User's Guide
Contents
1. USER S GUIDE www fetco com CBS 6000 Series Coffee Brewers Models CBS 61H 5 62 Driven To Pioneer Innovation Table of Contents Contact Information 2 Operating Procedures 7 Introduction t 2 8 Product 2 Dispenser 13 SpeGcificatioris eie tote ee e need eid es 2 Brewer Partsz iie d did eR 14 Dimensions amp Utility Connections 4 Troubleshooting 2t aa 20 Installation o rotto te tee ec tegens 5 FETCOG LUXUS and Driven To Pioneer Innovation are trademarks or trade names of Food Equipment Technologies Company 2009 Food Equipment Technologies Company Part P103 000 Contact Information FETCO Phone 800 338 2699 US amp Canada Food Equipment Technologies Company 847 719 3000 600 Rose Road Fax 847 719 3001 Lake Zurich e IL e 60047 0429 e USA Email sales fetco com Internet www fetco com techsupport fetco com Introduction This manual applies only to CBS 6000 Series brewers manufactured with solid state relays SSR in the heating circuit Earlier versions utilized mercury relays for heating Refer to User s Guide P005 for mercury relay2. GROUND LUG sus 120V 120V N GROUND 208 240V WIRE 208 240V ____ 208 240V 1 N WIRE Electrical Configurations US amp Canada 7 Finally connect the incoming power wires to the terminal block in accordance with applicable codes Final Setup 1 on the incoming water supply line and inspect both inside and outside of the brewer for leaks in all fittings and tubes 2 Turn on the incoming power 3 Turn on the brewer s main power switch 4 Within 6 seconds the hot water tank will begin filling until the probe at the top of the tank senses the water 5 The control board will disable the heaters until the tank is full 6 The brewer will be ready for operation as soon as the ready light comes on to show that the water tank is up to temperature The time required to reach brewing temperature will vary according to the electrical configuration ordered 7 Review the Operating Instructions Brew one full batch water only on each side to confirm proper fill levels The brewer is factory set with water only no coffee to dispense the correct amount of water 8 Re attach the covers after one final inspection for leaks Look closely in the top of the brewer at the dispense fittings during this inspection Operating Training Review the operating procedures with whoever will be using the brewer Pay particular attention to the following areas 1 Always pre heat the dispenser
3. 281 DIA 29 2 86001 BUSHING 312 X 500 HEAD DIA SHORTY 30 2 102012 ASSEMBLY HANDLE DISPENSE 31 1 K033 DIGITAL THERMOSTAT KIT 100 120VAC 31 1 K035 DIGITAL THERMOSTAT KIT 200 240VAC EXPORT EXPORT ONLY 32 15 82053 SCREW 6 32 X 1 2 TRUSS HD PH 33 1 002245 WELDMENT CONTROL BOARD PLASTIC TRACK CBS 60 S 3 LG 34 1 108034 ASSEMBLY BOARD WATER LEVEL CONTROL 100 120 VAC 50 100K ohm 34 1 108035 ASSEMBLY BOARD WATER LEVEL CONTROL 200 240 VAC 50 100K ohm EXPORT ONLY 35 2 102008 ASSEMBLY DISPENSE SOLENOID LATCH 120 VAC 35 2 102039 ASSEMBLY DISPENSE SOLENOID LATCH 220 VAC EXPORT ONLY 36 2 102269 ASSEMBLY DISPENSE LATCH CBS 60 S 37 2 85004 SPRING BREW HANDLE RETURN 38 2 82004 SCREW 6 32 X 5 8 RND HEAD PHILLIPS 39 1 86046 PLUG NYLON FINISHING LOCKING 0 625 MOUNTING 40 2 46010 LABEL FULL HALF BREW 41 2 102359 SWITCH FULL HALF TOGGLE 42 2 25112 TUBE 1 2 OD X 1 4 ID X 4 00 LG BREW CBS 60 s H 43 1 44004 LABEL GROUND 2 101050 ASSEMBLY BREW BASKET CBS 60 S 44 2 09005 WIRE INSERT 21 X 7 SUBCOMPONENT OF 44 2 09009 WIRE INSERT 18 X 7 1 2 HALF BATCH SUBCOMPONENT OF 44 45 1 42005 LABEL 4 X 3 SERIAL NUMBER 46 1 ASSEMBLY TANK 5 62 SSR 47 1 44024 LABEL WARNING HIGH VOLTAGE 48 1 065 ASSEMBLY DIGITAL TEMP PROBE 14 01 6 W 34 CABLE 49 2 002011 WELDMENT DISPENSE TUBE CBS 60 S 50 2 82018 SCREW 8 32 X 2 1 4 LG 51 2 002244 WELDMENT TIMER PLASTIC TRACK CBS 60 S 2 LG 52 2 K03
4. 31 1 85004 SPRING BREW HANDLE RETURN 32 1 K033 DIGITAL THERMOSTAT KIT 100 120VAC 32 1 K035 DIGITAL THERMOSTAT KIT 200 240VAC EXPORT EXPORT ONLY 33 14 82053 SCREW 6 32 X 1 2 TRUSS HD PH 34 1 002245 WELDMENT CONTROL BOARD PLASTIC TRACK CBS 60 S 3 LG 35 1 002244 WELDMENT TIMER PLASTIC TRACK CBS 60 S 2 LG 36 1 K034 DIGITAL TIMER KIT 100 120VAC 36 1 K036 DIGITAL TIMER KIT 200 240VAC EXPORT ONLY 37 1 82130 SCREW 46 X 3 8 LG SHEET METAL ROUND HEAD PHIL 38 1 108034 ASSEMBLY BOARD WATER LEVEL CONTROL 100 120 VAC 50 100K ohm 38 1 108035 ASSEMBLY BOARD WATER LEVEL CONTROL 200 240 VAC 50 100K ohm EXPORT ONLY 39 1 102017 ASSEMBLY HOT WATER SPOUT 40 1 13022 LOCKNUT FAUCET SMALL 41 2 83047 WASHER FIBER ID 0 5 X 0 75 OD 1 71021 FAUCET HPSC BR 8 REGULAR HANDLE COMPLETE FAUCET 42 1 71039 FAUCET UPPER ASSY SUBCOMPONENT OF 42 1 71003 FAUCET SEAT CUP SUBCOMPONENT OF 42 43 1 002011 WELDMENT DISPENSE TUBE CBS 60 S 44 1 82018 SCREW 8 32 X 2 1 4 LG 45 1 22100 INSULATION TANK LOWER CBS 61 H 46 1 22099 INSULATION TANK UPPER CBS 61 H 47 1 32035 TUBE FILL VALVE TANK WATER INLET 48 1 25112 TUBE 1 2 OD X 1 4 ID X 4 00 LG BREW CBS 60 s H 49 1 25002 TUBE 1 2 OD X 1 4 ID X 9 00 LG VENT CBS 60 s H 1 101050 ASSEMBLY BREW BASKET CBS 60 S 51 1 09005 WIRE INSERT 21 X 7 SUBCOMPONENT OF 51 1 09009 WIRE INSERT 18 X 7 1 2 HALF BATCH SUBCOMPONENT OF 51 52 1 ASSEMBLY TANK CBS 61H SSR SEE FIG 2 53 1 44024 L
5. Dispensers Filled CBS 61H 111 Ibs 66 4 1 5 177 lbs 18 Ibs 42 5 16 220 Ibs CBS 62H 195 lbs 14gal 116 2 Ibs 311 2 Ibs 18 165 42 5 Ibs 397 Ibs Electrical Configuration and Brewing Efficiency CBS 61H Electrical Heater Voltage Maximum BatchesperHour BatchesperHour Hour praso wes Cicer C61016 2X3000watt 120 208 single 3 ground 46 221 37 86 Du 120 220 single 3 ground 52 234 43 290 120 240 single 3 ground 6 1 255 50 90 2 X 4000 watt 120 208 single 3 ground 6 1 23 50 90 120 220 single 3 ground 6 8 310 58 90 120 240 singe 3 ground 8 1 338 66 90 C61036 3X3000watt 120 208 three 4 ground 69 195 56 90 Edi 120 200 three 4 ground 77 26 65 90 120 240 three 4 ground 9 1 224 74 90 C61046 3 4000 120 208 three 4 ground 9 1 258 74 90 120220 tree 4 ground 103 273 86 90 120 240 4 ground C61146 3 X 4000 W 480 3 ground Steam Heated Version Electrical Maximum Steam Maximum Maximum Code Steam Demand Pressure Volts Amp draw Batches Hour C61986 40lbs hr 10 15PS 120 2 ground 08 90 CBS 62H Electrical Heater Voltage Maximum Batches perHour Batches perHour Hour Code Configuration Connection Phase Wires Amp draw Cold Water Hot Water C62016 3 X
6. adjusted the brew volume is affected Adjustment of the by pass valve is for flavor only When the timer circuit releases the brew latch the dispense tube pops back above the hot water level The remaining brew water drains from the dispense system leaving it free of standing water Steam escaping from the brew tank through this tube inhibits the formation of lime in the brew system The dispense system is clean amp semi dry for all but the brief time required for the brew cycle This eliminates any chance of lime build up affecting the brew cycle It is very easy to dislodge the dispense tube seals while servicing the dispense system If you see it leaking profusely remove the nut and dispense tube Reset the seal fully into the recess and carefully insert the dispense tube Then secure the locknut before you back the tube into position See detailed instructions on page 10 Mechanical Illustration Dispense System DISPENSE FITTING ASSY DISPENSE LATCH ASSEMBLY BREW START STOP DISPENSE FILING SOLENOID ASSY PUSH ROD MICROSWITCH HANDLE RETURN SOLENOID LATCH PLATE ASSY SPRING SEAL OCKNUT WATER LEVEL PROBE BREW START STOP HANDLE BY PASS TUBE DISPENSE TUBE OIH CONTROL PANEL BY PASS VALVE SPRAY HEAD lt 1 OF HH 9 I 7 3 HH gt um EN 77 aN SPRAY CUTTER LOCKNUT BREW BASKET FLOW DISC HOT WATER TANK FRONT VIEW SIDE SECTION VIE
7. Connections 1 2 Verify that the actual voltage at the electrical service connection is compatible with the specifications on the brewer s serial number label Make sure the electrical service includes neutral The temperature and water tank fill level are pre set at the factory There is no need to turn off the heaters during the installation process The control board disables the heaters until the tank is full of water The heating process will start automatically when the tank has filled Only 120VAC powered units are shipped from the factory with power cords and plugs attached For other voltages a terminal block is provided for connecting the incoming power wires Consult local codes to determine if a cord and plug can be installed or if the unit must be hard wired A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near the brewer and its location and markings known to the operators The body of the brewer must grounded to a suitable building Warning To prevent ground A ground lug is provided in the brewer next to the power electrical shock this terminal block Use only 10 gauge copper wire for grounding unit must properiy 2 iM grounded Electrical connections must be secured in place within the unit to meet national and local standards SINGLE PHASE 3 PHASE TERMINAL BLOCK H TERMINAL BLOCK Fiele e eFr3 Hejejejer
8. Increase the diameter of the water line to the brewer brews and or find stable source Brew Time required to fill LUXUS are Brewer is not level With an accurate level level the brewer front to back not the same for both sides and left to right by adjusting the feet High brew levels EVERY BREW are set too high Adjust timers down to appropriate level overfills but does stop SOME BREWS Thermal server not empty Empty the server and try again Brew basket or filter overflows Call FETCO Service Dept to discuss 800 338 2699 Weak Coffee Low brew temperature Adjust thermostat so the water stream measured at the Temperature inside the hot water bottom of the brew basket 1 3 of the way through the tank is set to 205 F the metal brew cycle equals 190 degrees or 5 degrees delivery system drops the temp Grounds not saturated Spray head missing Replace spray head Half batch used incorrectly Use smaller half batch brew basket Discourage half batch use Investigate the need for a smaller brewer Water Softener in use Move brewer water feed to a non softened source Degassing extremely fresh coffee Call FETCO Service Dept to discuss 800 338 2699 bypass EVERY BREW gt Bypass valve closed Open bypass valve SOME BREWS gt Flow disc wrong size or missing Correct or replace flow disc Spray head brew basket drips either Condensation around the Wipe sprayhead area after brewing place an empty
9. SWITCH 6 AMP EXPORT ONLY 4 2 58026 LAMP BREW 120VAC 4 2 58004 LAMP BREW 220VAC EXPORT ONLY 5 1 58027 LAMP READY INDICATOR GREEN 120VAC 5 1 58006 LAMP READY INDICATOR GREEN 220VAC EXPORT ONLY 6 3 86021 BUSHING SNAP 1 375 MTG HOLE 7 1 86018 PLUG DOME 1 375 MOUNTING HOLE 8 1 102104 ASSEMBLY TERMINAL BLOCK 9 1 65002 CONNECTOR COPPER LUG 10 11 83026 WASHER INTERNAL TOOTH LOCK 8 SCREW SIZE 11 11 84002 NUT HEX 8 32 MACHINE SCREW 17 12 1 22098 INSULATION TANK LOWER PART 5 62 13 1 22097 INSULATION TANK UPPEER PART CBS 62 H 14 1 102323 VALVE S 45 120VAC 14 1 57022 VALVE S 45 240VAC EXPORT ONLY 15 1 31001 FITTING FILL VALVE INLET 16 1 31055 FITTING FILL VALVE INLET 17 1 102017 ASSEMBLY HOT WATER SPOUT 18 1 13022 LOCKNUT FAUCET SMALL 19 2 83047 WASHER FIBER ID 0 5 X 0 75 OD 1 71021 FAUCET HPSC BR 8 REGULAR HANDLE COMPLETE FAUCET 20 1 71039 FAUCET UPPER ASSY SUBCOMPONENT OF 20 1 71003 FAUCET SEAT CUP SUBCOMPONENT OF 20 21 2 102028 ASSEMBLY BYPASS CBS 60 S 50 S 22 2 83041 WASHER 812 OD X 412 ID FLAT 23 2 31116 LOCKNUT 1 8 27 NPT 24 2 102267 ASSEMBLY SPRAY HEAD CBS 60 S 25 2 33002 LOCKNUT SPRAY HEAD 26 2 31015 LOCKNUT SPRAY CUTTER 27 2 05014 SPRAY CUTTER 28 2 05016 DISK FLOW SPRAY CUTTER
10. heating elements and is enabled by the liquid level control board See the previous section Fill Circuit When the water level probe is in contact with water power is delivered to the thermostat through the liquid level control board If the temperature probe senses that the water is not hot enough the thermostat energizes the heating elements through the solid state relay SSR the water is heated and the ready light goes off Once the water temperature reaches the set point the thermostat disengages power to the heaters and the ready light illuminates The thermostat is adjusted to 205 F 2 at the factory Slightly lower for high altitude installations Timing System The timing system consist of the timer and the dispense latch assembly When the brew handle is rotated from the stop to the brew position it pushes the plunger in the latch coil and closes the micro switch and the timer starts the timed cycle It also starts the hot water flowing The timer energizes the dispense latch coil which acts as a magnet to hold the brew handle in the brew position It also lights the brew light The coil remains energized throughout the brew cycle timed sequence When the timer finishes its cycle it removes voltage from the latch coil The latch coil then releases the brew handle a spring returns it to the stop position and the flow of water stops This return opens the micro switch stopping voltage from going to the timer The b
11. side or both sprayhead area container under brew cone when not in use MINOR Condensation from water tank Insert an empty brew basket and server under brew dripping through dispense tube heads when not in use 20 Brewing Problem Possible Cause Spray head brew basket drips Cracked dispense tube s Replace both dispense tubes even if other side is not either side or both This problem starts out minor but dripping MAJOR gets steadily worse Fill valve not sealing See next section Brewer won t stop brewing Bad or Will drip even with power off stuck fill valve Brewer won t stop brewing Dispense tube cracked See sprayhead drips MAJOR above not same as high brew levels Mechanical binding Re align the brew handle brass sprayhead tower and brew handle stays down brew light dispense tube into a straight line by moving brass tower turns off at normal time 20 75 psi Dispense tube drive screw off A Ensure that the drive screw is straight can be 2 5 screw that connects the handle straightened by hand while still in the brew handle and to the dispense tube at the brass reconnect to the dispense tube The flange that the drive sprayhead tower screw engages MUST be held flat against the brass handle returns up and brew lamp sprayhead tower without being able to back out turns off but brewing continues Water level probe bad or encrusted Clean lime build up on the probe tip with lime and or tank
12. transporting the and or twist lock cover Servers or to extend holding times prior to serving coffee 22
13. versions The first digit of the serial number can be used to identify the version of a particular unit Serial number begins with 6 SSR version Serial number begins with 0 or 1 mercury relay version Product Description Features CBS 61H Single Coffee Brewing System CBS 62H Twin Coffee Brewing System e 3 gallon thermal portable all stainless steel dispensers Optional Features e Stainless steel gourmet size brew baskets Half batch brewing capability Brew basket double safety locks Can be added at any time e Open type leak free dispense system Color stainless steel finish e Fully automatic with electronic temperature control Export voltage Two level tank drain system Total serviceability from the front Specifications Brew Volume Temperature Full Batch 3 gal 11 4 lit 205 F inside water tank at sea level Half Batch 1 5 gal 5 7 lit 195 F 5 at sprayhead Brew Time Bypass Range 0 to 33 Full Batch 5 5 5 min Factory set at 0 6 unless specified Half Batch 2 5 2 75 min Allow an extra 2 4 minutes for coffee to finish dripping Water Requirements CBS 61H 20 75 psig 1 gpm Coffee Filter Size 20 X 8 Product F004 CBS 62H 20 75 psig 2 gpm 18 X 777 optional half batch Product F005 Weights and Capacities Brewer Weight Water tank Weight Dispenser Dispenser Total Weight Brewer Model empty Capacity amp Weight filled Weight ea Filled ea amp
14. wall Holding the probe wire green from the causes brewer to continue filling hot probe end to the body of the brewer should stop the fill if water tank which will overflow into the probe is bad but the liquid level board is good the brew baskets Bad liquid level control board Replace the LLC board if grounding the probe end of the green probe wire to the body of brewer does not remove the voltage at the fill terminal on the LLC board Bad or stuck fill valve Rebuild or replace the fill valve if no voltage is on the coil it is not magnetic and it still passes water to the tank Disconnect the outlet side to see if it leaks water to the tank Coffee tastes too strong Incorrect dosage Measure and confirm the correct amount of coffee required Short brew levels See Short brew levels above Temperature Problem Possible Cause brewer only See also LUXUS problems pM Brew water is cold not hot enough No power to brewer Make sure power switch is on ready light is OFF Reset machine circuit breaker Before proceeding make sure water Check power connection plug or hard wire connection tank refills when water is dispensed Check building circuit breaker Always reset breaker by The brewer will not heat unless the switching off then on tank is full Defective liquid level control board With power on and water tank full check LLC board for No power to thermostat 120 volts on brown wire and neu
15. will have a safety bar in front of the brew basket to make removing the brew basket a 2 handed operation This was done to help draw attention to the basket so the operator will notice any residual hot water or coffee e Place a paper filter in each basket to be used Pour into the paper filter the appropriate amount of pre measured ground coffee The amount of coffee used will depend on your personal tastes and the recommendation of your roaster e Slide the brew basket back into the rails on the brewer Insure the latch is outside of the basket Carefully drain any coffee or preheating water from the dispensers through the faucets before starting a coffee brewing cycle e Overflowing of the dispensers may result if the dispensers are not completely empty when the brew cycle begins Verify by opening the faucet over an appropriate container or drain The last several cups cannot be seen in the sight gauge tube e CAUTION both the coffee or water may still be hot enough to cause burns so be careful when draining the dispensers Place the thermal dispenser s in position under the brew baskets e Ensure that the brew funnel is in place the dispenser is empty the faucet is closed and the vent cap on the sight gauge is open twist lock cover is for transporting the dispenser only It must be removed before placing the dispenser under the brew basket Start the brew cycle in the same manner used to start the water used to preheat the
16. 026 WASHER INTERNAL TOOTH LOCK 8 SCREW SIZE 7 9 84002 NUT HEX 8 32 MACHINE SCREW 8 1 44004 LABEL GROUND 14 9 1 102323 VALVE 5 45 120VAC 9 1 57022 VALVE S 45 240VAC EXPORT ONLY 10 1 31001 FITTING FILL VALVE INLET 11 1 31055 FITTING FILL VALVE INLET 12 1 45017 OVERLAY CBS 61 13 1 52077 BREAKER CIRCUIT 120VAC ROCKER SWITCH 6 AMP 13 1 52076 BREAKER CIRCUIT 220VAC ROCKER SWITCH 6 AMP EXPORT ONLY 14 1 58027 LAMP READY INDICATOR GREEN 120VAC 14 1 58006 LAMP READY INDICATOR GREEN 220VAC EXPORT ONLY 15 1 86001 BUSHING 312 X 500 HEAD DIA SHORTY 16 1 58026 LAMP BREW 120VAC 16 1 58004 LAMP BREW 220VAC EXPORT ONLY 17 1 46010 LABEL FULL HALF BREW 18 1 102359 SWITCH FULL HALF TOGGLE 19 1 83041 WASHER 812 OD X 412 ID FLAT 20 1 102028 ASSEMBLY BYPASS CBS 60 S 50 S 21 1 31116 LOCKNUT 1 8 27 NPT 22 1 102267 ASSEMBLY SPRAY HEAD CBS 60 S 23 1 33002 LOCKNUT SPRAY HEAD 24 1 05016 DISK FLOW SPRAY CUTTER 281 DIA 25 1 05014 SPRAY CUTTER 26 1 31015 LOCKNUT SPRAY CUTTER 27 1 102012 ASSEMBLY HANDLE DISPENSE 28 1 102008 ASSEMBLY DISPENSE SOLENOID LATCH 120 VAC 28 1 102039 ASSEMBLY DISPENSE SOLENOID LATCH 220 VAC EXPORT ONLY 29 1 102269 ASSEMBLY DISPENSE LATCH CBS 60 S 30 1 82004 SCREW 6 32 X 5 8 RND HEAD PHILLIPS
17. 3000 watt 120 208 single 3 ground 33 3 5 6 12 9 120 220 120 240 C62026 3X4000watt 120 208 120 220 singe ground 10 3 466 86 180 120 240 single 3 ground 12 1 508 99 180 C62036 3X3000watt 120 208 three 4 ground 69 195 56 129 C62046 3X 4000 watt Bud 120 220 three 4 ground 10 3 273 86 180 120 240 three 4 ground 12 1 297 99 180 C62056 6X3000 watt Bu 62066 6 X 4000 watt 120 240 4 ground 24 58 5 18 0 ce2446 6X3000W 480 three 3 ground 18 1 225 149 C62166 6 X 4000 W 480 3 ground 24 1 297 18 0 Steam Heated Version Electrical Maximum Steam Maximum Maximum Code Steam Demand Pressure Volts Amp draw Batches Hour C62986 80 lbs hr 10 15PSI 120 2 ground 08 7180 Dimensions amp Utility Connections CBS 61H ELECTRICAL INPUT AND WATER CONNECTION FROM REAR 21 3 543 TOP VIEW CBS 62H ELECTRICAL INPUT AND WATER CONNECTION FROM REAR ELECTRIC 9 229 35 5 902 TOP VIEW Installation For Qualified Service Technicians Only Keys To A Successful Installation If not installed correctly by qualified personnel the brewer may not operate properly and damage may result Damages resulting from improper installation are not covered by the warranty Here are the key points to consider before installation
18. 4 DIGITAL TIMER KIT 100 120VAC 52 2 K036 DIGITAL TIMER KIT 200 240VAC EXPORT ONLY 53 1 002035 WELDMENT COLD WATER TUBE INLET CBS 60 S 54 1 32035 TUBE FILL VALVE TANK WATER INLET 55 1 25046 TUBE 5 8 OD X 3 8 ID X 15 LG DRAIN 56 1 86038 CLAMP HOSE 670 780 DIA RANGE 57 1 21026 HOUSING WATER LEVEL PROBE 0 140 DIA 58 1 002010 WELDMENT WATER LEVEL PROBE 1 75 LG 59 1 25002 TUBE 1 2 OD X 1 4 ID X 9 00 LG VENT CBS 60 s H 60 1 WIRING DIAGRAM CBS 62H SSR 61 13 84051 NUT CLIP ON J NUT 6 32 18 16 GA BLACK PHOSPHATE FINISH 62 1 01745 COVER TOP CBS 62H NEW DESIGN 63 1 002236 WELDMENT FRONT COVER CBS 62 H 64 1 01744 COVER UPPER BASE CBS 62H NEW DESIGN 65 4 73011 LEG FLANGE FOOT 4 HIGH For tank assembly and wiring diagram part numbers call Tech Support at 800 338 2699 Provide the brewer serial number when calling 18 Figure 4 CBS 62H Tank Assembly DWG 104078 A ITEM QTY PART DESCRIPTION 1 1 004075 WELDMENT TANK CBS 62 H SSR 2 2 31021 BUSHING 3 4 16 X 1 4 NPSM HEX HEAD 3 1 84007 NUT 3 4 16 HEX JAM 4 1 31082 FITTING HEX NIPPLE 3 8 MPT X 1 4 MPT 5 1 34004 VALVE BALL 3 8 FPT X 3 8 FPT 6 1 31054 FITTING 1 2 HOSE ID X 3 8 MPT 7 2 31118 LOCKNUT 3 8 18 8 1 31055 FITTING FILL VALVE INLET 9 2 33006 FITTING TAN
19. ABEL WARNING HIGH VOLTAGE 54 1 21026 HOUSING WATER LEVEL PROBE 0 140 DIA 55 1 002010 WELDMENT WATER LEVEL PROBE 1 75 LG 56 1 002035 WELDMENT COLD WATER TUBE INLET CBS 60 S 57 1 065 ASSEMBLY DIGITAL TEMP PROBE 14 0 LG W 34 CABLE 58 1 25046 TUBE 5 8 OD X 3 8 ID X 15 LG DRAIN 59 1 86038 CLAMP HOSE 670 780 DIA RANGE 60 12 84051 NUT CLIP ON J NUT 26 32 18 16 GA BLACK PHOSPHATE FINISH 61 1 WIRING DIAGRAM CBS 61H SSR 62 1 002015 WELDMENT FRONT COVER 5 61 63 1 01748 COVER TOP CBS 61H NEW DESIGN 64 1 01747 COVER UPPER BASE CBS 61H NEW DESIGN 65 4 73011 LEG FLANGE FOOT 4 HIGH For tank assembly and wiring diagram part numbers call Tech Support at 800 338 2699 Provide the brewer serial number when calling 15 Figure 2 CBS 61H Tank Assembly DWG 104077 B ITEM QTY PART DESCRIPTION 1 1 004074 WELDMENT TANK CB3 61 H SSR 2 2 31021 BUSHING 3 4 16 X 1 4 NPSM HEX HEAD 3 1 84007 NUT 3 4 16 HEX JAM 4 1 31082 FITTING HEX NIPPLE 3 8 MPT X 1 4 MPT 5 1 34004 VALVE BALL 3 8 FPT X 3 8 FPT 6 1 31054 FITTING 1 2 HOSE ID X 3 8 MPT 7 2 31118 LOCKNUT 3 8 18 NPT 8 1 31055 FITTING FILL VALVE INLET 9 1 33006 FITTING TANK 7 16 DIA DISPENSE TUBE 10 1 33007 LOCKNUT 7 16 STRAIGHT PIPE THREAD 11 1 24008 SEAL DISPENSE TUBE 7 16 DIA 12 1 31052 LOCKNUT 7 16 DISPENS
20. E TUBE SEAL KEEPER 13 1 31116 LOCKNUT 1 8 27 NPT 14 1 83041 WASHER 812 OD X 412 ID FLAT 15 1 31005 FITTING 90 DEG ELBOW 1 4 HOSE ID X 1 8 MPT 16 1 23249 LOCKNUT 1 4 18 NPT MODIFIED THREAD 17 3 83042 WASHER 875 OD X 562 ID FLAT 18 1 25098 FITTING COMPRESSION MALE CONNECTOR 19 2 31117 LOCKNUT 1 4 18 NPT 20 2 31081 PLUG HEX HEAD 1 4 MPT 21 20r3 107002 ASSEMBLY IMMERSION HEATER 3000W 240VAC 21 20r3 107003 ASSEMBLY IMMERSION HEATER 4000W 240VAC 22 1 24002 O RING TANK COVER 23 1 102013 ASSEMBLY TANK COVER 24 1 108071 ASSEMBLY RELAY SOLID STATE 50 A 600V 25 2 15013 STANDOFF 6 32 x1 25 LG 1 4 HEX WIDTH 26 1 03332 BRACKET 2 ONE SHOT THERMOSTAT 27 1 53088 THERMOSTAT SINGLE SHOT 240V 40A 28 2 83011 WASHER 6 SCREW SIZE INTERNAL 29 2 84045 NUT HEX 6 32 UNDERSIZED 30 1 03443 ALUMINUM BRACKET FOR SSR For tank assembly and wiring diagram part numbers call Tech Support at 800 338 2699 Provide the brewer serial number when calling 16 Figure 3 CBS 62H Main Assembly SCALE 2 000 A 7 ks gt RS RO AS F3 EN f PS NOt PO f we DWG 101254 A ITEM QTY PART DESCRIPTION 1 1 001061 WELDMENT CBS 62 H 2 1 45028 OVERLAY CBS 62 H 3 1 52077 BREAKER CIRCUIT 120VAC ROCKER SWITCH 6 AMP 3 1 52076 BREAKER CIRCUIT 220VAC ROCKER
21. Electrical All FETCO brewers require NEUTRAL Ground is not an acceptable substitute Installation without neutral may cause damage to the electronic components power connection to L2 on the terminal block must be at least 105 volts Less than 105 volts will cause erratic behavior from the brewer The power switch has built in circuit breaker To reset it turn to the off position and then back to the on position The electrical drawing for the brewer is located on the inside of the lower cover Plumbing This equipment is to be installed to comply with the applicable federal state or local plumbing codes water line must be flushed thoroughly prior to connecting it to the brewer to prevent debris from contaminating the machine Verify that the water line will provide at least 1 gallon per minute for the CBS 61H and 2 gallons per minute for the CBS 62H before connecting it to the brewer General Utilize only qualified beverage equipment service technicians for installation A Service Company Directory may be found on our web site http www fetco com Installation Instructions Brewer Setup 1 Review the Dimensions for the unit you are installing Verify that the brewer will fit in the space intended for it and that the counter or table will support the total weight of the brewer and dispensers when filled 2 The brewers legs are shipped inside the brew baskets Remove the brew basket s a
22. K 7 16 DIA DISPENSE TUBE 10 2 33007 LOCKNUT 7 16 STRAIGHT PIPE THREAD 11 2 24008 SEAL DISPENSE TUBE 7 16 DIA 12 2 31052 LOCKNUT 7 16 DISPENSE TUBE SEAL KEEPER 13 1 31116 LOCKNUT 1 8 27 NPT 14 1 83041 WASHER 812 OD X 412 ID FLAT 15 1 31005 FITTING 90 DEG ELBOW 1 4 HOSE ID X 1 8 MPT 16 1 23249 LOCKNUT 1 4 18 NPT MODIFIED THREAD 17 1 83042 WASHER 875 OD X 562 ID FLAT 18 1 25098 FITTING COMPRESSION MALE CONNECTOR 19 3 03332 BRACKET 2 ONE SHOT THERMOSTAT 20 3 53088 THERMOSTAT SINGLE SHOT 240V 40A 21 6 83011 WASHER 6 SCREW SIZE INTERNAL 22 6 84045 NUT HEX 6 32 UNDERSIZED 23 3 108071 ASSEMBLY RELAY SOLID STATE 50 A 600V 24 6 15013 STANDOFF 6 32 x1 25 LG 1 4 HEX WIDTH 25 2 24002 O RING TANK COVER 26 2 102013 ASSEMBLY TANK COVER 27 3 or6 107002 ASSEMBLY IMMERSION HEATER 3000W 240VAC 27 3 or6 107003 ASSEMBLY IMMERSION HEATER 4000W 240VAC 28 3 03443 ALUMINUM BRACKET FOR SSR For tank assembly and wiring diagram part numbers call Tech Support at 800 338 2699 Provide the brewer serial number when calling 19 Troubleshooting Brewing Problem Possible Cause Solution O Brew handle will not stay down Power switch off No power to the brewer Make sure the brewer is plugged in Brewer lights are not illuminated Check the wall circuit breaker reset Turn the brewer power switch off then back on it has an internal breaker Bad timer or dispense latch Check for voltage reaching the time
23. R RE M T LUXUS leaking from the base Overflow of coffee or water from Remove the plastic base it slips on and off wipe the cleaning running down the side and interior and plastic base dry and reassemble Monitor brew collecting in the black plastic base practices amp do not clean containers in sinks or dishwashers 1 5 gallon LUXUS only Bad O ring gasket behind Remove the faucet then unbolt the faucet shank from the faucet shank LUXUS and replace the O ring 1 5 amp 3 gallon LUXUS LUXUS leaking from sight gauge Brew level set too high Adjust timers for proper level Sight gauge cap not tight Tighten gauge cap show operators how this could have been loosened when the vent cap was opened Lower gasket missing or bad Replace and or discourage casual cleaning practices brew of the day 15 minutes Explore the need for smaller brewers Judging temperature from a sample A small amount of coffee in the faucet body will cool in that is too small taken from an about 15 minutes infrequently used LUXUS Drip from faucet Blockage in faucet Remove faucet bonnet top part with handle attached and hair from cleaning brush coffee clean seat cup and faucet body Clean on regular basis oils etc Faucet seat cup Remove faucet bonnet top part with handle attached and replace seat cup Stained cups are OK cracked or brittle are not Coffee won t dispense Vents closed on top of gauge tube Open vents vents are closed only for
24. W To remove the dispense tube 1 Unscrew seal locknut and release the drive screw from dispense tube shaft 2 Tum the dispense tube Slightly back and forth while pushing the tube into the hot water tank until it is free from the sprayhead 3 Pull the dispense tube out of the tank Remember the tube is bent inside the tank The seal will come out with the tube To install the dispense tube 1 Clean any lime build up off the tube and then slide the TEFLON SEAL seal off Push the seal SEAL LOCKNUT carefully into its chamber in the fitting spring towards the hot water tank 2 Place the seal locknut onto the tube and slide the tube into the seal Tighten the seal locknut 3 Work the tube back into the sprayhead seal 4 Join the dispense tube shaft and the brew handle shaft with the drive screw DISPENSE TUBE SPRAY HEAD DISPENSE TUBE SHAFT TEFLON SEAL EN ES Sy x 10 Adjustments Thermostat Adjustment During normal operation the digital readout displays the last two digits of the actual water temperature When the adjustment tool is turned the readout begins flashing to indicate the set point not the actual temperature After the tool is released the readout stops flashing and displays the actual temperature again A red LED lights when the power to the thermostat is on A yellow LED lights when the thermostat is calling for heat To adjust turn the adjustment tool If no ad
25. dispensers e t will not be necessary to interrupt the cycle while brewing coffee The brewer will return to the stopped and ready status automatically e It is normal for the ready light to go out after the start of the brew cycle On twin brewers there is enough hot water in the brewer to support a second brew even if the ready light is off After brewing on both sides you must wait for the ready light to come back on e electrical configuration and the electrical power connected to the brewer will determine how long before the ready light comes back on for the next brew 7 CAUTION Do not remove the brew basket immediately after the brew cycle has finished Wait until dripping from the bottom of the brew basket has stopped Carefully remove the brew basket while inspecting the inside of the basket for hot coffee that may have been trapped or has not finished draining TPD 3 0 LUXUS Dispensers The LUXUS dispensers are super insulated They will hold a 195 degree beverage hot for extended periods of time A full LUXUS will typically lose only 4 degrees per hour if the dispenser is preheated first with hot water Closing a LUXUS dispenser for transportation or storage must be done in the following steps to avoid spraying beverages from the top of the sight gauge Failure to follow these steps in order can cause a hydraulic reaction By moving the funnel vent cap down on the larger surface area of the main body an upward moveme
26. e probe tip and the tank body and the fill valve closes When water is dispensed the water level drops below the probe After a 5 second delay the fill valve opens until the water touches the probe again The 5 second delay and the speed that water refills the tank during brewing results in many short bursts of water The sound made by these repetitive bursts will let you know the fill system is functioning normally 8 The fill system is designed to protect the heaters during both the installation and loss of the water supply During initial installation or whenever the power switch is turned on voltage will not be supplied to the thermostat until the tank fills and water touches the water level probe During operation when water is dispensed and the water level drops below the probe a fill signal is sent to the fill valve If the probe does not sense water after 40 seconds the voltage to the thermostat and the heaters is removed Water enters the tank through the fill tube A hole is drilled in the upper portion of the fill tube to prevent water from being siphoned from the tank The fill tube extends to the bottom area of the tank This introduces cold incoming water directly to the heaters and away from the dispense assembly The water tank can be drained through a valve located inside the lower compartment of the brewer Temperature System The temperature system consists of an electronic thermostat a temperature probe and
27. justment tool is present a small flat head screwdriver may be used The display will flash indicating that the display is showing the set point not the actual temperature Examples The default temperature scale is Fahrenheit When set to Fahrenheit the display shows only the last 2 digits of the temperature 75 F 0 dots less than 100 F 1 dot between 100 and 200 F 2 dots over 200 F 3 203 F 187 F dots below the numbers indicate the temp range B Timer Adjustment The timer has two independent settings with three dials for each setting The first dial in each group sets 100 second increments the second dial sets 10 second increments and the third dial sets 1 second increments A red LED lights when the power to the timer is on A yellow LED lights when the timer is running A small flat head screwdriver is required to adjust the dials 17100 sec 1710 sec 17100 sec EXAMPLE 240 SECONDS EXAMPLE 180 SECONDS part K034 digital timer 100 120 VAC part K036 digital timer 200 240 VAC export versions only 11 Water Level Control Board The board features a jumper to adjust its sensitivity to reverse osmosis or other types of ultra pure water The default jumper setting is LO for normal water If the brewer tank overfills because of ultra pure water the jumper should be set to HI A red LED lights when the power to the board is on A green LED lights when the wate
28. nd the coffee dispenser s Place the brewer on its back and screw in the legs 3 Place the brewer on the counter or stand 4 When the brewer is in position level it front to back as well as side to side by adjusting the legs 5 Remove the lower cover to access the water and electrical connections Knock outs are provided in the back and base of the brewer body for the connections Warning Legs are to be adjusted for leveling the brewer only Do not use for height adjustment or extend them higher than necessary Water Connection 1 Water inlet is a 3 8 inch male flare fitting 2 The brewer can be connected to a cold or hot water line Cold water is preferred for best coffee flavor but hot water will allow for faster recovery times 3 Install a water shut off valve near the brewer to facilitate service If an in line water filter is used it should be installed after the water shut off valve and in a position to facilitate filter replacement 4 Flush the water supply line and filter before connecting it to the brewer 5 Verify that the water line will provide at least 1 gallons per minute for the CBS 61H and 2 gallons per minute for the CBS 62H and that the water pressure is between 20 and 75 psig 6 Usea wrench on the factory fitting when connecting the incoming water line This will reduce stress on the internal connections and reduce the possibility of leaks developing after the install has been completed Electrical
29. nt amplified many times is created in the sight gauge This forces the fluid out the top of the sight gauge vent 1 Install the twist lock cover ensuring that the safety lock engages Close the sight gauge vent plug Close the twist lock cover funnel vent cap Open the LUXUS by reversing the above order Open the funnel vent cap first then the sight gauge vent cap Twist Cover Peis Safety Lock Gauge Vent Cap Because the faucet body is metal it will dissipate the beverage temperature over time This temperature loss is more noticeable with hot beverages than cold If a dispenser of hot coffee goes unused the first ounce or two will be cool and should be discarded Subsequent cups will be hot Cleaning Use the same techniques and products as you would use to clean any coffee urn i e the sight gauge brush to scrub the gauge urn brush for inside the dispenser urn cleaner to clean the dispenser stainless steel polish for the outside hot water and towels for the faucet parts a b Service Warranty All FETCO brewers come with a limited warranty All warranty service must be authorized by calling the FETCO Service Department at 800 338 2699 Principles of Operation Fill System The fill system consists of a liquid level control board a water level probe at the top of the tank a fill valve and a fill tube As the water rises and touches the probe continuity is established between th
30. r from the dispense assembly latch assembly if yes replace timer If no replace latch Brew light does not come on and assy handle won t stay down Bad dispense latch assy Replace the dispense latch assembly Brew light does come on and handle won t stay down brewer buzzes when in brew cycle Brew handle stays down but no water is No water reaching the brewer Make sure the shut off valve is open dispensed Check water line for kinks replace line if necessary Check to see if filter is clogged by changing it down J with flange on flow disc facing 4 Water filter clogged See details in next section Spray head clogged Clean and or replace the sprayhead One or Both sides are Timer s are set too low Advance timers to proper level affected and levels are consistent Incoming Voltage is too low for Reset wall circuit breaker as one side may drop out amp timers to function at proper time not flag the breaker Sequences Call an electrician to find loose connections in the building Short brew levels SOME BREWS Water filter clogged Replace water filter problem is worse during simultaneous brews usually buzzes during cycle One or Both sides are affected and Water pressure or flow rate is too Make sure brewer has a dedicated water line levels are erratic low or fluctuates too much to Ensure that the shut off valve is open all the way Never support a full brew use needle saddle valves problem is worse in simultaneous
31. r level probe detects that the tank is full A yellow LED lights when the FILL circuit is energized second yellow LED lights when the HEAT circuit is energized Bypass Adjustment The purpose of the bypass valve is to allow a portion of the brewing water to flow between the brew basket and the wire insert directly into the server without coming in contact with the coffee grounds The bypass can be adjusted from 0 to 33 of the total brewing water Dual brewers CBS 62H have separate bypass valves on each side Unless requested at the time of order all brewers are shipped with the bypass valves closed 0 Adjusting the bypass always changes the total brew volume so the timer setting must always be checked and adjusted To adjust the bypass Remove the brewer s upper cover The bypass valve is located above the brew basket to the right and to the front Remove the brew basket Place a container under the spray head and a separate container under the bypass hole Turn the bypass valve clockwise to decrease and counter clockwise to increase the bypass amount A good starting point would be one full turn for each 5 change Brew a full cycle and measure the amount of water in both containers e ratio of the bypass water to the total both containers is the bypass percentage Example gal bypass 2 5 gal from spray head gal total Bypass 16 66 e Several adjustments may be necessary until the desired res
32. rew light and the timer are disabled and wait for the brew handle to engage the next brew cycle The timer used with the 1 2 batch option has a small jumper wire on one end A switch can replace this jumper to open or close this connection Opening this connection cuts the timed output in half Dispense System The dispense system is completely mechanical It is one of the areas that makes FETCO s brewer truly unique See the illustration in this section When you rotate the brew lever down to brew the end of the dispense tube is submerged in the hot water tank It is held in the brew position by the magnetic action of the dispense latch coil The brew water travels down the dispense tube to the sprayhead assembly The flow disc above the spray cutter controls the rate of flow over the coffee The standard hole in the flow disc is 281 Other flow discs are available for special situations like high levels of by pass The sprayhead can be assembled incorrectly during cleaning Refer to the cleaning label on the brewer for proper assembly The flow disc has the flange down flat side up The six triangle spray cutter has the flange up The eight hole spray cutter used in place of the triangle cutter goes bumps down 9 bypass valve and tube are connected to the sprayhead This valve directs brew water around the outside edge of the filter paper The by pass valve is shipped in the closed position from the factory Each time the valve is
33. s before the first use of each day by filling them half way with hot water and letting them stand for at least 15 minutes Don t remove the brew basket until it has stopped dripping Make sure the dispenser is empty before brewing into it Show how to attach covers close and or secure the thermal dispensers for transporting Show the location and operation of the water shut off valve as well as the circuit breaker for the brewer Steam from the tank will form condensation in the vent tubes This condensation will drip into and then out of the brew baskets 1 4 cup discharging overnight is possible Place an appropriate container under each brew basket when not in use We recommend leaving the power to the brewer on overnight The water tank is well insulated and will use very little electricity to keep the tank hot Leaving the brewer in the on position will also avoid delays at the beginning of shifts for the brewer to reach operating temperature 6 Operating Procedures Turn brewer on off switch E to the on position e The power switch will illuminate to indicate that the brewer has power and is operating e When the ready light F illuminates the brewer is fully up to temperature The amount of time required to gain full operating temperature will vary depending on the electrical configuration that was ordered and the temperature of the incoming water Pre heat the dispensers This step is very important to the overall success of
34. the brewing operation FETCO avoids the damaging affects of heat on fresh brewed coffee by using highly insulated dispensers The dispenser must be pre heated with hot water from the brewer This preheating process ensures that the coffee in the first brew starts out hot Significant heat loss will Legend occur when brewing coffee into a cold dispenser Preheating is not A Full half batch switch required for subsequent brews unless the dispenser remains empty for an B Brew lever extended period of time and has cooled down C Safety bar e Slide the empty brew basket s D into their rails and put the D Brew basket empty dispenser s in position under the basket for preheating E Onloff switch F Ready light G Brew light H Hot water faucet Select the half batch mode A if you have this option e When the ready light illuminates start a brew cycle by rotating the brew lever B to the brew position This starts clean hot water flowing into the brew basket and then into the dispenser e Stop the cycle when each dispenser is approximately 1 2 full by moving the brew lever to the off position This interrupts the brew cycle and resets the brewer e Let the dispensers stand 10 15 minutes or until use to allow the heat from the water to be absorbed by the dispensers Remove the brew baskets from the brewer when you are certain that the flow of hot water has stopped from the bottom of the basket e model brewers
35. tral Replace LLC board if there is no voltage Bad connections on solid state Check relay for burned or loose connections Replace relay with high temperature connectors if necessary No power to heaters Defective solid state relay Check input and output voltages on relay 120 volts on No power to heaters blue wire input but no voltage out to heaters indicates a bad relay Bad heating element s Check amperage draw on heater wires 0 amps bad heater Brew water is cold not hot enough Bad Thermostat Replace the thermostat and or thermal probe It s not ready light ON the thermostat believes that it is at possible to trouble shoot the probe Set temperature Low brew temperature setting on See Low brew temperature under Weak Coffee thermostat section Slow to recover temperature Brewers with more than one heater Check amperage draw on heater wires 0 amps bad can have just one fail heater Ready light takes along time to come Hot water tank limed up Remove access cover to the hot water tank and inspect back on after brewing for lime Remove the brewer for shop de liming if build up is thick Thermostat set too high for altitude Reduce temperature setting to 3 degrees below boiling at Boiling Denver etc your altitude Defective thermostat Replace the thermostat and or thermal probe It s not possible to trouble shoot the probe 21 LUXUS TPD 1 5 Problem Possible Cause Solution eee c
36. ults are achieved Dispenser Parts LUXUS TPD 3 0 Reference Part Number Number Description 1 71026 faucet complete black handle ES 1 71037 faucet upper assy w black handle handle spring seat cup and nut 1 71035 faucet seat cup 1 71028 faucet handle black 1 71027 faucet handle decaf faucet orange 2 31045 faucet union nut 3 71036 faucet c ring 4 102052 faucet shank assembly 5 24009 faucet shank o ring 34 6 12018 vent top plug 7 71017 sight gauge washer lower 8 71024 sight gauge cap 9 71018 sight gauge washer upper 6 9 102020 sight gauge cap and vent assy 10 21035 sight gauge tube 12 1 2 plastic 10 71033 sight gauge tube 12 1 2 glass 11 82015 faucet shank screw 2 required 12 101038 twist lock cover assembly 13 101051 brew funnel assembly 15 41011 LUXUS label Figure 1 CBS 61H Main Assembly 4 Brewer Parts gt lt 5 O _ 9 V 9 9 a DETAIL A SCALE 2 500 ITEM QTY PART DESCRIPTION 1 1 001062 WELDMENT CBS 61 H 2 1 86018 PLUG DOME 1 375 MOUNTING HOLE 3 3 86021 BUSHING SNAP 1 375 MTG HOLE 4 1 102104 ASSEMBLY TERMINAL BLOCK 5 1 65002 CONNECTOR COPPER LUG 6 9 83
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