drive one positioning axis servo or AC If you try to configure this the control will issue the same warning In this case it should not be accepted Type Module 0 Boot Flash Axis 1 Axis2 DM102 2020957 X R Incorrect This is an attempt to assign two positioning axes to the left module segment V0607 24 4 5 DM 10
19. E _ 7 120 T2 8 TA A T 9 5V 5V In case of 12VSE bridge pins 6 7 8 and 9 Pin description quadrature Encoder connector 9 pole SUBD male encoder interface 5V DC 250 mA or 12V DC 200 mA 12 V or 5 V single ended or 5 V differential Max count frequency 1 MHz Pin nr Name Function Comment 1 TO Reference 2 T2 Phase B 3 TI Phase A 4 12V 12V supply output only for 12V 5 GND return 6 ITO inverted reference only for diff ended 7 T2 inverted phase B only for diff ended 8 ITI inverted phase A only for diff ended 9 5V SV supply output only for 5V Notes e Incase of 12VSE encoder connect pins 6 7 8 and 9 with eachother f necessary shielding of cables can be connected to the available ground plug on front of the module V0607 15 HSB interface Implemented on all modules The HSB interface High Speed Bus is configured according to the international standard for CAN interfaces Controller Area Network ISO 11898 Both connectors are implemented as an RJ 45 connector The total length of the bus the sum of all connections between modules may not exceed 30 metres Maximal eight modules may be connected to one HSB bus The HSB line must be closed with a termination resistor of 120 ohm Front end Control DAonWindows max 8 max 30m HSB link Figure 2 c V
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21. R 6 22 Power SUPPLY lele elet 7 Di Pedone ea 8 D MEME CRM 10 25587 ASANO n T 12 Analog B oos ae eiie e IH obe idea sse ipii qu dtt tet brit qud aa 13 DT Encode n oe et eet cete tive a 15 2 8 ee e ttt veda te e 16 3 EU eue eh CES Gon En Coen eua aug ou Do eu eoa ee Cua SUN EN eu ge 17 3b UE DA eee e ede eem e dee 17 3 DM 1038VA ER NM 18 EE 19 345 NIE E 20 3 5 7 DMA ON er ie ti 21 4 Software settings and diagnostics sesssesssecssocssoossoossssesssesssoossoossoosssoosssosesssosesoosssosess 22 4I DM identification secet eee cce ett eere 22 42 DM 103VA a aded 23 43 DME VA ciali mu es e i dp ai 23 45 eni Aki E res P i lo Lat 23 455 ore rro carte uci tbt Di dei 25 4 6 talus CIS PLAY hia alinea 26 V0607 3 1 General information 1 1 Introduction This manual contains specifications of the DM 100 series The DM 100 module is part of a modular pressbrake control system with a DAonWindows front end control as the main unit There are modules for single axis control dual axe
22. al valve amplifier Y1 7 GND for pressure valve 8 P 0 10V pressure signal for pressure valve 9 Y2 12V 12V power for Y2 transducer 10 Y2 12V 12V power for Y2 transducer 11 Y2 24V 24V power for Y2 transducer 12 Y2 LVDT input signal Y2 transducer 13 Y2 0V common Y2 transducer 14 Y2 10V 10 V for external valve amplifier Y2 15 Valve enable Enable the prop valve amplifiers Connector Analog B provides several analog signals on the module two analog outputs and two analog inputs It also includes power supply for possible valve position transducers LVDT V0607 13 Specifications for Analog Analogue inputs 2x Analogue outputs 2x Analogue output 1x Power outputs 6x Notes 0 12V 10V 10V input impedance 44 Supply voltage 24V 2 10V 10mA max minimal resistance 1 0 10V ext pressure amplifier 2x 12V 2x 12V 2x 24V 100 mA max for each transducer e Used power supply depends on transducer specifications 12V 24V f necessary shielding of cables can be connected to the available M3 ground plug on the front of the module V0607 14 2 7 Encoders Module connector present DM 101 1 102 2 102 2 103 3x ENCODER E 9 POLE FEMALE 12VSE 5VSE 1 REF 2 T2 B T2 gt w 3 TA A T1 o 4 12V f 5 GND GND i a 5 R
23. progress U Software update finished b Boot start c HSB address received L VaLidate application P Start aPplication Software messages Message Description Assert fatal error switch module off on E Exception not blinking fatal error switch module off on 1 27 21 22 23 24 25 26 E xy Blinking errors The display will show E x y in succession where is one of the following numbers resource errors electrical errors Power failure Not used Encoder signal error on encoder 1 Encoder signal error on encoder 2 Overcurrent detected on valve outputs HSB bus warning V0607 27 27 28 29 Au 4 41 42 43 Not used 45 46 47 44 5 51 52 53 54 55 56 6 61 72 71 72 73 87 81 82 97 91 92 93 94 The 2 can be any digit If the error persists write down the number of the error and contact Delem Refer to the module type the module software version and HSB bus error Encoder signal error on encoder 3 Encoder signal error on encoder 4 communication errors warnings Valve application errors Wrong valve type Wrong parameters LVDT 1 check failed LVDT 2 check failed Control 1 saturated Control 2 saturated X axis errors Encoder 1 axis connected wrong d Encoder 2 axis connected wrong
24. put voltage 10V 2 OUTANI 0V ANI Analog output common 3 REFI 10V 10V reference voltage for analog input INIA 4 INIA input signal analog input INIA 5 INIA 0V common analog input INIA 6 INIB input signal analog input INIB 7 INIB OV common analog input INIB 8 N C Not connected 9 OUTAN 10V 10V AN2 Analog output voltage 10V 10 OUTAN2 AN2 Analog output common 11 2 10 10V reference voltage for analog input IN2A 12 IN2A input signal analog input IN2A 13 IN2A 0V common analog input IN2A 14 IN2B input signal analog input IN2B 15 IN2B 0V common analog input IN2B Specifications for Analog I O Analogue inputs 4x Reference voltage 2x Analogue outputs 2x 0 10V input impedance 44 10V 296 10V 10mA max minimal resistance 1 On the DM 101 pin 8 15 are not connected If necessary shielding of cables can be connected to the available M3 ground plug on the front of the module V0607 12 2 6 Analog B Module connector present DM 101 DM 102 DM 102VA t DM 103VA t 81011 12 13 14 15 2345678 1 Pin description Analog B connector Pin Label Function 1 1 12 12V power for 1 transducer 2 Y1 12V 12V power for Y1 transducer 3 1 24 24 power for 1 transducer 4 Y1 LVDT input signal Y1 transducer 5 common 1 transducer 6 Y1 10V 10 V for extern
25. s control and for synchronised Y axis control Via a HSB connection the modules are connected to a DAonWindows control max 8 max 30m Front end Control DAonWindows HSB link DM module DM module Figure 1 a V0607 4 1 2 General specifications The following environment specification values are valid for all DM modules Ambient temperature 5 50 Storage temperature min 409 max 70 C Relative humidity 90 non condensing EMC designed and built to meet the following standards IEC61000 4 immunity IEC61000 6 emission For ventilation purposes the module should have a free air space of 50 mm above and below the mounted module and 10 mm on each side DM module V0607 5 2 Connector specifications 2 1 Introduction In this chapter all connectors on a DM 100 module are described programmable I O digital I O digital I O Status display Analog B Valve power supply Encoder 1 24V DC 2 HSB Encoder 3 HSB Figure 2 a Not all connectors are available on each module For each connector is mentioned on which modules it is implemented See also chapter 3 This chapter will focus on the specification of all available connectors See also drawing 9084 502 for an overview of the DM 100 series This drawing is included in the back of this manual V0607 6 2 2 Power supply DM 102VA DM 103VA
26. state 9 28 V DC 20mA max OFF state 0 4 V DC mA max Pins 9 16 V0607 8 Programmable Digital In Outputs 8x Digital Output Voltage Current ON state 20 28 V DC 0 5 A max OFF state 0 1 mA max leakage current Digital Input Voltage Current ON state 9 28 V DC 20mA max OFF state 0 4 V DC mA max Pins 17 24 Digital Outputs 4x Voltage Current ON state 20 28 V DC 0 5 A max OFF state 0 1 mA max leakage current Digital Inputs 4x Voltage Current ON state 9 28 V DC 20mA max OFF state 0 4V DC mA max V0607 9 2 4 Valve Module connector present DM 101 DM 102 DM 102VA t DM 103VA t The VA modules have a 16 pin connector for the integrated valve amplifier This connector is reserved for direct control of proportional valves di Y1 and Y2 and for a pressure valve The following table gives an overview of connections for a system with directly connected valves Also the pin connections for pressure x t control are mentioned depending on which N method has been implemented Pin description for direct valve control Pin Label Function 1 Y10V GND power supply 2 Y1 A Y1 valve signal A 3 Y1 B Y1 valve signal B 4 Y2 0V GND power supply 5 Y2 A Y2 valve signal A 6 Y2 B Y2 valve signal B 7 GND for press
27. ure valve power supply 8 P pressure signal P 9 Y124V 24 V DC for 1 valve power supply 10 Yl A Y1 valve signal A 11 Y1 B valve signal B 12 Y2 24V 24 V DC for Y2 valve power supply 13 Y2 At Y2 valve signal A 14 Y2 B Y2 valve signal B 15 P 24V 24 V DC for pressure valve power supply 16 P pressure signal P An example of the required wiring for direct valve control is given in drawing number 8576 101 The position feedback from the valve transducers LVDT is connected to connector Analog If no direct valve control is implemented but external valve amplifiers are used instead the valve connection block is not used analog signals for the valve amplifiers run through connector Analog B See section 2 6 for more information about this connector V0607 10 Analogue outputs Prop Valve Y1 Y2 4x3A max Pressure valve P 1 5 A max Analogue inputs 24V Power Supply 18 30V DC ripple 2V max max 8A Shielding of cables should be connected to the available M3 ground plug on the front of the module V0607 11 2 5 Analog A 6 This connector is implemented on all DM 100 modules Connector Analog A provides several analog signals on the module two analog outputs and four analog inputs 11016 821 55 e Pin description Analog A connector Pin Description Function 1 OUTANI 10V 10V ANI Analog out
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