Operating Instructions Electro-Pneumatic Positioner TZIDC
Contents
1. nuts evenly Fig 9 Mounting to columnar yoke g Adjust the height of the positioner at the cast iron yoke or the columnar yoke until the lever is horizontal at visual check at half valve stroke IMPORTANT Check the unit for proper mounting after having made the pneumatic and electrical connection see chapter Commissioning on page 26 41 18 78 EN Electro pneumatic positioner TZIDC 120 15 16 5 Adjust the stroke Fig 10 Positioner linkage The scale on the lever indicates the relevant points for the various valve stroke ranges You can adapt the valve stroke range to the operating range of the position sensor by shifting the bolt with follower pin in the oblong bore hole of the lever When the link point is shifted to the inside the position sensor s rotation angle is increased shifting to the outside decreases the angle Set the stroke range in such a way that the used rotation angle of the position sensor is as great and as symmetrical around the center position as possible Recommended range for linear actuators between 28 and 28 Minimum angle 25 E After mounting check whether the positioner operates within the sensor range IMPORTANT Check the unit for proper mounting after having made the pneumatic and electrical connection see chapter Commissioning on page 26 Electro pneumatic positioner TZIDC 120 41 18 78 EN 3 1 4 Mounting the positioner to rotary actuators The following mounting kit2. sseseeeeeeeneeen 22 croco OVI VOW LR 23 3 4 Setting jumpers on the motherboard sseseeseeeeenreee 25 3 5 COMMISSIONING 56 since rero PEE CRURA E a 26 Sol TP ROC SCN mere n 26 3 5 2 R QUESTING DUS ANTONMALON sio ots dove paci trux ex coa cn ae epa ex pue a eens 28 3 5 3 Local operation DUS device ore erret eere trn onn ka rn tie 29 3 5 4 Parameter setting example eseeeeeeeeeeseeeeeseeeeenererenne nnne 30 3 6 Functional test maintenance ssssssssssseeeeeeemmmeeennnne enn 31 3 6 1 Functional test of the shutdown module sesseeeseeesesss 32 4 Technical data oorr eet cet hats P dons Ent eet ente T be RE 33 4 1 Fieldbus specifications 3 tetris Edo xou uisa ence eod xeu bru aed eae 33 A2 CAII c nnw 4 0 X 34 Log MEER 38 5 Cerilicale5s to obti A 40 Appendix A Configuration overview seen 58 4 Electro pneumatic positioner TZIDC 120 41 18 78 EN Important information Symbols In order that you can make the best use of this document and to ensure safety during commis sioning operation and maintenance of the equipment please note the following explanation of the symbols used DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury High level of risk WARNING indicates a potentially hazardous situat
3. 13 SCHEDULE 15 Description of equipment The positioner type TZID C120 resp TZID C220 is used for the control resp closed loop control of pneumatically driven valves The reference value is transmitted via field bus A integrated position sensor detects the current position of the valve drive An integrated current pressure transformer I P is used for the control of the pneumatic auxiliary power The permissible ambient temperature range in dependence on the temperature class has to be taken from the following table Temperature class Ambient temperature range 40 C to 85 C 40 C to 55 C 40 C to 40 C Electrical data Input circuit in type of protection Intrinsic Safety EEx ia IIC terminal 11 12 resp resp EEx ib IIC only for the connection to a certified intrinsically safe circuit e g FISCO power supply with the maximum values according to the following table FISCO power FISCO power Barrier or supply supply power supply ia ib ia i ia ib Voltage Characteristic line Li negligibly small C negligibly small Circuit for shutdown function in type of protection Intrinsic Safety EEx ia IIC terminal 85 and 86 resp EEx ib IIC only for the connection to certified intrinsically safe circuits with the maximum values of U 30V Ci 3 7 nF Li negligibly small page 2 3 41 18 78 EN Electro pneumatic positioner TZIDC 120 41 42 16 17
4. 18 Schedule EC Type Examination Certificate N T V 02 ATEX 1834 X Circuit for digital position maximum values see EG type examination certificate feedback with proximity switches No PTB 00 ATEX 2049 X resp Limit2 41 42 Local communication interface LKS for the connection to the programmer resp PC and programming interface X5 outside of the hazardous area Test documents are listed in the test report No 02 YEX 164933 Special conditions for safe use The operation of the local communication interface LKS and of the programming interface X5 is only allowed outside of the hazardous explosive area Essential Health and Safety Requirements no additional ones page 3 3 Electro pneumatic positioner TZIDC 120 41 18 78 EN wif Translation 1 SUPPLEMENT to EC TYPE EXAMINATION CERTIFICATE No TUV 02 ATEX 1834 X of the company ABB Automation Products GmbH SchillerstraRe 72 D 32425 Minden In the future the Positioner type TZID C120 resp TZID C220 may also be manufactured according to the test documents listed in the test report The modifications refer to the internal construction as well as the extended type designation This reads type TZIDC 120 resp TZIDC 220 Further on the Special conditions for safe use were amended All other data remain unchanged 16 Test documents are listed in the test report N 03 YEX 551065 1 17 Special conditions for safe use Variants which also comp
5. Germany Manufacturing location s ABB Automation Products GmbH Schillerstraf e 72 32425 Minden Germany This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacture rs quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2000 Electrical apparatus for explosive gas atmospheres Part 0 General requirements Edition 3 1 IEC 60079 11 1999 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety i Edition 4 IEC 60079 15 2001 Electrical apparatus for explosive gas atmospheres Part 15 Type of protection n Edition 2 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in IECEx ATR File R
6. 2 3 e Angle bracket 3 0 with two screws 3 1 and two plain wash ers 3 2 e Screw 3 4 and plain washer 3 5 for mounting to cast iron yoke e Two U bolts 3 7 each with two plain washers 3 8 and two nuts 3 9 for mounting to columnar yoke Wrench 10 mm 13 mm Allen key 4 mm Electro pneumatic positioner TZIDC 120 41 18 78 EN Follow the procedure steps 1 5 below to attach the positioner to a linear actuator 1 Mount the follower guide to the actuator e Fasten the follower guide 1 and the clamp plates 2 with screws 4 and spring washers 3 to the spindle of the actua tor hand tighten the screws Fig 5 Mounting follower guide to actuator 2 Assemble the lever if not yet pre assembled e Slip the spring 2 onto the bolt with the follower pin 1 e Slip the plastic washer 3 onto the bolt and compress the spring with it e Insert the bolt with com pressed spring into the oblong hole in the lever 4 and fasten it in the desired position using the plain washer 5 and nut 6 at the lever the scale on the lever indicates the link point for the stroke range e Slip the plain washer 8 onto the screw 7 insert the screw into the lever and counter with the nut 9 Fig 6 Assembling the lever 41 18 78 EN Electro pneumatic positioner TZIDC 120 13 3 Mount the lever and the angle bracket to the positioner Fig 7 Mounting lever and angle bracket to the position
7. 1 is depressurized and the valve moves to the safe position In case of a double acting actuator the second output is additionally pressurized Fail freeze The pneumatic ouput 1 is closed and the valve freezes in its current position In case of a double acting actuator both outputs are closed The shutdown module works independently of the mother board i e all information from the final control element is available in the supervisory process control system at any time Digital position feedback with proximity switches i 2 proximity switches for independent position signaling Switching points adjustable between 0 and 100 Current circuits to DIN 19234 NAMUR Supply voltage 5 11 V DC Signal current lt 1 mA logical 0 Signal current gt 2 mA logical 1 Direction of action logical state Proximity switch Position lt Lim 1 gt Lim 1 lt Lim 2 gt Lim 2 SJ2 SN NC SJ2 S1N NO When using proximity switch type SJ2 S1N NO the TZIDC 120 positioner A may be exposed to an ambient temperature of 25 C 85 C only NOTICE 1 The digital position feedback option is directly actuated by the rotating shaft of the positioner and can only be used together with the optional mechanical position indicator 38 Electro pneumatic positioner TZIDC 120 41 18 78 EN Digital position feedback with 24 V microswitches 1 Two microswitches for independent position signaling Switching points adjustable b
8. II T4 T5 T6 T4 40 C lt Tamp lt 85 C T5 40 C lt Tamp lt 65 C T6 40 C lt Tamp lt 50 C Ex ia IIC T6 IECEx TUN 04 0015X Issue No 0 Intrinsically safe T4 T5 T6 T4 40 C lt Tamp lt 85 C T5 40 C lt Tamp lt 55 C T6 40 C lt Tamp lt 40 C Signal current circuit for FOUNDATION Fieldbus only for connection to a certified intrinsically safe circuit e g FISCO power unit or barrier with the following max values FISCO power supply FISCO power supply ia ib ia ib ia ib for group IIB IIC for group IIB IIC for group IIB IIC Ui 217 5 V Ui 2 17 5 V Ui 2 24 V Barrier or power supply li 380 mA li 360 mA li 250 mA Pi 5 32 W Pi 2 52 W Pi 1 2 W Characteristic line linear 41 18 78 EN Electro pneumatic positioner TZIDC 120 37 4 3 Options Module for the shutdown function Supply voltage 24 V DC 20 30 V DC electrically isolated from the input signal Safe position activated when voltage 5 V AK approval AK 4 to DIN V 19250 Test report No 101 S01 148 Explosion protection see chapter Certificates starting on page 40 A separate 24 V DC signal is normally applied to the shutdown module which connects through the signal from the microprocessor to the I P module When the 24 V DC signal is interrupted the I P module executes the respective safety function depending on the me chanical construction Fail safe The positioner output
9. appropriate position and fix it by set screws 3 ensure that one of the set screws is engaged on the side of the feedback shaft with the flat 2 Attach the mounting bracket 1 to the positioner M6 screws Fig 13 Electro pneumatic positioner TZIDC 120 Attaching the mounting bracket to the positioner 41 18 78 EN 3 Attach the positioner to the actuator M5 screws Fig 14 Attaching the positioner to the actuator E After mounting check whether the actuator s operating range is in accordance with the positioner s sensor range IMPORTANT Check the unit for proper mounting after having made the pneumatic and electrical connection see chapter Commissioning on page 26 41 18 78 EN Electro pneumatic positioner TZIDC 120 19 3 2 Pneumatic connection 3 2 1 Safety instructions A WARNING A NOTICE Observe the accident prevention rules of the Employers Liability Insur ance Association Observe the safety instructions for the pneumatic actuator used The actuator s high actuating power may cause injuries Take suitable precautions to ensure that even in case of malfunctions the positioners max admissible operating pressure of 6 bar 90 psi is not exceeded Otherwise the positioner and or the actuator may be damaged The positioner must be supplied with instrument air exempt from oil water and dust according to DIN ISO 8573 1 Class 3 Purity max particle size 5 uim max particle
10. density 5 mg m Oil content max concentration 1 mg m Pressure dew point maximum value 10 K below operating temp Before connecting the air pipes blow them out to remove dust splin ters and other particles 3 2 2 Making the pneumatic connections 20 Fig 15 Pneumatic outputs Filter screw plug Pneumatic connections All pneumatic piping connections are located on the right hand side of the positioner Threaded bores G 1 4 or 1 4 18 NPT respectively are provided The positioner is labeled according to the type of thread The corresponding screwed pipe connections have to be supplied by the customer We recommend pipes with the dimension 6 x 1 mm for the pneumatic piping The amount of supply pressure has to be matched to the working pressure necessary for the actuation The positioner s operating range is between 1 4 and 6 bar Electro pneumatic positioner TZIDC 120 41 18 78 EN The connections have to be arranged according to their marks in the following way Mak Connection piping f Air supply pressure 1 4 6 bar 20 90 psi OUT1 Output pressure to actuator OUT2 Output pressure to actuator for double acting actuators 3 2 3 Mounting the splash guard cap Protection class IP 65 NEMA 4 X is achieved only when the splash guard A cap is in place Do not use the positioner without the cap NOTICE Screw the splash guard cap delivered with your positioner into the appropriate hole in t
11. epoxy resin stove hardened Case varnished black RAL 9005 matt Cap Pantone 420 Electrical connections Screw terminals max 1 0 mm for options max 2 5 mm for bus connection NOTICE Do not expose the terminals to strain Cable entry 2 threads 1 2 14 NPT or M20x1 5 for cable diameter 6 12 mm 1 with cable gland and 1 with pipe plug Pneumatic connections Threads G 1 4 or 1 4 18 NPT Weight 1 7 kg Mounting orientation any orientation allowed Dimensions see dimensional drawings in data sheet 10 18 0 34 EN 36 Electro pneumatic positioner TZIDC 120 41 18 78 EN Explosion protection A WARNING FM CSA pending ATEX Examination certificate Type Device group Temperature class Perm amb temperature ATEX Examination certificate Type Device group Temperature class Perm amb temperature IECEx Examination certificate Type Temperature class Perm amb temperature The values indicated here have been taken out of the respective approval certificates Always observe the specifications and supplements in the certificates see chapter Certificates starting on page 40 II 2G EEx ia Ill C T6 T V 02 ATEX 1834 X Intrinsically safe equipment II 2G EEx ia IIC T4 T5 T6 T4 40 C lt Tamp lt 85 C T5 40 C lt Tamp lt 55 C T6 40 C lt Tamp lt 40 C II 3G EEx n A II T6 T V 02 ATEX 1943 X Explosion proof equipment Zone 2 II 3G EEx n A
12. is available for mounting to a rotary actuator according to VDI VDE 3845 Fig 11 Tools required 41 18 78 EN Mounting kit for rotary actuators Wrench 10 mm 13 mm Allen key 3 mm Electro pneumatic positioner TZIDC 120 Adapter 1 0 with spring 1 4 Four screws M6 1 1 four spring washers 1 2 and four plain washers 1 3 for fastening the bracket 2 0 to the positioner Mounting bracket 2 0 Four screws M5 2 1 four spring washers 2 2 and four plain washers 2 3 for fastening the bracket to the actuator 17 18 Follow the procedure steps 1 3 below to attach the positioner to a rotary actuator 1 Mount the adapter to the positioner Fig 12 Mounting the adapter Determine the mounting position in parallel to the actuator or shifted by 90 Determine the direction of rotation of the actuator clockwise or counterclockwise Move the rotary actuator to its home posi tion On the basis of the mounting position the home position and the direction of rotation it must be determined in which position the feedback shaft 1 of the positioner must be pre adjusted and in which position the adapter 2 must be placed to enable the positioner to travel within the correct range the arrow on the rear of the device must travel within the admissible range for details see Fig 2 on page 11 Pre adjust the feedback shaft Place the adapter on the feedback shaft in the
13. 00 0L 7 0 pesn jou 0 00L UIIA A 0 00L UIIA A 002 002 000L 000L 0 00L 0l 0 00L 0l uonov TINA G3xM001 SOd OHZZ Uvd THLO AMOULS TINA JSIMMOO TOLO JSIMMOO T1OLO 3SIAMOO 19 dVANII 0001 0 0 Dumes 1012eJ yun AHVLOH HV3NIT 0 00L 7070 0 00L 7070 Dunies 19 ourejeg l n 11eJedo oj uunjeH ed ejnpouu d l Dumes 101984 uonisod ejes l n 11eJedo oj uunjeH S L pueq eoueJeJo pesn jou umop 19SjO A dn jesyo A umop asind o5 dn asjnd oc umop en eA AL dn anen AL umop en eA dM dn en eA dM l n 11eJedo oj uunjeH epouuJjsn peojny ZA uogoe Buuds ed A Jojenjoy oDueJ ANLA XEN oDue1 SAJeA UIN LIXS dAL dl 13S LOVJ SOd V4 di Sd LIXS LSAl QNV8 OL pesn jou Nd 33O A df S3O A Nd S 1dO9 df S1d09 NG AL dn AL Nd d dn d uvd 1H19 LIXS JAQON ray cA SNYdS YOLVNLOV HA XVIN HA NIN rav NVIN 59 120 pneumatic positioner TZIDC Electro 41 18 78 EN 9 8 HH Hyd THLO 4d juo M9IAJ9AO J9 9UIEJEd ray NV 9d J9Ae1 uoneanDijuo5 uoneJedo e207 NS o o Buneiedo ove emma Baon 9 9 9jouleH o B fauna Boon Baow 0 HS3 LNa T3o9NVO 3AVS AN LIX 4e1ourejeg 41 18 78 EN Electro pneumatic positioner TZIDC 120 60 ABB has Sales amp Customer Support expertise in over 100 countries worldwide www abb com AA ED EP P EDID ABB Ltd Salterbeck Tradi
14. 100 51 66 39 54 61 NJ 6 22 SN G 110 150 76 91 100 73 100 62 77 54 63 63 NJ 6S1 U 4N 180 150 73 88 100 39 54 61 NJ 8 18GK SN 120 200 73 88 100 39 54 61 NJ 10 30GK SN 120 150 73 88 100 SN 120 180 73 88 100 39 54 61 U N 180 150 73 88 100 U N 200 150 73 88 100 30 45 74 73 88 100 30 45 57 30 45 57 80 45 74 30 45 74 16 Test report PTB Ex 00 29268 17 Special conditions for safe use 1 For the application within a temperature range of 60 C to 20 C the SN sensors types NJ and SJ must be protected against damage due to impact by mounting into an additional housing 2 The connection facilities of the SN sensors types NJ and SJ shall be installed as such that at least a degree of protection of IP20 according to IEC publication 60529 1989 is met 3 The assignment of the type of the connected circuit to the maximum permissible ambient temperature and the temperature class as well as the effective internal reactances for the individual types of SN sensors is shown in the table given under item 15 of this EC type examination certifcate sheet 3 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations a
15. Basic valve diagnostics incl extended alarm handling Electro pneumatic positioner TZIDC 120 33 4 2 Basic model Name Device tag ABB POSITIONER TZIDC 120 xxxxxx Device ID 0003200028 TZIDC 120 xxxxxx Device address Between 10 and 247 default node address 23 Output Range 0 6 bar 0 90 psi Air capacity at supply pressure of 1 4 bar 20 psi 5 0 kg h 3 9 Nm h 2 3 scfm at supply pressure of 6 bar 90 psi 13 kg h 10 Nm h 6 0 scfm Booster for increasing air capacity on request Output function for single or double acting actuators air is vented from actuator or actuator is blocked in case of an electrical power failure Shut off values end positionO 0 45 end position 100 55 100 Travel Angle of rotation Used range 25 120 rotary actuators optionally 270 25 60 linear actuators Travel time prolongation Range of 0 200 seconds separately for each direction Air supply Instrument air free of oil water and dust to DIN ISO 8573 1 pollution and oil content according to Class 3 purity max particle size 5 um max particle density 5 mg m3 oil content max concentration 1 mg m3 pressure dew point 10 K below operating temperature Supply pressure 1 4 6 bar 20 90 psi NOTICE Do not exceed the actuator s max operating pressure Air consumption 0 03 kg h 0 015 scfm independent of supply pressure 34 Electro pneumatic positioner TZIDC 120 41 18 78 E
16. N Transmission data and influences Output 1 Increasing increasing signal O 100 increasing output pressure OUT 1 Decreasing increasing signal O 100 decreasing output pressure OUT 1 Action signal Direct signal 4 20 mA position 0 100 Reverse signal 20 4 mA position 0 100 Characteristic deviation 0 5 96 Tolerance band 0 3 10 96 adjustable Dead band 0 1 10 adjustable Resolution A D conversion gt 16 000 steps Sample rate 20 msec Influence of ambient temperature 0 5 for every 10 C change in temperature Influence of vibration lt 1 9o up to 10 g and 80 Hz Seismic requirements Meets requirements of DIN IEC 68 3 3 Class III for strong and strongest earthquakes Influence of mounting orientation No effect Meets the requirements of the following directives EMC Directive 89 336 EEC as of May 1989 EC Directive for CE conformity marking Environmental capabilities Ambient temperature 40 C to 85 C for operation storage and transport 25 C to 85 C when using proximity switches SJ2 S1N NO Relative humidity Operational with closed case and air supply switched on 95 annual average condensation permissible Transport and storage 75 annual average non condensing 41 18 78 EN Electro pneumatic positioner TZIDC 120 35 Case Material Protections Aluminum protection class IP 65 NEMA 4X Surface color Electrostatic dipping varnish with
17. Operating Instructions Electro Pneumatic Positioner 41 18 78 EN TZIDC 120 for FOUNDATION Fieldbus FOUNDATION Electro Pneumatic Positioner TZIDC 120 for FOUNDATION Fieldbus Operating Instructions Document No 42 18 82 EN Issued 04 05 Manufacturer ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Note More information e g regarding configuration operation and ordering details is available on CD Copyright 2005 by ABB Automation Products GmbH Modifications reserved This document is subject to copyright It is intended to help the user operate the equipment safely and efficiently The content may not be copied or reproduced either in part or in full without the prior consent of the copyright owner 2 Electro pneumatic positioner TZIDC 120 41 18 78 EN Table of contents Important information sse nnns 5 1 Safety SUMMAI uocis abies dietus ids or ddp oap d deed 6 1 1 General safety instructions seeesssssssssesseeeeeee nennen 6 1 2 Device specific safety instructions seesesssseseeeneeennm 7 i2 MEECITI c e E 7 122 Preumalie Salely c concedi Ser C putatur pU oe eru Sa eue estu E I euer ee PU UM E DIU UNDE 7 1 2 9 Eleciloal Salfely ucuteces ecce Esso E estos tsasa ue ui udi tu Du Ip PM Mu DUE LEE dE 8 13 EXDIOSION PROTECTION ROREM 9 14 elnce
18. a e When connecting the device make sure that the electrical specifica tions in chapter 4 Technical data are observed Power supply e The basic device is bus powered via the Fieldbus connected to the bus terminals 11 12 The option modules must be supplied separately e When connecting a power source for test purposes without establishing a bus communication e g when executing the Autoadjust function a supply voltage between 9 0 V DC and a maximum of 32 V DC can be applied 22 Electro pneumatic positioner TZIDC 120 41 18 78 EN Electromagnetic interference A e Do not run bus signal lines close to power lines Power lines produce interference in their near vicinity which may affect the electrical capabil NOTICE ities of the bus signal lines e Always use shielded cables conforming to the standards for the bus lines to ensure electromagnetic compatibility EMC When running the device with the option modules proximity switches microswitches shutdown module use shielded cables for these modules as well All cable shields must be kept as short as possible and have to be con nected to protective ground on both sides use the grounding screw in the TZIDC 120 connection compartment on the device side Keep the case closed Otherwise the positioning action may be affected through EMI resulting in a permanent positioning error espe cially when the Autoadjust function is performed with the case open 3 3 3 Overvi
19. ation Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Electro pneumatic positioner TZIDC 120 41 18 78 EN Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 13 SCHEDULE 14 EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2049 X 15 Description of equipment The SN sensors types NJ and SJ are used to convert displacements into electrical signals The SN sensors types NJ and SJ may be operated with intrinsically safe circuits certified for categories and explosion groups EEx ia IIC or IIB resp EEx ib IIC or IIB The category as well as the explosion group of the SN sensors depends on the connected supplying intrinsically safe circuit Electrical data Evaluation and supply circuit type of protection Intrinsic Safety EEx ia IIC IIB resp EEx ib IIC IIB only fer connection to certified intrinsically safe circuits maximum values 25 mA 64 mW The assignment of the type of the connected circuit to the maximum permissible ambient temperature and the temperature class as well as the effective internal reactances for the individual types of SN sensors is shown in the following table sheet 2 4 EC type examination Certificates without signature and official stamp shall not be valid The cert
20. b IIC only for the connection to a certified intrinsically safe circuit with the following maximum values Ui 30V P i 500 mW effective internal capacitance Ci 3 7nF The effective internal inductance is negligibly small in type of protection Intrinsic Safety Ex ib IIC only for the connection to a certified intrinsically safe circuit with the following maximum values Ui 30V Pi 11W effective internal capacitance Ci 6 6nF The effective internal inductance is negligibly small Shutdown switch input terminals 51 52 resp 85 86 in type of protection Intrinsic Safety Ex ib IIC only for the connection to a certified intrinsically safe circuit with the following maximum values Ui 30V effective internal capacitance Ci 3 7nF The effective internal inductance is negligibly small The intrinsically safe circuits themselves are safe galvanically separated up to a voltage of 60 V The Local interface for communication LKS is connected with the signal circuit 41 18 78 EN Electro pneumatic positioner TZIDC 120 51 TUV NORD CERT GmbH amp Co KG Am TUV 1 D 30519 Hannover Annexe to IECEx TUN 04 0015X Page 2 of 3 TUV NORD CERT Electrical data for type TZIDC 110 TZIDC 210 TZIDC 120 resp TZIDC 220 with marking Ex ia IIC T6 Input circuit in type of protection Intrinsic Safety Ex ia IIC resp Ex ib IIC terminals 11 12 resp only for the connection to a certified intr
21. can be set on the motherboard to enable disable simulation or write access Set the jumpers according to your needs as seen in the illustration below Simulation Write access Disabled Enabled Default setting acc to FIELDBUS Foundation standard s Simulation disabled s Write access enabled Fig 20 Jumper setting 41 18 78 EN Electro pneumatic positioner TZIDC 120 25 3 5 Commissioning I The prerequisite for proper operation of the TZIDC 120 positioner on the bus is that the Transducer Block can change over to AUTO mode This requires that the operating range of both the positioner and the valve be Important matched to each other as described in step 5 of the procedure below If this auto adjustment should fail or cannot be performed for any reason the Transducer Block remains in Out of Service mode and the configu ration bit in the BLOCK ERR Parameter is active 3 5 1 Procedure 26 1 Turn on the air supply to the positioner Connect the bus with arbitrary polarity or auxiliary power 9 V DC 32 V DC to the bus terminals l is displayed Check for proper mounting Press and hold MODE and ENTER simultaneously Wait until the countdown has run down from 3 to 0 then release MODE and ENTER The operating level mode 1 x is reached and indicated Press and hold MODE Additionally briefly press or until mode 1 3 manual adjustment within the sensor range is displa
22. cial conditions for safe use of Positioners marked Ex nA II T6 Only devices which are suitable for the operation in explosion hazardous areas declared as zone 2 and the conditions available at the place of operation are allowed to be connected to circuits in the zone 2 The connecting and disconnecting as well as the switching of circuits under voltage are only permitted during installation for maintenance or repair purposes Note The temporal coincidence of explosion hazardous atmosphere and installation maintenance resp repair purposes is assessed as improbably For the circuit Mechanical digital feedback measures have to be taken outside the device that the rated voltage is exceeded not more than 4096 by transient disturbances Only non combustible gases are allowed to be used as pneumatic auxiliary energy Only suitable cable entries which meet the requirements of IEC 60079 15 are allowed to be used 41 18 78 EN Electro pneumatic positioner TZIDC 120 50 IEC Certificate No Date of Issue Additional information IECEx Certificate of Conformity IECEx TUN 04 0015X 2004 07 29 Issue No 0 Page 4 of4 Electro pneumatic positioner TZIDC 120 41 18 78 EN T V NORD CERT GmbH amp Co KG Am T V 1 D 30519 Hannover Annexe to IECEx TUN 04 0015X Page 1 of 3 T V NORD CERT Electrical data for type TZIDC resp TZIDC 200 with marking Ex ib IIC T6 Signal circuit terminals 11 12 Switch i
23. cified in the schedule to this certificate and the documents therein referred to The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential report PTB Ex 00 29268 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 EN 50020 1994 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design and construction of the specified equipment in accordance with Directive 94 9 EC Further requirements of this Directive apply to the manufacture and supply of this equipment The marking of the equipment shall include the following 9 2G EExiallC T6 Braunschweig October 05 2000 Dr Ing U Johannsmeyer Regierungsdirektor sheet 1 4 54 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alter
24. d clc ERE 9 1 5 Qualified personnel 2 0 EROS a aser eu buc Getae a VEO Sepe c wb Oud Md 9 2 Manufacturer s information sssssseenneennnnens 10 2 1 BellVery caca Eh p RO bet p eA qardmab tuu soma cmaU tuu omer EN tuu ode tee 10 2 2 CE compliance information sseseeessssseesseeeeeee nnne nnne 10 3 Installing and COMMISSIONING seen 11 3 1 Mechanical miOHnlHllig co reed edet dn vex d neta la d tettca ota dite pra bito tteieia tents 11 SMEMEC enc P 11 3 1 2 Operating conditions at the installation site sseeeesseesesssessse 12 3 1 3 Mounting the positioner to linear actuators eeeeesseeeeeeses 12 3 1 4 Mounting the positioner to rotary actuators eeeseeeseeeeeeeeeeeee 17 3 2 Pneumatic connection seesssssssssssseeeeeeee nnne nnn nnns 20 Si2 Salbei IMSUUCHONS xutxepeedcetaitiu dentista eto eevasi eee s rVU a 20 3 2 2 Making the pneumatic connections seeeeseeseeeeeee 20 3 2 3 Mounting the splash guard cap ccceceeeeeee cee eeeeeeeeceneeeeeeeeeeeeeneeeneeeeeeeaes 21 41 18 78 EN Electro pneumatic positioner TZIDC 120 3 3 3 Electrical connection on London oun pU i mec UI a se eso enna 22 Sock Salei IMSUTUCIONS ice NN 22 3 3 2 General installation instructions
25. dard Autoadjustment is started automatically and the progress is displayed When standard Autoadjustment has completed successfully the determined parameters are saved automatically and the remote level is activated again If however an error should occur during standard Autoadjustment error code 255 is briefly indicated The device then automatically changes over to parameter P1 1 Autoad just custom autoadjustment at the configuration level Press and hold MODE Additionally briefly press or several times until is displayed Release MODE CANCEL is displayed If not briefly press or Press and hold ENTER until the countdown has run down from 3 to O The positioner automatically returns to the operating level Press and hold MODE and additionally briefly press twice to reach operating mode 1 3 Manual adjustment within the sensor range Then check the positioner actuator assembly for proper mounting 1 The zero position is automatically determined and saved by the standard autoadjustment function turning counter clockwise CTCLOCKW for linear and clockwise CLOCKW for rotary actuators 41 18 78 EN Electro pneumatic positioner TZIDC 120 27 Re adjust if required see chapter 3 1 3 or chapter 3 1 4 for details and then start stan dard Autoadjustment again 3 5 2 Requesting bus information Additional information about the bus can be called up for display by briefly pressing the buttons shown in
26. eference DE TUN 04 551542 04 YEX 551542 Electro pneumatic positioner TZIDC 120 41 18 78 EN IEC IECEx Certificate s of Conformity Certificate No IECEx TUN 04 0015X Date of Issue 2004 07 29 Issue No 0 Page 3of4 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The Positioner type TZIDC xxx is used for the control resp closed loop control of pneumatic driven valves The Positioner type TZIDC resp TZIDC 200 transfers the reference value by means of an impressed signal current of 4 20 mA The Positioner type TZIDC 110 TZIDC 210 TZIDC 120 resp TZIDC 220 transfers the reference value via a field bus signal An integrated distance sensor measures the current position of the valve drive An integrated current pressure transformer I P is used for the pneumatic auxiliary power The permissible ambient temperature range in dependence on the type the type of protection and the Temperature Classes has to be taken from the following table TZIDC resp TZIDC 110 210 TZIDC resp TZIDC Type and marking TZIDC 200 120 220 110 120 Ex ib IIC Ex ia IIC Ex nA Il Additional technical data see EQUIPMENT continued CONDITIONS OF CERTIFICATION YES as shown below Special condition for safe use of intrinsically safe Positioners The operation of the local communication interface LKS and of the programming interface X5 is only allowed outside of the hazardous explosive area Spe
27. er 14 Attach the lever 1 to the positioner s feedback shaft 2 can only be mounted in one position due to the flat on the side of the feedback shaft Check whether the lever travels within the operating range between the arrows by observing the arrow marks 3 Hand tighten the screw 4 at the lever Hold the preassembled positioner with the angle bracket 5 still loose in such a way against the actuator that the follower pin on the lever introduces into the follower guide in order to determine the bore holes of the positioner to be used for the angle bracket Fasten the angle bracket 5 with screws 6 and plain washers 7 to the correspond ing bore holes in the positioner case if possible tighten the screws evenly to ensure linearity during operation Align the angle bracket in the oblong hole to achieve a sym metrical operating range between the arrow marks 3 Electro pneumatic positioner TZIDC 120 41 18 78 EN 4 a Mount the positioner to a cast iron yoke e Fasten the angle bracket 1 with screw 2 plain washer 3 to the cast iron yoke 4 Positioner Fig 8 Mounting to cast iron yoke or 4 b Mount the positioner to a columnar yoke e Hold the angle bracket 1 in the appropriate position against the columnar yoke 2 e Insert the U bolts 3 from the inner side of the columnar yoke through the holes in the angle bracket e Slip on the plain washers 4 and nuts 5 Hand tighten the
28. er TZIDC 120 41 18 78 EN 1 2 Device specific safety instructions 1 2 1 General A WARNING Any user made changes or manipulations of the device are prohibited Only the manufacturer or an expert for explosion protection are autho rized to modify the device Before re using a TZIDC 120 positioner that has already been used in another installation place always reset the device to the factory setting Never start the autoadjustment function before having restored the fac tory setting Otherwise hazardous situations may occur due to improper settings Do not use the internal communication interface X5 on the mother board when the TZIDC 120 positioner is installed and used in the haz ardous area The optional safety shutdown module must be subject to a functional test every two years at the latest Follow the instructions in chapter 3 6 1 1 2 2 Pneumatic safety A WARNING A NOTICE 41 18 78 EN Observe the accident prevention rules of the Employers Liability Insur ance Association Observe the safety instructions for the pneumatic actuator used The actuator s high actuating power may cause injuries Take suitable precautions to ensure that even in case of malfunctions the positioners max admissible operating pressure of 6 bar 90 psi is not exceeded Otherwise the positioner and or the actuator may be damaged The positioner must be supplied with instrument air exempt from oil water and dust acco
29. esp TZIDC 200 Signal circuit U 8 7 VDC 4 20 mA max 21 5 mA terminals 11 12 Switch input U 12 24 VDC 4 mA terminals 81 82 Switch output U 11 VDC terminals 83 84 Optionally the following modules are allowed to be used with type TZIDC Digital feedback U 5 11 VDC terminals 51 52 resp 41 42 Analogue feedback U 10 30 VDC 4 20 mA max 21 5 mA terminals 31 32 Type TZIDC 110 Input circuit U 9 32 VDC 10 5 mA terminals 11 12 Type TZIDC 120 Input circuit U 9 32 VDC 11 5 mA terminals 11 12 Additionally the following modules are allowed to be used with all types marked Ex nA II T6 Shutdown switch input U 20 30 VDC terminals 51 52 resp 85 86 Mechanical digital feedback U 5 11 VDC terminals Limiti 51 52 resp Limit2 41 42 41 18 78 EN Electro pneumatic positioner TZIDC 120 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 2 3 4 5 6 7 8 9 10 11 12 EC TYPE EXAMINATION CERTIFICATE Translation Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC EC type examination Certificate Number PTB 00 ATEX 2049 X Equipment SN sensors types NJ and SJ Manufacturer Pepperl Fuchs GmbH Address D 68307 Mannheim This equipment and any acceptable variation thereto are spe
30. etween 0 and 100 Voltage max 24 V AC DC Current load max 2 A Contact surface 10 um gold AU Mechanical position indicator Indicator disk in enclosure cover linked with positioner feedback shaft 1 The digital position feedback option is directly actuated by the rotating shaft of the positioner and can only be used together with the optional mechanical position indicator 41 18 78 EN Electro pneumatic positioner TZIDC 120 39 5 Certificates Translation UN ME EC TYPE EXAMINATION CERTIFICATE 2 Equipment or protective system intended for use in potentially explosive atmospheres Directive 94 9 EC 3 EC Type Examination Certificate Number T V 02 ATEX 1834 X 4 Equipment Positioner type TZID C120 resp TZID C220 5 Manufacturer ABB Automation Products GmbH 6 Address Schillerstrasse 72 eed n D 82425 Minden 7 This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 The T V NORD CERT GmbH amp Co KG T V CERT Certification Body notified body number N 0032 in accordance with Article 9 of the Council Directive of the EC of March 23 1994 94 9 EC certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in poten
31. ew Two threaded bore holes 1 2 14 NPT or M20 x 1 5 are available on the left hand side as the cable entry into the case One is equipped with a cable gland and in the other a pipe plug is mounted Cable gland Pipe plug Fig 17 Cable entry The screw terminals inside the case are assigned as follows 1 Notused 2 Service switch for the shutdown module Limit 1 Limit 2 3 Terminals for the shutdown module 4 Kit for digital position feedback either proximity switches or 24 V micro switches 5 Same as 4 6 Bus terminals Grounding screw Fig 18 Screw terminals 41 18 78 EN Electro pneumatic positioner TZIDC 120 23 2 Connect the wires to the terminals e Remove approximately 6 mm of the insulation e When connecting the bus lines shutdown module proximity switches or microswitches insert the wire ends from the left into the appropriate screw terminal and hand tighten the screws access from above Shutdown module 24V 20V 30V 41 42 43 Microswitches max 24V max 2A 51 52 53 zz T O Proximity switches Supply 5 11VDC Signal L 1mA H 2 mA o Qo Ren oO c oO o o ou c oO Q O Fieldbus bus powered z nnn Keep cable shields as short as possible and connect to ground on both sides Fig 19 Wiring diagram 24 Electro pneumatic positioner TZIDC 120 41 18 78 EN 3 4 Setting jumpers on the motherboard Two jumpers
32. fety Requirements no additional ones Page 3 3 Electro pneumatic positioner TZIDC 120 41 18 78 EN IEC IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx TUN 04 0015X Issue No 0 Status Current Date of Issue 2004 07 29 Page 1 of 4 Applicant ABB Automation Products GmbH Schillerstra e 72 32425 Minden Germany Electrical Apparatus Positioner type TZIDC xxx Optional accessory Type of Protection Intrinsic safety Type of protection n Marking Ex ia IIC T6 resp Ex nA II T6 Approved for issue on behalf of the IECEx Herbert St rwold Certification Body Position Head of IECExCB Signature for printed version Date 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by TUV NORD CERT GmbH amp Co KG Am TUV1 D 30519 Hannover Germany 41 18 78 EN Electro pneumatic positioner TZIDC 120 47 48 IEC IECEx Certificate of Conformity Certificate No IECEx TUN 04 0015X Date of Issue 2004 07 29 Issue No 0 Page 2 of 4 Manufacturer ABB Automation Products GmbH Schillerstra e 72 32425 Minden
33. he bottom plate of the case as seen in the illustration below Do not use a screw driver for this purpose Fig 16 Mounting the splash guard cap 41 18 78 EN Electro pneumatic positioner TZIDC 120 21 3 3 Electrical connection 3 3 1 Safety instructions tion rules of the Employers Liability Insurance Association e Observe the common standards and safety regulations for the installa WARNING tion and operation of electrical systems e When connecting the device observe all electrical specifications in these operating instructions or in the data sheet e For the electrical installation of explosion protected devices observe all standards regulations and directives governing explosion protection and applicable for the construction and use of explosion protected sys tems especially the DIN VDE directives the directives for explosion protection VDE 0165 or EN 60079 and the special requirements and specifications for your devices see chapter Certificates starting on page 40 e Exclusively power devices with explosion protection via an electrically isolated circuit with safe extra low voltage SELV in accordance with EN 60 950 e Observe the common VDE safety regulations and the accident preven 3 3 2 General installation instructions and functionality of the positioner General NOTICE e Do not expose the terminals to strain Observe the following instructions They are essential to proper operation Technical dat
34. he Fieldbus connected to the bus terminals 11 and 12 The option modules have to be supplied sep arately When connecting a power source for test purposes without establishing a bus communication e g when executing the Autoadjust function a supply voltage between 9 0 V DC and a maximum of 32 V DC can be applied Electromagnetic interference Do not run bus signal lines close to power lines Power lines produce interference in their near vicinity which may affect the electrical capabil ities of the bus signal lines In order to ensure electromagnetic compatibility EMC always use shielded cables conforming to the standards for the bus lines When running the device with the option modules proximity switches microswitches shutdown module use shielded cables for these mod ules as well All cable shields must be kept as short as possible and have to be connected to protective ground on both sides use the grounding screw in the TZIDC 120 connection compartment on the device side Keep the case closed When the case is open the positioning action may be affected through electromagnetic interference This may result in a permanent positioning error especially when the Autoadjust func tion is performed with the case open Electro pneumatic positioner TZIDC 120 41 18 78 EN 1 8 Explosion protection One of the type plates seen below is attached to the positioner to the left of the main type plate depending on the positio
35. ificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 41 18 78 EN Electro pneumatic positioner TZIDC 120 55 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2049 X L tpe type2 type3 typ4 types C L maximum permissible ambient temperature in C for application in temperature class add ial d ER ER d d dd T1 T1 T1 T4 T1 NJ2 11 SN f 50 150 73 88 100 66 81 100 45 60 89 30 45 74 NJ2 11 SN G 50 150 76 91 100 73 88 100 62 77 81 54 63 63 NJ 40 FP SN SJ 2 SN SJ 2 S1N SJ 3 5 S1N SJ 3 5 SN ziziz a o C N OIIO P M dy O O Zj O O 30 NJ 2 12GK SN 50 150 73 88 100 69 84 100 51 66 80 39 54 61 NJ 3 18GK S1N 70 200 73 88 100 69 84 100 51 66 80 39 54 61 INJ4 12GK SN 70 150 73 88 100 69 84 100 51 66 80 39 54 61 NJ 5 18GK SN 120 200 73 88 100 69 84 100 51 66 80 39 54 61 NJ 5 30GK S1N 100 200 73 88 100 69 100 51 66 39 54 61 NJ 6 22 SN 110 150 73 88 100 69
36. insically safe circuit e g FISCO power supply with the maximum values according to the following table ia ib for group IIB IIC ia ib for group IIB IIC ia ib for group IIB IIC Local interface for For the connection to a programmer resp a PC outside of the communication LKS explosive hazardous area and programming interface X5 Optionally the following modules are allowed to be used Shutdown switch input in type of protection Intrinsic Safety Ex ia IIC resp Ex ib IIC terminals 51 52 only for the connection to a certified intrinsically safe circuit with the resp 85 86 following maximum values U 30V effective internal capacitance Ci 3 7 nF The effective internal inductance is negligibly small Mechanical digital feedback in type of protection Intrinsic Safety Ex ib IIC terminals Limiti 51 52 Maximum values see IEC Certificate No resp Limit2 41 42 proximity switches of the company Pepperl Fuchs GmbH The intrinsically safe circuits themselves are safe galvanically separated up to a voltage of 60 V The Local interface for communication LKS and programming interface X5 is connected with the signal circuit Electro pneumatic positioner TZIDC 120 41 18 78 EN TUV NORD CERT GmbH amp Co KG Am TUV 1 D 30519 Hannover Annexe to IECEx TUN 04 0015X v Page 3 of 3 TUV NORD CERT Electrical data for type TZIDC TZIDC 110 resp TZIDC 120 with marking Ex nA II T6 Type TZIDC r
37. ion which if not avoided could result in death or serious injury Medium level of risk CAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Low level of risk NOTICE NOTICE indicates a potentially harmful situation which if not avoided may result in damage of the product itself or of adjacent objects Damage to property IMPORTANT IMPORTANT indicates useful hints or other special information which if not observed could lead to a decline in operating convenience or affect the functionality Does not indicate a dangerous or harmful situation As well as the instructions in this document you must also follow the generally applicable acci dent prevention and safety regulations If the information in this document is insufficient in any situation please contact our service de partment who will be happy to help you Please read this document carefully before installation and commissioning 41 18 78 EN Electro pneumatic positioner TZIDC 120 5 1 1 Safety summary General safety instructions This chapter provides important instructions for your safety Thoroughly read and follow these instructions Proper and safe operation of the TZIDC 120 positioner requires e proper transportation and storage e mounting electrical and pneumatic installation and commissioning by qualified per sonnel see chapter 1 5 page 9 e correct operatio
38. ion 2 x briefly press 4 Release MODE and ENTER Select parameter 3 2 Zero position Press and hold MODE In addition 2 x briefly press 4 is displayed Release MODE Electro pneumatic positioner TZIDC 120 41 18 78 EN 5 Change parameter setting Briefly press to select CTCLOCKW 6 Change over to parameter 3 3 EXIT and save the new setting Press and hold MODE In addition 1 x briefly press 4 is displayed Release MODE Briefly press to select NV SAVE Press and hold ENTER until the displayed countdown from 3 to O has run down The positioner saves the new settings and automatically returns to the operating level 7 Return to the remote level Press and hold MODE and ENTER Wait until the countdown has run down from 3 to O Release MODE and ENTER is displayed percentage is an example 3 6 Functional test maintenance Do not make any changes to devices with explosion protection WARNING E You should be aware of the fact that the positioner s warranty will expire immediately if you should modify or manipulate the electronics of a positioner without explosion protection IMPORTANT The TZIDC 120 positioner is virtually maintenance free To ensure error free and maintenance free operation always supply the positioner with instrument air exempt from oil water and dust according to DIN ISO 8573 1 purity and oil content acc to Class 3 pressure dew poi
39. ly with the type of protection Flameproof Enclosure according to a separate certificate may not be operated intrinsically safe after use as apparatus in the type of protection Flameproof Enclosure 18 Essential Health and Safety Requirements no additional ones T V NORD CERT GmbH amp Co KG Hanover 2003 11 25 TUV CERT Certification Body Am TUV 1 D 30519 Hannover Tel 0511 986 1470 Fax 0511 986 2555 Oe Head of the Certification Body BA 02 11 03 page 1 1 41 18 78 EN Electro pneumatic positioner TZIDC 120 43 CD 1 STATEMENT OF CONFORMITY 2 Equipment or Protective System intended for use in potentially explosive atmospheres Directive 94 9 EC 3 Test certificate number TUV 02 ATEX 1943 X 4 Equipment Positioner type TZID Cxxx 5 Manufacturer ABB Automation Products GmbH 6 Address Schillerstra e 72 D 32425 Minden 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 The TUV NORD CERT GmbH amp Co KG TUV CERT Certification Body notified body number N 0032 in accordance with Article 9 of the Council Directive 94 9 EC of March 23 1994 certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres gi
40. n according to the instructions in this manual correct use see chapter 1 4 page 9 e careful maintenance The regulations standards and directives referred to in this manual are applicable in Ger many When using the TZIDC 120 positioner outside the German jurisdiction the rele vant regulations standards and directives applicable in the country where the device is used must be observed The TZIDC 120 positioner has been designed and tested in accordance with DIN VDE 0411 Part 1 EN 61 010 Part 1 Safety Requirements for Electronic Measuring Apparatus based on IEC Publication 348 and has been delivered in a safe condition In order to retain the device in a safe condition and ensure safe operation attentively read and follow the instructions given in the sections marked with the respective sym bols See Important information on page 5 Otherwise persons can be endangered or the device itself or other devices or equipment may be damaged or fail The device must be shut down and secured reliably against unintentional restart if it must be assumed that safe operation is no longer ensured Possible reasons for this assump tion can be e visible damage of the device e failure of the electrical function e exposure to a storage temperature of more than 85 C for a longer time period e exposure to considerable strain or wear during transport Only the manufacturer is authorized to repair the device Electro pneumatic position
41. nction blocks provided Execution time Block class Number of linkage objects Device description DD File FF Certification Documentation Support of Incremental DD Calibration and diagnostic information defined in DD Support of self tuning Delivery state Diagnostic capabilities 41 18 78 EN FOUNDATION Fieldbus Revision 1 5 Device type 113 121 IEC 61158 2 31 25 Kbit second 11 5 mA 15 mA 11 5 mA 3 5 mA Bus powered 9 0 V DC to 32 0 V DC 35 V DC Yes Not sensitive to polarity reversal LM profile 32L 31PS 23 No of VCRs of which the application can be changed ex cept for the VCR used for management 1 AO Function Block 1 PID Block AO Block 40 ms PID Block 50 ms AO Block standard PID Block enhanced Resource Block enhanced Transducer Block custom 22 Rev No 1 file name 0201 ffo 0201 sym Common file format file name 020101 cff Registered with ITK 4 51 Dec 2003 IT Camp Number ITO23200 Configuration and parameter setting instructions 45 18 82 EN No Yes Supports self tuning of the working range on the valve Control loop self tuning through the PID function block is not support ed The positioner is delivered in an unadjusted state The standard autoadjustment function has to be run to adapt the working range and control parameters Otherwise the transducer block will remain in Out of service mode Self diagnostic of positioner hardware and software
42. ner s explosion protection It indicates the degree of explo sion protection and the certificate valid for your positioner For details please refer to chapter Certificates starting on page 40 Always observe the specifications and special requirements for your A positioner stipulated in the applicable certificate WARNING gt TZIDC 120 TZIDC 120 TZIDC 120 Stellungsregler Positioner Stellungsregler Positioner Stellungsregler Positioner tx ia IIC 16 Il 2G EEx ia IIC T6 I 3G EEx nA II T6 s TUV 02 ATEX 1834 X 9 T V 02 ATEX 1943 X E Ui li P Ci Li Tamb date see Ji li Pi Ci l Famb see certificate statement of conformity See certificate S ABB Automati ce CEJ vs amm AL EP ED utomelion Made in Germany PABPEP mm ABB J Fig 1 Type plate indicating the degree of explosion protection 1 4 Correct use The TZIDC 120 positioner is an electro pneumatic positioner for pneumatic final control elements It is designed for being attached to linear and rotary actuators following the instructions in this manual The positioner may be used only for the applications listed in these operating instructions or in the data sheet 18 0 24 EN Any other use is considered as incorrect The signal current circuit and the input and output circuitry must meet the explosion pro tection requirements stipulated in the certificates see chapter Certificates starting on page 40 The maximum permissible ambie
43. ng Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice Printed in the Fed Rep of Germany 04 05 ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com ABB 2005 42 18 78 EN Rev E
44. nput terminals 81 82 Switch output terminals 83 84 in type of protection Intrinsic Safety Ex ib IIC only for the connection to a certified intrinsically safe circuit with the following maximum values Ui 30V I 320 mA Pj 1 1W effective internal capacitance Cj 6 6 nF The effective internal inductance is negligibly small in type of protection Intrinsic Safety Ex ib IIC only for the connection to a certified intrinsically safe circuit with the following maximum values Ui 230V effective internal capacitance Ci23 7nF The effective internal inductance is negligibly small in type of protection Intrinsic Safety Ex ib IIC only for the connection to a certified intrinsically safe circuit with the following maximum values Ui 30V P i 500 mW effective internal capacitance Ci 3 7nF The effective internal inductance is negligibly small Local interface for communication LKS For the connection to a programmer outside of the explosive hazardous area Optionally the following modules are allowed to be used Mechanical digital feedback terminals Limiti 51 52 resp Limit2 41 42 Digital feedback terminals 51 52 resp 41 42 Analogue feedback terminals 31 32 in type of protection Intrinsic Safety Ex ib IIC Maximum values see IEC Certificate No proximity switches of the company Pepperl Fuchs GmbH in type of protection Intrinsic Safety Ex i
45. nt 10 K below the operating temperature We recommend to check the integrated air filter on a regular basis and replace it if required 41 18 78 EN Electro pneumatic positioner TZIDC 120 31 If the optionally installed filter regulator is installed it has to be checked regularly as well Additionally the control position should be checked periodically for conformity with the tolerance limit 3 6 1 Functional test of the shutdown module If the optional shutdown module is used it must be subject to a functional test every two years at the latest to ensure full operational reliability in compliance with DIN V 19250 Otherwise the AK4 approval will lapse WARNING Proceed as described below Remove the cover 2 Alternately set the slide switch 1 from the On position in the middle to the top and bottom position Off1 or Off2 and check that the actuator is depres surized properly Limit 1 Limit 2 Fig 21 Slide switch service switch of the shutdown module 3 Setthe slide switch to the On position in the middle again 4 Replace the cover 32 Electro pneumatic positioner TZIDC 120 41 18 78 EN 4 Technical data 4 1 Fieldbus specifications Physical Specification Physical layer profile class Communication speed Current rating Fault current Operating voltage Max withstand voltage ATEX certified for FISCO Polarity sensitiveness Communications Class Number of free VCRs User layer Fu
46. nt temperature range of 40 C to 85 C when using proximity switches of type SJ2 S1N NO 25 C to 85 C must not be exceeded 1 5 Qualified personnel Only those persons familiar with the installation commissioning operation and mainte nance of the TZIDC 120 positioner or similar instruments who have the required qualifi cation and have read and understood the operating instructions are authorized to work on the TZIDC 120 positioner These persons must be sufficiently trained and experi enced and know the relevant standards and regulations to be able to judge their assigned tasks and recognize potential hazards Only persons who are qualified or have been trained adequately and who have the required certificates are authorized to work on explosion protected devices 41 18 78 EN Electro pneumatic positioner TZIDC 120 9 2 1 2 2 10 Manufacturer s information Delivery When receiving the delivery please immediately check items and scope for intactness and completeness The scope of delivery is stated in the shipping documents If ordered the accessories e g mounting material pressure gauge block filter regulator are added to the delivery as individual items Check items and scope of the delivery by means of the catalog numbers to see if types and quantities are in accordance with your order If the positioner is delivered already mounted to the actuator the positioner accessories and actuator or final control elemen
47. or mount ing to rotary actua tors The minimum angle is always 25 Operating range for linear actuators Operating range for rotary actuators Positioner ranges Electro pneumatic positioner TZIDC 120 11 3 1 2 Operating conditions at the installation site Before installing check to ensure that the specifications in terms of safety and control applicable to the TZIDC 120 positioner will not be exceeded at A the installation site of the actuator or final control element WARNING Ambient temperature Relative humidity Explosion protection Mounting orientation 40 C 85 C 25 C 85 C when using proximity switches of type SJ2 S1N NO 95 mean annual value condensation permissible Observe the specifications for protection class IP65 NEMA 4X and the technical data in this manual Observe the technical data and the specifications in the certificates see the relevant sections of this manual any orientation allowed 3 1 3 Mounting the positioner to linear actuators 12 A special attachment kit is available for mounting the positioner to a linear actuator according to DIN IEC 534 lateral mounting to NAMUR comprising the following parts Fig 4 Mounting kit for linear actuators Tools required e Lever 1 0 with follower pin for 10 35 mm or for 20 100 mm actuator travel Follower guide 2 0 with two screws 2 1 spring washers 2 2 and clamp plates
48. rding to DIN ISO 8573 1 Class 3 Purity max particle size 5 uim max particle density 5 mg m Oil content max concentration 1 mg m Pressure dew point maximum value 10 K below operating temp Before connecting the air pipes blow them out to remove dust splinters and other particles Electro pneumatic positioner TZIDC 120 7 1 2 3 Electrical safety A WARNING NOTICE NOTICE Observe the common VDE safety regulations and the accident preven tion rules of the Employers Liability Insurance Association Observe the common standards and safety regulations for the installa tion and operation of electrical systems When connecting the device observe all electrical specifications in these operating instructions or in the data sheet For the electrical installation of explosion protected devices observe all standards regulations and directives governing explosion protection and applicable for the construction and use of explosion protected sys tems especially the DIN VDE directives the directives for explosion protection VDE 0165 or EN 60079 and the special requirements and specifications for your devices see the following chapter Explosion protection and chapter Certificates starting on page 40 Exclusively power devices with explosion protection via an electrically isolated circuit with safe extra low voltage SELV in accordance with EN 60 950 Power supply The basic device is bus powered via t
49. re subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 56 Electro pneumatic positioner TZIDC 120 41 18 78 EN Physikalisch Technische Bundesanstalt Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2049 X 4 With the application in group IIC inadmissible electrostatic charge of the plastic housing has to be avoided for following types of SN sensors warning label on the device NJ 40 FP SN Inadmissible electrostatic charge of parts of the metal houising has to be avoided for the following types of SN sensors Dangerous electrostatic charges of parts of the metal housing can be avoided by grounding of these parts whereas very small parts of the metal housing e g screws don t need to be grounded NJ 2 11 SN G NJ 6 22 SN G NJ 6S1 U3 N NJ 6S1 U4 4N NJ 15S U3 N NJ 15S U4 N NJ 20S U3 4N NJ 20S UA N NJ 40 FP SN P3 NJ 40 FP SN P4 18 Essential health and safety requirements Met by the standards mentioned above Dr Ing U Johannsme Regierungsdirektor Braunschweig October 05 2000 PIB sheet 4 4 41 18 78 EN EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject
50. rom operating level e Press and hold MODE e Additionally briefly press as often as required The selected operating mode is indicated e Release MODE e The position is indicated as a percentage or rotation angle Overview 1 1 Positioning with fixed setpoint Setpoint can be adjusted by pressing 4orv 1 2 Manual adjustment within the operating range Press or to adjust 1 3 Manual adjustment within the sensor range Press 4 or to adjust Positioning not active For quick motion Press 4 and together 41 18 78 EN Electro pneumatic positioner TZIDC 120 3 5 4 Parameter setting example 30 a An overview of the parameter settings that can be changed via the front panel keypad is found in Appendix A IMPORTANT Changing zero position of the LCD from clockwise to counter clockwise Starting situation the positioner is operating remote controlled 1 Cange over from the remote level to the operating level Press and hold MODE and ENTER simultaneously Wait until the countdown has run down from 3 to 0 Release MODE and ENTER Mode 1 1 is reached and indicated Change over to the configuration level Simultaneously press and hold and In addition briefly press ENTER Wait until countdown from 3 to O has run down Release and is displayed Change over to parameter group 3 _ Simultaneously press and hold MODE and ENTER In addit
51. t are considered as a common delivery item A list of catalog numbers and details of the different versions and accessories can be found in data sheet 18 0 24 EN CE compliance information We declare that we are the manufacturer of the TZIDC 120 positioner and that the prod uct conforms with the EMC Directive 89 336 CEE as of May 1989 and meets the require ments of the following standards e EN 55022 1998 Information technology equipment Radio disturbance characteristics Limits and methods of measurement e EN 61000 6 2 8 2002 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments e EN 61000 6 3 3 2000 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments The TZIDC 120 positioner complies with the EC directive for CE conformity certification Electro pneumatic positioner TZIDC 120 41 18 78 EN 3 Installing and commissioning 3 4 Mechanical mounting 3 1 1 General Fig 2 Fig 3 41 18 78 EN The arrow 1 on the feedback shaft and thus the lever must travel within the area marked with the small arrows 2 Operating range When mounting the Sensor range for linear actuators positioner ensure that the transfer of the stroke or rota tion angle for the position feedback is correct The maxi mum rotation angle is 60 for mounting to linear actuators and 120 f
52. tective system The positioner type TZID Cxxx is used for the control resp closed loop control of pneumatically actuated valves The positioner type TZID C110 resp TZID C110 transfers the reference value via a field bus signal The positioner type TZID C transfers the reference value via a current loop of 4 20 mA The positioner type TZID Cxxx may be installed in explosion hazardous areas that require apparatus of the category 3 The permissible ambient temperature range in dependence of the temperature class has to be taken from the following table T4 Temperature class 01 0 Electrical data Type TZID C Signal circuit U 87V d c6 4 20 mA max 21 5 mA Terminals 12 11 Digital input U 12 24 V DC 4mA Terminals 82 81 4 Digital output U 11VDC Terminals 84 83 Options for TZID C Circuit for analog position feedback U 10 30 V d c 4 20 mA max 21 5 mA Terminals 32 31 Circuit for digital position feedback U Terminals 42 41 resp 52 51 4 5 11Vd c Type TZID C110 Input circuit U 9 32 V d c 10 5 mA Terminals 12 11 Page 2 3 41 18 78 EN Electro pneumatic positioner TZIDC 120 45 16 17 18 46 wih Schedule statement of conformity N TUV 02 ATEX 1943 X Type TZID C120 Inp
53. the table when bus mode is active i e the following display is seen Show setpoint value and state The display shows the last valid setpoint value SP VALUE and state SP STATE from the transducer block for two seconds each Then the REMOTE display is seen again The setpoint value is indiated as a percentage The setpoint state is indicated as a code number meaning the following Meaning Status sub status details Bad OutOfService NotLimited Uncertain SubstituteValue LowLimited Uncertain SubstituteValue HighLimited Uncertain SubstituteValue Constant Uncertain InitialValue Constant GoodCascade NonSpecific NotLimited GoodCascade InitiateFaultState NotLimited Show current block mode The display shows the current mode of the AO function block and the transducer block for approximately two seconds each Then the REMOTE display is seen again The AO function block may have the following modes OOS AO AO block out of service IMAN AO Initialization Manual of AO block AUTO AO Automatic AO block MAN AO Manual AO block CAS AO Cascade AO block LO AO Local Override AO block RCAS AO Remote Cascade AO block RHOUT AO Hemote Output AO block The transducer block may have the following modes OOS TB TB out of service AUTO TB Automatic TB Show software revision level and device type 28 Electro pneumatic positioner TZIDC 120 41 18 78 EN 3 5 3 Local operation bus device Procedure for mode selection f
54. tially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report N 02 YEX 164933 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50 014 1997 EN 50 020 1994 10 If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination certificate relates only to the design examination and tests of the X specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment or protective system must include the following x 2G EEx ia lic T6 T V NORD CERT GmbH amp Co KG Hanover 2002 05 08 TUV CERT Certification Body Am TUV 1 D 30519 Hannover Tel 0511 986 1470 Fax 0511 986 2555 Uc T V NORD CERT Head of the Certification Body T V CERT A4 04 02 10 000 L This certificate may only be reproduced without any change schedule included Excerpts or changes shall be allowed by the TUV NORD CERT GmbH amp Co KG page 1 3 40 Electro pneumatic positioner TZIDC 120 41 18 78 EN mih 14 EC TYPE EXAMINATION CERTIFICATE N T V 02 ATEX 1834 X
55. to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Electro pneumatic positioner TZIDC 120 57 ENS EM MM JSIMMOO 19 19 0 00L 0 0 JJO JJO JJO JJO 194341IQ HvaNr Sg 0 8 0 daVANII Dunes 101284 yun uonov JSIMMOO 1OLO 3SIAMOO TO 0 00L 00 0 00L 00 uonoy 0 00L 70 08 440 6 666 L 0 AAO 6 666 L 0 AAO o st LO JO ASHAASY 193uld AAGHASN E08 E S2 08 E SZL da YVANIT uonov uonov dip 0 0L 0 uonov AHVLOH HY3NI Dunes 19 oureJeg l n 11e1edo oj uunjeH UOnisod oJez oDuejJ 1eJedo jo XEN uv 1eJedo jo ui JG 9 11e1edo oj uunjeH 96 001 enjeA uedo inus umop dwe JUIOd aS dn dwe uiod aS 0 en eA soj Nys uonoe 1ndino BAIN OISUEJOeIeUD l n 11e1edo oj uunjeH IS9 pueqpeeq pueq eoueJeJo jueuusn peoiny ad 1ojenjoy LIX3 SOd OH3Z 39H XVIN 39H NIN YOLVNLOV LIX3 NdO LNHS NG dNVH dn diNVH S19 LNHS NOILOV I9VHVHO pesn jou pesn jou LNIOdLAS LIX3 pesn jou lSailLl aNvaavagd QNV8 1OL rav OLNV YOLVNLOV GYVGNVLS Gd pue td wopun4 fedsig wa M9IAJ9AO UoneanBijuo y xipueddy 78 EN 41 18 120 pneumatic positioner TZIDC Electro 58 uonov SOd ON c 3zdadaud 4 iaz3aud d Z 34vS dL 34vS d SOd d ON uonov JALLOVNI JALLOVNI JALOV esu uonov uonov
56. ut circuit U 9 32Vd c 11 5 mA Terminals 12 11 Options for all Types Circuit for shutdown function U 20 30 V d c Terminals 86 85 Circuit for digital position feedback with proximity switches U 5 11Vd c Terminals Limit 1 52 51 resp Limit 2 42 41 Test documents are listed in the test report no 02YEX182036 Special conditions for safe use 1 Only devices which are suitable for the operation in explosion hazardous areas of the zone 2 and the conditions available at the place of operation Declaration of conformity or certificate of a testing department are allowed to be connected to non intrinsically safe circuits in the zone 2 2 The connecting and disconnecting as well as the switching of circuits under voltage is only permitted during installation for maintenance or for repair purposes Note The temporal coincidence of explosion hazardous atmosphere and installation maintenance resp repair purposes is assessed as unlikely 3 For the circuit digital position feedback with proximity switches measures have to be taken outside the device that the rated voltage is exceeded not more than 40 by transient disturbances 4 Only non combustible gases are allowed to be used as pneumatic auxiliary energy 5 Only suitable cable entries which meet the requirements of EN 50 021 are allowed to be used Essential Health and Sa
57. ven in Annex II to the Directive The examination and test results are recorded in confidential report N O2YEX 182036 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50021 1999 10 If the sign X is placed after the certification number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate 11 This statement of conformity certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate 12 The marking of the equipment or protective system shall include the following 9 lIl3G EExnAII T6 T V NORD CERT GmbH amp Co KG Hanover 2002 10 26 T V CERT Certification Body Am TUV 1 D 30519 Hann r Tel 05119 70 Fax V 55 DLP T V NORD CERT Head of the Certification Body T V CERT A4 07 01 10 0006 This statement of conformity may only be reproduced without any change schedule included Excerpts or changes shall be allowed by the TUV NORD CERT GmbH amp Co KG page 1 3 44 Electro pneumatic positioner TZIDC 120 41 18 78 EN wih 13 SCHEDULE 14 STATEMENT OF CONFORMITY N T V 02 ATEX 1943 X 15 Description of equipment or pro
58. yed Release MODE Press or to move the actuator to its mechanical limit stops in both directions and note the values The angle of rotation is indicated in degrees Recommended range between 28 and 298 for linear actuators between 57 and 57 for rotary actuators Minimum angle 25 The positioner should be mounted adjusted in such a way that the por tions of the sensor s operating range above and below the center point are nearly identical Make sure to use the rotation angle of the position IMPORTANT sensor in the positioner to its utmost extent Refer to chapter 3 1 Me chanical mounting for details about how to readjust correct if required 4 Return to the remote level Press and hold MODE and ENTER Wait until the countdown has run down from 3 to O then release MODE and ENTER is displayed Electro pneumatic positioner TZIDC 120 41 18 78 EN 5 Run the standard Autoadjustment function Make sure that the remote level is activated For linear actuators Press and hold MODE Wait until the countdown has run down from 5 to O then release MODE Press and hold MODE again until the countdown has run down from 3 to O then release MODE Standard Autoadjustment is started automatically and the progress is displayed For rotary actuators Press and hold ENTER Release ENTER Press and hold ENTER again until the countdown has run down from 3 to O Release ENTER Stan
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