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User's manual ESS III data logger

1. TUY S D Product Service GmbH ist benannte Stelle gem der Richtlinie des Rates Nr 94 9 EG f r Ger te und Schutzsysteme zur bestimmungsgem en Verwendung in explosionsgef hrdeten Bereichen mit der Kennnummer 0123 Seite 1 vor 1 T V Product Service GmbH T V S D Gruppe Zertifizierstelle Aidlerstrasse 65 80339 M nchen Germany Btr ESS III english 07 04 05 gelb doc zum
2. In the menu measuring the menu symbol does not appear With the buttons up and down the actual meas value 1 minimal meas value MIN1 maximal meas value MAX1 and difference value DIF1 are displayed The 1 indicates an instrument with one channel For an instrument with 2 or 3 channels this indication is 2 or 3 Instruments with 3 channels have 12 different presentations MIN MAX or DIF values can be reset to the actual measurement value by pressing ESC for a longer time 2 sec After the left to right movement of the action bar and releasing the button the value will be updated The value is recalculated from this time The DIF value shows the difference between the actual measurement value and the value at the last reset 5 6 1 Main menu By pressing the button w enter you always get in the main menu on the position INFO The menu symbol appears With the buttons i up or 4 down the three menus of the upper menu level are attended cyclically 20 Btr ESS Ill english 07 04 05 gelb doc zum Handling the ESS III Btr ESS Ill 4 og en N 7 or 35a 4 J BLUMM wen N OFF g S 4 The abbreviations from the main menu have the following meaning INFO Information in the system only indications PMTR Parameters may be changed COMM Commandos may be executed Each of these 3 parameters leads to a lo
3. Btr ESS Ill english 07 04 05 gelb doc zum Handling the ESS III 5 6 5 AVRG BALT CALI CHNL CLCK CNCL All abbreviations in the menus In this chapter all abbreviations which may occur in ESS Ill are listed Average Meaning average Unit number of measurem values Description Number of measuring values to be averaged Batterie life time Meaning Batterie life time Unit Description Date till the battery operates normaly Calibration date Meaning calibration date Unit Description Indication of the last calibration date of the channel Channel Meaning channel Unit Description Set up the active channel Clock Meaning time Unit Description Indication of the actual time of the ESS III Cancel Meaning cancel Unit Description interrupt of print COMM Commands DATE DAYS Meaning command Unit Description Main menu with submenus Date Meaning date Unit Description Indication of a date Days Meaning days Unit Description Unit for the duration of the pressure test zum Btr ESS III english 07 04 05 gelb doc DEL DIF1 END ERR1 ERR2 INFO LAL LANG Btr ESS III Delete Meaning delete Unit Description Delete measurement memory Difference value Meaning difference value Unit unit of the active channel Description Indication of the difference value of the active channel
4. RR RAT 19 5 5 8 Menu displayfieldizz s2 22 een 19 5 5 9 Remalin ng memony nannten 19 5 5 10 UR RE PR II I 19 5 6 Measuring with the ESS III i 20 5 6 1 Main MENU seen ash 20 5 6 2 Men INFO Information nennen 21 5 6 2 1 RANL RANH Range low high eee eee teeters 22 5 6 2 2 MEM Memory Total memory 4 gt 22 5 6 2 3 RMEM Remaining Memory ee eee eect eee eeeeeeeeeeeeeees 22 5 6 2 4 SNOD Serial no evaluation Unit 22 5 6 2 5 SNOS Serial no of sensor nn 22 5 6 2 6 CALI Calibration date nn ne ea 22 5 6 2 7 DATE HD CA AGE 22 5 6 2 8 TIME Time aan es ia ea 22 5 6 2 9 VERS Versionen ae 22 5 6 3 Menu PMTR Parameters RR 23 5 6 3 1 TIN Mis VAAN ee 23 5 6 3 2 SMPR Sample rate asia ae 23 5 6 3 3 GER Goch sn apt sea a tia 23 5 6 3 4 PASS Password Password nennen 23 5 6 4 Menu COMM CommandsS i 23 ZUM ar Ess 111 english 07 04 05 gelb doc 3 Btr ESS III Indications for explosion proof instruments 5 6 4 1 DEE Delefe 2 22 23 5 6 4 2 PWSV Powersave iii 24 5 6 5 All abbreviations in the Menus nnenenennnennnnn 25 6 Working method of the ESS III System 29 6 1 Storing measuring values 30 6 2 WAR OST WS ce ee edera ente 30 6 3 Ala naaa an e
5. appears 1 dit ES 2 3 4 5 Figure 1 TfsWin III start display 1 Menu bar 2 Icon bar 3 List of measurement places 4 Channel 5 Diagram field e TfsWin III File Edit ESS Display Macro Options He 4711 Muster Messort DO Channel 1 N Figure 2 TfsWin Ill enlargement of the start display ZUM cr Ess ii english 07 04 05 gelb doc 11 Btr ESS III First time putting into operation Example data can be displayed immediately After marking the map Channel 1 Druck in window 2 the parameters are displayed The diagram 3 is displayed by marking Data 11 08 2006 11 51 55 PF File Edit ESS Display Macro Options Help Ql DS DD DFA Sah A ess e essu Channel 1 Druck E 4711 Muster Messort Measurement place number 000004711 aro Channel 1 ruck 7 Data 11 08 2006 11 51 55 Measurement place name _ Muster Messort Measuring rate 125 ms Datejtime 11 08 2006 11 51 29 ANGUILLA BULA REN EEE 3Uhr 6 Uhr 9 Uhr 11 08 2006 01 13 27 11 08 2006 11 51 30 15 Minuten 7 Figure 3 TfsWin III display with example curve The measurement data are now transferred from the ESS III to the PC The IrDA interface cable is available with an USB interface or with a serial interface When using a serial interface communication with the ESS Ill can start immediately With the USB cable the installation of a driver has to be confirmed d
6. buttons Important menus are assigned to function buttons The same functions can be reached with the menu Parameters from all channels are received This may be from 1 2 or 3 channels Only parameters from the actual channel are transmitted When parameters from different channels are displayed this function becomes inactive and is coloured light grey Receive parameters all Transmit parameters di Receive measurement data all The measurement data and parameters of all channels are received and saved This may be 1 2 or 3 data sets Receive measurement data Measurement data and parameters from the actual channel are received and saved D The measurement data are deleted A new measurement is started Bi An exceeded alarm limit is indicated with a triangle upwards or downwards The alarm is reset Start measurement Delete alarms delete Low High H The grid network can be switched on or off Switch grid display ZUM ar Ess 111 english 07 04 05 gelb doc 43 Btr ESS III TfsWin III rx Here the resolution of the measurement values is made visible Around every measurement value there is a blue range representing the resolution Ah The set target limits are displayed in green Display resolution Display target limits Curves overlapping Different readings are drawn with different value scales All readings are displayed overlapping with the scales Print Measurem
7. inspection At ESS III gt 1bar the reference pressure is measured over a hole in the housing If ESS III is employed in a moisturized environment e g gas hydrants the plug with the hole should be changed for a plug with PTFE insert The PTFE filter is watertight but air permeable Additionally there are drying agent bags Ordering ess z tm available to absorb the condensates These bags are placed inside the housing and exchanged every time the battery is exchanged 9 3 Transmission was interrupted Natural light contains IR rays that may pretend a communication of the Infrared link During the communication with the PC the ESS Ill may not be exposed to direct sun rays 50 Btr ESS III english 07 04 05 gelb doc WI Measuring sensors Btr ESS III 10 Measuring sensors This chapter is written for users who want to learn to know the exact structure of the system The ESS is delivered with following measuring sensors e Relative pressure e Overpressure e Barometer pressure e Temperature Every measuring sensor is selected for the desired measuring range and is adapted to the electronics The measuring range can be changed by installing another calibrated sensor 10 1 Barometer sensor The pressure sensors are overpressure protected up to minimal 1 3 times the measuring range Higher overpressure protection on request 10 2 Overpressure protection The pressure sensors are overpressure protected up to minimal 1 3
8. mbar At low temperatures e g 15 C changes of less than one mbar can be measured very accurate With special calibration an accuracy of 0 1 can be achieved over the total temperature range of 20 to 40 C 2 ESS III for measuring water pressure The instruments are absolutely watertight and can even be water over floated for several days The building form is constructed for under floor hydrants The absolute pressure is measured 3 ESS III station recorder In this instrument 4 measurement values are captured with sensor extension module up to 9 measurement values All important information in a pressure reducer station can be recorded They are an important help for real time monitoring 4 ESS III DPK The pressure test case is a composition of an ESS III with a battery powered printer For pressure tests locally at the site a pressure test can be done and immediately printed Out of pressure and temperature the temperature compensated pressure is calculated This is important for the evaluation of the tightness The construction of the ESS III is flexible The system has a large data memory and a large program memory The program memory which controls the operating system can be updated by the customer himself Older instruments can be updated with actual software The pressure sensors are pre calibrated in a sensor housing and can be exchanged The evaluation unit is identical for all measurement ranges Both the evaluat
9. times the measuring range Higher overpressure protection on request 10 3 Pressure monitoring in water pipe networks The housing for water can be connected to under floor hydrants with bayonet adapter For W rtemberger Schachthydranten an special adapter is available Figure 13 Bayonet adapter With a normal hydrant key side length of the outside square up to 51 5 mm the bayonet adapter can be mounted The ESS is screwed in a GY connection and sealed with an O Ring No special tools are needed ZUM ar Ess 111 english 07 04 05 gelb doc 51 Btr ESS III Measuring sensors 126mm Figure 14 ESS III water housing with bayonet adapter 2 Aluminium housing 4 Adapter plate bronze 6 Hydrant seal 1 Arrestor ring 3 Under floor hydrant 5 Sensor The bayonet adapter is made of stainless VA steel and bronze Even a long time under water is harmless 52 Btr ESS III english 07 04 05 gelb doc zum Measuring sensors Btr ESS III 10 4 Accessories equipment spare parts Following the spare parts and useful accessories are described and displayed 10 5 Transport cases ESS III for water and gas may be transported in aluminium transport cases These cases are sturdy and can hold six gas ESS or four water ESS with bayonet adapter For a single ESS there is a little transport case available which also has a compartment for the bayonet adapter ZUM ar Ess 111 english 07 04 05 gelb doc 53 Btr ESS III Spare part lis
10. End of pressure probe Meaning end Unit Description Status pressure test has ended successfully Error pressure probe 1 Meaning error 1 Unit Description Error in pressure test memory full Error pressure probe 2 Meaning error 2 Unit Description Error in pressure test Pressure test could not be started Hour Meaning hour Unit Description Unit for the duration of the pressure test measuring rate Information Meaning information Unit Description Main menu with sub menus Lower alarm limit Meaning lower alarm limit Unit unit of the active channel Description set lower alarm limit Language Meaning language Unit sa Description language for the printouts 25 Btr ESS III LEAK LPRF LAL LTL LTST MAX1 MEM MIN MIN1 26 Leaking Meaning leaking untight Unit a Description Result of a pressure test Leakproof Meaning leak proof tight Unit Description Result of a pressure test Lower alarm limit Meaning lower alarm limit Unit unit of the active channel Description Setting the lower alarm limit Lower target limit Meaning lower target limit Unit unit of the active channel Description Setting of the measurement storage in limits on off Leak test Meaning 8 leak test Unit Description Main menu with sub menus Maximal value Meaning maximum value Unit Description In
11. II PMTR POPT PRNT PRNT PWSV RANH RANL RESO RMEM Parameters Meaning parameters Unit u Description Main menu and submenus Print options Meaning printing option Unit Description Set the printing options graphic text Print Meaning print Unit Description Print a pressure test Printing Meaning printing Unit Description Printing is in progress Powersave Meaning power save Unit Description Status ESSIII is in power consumption saving mode or switch on or off the saving mode on off Range high Meaning upper value measurement range Unit unit of the active channel Description Indication of the upper range value of the channel Range low Meaning lower measurement range Unit unit of the active channel Description Indication of the lower range value of the channel Resolution Meaning Unit aoe Description Remaining memory Meaning resolution Unit unit of the active channel Description Set the resolution for the measurement zum Btr ESS III english 07 04 05 gelb doc RSET RUN SHRT SMOD SMPR SNEU SNOS Btr ESS III Reset Meaning reset Unit Description Clears the min max values Chancel the printout Running Meaning running Unit aa Description Status ESS Ill is executing a pressure test Seconds Meaning seconds Unit Description Unit for the duration for the pressu
12. III Figure 11 ESS III sensor unit for water Li Battery Sensor connection Sensor seal Sensor 1 male thread 8 5 2 ESS IlI for gas ONOW oom BN ESS III housing Sensor male thread Sensor housing Protection filter 1 8 female thread The installation of gas sensors is corresponding with the installation of water sensors After assembling the gas system is explosion proof again Attention Only sensors with the Ex sign on the type plate may be built in an explosion proof ESS otherwise the protection of the entire ESS III is lost Figure 12 ESS III Sensor unit gas Li Battery Sensor connection Sensor seal Sensor G male thread Ventilation opening a ONA zum Btr ESS III english 07 04 05 gelb doc DOXD BN ESS III housing Sensor male thread Sensor housing Protection filter G1 8 female thread 49 Btr ESS Ill Error diagnostic 9 Error diagnostic A number of typical errors are described that result either from incorrect operation or a fault in the instrument 9 1 Display is weak or blind Battery exchange is overdue The display shows the battery symbol and PS The battery voltage is too low to operate the ESS Ill The battery should be replaced After that the system starts independently 9 2 Moisture on the display The front plate seal is untight The O Ring may be damaged Once moisture has entered the unit the instrument should absolutely be sent in for
13. Options Help Grid amp C ess essm Target limits Dovera Zoom in Zoom out Zoom basic setting Grid Here a grid for the time and the value axis is switched on and off Resolution The selected resolution has a blue background The blue range indicates the measurement noise Target limits In the green range of the target limits no measurement data are stored when the parameter Store within limits is set to no The average value between upper and lower value is displayed Curves overlapping Different curves may be displayed overlapping in separated coordinate systems Every coordinate system will be zoomed separately at the value axis Zoom in The graphic is enlarged by 10 The selected part can be moved with the horizontal and vertical scroll bar The enlargement can be repeated Zooming with the mouse gives faster results see chapter 7 3 Zoom out The function reduces the curve in the same pattern as with the enlargement Zoom basic setting The original time and value range of the measurement are displayed ZUM ar Ess 111 english 07 04 05 gelb doc 39 Btr ESS III TfsWin III 7 4 5 Macro Command sequences may be programmed in macros They can be combined to one function In the macro editor with the mouse commands may be dragged from the left to the right column The macro can be saved It can be started from outside TfsWin III This means that commands can be executed e g recei
14. SNOD Serial no evaluation unit In a 2 sec rate the number of the evaluation unit is indicated 5 6 2 5 SNOS Serial no of sensor In a 2 sec rate the number of the sensor is indicated 5 6 2 6 CALI Calibration date The date of the last calibration is indicated in the format TT MM JJ The menu KANL appears only at ESS Ill with more channels ESS Ill have the channel numbers indicated in the menu indication field With a one channel instrument the number 1 is displayed 5 6 2 7 DATE Date Here the actual date is indicated in the format DD MM JJ days months and years In the example the date is 23 January 2006 5 6 2 8 TIME Time Here the actual time is indicated in the format HH MM SS hours minutes and seconds 5 6 2 9 VERS Version The version number of the software is indicated in the format 1 00 00 22 Btr ESS III english 07 04 05 gelb doc WI Handling the ESS III Btr ESS III 5 6 3 Menu PMTR Parameters In the menu parameters the measuring rate and the time can be changed With an ESS with more channels the measuring rate is changed for each channel separately The actual channel has to been chosen Further parameter adjustments are made with the software TfsWin III 1 CHNL Channel adjustment 2 SMPR Adjustment of the measuring rate 3 CLCK Time adjustment 4 PASS Set keyword 5 6 3 1 CHNL Channel With enter an instrument with more channels can be switched from one channel to ano
15. SS III water 1 LCD display 2 Connection G2 3 Sensor housing 4 Field for sensor serial nr 5 Test screw 6 Front plate arrestor ring The ESS Ill for water pressure is watertight It can be mounted directly in a hydrant For this purpose a bayonet adapter is available which can be tightened with a normal hydrant key Even water over floating of the ESS III is possible for some time 14 Btr ESS Ill english 07 04 05 gelb doc zum Handling the ESS III Btr ESS III 5 3 Overview ESS Ill temperature Figure 6 ESS III for temperature measurement fixed sensor 1 LCD display 2 Field for sensor data 3 G internal union nut 4 Temperature sensor There are standard measuring ranges See page 7 Other measuring ranges can be ordered for a special price ZUM ar Ess 111 english 07 04 05 gelb doc 15 Btr ESS III Handling the ESS III 5 3 1 ESS Ill temperature with different sensors Figure 7 ESS III for temperature measurement flexible sensor Changing sensor type can be done by the manufacturer The active part of the sensor is located in a range of some millimetres in the sensor point 16 Btr ESS III english 07 04 05 gelb doc zum Handling the ESS III Btr ESS Ill 5 4 Overview ESS pressure and temperature Figure 8 ESS III with pressure and temperature sensor LCD display Connection temp sensor Sensor housing pressure Temperature sensor G male thread Pressure temp indic
16. ation Connector temp sensor Temperature sensor G3 4 internal union nut ONOW XD RN ESS III for pressure and temperature are delivered with the same sensor types as the standard ESS III The TfsWin Ill Software is adapting to the pressure and temperature measuring range ZUM sr Ess english 07 04 05 gelb doc 17 Btr ESS III Handling the ESS III 5 5 ESS III display indications All fields for display indications are described Several segments show symbols and numbers in different formats and text 12 WIN 3 Ng Figure 9 ESS III display indications 1 Menu mode 2 Measuring rate indication 3 Battery indication 4 Action bar 5 Numeric indication field 6 Storage mode 7 Storage on off 8 Menu indication field 9 Memory 10 Remaining memory 11 Units 12 Alarm limits 5 5 1 Menu mode The symbol for menu appears only in the different menu modes and not in the measuring mode 5 5 2 Measuring rate indication The measuring rate indication is blinking in the measuring rate It changes from visible to invisible when 1 cycle is ended 5 5 3 Battery indication The battery symbol appears when the capacity of the battery is at 5 It mainly depends on the measuring rate if the instrument can go on functioning for weeks or even months See the table in this manual 18 Btr ESS III english 07 04 05 gelb doc WI Handling the ESS III Btr ESS III 5 5 4 Action bar The action bar moves from left to
17. ction up to 1 3 times the end of the range Connection Yo male thread with 1 8 female thread Accuracy 0 4 of measuring range end val optional 0 2 or 0 1 Resolution less than 0 01 full scale Memory 250 000 measuring values Power supply 2 Lithium cells 2 x 3 6V 7 2Ah Power consumption Power save ca 45uA active ca 20mA Battery operating time ca 5 years at measuring rate 1 minute Protection IP 54 at ESS type gas IP 65 at range gt 10 bar IP 68 at ESS type water Ex proof protection I12G EEx ib IIC T4 Seal material NBR70 or Viton Dimensions ca 108 x 161x77mm WxHxD Weight 1200 g Operation temp 20 60 C Storage temp 20 60 C IrDA interface cable serial Connection 9 pin D SUB Bus IrDA interface cable USB Connection 4 pin USB connector zum Btr ESS III english 07 04 05 gelb doc 7 Btr ESS III Introduction 3 Introduction The ESS III system electronic memory recorder is a further development of the mechanical recorders which have been used for decades in the gas and water industry The electronics are capable of simulating and storing all relevant data The system is independent of power supply and robust built which makes it universal applicable There are four instrument building groups all based on the same electronics 1 ESS III for measuring gas pressure There has been given much attention foot high accuracy at lower measurement ranges e g 100
18. dication of the maximum measured value Memory Meaning memory Unit Description Memory capacity of the channel Minutes Meaning minutes Unit Description Unit for the duration of the pressure test measuring rate Minimal value Meaning minimal value Unit Description Indication of the minimal measured value MNTP MNTT MS MXAP NO LNO OFF ON PASS Handling the ESS III Minimal test pressure Meaning minimal test pressure Unit unit of the channel for the pressure test Description Setting of the test pressure of the pressure test Minimal test time Meaning test time Unit s min h Description Setting the testing time of a pressure test Milliseconds Meaning milliseconds Unit i Description Unit for setting the measuring rate Maximal pressure loss Meaning maximal pressure drop Unit unit of the channel for the pressure test Description Set the pressure drop for a pressure test Number Meaning serial number Unit Description display of the serial number of device sensor Location number Meaning N of measurement place Unit Description Input of the measurement place number Off Meaning off Unit Description Off On Meaning on Unit Description On Password Meaning password Unit Description Input of the password Btr ESS III english 07 04 05 gelb doc zum Handling the ESS I
19. e exploitation of the device professional transport appropriate storing and assembly as well as careful operation and maintenance is necessary Any intervention at the device must be carried out by authorized personal exclusively using original spare parts The electrical data stated on the type plate and the test certificate as well as their special conditions have to be considered When operated in the open air it is advised to protect the explosion protected devices against direct water influences e Assembly and maintenance Before assembling it must be checked if the indication on the type plate coronds with the required kind of protection for the potentially explosive area At battery exchange only an original battery block of the manufacturer with Ex Protection approval and Ex characteristic on the packing and the battery block may be used 6 Btr ESS III english 07 04 05 gelb doc zum Technical data ESS Ill System Btr ESS Ill 2 Technical data ESS Ill System Measuring range pressure gas 0 100 mbarr rgage pressure 0 250 mbarr r gage pressure 0 1 barr rgage pressure 0 2 5 barr rgage pressure 0 10 barr rgage pressure 0 25 baro absolute pressure 0 100 baro absolute pressure Measuring range pressure water 0 10 baro absolute pressure 0 25 baro absolute pressure Measuring range temperature 10 40 C 20 60 C 0 150 C Other measuring ranges on request Overpressure prote
20. ear under each other Several measurement data may be selected When more data sets are selected the display of the parameters is deactivated automatically This also applies to measurement data Parameters The parameters control the measuring profile of the ESS III After the first start of TfsWin Ill only measurement place name measurement place number measuring rate and date time are displayed The other parameters can be displayed with the menu Options display configuration Diagram In the diagram the measuring values are displayed related to the time When there are different readings of measurement places channels in the tree diagram an allocation with colours is arranged for curves and scales A rectangle created with the left mouse button held down and after that a click with the right mouse button enlarges the diagram as often as needed A click with the right mouse button in the free field reduces the diagram again ZUM ar Ess 111 english 07 04 05 gelb doc 35 Btr ESS III TfsWin III 7 4 Menus The pull down menus follows the Windows philosophy The most important instructions can be done with buttons All menus will be described systematically 74 1 File In the file menu the measurement data will be managed ds TfsWin III File Edit ESS Display Macro Options Help Pit imie e ess cme Delete all measurements Exit Delete marked measurements i ne Channel 1 80 a i gt Print The actual diagram wi
21. ed in this path ESS connected to Here the COM interface is indicated to which the IrDA interface cable is connected The USB driver assigns a virtual COM interface to the USB interface which is registered here When a communication is realised the program searches the correct interface and registers it here ESS Type The type of the ESS Ill is pre set ESS III from production year 2006 ESS from earlier production series 1995 and 2005 are indicated with type ESS Il Fabrication number 68 000 to 86 000 Display configuration The display of the parameters is here specified At start only four parameters are displayed By double clicking a parameter it will be added or removed Display restrictions The number of parameters and curves that can be displayed at the same time is here specified Overlapping curves are from the same measurement place and channel They are caused by repeated readings and are displayed in the same diagram Language Here the language is selected Languages can be edited with the language editor Rapid Translation Further information about this subject can be found in the EsapPro Ill manual 7 4 7 Help In the menu help the version number of the program is indicated It consists of the main number and the individual components The menu will be extended in the future At the moment it is inactive ESSIII 42 Btr ESS III english 07 04 05 gelb doc WI TfsWin Ill Btr ESS III 7 5 Function
22. eleted Number of values Number of stored values Remaining memory The remaining memory indicates the number of free memory places Alarm over below time First time the upper lower alarm limit was exceeded Maximum minimum Maximal minimal measuring value since the last reset with the buttons Maximum minimum time Time when the maximum minimum was reached Calibration date Date of the last calibration of the sensor F Nr Sensor Sequential production number of the sensor Btr ESS III english 07 04 05 gelb doc zum Maintenance Btr ESS III 8 Maintenance Maintenance of the ESS III is limited to monitoring the batteries tightness of the housing and cleaning the front plate The components that are important for the IR transmission are situated directly behind the front plate 8 1 Battery block The battery block consists of lithium cells with a safety circuit They are moulded in a silicon mass The resistor limits the short circuit current of the batteries The capacity of the batteries is 7 2 Ah The used batteries can be disposed by the manufacturer free of charge 8 2 Inserting the batteries Attention Only original battery blocks with Ex sign certified by the manufacturer may be built in explosion protected ESS The expl protected battery block is situated behind the electronic unit To exchange the battery block the black arrestor ring must be unscrewed Front plate electronic unit and battery bloc
23. ents are printed The displayed zoom range is maintained 44 Btr ESS III english 07 04 05 gelb doc WI TfsWin Ill 7 6 Parameter list JESS ESSIII Measurement place number Measurement place name Channel code Channel name Measuring rate Average factor Resolution Energy reduction Upper alarmt limit bar Lower alarm limit bar Upper target limit bar Lower target limit bar Storage mode Store within limits Datejtime ESS Firmware Power Failure F Nr Evaluation unit Measuring range Resolution Channel state Start measurement Number of values Remaining memory Alarm over time Alarm below time Maximum Maximum time Minimum Minimum time Calibration date F Nr Sensor Channel 0 Pressure 011200381 Water pressure 00 Pressure ls 1 0 010 OFF 0 000 0 000 0 000 0 000 Standard zl Yes hd 28 12 2006 15 46 33 1 02 13 07 2006 11 22 56 44600384 0 00 10 00 bar 0 001 bar Measure 28 12 2006 15 05 36 2332 246975 08 08 2006 12 46 32 08 08 2006 12 51 35 6 399 bar 28 12 2006 16 28 58 0 002 bar 28 12 2006 16 46 12 19 06 2006 AAE0029AD zum Btr ESS III english 07 04 05 gelb doc Btr ESS III The parameter can either be programmed in TFS Win III or being read from the ESS III Every column presents a channel Parameter data in white fields may be changed Status data grey background not Measurement place number The measurement place number def
24. esolution Energy reduction Upper alarmt limit bar Lower alarm limit bar Upper target limit bar Lower target limit bar t Storage mode Store within limits ESS Firmware Power failure F Nr Evaluation unit Measuring range Resolution Channel state Start measurement Number of values Remaining memory Alarm over time Alarm below time Measurement place number 000004711 Measurement place name Muster Messort 01 Druck 125 ms 1 0 010 Off 10 000 0 000 0 000 11 08 2006 11 51 29 1 02 07 08 2006 12 19 38 AABOD4DA 0 00 10 00 bar 0 001 bar Measure 09 08 2006 16 20 54 187549 4622 07 08 2006 14 43 01 07 08 2006 14 42 01 5 704 bar 10 08 2006 07 04 05 0 021 bar 09 08 2006 18 31 27 19 07 2006 44 003040 LA KA LA KA RG AA Gi ak KA 3Uhr 6 Uhr 9Uhr 11 08 2006 01 13 27 11 08 2006 11 51 30 15 Minuten Tree The tree is divided in three sections No marking 4 In the upper section the measurement place number and the measurement name are displayed One section down all channels of the corresponding measurement place appear Most of the time this is an ESS III with one channel ESS III with more channels will display all channels When the channel is selected the parameters are displayed in the middle section and can be changed Multiple selections are possible In the third section below the channels the measurement data are displayed With repeated readings date and time app
25. formation technology equipment Radio disturbance characteristics Limits and methods of measurement Specification for radio disturbance and immunity measuring apparatus and methods Part 2 1 Methods of measurement of disturbances and immunity Conducted disturbance measurements Specification for radio disturbance and immunity measuring apparatus and methods Part 2 3 Methods of measurement of disturbances and immunity Radiated disturbance measurements Part 3 2 Limits Limits for harmonic current emissions equipment input current lt 16 A per phase Part 3 3 Limitations of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current lt 16 A per phase and not subject to conditional connections Part 4 2 Electrostatic Discharge Immunity Test Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test Part 4 4 Testing and measurement techniques Electrical fast transient burst immunity test Part 4 5 Surge Immunity Test Part 4 6 Testing and measurement techniques Immunity to conducted disturbances induced by radio frequency fields Part 4 8 Testing and measurement techniques Power frequency magnetic field immunity test Part 4 11 Testing and measurement techniques Voltage dips short interruptions and voltage variations immunity tests Karlsruhe den 05 09 2006 UNION Apparatebau GmbH Dr Mrozek ZUM er Es
26. ime ESS Firmware Power Failure F Nr Evaluation unit Measuring range Resolution Channel state Start measurement Number of values Remaining memory Alarm over time Alarm below time Maximum Maximum time Minimum Minimum time Calibration date F Nr Sensor Channel 0 Pressure 011200381 Water pressure 00 Pressure 1s 1 0 010 OFF 0 000 0 000 0 000 0 000 Standard Yes 28 12 2006 15 46 33 1 02 13 07 2006 11 22 56 44600384 0 00 10 00 bar 0 001 bar Measure 28 12 2006 15 05 36 2332 246975 08 08 2006 12 46 32 08 08 2006 12 51 35 6 399 bar 28 12 2006 16 28 58 0 002 bar 28 12 2006 16 46 12 19 06 2006 446002940 46 From here status data are presented that are equal for all channels Date time Date and time are indicated ESS Firmware The version number of the firmware is indicated Power failure The date that the battery reached the low voltage level F Nr Evaluation unit Indication of the production number of the evaluation unit From here channel dependent status data are presented coming from the sensor Measuring range Measuring range of the sensor Resolution The smallest mes value difference is indicated It may be changed with the parameter resolution Channel state Measuring Data are measured and stored Stop Only measuring takes place no storage Start measurement A new measurement is started at this time The old measuring values are finally d
27. ines the measurement place and may have 9 figures Measurement place name The measurement place name may consist of 30 alphanumeric characters From here parameters are presented that can be assigned to every channel Channel code every channel has a two figured number for clear identification Channel name Every channel has a name that refers to the application Measuring rate The measuring rate indicates the time between two measuring In the example every second is measured Average factor The number indicates the measuring values that will be averaged The example is not averaged Resolution That is the smallest meas value difference that must be stored Energy reduction is not yet implemented Upper alarm limit lower bar When the upper lower alarm limit is exceeded a warning is indicated triangle upwards downwards Upper target limit lower bar Within the target limits is not stored when the parameter Store within limits is set to No Storage mode Standard At full memory the new data are lost Rolling The oldest data are deleted and the newest are stored 45 Btr ESS III JESS ESSIII Measurement place number Measurement place name Channel code Channel name Measuring rate Average factor Resolution Energy reduction Upper alarmt limit bar Lower alarm limit bar Upper target limit bar Lower target limit bar Storage mode Store within limits Datejt
28. ion unit and the sensor are explosion proof 8 Btr ESS III english 07 04 05 gelb doc zum First time putting into operation Btr ESS III 4 First time putting into operation At delivery the instrument is in the power save mode PWSV In this mode the power consumption of the ESS Ill is very low but it is still active and reacts on input commands In this mode the instrument is stored A LI I Ng A 2 A F 8 8 By pushing button Ey enter during the time the action bar is moving the system is activated and switches to the measuring mode Attention At releasing the button the function is executed That applies to all actions of the ESS III program In this mode the other 3 buttons are inactive TULI The ESS Ill measures and stores the pressure Usually now is measured with the adjustments set by the manufacturer These are the adjustments that were active before switching the ESS in power save mode In this mode the instrument can be installed and than measures with the following pre adjusted parameters Measuring rate 4 sec Resolution 0 5 Yo Storage mode standard static Upper target limit off Lower target limit off Average factor 1 4 1 Installation of the connection The ESS III has 2 type plates At the back of the instrument is a serial number for the evaluation unit and at the sensor is a serial number for the measuring range The customer can change the sensor Both serial number
29. k can be removed They are connected to the electronic unit with a plugged cable The battery may be exchanged without loss of data The clock stops The clock is slow for the time it was without power The instrument is assembled again Special attention should be paid to the situation of the O ring between front plate and the housing A damaged O ring must be replaced The used battery should be disposed They can be returned to the manufacturer free of charge The lifetime of the battery set is roughly estimated according to the table below Measuring rate Battery lifetime 1 Channel ESS 3 Channel ESS Table 1 ESS III Battery lifetime ZUM sir Ess i english 07 04 05 gelb doc 47 Btr ESS III Maintenance The lifetime of the battery is also effected by the ambient temperature the number of communications using the buttons for menu operation and so on 8 3 Waterproofness of the housing The ESS Ill for gas is not completely watertight It has a ventilation opening so no internal pressure can built up at varying air pressure Housings for water pressure measurement are watertight up to at least 1 bar 8 4 IR transmission Sending and receiving takes place via the IR Sensors behind the front plate The front plate must be clean at all times 8 5 Exchanging sensors Pressure and temperature sensors may be exchanged Every ESS III consists of an evaluation electronic unit and a calibrated sensor in a housing with measuri
30. must be confirmed with yes or no and on or off 5 6 4 1 DEL Delete ZUM ar Ess Ill english 07 04 05 gelb doc 23 Btr ESS III Handling the ESS III Deleting is confirmed with enter the indication is blinking With up or down the choice is made With yes there will be deleted All data are finally deleted A new measurement is started no returns to the menu 5 6 4 2 PWSV Powersave Power save is activated when the instrument will not be used for a longer time It is nearly shut down Power consumption is at minimum GL enter leads to menu DEL v up or down leads to menu PWSV Ey enter leads to a blinking display which can be changed with up or down from on to off wm re Pushing EY enter again confirms the blinking value After confirming on the menu symbol g appears for 120 seconds The 120 seconds are counted down and then the PWSV starts with the indication The power consumption of the ESS III is very low in this mode The instrument is not completely switched off it can be reactivated To switch from power save to measuring mode enter must be pushed as long as the action bar moves from left to right After that the instrument goes in the measuring mode Pushing enter shortly leads to the menu INFO From there PWSV is attended in the usual way and can be deactivated 24
31. n paraaan cang odia naca noe al 30 6 4 Resolution re Zr 30 6 5 Measuring rate and battery life time eee 30 6 5 1 Measuring rate ee E AA 30 6 5 2 Battery life tiMe ii 31 6 6 Measuring average factor 31 6 7 Storage of min max values i 31 6 8 DIE NAGA ee 31 6 9 inesatta SENSE E 31 6 10 Remaining memory u aa 31 6 11 Resolution of the measuring value nenn 32 6 12 Zero point correction 32 7 SWIM ee es et 33 7 1 Installation of the program 33 7 2 Installation of the IrDA interface cable 34 7 3 Functions of TIsWih Ian es 34 TA Mensa sea iu elia asilo ai 36 7 4 1 REI OE RICARICA STA 36 7 4 2 Edison ela 36 7 4 3 SER RR A 37 7 4 4 Display er re er er 39 74 5 MAGO AA collet casters catia aaa 40 7 4 6 QD U 31 CARRARA BP near 41 7 4 7 HeD AA AA NAA ANA ee 42 7 5 FUNCUON DUWONS is acre ala 43 7 6 Parameter list can kn 45 8 Maintenant esisin ee 47 8 1 Battery DIOcK una 47 8 2 Inserting the batterieS 47 8 3 Waterproofness of the housing gt 48 8 4 IR transmission eee eet eeeeeeeeeeeee 48 8 5 Exchanging Sensors en 48 8 5 1 ESS LANA aaa ars 48 8 5 2 ESS HOF Gas saure aa rer 49 9 Error diagriostio anna 50 9 1 Display is weak or DIINA i 50 9 2 Mois
32. ng electronic unit The connections can be plugged in The VA housing of the sensor is coated with a special sealant and screwed into the aluminium housing This guarantees that the glued place is tight and can be loosed again The sensor is only delivered together with the measuring electronic unit in the sensor housing The unit is calibrated and can measure directly after assembly Taking back the old sensor in exchange is possible The sensors should not constantly be exchanged Exchange should be limited to changing measuring range or repair 8 5 1 ESS Ill for water Sensors for water housing and gas housing are not different The shape of the housings of the evaluation units is different The connections can be plugged in The VA housing of the sensor is glued in the aluminium housing with special glue This guarantees that the glued place is tight and can be loosed again The sensor is only delivered together with the measuring electronic unit in the sensor housing The unit is calibrated and can measure directly after assembly Taking back the old sensor in exchange is possible Attention It is not allowed to build sensors with the Ex sign in the ESS Ill for water This might give the idea that the ESSIII for water is explosion proof The sensors should not constantly be exchanged Exchange should be limited to changing measuring range or repair 48 Btr ESS III english 07 04 05 gelb doc W M Maintenance Btr ESS
33. ng value ESS have a resolution of less than 0 01 of the measuring range Temperature errors in the electronic unit and the sensor and the condition of the sensor membrane determine the final error As an option there is ESS Ill with a resolution of 0 004 1mbar resolution at a measuring range of 25 bar E g for pressure tests according to DVGW 469 B3 2 At ESS Ill with temperature channel the display resolution is limited to 0 01 C independent of the measuring range 6 12 Zero point correction The zero point can be corrected with TfsWin Ill With a vented unit the ESS Ill displays 0 Small deviations may be within the accuracy limits In case of low measuring ranges e g 0 100 mbar the zero point is location dependent The zero point should be adjusted in the measurement position horizontally or vertically 32 Btr ESS III english 07 04 05 gelb doc WI TfsWin Ill Btr ESS III 7 TfsWin Ill TfsWin Ill transfers manages and changes all parameters in the ESS III In the ESS III itself only specific parameters may be changed and indicated 7 1 Installation of the program The program is running with Win Vista WinXP and Win2000 The installation CD starts setup automatically In case the auto run function is not active setup exe is started A request to choose an installation language appears here in English Setup ESS Datalogger Software x A Welcome to the ESS Datalogger Setup Wizard Please choose the la
34. nguage which will be used for installing z Cancel After the confirmation with OK all other applications should be closed As standard installation the program is suggesting the path C Programme Union EsapPro III This suggestion can be confirmed or changed If there exits an earlier version of an EsapPro III installation it is absolutely necessary to remove the earlier version with the de installation uninstall program before the new installation is started see de installation The installation program creates desktop and quick launch icons if these options are selected After the summary of the installation options registration of the program is requested r ESS Datalogger Software Registry E Please enter your name and the company name you work for Name 5 ampleman Enterprise waterworks Please insert the serial no O license the full version of TtsWin Ill and the demo version of EsapPro III To license the full version of Tfswin Ill and EsapPro Ill please enter the serial no who is printed on the Disk or the delivery note Serial fo ZUM ar Ess 111 english 07 04 05 gelb doc 33 Btr ESS III TfsWin III If TfsWin Ill is used without EsapPro Ill the preset 0 should be confirmed When EsapPro Ill was acquired the serial number mentioned on the delivery note must be entered instead of the 0 Now EsapPro Ill is licensed With a unlicensed EsapPro Ill it is possible to test all functions with test da
35. nt channel Receive measurement data all channels Start new measurement immediately Start new measurement later Interrupt storage Continue storage Zero point setting Reference comparison Delete alarm Low High delete ESS clock set ESS on ESS off Firmware Update Receive parameters All parameter data are transferred from ESS Ill to the PC Not all parameters are displayed in the field The parameters can now be changed changeable parameters are displayed on a white background and then be transmitted with Transmit parameters Transmit parameters Transmits all parameters from PC to the ESS Ill Parameters that were changed in TfsWin Ill appear on a red background to indicate that the parameters from TfsWin III and ESS III are not consistent After transfer the red background disappears ESS III and TfsWin Ill now contain the same parameters Receive measurement data all channels Here measurement data and parameters of all channels are transferred to the PC and saved In the tree the new measurement is displayed and saved ZUM ar Ess 111 english 07 04 05 gelb doc 37 Btr ESS III TfsWin III Receive measurement data current channel With this command one specific channel is read from an ESS III with more channels The channel is selected in the tree Start new measurement immediately All measurement data in the ESS will be finally deleted The memory is completely free for a new measurement It s
36. re probe type 3 Meaning pressure probe type 3 Unit gt Description Pressure test type 3 start pressure test Type Meaning serial number Unit Description display of the type number of device sensor Upper alarm limit Meaning upper alarm limit Unit unit of the active channel Description set upper alarm limit Handling the ESS III Upper target limit Meaning upper target limit Unit unit of the active channel Description set upper target limit Version Meaning version Unit Si Description Indication of the Firmware version Wait Meaning Unit Description Status Start measurement later is active measurement is stopped or Status a pressure test is started or a pressure test is evaluated Zoom Meaning zoom Unit Description Setting the zoom for the print on off Time Meaning time Unit min s h min or days h Description Status time at start of pressure test Btr ESS III english 07 04 05 gelb doc zum Working method of the ESS IIl System Btr ESS III 6 Working method of the ESS Ill System The pressure temperature is recorded by a Piezo resistant sensor 1 x Pt 1000 and converted to an electrical signal After amplification an AD converter passes the digital signal to a microprocessor The ESS III records the current pressure in a free selectable time interval measuring rate and stores the value according to specific criteria a
37. re test Measuring rate Shortcut Meaning shortcut Unit u Description Short activation of a pressure test Storage mode Meaning storage model Unit Description Setting ofthe storage model standard rolling Sample rate Meaning measuring rate Unit oe Description Setting of the measuring rate Serial number evaluation unit Meaning serial number evaluation unit Unit Description Indication of the serial nr of the device Type number Serial number of sensor Meaning serial number of sensor Unit Description Indication of the serial nr of the sensor Type number 27 Btr ESS III STOP STRT TEMP TIME TYP1 TYP2 TYP3 TYPE UAL 28 Stop UTL Meaning stop Unit Description Status Start measurement later is active measurement is running or stop a running pressure test VERS Start Meaning start Unit Description Calm down time up to the start of the pressure test WAIT Temperature Meaning temperature Unit a Description Use temperature channel for the pressure test yes no ZOOM Time Meaning time Unit Dn Description Indication setting of date and time 01 15 Pressure probe type 1 Meaning pressure probe type 1 Unit Description Pressure test type 1 start pressure test Pressure probe type 2 Meaning pressure probe type 2 Unit Description Pressure test type 2 start pressure test Pressu
38. red as far as resolution and target limits allow this 6 7 Storage of min max values The ESS III stores minimal and maximal values which are calculated from the last reset time 6 8 DIF Value The Dif value shows the difference between the actual measuring value and the value at the last reset That gives an overview about falling or rising trend of a measurement 6 9 Time The ESS III has a clock with date and time At the start of a measurement date and time are stored ESS III does distinguish summer and wintertime firmware 1 12 or later The curves overlap eachother this means that at a certain time 2 measurements exist or a gap of an hour The EsapPro Ill software can process this 6 10 Remaining memory The memory has a capacity of 250 000 measuring values including the relative time The remaining memory is defined in number of measuring values and can be read with TfsWin III Not all memory locations are available for data Every transmission takes some memory space A full memory will not accept any new measuring values the clock continues Only the rolling memory stores measuring values even if the memory display shows 0 The oldest measuring values will get lost in favour of the newest The ESS Ill has stored its data history It is equivalent to the length of the rolling memory ZUM ar Ess Ill english 07 04 05 gelb doc 31 Btr ESS III Working method of the ESS IIl System 6 11 Resolution of the measuri
39. right When the ESS Ill needs some time for a certain action the action bar shows the status Releasing the button executes the instruction 5 5 5 Numeric display field In this segment all numeric indications with the corresponding formats are displayed The appropriate format date number or in special cases even short information is switched on with the matching menu point 5 5 6 Storage mode The memory switches from standard static storage to rolling storage The standard static memory is written until completely full Only after deleting the old values new values will be stored The rolling Q Memory overwrites the oldest values and stores the actual values Deleting the memory starts a new measurement 5 5 7 Storage on off The memory can be switched on or off With memory switched off measuring continuous with the actual parameters Values are not stored 5 5 8 Menu display field In this field all menus are displayed The abbreviations of all menus are described in chapter 5 6 5 5 5 9 Remaining memory The remaining memory is indicated in steps of 5 After the first stored value the indication switches from 100 to 95 5 5 10 Units In Europe the units mbar bar und C are intended In the Anglo Saxon region the units F wc and psi are intended Software conversion by the manufacturer ZUM ar Ess 111 english 07 04 05 gelb doc 19 Btr ESS III Handling the ESS III 5 6 Measuring with the ESS III
40. s Ill english 07 04 05 gelb doc 55 Btr ESS III 13 56 gt lt kla j ce LUI del o TE gt cc ee CI a x e _ a kis o KH aiL o au D sit ZERTIFIKAT CERTIFICATE EU Design test certificate EU Design test certificate 5 Product Service EG Baumusterpr fbescheinigung Nr EX5 06 03 31532 002 Zertifikatsinhaber Union Apparatebau GmbH Zeppelinstr 42 76185 Karlsruhe DEUTSCHLAND Produkt Elektrische Ger te allgemein Modell e D Mess System f r physikalische Gr ssen ESS Mess System bestehend aus ESS IIl Ger t Batterietyp XC Sensormodul Kenndaten Ger tegruppe Il Kategorie 2G Z ndschutzart EEx ib IIC T4 Batterisversorgung 7 4 V 7 2 Ah IP54 Kennzeichnung Ex 2 G Besondere Bedingurg f r Betrieb Tastkopf darf zu Servicezwecken nur an den externen PC angeschlossen werden wenn keine Ex Atmosphare vorliegt Disse EG Baumusterpr fbescneinigung best tigt die bereinstimmung des umseitig bezeichneien Produktes mit den einschl gigen Vorschriften gem Anhang Ill der Richtlinie des Rates Nr 34 WEG fur Ger te und Schutzsysteme zur besimmungsgem en Verwendung in explosionsgefahrdeten Bereichen ATEX Prufgrundage ist ausschlie lich das zur Pr fung und Zertifizierung vorgestellte Pr fmuster sowie dessen technische Dokumentation Umsetiga Hinweise sind zu beachten Pr fbericht Nr 70117860 Datum 2006 03 31 7 7 LV
41. s are registered The pressure must be within the measuring range Overpressure up to 1 3 times the measuring range is allowed Plausible measurement data are only obtained within the span of 4 to 104 of the range The measuring range extends at the top to approx 104 and at the bottom to approx 4 below the zero point As a result the zero point can be clearly checked The ESS III should then via the 1 2 male thread be screwed onto a measuring point with internal union nut and may be fitted in any position Instruments with a ZUM ar Ess Ill english 07 04 05 gelb doc 9 Btr ESS III First time putting into operation measuring range in mbar are position dependent The zero point should be corrected in the final measuring position ESS for temperature is attached directly to the sensor using a union nut The sensor tip should be placed in the medium either directly or by a dip sleeve The ESS III model with a flexible connection to the temperature sensor should be installed in a fixed position and the sensor placed in the measuring medium Barometer ESS III is installed without any connection The output is than left open 10 Btr ESS III english 07 04 05 gelb doc WI First time putting into operation Btr ESS III 4 2 Working with TfsWin III The program TfsWin Ill reads the measurement data of the ESS Ill and displays them The program is indicating how to install the software After starting the program the following display
42. storage criteria The target limits can be deactivated if SGO and SGU are set at the same value e g 0 or any other equal value 6 3 Alarm limits Alarm limits can be switched on or off with the program TfsWin III 6 4 Resolution The in of the measuring range indicated resolution is also a criterion for the storage of a measuring value If the difference between the measuring value and the previously stored measuring value is less than the resolution the measuring value is not stored 6 5 Measuring rate and battery life time 6 5 1 Measuring rate The measuring rate defines the time interval between two measurements It can be set from 125 milliseconds to seconds and minutes up to 6 hours The input of milliseconds seconds minutes and hours cannot be mixed The input value must be in complete seconds minutes and hours Measuring rates below 1 second can only be set as a multiple of 125ms 30 Btr ESS III english 07 04 05 gelb doc W M Working method of the ESS IIl System Btr ESS III 6 5 2 Battery life time The measuring rate is crucially for the battery life time Measuring rates of 125 ms are only significant for short time measurements Table 1 gives examples of measuring rates with the calculated battery life time 6 6 Measuring average factor The measuring average factor indicates the number of measuring values to be averaged e g 3 three values are averaged The new resulting measuring value is sto
43. sum User s manual ESS Ill data logger Btr ESS III Indications for explosion proof instruments Union Apparatebau GmbH P B 21 10 51 D 76185 Karlsruhe Zeppelinstrasse 42 D 76160 Karlsruhe Germany Phone 49 721 95243 0 Fax 49 721 95243 33 e mail info union apparatebau de www union apparatebau de 2 Btr ESS III english 07 04 05 gelb doc zum Indications for explosion proof instruments Btr ESS Ill Table of contents 1 Indications for explosion proof instruments 6 2 Technical data ESS III System i 7 3 WIG CUCU as acest u ee eu re nenne 8 4 First time putting into operation 9 4 1 Installation of the connection 9 4 2 Working with TisWilillI iii 11 4 2 1 Transfer to the Computer i 12 5 Fanding itheEs Silla 13 5 1 Overview ESS IIl Gas 2222128 Ran 13 5 2 Overview ESS III water aasa a aaa 14 5 3 Overview ESS Ill temperature 15 5 3 1 ESS Ill temperature with different sensors 16 5 4 Overview ESS pressure and temperature 17 5 5 ESsllkdisplayindicationss zn a 18 5 5 1 Ment Modes esse 18 5 5 2 Measuring rate indication 18 5 5 3 Battety Indicatiofi creano 18 5 5 4 ACION Dalasas ARR ARRE RR RA RR 19 5 5 5 Numeric display field i 19 5 5 6 storage modesta 19 5 5 7 a GG FON
44. t 11 Spare part list Building group battery ex proof Order nr ESS3 Z BATC Weight ca 150 gram Description Building group battery 54 Btr ESS III english 07 04 05 gelb doc WI EU Declaration of conformity Btr ESS III 12 EU Declaration of conformity EG Konformit tserkl rung EU declaration of conformity Union Apparatebaugesellschaft mbH Zeppelinstrasse 42 76185 Karlsruhe Gegenstand der Erkl rung Object of declaration Elektronische Speicherschreiber Typ ESSIII Typ Gas und Typ Wasser Datalogger type ESSIII type gas and type water Das oben beschriebene Produkt ist konform mit den Anforderungen der folgenden Dokumente The object of declaration described above is in conformity with the requirements of the following documents EN 50270 1999 IEC 61000 6 3 1996 IEC 61000 6 4 1997 IEC CISPR 11 2004 IEC CISPR 22 2003 IEC CISPR 16 2 1 2003 IEC CISPR 16 2 3 2003 IEC 61000 3 2 2001 IEC 61000 3 3 2002 IEC 61000 4 2 2001 IEC 61000 4 3 2002 09 IEC 61000 4 4 2004 IEC 61000 4 5 2001 IEC 61000 4 6 2003 IEC 61000 4 8 2001 IEC 61000 4 11 2004 Electromagnetic compatibility Electrical apparatus for the detection and measurement of combustible gases toxic gases or oxygen Electromagnetic compatibility EMC Part 6 3 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments Industrial scientific and medical ISM In
45. ta In this dialogue the language of TfsWin Ill can be chosen Switch language e x ERT RapidTranslation TT Show all languages Awailable languages u TfsWin III TfsWin III TfsWin III TFSWin III English Francais Deutsch NL Properties of the selected language Version Date Author Comment 7 2 Installation of the IrDA interface cable The IrDA interface cable exists with serial connection 9 pin D Sub connector and with USB connection With the serial version no further installation is needed with the USB version the USB drivers will be installed 7 3 Functions of TfsWin III After the start of TfsWin III the display area is divided in three parts At the left the measurement data and parameters are presented in a tree structure In the middle the parameters of the selected ESS Ill are presented The parameters in white fields can be changed parameters in grey fields are produced by the ESS III and are only displayed At the right the measurement curve appears 34 Btr ESS III english 07 04 05 gelb doc WI TfsWin Ill Z2 TfsWin III File Edit ESS Display Macro Options Help Btr ESS III BED DI EF Ate ess ESSIII Channel 1 Druck El 4711 Muster Messort 5 M amp Channel 1 Druck M Data 11 08 2006 11 51 55 B 11200381 Water pressure B E Channel 0 Pressure MM Data 28 12 2006 14 46 50 Channel code Channel name Measuring rate Average factor R
46. tarts immediately Start new measurement later The measurement data are finally deleted A new measurement starts at a later time This can be set in the following dialogue Interrupt storage The storage is interrupted This causes a gap in the diagram Continue storage Measurement data are stored again from this time on Zero point setting Here the zero point is set The ESS III must be free of pressure Reference comparison With this command the measurement is adjusted with a reference value That corresponds with an Offset shift of the measuring range The zero point is shifted equally Delete alarms Violated alarm limits are being reset A triangle upwards or downwards indicates the limit violation ESS clock set The clock of the ESS III is set to the PC clock ESS on An ESS in off position PWSV is switched on with this instruction ESS off The ESS Ill is switched in a power saving position Measuring are stopped the display indicates PWSV For measuring the ESS has to be switched on Firmware update The firmware is changeable by the menu The new Firmware file ESS IIIXYY PRG is copied in the directory EsapPro III TfsWin Firmware XYY indicates the version number Only update to a higher version number is possible 38 Btr ESS III english 07 04 05 gelb doc W M TfsWin Ill Btr ESS III 7 4 4 Display The menu Display organises the display of the diagrams Display Macro
47. th all displayed information will be printed Delete delete all readings Here all measurement places with all measurements and parameters will be finally deleted Delete delete marked readings Only the marked measurements or parameters will be deleted Different mes data and parameters cannot be marked and deleted For that purpose multiple deleting may be necessary Exit The program is closed Several parameters and measurements will remain intact 7 4 2 Edit Here measurement data are copied Edit ESS Display Macro Options Help Irisar Aal 7 pac lao aa Copy all measurements 32 DE Channel 1 0 Copy Data with a blue background are copied to the Windows clipboard From there they may be exported to other programs e g Excel with the function paste from clipboard 36 Btr ESS Ill english 07 04 05 gelb doc UN TfsWin Ill Btr ESS III Copy into map copy all readings With this function all measurement data are copied to a selected map E g the data can be archived or be imported in EsapPro III not installed on the computer by means of an external memory device e g USB stick Copy into map copy marked readings Here only marked measurements are copied 7 4 3 ESS The menu ESS controls the communication with the ESS Ill The interface cable must be connected to the ESS III ESS Display Macro Options Help Receive parameters Transmit parameters Receive measurement data curre
48. ther The menu only appears when an ESS Ill has more channels All indications have the channel number as index 5 6 3 2 SMPR Sample rate With enter the measuring rate is adjusted The changing of the measuring rate is indicated by blinking With up the measuring rate goes up from milliseconds via seconds via minutes and hours to 6 hours maximum With down the measuring rate goes in the other direction Enter confirms the chosen value With ESS III with more channels the individual measuring rates of all channels must be a whole number multiple of the fastest channel Other values are corrected by the program automatically The changes will be visible after a new addressing 5 6 3 3 CLCK Clock enter leads to the indication DATE It can be changed immediately With up the date goes forward with down backwards When the date is confirmed with enter the time appears in the menu TIME Time is set analogously and confirmed with enter After this the menu is in position TIME 5 6 3 4 PASS Password Password Unauthorized access to the ESS III can be forbidden with a password four figure number The default setting is 0000 When this number is changed it has to be entered at the next access The number is valid until a different number is set 5 6 4 Menu COMM Commands The menu COMM has 2 menu points DEL Delete PWSV Power save In this menu 2 adjustments are made They
49. ture on the display RR RR RR 50 4 Btr ESS III english 07 04 05 gelb doc zum Indications for explosion proof instruments 9 3 Transmission was interrupted 10 Measuring sensors 22244444444444RRRR RR 10 1 Barometer sensoOr ussusssnennnnnnnnnnnnnnnnnnnnnn nenne 10 2 Overpressure protection 10 3 Pressure monitoring in water pipe networks 10 4 Accessories equipment spare parts 10 5 ItrahsportCasesrnnes a maa ga 11 Spare part list ii 12 EU Declaration of conformity nannnnn 13 EU Design test certificate zum Btr ESS III english 07 04 05 gelb doc Btr ESS III Btr ESS III Indications for explosion proof instruments 1 Indications for explosion proof instruments e Application area and prescriptions These indications and warnings must be considered absolute to guarantee an employment without danger The devices may only be employed for the intended application Employment is allowed in areas that are potentially explosive by gases or vapours They are assigned to the explosion group and temperature class indicated on the type plate With the establishment and the exploitation of explosion protected control and measuring installations the applicable national regulations and prescriptions have to be considered e General indications For saf
50. uring software installation 4 2 1 Transfer to the computer After the ESS Ill has measured for some time the measurement data can be read The IrDA interface cable is connected to the computer interface serial or USB and the transfer head is connected to the adapter pins at the ESS III With menu point ESS Receive measurement data all channels the transfer is started After ending the transfer successfully with a complete occupied memory this can last about 2 minutes the curve appears on the screen After the first test in following chapters all functions of the ESS Ill and TfsWin Ill will be explained 12 Btr ESS III english 07 04 05 gelb doc WI Handling the ESS III Btr ESS III 5 Handling the ESS Ill Handling of the separate ESS Ill for gas water or temperature are identical Also instruments with 2 channels pressure and temperature are operated in the same way The DPK III pressure test case is equipped with an ESS Ill for pressure and temperature The software adapts itself to the pressure test 5 1 Overview ESS Ill gas Figure 4 ESS III with sensor housing 1 Display 2 Arrestor ring 3 4 Operation buttons 4 IR window ESS III 5 Adapter pins 6 IR window ESS II 7 Field for sensor data 8 Sensor housing 9 G7 male thread 10 G1 8 female thread ZUM ar Ess 111 english 07 04 05 gelb doc 13 Btr ESS III Handling the ESS III 5 2 Overview ESS Ill water Figure 5 E
51. ve measurement data without starting TfsWin Macro editor Do HEX Available functions Settinas for current function lt 9 Transmit parameters Receive parameters ESS Clock set Chann D Recieve measurement data DD Start new measurement b gt Start new measurement IV All channels Start measurement later ESS Clock set m Parameters LH Delete alarm Channel name Continue measurement Channel code Interrupt measurement ESS on ESS off Measuring rate Resolution Average factor Upper target Lower target Storage mode Store within targets T Energy reduction Upper alarm limit Lower alarm limit Firmware Update 40 Btr ESS III english 07 04 05 gelb doc zum TfsWin Ill Btr ESS III D New A new macro is opened and can be programmed Open An existing macro is opened a macro is saved with the existing file name A macro is saved with a new name The macro is deleted KA Start A macro is executed Save Save as 7 4 6 Options In options the basic configuration of TfsWin Ill is changed Display configuration Display restrictions Language Settings Data path Here the path is set were the read data will be saved Firmware path Only when firmware files for ESS Ill are available in this path they may be recognised by TfsWin III 41 zum Btr ESS III english 07 04 05 gelb doc Btr ESS III TfsWin III Macro path Macros will be sav
52. verage factor resolution in a not volatile memory The ESS III displays the current measuring value without applying the set parameters All parameters can be changed by the program TfsWin III For this purpose the data is exchanged via an infrared link The functions can be changed at choice A Measuring value SGO SGU Ca a LE RE SAN ABG AA PRE PAGA t sec min Figure 10 System of measuring point storage 1 Meas point stored e 2 Meas point not stored O ZUM ar Ess 111 english 07 04 05 gelb doc 29 Btr ESS III Working method of the ESS IIl System 6 1 Storing measuring values The computer can strongly reduce the measurement data without loss of information The instrument carries out measurements in pre set time intervals measuring rate Only the measuring values which deviate from the previously stored measuring value by a free selectable amount the resolution The time is continuously registered This process saves memory space 6 2 Target limits Upper target limit SGO and lower target limit SGU can be preset with the program TfsWin III Depending of parameter Store within limits only measuring values are stored which are higher than the upper target limit M3 M4 M5 M6 M7 or lower than the lower target limit M9 Measuring points on the lower and upper target limit are considered as being within the limits Therefore they are stored The start value MO is stored independently of the
53. wer menu level with the button Ey enter 5 6 2 Menu INFO Information In the Info menu different information is presented It is not possible to change anything Changes are only possible in tte menu PMTR and in the software Tustin III Because some information is channel specific exchange of the channel is excluded The data assigned to the individual channel may be displayed The menu KANL is only visible when more channels are available The menu level consists of 11 Menu points 1 KANL Channel choice if available 2 RANL Range low 3 RANH Range high 4 MEM Capacity of the memory 5 RMEM Remaining memory 6 TYPE NR SNEU Serial number and type of the evaluation unit 7 TYPE NR SNOS Serial number and type of the sensor 8 CALI Calibration 9 DATE Date 10 TIME Time 11 VERS Version 12 BALT Batterie live time ZUM sir Ess i english 07 04 05 gelb doc 21 Btr ESS III Handling the ESS III 5 6 2 1 RANL RANH Range low high The lower measurement limit from the channel is indicated The measuring value can be 4 below this limit Result can than be a negative value If the pressure gets lower than 4 the display shows stripes at the lower edge The upper measuring limit is treated in the same way 5 6 2 2 MEM Memory Total memory Here the total available memory is indicated 250 000 memory places are standard 5 6 2 3 RMEM Remaining memory Here the remaining memory is indicated 5 6 2 4

User's manual ESS III data logger

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