Operating Instructions - VEGASON 65
Contents
1. A B D 270mm 10 5 8 o CAG sectors D b k d D b k d DN 50 PN16 40 165mm 20mm 125mm 4x 918mm 2 150lb 6 3 4 4 3 4 4x 93 4 DN 80 PN16 40 200mm 24mm 160mm 8x 918mm 3 150lb 7 1 2 15 4g 6 4x 93 4 DN 200 PN16 340mm 24mm 295mm 12x 922mm 8 150lb 13 1 2 1 1 8 11 3 4 8x g7 g DN 250 PN16 405mm 26mm 355mm 12x 26mm 10 150lb 16 1346 141 4 12x 1 Fig 38 VEGASON 65 Version C Version D Dead zone 0 8 m 2 6 ft Measuring range with liquids up to 45 m 147 6 ft with solids up to 25 m 82 ft AOD VEGASON 65 Foundation Fieldbus 65 Supplement ASIA 10 4 Industrial property rights 10 5 Trademark VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschitzt durch gewerbliche Schutzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com JIMHUM MPOAVKUMM cbu2. Inflowing medium Foam Fig 15 Transducers on traverse crane Do not mount the instruments in or above the filling stream Make sure that you detect the product surface and not the inflowing product Fig 16 Inflowing medium Through the action of filling stirring and other processes in the vessel dense foams which considerably damp the emitted signals may form on the product surface If foams are causing measurement errors the sensor should be used in a standpipe or alternatively the more suitable guided radar sensors TDR should be used Guided radar is not influenced by foam generation and is particularly suitable for such applications 22 VEGASON 65 Foundation Fieldbus Z0S020 NA v628 28794 EN 070507 WEEE Mounting Air turbulences If there are strong air currents in the vessel e g due to strong winds in outdoor installations or because of air turbulence e g by cyclone exhaustion you should mount VEGASON 65 ina standpipe or use a different measuring principle e g radar or guided radar TDR Heat fluctuations Strong heat fluctuations e g caused by the sun can cause measurement errors In this case you should use a sun shield Fig 17 Heat fluctuations VEGASON 65 Foundation Fieldbus 23 Connecting to power supply EEA Note safety instructions Take note of safety instructions for Ex
3. applications Select power supply Selecting connection cable 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e lf overvoltage surges are expected overvoltage arresters should be installed Tip We recommend VEGA overvoltage arresters FS LB I and USB 62 36G X In hazardous areas you should take note of the appropriate regulations conformity and type approval certificates of the sensors and power supply units Power supply and current output are transmitted via separate two wire connection cables The supply voltage range can differ depending on the instrument version The exact range is stated in the Technical data in the Supplement The standard version can be operated with an earth connected current output the Exd version must be operated with a floating output This instrument is designed in protection class To maintain this protection class it is absolutely necessary that the ground conductor be connected to the internal ground terminal Take note of the general installation regulations As a rule connect VEGASON 65 to vessel ground potential euqalisation or in case of plastic vessels to the next ground potential For this purpose there is a ground terminal on the side of the instrument housing For power supply an approved installation cable with PE conductor is necessary T
4. 0 00 IQ 5 000 m d 4 000 m d 3 Prepare the value for editing with OK and set the cursor to the requested position with 27 Set the requested percentage value with and save with OK The cursor jumps now to the distance value 4 Enter the appropriate distance value in m corresponding to the percentage value for the empty vessel e g distance from the sensor to the vessel bottom 5 Save the settings with OK and move to Max adjustment with gt Carrying out max adjustment Proceed as follows Max adjustment 100 00 d 1 000 m d 2 000 m d 1 Prepare the value for editing with OK and set the cursor to the requested position with 27 Set the requested percentage value with and save with OK The cursor jumps now to the distance value 2 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the dead band 3 Save the settings with OK and move to Medium selection with fl 2 Medium selection Each product has different reflective properties In addition there are various interfering factors which have to be taken into account agitated product surfaces and foam generation with liquids dust generation material cones and echoes from the vessel wall with solids To adapt the sensor to these different conditions you should first select Liquid or Solid VEGASON 65 Founda
5. Fig 29 Plug connector between transcuer and socket electronics housing 1 Socket electronics housing2 Plug connector on the transducer cable3 Connection piece transducer tube Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 9 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws in Germany e g ElektroG Pass the instrument directly on to a specialised 48 VEGASON 65 Foundation Fieldbus Z0S020 NA v6Z8 2 28794 EN 070507 VERA Dismounting recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see chapter Technical data If you cannot dispose of the instrument properly please contact us about disposal methods or return VEGASON 65 Foundation Fieldbus 49 Supplement ie 10 Supplement 10 1 Technical data General data Materials wetted parts Flange Swivelling holder flange Transducer Transducer diaphragm M
6. and 90 is also possible Starting point for these distance specifications is alwavs the the lower side of the flange flange version for all other versions the lower side of the transducer The actual level is then calculated on the basis of these entered values At the same time the operating range of the sensor is limited from maximum range to the requested range The real product level during this adjustment is not important because the min max adjustment is alwavs carried out without changing the product level These settings can be made ahead of time without the instrument having to be installed In the main menu item Basic adjustment the individual submenu items should be selected one after the other and provided with the correct parameter values Start your parameter adjustment with the following menu items of the basic adjustment Proceed as follows 1 Move from the measured value display to the main menu by pushing OK 2 The values correspond to the actual measured level as well as to the set tings already carried out e g default setting 32 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v678c 28794 EN 070507 A Wz Ey Set up with the indicating and adjustment module PLICSCOM gt Basic adjustment Display Diagnostics Service Info 2 Select the menu item Basic adjustment with gt and confirm with OK Now the menu item Min adjustment is displayed Min adjustment
7. 6 Mounting Version C Qn K LM L 10 11 12 13 Groove for locking the connection head Notch Screw of swivelling holder hexagon SW 13 Grub screw fixing ring hexagon spanner size 4 Terminal screws connection head hexagon spanner size 4 Tighten the screws 5 on the cylinder moderately with a hexagon spanner size 4 Loosen terminal screw of the swivelling holder 3 with a fork spanner SW 13 Direct the sensor with the swivelling holder to the measured product Fasten the swivelling holder with screw 3 torque max 20 Nm Secure screw 3 with lacquer or similar to ensure permanent tightness of the swivelling holder Rotate the connection head in such a way that the cable entry points downwards moisture can drain off Fasten the cylinder with screws 5 torque max 5 Nm Insert the plug at the end of the transducer cable into the socket on the remote electronics 16 VEGASON 65 Foundation Fieldbus Z0S020 NA v6282 28794 EN 070507 Mounting Fig 7 Plug connector between transcuer and socket electronics housing 1 2 3 Socket electronics housing Plug connector Connection piece transducer tube Mounting Version D Version D is supplied in three parts Transducer Transducer cable electronics for wall mounting Assemble the version as follows 1 2 Loosen the hexagon nut 3 on the transducer cable Insert the transducer tube
8. EN 070507 Setup with PACTware and other adjustment programs pue 7 3 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manual DTM Collection PACTware attached to each CD and which can also be downloaded from our homepage A detailed description is available in the online help of PACTware and the VEGA DTMs Note Keep in mind that for setup of VEGASON 65 DTM Collection in the actual version must be used All currently available VEGA DTMs are provided in the DTM Collection on CD and can be obtained from the responsible VEGA agency for a token fee This CD includes also the up to date PACTware version The basic version of this DTM Collection incl PACTware is also available as a free of charge download from the Internet Go via www vega com and Downloads to the item Soft ware 7 4 Parameter adjustment with AMS For VEGA sensors instrument descriptions for the adjustment program AMS are available as DD The instrument descriptions are already implemented in the current version of AMS M For older versions of AMS a free of charge download is available via Internet Go via www vega com and Downloads to the item Soft ware 7 5 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data They are hence available for multiple use or service purposes The VEGA DTM Collection and PACTw
9. available functions depends on the respective software version of the individual components The software version of VEGASON 65 can be determined as follows e via PACTware e on the type label of the electronics e via the indicating and adjustment module You can view all software histories on our website www vega com Make use of this advantage and get registered for update information via e mail 2 7 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments VEGASON 65 Foundation Fieldbus Z0S020 NA v6Z8 28794 EN 070507 VERA For your safety 2 8 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment man agement system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environ mental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGASON 65 Foundation Fieldbus 7 Product description EEA Scope of delivery Components 3 Product description 3 1 Configuration The scope of delivery encompasses e VEGASON 65 u
10. the Cal point lo is automatically set to the current sensor value The unit is defined in Level unit e CAL TYPE Min max adjustment Defines type of calibration Dry no influence of sensor value Online current sensor value determines Cal point hi lo e level Value after min max adjustment e level unit Unit code of Level Level offset Cal level hi Cal level lo e level offset Offset that is added to the Level value Unit derives from Level unit e SENSOR OFFSET Offset that is added to the Sensor value Unit derives from Sensor range unit e end of operation range Set up to suit the process conditions e begin of operation range Set up to suit the process conditions e product type Setupto suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written e liquids medium type Setup to suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written e solids medium type Setup to suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written e liquids vessel type Setupto suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written e solids vessel type Setup to suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written e fa
11. 27720 External indicating and adjustment unit VEGADIS 61 e Operating instructions manual 30206 Oscillator VEGA SON series 60 e Operating instructions manual 30205 Transmitting elec tronics VEGASON 64 65 66 VEGASON 65 Foundation Fieldbus 3 About this document ASIA 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup In addition you will find important notes on maintenance and trouble shooting Please read this information before putting the instrument into operation Keep this manual as a product component safe and accessible in the immediate proximity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunc tions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Ac
12. 7 1 Connect the PC via VEGACONNECT 3 41 2 VEGASON 65 Foundation Fieldbus Z0S80Z0 N3 v6Z78c 28794 EN 070507 fa pue Contents 7 2 Connect the PC via VEGACONNECT 4 42 7 3 Parameter adjustment with PACTware 43 7 4 Parameter adjustment with AMSTM 43 7 5 Saving the parameter adjustment data 43 8 Maintenance and fault rectification 8 1 Maintenance llle leeren 44 8 2 Remove interferences 000000 44 8 3 Exchange of the electronics module 45 8 44 Instrument repair ee eee 46 9 Dismounting 9 1 Dismounting steps aana a na aa 48 9 2 Disposal uu E tai R Ti 48 10 Supplement 10 1 Technical data 50 10 2 Foundation Fieldbus aana 58 10 3 Dimensions liliis 63 10 4 Industrial property rights 66 10 5 Trademark llle 66 Supplementary operating instructions manuals Information VEGASON 65 is available in many versions and is therefore supplied according to customer order Depending on the selected version supplementary operating instructions man uals also come with the delivery You will find the supple mentary operating instructions manuals in chapter Product description Operating instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGASON 65 we offer accessories and replacement parts The associated documents are e Operating instructions manual
13. Operating Instructions VEGASON 65 Foundation Fieldbus Ultrasonic k l Contents US Z Contents 1 About this document 1 17 SEUACHOR TTT 4 12 Target group 4 1 3 Symbolism used naaa aaa 4 2 For your safety 2 1 Authorised personnel llle 5 2 2 Appropriate use 2 eee ee 5 2 3 Warning about misuse 5 2 4 General safety instructions 5 25 CE Conform 00 ee eee 5 2 6 Fulfilling NAMUR recommendations 6 2 7 Safety instructions for Ex areas 6 2 8 Environmental instructions 7 3 Product description 3 1 Configuration LL 8 3 2 Principle of operation saaaaaaa aaa 9 3 3 Operation 5 aE a a a e 9 3 4 Packaging transport and storage 10 4 Mounting 4 1 General instructions 00000 11 4 2 Mounting preparations 13 4 3 Mounting instructions 18 5 Connecting to power supply 5 1 Preparing the connection 24 5 2 Connection procedure 25 5 3 Wiring plan double chamber housing 27 6 Set up with the indicating and adjustment module PLICSCOM 6 1 Short description L 29 6 2 Insert indicating and adjustment module 29 6 3 Adjustment system 00000000 31 6 4 Setup procedure 32 6 5 Menu schematic 00000000 38 6 6 Saving the parameter adjustment data 40 7 Setup with PACTware and other adjustment programs
14. P 66 T VEGASON 65 Foundation Fieldbus 57 Supplement EEA 10 2 Foundation Fieldbus Block diagram measured value processing The following illustration shows the Transducer Block TB and Function block FB in simplified form min max adjustment Linearization Sensor_Value m d o gt l l Lin A Temperature TB Secondary Secondary Primary Value 2 Value 1 Value ul c S u x il 9 6 2 b E p E 5 1 gt 2 ug ob z e a DIRECT O AI n o a Tama E LL o sq o 2 o Vu amp lt g 3 S al INDIRECT A A E Z d INDIRECT ak A L PV Out gt d 228 gt FIELD VALUE AI La Til 7 2 Channel 1 Primary Value fa Channel 2 Secondary Value 1 T Channel 3 Secondary Value 2 tt AIS Channel 4 Temperature 4 Fig 34 VEGASON 65 measured value processing Diagram adjustment The following illustration shows the function of the adjustment 58 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 ISI ST Supplement Secondary_value_1 A cal_level_hi cal level lo l Calibration Calibration Sensor_value Lowest Point Highest Point TL Sensor reference plane cal level hi 96 1 Calibration Hig
15. Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware VEGASON 65 Foundation Fieldbus 37 Set up with the indicating and adjustment module PLICSCOM EEA Basic adjustment K Basic adjustment 1 Display Diagnostics Service Info 6 5 Menu schematic Min adjustment 1 1 000 0 96 IQ 10 000 m d 1 245 m d Max adjustment 100 0 0 000 m d 6 789 m d 1 2 Medium Solid 1 3 Vessel form Silo 1 4 Damping 1 5 Linearisation curve linear 1 6 Displav Basic adjustment 2 gt Display Diagnostics Service Info Displayed value 2 1 Al Out Diagnostics Basic adjustment 3 Display K Diagnostics Service Info Pointer 3 1 Distance min 0 580 m d Dist max 16 785 m d T max 30 6 C T min 4 5 C Meas reliability 36 dB Sensor status OK 3 2 Curve selection Echo curve 3 3 Echo curve Presentation of the echo curve 3 4 38 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v678c 28794 EN 070507 A Wz Ey Set up with the indicating and adjustment module PLICSCOM Service Basic adjustment 4 Display Diagnostics K Service Info di Gating out of false signals 4 1 C Extended setting 4 2 Simula
16. and product surface distance between lower edge of the transducer and product surface 0 8 m 2 6 ft up to 45 m 147 6 ft up to 25 m 82 ft Reference conditions to measuring accuracy similar to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature Relative humidity Air pressure Other reference conditions Reflector False reflections 18 30 C 64 86 F 45 75 96 860 1060 mbar 86 106 kPa 12 5 15 4 psi ideal reflector e g metal plate 2x2 m 6 56x6 56 ft Biggest false echo 20 dB smaller than the useful echo Measuring characteristics Ultrasonic frequency Interval Beam angle at 3 dB Adjustment time 18 kHz 22 s dependent on the parameter adjustment 50 gt 3 s dependent on the parameter adjustment Time to output the correct level with max 10 deviation after a sudden level change VEGASON 65 Foundation Fieldbus 51 Supplement Elen Measuring accuracy Resolution general Deviation max 1 mm see diagram 60 mm 4 30 mm 4 6mm 6 mm 4 30 mm 60 mm 90 mm Fig 30 Deviation VEGASON 65 version A in mm measuring range in m 8 Incl non linearity hysteresis and non repeatability 52 VEGASON 65 Foundation Fieldbus Z0S020 NA v6282 28794 EN 070507 Supplement 3 543 in 2 362 i
17. are in the licensed professional version provide suitable tools for systematic project documentation and storage VEGASON 65 Foundation Fieldbus 43 Maintenance and fault rectification EEA Causes of malfunction Fault clearance 24 hour service hotline Checking Foundation Field bus 8 Maintenance and fault rectification 8 1 Maintenance When used as directed in normal operation VEGASON 65 is completely maintenance free 8 2 Remove interferences VEGASON 65 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined in this way and faults can be rectified However should these measures not be successful call the VEGA service hotline in urgent cases under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged When an additional instrument is conn
18. aterials non wetted parts Housing Seal ring between housing and housing cover Inspection window in housing cover for indicating and adjustment mod ule Ground terminal transducer cable with separate ver sion C and D Weighte compact with flange version A compact with swivelling holder version B separate with swivelling holder version C separate with threaded fitting version D PP or Alu galvanized steel UP Alu with PE foam rubber coating Alu die casting powder coated Silicone Polycarbonate UL 746 C listed 316Ti 316L PUR 1 1082 8 13 3 kg 17 6 29 3 Ibs 8 7 10 3 kg 19 1 22 7 Ibs 9 2 11 1 kg 20 3 24 5 Ibs 6 5 7 5 kg 14 3 16 5 Ibs Output variable Output Signal Physical layer Channel Numbers Channel 1 Channel 2 digital output signal Foundation Fieldbus pro tocol according to IEC 61158 2 Primary Value Secondary Value 1 8 Depending on size and process fitting material 50 VEGASON 65 Foundation Fieldbus Z0S80Z0 N3 v678c 28794 EN 070507 WE Supplement Channel 3 Channel 4 Transmission rate Current value Input variable Parameter Version A version B C and D Dead zone Measuring range Liquids Solids Secondary Value 2 Temperature Value 31 25 Kbit s 10 mA 0 5 mA distance between lower edge of the flange
19. d conductor and screen 3 Spring loaded terminals for voltage supply Wiring plan Fig 23 Wiring plan double chamber housing 1 Voltage supply 2 Signal output 28 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 Set up with the indicating and adjustment module PLICSCOM Function Configuration pue Mount dismount indicating and adjustment module 6 Set up with the indicating and adjustment module PLICSCOM 6 1 Short description The indicating and adjustment module PLICSCOM is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All sensors of the plics instrument family in the single as well as in the double chamber housing optionally in the electronics or connection compartment e External indicating and adjustment unit VEGADIS 61 Note You will find detailed information on the adjustment in the operating instructions manual of the Indicating and adjustment module PLICSCOM 6 2 Insert indicating and adjustment module The indicating and adjustment module can be inserted into the sensor and removed again at anv time It is not necessarv to interrupt the power supplv Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the elect
20. duct list 8 4 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from the Internet on our homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging 46 VEGASON 65 Foundation Fieldbus Z0S020 NA v6Z82 28794 EN 070507 WE E Maintenance and fault rectification e Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under Company VEGA world wide VEGASON 65 Foundation Fieldbus 47 Dismounting EEA 9 Dismounting 9 1 Dismounting steps Danger Individual wires of the transducer cable have a voltage of approx 70 V during operation see chapter Mounting preparations There is danger of electric shocks Therefor dismount VEGASON 65 only in idle condition Warning Before separating the transducer cable see chapter Mount ing preparations example see illustration below idle condition must be provided Non observance can cause damage on the electronics
21. e Communication conflict gt Exchange instrument or return instrument for repair 8 3 Exchange of the electronics module If the electronics module is defective it can be replaced by the user VEGASON 65 Foundation Fieldbus 45 Maintenance and fault rectification EEA Sensor serial number Assignment Foundation Fieldbus In Ex applications only one instrument and one oscillator with respective Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The order data of the sensor must be downloaded into the new electronics module This can be done e atthe factory by VEGA e oron site by the user In both cases the sensor serial number is necessary The serial numbers are stated on the type label of the instrument inside the housing or on the delivery note Information When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Oscillator The oscillators are adapted to the respective sensor and differ also in the signal output or power supply The suitable oscillator is listed in the following overview Electronics module SN E 64F suitable for VEGASON 64 65 66 Foundation Fieldbus e SN E 64FX X without approvals e SN E 64VD D with approval CX UX UF according to VEGA product list e SN E 64VG G with approval GX according to VEGA pro
22. ected the H1 segment fails e Max supply current of the segment coupler exceeded gt Measure the current consumption reduce size of segment Measured value on the indicating and adjustment module does not correspond to the value in the PLC e The menu item Display Display value is not set to Al Out gt Check values and correct if necessary 44 VEGASON 65 Foundation Fieldbus Z0S020 NA v6Z8 28794 EN 070507 Maintenance and fault rectification Fault messages via the indi cating adjustment module Instrument does not appear during connection setup e Incorrect termination gt Check termination at the beginning and end points of the bus and terminate if necessary according to the specification e Instrument not connected to the segment gt Check and correct In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed E013 e no measured value available gt sensor in boot phase gt sensor does not find an echo e g because of faulty installation or incorrect parameter adjustment E017 e Adjustment span too small gt Carry out a fresh adjustment and increase the distance between min and max adjustment E036 e no operable sensor software gt Carry out a software update or send the instrument for repair E041 e Hardware error electronics defective gt Exchange instrument or return instrument for repair E113
23. ensor TAG Displaved value Unit of measurement Language The following safetv relevant data are not read out or written e PIN Copy sensor data Copy sensor data Basic adjustment If the Reset is carried out the sensor resets the values of the following functions to the reset values see chart 3 Function Reset value Max adjustment 0 m d Min adjustment Meas range end in m d Medium Liquid Vessel form not known 9 Sensor specific basic adjustment 4 Depending on the senso type see Technical data 36 VEGASON 65 Foundation Fieldbus Z0S020 NA v6Z82 28794 EN 070507 Set up with the indicating and adjustment module PLICSCOM Optional settings Linearization linear Sensor TAG Sensor Displayed value Al Out Unit of measurement m d The values of the following functions are not reset to the reset values see chart with Reset Function Reset value Language no reset Factory setting Like basic setting in addition special parameters are reset to default values Pointer The min and max distance and temperature values are reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Indicating and adjustment module 5
24. ese pulses are reflected by product surface and received again by the rtansducer as echoes The running time of the ultrasonic pulases from emission to reception is proportional to the distance and hence the level The determined level is converted into an appropriate output signal and outputted as measured value Four wire electronics with separate power supply Power for the signal output is supplied via the H1 Fieldbus A two wire cable according to Fieldbus specification serves as carrier of both power and digital data transmission for multiple sensors This cable can be operated in two versions e via an H1 interface card in the control system and additional power supply e viaa Linking device with HSE High speed Ethernet and additional power supply according to IEC 61158 2 The DD Device Descriptions and CFF capability files necessary for planning and configuration of your FF Founda tion Fieldbus communication network are available in the download area of the VEGA homepage www vega com under Services Downloads Software Foundation Fieldbus The appropriate certificates are also available there A CD with the appropriate files and certificates can be ordered via e mail under info de vega com or by phone from one of the VEGA agencies under the order number DRIVER S 3 3 Operation VEGASON 65 can be adjusted with different adjustment media e with indicating and adjustment module e with the suitable VEGA DTM in co
25. f the instrument The user is further compelled to determine the compliance of the necessary occupational safety measures with the current version of the valid regulations and note new regulations during complete duration of use 2 5 CE conformity VEGASON 65 is in CE conformity with EMC 89 336 EWG and LVD 73 23 EWG Conformity has been judged according to the following standards VEGASON 65 Foundation Fieldbus 5 For your safety EEA e EMC Emission EN 61326 1997 class A Susceptibility EN 61326 1997 A1 1998 e LVD EN 61010 1 2001 VEGASON 65 is designed for use in an industrial environment Nevertheless electromagnetic interference from electrical conductors and radiated emissions must be taken into account as is usual with a class A instrument according to EN 61326 If VEGASON 65 is used in a different environment the electromagnetic compatibility to other instruments must be ensured by suitable measures 2 6 Fulfilling NAMUR recommendations VEGASON 65 and its indicating and adjustment components fulfill NAMUR recommendation NE 53 in respect to compat ibility VEGA instruments are generally upward and downward compatible e Sensor software to DTM VEGASON 65 HART PA or FF e DTM VEGASON 65 for adjustment software PACTware e Indicating and adjustment module for sensor software The parameter adjustment of the basic sensor functions is independent of the software version The range of
26. from below into the mounting opening G1 A Fasten SW 46 the hexagon nut 3 Remove the plug from below out of the connection head and plug it into the socket of the transducer tube Plug the connection head to the transducer tube Do not squeeze anv cables The cvlinder is in the correct position if the lower notch 2 of the transducer tube is no longer visible VEGASON 65 Foundation Fieldbus 17 Mounting EEA Installation position Fig 8 Mounting Version D KODA Groove for locking the connection head Notch Hexagon nut SW 46 Terminal screws connection head hexagon spanner size 4 Tighten the screws 4 on the cylinder moderately with a hexagon spanner size 4 Rotate the connection head in such a way that the cable entry points downwards moisture can drain off Fasten the cylinder with screws 4 torque max 5 Nm Insert the plug at the end of the transducer cable into the socket on the remote electronics Fig 9 Plug connector between transcuer and socket electronics housing 1 2 3 Socket electronics housing Plug connector Connection piece transducer tube 4 3 Mounting instructions Mount VEGASON 65 at least 500 mm 19 685 in from the vessel wall If the sensor is installed in the center of vessels with dished or round tops multiple echoes can arise These can however be s
27. he 4 20 mA current output is connected with standard two wire cable without screen The outer cable diameter of 5 9 mm ensures the seal effect of the cable gland If strong electromagnetic interference is expected screened cable should be used 24 VEGASON 65 Foundation Fieldbus Z0S0Z20 N3 v6Z8c 28794 EN 070507 VEGA Connecting to power supply Cable screening and ground ing Select connection cable for Ex applica tions A Connect the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisation low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interference signals remains Take note of the corresponding installation regulations for Ex applications In particular make sure that no potential equal isation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection procedure Warning Before connecting to voltage supply the plug connection between transducer and remote electronics mu
28. hest Point cal level lo 96 1___ Calibration Lowest Point Fig 35 Adjustment VEGASON 65 Parameter list for Device revision 3 0 The following list contains the most important parameters and their meaning primary_value This is the process value after adjustment and Linearization with the status of the transducer block primary_value_unit Unit code of Primarv value secondary_value_1 Value after min max adjustment level level offset Selected as input to AIFB by setting Channel 2 Unit derives from Secondary value 1 unit secondarv value 1 unit Unit code of Secondary value 1 secondary value 2 Sensor value sensor offset Selected as input to AIFB by setting Channel 3 Unit derives from Secondary value 2 unit secondary value 2 unit Unit code of Secondary value 2 VEGASON 65 Foundation Fieldbus 59 Supplement US Z sensor_value Raw sensor value i e the uncalibrated measurement value from the sensor Unit derives from Sensor range unit sensor_range Sensor range unit refers to Sensor value Max Min peak sensor value Cal poin t hi lo simulate primarv value simulate secondarv value 1 simulate secondarv value 2 Device Status Linearization Tvpe Possible types of linearization are linear user defined cylindrical lying container spherical container CURVE_POINTS_1_10 Xand Y values for the user defined linearizatio
29. ltrasonic sensor e unassembled cable gland e Documentation this operating instructions manual Ex specific safety instructions with Ex versions if necessary further certificates Operating instructions manual Indicating and adjust ment module PLICSCOM optional VEGASON 65 consists of the following components e transducer with process fitting depending on version flange swivelling holder or thread e housing with electronics depending on version remote e Housing cover optionally available with indicating and adjustment module PLICSCOM The components are available in different versions Version A compact in flange version Version B compact with swivelling holder Version C separately with swivelling holder Version D separately with thread Fig 1 VEGASON 65 compact with swivelling holder Housing cover with integrated PLICSCOM optional Housing with electronics Swivelling holder with flange Transducer GM VEGASON 65 Foundation Fieldbus Z0S020 NA v6Z8 2 28794 EN 070507 VEGA Product description Area of application Functional principle Power supply and bus com munication DD CFF 3 2 Principle of operation VEGASON 65 is an ultrasonic sensor for continuous level measurement It is particularly suitable for solids but also good for liquids The transducer of the ultrasonic sensor transmits short ultrasonic pulses to the measured product Th
30. n 1 181 in 0 236 in 0 236 in 1 2 843 ft 49 213ft 98 425 ft 147 64 ft 1 181 in 7 2 362 in 7 3 543 in Fig 31 Deviation VEGASON 65 version A in Inch measuring range in ft VEGASON 65 Foundation Fieldbus 53 Supplement US Z 90 mm 60 mm 30 mm 6mm 6 mm 30 mm 60 mm 4 90 mm Fig 32 Deviation VEGASON 65 version B C D in mm measuring range in m 54 VEGASON 65 Foundation Fieldbus Z0S020 NA v6282 28794 EN 070507 WEHEL Supplement 3 543 in 2 362 in 4q 1 181in 0 236 in 4 0 236 in l 49 213 ft 98 425 ft 147 64h 1 181 in 2 362 in 3 543 in q Fig 33 Deviation VEGASON 65 version B C D in Inch measuring range in ft Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the 0 06 10 K zero signal temperature error Ambient conditions Ambient storage and transport tem 40 80 C 40 176 F perature Process conditions Vessel pressure Version A with PP flange 0 kPa other versions 20 50 kPa 0 2 0 5 bar 2 9 7 3 psi Process temperature transducer tem 40 80 C 40 176 F perature 9 Relating to the nominal measuring range VEGASON 65 Foundation Fieldbus 55 Supplement EEA Vibra
31. n curve CURVE_POINTS_11_20 Xand Y values for the user defined linearization curve CURVE_POINTS_21_30 Xand Y values for the user defined linearization curve CURVE_POINTS_31_33 X and Y values for the user defined linearization curve CURVE STATUS Result of table plausibility check SUB DEVICE NUMBER SENSOR ELEMENT TYPE display source selector Selects the type of value which is displayed on the PLICSCOM module max peak sensor value Holds the maximum sensor value Write access resets to current value Unit derives from Sensor_range unit min peak sensor value Holds the minimum sensor value Write access resets to current value Unit derives from Sensor_range unit CAL POINT HI Min max adjustment Upper calibrated point of the sensor It refers to Cal level hi The unit is defined in Sensor range unit hi CAL POINT LO Min max adjustment Lower calibrated point of the sensor It refers to Cal level lo The unit is defined in Sensor range unit CAL LEVEL HI 60 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 Wey Supplement Min max adjustment Level at Cal point hi When writing Cal level hi and Cal type 1 Online the Cal point hi is automatically set to the current sensor value The unit is defined in Level unit e CAL LEVEL LO Min max adjustment Level at Cal point lo When writing Cal level lo and Cal type 1 Online
32. nces the measuring result particularly if the level is very low With pressures under 0 2 bar 20 kPa you should use a different measuring principle e g radar or guided microwave 4 2 Mounting preparations Warning Mounting preparations must be carried out in idle condition Non observance can cause damages on the electronics Version B is supplied in two parts e Transducer e Electronics housing Assemble the version as follows 1 Loosen the screws on the fixing ring 4 with a hexagon spanner size 4 remove the transducer tube out of the swivelling holder VEGASON 65 Foundation Fieldbus 13 Mounting EEA 10 11 12 Mount the flange Insert the transducer tube in the requested length from below into the swivelling holder Fasten with screws 4 torque max 10 Nm Remove the plug from below out of the instrument housing and plug it into the socket of the transducer tube Plug the electronics housing to the transducer tube Do not squeeze any cables The housing is in the correct position if the lower notch 2 of the transducer tube is no longer visible Tighten the screws 5 on the housing moderately with a hexagon spanner size 4 Loosen terminal screw of the swivelling holder 3 with a fork spanner SW 13 Direct the sensor with the swivelling holder to the measured product Fasten the swivelling holder with screw 3 torque max 20 Nm Secure screw 3 with lacquer or similar
33. nium double chamber housing Dimension with integrated indicating and adjustment module VEGASON 65 Foundation Fieldbus 63 Supplement EEA VEGASON 65 240mm 9 29 64 130mm 51 g 440mm 17 21 64 29250mm a 3 O f B E cr Ww Wy Lo a 9244mm 9 39 64 D D b k d DN 50 PN16 40 165mm 20mm 125mm 4x 918mm DN 80 PN16 40 200mm 24mm 160mm 8x 918mm DN 200 PN16 340mm 24mm 295mm 12x 922mm DN 250 PN16 405mm 26mm 355mm 12x 926mm D b k d 2 150Ib e 3 4 43 4 4x 93 4 3 150Ib 7 1 2 15 46 e 4x 93 4 8 150Ib 13 1 2 11 g 1134 8x 97 g 10 150Ib 16 13Ae 141 4 12x 91 270mm 10 5 g Fig 37 VEGASON 65 Version A Version B E GM Dead zone 1 m 3 3 ft Measuring range with liquids up to 25 m 82 ft with solids up to 15 m 49 2 ft 64 VEGASON 65 Foundation Fieldbus Z0S020 NA v6282 28794 EN 070507 VERA Supplement VEGASON 65 T 150mm 5 29 39 220mm 8 21 32 e 2 N Q AD E 2 S ES SE mm G1A
34. njunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e aconfiguration tool VEGASON 65 Foundation Fieldbus 9 Product description EEA Packaging Transport Transport inspection Storage Storage and transport tem perature The entered parameters are generally saved in VEGASON 65 optionally also in the indicating and adjustment module or in PACTware M 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environ ment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instruc tions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packaging must be closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packaging must be stored only under the following conditions Not in the open Dry and dus
35. on The electrical connection is finished Fig 19 Connection steps 5 and 6 26 VEGASON 65 Foundation Fieldbus Z0S80Z0 N3 v678c 28794 EN 070507 WEEE Connecting to power supplv 5 3 Wiring plan double chamber housing Housing overview Fig 20 Double chamber housing Housing cover connection compartment Blind stopper or plug M12x1 for VEGADIS 61 option Housing cover electronics compartment Filter element for pressure compensation or blind stopper with version IP 66 IP 68 1 bar Cable entry or plug GM a Electronics compartment 8 1 t Display Fig 21 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT FC interface 2 Internal connection cable to the connection compartment S Terminals for VEGADIS 61 1 Version IP 66 IP 68 1 bar not with four wire instruments VEGASON 65 Foundation Fieldbus 27 Connecting to power supply US Z Connection compartment BUS Fig 22 Connection compartment double chamber housing 1 Spring loaded terminals for signal output 2 Ground terminal for connection of the groun
36. or under the menu item Copy sensor data 40 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 3 amp VIS EY Setup with PACTware and other adjustment programs 7 Setup with PACTware and other adjustment programs 7 1 Connect the PC via VEGACONNECT 3 Connection via I C interface VEGACONNECT 3 E 2 Power supply Fig 26 Connection of the PC via P C interface directly on the sensor 1 RS232 connection 2 VEGASON 65 3 FC adapter cable for VEGACONNECT 3 Necessary components e VEGASON 65 e PC with PACTware and suitable VEGA DTM e VEGACONNECT 3 with IEC adapter cable article no 2 27323 e Power supply unit VEGASON 65 Foundation Fieldbus 41 Setup with PACTware and other adjustment programs f Internal connection via I C interface External connection via I C interface 7 2 Connect the PC via VEGACONNECT 4 Fig 27 Connection of the PC via F C interface directly on the sensor 1 USBcable 2 Sensor ben VEGA CONNECT Fig 28 Connection directly to the sensor 1 FC bus Com interface 2 C connection cable of VEGACONNECT 4 Necessary components VEGASON 65 PC with PACTware and suitable VEGA DTM VEGACONNECT 4 Power supply unit or processing system 42 VEGASON 65 Foundation Fieldbus Z0S80Z0 N3 v678c 28794
37. ould be installed at a location where no installations cross the ultrasonic beam Vessel installations such as for example ladders limit switches heating spirals struts etc can cause false echoes superimposed on the useful echo Make sure when planning your measuring site that the ultrasonic signals have free access to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal or plastic baffles above the installations scatter the ultrasonic signals and avoid direct false echoes 20 VEGASON 65 Foundation Fieldbus Z0S020 NA v6282 28794 EN 070507 Mounting Agitators Material heaps Fig 13 Cover smooth profiles with deflectors If there are agitators in the vessel a false echo storage should be carried out with the agitators in motion This ensures that the interfering reflections from the agitators are saved with the blades in different positions Fig 14 Agitators Large material heaps are best measured with several instru ments which can be mounted on e g traverse cranes For this type of application it is advantageous to orient the sensor perpendicular to the bulk solid surface VEGASON 65 Foundation Fieldbus 21 Mounting
38. pmb BETA sauujarorca no BCEMV mupy npaBaMM Ha MHTeJITIeKTyanIbHyto CO CTBeHHOCTE anenenuiyro MHWOPMALIMIO CMOTPHTE Ha canre http www vega com VEGA BI MELRE BARE MAP Xt 2548 BB S TM wh lt http www vega com gt All brands used as well as trade and company names are property of their lawful proprietor originator 66 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 Supplement VEGASON 65 Foundation Fieldbus 67 VEBA VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 CE b All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2007 Subject to change without prior notice 28794 EN 070507
39. red value display Damping Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key 34 VEGASON 65 Foundation Fieldbus Z0S020 NA v6Z8 2 28794 EN 070507 WE Set up with the indicating and adjustment module PLICSCOM Linearisation curve Gating out of false signals A linearization is necessar for all vessels in which the vessel volume does not increase linearly with the level e g with a cylindrical or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Linearisation curve linear Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key High sockets or vessel installations such as e g struts or agitators as well as buildup and weld joints on the vessel walls cause interfering reflections which can impair the measure ment A false echo storage detects and marks these false echoes so that they are no longer taken into account for the level measurement A false echo memory sho
40. rocesses or on cooled or heated vessels Fig 2 Measures against moisture penetration VEGASON 65 Foundation Fieldbus 11 Mounting SEVA Measuring range The reference plane for the measuring range version A is the lower edge of the flange The reference plane for versions B C and D is the lower edge of the transducer Make sure that for all versions a min distance the so called dead zone below the reference plane is maintained in which a measurement is not possible The exact value of the dead zone is stated in the Technical data in the Supplement Information If the medium reaches the transducer buildup can form on it and cause faulty measurements later on o B ja oF U 100 0 Fig 3 Version A Measuring range operating range and max measuring distance 1 full dead zone 2 empty max measuring distance 3 Measuring range 4 Reference plane 12 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 Mounting Pressure Vacuum Mounting Version B A 109 0 Fig 4 Version B C D Measuring range operating range and max measuring distance full dead zone empty max measuring distance Measuring range Reference plane A GM Gauge pressure in the vessel does not influence VEGASON 65 Low pressure or vacuum does however damp the ultrasonic pulses This influe
41. ronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary VEGASON 65 Foundation Fieldbus 29 Set up with the indicating and adjustment module PLICSCOM f BA Fig 24 Installation of the indicating and adjustment module Note If vou intend to retrofit VEGASON 65 with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 30 VEGASON 65 Foundation Fieldbus Z0S020 NA v6282 28794 EN 070507 Set up with the indicating and adjustment module PLICSCOM Key functions Adjustment system 6 3 Adjustment system Fig 25 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key qmove to the menu overview confirm selected menu Edit parameter Save value e gt key to select menu change list entry Select editing position e key Change value of a parameter e ESC key interrupt input jump to the next higher menu The sen
42. sor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved VEGASON 65 Foundation Fieldbus 31 Set up with the indicating and adjustment module PLICSCOM US Z Switch on phase Parameter adjustment Carrying out min adjustment 6 4 Setup procedure After VEGASON 65 is connected to voltage supply or after voltage recurrence the instrument carries out a self check for approx 30 seconds The following steps are carried out e Internal check of the electronics e Indication of the instrument type the firmware as well as the sensor TAGs sensor designation e Status byte goes briefly to fault value Then the current measured value will be displayed and the corresponding digital output signal will be outputted to the cable 2 As VEGASON 65 is a distance measuring instrument the distance from the sensor to the product surface is measured To have the real product level displaved an allocation of the measured distance to the percentage height must be made To carry out this adjustment the distance is entered with full and empty vessel If these values are not known an adjustment with the distance values e g 10
43. st be provided in idle condition see illustration below Non observance will damage the electronics Fig 18 Plug connector between transcuer and socket electronics housing 1 Socket electronics housing 2 Plug connector 3 Connection piece transducer tube Only then the sensor may be connected to voltage supply Proceed as follows VEGASON 65 Foundation Fieldbus 25 Connecting to power supply EEA 10 11 12 Unscrew the housing cover Loosen compression nut of the cable entry Remove approx 10 cm 4 in of the cable mantle current output strip approx 1 cm 0 4 in insulation from the ends of the individual wires Insert the cable into the sensor through the cable entry Lift the opening levers of the terminals with a screwdriver Insert the wire ends into the open terminals according to the wiring plan Press down the opening levers of the terminals you will hear the terminal spring closing Check the hold of the wires in the terminals by lightly pulling on them Connect the screen to the internal ground terminal and the external ground terminal to potential equalisation Tighten the compression nut of the cable entry The seal ring must completely encircle the cable Connect the lead cable for power supply in the same way according to the wiring plan in addition connect the ground conductor to the inner ground terminal Screw the housing cover back
44. st level change Setupto suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written VEGASON 65 Foundation Fieldbus 61 Supplement US Z first_echo_factor Set up to suit the process conditions pulse_velocity_correction Set up to suit the process conditions echo_quality Signal Noise ratio empty_vessel_curve_corr_dist Distance from the sensor to the product surface Unit derives from Sensor range unit empty_vessel_curve_corr_op_code Update create new or delete the empty vessel curve sound_velocity Set up to suit the process conditions sound_velocity_unit Unit code of Sound velocity Temperature Process temperature Selected as input to AIFB by setting Channel 4 Unit derives from Temperature unit temperature unit Unit code of Temperature Max Min peak temperature value max peak temperature value Holds the maximum process temperature Write access resets to current value Unit derives from Temperature unit min peak temperature value Holds the minimum process temperature Write access resets to current value Unit derives from Temperature unit 62 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 Weer Supplement 10 3 Dimensions Housing 87mm 3 27 64 84mm 129mm 5 5 64 M20x1 5 ja NPT Fig 36 Alumi
45. t free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see Supplement Technical data Ambient conditions e Relative humidity 20 85 10 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 Mounting Wetted materials Installation position Moisture 4 Mounting 4 1 General instructions Make sure that the wetted parts of VEGASON 65 especially the seal and process fitting are suitable for the existing process conditions such as pressure temperature etc as well as the chemical properties of the medium You can find the specifications in chapter Technical data in the Supplement Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your VEGASON 65 additional protection against moisture penetration by leading the connection cable down ward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to mounting outdoors in areas where moisture is expected e g by cleaning p
46. tion This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGASON 65 Foundation Fieldbus Z0S020 NA v6Z8 2 28794 EN 070507 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator During work on and with the device the required personal protection equipment must always be worn 2 2 Appropriate use VEGASON 65 is a sensor for continuous level measurement You can find detailed information on the application range of VEGASON 65 in chapter Product description 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a are high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards e g the VDE regulations in Germany as well as all prevailing safety regulations and accident prevention rules The instrument must only be opereated in technically correct and reliable condition The operator is responsible for the interference free operation o
47. tion 4 3 7 Reset 44 Change now MI Fast MI Start simulation2 MI Reset now2 level change L 91 m min k 7 Unit of measurement 4 5 Language 4 6 Copy sensor data 4 7 PIN 4 8 7 m d F Deutsch 5 Copy sensor data FI Enable lt k Info Basic adjustment 5 Display Diagnostics Service K Info Device ID 5 1 Sensor type 5 2 Date of manufacture 5 3 Date of last change 5 4 lt max 32 characters gt VEGASON 6x 10 April 2007 Sensor TAG PD_TAG Serial number Software version 10 April 2007 lt max 32 characters gt 12345678 3 50 Sensor characteristics 5 5 TI Displav now2 VEGASON 65 Foundation Fieldbus 39 Set up with the indicating and adjustment module PLICSCOM US Z 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They are hence available for multiple use or service purposes If VEGASON 65 is equipped with an indicating and adjustment module the most important data can be read out of the sensor into indicating and adjustment module The procedure is described in the operating instructions manual Indicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If it is necessary to exchange the sensor the indicating and adjustment module is inserted into the replacement instrument and the data are written into the sens
48. tion Fieldbus 33 Set up with the indicating and adjustment module PLICSCOM US Z Vessel form Damping Medium Liquid With solids you can also choose between Powder Dust Granular Pellets or Ballast Pebbels Through this additional selection the sensor is adapted perfectiv to the product and measurement reliabilitv partic ularly in products with bad reflective properties is considerably increased Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key Apart from the medium the vessel shape can also influence the measurement To adapt the sensor to these measuring conditions this menu item offers different options depending on whether liquid or solid is selected With Liquids these are Storage tank Stilling tube Open vessel or Stirred vessel with Solid Silo or Bunker Vessel form Storage tank Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key To suppress fluctuations in the measured value display e g caused by an agitated product surface an integration time can be set This time can be between 0 and 999 seconds Keep in mind that the reaction time of the entire measurement will then be longer and the sensor will react to measured value changes with a delay In general a period of a few seconds is sufficient to smooth the measu
49. tion resistance mechanical vibration with 1 g in the frequency range 5 200 Hz 9 Electromechanical data Cable entry Double chamber housing Spring loaded terminals Transducer cable Length Diameter e 1xcable entry M20x1 5 cable 5 9 mm 1x blind stopper M20x1 5 plug M12x1 for VEGADIS 61 optional or e 1x closing cap NPT 1x blind stopper Ve NPT plug M12x1 for VEGADIS 61 optional or e 1x plug depending on the version 1x blind stopper M20x1 5 plug M12x1 for VEGADIS 61 optional for wire cross sections up to 2 5 mm 5 300 m 16 4 984 3 ft 7 2 7 6 mm Indicating and adjustment module Power supply and data transmission Indication Adjustment elements Protection unassembled mounted into the sensor without cover Materials Housing Inspection window Voltage supply through the sensor LC display in Dot matrix 4 keys IP 20 IP 40 ABS Polyester foil Supply voltage Non Ex and Exd instrument Power consumption 20 72 V DC 20 253 V AC 50 60 Hz max 4 VA 2 1 W 10 Tested according to the regulations of German Lloyd GL directive 1 With separate version C and D 56 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z8c 28794 EN 070507 Vee Supplement Electrical protective measures Protection IP 66 IP 67 Overvoltage category Ill Protection class l Approvals ATEX II 1 2 D I
50. to ensure permanent tightness of the swivelling holder Rotate the housing in such a way that the cable entry points downwards moisture can drain off Fasten the housing with screws 5 torque Aluminium housing max 5 Nm torque plastic housing max 2 Nm 14 VEGASON 65 Foundation Fieldbus Z0S020 NA v6282 28794 EN 070507 Mounting Fig 5 Mounting Version B 1 Groove to lock the housing 2 Notch S Screw of swivelling holder hexagon SW 13 4 Grub screw fixing ring hexagon spanner size 4 5 Terminal screws housing hexagon spanner size 4 Mounting Version C Version C is supplied in three parts e Transducer e Transducer cable e electronics for wall mounting Assemble the version as follows 1 Loosen the screws on the fixing ring 4 with a hexagon spanner size 4 remove the transducer tube out of the swivelling holder Mount the flange Insert the transducer tube in the requested length from below into the swivelling holder Fasten with screws 4 torque max 10 Nm Remove the plug from below out of the connection head and plug it into the socket of the transducer tube Plug the connection head to the transducer tube Do not squeeze any cables The cylinder is in the correct position if the lower notch 2 of the transducer tube is no longer visible VEGASON 65 Foundation Fieldbus 15 Mounting EEA Fig
51. uld be created with empty vessel so that all potential interfering reflections will be detected Gating out of false signals Change now Proceed as follows 1 Move from the measured value display to the main menu by pushing OK 2 Select the menu item Service with gt and confirm with OK Now the menu item False signal suppression is displayed 3 Confirm False signal suppression Change now with OK and select in the below menu Create new Enter the actual distance from the sensor to the product surface All false signals in this area are detected by the sensor and saved after confirming with OK VEGASON 65 Foundation Fieldbus 35 Set up with the indicating and adjustment module PLICSCOM US Z Copy sensor data Reset Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as false signal The filling level would then no longer be detectable in this area This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module PLICSCOM A description of the function is available in the operating instructions manual ndicating and adjustment module PLICSCOM The following data are read out or written with this function Measured value presentation Adjustment Medium Vessel form Damping Linearisation curve S
52. uppressed by an appropriate adjustment see Setup 18 VEGASON 65 Foundation Fieldbus Z0S0Z0 N3 v6Z78c 28794 EN 070507 Mounting If you cannot keep this distance you should carry out a false echo memory before setup This applies mainly if buildup is expected on the vessel wall In this case we recommend to repeat a false echo memory later with existing buildup aa cca ce gt 500 mm i Fig 10 Installation position 1 Reference plane In vessels with conical bottom it can be advantageous to direct the sensor to the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom Fig 11 Vessel with conical bottom VEGASON 65 Foundation Fieldbus 19 Mounting EEA Socket Sensor orientation Vessel installations Preferably the transducer should be mounted without socket flush to the vessel top If the reflective properties of the medium are good you can mount VEGASON 65 on a socket piece The socket end should be smooth and burr free if possible also rounded Carry out a false echo storage Direct the sensor in liquids as perpendicular as possible to the product surface to achieve optimum measurement results Fig 12 Orientation in liquids To optimally align the sensor to solid products a swivelling holder can be implemented The ultrasonic sensor sh
Download Pdf Manuals
Related Search