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User's Manual Model LL1200 PC-based Custom

1. 5691 5693 i ALO11 ALO12 ALO13 ALO14 i IN1 IN2 IN3 IN4 IN5 IN6 IN7 5689 5690 5691 5693 46 OUTSEL1 i y i 1601 IN1 IN2 IN3 IN4 Constant value 1 15 OR T 47 OUTSEL11 48 OUTSEL12 49 OUTSEL13 6 13 CONST 2 3 4 i 1603 1605 1607 ALO12 ALO13 ALO14 5690 5691 5693 Y Y Y Y t QUT1A QUT2A QUT1R QUT2R QUT3A D01 D02 DO3 D04 D07 Figure 12 7 2 Connection of Customized Computation Modules for OR Operation of the Alarm Outputs Output Block IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations E Procedure for Configuring Custom Computations IM 5G1A11 01E Before you begin configuring custom computations read the sample file for single loop control file name USMO1 1SC To read the file see subsection 7 3 1 Reading Data from Disk To configure the custom computations follow the instructions in Operation I Operation IT and Operation III in this order Operation I Module Configuration In the Custom Computation Configuration Menu dialog box Figure 12 0 2 click lt Output Block gt The Output Block dialog box Figure 12 7 3 appears Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation I Communication
2. ALO13 ALO14 5691 5693 Y y y IN4 IN5 IN6 IN7 46 OUTSEL1 The output statuses of alarms 1 to 4 are coupled with the inputs of an OR module Output 1601 block 48 0UTSEL12 49 0UTSEL13 3 4 1605 1607 Figure 4 3 9 Coupling of the Output Statuses of Alarms 1 to 4 with the Inputs of an OR Module IM 5G1A11 01E 4 29 Operation Configuring the Modules This operation involves configuring the inputs and parameters of the computation modules In the Output Block dialog box click the module whose inputs and parameters you want to configure In the example shown in Figure 4 3 6 click the OR module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 4 3 10 appears Module Setting xi Module Name 15 0R OR logic Order of Execution 6 Name Setpoint Guideline Input 1 IN2 Input 2 Not connected IN3 Input 3 Not connected IN4 Input 4 Not connected Indexes P2 OK Cancel Module Description Figure 4 3 10 Module Setting Dialog Box Click the input from among lt IN1 gt to lt IN8 gt or the parameter from among lt P1 gt to lt P4 gt that ne
3. Section 12 6 Example 7 OR Function of Alarm Outputs Section 12 7 IM 5G1A11 01E 12 1 E Preparations for configuring sample file When you start the LL1200 tool the Tool Selection dialog box Figure 12 0 1 appears LL1200 NewFile Mim E File E Communication C Background Color Setting Help H Dea S alts el Tool Selection OK Parameters Setting Tool Starts Custom Computation Building Tool 7729 98 2 45 PM FA Figure 12 0 1 Tool Selection Dialog Box To read a sample file for single loop control follow the steps shown below I In the Tool Selection dialog box click the lt Custom Computation Building Tool gt option button Then click the lt OK gt button In the New Modification dialog box click the lt Open Sample File gt option button Then click the lt OK gt button In the Open Sample File dialog box choose the sample for single loop control file name USM01 1SC as the file to be read In the Specify Suffix Code and Controller Type dialog box choose lt Single loop type gt as the controller type Specify the same suffix and optional suffix codes as those of the US1000 control ler you will connect to the system In the Specify Suffix Code and Controller Type dialog box click the lt OK gt button The Cus tom Computation Configuration Menu Custom Display Configura
4. The MV indicator lamp is lit MV output readout This shows that alarms 1 and 3 are active Same display as that for the previous alarm DISP key This display is visible if one of the following conditions is true A change is made to SV1 by manipulating the A and V keys when the operation display for loop 1 is active The AT1 parameter is enabled when the operation display for loop 1 is active The power is turned on This display is visible if the following condition is true A change is made to MV1 by manipulating the lt and gt keys when the operation display for loop 1 is active This display is visible if the following condition is true A loop 1 alarm is raised and the controller is in the MAN1 mode Figure 5 2 9 Single loop Control 5 14 Switching Conditions when Loop 1 Alarm Display Is Added to the Displays for IM 5G1A11 01E File E Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations Operation In the Custom Display Configuration Menu dialog box Figure 5 2 2 click the lt Custom Display Switching Condition gt button The Custom Display Switching Condition dialog box Figure 5 2 10 appears mputation Configuration USM01 1sc Editing E Display Custom Computation T Communication C Background Color
5. Input Block Output Block Figure 4 3 15 Configuring lt OMO6L gt the Sixth Output block Computation Module to Be Carried Out Clicking the lt OK gt button after the configuration is completed closes the Setting of Output Block Connection Assignment dialog box When the dialog box closes the computation modules are automatically wired according to the settings you defined Repeat steps to to define the connection of other necessary output signals also Figure 4 3 16 shows the output block with the configuration and setting of computation modules as well as their connection to the output signals completed Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation I Communication C Background Color Setting B Help H Dlarlta S sits e HM 1 CMY 1 BB 46 0UTSEL1 Clicking block output with the right button opens a dialog box to set connection assignment 7731 98 4 49 PM Figure 4 3 16 Registration of an OR Module with the Diagram of an Output Block for Single loop Control Finished View Now you have finished configuring custom computations in a output block IM 5G1A11 01E 4 35 4 4 Step 4 Configuring the Parameters of Ten segment Linearizers 3 and 4 as necessary The settings of the parameters of ten segment linearizers 3 and 4 can be used only if the ten segment linearizers
6. Double clicking the appropriate input source configures the selected index To configure the lt Constant Value gt index type a value in the text box and then press the lt Enter gt key The figure below shows an example of how to configure lt ALO11 gt to lt ALO14 gt alarm outputs 1 to 4 Module Setting xi Module Name 15 0R OR logic Order of Execution 6 Name Setpoint Guideline IN1 IN2 IN3 IN4 ING Click lt IN1 gt INF INS Click the lt l relay gt index Click lt Timer Power on and Alarm Indexes Flags gt P4 D tegister relay Constant Value Timer flag power on flag alarm f _Lrelay Name sd lrely al Drop down list DEY2Z 5686 Click lt ALO11 gt Figure 4 3 11 Configuring lt ALO11 gt to lt ALO14 gt Alarm Outputs 1 to 4 AINn Din st Module Outp OK Cancel Module Description Repeat steps to to configure the other necessary inputs among lt IN1 gt to lt IN8 gt or parameters among lt P1 gt to lt P4 gt lt Clicking the lt OK gt button closes the Module Setting dialog box When the dialog box closes the computation modules are automatically wired according to the inputs and parameters you configured IV Repeat steps to lt to configure other computation modules also IM 5G1A11 01E 4 31 When you have finished configuring the inputs and parameters
7. Cancel Help Clicking block output with the right button opens a dialog box to set connection assignment 7 31 498 6 03 PM Figure 12 7 10 Example of the Output Block Dialog Box finished view Edited to Output the Logical OR of the Alarm Outputs You have now finished this example of configuring custom computations to OR the alarm outputs The final step when configuring actual custom computations after this example is to download the computations to the US1000 controller see Section 8 2 as necessary in order to verify their perfor mance by means of custom computation monitoring see Chapter 11 IM 5G1A11 01E Chapter 13 Maintenance and Troubleshooting 13 Maintenance and Troubleshooting This chapter explains how to replace the batteries in the dedicated adapter and methods for solving problems that may occur when the LL1200 tool is in use 13 1 Replacing the Batteries When replacing the batteries in the dedicated adapter follow the procedure noted below A NOTE The dedicated adapter is equipped with an internal switch where the adapter comes into contact with the US1000 controller Be careful not to break the switch when installing the adapter on the US1000 controller Installing the adapter in place automatically turns on the switch causing the batteries to discharge even if there is no communication If you have no immediate plan to communicate do not attach the adapter to th
8. OK Cancel Module Description Figure App 4 4 Module Setting Dialog Box Setting of Output Block Connection Assignment xi Setpoint Guideline Indexes Relay output 1 AINn Dinst Module Output D register l relay OK Cancel Disconnection Figure App 4 5 Setting of Output Block Connection Assignment Dialog Box IM 5G1A11 01E App 4 3 App 4 4 Computation Modules Listed In the Order of Execution Code Name of D Register D register Number Output of first run computation module OMOIL lower order word 1601 OMOI1HH higher order word 1602 Output of second run computation module OMO2L lower order word 1603 OMO2H higher order word 1604 Output of third run computation module OMO3L lower order word 1605 OMO3H higher order word 1606 Output of 29th run computation module OMO29L lower order word 1657 OMO29H higher order word 1658 Output of 30th run computation module OMO30L lower order word 1659 OMO30H higher order word 1660 IM 5G1A11 01E Revision Record Manual Title Model LL1200 PC based Custom Computation Building Tool Instruction Manual Manual number IM 5G1A11 01E Edition Data Revised ltem Ist Aug 1998 Newly published 2nd Sep 1998 Error Corrections 3rd Jan 2004 Supports Windows 2000 and XP 4th Jun 2004 Change of the company name Written by Yokogawa Electric Cor
9. IN1 41 EUCONV The number of the D register where the output of a computation module is stored In this example the EUCONV module s output data is stored in the D register numbered 1401 code named IMO1L First in the order of execution Second in the order of execution PLINE The number and name of a computation module 33 This example refers to module 33 code named PLINE1 Ten segment Linearizer 1 The number of the D register where the output of a computation module is stored In this example the PLINE1 module s output data is stored in the D register numbered 1403 code named IMO2L Figure App 4 1 Illustrated Explanation of Computation Modules Outputs IM 5G1A11 01E App 4 1 Module Setting xi Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Setpoint Guideline IN2 IN3 IN4 IN5 ING IN7 INS P1 Data type of module input Constant YValue 0 0 F2 Data type of module output Constant Yalue 0 0 P3 P4 AINn Din st Module Output D register l relay Constant Value OK egi Cancel Module Description Indexes Figure App 4 2 Module Setting Dialog Box Setting of Input Block Connection Assignment xi Setpoint Guideline Indexes Loop 1 PY input AINn Din st Module Output D register l relay OK Cancel Disconnection Figure App 4 3 Setting of Input B
10. Output Block File E Editing E Display D Custom Computation I Communication C Background Color Setting B Help H e x Dlarlta S alts e C6 DB 49 0UTSEL13 Click here ALO11 AL01z L013 ALO14 _l r Cancel Help 7 31 98 5 53 PM Figure 12 5 13 Output Block Dialog Box From the tool menus choose lt Editing gt then lt Connection gt The Setting of Output Block Connection Assignment dialog box Figure 12 5 14 appears Indexes Setting of Output Block Connection Assignment xi Name Setpoint Guideline DO3 Contact output 3 ALO13 15691 AINn Dinst Module Output D reaister l relay OK Cancel Disconnection Figure 12 5 14 Setting of Output Block Connection Assignment Dialog Box IM 5G1A11 01E 12 53 12 54 Click the lt Module Output gt index Click the lt Input Block gt option button in the group box Double click lt OMO4L gt in the list box The lt OMO4L Setpoint column gt and lt D1607 Guide line column gt options appear in the lt DO3 gt row Setting of Output Block Connection Assignment xi Indexes Name Setpoint Guideline D03 Contact output 3 IMO4L D1407 AINn Dinst Module Output D register I relay Module Qutput Group box Re Input Block Output Block OK Cancel Disconnection Figure 12 5 15 Configuration of
11. SV readout we The MV indicator lamp is lit This shows that alarms 1 and 3 are active DISP key Addition of Loop 1 Alarm Display to the Displays for Single loop Control Figure 5 2 4 IM 5G1A11 01E Same display as that for the previous alarm 5 9 5 10 Operation In the Custom Display Configuration Menu dialog box Figure 5 2 2 click the lt Custom Display Selection gt button The Custom Display Selection dialog box appears Figure 5 2 5 illustrates the choices of custom displays for single loop control Custom Computation Configuration USM01_1sc File E Editing E Display Custom Computation T Communication C Background Color Setting Help H Bi E Custom Display Sele Operation Dis f af MY 1 LLL TL Le 4 ii r 4 LL Dlarlta S volts e ction USER Display 4 LLALM NO Custom Display 1 Custom Display 2 Custom Display Display Condition OK Cancel Help Setting of Display Characters Always display Always display Figure 5 2 5 Double clicking a figure among custom display alternatives will set the display Click here 7 29 98 4 52 PM Choices of Custom Displays for Single loop Control In the Custom Display Selection dialog box Figure 5 2 5 click the lt Custom Display Selection gt cell in the l
12. Type 0 and press the lt Enter gt key Constant Value Input Figure 12 1 10 Configuration of the lt P1 gt Parameter IM 5G1A11 01E 12 11 12 12 Click the lt P2 gt module parameter u Click the lt Constant Value gt index Type 0 in the text box and press the lt Enter gt key Module Setting xi Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Setpoint Guideline N1 Input 1 AIN1 D1301 N2 N3 N4 N5 NG N7 N8 Indexes Click lt P2 gt Data type of module input ype of module output Click the lt Constant Value gt index AINn Dinst Module Output D register l relay Constant Value OK Cancel Module Description o Type 0 and press the lt Enter gt key Constant Value Input Figure 12 1 11 Configuration of the lt P2 gt Parameter Click the lt OK gt button IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Repeat steps to to configure the inputs and parameters of the Addition ADD Multiplication MUL and Division DIV modules also The setpoints of the inputs for which connection is made are as follows ADD module Inputs INI Index AINn Selection AIN3 1303 IN2 Index Constant Value Setpoint 15000 MUL module In
13. Help H Olarlta S alts e Custom Display Selection Operation Dis USER Display Custom Display _ Display Condition Custom Display 1 LLL LLL Custam Display 2 LLE ELLI LLLEALLLI Double click here Always display Always display Cancel Help Setting of Display Characters You can delete a registered custom display with the DEL key 7 29 98 The module is registered here Figure 12 2 9 Registration of DISP1 Display Click the lt OK gt button IM 5G1A11 01E 6 14PM 12 23 12 24 Operation Il Text Setting This operation involves setting the text you want to show on the PV digital display of the DISP1 display If you skip the steps noted below the PV digital display shows lt DISPI gt Click the lt Setting of Display Characters gt button in the dialog box shown in Figure 12 2 9 The Setting Character of DISP1 2 Displays dialog box Figure 12 2 10 appears Setting Character of DISP1 2 Display Characters shown on P digital display OK Cancel Figure 12 2 10 Setting Character of DISP1 2 Displays Dialog Box In the text box type the text you want to show on the PV digital display You can type a maxi mum of five half byte alphanumeric characters Figure 12 2 11 is an example where PPV is set as the text DISP1 Display Shows the preset text
14. P2 0 PV1 i 4At EUCONV P2 O PVT 41 EUCONV P2 0 Pv1 1 3 Timer flag 1 1405 Constant value IN1 4 33 PLINE 2 IN4 1403 P1 0 31 TIMER Auto initialization 4 disabled 1407 AA AA AA a PVIN 1 CSVIN 1 R S MAN 1 AUT 1 SV B0 SV B1 GV B2 SV B3 f SZ Output block ee Timer output Figure 12 5 1 Connection of Customized Computation Modules for Configuring a Four second Timer example for a control period of 200 ms IM 5G1A1 1 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Figure 12 5 2 is the timing chart of a four second timer where the control period is 200 ms and the clock pulse duration is one second In the example shown a maximum error of no more than one second will occur since the timer value is decremented at either the rising or falling edge of each clock pulse Coupled with DI7 st Initialization flag IN2 1 x Enable flag Coupled with DI6 st IN1 Timer flag IN3 mi THI Coupled with 0 oH TIM 1S one second l timer A value of 4 is set as The timer value is not the initial value if the decremented since th initialization flag 1 timer is not enabled 4 LA Initial value IN4 4 mH 2 Timer value H0 The output turns on if the timer value 0 1H Output Coupled with DO3
15. The Setting of Input Block Connection Assignment dialog box Figure 4 2 14 appears Setting of Input Block Connection Assignment xi Indexes Name l Setpoint Guideline rs RUN STOP switchover DIt st 15161 AINn Dinst Module Output D register l relay OK Analog Input Cancel Figure 4 2 14 Setting of Input Block Connection Assignment Dialog Box Click the appropriate index Indexes are classified into lt AINn gt lt DIn st gt lt Module Output gt lt D register gt lt I relay gt and lt Constant Value gt IM 5G1A11 01E 4 19 Description of Indexes Index Description Remarks AINn AINI Analog Input 1 Analog input data fed to input block AIN2 Analog Input 2 AIN3 Analog Input 3 DIn st DI1 st Contact Input 1 Contact input data fed to input block DI2 st Contact Input 2 DI3 st Contact Input 3 DI4 st Contact Input 4 DI5 st Contact Input 5 DI6 st Contact Input 6 DI7 st Contact Input 7 Module Output IMOIL to IMO30L outputs of input block computation modules See Appendix 4 Areas for Storing OMOIL to OMO30L outputs of output block computation modules Data Output from Computation Modules D Register Process data mode data operation parameters setup parameters See Sections 5 3 to 5 9 in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E I Relay ON OFF status ON status OF
16. This chapter explains the procedures for uploading data from the US1000 controller downloading data to the controller and comparing data values with those of the controller 8 1 Uploading Data from US1000 Controller This section explains the procedure for uploading the custom computation data from the US1000 controller to the LL1200 tool CX See Also Section 2 3 Connecting the US1000 Controller to the Personal Computer for details on how to connect the personal computer to the US 1000 controller Upload from US1000 Controller xi Execute Cancel r Communication Condition Setting Option button Serial Port TNS Front Terminal C Rear Terminal BPS Baud rate 9600 nd PARI Parity O Odd r STP Stop bit ome C2 r DLN Data length E7 Ce ADRfAddress fi X Drop down list box Figure 8 1 1 Upload from US1000 Controller Dialog Box AN NOTE If you have chosen RS 485 communication set the communication protocol of the US1000 controller to PC link Communication Communication is not possible if you set the protocol to PC link Communication with Sum Check Modbus RTU or Modbus ASCID A NOTE When uploading custom computation information from US1000 controller set the controller mode US mode to 21 IM 5G1A11 01E 8 1 8 2 3 AOH 8 Operation Communication via Front Terminal From the tool menus cho
17. Toolbar Tool menus LL1200 NewFile File E Communication C Dja Tool Selection OK Parameters Setting Tool Custom Computation Building Toot omputation Building Tool 7729 98 2 45 PM Status bar I 1 H f i i I PRES s 7 f Custom Computation H ane EE Section 4 2 Subsection 4 2 1 Tool Selection New Modification 1 i i E a gt 3 F I i i Input Block pm a _____ Module Configuration H Subsection 4 2 2 I I i i New File 1 Input Block Module Setting q l Subsection 4 2 3 g 1 gt f Setting of Input Block H Specify Suffix Code 0 i L _J Connection Assignment Cust ti H x 44 i building fot ort gt and Controller Type H Subsection 7 3 1 1 f 5 Section 43 Subsection 4 3 1 i 1 Li i i Output Block H Module Configuration Open Sample File Sanpete d p bm g g i 1 j Subsection 4 3 2 i d H Output Block Module Setting l A I Subsection 7 3 1 f Subsection 4 3 3 H Open D iJ i gt f Setting of Output Block Open User File User file H i C _J Connection Assignment H i I i H i Section 4 4 H I Ten segment i N Parameter Setting for I
18. Zoom setting 100 yjz Filer LEIGO0 11 AIO Cred di 152 Title age setting Cortroller Type Cascade Type f 4 an rout BlockModule Setting Dae Order of Execution ModudeNao 1 41 Modder Name INT Treut 1 INZ INE IN4 INE INE INE Close Modde Paama Name PI Datatype of module input P2 Datatype of modde output P3 X Figure 9 0 2 Example of Print Preview Window If you click the lt Output to a File gt button in the dialog box shown in Figure 9 0 1 the dialog box shown in Figure 9 0 3 appears The file extension used to save data as a file is csv Save As BE Save in E User fd Ea File name P Custord Save as type Print Data csv z Cancel Figure 9 0 3 Save As Dialog Box IM 5G1A11 01E Chapter 10 Configuring Parameters 10 Configuring Parameters A IM 5G1A11 01E This chapter explains the procedure for starting the parameters setting tool after custom computations are configured For details on how to work with the parameters setting tool see the Model LL1100 PC based Parameters Setting Tool instruction manual IM 5G1A01 01E NOTE If you start the parameters setting tool the current custom computation data in the tool will be deleted Before starting up the tool either download the data to the US1000 controller or save the data in a file Custom Computation Configuration USM01 1sc File E Editing E Display D
19. csv AB Cb 48 0UTSH 43 0UTSEL13 Signals fed by the output block mmm Figure 6 1 10 7731798 5 02 PM Output Signals Fed by the Output Block Description of Output Signals Fed by the Output Block Output Signal Fed by Output Block Description OUTIA Analog output current voltage pulse OUT2A Analog output 2 current voltage pulse OUT3A Analog output 3 voltage OUTIR MV1 relay output OUT2R MV2 relay output DO1 Contact output 1 relay DO2 Contact output 2 relay DO3 Contact output 3 relay DO4 Contact output 4 open collector DOS Contact output 5 open collector DO6 Contact output 6 open collector DO7 Contact output 7 open collector From the tool menus choose lt Editing gt then lt Connection gt The Setting of Output Block Connection Assignment dialog box Figure 6 1 11 appears Setting of Output Block Connection Assignment xi Ind Name Setpoint Guideline ngexes OUTIR Relay output 1 OMO1L D1601 AINn Dinst Module Output D register I relay OK Cancel Disconnection Figure 6 1 11 Setting of Output Block Connection Assignment Dialog Box Click the appropriate index Indexes are classified into lt AINn gt lt DIn st gt lt Module Output gt lt D register gt lt I relay gt and lt Constant Value gt Description of Indexes
20. OUT 0 3 4 seconds Figure 12 5 2 Timing Chart of a Four second Timer example for a control period of 200 ms IM 5G1A11 01E 12 45 E Procedure for Configuring Custom Computations 12 46 Before you begin configuring custom computations read the sample file for single loop control file name USMO1 1SC To read the file see subsection 7 3 1 Reading Data from Disk Next cancel the wiring to contact inputs 6 and 7 For details on how to cancel the wiring see subsection 6 1 5 Changing the Way Computation Modules Are Connected If you carry out the configurations discussed in this section you will no longer be able to use the function of SV number selection based on contact input To configure the custom computations follow the instructions in Operation I Operation II and Operation III in this order Operation I Module Configuration In the Custom Computation Configuration Menu dialog box Figure 12 0 2 click lt Input Block gt The Input Block dialog box Figure 12 5 3 appears Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S sits e amp 0 0 7 41 EUCONY I
21. sh 1 ra K NOT module registered as one x ranked fourth in the order of 140 i IN1 execution i e fourth run module H 17 NOT INI i AE i h 1 Computation module Input ranked second in the S9 BEINET N 1407 block order of execution 2 N Aa e second run module 1403 Meee e i IN1 P1 2 AIN3 41 EUCONV P2 0 PV1 3 Computation module ranked third in the 1405 i order of execution i H i e third run module i biei PVIN T CSVIN FF_ CR S AUT 1 MAN 1 SV B0 SV B1 SV B2 V B3 Figure 4 2 3 Addition of a NOT Module to the Diagram of an Input Block for Single loop Control IM 5G1A11 01E 4 9 Operation Registering the Modules A TIP 4 10 Computation modules can be positioned anywhere within the input block You should however locate them as close as possible to the input signals AIN1 to AIN3 and DI1 st to DI7 st for the input block connected to the modules This strategy makes wiring between module I Os visible and simple In the Custom Computation Configuration Menu dialog box Figure 4 2 2 click the lt Input Block gt button The Input Block dialog box appears Figure 4 2 4 illustrates the Input Block dialog box for single loop control Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar t
22. 0 and press the lt Enter gt key Figure 12 5 11 Configuration of the lt P1 gt Parameter IM 5G1A11 01E 12 51 Click the lt OK gt button In the Input Block dialog box click the lt OK gt button Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Olsa S alts e AIN2 AINS AT o B1 2 C1 41 EUCONY 41 EUCONY i A2 B20 33 PLINE1 31 TIMER PVIN 1 P IN 2 CSVIN 1 CSVIN 2 TRK 1 TRF 1 MAN 1 AUT 1 Cancel Help Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 5 52 PM Figure 12 5 12 Example of the Input Block Dialog Box finished view Where a Four second Timer Is Implemented When you finish configuring the computation modules inputs and parameters proceed to Operation HI Connection to the Output Signal 12 52 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Operation Ill Connection to the Output Signal This operation involves configuring the TIMER module s output in the output block In the output block you can view the block diagram of single loop control In the Output Block dialog box Figure 12 5 13 click the lt DO3 gt output signal Custom Computation Configuration USM01 1sc
23. 33 PLINE1 z ty PINT PVIN 2 CS INA CS IN 2 TRK 1 MRF MAN BUTI MAN 2 OK Cancel Help 7 31 98 5 50 PM Figure 12 5 3 Input Block Dialog Box In the Input Block dialog box double click a blank box The Module Configuration dialog box Figure 12 5 4 appears IM 5G1A11 01E IM 5G1A11 01E 32 CHGLMT 33 PLINE1 34 PLINE2 35 ILINE1 36 ILINE2 Chapter 12 Examples of Custom Computation and Custom Display Configurations Indexes Rate of change limiter 10 segment linearizer 1 10 segment linearizer 2 Inverse 10 segment linear Inverse 10 segment linear 37 0 38 0 40 F 41 E URVE1 URVE2 33 RATIO LTER UCONY Curve linearizer 1 approxir Curve linearizer 2 approxir Ratio First order lag filter EU range conversion ADCEIECT Figure 12 5 4 Cinitehina hahuaan 2 inmi Module Configuration Dialog Box Click the lt Special Calculation gt index Double click lt 31 TIMER gt The TIMER module is registered with the Input Block dialog box as shown in Figure 12 5 5 Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Bl o 41 EUCONV i Dlar ta S sits e B1 41 EUCONY C2 31 TIMER P IN 1 PULI Taan MAN 1 P IN 2
24. AB 48 0UTSEL12 23460 TE 49 DUTSEL13 BE 46 DUTSEL1 I 0 o An example of the OUT1A signal with a data value of 69 4 An example of the DO1 signal with a data value of 0 a status indicating that alarm output 1 is off 69 4 69 4 78 2 OUTIA OUT 24 OUT 34 0 0 vou 2o12 OUTIR OUT2R Dor ay An example of the DO2 signal with a data value of 0 a status indicating that alarm output 2 is off a Quits custom computation monitor Figure 11 3 2 873798 241 PM A Example of Output Block Monitor View 11 3 2 Monitoring the Inputs and Parameters of Computation Modules In the Module Monitor view you can monitor the signals listed in the following table module by module Inputs of computation modules Parameters of computation modules Signal Name Description These signals take one of the following data ranges depending on the type of computation module The numbers of inputs and parameters also depend on the type of computation module e Signed 4 byte data e Signed 2 byte data e Flag data of 0 or 1 Operation Double click the computation module in the Output Block Monitor view Figure 11 3 2 The Module Monitor Figure 11 3 3 view appears Module Monitor Module Name 46 Q0UTSEL1 Loop 1 output selection 1 Order of Execution 1 An example of t
25. CSVIN 2 CS IN 1 TRF 1 MRKI MaN 2 ia OK Cancel Help Figure 12 5 5 You can display the description of the module by clicking an item with the right button 7731798 5 51 PM Example of the Input Block Dialog Box where the TIMER Module Is Regis tered As the Fourth run Module When you finish registering the computation modules proceed to Operation II Module Setting 12 47 Operation Il Module Setting This operation involves configuring the inputs and parameters of computation modules Click the registered fourth run TIMER module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 12 5 6 appears Module Name 31 TIMER Timer Order of Execution 4 Name Setpoint Guideline Enable flag Not connected IN2 Initialization flag Not connected IN3 Timer flag Not connected IN4 Initial value Not connected INS ING IN INS P1 Auto initialization selection flag Not connected P2 P3 P4 AINn Din st Module Output D register l relay Constant Value OK Cancel Module Description Figure 12 5 6 Module Setting Dialog Box Click the lt IN1 gt module input Click the lt DIn st gt index Double click lt DI6 st gt in the list box The lt DI6 st Setpoint column gt and lt I5166 Guideline column gt options appear in the lt IN1 gt row 12 48 IM 5G
26. Double click the picture in the Custom Display section of the dialog box To set other necessary switching conditions repeat steps and Step 2 2 Setting Conditions Needed to Switch to Custom Displays is now complete 5 15 5 3 Step 3 Defining the Security Function as necessary 5 16 This section explains the procedure for setting the security function Security is defined by configuring the keylock setup and menu lock setup parameters of the US1000 controller Keylock Setup Parameter SVC Description Prohibits the use of the SV Setting key when operation displays are active A V Prohibits the use of the Data Setting key lt gt Prohibits the use of the MV Manipulation key C Prohibits the use of the C Mode key CAS mode A Prohibits the use of the A Mode key AUTO mode M Prohibits the use of the M Mode key MAN mode Menu lock Setup Parameter MODE Description Prohibits the showing of the MODE menu Operation Parameter menu O LP1 Prohibits the showing of the O LP1 menu Operation Parameter menu O LP2 Prohibits the showing of the O LP2 menu Operation Parameter menu PID Prohibits the showing of the PID menu item Operation Parameter menu USR Prohibits the showing of the USR menu item Operation Parameter menu PYS1 Prohibits the showing of the PYS1 menu item Operation Parameter menu PYS2 Prohibits the showing of the PYS2 menu item Operation Parameter m
27. File E EditingfE Display Custom Computation T Communication C Background Color Setting Help H Dlarlta S sits e Custom Display Selection Operation Dis USER Display Custom Display Display Condition OK Always display Cancel Custom Help Display 1 TELL Setting of Display Characters Always display nlan Custom Display 2 LLL OLLE 1 Custom Display 3 Display when Clase Click here You can delete a registered custom display with the DEL key Display when Open 4 54 PM A Figure 5 2 7 Display Conditions Set for Loop 1 Alarm Display Display Condition Description Always display The custom display is always visible Display when Close The custom display is visible only when the CLOSE mode is selected for the OPEN CLOSE Mode operation parameter Display when Open The custom display is visible only when the OPEN mode is selected for the OPEN CLOSE Mode operation parameter Click the lt OK gt button The Custom Display Selection dialog box closes IM 5G1A11 01E Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations E Text Setting The dialog box shown in Figure 5 2 8 appears if you click the lt Setting of Display Characters gt button in the Custom Display Selection dialog box You will need to use the lt Setting of Display Characters gt button when you register the DISP1 or DISP2 user displa
28. Gives the PV readout before the corrective computation Figure 12 2 11 Example of the DISP1 Display Configured to Show PPV on Its PV Digital Display Click the lt OK gt button The PV digital display of the DISP1 display is now configured to show PPV as the text The final step when configuring actual custom computations after this example is to download the computations to the US1000 controller see Section 8 2 as necessary in order to verify their perfor mance by means of custom computation monitoring see Chapter 11 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations 12 3 Example 3 Implementing Simple Logic Operations This section introduces an example where two signals are switched between by turning on and off the contact input The example shown here is explained using the block diagram of the custom computations configured in Section 12 1 E Connection of Customized Computation Modules for Specifying the Presence Absence of Corrective Computation In this section a process which specifies the presence or absence of custom computation depending on the on off state of contact input 7 DI7 is added to the block diagram configured in Section 12 1 The procedure for configuring this block diagram is explained in the paragraph W Procedure for Configuring Custom Computations that follows Flag for specifying
29. Section 8 1 Linearizer 3 and 4 i Ten segment 1 Upload from Upload from l Parameters i Linearizers 3 and 4 I US1000 Controller US1000 Controller H H I i Section 4 5 I IIE TEA USER USER Parameters H i Parameters Definition I I S pee www mmm www www www ww ee eee ee ee Parameters gt Model LL1100 PC based Parameters Setting i Br setting tool _ Tool instruction manual IM 5G1A01 01E I Custom Display H i Configuration Menu Subsection 5 2 1 I r i Custom Display Custom Display i Selection Selection H o i H Subsection 5 2 2 H Custom Display Custom Display I i Switching Condition Switching Conditions h i f i H Section 5 3 I i Security Definitions Security Definition i i 1 i 1 i I eee T ialog boxes that appear when cus isplays are configure Dialog boxes that appear wh tom displ f d Figure 3 3 1 Paths for Moving among Dialog Boxes 3 4 IM 5G1A11 01E Chapter 3 Using the LL1200 Tool Custom Computation Communication C Dieja S 38 e Background Color Setting B Help H Tool menus File gt New Specify Suffix Code a i fa loosing any of these options endiComollenlype switches to the window marked O in Figure 3 3 1 Open U Pa For information on the User file subsequent windows see the 7 aragraphs describing the way j Open Specify Suffix Code parag Open Sample File Sample file and Controller Type the windows are organi
30. Uploading data from US1000 controller Opening user file Opening sample file Creating new file o Creating new file Opening sample file Opening user file Uploading data from US1000 controller Subsection 7 3 1 Section 2 3 C Open a sample file __ ER the US1000 a to a personal computer Subsection 7 3 1 Section 8 1 Section 4 1 Open a user file of os custom computation G CSpecify the suffix code and controller type D custom computations from the US1000 controller AA y Modifying custom computations 4 v Configure the custom computations Chapter 4 Configuring custom displays Yes Modifying custom displays Configure the custom displays Chapter 5 gt y C Save data in the user file _ Subsection 7 3 2 y Gee the US1000 controller Section 2 3 to the personal computer y q Set parameters Chapter 10 y Print if necessary Chapter 9 monitor custom displays Chapter 11 y Download data to the US1000 controller Section 3 2 y the custom computation y Modif Modify odiy y End of work Figure 3 2 1 Flow of Work for Configuring US1000 Functions Using the LL1200 Tool IM 5G1A11 01E 3 3 3 3 Dialog Boxes and Tool Menus Figures 3 3 1 and 3 3 2 show how the dialog boxes and tool menus are organized within the LL1200 tool
31. or No match appears When the data do not match you can view a list of the unmatched data items You can also save the unmatched data items as a file Files of comparison results have the 1ec extension as in ekkkkkkkk e Operation Communication via Rear Terminal From the tool menus choose lt Communication gt then lt Compare with US1000 Controller Custom Data gt The Compare with US1000 Controller Custom Data dialog box Figure 8 3 1 appears In the Compare with US1000 Controller Custom Data dialog box click the lt Rear Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Then from the lt Baud rate gt lt Parity gt and lt Address gt drop down list boxes choose the options of the three communication conditions the baud rate parity and address Also choose the options of the two communication conditions the stop bit and data length by clicking the appropriate option buttons in the lt Stop bit gt and lt Data length gt sections Match the communication conditions of the US1000 controller with those of the personal com puter Click the lt Execute gt button As a result of data comparison the message Match or No match appears When the data do not match you can view a list of the unmatched data items You can also save the unmatched data items as a file Files of comparison results have the 1ec extension as
32. then lt Connection gt The Setting of Input Block Connec tion Assignment dialog box Figure 12 1 13 appears Indexes Setting of Input Block Connection Assignment xi Name Setpoint Guideline PYIN 1 Loop 1 P input Not connected AINn Din st Module Output D register l relay OK egi Cancel Disconnection Figure 12 1 13 Setting of Input Block Connection Assignment Dialog Box Click the lt Module Output gt index Click the lt Input Block gt option button in the group box Double click lt IMO4L gt in the list box The lt IMO4L Setpoint column gt and lt D1407 Guideline column gt options appear in the lt PVIN 1 gt row IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Setting of Input Block Connection Assignment xi Indexes n Name Setpoint Guideline PVIN 1 Loop 1 PY input IMO4L D1407 OK Cancel Disconnection Nn Din st Module Output D register I elay Module Qutput Group box ee Input Block Output Block Gr Figure 12 1 14 Configuration of the lt IMO4L gt Output Click the lt OK gt button Custom Computation Configuration USM01 1sc Input Block File E EditingfE Display D Custom Computation I Communication C Background Color Setting B Help H Dlar ta S alts e eal PVvIN 1 PvIN 2 CSVIN 1 CSVIN 2 MRKI TRF 1 M
33. 0 0 ec eseeecseeereeneeees 12 69 13 Maintenance and Troubleshooting cscccssscssssscssssscssssscssssscssssccssssccsssssssssers 13 1 13 1 Replacing the Batteries 2 nennen neniama n a 13 1 13 2 Troubleshooting Problems with the Display and Communication Functions13 3 13 2 1 Problems with the Display Functions 00 eee eseseecseeesecnecnseenees 13 3 13 2 2 Problems with the Communication Functions cece eeeeeeeeeeeeee 13 3 Appendix LW OR KS HET iv csccenstcadesecsascadscseaataseresesnsctadsioistcesdacdsscseserauecevedesseteredeeddees AL Appendix 2 DATASHEE D wesiscesssscscoveuseotesstusesd wiossscuisdsasseuotsuetaidbestesuicsstessdensceuesedeteuces Oe L Appendix 3 Restrictions Imposed Depending on the Suffix Code and or Controller Tye fasccaccdesucedeessascecuen sa tevssnsancasss endorso teoissa is n LOM Appendix 4 Areas for Storing Data Output from Computation Modules A4 1 ReVISIOM RECORD os cecsiicccsctecdcsecsscccedescscsscesvessesdseseseesesecsvacesecusdeevasedctsacesescesuccuscsssenvssesesescescs I viii IM 5G1A11 01E Chapter 1 Overview 1 Overview This chapter first explains what custom computation is and then introduces the tool used to configure these computations and the model and suffix codes of the US1000 controller models to which the tool applies This chapter also discusses the system requirements that must be met to be able to use the LL1200 tool and shows external views o
34. 01E 12 35 E Procedure for Configuring Custom Computations 12 36 Before you begin configuring custom computations read the sample file for single loop control file name USMO1 1SC To read the file see subsection 7 3 1 Reading Data from Disk Next delete all of the computation modules that exist in the input block leaving the contact inputs wired as they are For details on how to delete the computation modules see subsection 6 1 2 Deleting Computation Modules If you carry out the configurations discussed in this section you will no longer be able to use the functions of cascade and feedforward inputs available in single loop control To configure the custom computations follow the instructions in Operation I Operation II and Operation III in this order Operation I Module Configuration In the Custom Computation Configuration Menu dialog box Figure 12 0 2 click lt Input Block gt The Input Block dialog box Figure 12 4 2 appears Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation I Communication C Background Color Setting B Help H Dlar ta S sits e Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 5 08 PM Figure 12 4 2 Input Block Dialog Box IM 5G1A11 01E Chapter 12 Examples of Custom Computation and C
35. 05 PM Figure 4 3 2 Custom Computation Configuration Menu Dialog Box IM 5G1A11 01E 4 23 4 3 1 Step 3 1 Registering Computation Modules Explanation This step involves registering the computation modules you want to perform operations in an output block in the order they are executed You can register a maximum of 30 computation modules AN NOTE It is recommended that the output blocks included in the US mode of the US1000 be used as they are The output selection modules listed below can be used to select the output type using the output selection parameter MVS1 or MVS2 If you make any change to the way an output selection module is connected the output in question may fail to function correctly Available output selection modules OUTSEL1 OUTSEL11 OUTSEL12 OUTSEL13 OUTSEL2 and OUTSEL21 A NOTE When applying time proportional PID computation do not allow the computation to be carried out between the output selection module and an output signal OUTIA OUT2A OUTIR or OUT2R Figure 4 3 3 shows an output block for single loop control where a logical OR operation module is added The following paragraphs explain how to add an OR module to the diagram of an output block for single loop control The OUTSEL1 OUTSEL11 OUTSEL12 and OUTSEL13 modules These signals are automatically connected must always be used together as a set when you use the MV output according to the setting in the MV ou
36. 1 MV output value to the preset one if a burnout occurs at either the AIN1 or AIN3 input Connection of Analog Input Burnout Information xi OK Cancel csi S 0 0 0 r Description When a burnout occurs to the analog input line of the control loop the US1000 controller switches its MY output for that control loop to a preset value You can set the connection between analog inputs and P n CS n n 1 2 from this dialog box This setting allows to switch the output for the control loop to a preset value upon an analog input burnout Connected Disconnected Figure 4 2 17 Connection of Analog Input Burnout Information Dialog Box Operation The Connection of Analog Input Burnout Information dialog box appears when you finish configuring custom computations in the Input Block dialog box and click the lt OK gt button If you do not need to set any analog input burnout information simply click the lt OK gt button In the Connection of Analog Input Burnout Information dialog box click the appropriate blank box A check mark W appears in the box The setting is complete if the box shows a check mark When the setting is complete click the lt OK gt button The display returns to the Custom Compu tation Configuration Menu dialog box Figure 4 2 2 If you also want to configure custom computations in the output block after you fi
37. 1 7 appears Open User File 2f x Look in ja User c aa er File name Eustomt Asc Files of type Custom Computation File 1sc Cancel Figure 4 1 4 Open User File Dialog Box E Open Sample File In the Open Sample File dialog box choose the file you wish to use and click the lt Open gt button The Specify Suffix Code and Controller Type dialog box Figure 4 1 3 appears In the dialog box click the lt OK gt button The Custom Computation Configuration Menu dialog box Figure 4 1 7 appears Open Sample File 2f x Look in ja Sample zj cl PAIUSMO1 1sc ba USMO 1sc be USM15 1sc fa USMO2 1sc x USMO8 1sc fa USMO3 1s0 fx USM11 1s0 a USMO4 1sc a USM12 1sc fa USMO5 1s0 fx USM13 1s0 a USMOB 1sc a USM14 1sc File name usmon Asc Files of type Custom Computation File 1sc Cancel Figure 4 1 5 Open Sample File Dialog Box IM 5G1A11 01E 4 5 E Upload from US1000 Controller If you choose lt Upload from the US1000 Controller gt in the New Modification dialog box the Upload from US1000 Controller dialog box Figure 4 1 6 appears 4 6 Option button Upload from US1000 Controller xi Communication Condition Setting Execute Cancel Serial Port Front Terminal Rear Terminal BPS Baud rate 9600 X PARI Parity O Odd bd r STP Stop bit OR C2 Drop down list box r DLN Data
38. 3 and 4 PLINE3 and PLINE4 modules are registered in an input or output block Since these functions are designed for exclusive use with custom computations the available unit of compu tation is ABSO 19999 to 30000 with the maximum span of 30000 only Custom Computation Configuration USM01 1sc File E EditingfE Display Custom Computation T Communication C Background Color Setting Help H DOlela S als Meru Custom Computation Configuration r Custom Display Configuration gt Input Block Custom Display Selection Output Block Custom Display Switching Condition Ten segment Linearizer 3 and 4 Parameters Security Definition USER Parameter Option chosen to configure the parameters of ten segment linearizers 3 and 4 s Custom Display Selection dialog box 7 29 98 3 05 PM Figure 4 4 1 Custom Computation Configuration Menu Dialog Box 4 36 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Operation Parameter Setting for Ten segment Linearizer 3 and 4 OK n xX1 Ten segment linearizer input 1 n 1 Ten segment linearizer output 1 n xX2 Ten segment linearizer input 2 n 2 Ten segment linearizer output 2 n xX3 Ten segment linearizer input 3 n 3 Ten segment linearizer output 3 n x4 Ten segment linearizer input 4 n 4 Ten segment linearizer output 4 n x5 Ten segment li
39. 7 3 3 Save As Dialog Box Operation From the tool menus choose lt File gt then lt Save As gt The Save As dialog box Figure 7 3 3 appears Type a name in the File Name text box and then click the lt Save gt button The file is saved as a user file sc Compare between Data Values File Compare BEI Look in ja User c la Custom1 1sc File name Custom Ase Files of type Custom Computation File 1sc Cancel Figure 7 3 4 File Compare Dialog Box Operation 7 3 4 appears 8 ot From the tool menus choose lt File gt then lt Compare gt The File Compare dialog box Figure From the list box choose the file whose data values you will compare with those of the new file Click the lt Open gt button A message appears asking whether a comparison should be made If you click lt Yes gt the LL1200 tool begins comparing data values As a result of data comparison the message Match or No match appears When the data do not match you can view a list of the unmatched data items You can also save the unmatched data items as a file Files of comparison results have the 1ec extension as in TORR aa e IM 5G1A11 01E 7 5 Chapter 8 Uploading Downloading Data from to US1000 Controller and Comparing between Data Values 8 Uploading Downloading Data from to US1000 Controller and Comparing between Data Values
40. Cable IM 5G1A11 01E 1 5 1 3 Model and Suffix Codes of Applicable US1000 Con 1 6 troller Models The US1000 controller models allowing for custom computations are as follows Model and Suffix Code Combination Description US1000 11 Enhanced model of digital indicating controller without communication function US1000 11 A10 Enhanced model of digital indicating controller with communication function US1000 21 Position proportional model of digital indicating controller without communication function US1000 21 A10 Position proportional model of digital indicating controller with communication function When using custom computations for any of these controller models set the controller mode US mode to 21 a See Also What are the Controller Modes US Modes in Chapter 2 Controller Modes US Modes of the US1000 Digital Indicating Controller Functions instruction manual IM 5D1A01 02E IM 5G1A11 01E Chapter 2 Setup 2 Setup This chapter explains how to set up the hardware and software necessary to work with the LL1200 tool 2 1 Installing the LL1200 Tool A NOTE Before installing the tool quit all running applications When using Windows 2000 or XP Log on using the user name of Administrators group The program does not start normally if the user name not belonging to the Administrators group is used for logging on 1 Insert Disk 1 of the LL1200 t
41. Chapter 2 Setup For an overview of the procedure for configuring custom computations and displays see Chapter 3 Using the LL1200 Tool Also refer to Chapter 6 Specifications of Custom Display Functions in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E for details on the available displays and the data items they show In order to configure custom displays you must follow the steps shown below Step 1 Choosing the Method of Custom Display Configuration if no custom computations are configured yet Section 5 1 Step 2 Choosing the Custom Display s Section 5 2 1 Step 3 Setting Conditions Necessary to Switch to Custom Displays Section 5 2 2 Step 4 Defining the Security Function as necessary Section 5 3 When you finish configuring custom computations and displays download the created data to the US1000 controller see Section 8 2 Then verify their performance using the custom computation monitor see Chapter 11 IM 5G1A11 01E 5 1 5 1 Step 1 Choosing the Method of Custom Display Con figuration If you have configured custom computations already refer to Section 5 2 and subsequent subsections paragraphs If you are configuring custom displays and no custom computations have been configure
42. Computation Modules and subsection 4 2 2 Step 2 2 Configuring the Inputs and Parameters of Computation Modules Adding computation modules within an output block in subsection 4 3 1 Step 3 1 Registering Computation Modules and subsection 4 3 2 Step 3 2 Configuring the Inputs and Parameters of Computation Modules 6 1 4 Changing the Order in Which Computation Modules Run This subsection explains the procedure for changing the order in which registered computation modules are run The operations in this procedure are possible in full screen windows horizontally split windows or vertically split windows Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S sits e 41 EUCONY A2 EZ i 33 PLINE1 i He eel Be ek Swap the rank of the second run EUCONV module with the third run PLINE1 module in terms of their order of execution Bi ne ops Fi j B3 Ae OK Cancel Help Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 4 58 PM Figure 6 1 4 Change in Computation Modules Order of Execution 6 4 IM 5G1A11 01E Chapter 6 Editing Operation With the Input Block or Output Block dialog box shown click the computation module and choose lt Editing
43. Custom Computation I Communication C Background Color Setting B Help H z e x olsa S a e o Al 9 BT Hia 41 EUCONY 1 4DD i l i Piece sie Sse rn a2 i B2 Hora i i 3MUL i i i E ll Ce CC T Seecd fed by input block 0000 11 SWITCH i 4 TIRARIE CSVIN 1 CSVIN 2 TRK 1 TRF 1 MAN 1 AUT 1 MAN 2 GAIN 2 FF TRK 3 TRF 2 Easa ford m gt Cancel Help PVIN 1 output signal 3718798 5 33 PM Figure 12 3 8 Output Signal Fed by Input Block From the tool menus choose lt Editing gt then lt Connection gt The Setting of Input Block Connec tion Assignment dialog box Figure 12 3 9 appears Setting of Input Block Connection Assignment xi Indexes Setpoint Guideline Loop 1 PY input OK Cancel Disconnection Nn Din st Module Output D register Lrelay Module Qutput Group box RS Input Block IMOIL 1401 Output Block Ba Figure 12 3 9 Setting of Input Block Connection Assignment Dialog Box Click the lt Module Output gt index Click the lt Input Block gt option button in the group box Double click lt IMOSL gt in the list box The lt IMOSL Setpoint column gt and lt D1409 Guideline column gt options appear in the lt PVIN 1 gt row Click the lt OK gt button 12 32 IM 5G1A11 01E Chapter 12 Examples of Custom Computation
44. Explanations Figure 4 2 16 shows the input block with the configuration and setting of computation modules as well as their connection to the control and computing block completed Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Olsa S alts e B1 41 EUCONV Tiei ESVN 3 MRKI RFI MANT EUT TRK 2 TRF 2 cas 1 orc Cas 2 DP1 Cancel Help Clicking block output with the right button opens a dialog box to set connection assignment 7 31 498 4 44 PM Figure 4 2 16 Registration of a NOT Module in the Diagram of an Input Block for Single loop Control Finished View IM 5G1A11 01E 4 21 4 2 4 Step 2 4 Setting the Analog input Burnout Function Explanation The US1000 controller has a function designed to switch the output of a loop in use to the preset value in the event of an A D conversion failure or analog input burnout This function is configured in the following step To use the function determine which output signal among PV1 PV2 CSV1 and CSV2 should be coupled with signals coming in through the AIN1 AIN2 and AIN3 inputs In the example shown in the Connection of Analog Input Burnout Information dialog box Figure 4 2 17 AIN1 is coupled with PVIN 1 and AIN3 with CSV 1 This configuration switches the loop
45. Input 2 DI3 st Contact Input 3 DI4 st Contact Input 4 DIS st Contact Input 5 DI6 st Contact Input 6 DI7 st Contact Input 7 Computation data fed from input block PVIN 1 Loop 1 PV input PVIN 2 Loop 2 PV input CSVIN 1 Loop 1 cascade input CSVIN 2 Loop 2 cascade input TRK 1 Loop 1 tracking input TRK 2 Loop 2 tracking input FF Feedforward input GAIN 1 Loop 1 gain setting value GAIN 2 Loop 2 gain setting value Computation flags fed from input block CAS 1 Loop 1 CAS mode AUT 1 Loop 1 AUTO mode MAN 1 Loop 1 MAN mode CAS 2 Loop 2 CAS mode AUT 2 Loop 2 AUTO mode MAN 2 Loop 2 MAN mode O C OPEN CLOSE mode R S RUN STOP mode TRE 1 Loop 1 tracking flag TRE 2 Loop 2 tracking flag SV BO Bit 0 of SV number setting SV B1 Bit 1 of SV number setting SV B2 Bit 2 of SV number setting SV B3 Bit 3 of SV number setting DPI Operation display for interruption 1 DP2 Operation display for interruption 2 MG1 Interruptive message display 1 MG2 Interruptive message display 2 MG3 Interruptive message display 3 MG4 Interruptive message display 4 5 Print Display D Operation From the tool menus choose lt Communication gt then lt Custom Computation Monitor gt then lt Input Block gt The Communication Condition Setting dialog box Figure 11 2 1 appears Custom Computation Monitor Upload from US1000 Controller xi Communication Condition Setting Execute Serial Port x Cancel Front Terminal Rear Term
46. Modules for Correcting the PV Input Are Connected Figure 12 1 3 is a block diagram showing how customized computation modules are connected to implement the process discussed in the previous section The procedure for configuring this block diagram is explained in the paragraph Ml Procedure for Configuring Custom Computations that follows PV input Correction input Contact inputs a AN RING i7st 1301 1303 5161 5162 5163 5164 5165 5166 5167 IN2 15000 i i IN1 P1 0 AIN1 NI y 41 EUCONV P2 0 PV1 Addition 1 ADD 1 2 1401 1403 AIN3 15000 i i 3MUL T Multiplication i 3 i AIN1 AIN3 15000 1405 IN2 30000 i yy IN1 _ Division 4 DIV aA AIN1 AIN3 15000 30000 1407 v v A See CXL CL ee Ga e ES GA GD G GH GD GH Figure 12 1 3 Diagram Showing How Customized Computation Modules for Correcting the PV Input Are Connected Input Block IM 5G1A11 01E 12 5 E Procedure for Configuring Custom Computations 12 6 Before you begin configuring custom computations read the sample file for single loop control file name USMO1 1SC To read the file see subsection 7 3 1 Reading Data from Disk Next delete all of the computation modules that exist in the i
47. OK Cancel Help 7 31 98 5 57 PM Figure 12 6 2 Input Block Dialog Box In the Input Block dialog box double click a blank box The Module Configuration dialog box Figure 12 6 3 appears IM 5G1A11 01E 12 63 Indexes Display data unit conversion Parameter setting Data display 1 Data display 2 Output 1 terminal configuratic QQ 61 0UTSET2 Output 2 terminal configuratic Figure 12 6 3 Module Configuration Dialog Box Click the lt Special Function gt index Double click lt 56 PARASET gt The PARASET module is registered with the Input Block dialog box as shown in Figure 12 6 4 Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H lal xj Dlar ta S aes e Bl o B1 aa 41 EUCONV ie So ec Te l 56 PARASET SEENTE FY IN 1 PVIN 2 CSVIN 1 CSVIN 2 MAN T am MAN 2 Ma OK Cancel Help You can display the description of the module by clicking an item with the right button 7731 98 5 58 PM a h Cridan h 1 10t Figure 12 6 4 Example of the Input Block Dialog Box where the PARASET Module Is Registered As the Fourth run Module When you finish registering the computation modules proceed to Operation II Module Setting 12 64 IM 5G1A11 01E Chapter 12 Exam
48. SO eS eae Communication C Background Color Setting B Help H p Custom Computation Configuration C Custom Display Configuration D Ce Changing of Controller Typefy 2 Start Parameters Setting Tool S A x A Custom Computation Confi Custom Display Configuration Input Block i Custom Display Selection Output Block Custom Display Switching Condition Ten segment Linearizer 3 and 4 Parameters Security Definition USER Parameter Opens Custom Display Selection dialog box 973 98 10 05 AM Figure 10 1 1 Startup of the Parameters Setting Tool 10 1 10 2 Operation From the tool menus choose lt Custom Computation gt then lt Start Parameters Setting Tool gt The Parameters Setting Tool dialog box Figure 10 1 2 appears Parameter setting NewFile OR x File E Parameter Setting P Communication C Background Color Setting B Help H Dar ta S altel o New Modification C New File Open User File Select the type of parameter data setting 7 Figure 10 1 2 Parameters Setting Tool Dialog Box NOTE After starting the parameters setting tool upload the parameter settings from the US1000 and then modify them as necessary IM 5G1A11 01E Chapter 11 Custom Computation Monitor 11 Custom Computation Monitor This chapter explains the procedure for monitoring custom computations dow
49. Single loop Control 4 24 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Operation Registering the Modules A TIP Computation modules can be positioned anywhere within the output block You should however locate them as close as possible to the output signals PV 1 PV 2 CSV 1 CSV 2 MV 1 MV 2 HMV 1 HMV 2 CMV 1 CMV 2 RET1 RET2 and RET3 for the output block connected to the modules This strategy makes wiring between module I Os visible and simple In the Custom Computation Configuration Menu dialog box Figure 4 3 2 click the lt Output Block gt button The Output Block dialog box appears Figure 4 3 4 illustrates the Output Block dialog box for single loop control Custom Computation Configuration USM01 1sc Output Block File E EditingfE Display D Custom Computation I Communication C Background Color Setting B Help H Oleju S sits e 1 AB CE 48 0UTSEL12 43 0UTSEL13 4 7 31 98 Figure 4 3 4 Output Block Dialog Box for Single loop Control In the Output Block dialog box double click a blank box The Module Configuration dialog box Figure 4 3 5 appears For ease of selection modules are classified into four types arithmetic operation logical operation special operation and special function IM 5G1A11 01E 4 25 dodule Configuration Ari
50. and Custom Display Configurations Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation I Communication C Background Color Setting B Help H Olsa S alts e A3 11 SWITCH 5 CSVINA CSVIN 2 MANT Cancel Help Clicking block output with the right button opens a dialog box to set connection assignment 9 18 98 5 35 PM Figure 12 3 10 Example of Input Block Dialog Box finished view Where a Process for Specifying the Presence Absence of Corrective Computation Is Added You have now finished this example of configuring custom computations for correcting the PV input and adding a process for specifying the presence absence of corrective computation The final step when configuring actual custom computations after this example is to download the computations to the US1000 controller see Section 8 2 as necessary in order to verify their perfor mance by means of custom computation monitoring see Chapter 11 IM 5G1A11 01E 12 33 12 4 Example 4 Applying Temperature based Flowrate Corrections to the PV Input This section introduces an example where the flowrate is corrected according to temperature levels You can correct the flowrate by the ratio of the current temperature to the reference temperature E Connection of Customized Computation Modules for Making Temperature based Flowrate Corrections This paragraph intr
51. appears From the list box choose the file in question Click the lt Open gt button When file reading is complete the Custom Computation Configuration Menu Custom Display Configuration Menu dialog box appears IM 5G1A11 01E 7 3 E Open Sample File 7 4 Open Sample File 20 x Look in ja Sample x fd USMO 1sc ba USM15 1sc fs USMO2 1sc fx USMO8 1sc fs USM03 1se fx USM11 1s0 fa USMO4 1sc fx USM12 1sc fs USMO05 1se a USM13 1s0 fs USMOB 1sc fx USM14 1sc Filename USMOT 1sc Files of type Custom Computation File 1sc Cancel Figure 7 3 2 Open Sample File Dialog Box Operation From the tool menus choose lt File gt then lt Open Sample File gt The Open Sample File dialog box Figure 7 3 2 appears From the list box choose the file in question Click the lt Open gt button When file reading is complete the Custom Computation Configuration Menu Custom Display Configuration Menu dialog box appears See Also Sample files in Section 2 1 W LL1200 File Package and Files of Information on Configured Custom Computations IM 5G1A11 01E 7 3 2 7 3 3 Chapter 7 Working with Custom Computation and Custom Display Data Files Saving Data on Disk Save As BE Save in a User x c ln Custom1 1sc File name eustomd Save as type Custom Computation File 1sc Cancel Figure
52. change your choice of signals Single loop Type Dual loop Type Cascade Type Yes Yes Yes Yes Signals fed to input Yes block Yes Yes Yes Yes DI7 st Yes Yes Yes PVIN 1 Yes Yes Yes PVIN 2 No Yes Yes CSVIN 1 Yes Yes Yes CSVIN 2 No Yes Yes GAIN 1 Yes Yes Yes GAIN 2 No Yes Yes TRK 1 Yes Yes Yes TRK 2 No Yes Yes FF Yes Yes Yes Cl Yes Yes Yes Al Yes Yes Yes M1 Yes Yes Yes C2 No Yes Yes A2 No Yes Yes ae fed from input M2 No No Yes O C Yes Yes Yes R S Yes Yes Yes TRF 1 Yes Yes Yes TRF 2 No Yes Yes SV BO Yes Yes Yes SV B1 Yes Yes Yes SV B2 Yes Yes Yes SV B3 Yes Yes Yes DPI Yes Yes Yes DP2 Yes Yes Yes MGI Yes Yes Yes MG2 Yes Yes Yes MG3 Yes Yes Yes MG4 Yes Yes Yes IM 5G1A11 01E Appendix 3 Restrictions Imposed Depending on the Suffix Code and or Controller Type E Restrictions Imposed by the Suffix Code and or Controller Type on the Use of Signals within the Output Block An error will result if you use any of the signals which you are not allowed to use for the selected suffix code and or controller type If such signals those marked No in the table below are being used in your system change your choice of signals Suffix Code Single loop Dual loop Cascade 11 21 Type Type Type PV 1 Y
53. comparison between custom computation data text file a TEC Parameter data file Hok Sp Results of comparison between parameter data text file PEREREE R TED Data for printouts CSV format file RE RER AEE OSV IM 5G1A11 01E IM 5G1A11 01E Help Files Chapter 2 Setup Type of Help File File Name Parameters setting tool help PARA hlp Custom computation building tool help CUST hlp Description of D registers and I relays DREG hIp Description of module information MODUL hIp 2 3 2 2 Uninstalling the LL1200 Tool 1 Double click the lt Add Remove Programs gt icon in the Control Panel menu of Windows 2 Choose lt LL1200 gt and then click the lt Add Remove gt button 3 To continue follow the instructions given in each dialog box Add Remove Programs Properties 20 x InstallUninstall windows Setup Startup Disk B To install a new program from a floppy disk or CD ROM drive click Install Install The following software can be automatically removed by Windows To remove a program or to modify its installed components select it from the list and click Add Remove Microsoft Office 97 Standard Edition Paint Shop Pro Shareware Version 3 12 32 Bit PC based Custom computation Building Too Visio Standard Add Remove OK Cancel Apply Figure 2 2 1 Dialog Box for Uninstallation Operations 2 4 IM 5G1A11 01E
54. gt from the tool menus and then lt Modify Configuration gt from the Editing menu The Modify Configuration dialog box Figure 6 1 5 appears This dialog box lists the preregis tered computation modules in their order of execution Click the third run EUCONYV and then the lt Up gt button The EUCONV module and the second run PLINE1 module swap positions with each other Modify Configuration xi Modify Configuration xi 1 EUCONY EU range conversion 2 PLINE1 10 segment linearizer 1 U 22 3 EUCONY 1 EUCONY EU range conversion sq 2 EUCONY EU range conversion 3 PLINE1 10 segment linearizer 1 p EU range conversion OK Down Cancel Down Cancel PEEL Figure 6 1 5 Modify Configuration Dialog Box Click the computation module whose order of execution you want to change Click the lt Up gt or lt Down gt button The module moves up or down one line When the module is repositioned to the desired rank click the lt OK gt button co In the Input Block or Output Block dialog box make sure the order of execution has been changed 41 EUCONV Indicates the computation module s rank in the order of excution Figure 6 1 6 Computation Module s Rank in the Order of Execution IM 5G1A11 01E 6 5 6 1 5 Changing the Way Computation Modules Are Connected This subsection explains the procedure for changing the inputs and paramete
55. in POR AR RAS e IM 5G1A11 01E Chapter 9 Printing Custom Computations Printing Custom Computations This chapter explains the procedure for printing the current custom computation data of the LL1200 tool You can save the printout data as a text file I Print TF Not print V Cannot select r Information IV File Information r Custom Display V Custom Display selection switching Condition W Security Definition r Custom Computation r Input Block I Input Block V Module Setting Data r Output Block V Output Block V Module Setting Data VV Ten segment Linearizer 3 4 Parameters WV USER Parameters Setting of Print Range Print Cancel Print Preview LEE Output to a File Figure 9 0 1 Setting of Print Range Dialog Box Operation Make sure the printer is connected to the personal computer From the tool menus choose lt File gt then lt Print gt The Setting of Print Range dialog box Figure 9 0 1 appears Click the check boxes to choose the data items to be printed Click the lt OK gt button The Printer Settings dialog box appears In the Printer Settings dialog box click the lt OK gt button to begin printing 8 IM 5G1A11 01E 9 1 9 2 If you click the lt Print Preview gt button in the dialog box shown in Figure 9 0 1 the dialog box shown in Figure 9 0 2 appears
56. link Communication with Sum Check e Make sure you are using the correct serial ports of the personal computer IM 5G1A11 01E 13 3 Appendix 1 WORKSHEET Appendix 1 WORKSHEET IM 5G1A11 01E App 1 1 WORKSHEET INPUT BLOCK Specifications No Doc No Order No Sec Instrument No Serial No Customer Model and Suffix Codes System Plant Name TAG No Di4 st DI5 st ICSVIN 1 CSVIN 2 Engineer Remarks CH IM 5G1A11 01E WORKSHEET OUTPUT BLOCK Appendix 1 WORKSHEET Specifications No Doc No P Order No Sec Loop Item Instrument No Serial No Customer Model and Suffix Codes System Plant Name TAG No CMV 1 CSV 2 HMV 2 CMV 2 Engineer Remarks IM 5G1A11 01E CH App 1 3 Appendix 2 DATASHEET Appendix 2 DATASHEET IM 5G1A11 01E App 2 1 Specifications No Doc No DATASHEET Order No Sec Instrument No Serial No Customer Model and Suffix Codes System Plant N
57. modules you must familiarize yourself with the code names of the D registers where data output from the computation modules are stored CX See Also Chapter 5 US1000 Data Storage Areas D Registers and I Relays in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E for details on the D registers or D register numbers given to the areas for storing computation modules output data E Data Output from Input block Computation Modules Two registers are reserved for the output of each computation module configured within the input block For example assume that an EU Range Conversion EUCONV module is configured as the first run module and a Ten segment Linearizer 1 PLINE1 module as the second run module The EUCONV module s output data are stored in the two D registers code named IMOIL and IMO1H Similarly the PLINE1 module s output data are stored in the two D registers code named IMO2L and IMO2H When connecting a computation module using the LL1200 tool see Figures App 4 2 and App 4 3 you must specify the code name of the D register i e D register number for the lower order word a code name ending with L As shown in Figure App 4 1 the output of the EUCONV module is connected to the IN1 input of the PLINE1 module The number and name of a computation module This example refers to module 41 code named EUCONV EU Range Conversion
58. or Windows NT 4 0 operating software e Operating system Version Up to R1 02 R1 03 R1 04 or later Windows95 Vv Vv N A WindowsNT4 0 Service Pack3 Vv Vv v Windows98 N A v v Windows2000 Professional Service Pack4 or more N A Vv Vv WindowsXP Professional Service Pack1 N A N A Vv WindowsXP Home Edition Service Pack1 N A N A Vv e CPU 300 MHz Pentium processor or superior is recommended e Main memory 16 MB or more is recommended for Windows 95 64 MB or more is recommended for Windows NT 4 0 128 MB or more is recommended for Windows 98 2000 or Windows XP e Hard disk Memory space required to store the tool s programs 9 MB or more Memory space required to store the parameter data 2 MB or more e CRT display 800 x 600 pixels or superior Should be capable of handling at least 256 colors Smaller fonts should be used e RS 232C communication ports One channel Version R1 04 or later select from COM1 to COM16 Up to version R1 03 select from COMI to COM4 With 9 pin D Sub connector for PC compatible model e 3 5 inch floppy drive Necessary e Printer As necessary A4 size printer compatible with Windows 95 98 2000 XP and Windows NT 4 0 E Dedicated Adapter 1 4 Communication method US 1000 Optical contactless bidirectional serial communication Personal computer RS 232C half duplex communication using the dedicated cable Power supply Two AAA size batteries or external p
59. product indicates that the operator must refer to an explanation in the instruction manual to avoid the risk of injury or death of personnel or damage to the instrument The manual describes how the operator should exercise special care to avoid electrical shock or other dangers that may result in injury or loss of life D Protective Grounding Terminal This symbol indicates that the terminal must be connected to ground prior to operating the equipment a Functional Grounding Terminal This symbol indicates that the terminal must be connected to ground prior to operating the equipment iv IM 5G1A11 01E Symbol Used in This Manual Only A WARNING Indicates that operating the hardware or software in this manner may damage it or lead to system failure E Force Majeure 1 Yokogawa does not make any warranties regarding the product except those mentioned in the WARRANTY provided separately 2 Yokogawa assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product 3 Be sure to use the spare parts approved by Yokogawa when replacing parts or consumables 4 Modification of the product is strictly prohibited 5 This software may be used with one specified computer only You must purchase another copy of the software for use on each additional computer 6 Copying this software for purposes other than backup is strictly prohibited 7 Store the flo
60. the Specify Suffix Code and Controller Type dialog box Download to US1000 Controller xi Communication Condition Setting Execute Cancel Serial Port Option button Front Terminal Rear Terminal BPS Baud rate 9600 nd PARI Parity O Odd bad r STP Stop bit 1 C2 r DLN Data length E7 C38 ADR Address Drop down list box Figure 8 2 1 Download to US1000 Controller Dialog Box IM 5G1A11 01E 8 3 8 4 NOTE If you have chosen RS 485 communication set the communication protocol of the US1000 controller to PC link Communication Communication is not possible if you set the protocol to PC link Communication with Sum Check Modbus RTU or Modbus ASCID 8 ot a 8 Operation Communication via Front Terminal From the tool menus choose lt Communication gt then lt Download to US1000 Controller gt The Download to US1000 Controller dialog box Figure 8 2 1 appears In the Download to US1000 Controller dialog box click the lt Front Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Click the lt Execute gt button A message appears informing that the reading of custom computation data is complete Operation Communication via Rear Terminal From the tool menus choose lt Communication gt then lt Download to US1000 Contro
61. the lt OMO4L gt Output Click the lt OK gt button Custom Computation Configuration USM01 1sc Output Block 4 File F Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Jaj x Olsa S alts e 1a Ns DB i i i i ALO14 41013 BE C6 DB 46 0UTSEL1 49 0UTSEL13 i OUT34 OUTIR Cancel Clicking block output with the right button opens a dialog box to set connection assignment 7731 98 5 56 PM Connect the output of the TIMER module registered with the input block Figure 12 5 16 Example of the Output Block Dialog Box finished view Where a Four second Timer Is Implemented You have now finished this example of configuring custom computations for implementing a four second timer The final step when configuring actual custom computations after this example is to download the computations to the US1000 controller see Section 8 2 as necessary in order to verify their perfor mance by means of custom computation monitoring see Chapter 11 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations 12 5 2 Configuring a Fixed interval Five second Timer In this example the block diagram of custom computations created in the previous subsection is used to explain how to configure a five second timer E Connection of Customized Computation Modules fo
62. with the Auto initialization flag parameter set to lt 1 gt P1 gt Coupled with the 200 ms power on PON Initialization flag 0 signal J IN2 1 Coupled with the Enable flag input set to lt 1 gt IN1 Timer flag IN3 ry 1 1 T 1 Coupled with 0 0 TIM 1S one second timer A value of 4 is set as N The timer value is the initial value if the decremented each time the aaah initialization flag 1 timer flag changes its state Initialization ca 4 Initial value IN4 4 3 TL 2 2 1 1 Timer value The output turns off at the same utput turns on if time the timer flag changes its state timer value 0 Output Coupled with DO3 OUT 0 0 5 seconds gt Figure 12 5 18 Timing Chart of a Fixed interval Five second Timer example for a control period of 200 ms 12 56 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations E Procedure for Configuring Custom Computations In the Input Block dialog box Figure 12 5 12 click the registered TIMER module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 12 5 19 appears Module Name 31 TIMER Timer Order of Execution 4 Name Setpoint Guideline IN2 Initialization flag DI7 st 15167 IN3 Timer flag TIM
63. you configured using the LL1200 tool to the US1000 controller Likewise the controller type must be specified because you must decide upon the desired operating conditions for the US1000 controller Controller Type Criteria for Choice Single loop type The following are used e One PID computation e Switching among loop 1 CAS AUTO and MAN modes e Switching between RUN STOP modes e Switching between the loop 1 Open Close modes Dual loop type The following are used e Two PID computations e Switching among loop 1 CAS AUTO and MAN modes e Switching among loop 2 CAS AUTO and MAN modes e Switching between RUN STOP modes e Switching between the loop 1 Open Close modes e Switching between the loop 2 Open Close modes Cascade type The following are used e Two PID computations e Switching between RUN STOP modes e Switching among the loop 1 CAS AUTO and MAN modes e Switching between the loop 2 Open Close modes AK NOTE 4 4 Data cannot be downloaded to US1000 controllers whose suffix codes do not match the one specified Check the suffix and optional suffix codes of the US1000 controller to which you download data IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations E Open User File In the Open User File dialog box choose the file you wish to use and click the lt Open gt button The Custom Computation Configuration Menu dialog box Figure 4
64. 1 Display Gives the PV input readout PV1 amp MV1 Display Gives the PV input readout Gives the MV output readout DISP key DISP1 Display H JAK AER 12 16 Figure 12 2 1 DISP key Addition of DISP1 Display to Operation Displays for Single loop Control Shows the preset text Gives the PV readout before corrective computation IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations E Procedure for Configuring Custom Computations To configure the custom computations follow the instructions in Operation I and Operation IT here in this order Operation I Module Configuration In the Input Block dialog box Figure 12 1 15 double click a blank box The Module Configu ration dialog box Figure 12 2 2 appears Module Configuration Arithmetic Operation Logic Operation Indexes Special Calculation Special Function 55 DISPCHG Display data unit conversion 56 PARASET Parameter setting Data display 1 58 DISP2 Data display 2 AY 60 0UTSET1 Output 1 terminal configuratic Q 51 0UTSET2 Output 2 terminal configuratic Figure 12 2 2 Module Configuration Dialog Box Click the lt Special Function gt index Double click lt 57 DISP1 gt The DISP1 module is registered wit
65. 1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Module Setting xi Module Name 31 TIMER Timer Order of Execution 4 Setpoint Guideline IN2 Initialization flag Sunected IN3 Timer flag ad IN4 Initial value N Click lt IN1 gt INS ING IN7 Indexes Lae Oi fi P1 Auto initialization selection flag Not connected P2 P3 Click the lt DIn st gt index P4 OK Cancel Module Description Module Output D register l relay Constant Value Contact Input AlNn Din st Double click lt DI6 st gt Figure 12 5 7 Configuration of the lt IN1 gt Input Click the lt IN2 gt module input lt Click the lt DIn st gt index 2 Double click lt DI7 st gt in the list box The lt DI7 st Setpoint column gt and lt I5167 Guideline column gt options appear in the lt IN2 gt row Module Name 31 TIMER Timer Order of Execution 4 Name Setpoint Guideline Enable flag DI6 st 15166 Initialization flag 15167 Timer flag Not Initial value Click lt IN2 gt N8 Indexes EET bce i gt P1 Auto initialization selection flag Not connected P2 P3 Click the lt DIn st gt index P4 AINn Din st Module Output D register Ielay Constant Value OK Cancel Module Description Double click lt DI7 st gt Figure 12 5 8 Configu
66. 1S 15657 IN4 Initial value Constant Value 4 4 IN5 ING IN INS P1 Auto initialization selection flag Constant Value 0 0 P2 P3 P4 AINn Din st Module Output D register l relay Constant Value OK Cancel Module Description Figure 12 5 19 Module Setting Dialog Box Click the lt IN1 gt module input Click the lt Constant Value gt index co Type 1 in the text box and press the lt Enter gt key Module Setting xi Module Name 31 TIMER Timer Order of Execution 4 Name Setpoint Guideline Constant Value 1 IN2 Initialization flag DI st IN3 Timer flag TIM AS IN4 Initial value Constant Value 4 INS ING IN7 INS P1 Auto initialization selection lag Constant Value 0 0 P2 P3 Click the lt Constant Value gt index P4 AINn Dinst Module Output D register l relay Constant Value OK Cancel Module Description Enable flag Click lt IN1 gt Indexes Constant Value Input Type 1 and press the lt Enter gt key Figure 12 5 20 Configuration of the lt IN1 gt Input IM 5G1A11 01E 12 57 12 58 Click the lt IN2 gt module input lt Click the lt I relay gt index 2 Click lt Timer flag power on flag alarm flag gt in the drop down list box Double click lt PON gt in the list box The lt PON Setpoint column gt and lt I5672 Guideline colu
67. 2 Step 2 2 Configuring the Inputs and Parameters of Computation Modules IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations 4 2 2 Step 2 2 Configuring the Inputs and Parameters of Computation Modules Explanation Each computation module has inputs 8 maximum parameters 4 maximum and an output This step involves configuring inputs and parameters only The results of computation provided by the output are automatically stored according to the module s order of execution in the data storage area of the US1000 controller Inputs 8 maximum Parameters 4 maximum Module No xx Output one Figure 4 2 8 Conceptual View of Module Configuration IM 5G1A11 01E 4 13 4 14 As was the case in the previous subsection Figure 4 2 9 shows an input block for single loop control where a logical NOT operation module is added In this block diagram analog input 1 AIN1 is connected to the input of an EUCONV module ranked first in the order of execution Since the EUCONV module requires parameters a constant data value of 0 is set for both parameters P1 and P2 For more information on the handling of P1 and P2 parameters see Chapter 4 List of Computation Modules and Their Functions in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E The output of the EUCONV module which i
68. AN BUTI FF TAK 2 TAF 2 CAS 1 OK Cancel Help Clicking block output with the right button opens a dialog box to set connection assignment 7731 98 5 12 PM Figure 12 1 15 Example of the Input Block Dialog Box finished view Where Corrective Computation Is Applied to the PV Input You have now finished this example of configuring custom computations for correcting the PV input The final step when configuring actual custom computations after this example is to download the computations to the US1000 controller see Section 8 2 as necessary in order to verify their perfor mance by means of custom computation monitoring see Chapter 11 IM 5G1A11 01E 12 15 12 2 Example 2 Showing the PV Input Value before Cor rective Computation In this example you use the custom computations you configured in Section 12 1 to show the PV input value before corrective computation on the US1000 controller s SV digital display This involves first configuring custom computations for this purpose and then configuring the custom displays When you finish the operations in this section you can view the PV1 amp SV1 display PVI amp MV1 display and DISP1 display on the operation display panel in succession with each press of the lt DISP gt key as shown in Figure 12 2 1 The SV digital display on the DISP1 display shows the value of the PV input before corrective computation PV1 amp SV
69. ASET Parameter setting Order of Execution 4 Name Setpoint Guideline N1 Data to write Constant Value 2000 2000 N2 N3 N4 N5 NG N7 Click lt P2 gt Ind L ngexes P Number of register to be written in Con afit Value 301 301 12 Write flag d 15167 P3 Click the lt DIn st gt index P4 AINn a l relay Constant Value OK Cancel Module Description _ Double click lt DI7 st gt Figure 12 6 8 Configuration of the lt P2 gt Parameter Click the lt OK gt button In the Input Block dialog box click the lt OK gt button IM 5G1A11 01E 12 67 Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Data S alt el Al o B1 41 EUCONY 41 EUCONY i 56 PARASET CSVIN 2 TRK 1 TRF 1 MAN 1 AUT 1 Cancel Help Double clicking the position where no module has been registered opens a module setting dialog box 7 31 498 5 59 PM Figure 12 6 9 Example of the Input Block Dialog Box finished view Edited for Parameter Setting You have now finished this example of configuring custom computations for setting parameters The final step when configuring actual custom computations after this example is to download the computations to the US1000 controller see Section 8 2 as necessa
70. C Background Color Setting B Help H Delta S at el A6 48 DUTSEL12 CE 49 0UTSEL13 4 B6 46 DUTSEL1 OUT 34 OUTIR OUT2A OK Cancel Help 7 31 98 6 07 PM Figure 12 7 3 Output Block Dialog Box In the Output Block dialog box double click a blank box The Module Configuration dialog box Figure 12 7 4 appears Module Configuration Arithmetic Operation Logic Operation Indexes Special Calculation Special Function AND logic 0R OR logic 16 x0R OR logic 17 NOT NOT logic 18 LATCH Latch 19 GT Greater than logic 20 LT Less than logic 21 DCOUNTER Decremental counter 22 COUNTER Counter 23 EQ Equal to logic 24 NEQ Not equal to logic 25 EXTENT Range logic ICAC AV Figure 12 7 4 Nalan lanin Module Configuration Dialog Box 12 71 Click the lt Logic Calculation gt index Double click lt 15 OR gt The OR module is registered with the Output Block dialog box as shown in Figure 12 7 5 Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Bar ta S ste a Bb 46 DUTSEL1 OK Cancel Help You can display the description of the module by clicking an item with the right button 7231 98 6 01 PM Figure 12 7 5 Example of the Outp
71. Chapter 2 Setup 2 3 Connecting the US1000 Controller to the Personal Computer The US1000 controller can be connected to a personal computer in two ways using either the optical communication interface on the controller s front panel or the RS 485 communication terminal on the rear panel if the US1000 controller has the A10 option This section discusses the way the US1000 controller is connected to the personal computer using the optical communication interface Connect the controller to the computer either before or after you configure the custom computations See Section 3 2 Flow of Working with the LL1200 Tool for more information CX See Also Chapter 1 Setup in the US7000 Digital Indicating Controller Communication Functions instruction manual IM 5D1A01 10E for details on how to wire the US1000 controller using the RS 485 communication terminal A NOTE The dedicated adapter has an internal switch located where the adapter comes into contact with the US1000 controller Exercise care to avoid breaking the switch when attaching the adapter onto the US1000 controller Installing the adapter in place automatically turns on the switch causing the batteries to discharge even if no communication is done If you have no immediate plan to communi cate keep the adapter removed from the US1000 controller A WARNING When using an external power source take care to ensure that the polarities of the AC adapter a
72. Controller Type OK None Single loop type Cancel C US1000 21 2410 Dualloop type Description of Controller Cascade type Type Suffix Code Figure 5 1 3 Specify Suffix Code and Controller Type Dialog Box Explanation of the Specify Suffix Code and Controller Type Dialog Box The suffix code must be specified because the code needs to be verified when you download informa tion on the custom computations you configured using the LL1200 tool to the US1000 controller Likewise the controller type must be specified because you must decide upon the desired operating conditions for the US1000 controller Controller Type Selection Criteria Single loop type The following are used e One PID computation e Switching between loop 1 CAS AUTO and MAN modes e Switching between RUN STOP modes e Switching between loop 1 Open Close modes Dual loop type The following are used e Two PID computations e Switching between loop 1 CAS AUTO and MAN modes e Switching between loop 2 CAS AUTO and MAN modes e Switching between RUN STOP modes e Switching between loop 1 Open Close modes e Switching between loop 2 Open Close modes Cascade type The following are used e Two PID computations e Switching between RUN STOP modes e Switching between loop 1 CAS AUTO and MAN modes e Switching between loop 2 Open Close modes AK NOTE 5 4 Data cannot be downloaded to US1000 controllers wh
73. Deleting Custom Displays 0 ee eeeeceseeeeceeeeeeceseeeeecaeeeaecseeaeenaes 6 13 6 2 2 Adding Custom Displays 0 0 eee cece eseeseecneeeseceecesecneceseeseceseeseensees 6 14 7 Working with Custom Computation and Custom Display Data Files 7 1 7 1 Setting the File Information 0 0 ee eeeeeeeseeese cee ceecaeeaeceaeeseseeeeeeneeeseees 7 1 7 2 Setting Comments for I O Signals cee eesessssecseeeeeseeseeeeeeceseeeeeceenaeaeeaes 7 2 7 3 Reading Saving Data from on Disk and Comparing Data Values 7 3 7 3 1 Reading Data from Disk oo eee eeeeeseceeceeececeseeeeeeseeseeeseeeeeeaeeees 7 3 732 Saving Data ondDisk vos scsciscszsscescssessssesecheck yes toosas sts seset Eesi ESES ERS 7 5 7 3 3 Compare between Data Values o0 cece ceseeseceseeeeceeeeeeceeeeseseeeeeeseneeees 7 5 8 Uploading Downloading Data from to US1000 Controller and Comparing between Data Values sccsssscssssscssssccssssccssssccsssscssssssseees OF L 8 1 Uploading Data from US1000 Controller oe eee ceeeeeceeeeeeeeeeeeeeene 8 1 8 2 Downloading Data to US1000 Controller o oo eceeeeeeceeeeeteeeeeeeene 8 3 8 3 Comparing Data Values with Those of the US1000 Controller 0 0 00 8 5 Printing Custom Computations ssesssecsssooesooessocessecssccssocssooecooessocessocesocesoosssseesseessee J L 10 Configuring Parameters ssesssoessooesoocssocsssecssocesocesoosssoesssecesocesocesoosesoesssesesoesssessssse 10 1 11 Custom C
74. Digital Indicating Controller instruction manual IM 5D1A01 O1E for details on how to connect the US1000 controller to external equipment and Section 2 3 Connecting the US1000 Controller to the Personal Computer for details on how to connect the personal computer to the US1000 controller 11 2 Monitoring Custom Computations Configured in an Input Block You can monitor the data values analog and contact input signals coming into an input block as well as the data values computation and flag data emitted from the input block You can also monitor data values fed to computation modules as well as their parameter values See Also Section 3 2 Data Fed to Input Blocks and Section 3 3 Data Fed from Input Blocks in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E for details on computation data in an input block IM 5G1A11 01E 11 2 1 Monitoring Data Values Fed to from an Input Block IM 5G1A11 01E Chapter 11 Custom Computation Monitor In the Input Block Monitor view Figure 11 2 2 you can monitor the signals listed in the following table Signal Name Description Analog input data fed to input block AIN1 Analog Input 1 AIN2 Analog Input 2 AIN3 Analog Input 3 Contact input data fed to input block DI1 st Contact Input 1 DI2 st Contact
75. E Chapter 12 Examples of Custom Computation and Custom Display Configurations Click the lt P1 gt module parameter Click the lt DIn st gt index Double click lt DI7 st gt in the drop down list box The lt DI7 st Setpoint column gt and lt I5167 Guideline column gt options appear in the lt P1 gt row Module Setting xi Module Name 11 SWITCH Switch J Order of Execution 5 Name Setpoint Guideline N1 Input 1 IMO1L D1401 N2 Input 2 IMO4L D1407 N6 Click lt P1 gt Indexes Selection flag p3 Click the lt DIn st gt index P4 AINn Din st Module Output D register l relay Constant Value OK Contact Input Cancel Module Description Double click lt DI7 st gt Figure 12 3 7 Configuration of the lt P1 gt Parameter Click the OK button When you finish configuring the inputs and parameters of computation modules proceed to Opera tion III Connection to the Control and Computing Section IM 5G1A11 01E 12 31 Operation Ill Connection to the Control and Computing Section This operation involves defining the settings needed to pass the results of computation in the input block to the control and computing section In the Input Block dialog box Figure 12 3 8 click the lt PVIN 1 gt output signal Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D
76. F status SVNO PIDNO timer flags See Sections 5 10 to 5 13 in the Model power on flags alarm flags etc LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E Constant Value Configurable range 19999 to 30000 Double clicking the appropriate input source configures the selected index To configure the lt Constant Value gt index type a value in the text box and then press the lt Enter gt key The figure below shows an example of how to configure lt IMO4L gt the module that is the fourth input block computation module to be carried out Indexes Figure 4 2 15 Setting of Input Block Connection Assignment Name Setpoint Ris RUN STOP switchover IMO4L Nn DIn st Module Output D register I elay Input Block Output Block Module Qutput Guideline D1407 OK Cancel Disconnection Configuring lt IMO4L gt the Fourth Input block Computation Module to Be Carried Out co Clicking the lt OK gt button after the configuration is completed closes the Setting of Input Block Connection Assignment dialog box When the dialog box closes the computation modules are automatically wired according to the settings you defined Repeat steps to to define the connection of other necessary output signals also 4 20 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant
77. Figure 12 6 1 diagram of input block Connection of Customized Computation Modules for Setting Parameters IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations E Procedure for Configuring Custom Computations Before you begin configuring custom computations read the sample file for single loop control file name USMO1 1SC To read the file see subsection 7 3 1 Reading Data from Disk Next cancel the wiring to contact input 7 For details on how to cancel the wiring see subsection 6 1 5 Changing the Way Computation Modules Are Connected If you carry out the configurations discussed in this section you will no longer be able to use the function of SV number selection based on contact input To configure the custom computations follow the instructions in Operation I and Operation II in this order Operation I Module Configuration In the Custom Computation Configuration Menu dialog box Figure 12 0 2 click lt Input Block gt The Input Block dialog box Figure 12 6 2 appears Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S sits e amp 0 o 1 41 EUCONY m A2 BZ i 12 33 PLINE1 y ye PVIN 2 COVINA COVINA TRAKI TAF 1 MANT AUTI
78. Guideline IN2 IN3 IN4 IN5 ING IN IN8 P1 P2 P3 P4 Input 2 Input 3 Input 4 Not connected Not connected Not connected Figure 12 7 7 l relay Help AINn Din st Module Output D tegister relay Constant Value Timer flag power on flag alarm flag z 5689 5690 5691 5693 5697 5698 5699 Configuration of the lt IN1 gt Input A OK Cancel Module Description lt Repeat steps to to configure the lt IN2 gt to lt IN4 gt inputs also The setpoints of the inputs and parameters for which connection is made are as follows Inputs IN2 Index I relay Drop down list box Timer flag power on flag alarm flag Selection ALO12 5690 IN3 Index I relay Drop down list box Timer flag power on flag alarm flag Selection ALO13 5691 IN4 Index I relay Drop down list box Timer flag power on flag alarm flag Selection ALO14 5693 gt Click the lt OK gt button When you finish configuring the computation modules inputs and parameters proceed to Operation HI Connection to the Output Signal IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Operation Ill Connection to the Output Signal This operation involves configuring the OR module s output in the output block In the Output Block dialog box Figure 12 7 8 click
79. Index Description Remarks AINn AINI1 Analog Input 1 Analog input data fed to input block AIN2 Analog Input 2 AIN3 Analog Input 3 DIn st DI1 st Contact Input 1 Contact input data fed to input block DI2 st Contact Input 2 DI3 st Contact Input 3 DI4 st Contact Input 4 DI5 st Contact Input 5 DI6 st Contact Input 6 DI7 st Contact Input 7 Module Output IMOIL to IMO30L outputs of input block computation modules See Appendix 4 Areas for Storing OMOIL to OMO30L outputs of output block computation modules Data Output from Computation Modules D Register Process data mode data operation parameters setup parameters See Sections 5 3 to 5 9 in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E I Relay ON OFF status ON status OFF status SVNO PIDNO timer flags See Sections 5 10 to 5 13 in the Model power on flags alarm flags etc LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E Constant Value Configurable range 19999 to 30000 Double clicking the appropriate input source reconfigures the selected index To reconfigure the lt Constant Value gt index type a value in the text box and then press the lt Enter gt key co Clicking the lt OK gt button after the configuration is completed closes the Setting of Output Block Connection Assignment dialog box Whe
80. LM Always display Cancel Help LLL Setting of Display Characters Always Wisplay LLL Custom Display 2 The PV1 amp MV1 display which belongs to custom display 2 is renamed as custom display 1 LELEA LLI Custom Display 3 LLLE LLI You can delete a registered custom display with the DEL key 7 29 98 5 10 PM Figure 6 2 2 Custom Display Selection Dialog Box after Deletion of a Custom Display Adding Custom Displays New custom displays are added to the end of the list of preregistered custom displays in the dialog box You cannot add a new display between any two options of the preregistered displays For details on the procedure for adding custom displays see Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations A TIP 6 14 You cannot change the order in which custom displays are shown in the dialog box After adding custom displays refer to Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations to reregister the displays IM 5G1A11 01E Chapter 7 Working with Custom Computation and Custom Display Data Files 7 Working with Custom Computation and Custom Display Data Files This chapter explains the procedure for saving custom computation data which is newly created or uploaded from the US1000 controller on disk and the procedure for reading files saved on the disk into t
81. Loop 2 MAN mode O C OPEN CLOSE mode R S RUN STOP mode TRF 1 Loop 1 tracking flag TRF 2 Loop 2 tracking flag From the tool menus choose lt Editing gt then lt Connection gt The Setting of Input Block Connection Assignment dialog box Figure 6 1 9 appears Setting of Input Block Connection Assignment Ind Name Setpoint Guideline exes PYIN 1 Loop 1 PY input IMO2L AINn Din st Module Output D register l relay OK Cancel Figure 6 1 9 Setting of Input Block Connection Assignment Dialog Box Click the appropriate index Indexes are classified into lt AINn gt lt DIn st gt lt Module Output gt lt D Register gt lt I Relay gt and lt Constant Value gt 6 9 6 10 Description of Indexes Index Description Remarks AINn AINI Analog Input 1 Analog input data fed to input block AIN2 Analog Input 2 AIN3 Analog Input 3 DIn st DI1 st Contact Input 1 Contact input data fed to input block DI2 st Contact Input 2 DI3 st Contact Input 3 DI4 st Contact Input 4 DI5 st Contact Input 5 DI6 st Contact Input 6 DI7 st Contact Input 7 Module Output IMOIL to IMO30L outputs of input block computation modules See Appendix 4 Areas for Storing OMOIL to OMO30L outputs of output block computation modules Data Output from Computation Modules D Register Process data mode data operation parameters setup parameters See Sections 5 3 to 5 9 in th
82. Setting Help H Dlar ta S alts e Custom Display Switching Condition JO SAS Custom Display Switching Condition y Custom Disphy EN N 1 chang p Down keys atloop 1 operation display AT1 started atloop 1 display Custom Display 1 th 8 V1 change by Up Down keys at an operation display in CLOSE statug p AT1 started in CLOSE status b 2 change by Up Down keys at an operation display in OPEN statug 2 started in OPEN status 2 change by Up Down keys at loop 2 operation display 2 started at loop 2 display 2 change by lt gt keys in CLOSE status and MAN1 mode 2 change by lt gt keys in OPEN status and MAN1 mode 1 change by lt gt keys atloop 1 display in MAN1 mode Custom Display 2 2 change by lt gt keys at loop 2 display in MAN2 mode mln itched to CLOSE status by key communication or DI itched to OPEN status by key communication or DI pop 1 alarm occurred bop 2 alarm occurred Kustom Display OK Cancel IM 5G1A11 01E custom display Double click the custom display to which you Click the line stating the condition on which want the controller to switch you want the controller to switch to the given Figure 5 2 10 Custom Display Configuration Menu Dialog Box In the right hand side area of the Custom Display Switching Condition dialog box click the option among the options under Custom Display Switching Condition you want to set
83. Suffix Code and Controller Type dialog box Compare with US1000 Controller Custom Data xi Communication Condition Setting Execute Cancel Serial Port Option button Front Terminal Rear Terminal BPS Baud rate 9600 ad PARI Parity O Odd bad r STP Stop bit Lom C2 r DLN Data length E7 C38 ADR Address fi X Drop down list box Figure 8 3 1 Compare with US1000 Controller Custom Data Dialog Box A NOTE If you have chosen RS 485 communication set the communication protocol of the US1000 controller to PC link Communication Communication is not possible if you set the protocol to PC link Communication with Sum Check Modbus RTU or Modbus ASCID AK NOTE When comparing custom computation information with those of the US1000 controller set the cotroller mode US mode to 21 IM 5G1A11 01E 8 5 8 6 8 8 Operation Communication via Front Terminal From the tool menus choose lt Communication gt then lt Compare gt The Compare with US1000 Controller Custom Data dialog box Figure 8 3 1 appears In the Compare with US1000 Controller Custom Data dialog box click the lt Front Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Click the lt Execute gt button As a result of data comparison the message Match
84. UTIA Analog output 1 current voltage pulse OUT2A Analog output 2 current voltage pulse OUT3A Analog output 3 voltage OUTIR MV relay output OUT2R MV relay output DO1 Contact output 1 relay DO2 Contact output 2 relay DO3 Contact output 3 relay DO4 Contact output 4 open collector DOS Contact output 5 open collector DO6 Contact output 6 open collector DO7 Contact output 7 open collector IM 5G1A11 01E 4 33 4 34 From the tool menus choose lt Editing gt then lt Connection gt The Setting of Output Block Connection Assignment dialog box Figure 4 3 14 appears Indexes Figure 4 3 14 Setting of Output Block Connection Assignment Name Setpoint D01 Contact output 1 ALO11 Guideline AINn Din st Module Output D register l relay Cancel Disconnection Setting of Output Block Connection Assignment Dialog Box Click the appropriate index Indexes are classified into lt AINn gt lt DIn st gt lt Module Output gt lt D register gt lt I relay gt and lt Constant Value gt Description of Indexes Index Description Remarks AINn AIN1 Analog Input 1 Analog input data fed to input block AIN2 Analog Input 2 AIN3 Analog Input 3 DIn st DI1 st Contact Input 1 Contact input data fed to input block DI2 st Contact Input 2 DI3 st Contact Input 3 DI4 st Contact Input 4 DI5 st Contact Input 5 DI6 st Contact In
85. User s Model LL1200 Manual PC based Custom Computation Building Tool IM 5G1A11 01E uun YOKOGAWA Menoe f f 4th Edition Yokogawa Electric Corporation Introduction This instruction manual describes the functions of Model LL1200 PC based Custom Computation Building Tool hereinafter simply referred to as the LL1200 tool in the main text which is used with Model US1000 Digital Indicating Controller hereinafter simply referred to as the US1000 controller in the main text and how to operate the tool The LL1200 tool consists of the following component tools e Custom computation building tool e Parameters setting tool This manual focuses exclusively on the custom computation building tool For details on the handling of the parameters setting tool see the Model LL1100 PC based Parameters Setting Tool instruction manual IM 5G1A01 01E E Intended Readers This manual is intended for people familiar with the functions of the US1000 digital indicating controller and capable of working with Windows 95 98 2000 XP or Windows NT 4 0 such as instru mentation and control engineers and personnel in charge of maintaining instrumentation and control equipment E Related Documents The following instruction manuals all relate to the LL1200 tool Read them as necessary The codes enclosed in parentheses are the document numbers US1000 Digital Indicating Controller Operation IM 5D1A01 01E Supplied with the US1000 controller this m
86. a S alts e Al 41 EUCONY a m A2 33 PLINE1 o ae FYNI PVIN 2 CSVIN 1 CSVIN 2 TAF 1 MAN BULI MAN 2 GAIN 1 GAIN 2 TRK 2 TRF 2 CAS 1 OK Cancel Help 7 31 98 4 35 PM Figure 4 2 4 Input Block Dialog Box for Single loop Control In the Input Block dialog box double click a blank box The Module Configuration dialog box Figure 4 2 5 appears For ease of selection modules are classified into four types arithmetic operation logical operation special operation and special function IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations nfiguration Arithmetic Operation Logical Operation Special Operation Indexes Special Function 14 AND AND logic 15 0R OR logic 16 x0R OR logic NOT logic 18 LATCH Latch 19 GT Greater than logic 20 LT Less than logic 21 DCOUNTER Decremental counter 22 COUNTER Counter 23 EQ Equal to logic 24 NEQ Not equal to logic 25 RANGE Range logic INEI AY Nalan lacie Figure 4 2 5 Module Configuration Dialog Box Click the index that contains the computation module you register Double clicking the module registers it Figure 4 2 6 shows an example where the lt 17 NOT gt option in the lt Logical Operation gt index is registered Custom Computation Configuration USM01 1
87. addition the output of the NOT module ranked fourth in the order of execution is connected to the RUN STOP mode R S output signal Cascade or SV number selection PV input feedforward input R S AUTI MANI A sneer COD See ne Dit st DI2 st DIS st X D14 st X DIS st X Di6 st X D17 st H 130 5161 5162 5163 5164 5165 5166 5167 i IN1 P1 0 AIN1 41 EUCONV P2 0 PV1 1 The AIN3 input signal is passed to the FF output signal 140 IN1 Input 33 PLINE1 block NI 17 NOT NI wood 41 EUCONV y 1407 N The output from the YA NOT module is passed p to the R S output signal 3 fon ane R S N T 1 MAN 1 SV BO SV B1 SV B2 SV BS The output from the PLINE1 See i The output from the module is passed to the PVIN 1 OUA signal EUCONV module is passed to the CSVIN 1 output signal Figure 4 2 12 Connection of the NOT Module s Output to the Control and Computing Section IM 5G1A11 01E 4 17 4 18 Operation Connecting to the Control and Computing Section This operation involves making the settings needed to pass the results of computation in the input block to the control and computing section In the Input Block dialog box Figure 4 2 13 click the appropriate output si
88. alog input by the AIN3 analog input which is regarded as a multiplier of 0 5 to 1 5 as shown in the following formula PV1 input AIN1 analog input x AIN3 analog input Configure the range and scale of the AIN3 analog input as shown below Note that the parameters listed below are setup parameters RH3 maximum value of analog input 3 range 5 000 V RL3 minimum value of analog input 3 range 1 000 V SH3 maximum value of analog input 3 scale 1500 SL3 minimum value of analog input 3 scale 500 SDP3 analog input 3 decimal point position 3 The readouts of the AIN3 analog input are used as the correction factors and are as shown below For a 5 V signal the AIN3 analog input reads 1 500 For a 3 V signal the AIN3 analog input reads 1 000 For a 1 V signal the AIN3 analog input reads 0 500 Scale value 4 1 500 SH3 1 000 0 500 SL3 V 1 000 3 000 5 000 a bee RL3 RH3 analog inpu Figure 12 1 1 AIN3 Analog Input vs Scale Value IM 5G1A11 01E 12 3 The AINI analog input reads 0 5 times or half the actual value if a 1 V signal is applied to the AIN3 analog input Likewise it reads 1 5 times the actual value if a 5 V signal is applied to the AIN3 analog input Multiplication of AIN1 analog input 1 5 1 0 0 5 gt V 1 000 3 000 5 000 AIN3 iea innit RL3 RH3 analog inpu Figure 12 1 2 Multiplication of AIN1 Analog Input vs AIN3 Analog Input F
89. ame Guideline Enable flag IN2 Initialization flag DI7 st 15167 IN3 Timer flag Initial value Constant Value 4 Setpoint IN5 ING IN IN8 Click lt IN4 gt Indexes P1 Auto initialization selection flag Not connected P2 P3 Click the lt Constant Value gt index Figure 12 5 10 P4 AINn Dinst Module Output D register l relay Constant Value OK Cancel Module Description Constant Value Input Type 4 and press the lt Enter gt key Configuration of the lt IN4 gt Input IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Click the lt P1 gt module parameter Click the lt Constant Value gt index Type 0 in the text box and press the lt Enter gt key Module Setting xi Module Name 31 TIMER Timer Order of Execution 4 Name Setpoint Guideline IN1 Enable flag DI6 st 15166 IN2 Initialization flag DI st 15167 IN3 Timer flag TIM 1S 15657 IN4 Initial value Constant Value 4 4 IN5 ING Click lt P1 gt IN7 Indexes a ETTET r ARA AIAT GAR Auto initialization selection fag Constant Value 0 0 P2 P3 _ the lt Constant Value gt index P4 AINn Din st Module Output D register l relay Constant a Constant Value Input Cancel a __ Module Description __ Module Description Type
90. ame TAG No Data Specifications Remarks Standard Scale Values for Range Controller Mode Value 0 100 Controller Type Analog AIN1 Control Period jppets AIN2 Setup Data Items AIN3 Input Type Analog Unit Specification Outputs Range Maximum Range Minimum Variable Scale Maximum Constants USER Scale Minimum Soa Burnout Action RJC Selection Retransmission Outputs Type of Retransmission Output Digital Ten segment Linearizer 1 Ten segment Linearizer 2 Inputs x1 yi yi x2 y2 y2 x3 y3 y3 x4 y4 y4 x5 y5 y5 x6 y6 y6 Digital x7 y7 y7 R x8 y8 y8 x9 y9 y9 Digital x10 y10 x10 y10 Output x11 y11 x11 y11 Transis tors Ten segment Linearizer 3 Ten segment Linearizer 4 x1 y1 y1 x2 y2 y2 x3 y3 y3 x4 y4 y4 x5 y5 x6 y6 Alarm Remarks Setpoint Hysteresis X7 y7 Outputs Customer Engineer CH Remarks App 2 2 IM 5G1A11 01E Appendix 3 Restrictions Imposed Depending on the Suffix Code and or Controller Type Appendix 3 Restrictions Imposed De pending on the Suffix Code and or Controller Type Depending on the suffix code and or controller type of the US1000 controller restrictions apply to the types of computation modules and custom displays that can be used Care must therefore be taken when configuring custom computa
91. anual explains the basic operations of the controller US1000 Digital Indicating Controller Functions IM 5D1A01 02E Supplied with the US1000 controller this manual explains the functions of the controller in detail US1000 Digital Indicating Controller Communication Functions IM 5D1A01 10E An instruction manual for the communication function of the US1000 controller Supplied with models having the optional communication function LL1100 PC based Parameters Setting Tool IM 5G1A01 01E An instruction manual for setting the parameters of the US1000 controller from a personal com puter Supplied with the LL1100 PC Based Parameters Setting Tool or the LL1200 PC based Custom Computation Building Tool LL1200 PC based Custom Computation Building Tool User s Reference IM 5G1A11 02E An instruction manual that describes the functions needed to create US1000 custom computations Refer to this manual if you are not familiar with the types of functions available or how these functions work Supplied with the LL1200 PC based Custom Computation Building Tool E Trademarks Windows 95 98 2000 XP and Windows NT 4 0 are registered trademarks of Microsoft Corporation USA FD No IM 5G1A11 01E Ath Edition Jun 2004 YK AllRights Reserved Copyright 1998 Yokogawa Electric Corporation IM 5G1A11 01E i Visual Inspection and Cross check of Accessories Visually inspect the purchased product upon delivery to make sure it is not damaged in a
92. any further 3 1 Starting and Exiting the Tool 3 1 1 Starting the Tool 1 From the Start menu of Windows choose lt Programs gt then lt LL1200 gt 2 The LL1200 tool starts up and the following dialog box appears LL1200 NewFile Ox File E Communication C Background Color Setting Help H Dlarlta S volts e Tool Selection OK Parameters Setting Tool Starts Custom Computation Building Tool 7 29 98 2 44 PM 4 Figure 3 1 1 Dialog Box that Appears When the LL1200 Tool Starts Up IM 5G1A11 01E 3 1 3 1 2 Exiting the Tool 1 From the LL1200 tool menus choose lt File gt then lt Exit gt 2 The following message box appears To save the data of your current work click the lt Yes gt button and save the file If the data need not be saved click the lt No gt button Custom Computation Configuration xi Q Do you want to save the setting data 3 No Figure 3 1 2 Exit LL1200 Tool Message Box 3 2 IM 5G1A11 01E Chapter 3 Using the LL1200 Tool 3 2 Flow of Working with the LL1200 Tool Figure 3 2 1 shows the flow of work for configuring custom computations and displays Startup of LL1200 tool See the Model LL1100 PC based Parameters Setting Tool instruction manual IM 5G1A01 01E Parameter setting Custom computation or parameter setting Configuration of custom computations Section 4 1
93. ature Compensation TCOMP module also repeat steps to Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Olsa S alts e B1 41 EUCONY B2 62 TCOMP ree PYN PvIN 2 CS IN 1 CS IN 2 TRK 1 MRF MAN 1 BEUTI MAN 2 Cancel Help You can display the description of the module by clicking an item with the right button 7731 98 5 46 PM Figure 12 4 5 Example of the Input Block Dialog Box where the EUCONV and TCOMP Modules Are Registered When you finish registering the computation modules proceed to Operation II Module Setting 12 38 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Operation II Module Setting This operation involves configuring the inputs and parameters of computation modules Click the registered first run EUCONV module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 12 4 6 appears Module Setting xi Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Setpoint Guideline Input 1 Not connected IN2 IN3 IN4 INS ING IN INS P1 Data type of module input Not connected P2 Data type of module output Not connected P3 P4 AINn Dinst Module Output D registe
94. block as well as the data values analog and relay output data emitted from the output block You can also monitor the data values fed to computation modules as well as their parameter values See Also Section 3 4 Data Fed to Output Blocks and Section 3 5 Data Fed from Output Blocks in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E for details on computation data in an output block 11 3 1 Monitoring Data Values Fed to from an Output Block In the Output Block Monitor view Figure 11 3 2 you can monitor the signals listed in the follow ing table Signal Name Description Control and computing data fed to output block PV 1 Loop 1 PV value PV 2 Loop 2 PV value CSV 1 Loop 1 cascade setting value CSV 2 Loop 2 cascade setting value MV 1 Loop 1 MV output value MV 2 Loop 2 MV output value HMV 1 Loop 1 MV heating side MV output value HMV 2 Loop 2 MV heating side MV output value CMV 1 Loop 1 MV cooling side MV output value CMV 2 Loop 2 MV cooling side MV output value RET1 Retransmission output 1 RET2 Retransmission output 2 RET3 Retransmission output 3 Analog data fed from output block OUTIA Analog output 1 current voltage pulse OUT2A Analog output 2 current voltage pulse OUT3A Analog output 3 voltage Contact output data from output block OUTIR MV relay output OUT2R MV relay
95. ck ALO11 ALO12 ALO13 ALO14 3 CONST SEL12 49 OUTSEL13 5689 5690 5691 5693 j 5 3 4 161 05 1607 INTINZ IN3ING 15 0R The output from the OR module is passed to the DO1 signal y m OUT1A OUT2A OUT1R OUT2R QUT3A DOT Figure 4 3 12 Connection of the OR Module s Output to an Output Signal IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Operation Connecting to Output Signals This operation involves making the settings needed to pass the results of computation in the output block to output signals In the Output Block dialog box Figure 4 3 13 click the appropriate output signal Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation I Communication C Background Color Setting B Help H Dlarlta S alts e f1 HM 1 CE 49 0UTSEL13 4 Output signals fed by the output block ALOLL ALOIZ OUTIR OUT2R D01 D02 _t OK Cancel Help Double clicking the position where no module has been registered opens a module setting dialog box 8 3 98 1 29 PM Figure 4 3 13 Output Signals Fed by the Output Block Description of Output Signals Fed by the Output Block Output Signal Fed by Output Block Description O
96. d Click the lt Constant Value gt index Data type of module output INS Indexes P2 P3 P4 AlNn Dinst Module Dutput D register l relay Constant Value OK Type 2 and press the lt Enter gt key Cancel Module Description Constant Value Input 2 Configuration of the lt P1 gt Parameter IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Click the lt P2 gt module parameter u Click the lt Constant Value gt index Type 0 in the text box and press the lt Enter gt key Module Setting xi Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Setpoint Guideline 1 Input 1 AINS D1303 3 Click P2 Indexes P1 Data type of module input Constant Value 2 2 Data type of module output G nt alue 0 in a Click the Constant Value index AINn Din st Module Output D register l relay ae ae OK Type 0 and press the Enter key Cancel Module Description Constant Value Input q Figure 12 4 9 Configuration of the lt P2 gt Parameter Click the OK button Repeat steps to to configure the other inputs and parameters of the TCOMP module The setpoints of the inputs and parameters for which connection is made are as follows Inputs INI Index Module Output Group box Input Block Selectio
97. d lt Address gt drop down list boxes choose the options of the three communication conditions the baud rate parity and address Also choose the options of the two communication conditions the stop bit and data length by clicking the appropriate option buttons in the lt Stop bit gt and lt Data Length gt sections Match the communication conditions of the US1000 controller with those of the personal com puter Click the lt Execute gt button The LL1200 tool begins uploading data from the US1000 controller When uploading is complete the Custom Display Configuration Menu dialog box Figure 5 1 7 appears For the subsequent operations see Section 5 2 and the sections subsections that follow NOTE If you have chosen RS 485 communication set the communication protocol of the US1000 controller to PC link Communication Communication is not possible if you set the protocol to PC link Communication with Sum Check Modbus RTU or Modbus ASCID IM 5G1A11 01E Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations H Custom Display Configuration Menu The dialog box shown below is the first to appear when you configure custom Display For further operations after this Custom Display Configuration Menu dialog box see Section 5 2 and subsections that follow Custom Computation Configuration USMO01 1sc Iof x File E Editing E Display Custom Computation T Communication C Backgro
98. d yet follow the instructions below to retrieve the Custom Display Configuration Menu dialog box When you start the LL1200 tool a dialog box appears as shown in Figure 5 1 1 LL1200 NewFile Ox File E Communication C Background Color Setting Help H Dlarlta S alts e Tool Selection OK Parameters Setting Tool Starts Custom Computation Building Tool 7729 98 2 44 PM 4 Figure 5 1 1 Tool Selection Dialog Box Click the lt Custom Computation Building Tool gt option button and then the lt OK gt button The New Modification dialog box Figure 5 1 2 appears New Modification xi OK New File Open User File Upload from US1000 Controller Figure 5 1 2 New Modification Dialog Box 5 2 IM 5G1A11 01E Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations There are four ways of configuring custom displays as described below Choose one of these four ways A TIP If you are configuring custom displays for the first time it is advisable that you use a sample file Section 5 2 Step 2 Configuring Custom Displays uses a sample file to explain all the operating procedures in that section If you are configuring a custom display from scratch choose lt New File gt Click the lt New File gt option button then the lt OK gt button The Specify Suffix Code and Controller Type dia
99. e 82 2 3284 3019 YOKOGAWA TAIWAN CORPORATION Head office 17F No 39 Sec 1 Chung Hwa Road Taipei 100 TAIWAN Phone 886 2 2314 9166 Facsimile 886 2 2314 9918 YOKOGAWA AUSTRALIA PTY LTD Head office Centrecourt D1 25 27 Paul Street North North Ryde N S W 2113 AUSTRALIA Phone 61 2 9805 0699 Facsimile 61 2 9888 1844 YOKOGAWA INDIA LTD Head office 40 4 Lavelle Road Bangalore 560 001 INDIA Phone 91 80 227 1513 Facsimile 91 80 227 4270 LTD YOKOGAWA ELECTRIC Grokholskiy per 13 Build 2 4th Floor 129010 Moscow RUSSIA FEDERATION Phone 7 095 737 7868 Facsimile 7 095 737 7869
100. e Custom Display Configuration Menu dialog box Figure 12 0 2 click lt Custom Display Selection gt The Custom Display Selection dialog box Figure 12 2 8 for single loop control appears Custom Computation Configuration USM01 1sc File E Editing E Custom Computation T Communication C Background Color Setting Help H Operation Dis af LLL LLL LLLEALLLI LLLEALLLI Dlar ta S ts e Custom Display Selection Custom Display Display Condition Custom Display 1 Custom Display 2 Always display Always display condone Click here Cancel Help Setting of Display Characters Figure 12 2 8 Click the display selection cell and then double click a figure among custom display alternatives Custom Display Selection Dialog Box 7 29 98 6 13 PM In the Custom Display Selection dialog box click the lt Custom Display gt cell in the lt Custom Display 3 gt section of the rightmost box 12 22 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations In the same dialog box double click lt DISP1 Display gt in the lt USER Display gt box second from the leftmost box lt DISP1 Display gt is registered with the Custom Display 3 section as shown in Figure 12 2 9 Custom Computation Configuration USM01 1sc File E EditingfE Custom Computation T Communication C Background Color Setting
101. e Constant INS ING Click lt IN3 gt INF Ind INS ngeres P1 Auto initialization selection fag Constant Value 0 P2 P3 Click the lt l relay gt index P4 OK Cancel Module Description AINn Din st Module Output D register I telay Constant Value Timer flag power on flag alarm flag Click lt Timer flag power on flag alarm flag gt Drop down list box Double click lt TIM 1S gt Figure 12 5 22 Configuration of the lt IN3 gt Input Click the lt IN4 gt module input Click the lt Constant Value gt index Type 4 in the text box and press the lt Enter gt key Module Setting xi Module Name 31 TIMER Timer Order of Execution 4 Guideline Name Setpoint IN1 Enable flag Constant Value 1 IN2 Initialization flag PON 15672 IN3 Timer flag TIM 1S 15657 Initial value Constant Value 4 INS ING Lid Click lt IN4 gt INS P1 Auto initialization selection lag Constant Value 0 0 P2 P3 Click the lt Constant Value gt index P4 AINn Dinst Module Output D register l relay Constant Value OK Cancel Module Description Indexes Constant Value Input Type 4 and press the lt Enter gt key Figure 12 5 23 Configuration of the lt IN4 gt Input IM 5G1A11 01E 12 59 12 60 Click the lt P1 gt module parameter Click the
102. e Description Constant Value Input Type 2000 and press the lt Enter gt key Fi 12 6 6 Confi ti f the lt IN1 gt Input eee oe onfiguration of the npu 12 65 I Click the lt P1 gt module parameter Click the lt Constant Value gt index Type 301 in the text box and press the lt Enter gt key IV IA Module Setting xi Module Name 56 PARASET Parameter setting Order of Execution 4 Name Setpoint Constant Value 2000 Guideline IN1 IN2 IN3 IN4 IN5 ING IN Indexes Number of register to be written in P2 Write flag Not connected P3 Click the lt Constant Value gt index Data to write 2000 Click lt P1 gt Constant Value 301 P4 AINn Dinst Module Output D register l relay Constant Value OK Cancel Module Description Constant Value Input Type 301 and press the lt Enter gt key Figure 12 6 7 Configuration of the lt P1 gt Parameter 12 66 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Click the lt P2 gt module parameter u Click the lt DIn st gt index Double click lt DI7 st gt in the drop down list box The lt DI7 st Setpoint column gt and lt I5167 Guideline column gt options appear in the lt P2 gt row Module Setting xi Module Name 56 PAR
103. e Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E I Relay ON OFF status ON status OFF status SVNO PIDNO timer flags See Sections 5 10 to 5 13 in the Model power on flags alarm flags etc LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E Constant Value Configurable range 19999 to 30000 Double clicking the appropriate input source reconfigures the selected index To reconfigure the lt Constant Value gt index type a value in the text box and then press the lt Enter gt key co Clicking the lt OK gt button after the reconfiguration is completed closes the Setting of Input Block Connection Assignment dialog box When the dialog box closes the computation modules are rewired according to the reconfiguration IM 5G1A11 01E Chapter 6 Editing E Changing and Deleting the Way Signals Fed by the Output Block Are Connected to the Output Signals IM 5G1A11 01E Operation This paragraph explains the procedure for changing and deleting the way signals fed by the output block are connected to the output signals In the Output Block dialog box Figure 6 1 10 click the appropriate output signal Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Darl ta S wg tg
104. e US1000 controller 1 Remove the screw from the bottom side of the adapter 2 Slide the cover approximately 5 mm downward and then remove it 3 Replace the existing two units of AAA size batteries with new ones 4 Place the cover back on the adapter while making sure the cover s hook properly engages with the opening on the adapter s top 5 Slide the cover upward until you feel a click 6 Fasten the screw in the bottom side of the adapter IM 5G1A11 01E 13 1 13 2 Len Switch Optical communication interface ae n Dedicated Adapter Rear View Lift the cover Two AAA size batteries Slide the cover downward B Remove the screw Dedicated Adapter Front View Figure 13 1 1 Removal of the Cover from the Dedicated Adapter WARNING Replace both of the existing batteries at the same time with new batteries of the same type Do not loosen screws that fasten the printed circuit board otherwise your attempt to communicate will fail The batteries used are not rechargeable If you attempt to recharge the batteries the internal fluid may leak possibly resulting in damage to the adapter Be careful about the polarities of the batteries use of the batteries with wrong polarities may also lead to fluid leakage and thereby damage the adapter IM 5G1A11 01E Chapter 13 Maintenance and Troubleshooting 13 2 Troubleshoo
105. ears Figure 4 3 7 shows an explanation on an OR module 2 Custom Computation Module Help for US1000 OR x File Edit Bookmark Options Help covers teen ox en lt gt 15 OR OR Logic Category Logical Operation Function Overview OUT IN1VIN2VINSVIN4 Explanation The module outputs the OR logic for IN1 to IN4 Example 1 1001 Module Input IN1 Input 1 Single bit flag IN2 Input 2 Single bit flag INS Input 3 Single bit flag IN4 Input 4 Single bit flag Module Output OUT OR logic result Single bit flag Figure 4 3 7 Custom Computation Module Help for US1000 View Repeat steps to to register the other necessary computation modules also When you have finished registering modules proceed to subsection 4 3 2 Step 3 2 Configuring the Inputs and Parameters of Computation Modules IM 5G1A11 01E 4 27 4 3 2 Step 3 2 Configuring the Inputs and Parameters of Computation Modules Explanation Each computation module has inputs 8 maximum parameters 4 maximum and an output This step involves configuring inputs and parameters only The results of computation provided by the output are automatically stored according to the module s order of execution in the data storage area of the US1000 controller Inputs 8 maximum Module _ Parameters No xx lt 4 maximum P4 ar Output one Figure 4 3 8 Conceptual View of Module Config
106. ection flag Not connected Click the lt Module Output gt index AINn Din st Module Output D register l relay Constant Value Click the lt Input Block gt option button Module Output HMOIL OK Cancel Module Description 1401 Input Block Output Block Double click lt IMO1L gt Figure 12 3 5 Configuration of the lt IN1 gt Input IM 5G1A11 01E 12 29 Click the lt IN2 gt module input Click the lt Module Output gt index Click the lt Input Block gt option button in the group box u Double click lt IMO4L gt in the list box The lt IMO4L Setpoint column gt and lt D1407 Guideline column gt options appear in the lt IN2 gt row IV IA Module Setting xi Module Name 11 SWITCH Switch Order of Execution 5 Name Setpoint Guideline IN1 Input 1 iz IN3 IN4 IN5 Click lt IN2 gt ING INF Indexes ps T P1 Selection flag Not connected P2 P3 Click the lt Module Output gt index P4 AINn Din st Module Output D register I relay Constant Value Click the lt Input Block gt option button a IMOTL 1401 OK Cancel Module Description Input Block IMOAL Output Block L Double click lt IMO4L gt Figure 12 3 6 Configuration of the lt IN2 gt Input 12 30 IM 5G1A11 01
107. eds to be configured Click the appropriate index Indexes are classified into lt AINn gt lt DIn st gt lt Module Output gt lt D register gt lt I relay gt and lt Constant Value gt 4 30 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Description of Indexes Index Description Remarks AINn AINI1 Analog Input 1 Analog input data fed to input block AIN2 Analog Input 2 AIN3 Analog Input 3 DIn st DI1 st Contact Input 1 Contact input data fed to input block DI2 st Contact Input 2 DI3 st Contact Input 3 DI4 st Contact Input 4 DI5 st Contact Input 5 DI6 st Contact Input 6 DI7 st Contact Input 7 Module Output IMOIL to IMO30L outputs of input block computation modules See Appendix 4 Areas for Storing OMOIL to OMO30L outputs of output block computation modules Data Output from Computation Modules D Register Process data mode data operation parameters setup parameters See Sections 5 3 to 5 9 in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E I Relay ON OFF status ON status OFF status SVNO PIDNO timer flags See Sections 5 10 to 5 13 in the Model power on flags alarm flags etc LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E Constant Value Configurable range 19999 to 30000
108. enu PWD Prohibits the showing of the password setup parameter Security Definition Down Up Data setting key lock SYC S setting key lock on the operation displays OK OFF lt i gt MYV operation key lock C C mode key lock OFF OFF Cancel ACA mode key lock OFF MiM mode key lock OFF MODE Mode menu lock OFF O LP1 0 LP1 menu lock O LP2 0 LP2 menu lock OFF ON PID PID menu lock USR USR menu lock OFF ON PYS1 PYS1 menu lock OFF PYS2 PYS2 menu lock Figure 5 3 1 Security Definition Dialog Box Operation From the drop down list box choose the parameter whose security function you want to set up ON Lock OFF Unlock Click the lt OK gt button Step 3 Defining the Security Function is now complete IM 5G1A11 01E Chapter 6 Editing 6 Editing This chapter explains the procedure for editing custom computations and displays 6 1 Editing Custom Computations 6 1 1 Moving Computation Modules The operations discussed here are used only for the purpose of moving computation modules visually Use them when the automatic wiring is too complex or when you want to add a computation module or modules These operations are possible in full screen windows horizontally split windows or vertically split windows The following example shows a case where these operati
109. er Click the lt Execute gt button A message appears informing that the reading of custom computation data is complete When reading is complete the Custom Computation Configuration Menu Custom Display Configuration Menu dialog box appears IM 5G1A11 01E Chapter 8 Uploading Downloading Data from to US1000 Controller and Comparing between Data Values 8 2 Downloading Data to US1000 Controller This section explains the procedure for downloading custom computation data created using the LL1200 tool to the US1000 controller Note that before downloading custom computation data you must rename that data file to a user filename Files with the filename of a sample file cannot be downloaded EN See Also Section 2 3 Connecting the US1000 Controller to the Personal Computer for details on how to connect the personal computer to the US 1000 controller A WARNING It is hazardous to download any custom computation to the US1000 controller while the controller is in operation because unexpected adverse effects may be inflicted upon the process Be SURE to change the operating mode to STOP before you download custom computations For details on how to change the operating mode see Section 6 13 Stopping Controller Operation in the US1000 Digital Indicating Controller instruction manual IM 5D1A01 01E AN NOTE Data cannot be downloaded to the connected US1000 controller if its suffix code does not match the one you set in
110. eration I Operation II and Operation III here in this order Operation I Module Configuration Configure custom computations as per Section 12 1 Example 1 Applying Corrective Computa tion to the PV Input In the Input Block dialog box Figure 12 1 15 double click a blank box The Module Configu ration dialog box Figure 12 3 2 appears Module Configuration Indexes Addition Subtraction Multiplication Division Absolute value Reciprocal Auto selector min max a Hold maximum value Hold minimum value Hold Switch 12 LIMIT Limiter 42 70NCT Canctant Figure 12 3 2 Module Configuration Dialog Box Click the lt Arithmetic Operation gt index Double click lt 11 SWITCH gt The SWITCH module is registered with the Input Block dialog box as shown in Figure 12 3 3 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H olsltal Sl vals of A3 11 SWITCH P IN 1 P IN 2 CSVIN 1 CSVIN 2 TRK 1 TRF 1 MAN 1 Cancel Help You can display the description of the module by clicking an item with the right button 7731 98 5 16 PM Figure 12 3 3 Example of the Input Block Dialog Box where the SWITCH Module Is Reg
111. es Yes Yes Yes Yes PV 2 Yes Yes No Yes Yes CSV 1 Yes Yes Yes Yes Yes CSV 2 Yes Yes No Yes Yes MV 1 Yes Yes Yes Yes Yes MV 2 Yes Yes No Yes Yes signals ted to oatp t HMV 1 Yes Yes Yes Yes Yes HMV 2 Yes Yes No Yes Yes CMV 1 Yes Yes Yes Yes Yes CMV 2 Yes Yes No Yes Yes RET1 Yes Yes Yes Yes Yes RET2 Yes Yes Yes Yes Yes RET3 Yes Yes Yes Yes Yes OUTIA Yes Yes Yes Yes Yes OUT2A No Yes Yes Yes Yes OUT3A Yes Yes Yes Yes Yes OUTIR No Yes Yes Yes Yes OUT2R No Yes Yes Yes Yes Signals fed from output DO Yes Yes Yes Yes Yes block DO2 Yes Yes Yes Yes Yes DO3 Yes Yes Yes Yes Yes DO4 Yes Yes Yes Yes Yes DOS Yes Yes Yes Yes Yes DO6 Yes Yes Yes Yes Yes DO7 Yes Yes Yes Yes Yes E Restrictions on the Choice of Custom Displays An error will result if you choose any of the user displays which you are not allowed to use for the selected controller type If such user displays those marked No in the table below are being used in your system change your choice of user displays User displays Single loop Type Dual loop Type Cascade Type Loop 2 Alarm Display Yes Yes Yes Loop 2 PID Number Display No Yes Yes PV2 Display No Yes Yes IM 5G1A11 01E App 3 3 Appendix 4 Areas for Storing Data Output from Computation Modules Appendix 4 Areas for Storing Data Output from Computation Modules Custom computations are configured using the given methods of block connection In order to connect computation
112. eter 7 U8 USER parameter 8 Set point 12 EU PY1 12 EU PV1 1 ABSO Not define Not define Not define Not define Not define 4 38 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Unit Description data type ABSO Absolute vale data without decimal point ABS1 Absolute vale data with one decimal place ABS2 Absolute vale data with two decimal places ABS3 Absolute vale data with three decimal places ABS4 Absolute vale data with four decimal places EU AIN1 Engineering unit of AIN1 range EUS AIN1 Engineering unit span of AIN1 range EU AIN2 Engineering unit of AIN2 range EUS AIN2 Engineering unit span of AIN2 range EU AIN3 Engineering unit of AIN3 range EUS AIN3 Engineering unit span of AIN3 range EU PV1 Engineering unit of PV1 range EUS PV1 Engineering unit span of PV1 range EU PV2 Engineering unit of PV2 range EUS PV2 Engineering unit span of PV2 range IM 5G1A11 01E 4 39 4 40 Select SMP control period 50ms 100ms 200ms 500ms Default 200ms 200ms X SMP Control period Analog Input Setting Cancel OK et 41 1 000 to 5 000 TY Pn Analog mput type ONIn Analog imput unit REn Maxinumn value of analog mput range 5 000 RLn Mimimnurn value of malog mput range 1 000 SDPn Analog mput decimal pomt position
113. eters of Ten segment Linearizers 3 and 4 as necessary ce cece eeeeeeeeeeeeeeeeeeee 4 36 4 5 Step 5 Configuring USER Parameters as necessary 2 0 0 0 eset eeeeeeeee 4 38 vi IM 5G1A11 01E 5 Basic Operations for Configuring Custom Displays and Relevant Explanations ccssccccssssscccssssssccsscsssccscssssccssssssssccsscsssscesssssees D 5 1 Step 1 Choosing the Method of Custom Display Configuration 00000 5 2 5 2 Step 2 Configuring Custom Displays 000 eee eee cee ceecseeeceeeeenseneeeneees 5 8 5 2 1 Step 2 1 Choosing the Custom Display 0 0 cece ceeeeeeseeeeceeeeeeeeneeeee 5 9 5 2 2 Step 2 2 Setting Conditions Needed to Switch to Custom Displays 5 14 5 3 Step 3 Defining the Security Function as necessary 00 0 0 cc eeeeeeeeeeeeee 5 16 6 Mditing Shdouea falsely tic leach lela canto ut aera ac ae Sil 6 1 Editing Custom Computations 20 00 cece eeeeceseeceeeecaecaecaecsaeeeeseeneensees 6 1 6 1 1 Moving Computation Modules 000 0 eee ceeeeceseeeeceseeeeceeeeeeeeseeeeeeaeeees 6 1 6 1 2 Deleting Computation Modules 0 ee cece ceseeeeceseeeeceeeeeeeeeeeeeeeneeees 6 3 6 1 3 Adding Computation Modules 00 eee cece eeseeeeceeeeeeceeeeeeeeeeeeeseneeaes 6 4 6 1 4 Changing the Order in Which Computation Modules Run 6 4 6 1 5 Changing the Way Computation Modules Are Connected 6 6 6 2 Editing Custom Displays oo cece eeeseecsecnee cee ceseeeceseeseceeeeeeseeeeeeseneeeeeeas 6 13 6 2 1
114. ew Modification dialog box Figure 4 1 2 appears New Modification xi OK C New File Open User File Upload from US1000 Controller Figure 4 1 2 New Modification Dialog Box 4 2 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations There are four ways of configuring custom computations as described below Choose one of these four ways A TIP If you are configuring custom computations for the first time it is advisable that you use a sample file For your information Section 4 2 Step 2 Configuring Custom Computations in an Input Block uses the sample file USM01 1SC for single loop control to explain all the operating procedures that follow that particular section If you are configuring a custom computation from scratch choose lt New File gt Click the lt New File gt option button then the lt OK gt button The Specify Suffix Code and Controller Type dialog box Figure 4 1 3 appears Ifyou are configuring a custom computation using a user file choose lt Open User File gt Click the lt Open User File gt option button and then the lt OK gt button The Open User File dialog box Figure 4 1 4 appears If you are configuring a custom computation using a sample file choose lt Open Sample File gt Click the lt Open Sample File gt option button and then the lt OK gt button The Open Sample File dial
115. f the dedicated adapter and cable 1 1 Function Overview of the LL1200 Tool The LL1200 tool is designed to run on a personal computer connected to the US1000 controller You can set a variety of functions for the US1000 controller from the personal computer Inversely you can read the settings from the US1000 controller In addition to these operations you can set the various parameters of the US1000 This particular function is the same as the one offered by Model LL1100 PC based Parameters Setting Tool another tool used with the US1000 controller This manual does not therefore discuss this function in particu lar When you use this function in your practical applications refer to the Model LL1100 PC based Parameters Setting Tool instruction manual supplied together with this manual Uploading from downloading to US1000 controller lt CG One to one communication n Mouse Notebook PC US1000 controller i Custom computations Reading from saving to disks Custom displays M7 Saving to reading from disks Hard disk Floppy disk Figure 1 1 1 Conceptual View of LL1200 Tool The LL1200 tool is designed to run under Windows 95 98 2000 XP or Windows NT 4 0 For details on how to use the personal computer and Windows software see their respective instruction manuals IM 5G1A11 01E 1 1 The US1000 controller comes with built in control fu
116. from Upload from US1000 US1000 Controller Controller Chapter 8 Compare with Compare gt US1000 Controller s Custom Data Custom Computation Monitor Input Block Input Block Monitor Communication Condition Setting J Output Block Output Block Monitor Chapter 11 Background Background Color Color Setting Setting Help gt Custom Computation Custom Computation r Building Tool Building Tool Description of D registers and l relays and l relays Description of Description of Module Information Module Information Version Information Version Information o a Figure 3 3 2 Paths for Moving among the Options in the Tool Menus IM 5G1A11 01E 3 5 4 Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Basic Operations for Configuring Custom Computations and Relevant Explanations IM 5G1A11 01E This chapter explains the procedure for configuring custom computations For details on the preparatory work for using the LL1200 tool see Chapter 2 Setup Likewise for an overview of the procedure for configuring custom computations and displays see Chapter 3 Using the LL1200 Tool Also refer to Chapter 4 List of Computation Modules and Their Functions in the Model LL1200 PC based Custom Computa
117. gnal Click lt R S gt in the example shown in Figure 4 2 13 4 File E Editing E Disp Custom Computation Configuration USMO01 1sc Input Block jay D Custom Computation I Communication C Background Color Setting B Help H B1 z 41 EUCONY Dlar ta S ss e Output signals fed by the input block WIN 1 CSVIN 2 MAN 2 maka REJ Easa vd Cancel Help Double clicking the position where no module has been registered opens a module configuration dialog box Figure 4 2 13 Output Signals Fed by the Input Block 9724 98 7 50 PM IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Description of Output Signals Fed by the Input Block Output Signal Fed by Input Block Description PVIN 1 Loop 1 PV input PVIN 2 Loop 2 PV input CSVIN 1 Loop 1 cascade input CSVIN 2 Loop 2 cascade input GAIN 1 Loop 1 gain setting value GAIN 2 Loop 2 gain setting value TRK 1 Loop 1 tracking input TRK 2 Loop 2 tracking input FF Feedforward input CAS 1 Loop 1 CAS mode AUT 1 Loop 1 AUTO mode MAN 1 Loop 1 MAN mode CAS 2 Loop 2 CAS mode AUT 2 Loop 2 AUTO mode MAN 2 Loop 2 MAN mode O C OPEN CLOSE mode R S RUN STOP mode TRF 1 Loop 1 tracking flag TRF 2 Loop 2 tracking flag From the tool menus choose lt Editing gt then lt Connection gt
118. gt to lt IN8 gt or parameters among lt P1 gt to lt P4 gt lt Clicking the lt OK gt button closes the Module Setting dialog box When the dialog box closes the computation modules are automatically wired according to the inputs and parameters you configured Repeat steps to lt to configure other computation modules also IV IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations When you have finished configuring the inputs and parameters of computation modules proceed to subsection 4 2 3 Step 2 3 Connecting Computation Modules to the Control and Computing Section 4 2 3 Step 2 3 Connecting Computation Modules to the Control and Computing Sec tion Explanation This step involves making the settings needed to pass the results of computation to the control and computing section after completing the module configuration and settings discussed so far As was the case in the previous subsection Figure 4 2 12 shows an input block for single loop control where a logical NOT operation module is added In this block diagram the output of the ten segment linearizer 1 PLINE1 module ranked second in the order of execution is connected to the loop 1 PV input PVIN 1 The output of the EU range conversion EUCONV module ranked third in the order of execution is connected to the loop 1 cascade input CSVIN 1 AIN3 is connected to the feedforward input FF In
119. h the Input Block dialog box as shown in Figure 12 2 3 Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S sits e A3 5 DISP1 Fa a PVIN 1 PYIN 2 CSVIN 1 CSVIN 2 TRF 1 MAN 4UT 1 MAN 2 FF TRK 2 TRF 2 Cas Cancel Help You can display the description of the module by clicking an item with the right button 7 31 498 5 13 PM Figure 12 2 3 Example of the Input Block Dialog Box where the DISP1 Module Is Regis tered as the Fifth run Module When you finish registering the computation modules proceed to Operation II Module Setting IM 5G1A11 01E 12 17 Operation II Module Setting This operation involves configuring the inputs and parameters of computation modules Click the registered fifth run DISP1 module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 12 2 4 appears Module Setting xi Module Name 57 DISP1 Data display 1 Order of Execution 5 Name Setpoint Guideline Data to be displayed Not connected IN2 IN3 IN4 IN5 ING IN INS P1 Unit of input data 0 to 15 Not connected P2 P3 P4 AINn Din st Module Output D register l relay Constant Value OK Cancel Module Descrip
120. he IN1 input with a data value of 20806 Input 1 Connection Input 2 Input 3 Figure 11 3 3 Example of Module Monitor View IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations 12 Examples of Custom Computation and Custom Display Configurations This chapter gives examples of the configurations of custom computations and custom displays When configuring custom computations and displays according to these examples it is recommended that you read the sample files first and then either modify their settings or make the configurations from scratch In this chapter the sample file file name USMO1 1SC for single loop control is used for the explanation Example 1 Applying Corrective Computation to the PV Input Section 12 1 Example 2 Showing the PV Input Value before Corrective Computation Section 12 2 Example 3 Implementing Simple Logic Operations Specifying the Presence Absence of Corrective Computation Applied to the PV Input Section 12 3 Example 4 Applying Temperature based Flowrate Corrections to the PV Input Section 12 4 Example 5 Configuring Timers Section 12 5 Example 6 Setting Parameters
121. he LL1200 tool You can set user information such as the creator the date of creation and comments in files to be saved on disk 7 1 Setting the File Information Before saving data in a created custom computation data file you can set the title the creator the date of creation and comments in the file File Information 7 File Prater ation TN OK Titlet Reactor Cascade Control Cancel Title2 ps 000 FIC 100 Created by Date pa 798 11 05 29 AM Filename estom Ase Comment aa Figure 7 1 1 File Information Dialog Box Operation From the tool menus choose lt File gt then lt Information gt then lt File Information gt The File Information dialog box Figure 7 1 1 appears Type the necessary item of file information in each text box Click the lt OK gt button The File Information dialog box closes Finally save the data on disk Cx See Also Subsection 7 3 2 Saving Data on Disk IM 5G1A11 01E 7 1 7 2 Setting Comments for I O Signals 7 2 Before saving data in a file you can set comments temperature input flowrate input status signal MV output etc for the I O signals of custom computations I 7 O Signal Information Setting Input Output Signal Information Corrmment 1 AINI Temperature Input 1 AIN2 Temperature Input 2 AIN3 Corrent 1 DI1st Rum Stop SW Di2 st Open Close SW DI3 st Man
122. i Indexes Name Setpoint Guideline PYIN 1 Loop 1 P input Not connected AINn Din st Module Output D register l relay OK egi Cancel Disconnection Figure 12 4 11 Setting of Input Block Connection Assignment Dialog Box Click the lt Module Output gt index Click the lt Input Block gt option button in the group box Double click lt IMO2L gt in the list box The lt IMO2L Setpoint column gt and lt D1403 Guideline column gt options appear in the lt PVIN 1 gt row IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Setting of Input Block Connection Assignment xi Indexes Name Setpoint Guideline PYIN 1 Loop 1 PY input IMO2L D1403 AINn Din st Module Output D register l relay OK Module Qutput Cancel Group box Input Block Disconnection Output Block Figure 12 4 12 Configuration of the lt I MO2L gt Output Click the lt OK gt button Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlarlta S sits e AINS PVIN PVIN 2 CSVIN 1 CSVIN 2 TRKI TRF MANA AUTI BE b Cancel Help Clicking block output with the right button opens a dialog box to set connection assignment 7 31 498 5 48 PM F
123. igure 12 4 13 Input Block Dialog Box finished view as an Example of Making Tempera ture based Flowrate Corrections You have now finished this example of configuring custom computations for making temperature based flowrate corrections The final step when configuring actual custom computations after this example is to download the computations to the US1000 controller see Section 8 2 as necessary in order to verify their perfor mance by means of custom computation monitoring see Chapter 11 IM 5G1A11 01E 12 43 12 5 Example 5 Configuring Timers 12 5 1 Configuring a Four second Timer E Connection of Customized Computation Modules for Configuring a Four second Timer In this example you add a timer to the input block for single loop control Since the timer does not automatically initialize itself the timer output latches to the on state four seconds after the start of 12 44 the timer The timer I Os are assigned as DI6 enable flag DI7 initialization flag DO3 timer output The procedure for configuring this block diagram is explained in the paragraph W Procedure for Configuring Custom Computations that follows Enable flag Initialization f lag PV input Cascade input IN1 P1 0 AIN1 y IN1 P1 2 AIN3
124. inal BPS Baud rate 9600 hal PARI Parity 00a z r STP Stop bit C1 C2 r DLN Data length E7 Cs ADRfAddress fi bd Figure 11 2 1 Communication Condition Setting Dialog Box Match the communication conditions of the US1000 controller with those of the personal com puter and then click the lt OK gt button The Input Block Monitor view Figure 11 2 2 appears Custom Computation Configuration Custom1 1sc Input Block Monitor An example of the AIN3 signal with a data value of 5 0 Dla S alt el l 694 Zi An example of the AIN1 signal with a data value of 69 4 Al o 41 EUCONY 20815 1500 An example of the DI1 st signal with a data value of 0 a status indicating the contact is off AZ Bo 33 PLINE1 An example of the PVIN 1 signal with a data value of 20814 20814 0 1500 FVIN 2 CSVIN 2 TRK1 An example of the CSVIN 1 signal An example of the with a data value of 1500 l Quits custom computation monitor Figure 11 2 2 Example of Input Block Monitor View 11 4 An example of the DI2 st signal with a data value of 0 a status indicating the contact is off a data value of 0 a status indicating the operation mode is not MAN MAN 1 signal with Tororo Tess IM 5G1A11 01E Chapter 11 Custom Computati
125. is manual should be passed on to the end user Keep at least one extra copy of the manual in a safe place 2 Read this manual carefully to gain a thorough understanding of how to operate this product before you start using it 3 This manual is intended to describe the functions of this product Yokogawa Electric Corporation hereinafter simply referred to as Yokogawa does not guarantee that these functions are suited to the particular purpose of the user 4 Under absolutely no circumstance may the contents of this manual in part or in whole be tran scribed or copied without permission 5 The contents of this manual are subject to change without prior notice 6 Every effort has been made to ensure accuracy in the preparation of this manual Should any errors or omissions come to your attention however please contact your nearest Yokogawa representative or our sales office E Regarding Protection Safety and Prohibition Against Unauthorized Modification 1 In order to protect the product and the system controlled by it against damage and ensure its safe use make sure that all of the instructions and precautions relating to safety contained in this document are strictly adhered to Yokogawa does not guarantee safety if products are not handled according to these instructions 2 The following safety symbols are used on the product and or in this manual Symbols Used on the Product and in This Manual CAUTION This symbol on the
126. istered As the Fifth run Module When you finish registering the computation modules proceed to Operation II Module Setting IM 5G1A11 01E 12 27 Operation II Module Setting This operation involves configuring the inputs and parameters of computation modules Click the registered fifth run SWITCH module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 12 3 4 appears Module Setting xi Module Name 11 SWITCH Switch J Order of Execution 5 Name Setpoint Guideline Input 1 Not connected IN2 Input 2 Not connected IN3 IN4 INS ING IN IN8 Pi Selection flag Not connected P2 P3 P4 AINn Din st Module Output D register l relay Constant Value OK Cancel Module Description Figure 12 3 4 Module Setting Dialog Box 12 28 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Click the lt IN1 gt module input Click the lt Module Output gt index Click the Input Block option button in the group box Double click lt IMOI1L gt in the list box The lt IMOIL Setpoint column gt and lt D1401 Guideline column gt options appear in the lt INI gt row Module Setting xi Module Name 11 SWITCH Switch Order of Execution 5 8 Name Guideline Setpoint Input 1 IMO1L D1401 Click lt IN1 gt Indexes Sel
127. k lt P1 gt Indexes Unit of input data 0 to 15 Constant Value 6 6 Pa Click the lt Constant Value gt index AINn Dinst Module Output D register l relay Constant ar OK Type 6 and press the lt Enter gt key Cancel Module Description Constant Value Input q Figure 12 2 6 Configuration of the lt P1 gt Parameter 12 20 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations u Click the lt OK gt button Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H z e x olsa a alal e 41 EUCONY AZ iC3 5 DISP1 gt a gt F Cancel Hep Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 5 14 PM Figure 12 2 7 Example of Input Block Dialog Box finished view for Showing the PV Input Value before Corrective Computation You have now finished the configuration of custom computations and must now configure the custom displays IM 5G1A11 01E 12 21 E Procedure for Configuring Custom Displays To configure the custom displays follow the instructions in Operation I and Operation IT here in this order Operation I Custom Display Selection In th
128. length E7 Ces ADRfAddress Figure 4 1 6 Upload from US1000 Controller Dialog Box You can communicate with the US1000 controller in either of the following two ways Communication Using the Front panel Optical Interface x foe In the Upload from US1000 Controller dialog box click the lt Front Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Click the lt Execute gt button Data are uploaded from the US1000 controller When uploading is complete the Custom Computation Configuration Menu dialog box Figure 4 1 7 appears For the subsequent operations see Section 4 2 and the sections subsections that follow Communication Using the RS 485 Interface In the Upload from US1000 Controller dialog box click the lt Rear Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Then from the lt Baud Rate gt lt Parity gt and lt Address gt drop down list boxes choose the options of the three communication conditions the baud rate parity and address Also choose the options of the two communication conditions the stop bit and data length by clicking the appropriate option buttons in the lt Stop Bit gt and lt Data Length gt sections Match the communication conditions of the US1000 controller with those of the personal com pu
129. ller gt The Download to US1000 Controller dialog box appears In the Download to US1000 Controller dialog box click the lt Rear Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Then from the lt Baud rate gt lt Parity gt and lt Address gt drop down list boxes choose the options of the three communication conditions the baud rate parity and address Also choose the options of the two communication conditions the stop bit and data length by clicking the appropriate option buttons in the lt Stop bit gt and lt Data length gt sections Match the communication conditions of the US1000 controller with those of the personal com puter Click the lt Execute gt button A message appears informing that the writing of custom computation data is complete IM 5G1A11 01E Chapter 8 Uploading Downloading Data from to US1000 Controller and Comparing between Data Values 8 3 Comparing Data Values with Those of the US1000 Controller This section explains the procedure for comparing the custom computation data downloaded to the US1000 controller with those of the LL1200 tool EN See Also Section 2 3 Connecting the US1000 Controller to the Personal Computer for details on how to connect the personal computer to the US 1000 controller AN NOTE Data comparison is not possible if its suffix code does not match the one you set in the Specify
130. lock Connection Assignment Dialog Box Computation Modules Listed In the Order of Execution Code Name of D Register D register Number Output of first run computation module IMOIL lower order word 1401 IMO1H higher order word 1402 Output of second run computation module IMO2L lower order word 1403 IMOZ2H higher order word 1404 Output of third run computation module IMO3L lower order word 1405 IMO3H higher order word 1406 Output of 29th run computation module IMO29L lower order word 1457 IMO29H higher order word 1458 Output of 30th run computation module IMO30L lower order word 1459 IMO30H higher order word 1460 App 4 2 IM 5G1A11 01E Appendix 4 Areas for Storing Data Output from Computation Modules E Data Output from Output block Computation Modules Two registers are reserved for the output of each computation module configured within the output block When connecting a computation module using the LL1200 tool see Figures App 4 4 and App 4 5 you must specify the code name of the D register i e D register number for the lower order word a code name ending with L Module Name 46 0UTSEL1 Loop 1 output selection 1 Order of Execution 1 Name Setpoint Guideline Input 1 D1505 IN2 Input 2 HMY 1 D1507 IN3 Input 3 Ch 1 D1509 IN4 Input 4 RET1 D1511 IN5 Input 5 RET2 D1512 ING Input 6 ALO13 15691 IN Input 7 ALO14 15693 IN8 P1 P2 Indexes P3 P4
131. log box Figure 5 1 3 appears If you are configuring a custom display using a user file choose lt Open User File gt Click the lt Open User File gt option button then the lt OK gt button The Open User File dialog box Figure 5 1 4 appears If you are configuring a custom display using a sample file choose lt Open Sample File gt Click the lt Open Sample File gt option button then the lt OK gt button The Open Sample File dialog box Figure 5 1 5 appears If you are configuring a custom display by uploading data from the US1000 controller choose lt Upload from US1000 Controller gt Click the lt Upload from US1000 Controller gt option button then the lt OK gt button The Upload from US1000 Controller dialog box Figure 5 1 6 appears AK NOTE When uploading custom computation information from US1000 controller set the controller mode US mode to 21 IM 5G1A11 01E 5 3 E Specify Suffix Code and Controller Type Dialog Box If you choose lt New File gt in the New Modification dialog box Figure 5 1 2 the Specify Suffix Code and Controller Type dialog box Figure 5 1 3 appears This dialog box also appears if you choose lt Open Sample File gt In the Specify Suffix Code and Controller Type dialog box click the lt OK gt button The Custom Display Configuration Menu dialog box Figure 5 1 7 appears Specify Suffix Code and Controller Type Optional Suffix Code
132. log box or message or a view name name indicated in the upper left corner of a dialog box Example The Input Block dialog box appears lt gt indicates the name of a command in a dialog box or the name of a tool menu or a command in the menu Examples Click the lt OK gt button e Click the lt Cancel gt button e Click the lt Input Block gt button e From the tool menus choose lt File gt then lt Open gt 669 indicates the text typed Example Type ABCD in the lt xxx gt text box A NOTE Draws attention to information that is essential for understanding the operation and or features of the product A tw Gives additional information to complement the present topic and or describe terms used in this document CX See Also Gives reference locations for further information on the topic E Description of Displays 1 Some of the representations of product displays shown in this manual may be exaggerated simplified or partially omitted for reasons of convenience when explaining them 2 Figures and illustrations representing the controller s displays may differ from the real displays in regard to the position and or indicated characters upper case or lower case for example to the extent that they do not impair a correct understanding of the functions and the proper operation and monitoring of the system IM 5G1A11 01E jii Notices E Regarding This Instruction Manual 1 Th
133. lowrate correction 4y v AND Fluid pressure correction Yy Square root computation Control and computing section MV output e A M switching Figure 1 1 2 Custom Computations Applied to Input Signals Control and computing section Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 5 Alarm 6 y y M OR OR Control output processing Figure 1 1 3 Custom Computations Applied to Output Signals IM 5G1A11 01E Chapter 1 Overview When custom computations are in use you can also freely configure the operation displays of the US1000 controller to suit your desired view This function is designed so that you can choose from the preset menus the types of data items the sequence in which the data items are shown and the conditions required to show them on the PV and SV digital displays of the US1000 controller The displays thus configured are referred to as custom displays Normally the term custom computing function is used to include both the custom computation and custom display functions IM 5G1A11 01E 1 3 1 2 Operating Environment of the LL1200 Tool and Wir ing Specifications E System Requirements e Personal computer An IBM PC AT compatible computer with either Microsoft Windows 95 98 2000 XP
134. lt Constant Value gt index Type 1 in the text box and press the lt Enter gt key Indexes Module Setting xi Module Name 31 TIMER Timer Order of Execution 4 Initialization flag PON 15672 Timer flag TIM 1S 15657 Initial value Constant Value 4 4 Auto initialization selection flag Name Enable flag Setpoint Constant Value 1 Guideline Click lt P1 gt Constant Value 1 Click the lt Constant Value gt index AINn Dinst Module Output D register l relay E OK Cancel Module Description Constant Value Input Type 1 and press the lt Enter gt key Figure 12 5 24 Configuration of the lt P1 gt Parameter IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Click the lt OK gt button In the Input Block dialog box click the lt OK gt button Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Olsa S alts el B6 46 0UTSEL1 Clicking block output with the right button opens a dialog box to set connection assignment 7731 98 5 56 PM Figure 12 5 25 Example of the Output Block Dialog Box finished view Where a Fixed interval Five second Timer Is Implemented You have now fi
135. ment Linearizer 3 and 4 Parameters Security Definition USER Parameter 7729 38 3 05 PM Opens Custom Display Selection dialog box Options chosen to configure custom displays Figure 5 2 2 Custom Display Configuration Menu Dialog Box IM 5G1A11 01E Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations 5 2 1 Step 2 1 Choosing the Custom Display Explanation Two built in custom displays the PV1 amp SV1 display and PV1 amp MV1 display are available for single loop control as shown in Figure 5 2 3 This step explains the procedure for registering the Loop 1 Alarm display as an additional display for single loop control Power on l PV1 amp SV1 Display PV1 amp MV1 Display PV input readout J ij SV readout DISP key BEING o o o E ie we x fe D gt gt Figure 5 2 3 Displays for Single loop Control Power on Jl PV1 amp SV1 Display PV1 amp MV1 Display PV input readout PV input readout PV input readout MV output readout The MV indicator lamp is lit Loop 1 Alarm Display Code of loop 1 alarm MV output readout
136. mn gt options appear in the lt IN2 gt row Indexes Module Name 31 TIMER Timer Order of Execution 4 Name Setpoint Guideline Enable flag Constant Value 1 IND Initialization flag IN3 Timer flag IN4 Initial value Constant Valu ne Click lt IN2 gt ING IN IN8 P1 Auto initialization selection fag Constant Value 0 a P2 P3 Click the lt l relay gt index P4 AINn Dinst Module Output D tegister relay Constant Value OK Timer flag poweron flag alaimflag_y elayName hey 4 Cancel Click lt Timer flag power on flag alarm flag gt Module Description Drop down list box Figure 12 5 21 Double click lt PON gt _ Configuration of the lt IN2 gt Input u Click the lt IN3 gt module input Click the lt I relay gt index Click lt Timer flag power on flag alarm flag gt in the drop down list box Double click lt TIM 1S gt in the list box The lt TIM 1S Setpoint column gt and lt I5657 Guideline column gt options appear in the lt IN3 gt row IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Module Setting xi Module Name 31 TIMER Timer Order of Execution 4 Name Setpoint Guideline Enable flag Constant Yalue 1 IN2 Initialization flag PON 15672 OO nm Oe Timer flag DE 15657 IN4 Initial valu
137. n IMOIL 1401 IN2 Index AINn Selection AIN1 Parameters Pl Index Constant Value Setpoint 400 P2 Index Constant Value Setpoint 2730 P3 Index 2 When you finish configuring the computation modules inputs and parameters proceed to Operation HI Connection to the Control and Computing Section IM 5G1A11 01E 12 41 Operation Ill Connection to the Control and Computing Section 12 42 This operation involves defining the settings needed to pass the results of computation in the input block to the control and computing section In the Input Block dialog box Figure 12 4 10 click the lt PVIN 1 gt output signal Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S sits e B1 41 EUCONY PVIN 1 output signal fed by input block Tei PVIN 2 CSVIN 1 CSVIN 2 TRKI TRF MAN AUTI MAN 2 i Cancel Help Double clicking the position where no module has been registered opens a module setting dialog box 7 31 498 5 48 PM Figure 12 4 10 Output Signal Fed by Input Block From the tool menus choose lt Editing gt then lt Connection gt The Setting of Input Block Connec tion Assignment dialog box Figure 12 4 11 appears Setting of Input Block Connection Assignment x
138. n the dialog box closes the computation modules are automatically rewired according to the reconfiguration IM 5G1A11 01E Chapter 6 Editing 6 2 Editing Custom Displays 6 2 1 Deleting Custom Displays Operation In the Custom Display Selection dialog box Figure 6 2 1 click the custom display you want to delete Custom Computation Configuration USM01 1sc File E Editing E Custom Computation T Communication C Background Color Setting Help H Dlar ta S alts e Custom Display Selection Custom Display Display Condition Always display Cancel Help LLL sl Setting of Display EMV l ELEN _ Characters Always Nsplay LLL Custom Display 2 Click the custom display you want to delete PTRETTE f you click custom display 1 custom display 2 takes the place of custom display 1 it 0 Custom Display 3 ii r 4 10 Double clicking a figure among custom display alternatives will set the display 7429 98 5 10 PM Figure 6 2 1 Custom Display Selection Dialog Box IM 5G1A11 01E 6 13 6 2 2 From the tool menus choose lt Editing gt then lt Delete gt Custom Computation Configuration USMO01 1sc Iof x File E Editing E Custom Computation T Communication C Background Color Setting Help H Dlarlta S alts e Custom Display Selection Operation Dis a USER Displa Custom Display Display Condition OK LLLA
139. nctions and various controller modes US modes that provide different I O computing functions These modes are designed to support their respective control applications From these choices you can choose one that best meets your applica tion needs In some control applications however you may want to execute special computations based upon specific input data or have a contact output of a specific data item in a specific control sequence To be able to meet these needs the US1000 controller provides a separate controller mode with which you can freely program your own computations Computing functions available in these modes are referred to as custom computations Custom computations allow you to perform a variety of calculations based on input and output signals These calculations include not only the four arithmetic operations and logical operations but also ten segment linear approximations temperature and humidity computations temperature based correction coefficient computations pressure based correction coefficient computations and so on For example you can use the four arithmetic operations to apply the desired type of correction to input signals or use a logical operation to program a sequencing process that works between input and output contacts Custom computations are configured using the given methods of block connection as shown in Figures 1 1 2 and 1 1 3 yy vy Temperature based OR f
140. nearizer input 5 n 5 Ten segment linearizer output 5 n X6 Ten segment linearizer input 6 n Y6 Ten segment linearizer output 6 n X7 Ten segment linearizer input 7 n Y7 Ten segment linearizer output 7 n X8 Ten segment linearizer input 8 n 8 Ten segment linearizer output 8 n X9 Ten segment linearizer input 9 n 9 Ten segment linearizer output 9 n X10 Ten segment linearizer input 10 n 10 Ten segment linearizer output 10 n X11 Ten segment linearizer input 11 n 11 Ten segment linearizer output 11 Cancel 2 IM 5G1A11 01E 4 37 4 5 Step 5 Configuring USER Parameters as necessary aocesbgioni SER abot Sean Pe as Custom Computation Configuration USM01_1sc File E EditingfE Display Custom Computation T Communication C Background Color Setting Help H Custom Computation Configuration Olein S ala Menu Custom Display Configuration Output Block Custom Display Switching Condition Ten segment Linearizer 3 and 4 Parameters Security Definition USER Parameter Custom Display Selection USER parameters Option chosen to configure stom Display Selection dialog box 7 29 98 3 05 PM A H CimGnptinGr n m HBr Operation U1 USER parameter 1 U2 USER parameter 2 U3 USER parameter 3 U4 USER parameter 4 US5 USER parameter 5 U6 USER parameter 6 U USER param
141. nish configuring the input block custom computations proceed to the next section 4 22 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations 4 3 Step 3 Configuring Custom Computations in an Out put Block The flow of work in step 3 is as follows Start of custom computation configuration l Register computation modules Subsection 4 3 1 of computation modules l Connect the computation modules Subsection 4 3 3 Configure the inputs and parameters Subsection 4 3 2 outputs with the output signals End of custom computation configuration Figure 4 3 1 Flow of Work for Configuring Custom Computations in an Output Block Figure 4 3 2 shows the Custom Computation Configuration Menu dialog box used to configure custom computations Custom Computation Configuration USM01 1sc File E EditingfE Display Custom Computation T Communication C Olelas Menu Custom Computation Configuration r Custom Display Configuration Custom Display Selection Output Block Custom Display Switching Condition Ten segment Linearizer 3 and 4 Parameters Security Definition Option chosen to ne Se a Ek E configure custom i computations in an USER Paea output block Background Color Setting Help H Opens Custom Display Selection dialog box 7 29 98 3
142. nished this example of configuring custom computations for implementing a fixed interval five second timer The final step when configuring actual custom computations after this example is to download the computations to the US1000 controller see Section 8 2 as necessary in order to verify their perfor mance by means of custom computation monitoring see Chapter 11 IM 5G1A11 01E 12 61 12 6 Example 6 Setting Parameters E Connection of Customized Computation Modules for Setting Parameters 12 62 In this paragraph you configure computation modules so that a value of 200 0 C is written into the target setpoint register numbered 301 when contact input 7 turns on The procedure for configuring this block diagram is explained in the paragraph Ml Procedure for Configuring Custom Computations that follows Writing flag PV input Cascade input ee AIN AING 1301 1303 IN1 P1 0 AIN1 NI P1 2 AIN3 P2 0 PV1 t ee PVI 44 EucONv P2 0 PV1 3 1401 1405 IN1 33 PLINE 2 1403 Set 200 0 C as 2000 data value without the decim al point Written data Constant value 5161 5162 5163 5164 5165 5166 5167 P1 301 56 PARASET Constant value 4 P2 5167 D17 lt SV B2 GV B3 j
143. nloaded to the US1000 controller Note that you cannot monitor custom displays however After downloading the custom display data to the US1000 controller use the lt DISP gt key to verify the custom displays A NOTE You cannot monitor custom computations if the suffix code you set in the Specify Suffix Code and Controller Type dialog box does not match that of the connected US1000 controller A NOTE If you have chosen RS 485 communication set the communication protocol of the US1000 controller to PC link Communication Communication is not possible if you set the protocol to PC link Communication with Sum Check Modbus RTU or Modbus ASCID AK NOTE In order to monitor the custom computation of US1000 controller the mode US mode of the controller must be set to 21 IM 5G1A11 01E 11 1 11 1 Preparations for Monitoring of Custom Computations 1 Procure equipment that supplies analog input signals to the US1000 controller and wire them properly 2 Procure equipment that supplies contact input signals to the US1000 controller and wire them properly Contact input signals can also be supplied by directly short circuiting the contact input terminals or by alternative means 3 Make a printout of custom computation data See Also Chapter 9 Printing Custom Computations 4 Connect the personal computer to the US1000 controller See Also Chapter 3 Wiring in the US7000
144. nput 3 DI4 st Contact Input 4 DI5 st Contact Input 5 DI6 st Contact Input 6 DI7 st Contact Input 7 Module Output IMOIL to IMO30L outputs of input block computation modules See Appendix 4 Areas for Storing OMOIL to OMO30L outputs of output block computation modules Data Output from Computation Modules D Register Process data mode data operation parameters setup parameters See Sections 5 3 to 5 9 in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E I Relay ON OFF status ON status OFF status SVNO PIDNO timer flags See Sections 5 10 to 5 13 in the Model power on flags alarm flags etc LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E Constant Value Configurable range 19999 to 30000 Double clicking the appropriate input source reconfigures the selected index To reconfigure the lt Constant Value gt index type a value in the text box and then press the lt Enter gt key Repeat steps to to reconfigure other necessary inputs among lt IN1 gt to lt IN8 gt or parameters I among lt P1 gt to lt P4 gt IA Clicking the lt OK gt button closes the Module Setting dialog box When the dialog box closes the computation modules are rewired according to the inputs and parameters you reconfigured IM 5G1A11 01E 6 7 E Changing and Deleting the Way Computation M
145. nput block leaving the contact inputs wired as they are For details on how to delete the computation modules see Section 6 1 2 Deleting Computation Modules If you carry out the configuration discussed in this section you will no longer be able to use the functions of cascade and feedforward inputs available in single loop control To configure the custom computations follow the instructions in Operation I Operation IT and Operation III in this order Operation I Module Configuration In the Custom Computation Configuration Menu dialog box Figure 12 0 2 click lt Input Block gt The Input Block dialog box Figure 12 1 4 appears Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlarlta S alts e Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 5 08 PM Figure 12 1 4 Input Block Dialog Box IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations In the Input Block dialog box double click a blank box The Module Configuration dialog box Figure 12 1 5 appears Module Configuration Arithmetic Operation Logic Operation Special Calculation Special Function Indexes 32 CHGLMT Rate of change limi
146. ntroller gt in the New Modification dialog box the Upload from US 1000 Controller dialog box Figure 5 1 6 appears 5 6 Option button Upload from US1000 Controller xi Communication Condition Setting Execute Cancel Serial Port Front Terminal Rear Terminal BPS Baud rate 9600 nd PARI Parity O Odd bd r STP Stop bit 4 C2 Drop down list box r DLN Data length E7 C38 ADR Address Figure 5 1 6 Upload from US1000 Controller Dialog Box You can communicate with the US1000 controller in either of the following two ways Communication Using the Front panel Optical Interface x co In the Upload from US1000 Controller dialog box click the lt Front Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Click the lt Execute gt button Data are uploaded from the US1000 controller When uploading is complete the Custom Display Configuration Menu dialog box Figure 5 1 7 appears For the subsequent operations see Section 5 2 and the sections subsections that follow Communication Using the RS 485 Interface In the Upload from US1000 Controller dialog box click the lt Rear Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Then from the lt Baud Rate gt lt Parity gt an
147. ny way Store the box and inner packing material of the package in a safe location they may be needed should the product fail and need to be sent back to the manufacturer for repair E Cross check of Model and Suffix Codes Refer to the following table to make sure the model and suffix codes of the LL1200 tool are as specified in your order Model Code Suffix Code Description LL1200 Custom computation building tool E10 Model for use with IBM PC AT compatible personal computers The LL1200 tool includes the same parameter setting function as the LL1100 PC based Parameters Setting Tool E Confirmation of the Model and Suffix Codes Make sure the delivered package contains all of the following items If any item is missing or found to be damaged immediately contact the sales office or dealership from which you purchased the product e 3 5 in floppy disks 5 disks e Dedicated adapter supplied with two AAA size batteries one unit Dedicated cable one cable e Model LL1100 PC based Parameters Setting Tool instruction manual one copy e Model LL1200 PC based Custom Computation Building Tool instruction manual one copy This manual e Model LL1200 PC based Custom Computation Building Tool User s Reference manual one copy IM 5G1A11 01E Documentation Conventions E Notational Conventions in This Manual This manual uses the following notational conventions E indicates the name of a dia
148. ocedure are possible in full screen windows horizontally split windows or vertically split windows The following example shows a case where these operations are used within an input block the operations can also be used within an output block Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S alts e Al o B1 il 41 EUCONY 9 41 EUCONY f T A2 33 PLINE1 0K Cancel Help Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 4 57 PM Figure 6 1 3 Deletion of Computation Modules Ai NOTE If you delete a computation module the lines wired to the module are also deleted Operation In the Input Block or Output Block dialog box click the computation module you want to delete From the tool menus choose lt Editing gt then lt Delete gt IM 5G1A11 01E 6 3 6 1 3 Adding Computation Modules You can add computation modules using the same procedure as used for configuring new custom computations The operations in this procedure are possible in full screen windows horizontally split windows or vertically split windows a See Also Adding computation modules within an input block in subsection 4 2 1 Step 2 1 Registering
149. oduces an example of flowrate correction where the minimum and maximum temperature range are set to 0 0 C and 100 0 C respectively and the span of the temperature range is set to 273 0 C In this example the reference temperature is assumed to be 40 0 C The procedure for configuring this block diagram is explained in the paragraph ll Procedure for Configuring Custom Computations that follows The equation applied is PV input value PV1 analog input 1 AIN1 span of temperature range reference temperature span of temperature range analog input 3 AIN3 x 12 34 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Temperature Flowrate SH1 100 0 C SH3 10 00m3 h SL1 0 0 C SH3 0 00m3 h ee I erent Zst 1301 5161 5162 5163 5164 5165 5166 5167 IN1 P1 2 AIN3 41 EUCONV P2 0 PV1 1 1401 vy IN2 IN4 Temperature based P1 400 40 0 C flowrate correction P2 2730 273 0 C 62 TCOMP P3 2 AIN3 2 1403 Flowrate x temperature span of temperature range reference temperature span of temperature range Y Y v agai PVIN 1 ESVIN t CEF_ R S MAN 1 AUT 1 G V B0 GV B1 GV B2 G6 v 83 Figure 12 4 1 Connection of Customized Computation Modules for Making Temperature based Flowrate Corrections Diagram of Input Block IM 5G1A11
150. odules Are Connected to the Control and Computing Section 6 8 Operation This paragraph explains the procedure for changing and deleting the way signals fed by the input block are connected to the control and computing section In the Input Block dialog box Figure 6 1 8 click the appropriate output signal Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S sits e Al B1 41 EUCONY 41 EUCONY Signals fed by the input block 42 33 PLINE1 E PVIN 1 PVIN 2 CSVIN 1 CSVIN 2 TRK 1 TAF 1 MAN BUTI GAIN 1 GAIN 2 TRK 2 TRF 2 CAS 1 OK Cancel Help 7731798 5 00 PM Figure 6 1 8 Output Signals Fed by the Input Block IM 5G1A11 01E IM 5G1A11 01E Description of Output Signals Fed by the Input Block Chapter 6 Editing Output Signal Fed by Input Block Description PVIN 1 Loop 1 PV input PVIN 2 Loop 2 PV input CSVIN 1 Loop 1 cascade input CSVIN 2 Loop 2 cascade input GAIN 1 Loop 1 gain setting value GAIN 2 Loop 2 gain setting value TRK 1 Loop 1 tracking input TRK 2 Loop 2 tracking input FF Feedforward input CAS 1 Loop 1 CAS mode AUT 1 Loop 1 AUTO mode MAN 1 Loop 1 MAN mode CAS 2 Loop 2 CAS mode AUT 2 Loop 2 AUTO mode MAN 2
151. of computation modules proceed to subsection 4 3 3 Step 3 3 Connecting Computation Modules to Output Signals Step 3 3 Connecting Computation Modules to Output Signals Explanation This step involves making the settings needed to pass the results of computation to the output signals after completing the module configuration and setting discussed so far As was the case in the previous subsection Figure 4 3 12 shows an output block for single loop control where a logical OR operation module is added In this block diagram the outputs of the OUTSEL1 OUTSEL11 OUTSEL12 and OUTSEL13 modules which are ranked first second third and fourth in the order of execution are connected to OUTIR OUTIA OUT2A and OUT2R signals respectively The output of the CONST module ranked fifth in the order of execution is connected to the DO7 signal In addition the output of the OR module ranked sixth in the order of execution is connected to the DO1 signal The OUTSEL1 OUTSEL11 OUTSEL12 and OUTSEL13 modules must always be used together as a set when you use the MV output as a time proportional output or heating cooling output Oe PRS See A tia ALO13 ALO14 5691 5693 y IN3 IN4 IN5 IN6 IN7 46 OUTSEL1 1 Output 1601 blo
152. og box Figure 4 1 5 appears If you are configuring a custom computation by uploading data from the US1000 controller choose lt Upload from US 1000 Controller gt Click the lt Upload from US1000 Controller gt option button and then the lt OK gt button The Upload from US1000 Controller dialog box Figure 4 1 6 appears AK NOTE When uploading custom computation information from US1000 controller set the controller mode US mode to 21 IM 5G1A11 01E 4 3 E Specify Suffix Code and Controller Type Dialog Box If you choose lt New File gt in the New Modification dialog box Figure 4 1 2 the Specify Suffix Code and Controller Type dialog box Figure 4 1 3 appears This dialog box also appears if you choose lt Open Sample File gt In the Specify Suffix Code and Controller Type dialog box click the lt OK gt button The Custom Computation Configuration Menu dialog box Figure 4 1 7 appears Specify Suffix Code and Controller Type Suffix Code Optional Suffix Code Controller Type OK Cancel Dualloop type Description of Controller Cascade type Type None Single loop type US1000 21 2410 Figure 4 1 3 Specify Suffix Code and Controller Type Dialog Box Explanation of the Specify Suffix Code and Controller Type Option The suffix code must be specified because the code needs to be verified when you download informa tion on the custom computations
153. om Computation Modules D Register Process data mode data operation parameters setup parameters See Sections 5 3 to 5 9 in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E I Relay ON OFF status ON status OFF status SVNO PIDNO timer flags See Sections 5 10 to 5 13 in the Model power on flags alarm flags etc LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E Constant Value Configurable range 19999 to 30000 Double clicking the appropriate input source configures the selected index To configure the lt Constant Value gt index type a value in the text box and then press the lt Enter gt key The figure below shows an example of how to configure contact input 1 lt DI1 st gt Module Setting Module Name Order of Execution 17 NOT NOT logic 4 IN2 IN3 IN4 IN5 ING IN INS Name Setpoint Input 1 Click lt IN1 gt P1 P2 P3 P4 Click the lt DIn st gt index Guideline AINn Din st Module Output D register l relay Constant Value Contact Input BIT st Click lt DI1 st gt Figure 4 2 11 Configuring Contact Input 1 lt DI1 st gt OK Cancel Module Description Repeat steps to to configure the other necessary inputs among lt IN1
154. omputation Monitor cccsccsssscsssscssssccssssccssssccsssscsssssscssssccsssscsssses L1 1 11 1 Preparations for Monitoring of Custom Computations 0 0 0 eee 11 2 11 2 Monitoring Custom Computations Configured in an Input Block 11 2 11 2 1 Monitoring Data Values Fed to from an Input Block 0 0 11 3 11 2 2 Monitoring the Inputs and Parameters of Computation Modules 11 5 11 3 Monitoring Custom Computations Configured in an Output Block 11 6 11 3 1 Monitoring Data Values Fed to from an Output Block ee 11 6 11 3 2 Monitoring the Inputs and Parameters of Computation Modules 11 8 IM 5G1A11 01E vii 12 Examples of Custom Computation and Custom Display Configurations 12 1 12 1 Example 1 Applying Corrective Computation to the PV Input 12 3 12 2 Example 2 Showing the PV Input Value before Corrective Computation 12 16 12 3 Example 3 Implementing Simple Logic Operations eee eee 12 25 12 4 Example 4 Applying Temperature based Flowrate Corrections to the PV Input 12 34 12 5 Example 5 Configuring Timers 0 0 cece eececeseeeeceeeeeeeeseeeeecneeeaeenaeeaes 12 44 12 5 1 Configuring a Four second Time eee eee eeeeee ese ceseceeceseeseeeseeeeees 12 44 12 5 2 Configuring a Fixed interval Five second Timer cece 12 55 12 6 Example 6 Setting Parameters 2 0 0 0 eee eeeeeceeceeeeeeeeeeecaeeseecaeeaecneenaee 12 62 12 7 Example 7 OR Function of Alarm Outputs
155. on Monitor 11 2 2 Monitoring the Inputs and Parameters of Computation Modules In the Module Monitor view Figure 11 2 3 you can monitor the signals listed in the following table module by module Signal Name Description Inputs of computation modules INI These signals take one of the following data ranges depending on the type of computation IN2 module IN3 The numbers of inputs and parameters also depend on the type of computation module e Signed 4 byte data INS e Signed 2 byte data e Flag data of 0 or 1 Parameters of computation modules P1 P1 P4 Operation Double click the computation module in the Input Block Monitor view Figure 11 2 2 The Module Monitor view Figure 11 2 3 appears An example of the IN1 input with a data value of 69 4 Module Monitor Module Name 41 EUCONY EU range conversion 1 Order of Execution Connection AINI An example of the P1 parameter with a data value of 0 I Z Data type of module input Constant Value 0 Data type of module output Constant Value 0 An example of the P2 parameter with a data value of 0 Figure 11 2 3 Example of Module Monitor View IM 5G1A11 01E 11 5 11 3 Monitoring Custom Computations Configured in an Output Block You can monitor the data values control and computing data coming into an output
156. ons are used within an input block the operations can also be used within an output block Operation In the Input Block or Output Block dialog box click the computation module you want to move Use a drag and drop operation to move the module to its destination Figures 6 1 1 and 6 1 2 IM 5G1A11 01E 6 1 6 2 Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Data S alt el Al 41 EUCONY 41 EUCONV 3 Drag this module and drop it at the blank box on the right of the module Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 4 56 PM Figure 6 1 1 Computation Module before Move Custom Computation Configuration USM01 1sc Input Block File EF Editing E Display D Custom Computation I Communication C Background Color Setting B Help H Dlarlta S sits e Al C1 41 EUCONY 41 EUCONY Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 4 57 PM Figure 6 1 2 Computation Module after Move IM 5G1A11 01E Chapter 6 Editing 6 1 2 Deleting Computation Modules This subsection explains the procedure for deleting registered computation modules The operations in this pr
157. ool into the floppy drive 2 From the Start menu of Windows choose lt Run gt Type the name of the floppy drive as Setup exe and click the lt OK gt button 3 To continue follow the instructions given in each dialog box Copying initialization files These files will be removed if setup is cancelled Setup x Please insert the disk labeled Disk 2 into drive A 5 Cancel Figure 2 1 1 Window for Installation Operations When installation is complete the lt LL1200 gt option is registered with the lt Programs gt command in the lt Start gt menu IM 5G1A11 01E 2 1 E LL1200 File Package and Files of Information on Configured Custom Computations The LL1200 package files comprise a set of the files that are needed to run the LL1200 tool the installation program sample files help files and so on Ay 2 2 NOTE The file names should contain no more than 16 half byte alphanumeric characters and their extensions should be as shown in the following tables LL1200 Package Files When the installation of the LL1200 tool is complete the folders in the following table are set up Folder Name File US Package files those other than the sample files US SAMPLE Sample files 1sc US USER User files FRREREE fsc ee ec FEEREREX TSD EREEREER Tep and WEEREEK ogy Sample Files The sample files contain information on custom computations in the I O block
158. or the maximum and minimum value of analog input scale however each internal data value for custom computation is represented as an integer ranging from 0 to 30000 Hence the correction factors multiplications of the AIN1 analog input of 0 500 1 000 and 1 500 discussed above are represented as 0 15000 and 30000 respectively The PV signal coming in through the AIN1 analog input is multiplied by the specific internal data value determined If the AIN1 analog input is multi plied simply in this way the resulting value of the input is 15000 times the actual value for a 3 V signal applied to the AIN3 analog input In order for the multiplication to become 1 000 in actual application the following conversion formula must be executed before the AIN1 analog input is multiplied AIN2 internal data value AIN1 internal data value x 30000 0 5 v v Since all data values are handled internally as integers the fraction of 0 5 cannot be used in this formula Its use would also prevent you from obtaining the correct result because a fraction is truncated if you first divide the AIN3 value by 30000 To solve these problems formula must be transformed into formula shown below AIN1 internal data value x AIN2 internal gala value SO a ete Now you are ready to introduce the correction signal 12 4 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations E Diagram Showing How Customized Computation
159. ose lt Communication gt then lt Upload from US1000 Controller gt The Upload from US1000 Controller dialog box Figure 8 1 1 appears In the Upload from US1000 Controller dialog box click the lt Front Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Click the lt Execute gt button A message appears informing that the reading of information on custom computations is complete When reading is complete the Custom Computation Configuration Menu Custom Display Configuration Menu dialog box appears Operation Communication via Rear Terminal From the tool menus choose lt Communication gt then lt Upload from US1000 Controller gt The Upload from US1000 Controller dialog box appears In the Upload from US1000 Controller dialog box click the lt Rear Terminal gt option button From the lt Serial Port gt drop down list box select a communication port of the personal computer Then from the lt Baud rate gt lt Parity gt and lt Address gt drop down list boxes choose the options of the three communication conditions the baud rate parity and address Also choose the options of the two communication conditions the stop bit and data length by clicking the appropriate option buttons in the lt Stop bit gt and lt Data length gt sections Match the communication conditions of the US1000 controller with those of the personal com put
160. ose suffix codes do not match the one you specified Check the suffix and optional suffix codes of the US1000 controller to which you want to download data IM 5G1A11 01E Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations E Open User File In the Open User File dialog box choose the file you want to use and click the lt Open gt button The Custom Display Configuration Menu dialog box Figure 5 1 7 appears Open User File 20 x Look in ja User c aa er File name Eustomt Asc Files of type Custom Computation File 1sc Cancel Figure 5 1 4 Open User File Dialog Box E Open Sample File In the Open Sample File dialog box choose the file you want to use and click the lt Open gt button The Specify Suffix Code and Controller Type dialog box Figure 5 1 3 appears In the dialog box click the lt OK gt button The Custom Display Configuration Menu dialog box Figure 5 1 7 appears Open Sample File 21x Look in a Sample cl F al ba USMO7 1sc be USM15 1sc a USM02 1sc x USMO8 1sc fa USMO3 1s0 fx USM11 1sc a USMO4 1sc e USM12 1sc fa USMO5 1s0 fx USM13 1sc a USMOB 1sc e USM14 1sc File name usmon sc Files of type Custom Computation File 1sc Cancel Figure 5 1 5 Open Sample File Dialog Box IM 5G1A11 01E 5 5 E Upload from US1000 Controller If you choose lt Upload from US1000 Co
161. output DOI Contact output 1 relay DO2 Contact output 2 relay DO3 Contact output 3 relay DO4 Contact output 4 open collector DOS Contact output 5 open collector DO6 Contact output 6 open collector DO7 Contact output 7 open collector IM 5G1A11 01E IM 5G1A11 01E Chapter 11 Custom Computation Monitor Operation From the tool menus choose lt Communication gt then lt Custom Computation Monitor gt then lt Output Block gt The Communication Condition Setting dialog box Figure 11 3 1 appears Custom Computation Monitor Upload from US1000 Controller xi Communication Condition Setting Serial Port N Cancel Execute Front Terminal Rear Terminal BPS Baud rate 9600 hal PARI Parity 00a z r STP Stop bit C1 C2 r DLN Data length E7 Cs ADRfAddress fi bd Figure 11 3 1 Communication Condition Setting Dialog Box Match the communication conditions of the US1000 controller with those of the personal com puter and then click the lt OK gt button The Output Block Monitor view Figure 11 3 2 appears An example of the RET1 signal with a data value of 20806 Custom Computation Configuration Custom1 1sc Output Block Monitor 5 Print Display D Ola ta S alts e 20813 An example of the MV 1 signal with a data value of 20806
162. ower source Use of an external power source is recommended for tuning over a prolonged time period Battery life Approximately 50 hours when the adapter is continuously operated on alkaline batteries Specifications of external power source Should comply with EIAJ RC 6705 Input ratings 5 V DC 50 mA Purchase a commercially available plug and AC adapter for the external power source Ambient temperature range 0 to 50 C Ambient humidity range 20 to 90 RH non condensing Transport and storage conditions 25 to 70 C 5 to 95 RH non condensing Dust and water proof construction Not applied Standards Complies with the CE Mark system EMC standard only IM 5G1A11 01E Chapter 1 Overview A WARNING The dedicated adapter is not waterproof Do not use the adapter in locations that are likely to be exposed to splashes of water or other liquids unit mm inch 36 1 42 45 5 1 80 US1000 2 ais DC POWER PLUG 1 T 6 lt iri j igg F wo a ys y a Figure 1 2 1 External View of the Dedicated Adapter unit mm inch Mate Plug 0 37 0 22 Figure 1 2 2 External View of the External Power Inlet on the Dedicated Adapter E Dedicated Cable Cable with 9 pin D Sub connector for IBM PC AT compatible models 3 m long unit mm inch GE To PC About 3000 118 1 a To adapter PC AT compatible machine Figure 1 2 3 External View of the Dedicated
163. p s Y SHn Maximum value of analog mput scale 100 0 SLu Mmimnurn value of analog mput scale 0 0 P DPn PY decimal point position 1 seee zi P REn Maximnurn value of PV range 100 0 0 0 P RLn Mimirnurn value of PY range x 41 1 000 to 5 0007 1 4 5s Set pomt Unit U1 USER parameter 1 0 0 12 EU P 1 U2 USER parameter 2 0 0 12 EU PV1 0 LABSO O3 0SER pararneter 3 O4 OSER pararneter 4 US USER parameter 5 U6 OSER parameter 6 O8 0SER pararneter 3 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations PV input 1 PV input 2 EU range conversion EU range conversion EUCONV EUCONV IN1 IN2 Py U1 PV upper limit for PV switching default 0 unit EU PV1 U2 PV lower limit for PV switching default 0 unit EU PV1 P3 U3 Switching method default 0 unit ABSO PV switching SELECT2 4 Ten segment linearizer 1 PLINE1 See Also Gotcha Siren Conch Mies US inte USD gl Ihdicatng Conmler Findionsistucionmanid MSDIA0L O2E IM 5G1A11 01E 4 41 Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations 5 Basic Operations for Configuring Custom Displays and Relevant Explanations This chapter explains the procedure for configuring custom displays For details on how to prepare the LL1200 tool for use see
164. ples of Custom Computation and Custom Display Configurations Operation Il Module Setting This operation involves configuring the inputs and parameters of computation modules Click the registered fourth run PARASET module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 12 6 5 appears Module Setting xi Module Name 56 PARASET Parameter setting Order of Execution 4 Name Setpoint Guideline Data to write Not connected IN2 IN3 IN4 INS ING IN INS P1 Number of register to be written in Not connected P2 Write flag Not connected P3 P4 AINn Dinst Module Output D register l relay Constant Value OK Cancel Module Description Figure 12 6 5 Module Setting Dialog Box Click the lt IN1 gt module input Click the lt Constant Value gt index co Type 2000 in the text box and press the lt Enter gt key Module Setting xi Module Name 56 PARASET Parameter setting Order of Execution 4 Name Setpoint Guideline Data to write Constant Value 2000 IN2 IN3 eS Click lt IN1 gt IN5 ING IN7 Indexes INE sa P1 Number of register to be written in Not connected P2 Write flag Not connected P3 Click the lt Constant Value gt index P4 AINn Dinst Module Output D register l relay Constant Value OK Cancel Modul
165. poration Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN YOKOGAWA Yokogawa Electric Corporation YOKOGAWA ELECTRIC CORPORATION Network Solutions Business Division 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 7179 Facsimile 81 422 52 6793 Sales Branch Offices Tokyo Nagoya Osaka Hiroshima Fukuoka YOKOGAWA CORPORATION OF AMERICA Headquaters 2 Dart Road Newnan GA 30265 1094 U S A Phone 1 770 253 7000 Facsimile 1 770 251 0928 Sales Branch Offices Texas Chicago Detroit San Jose YOKOGAWA EUROPE B V Headquaters Databankweg 20 3821 AL Amersfoort THE NETHERLANDS Phone 31 334 64 1611 Facsimile 31 334 64 1610 Sales Branch Offices Houten The Netherlands Wien Austria Zaventem Belgium Ratingen Germany Madrid Spain Bratislava Slovakia Runcorn United Kingdom Milano Italy Velizy villacoublay France Johannesburg Republic of South Africa YOKOGAWA AMERICA DO SUL S A Headquarters amp Plant Praca Acapulco 31 Santo Amaro Sao Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Facsimile 55 11 5681 4434 YOKOGAWA ENGINEERING ASIA PTE LTD Head office 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Facsimile 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD Seoul Sales office 395 70 Shindaebang dong Dongjak gu Seoul 156 010 KOREA Phone 82 2 3284 3000 Facsimil
166. ppy disk s original medium or media containing this software in a secure place 8 Reverse engineering such as the disassembly or decompilation of software is strictly prohibited 9 No portion of the software supplied by Yokogawa may be transferred exchanged leased or sublet for use by any third party without the prior permission of Yokogawa IM 5G1A11 01E Contents A Intr od ctioNn serice ssssssseedessiceesceiosissesodo rescos doss asei deesses des eo oee secesi osasco osceda ssis ie siso soes cessan Visual Inspection and Cross check of Accessories eesssecssecssocesocesoocesseessocesocesoosesoeesoese Il Documentation Conventions ccccccccccscocssscssessscsssscscccscccssscesesssecscsssssssssscssssssssscssccces Dil Notices E A E O EAE E E E E E E LV Vis OA a A TA E A E A T E 1 1 Function Overview of the LL1200 Tool ssssssesesesesesssrsrersrsrsreersesrerersseererse 1 1 1 2 Operating Environment of the LL1200 Tool and Wiring Specifications 1 4 1 3 Model and Suffix Codes of Applicable US1000 Controller Models 1 6 PAE E E i a E SEAE E nuncauouauseuessaneaacou se EE vedbanes E E 2 1 Installing the LL1200 Tools seirinin iain e E 2 1 2 2 Uninstalling the LL1200 Tool oo ec eeeceeceseceeeeseeeeecneecaecnasesesseenees 2 4 2 3 Connecting the US1000 Controller to the Personal Computer 2 5 3 Using the LL1200 Tool sivcsscssceciivssicaceudesectsdocceousssiceesenesdaeucsdeseatvasccousrus
167. presence absence of corrective computation PV input Correction input pe INT ANS Dist 1301 1303 5161 5162 5163 5164 5165 5166 i IN2 15000 IN1 P1 0 AIN1 INI y P2 0 PV1 41 PNY PV1 ADD 1401 Z 1403 y y IN1 IN2 3 MUL 3 1405 IN2 30000 vy IN1 4 DIV 4 1407 z 4 2 A Switch module IN1 IN2 P1 5167 11 SWITCH 5 The module outputs the input value selected 1409 depending on the on off state of the DI7 input v y Y i PVIN 1 CSVIN 1 onan CER ene R S MAN 1 AUT 1 GV B0 GV B1 GV B2 GV B3 Figure 12 3 1 Connection of Customized Computation Modules for Specifying the Presence Absence of Corrective Computation Diagram of Input Block IM 5G1A11 01E 12 25 E Procedure for Configuring Custom Computations 12 26 Cancel the connection of contact input 7 To cancel see subsection 6 1 5 Changing the Way Computation Modules Are Connected If you carry out the configurations discussed in this section you will no longer be able to use the functions of cascade and feedforward inputs available in single loop control You will also not be able to use the function of SV number selection based on contact inputs To configure the custom computations follow the instructions in Op
168. ptions in Custom Computation Configuration Menu Figure 4 1 7 Custom Computation Configuration Menu Dialog Box IM 5G1A11 01E 4 2 Step 2 Configuring Custom Computations in an Input Block The flow of work in step 2 is as follows This section explains the work flow using the single loop control sample file USM01 1SC Read the sample file onto your personal computer before you start this step Start of custom computation configuration Register computation modules Subsection 4 2 1 Configure the inputs and parameters of computation modules Subsection 4 2 2 Connect the input block to the control and computing section Subsection 4 2 3 Set the analog input burnout prevention function as necessary Subsection 4 2 4 End of custom computation configuration Figure 4 2 1 Flow of Work for Configuring Custom Computations in an Input Block Figure 4 2 2 shows the Custom Computation Configuration Menu dialog box used to configure custom computations Custom Computation Configuration USM01 1sc File E EditingfE Display Custom Computation T Communication C Background Color Setting Help H Olein S ala Menu Custom Display Configuration Custom Computation Configuration Input Block Output Block Custom Display Switching Condition Ten segment Linearizer 3 and 4 Parameters Security Definition USER Parame
169. put 6 DI7 st Contact Input 7 Module Output IMOIL to IMO30L outputs of input block computation modules See Appendix 4 Areas for Storing OMOIL to OMO30L outputs of output block computation modules Data Output from Computation Modules D Register Process data mode data operation parameters setup parameters See Sections 5 3 to 5 9 in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E I Relay ON OFF status ON status OFF status SVNO PIDNO timer flags See Sections 5 10 to 5 13 in the Model power on flags alarm flags etc LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E Constant Value Configurable range 19999 to 30000 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Double clicking the appropriate input source configures the selected index To configure the lt Constant Value gt index type a value in the text box and then press the lt Enter gt key The figure below shows an example of how to configure lt OMO6L gt the sixth output block computation module to be carried out Setting of Output Block Connection Assignment xi Name Setpoint Guideline D01 Contact output 1 OMOBL D1611 Indexes OK Cancel Disconnection AlNn Din st Module Output D register l relay Module Output
170. put Block File E Editing E Display D Custom Computation I Communication C Background Color Setting B Help H Dai al S g ts Al BI C 41 EUCONY 1 ADD a2 B2 C2 MUL AO 1 ae i 1 Help You can display the description of the module by clicking an item with the right button 7 31 498 5 09 PM Figure 12 1 7 Example of the Input Block Dialog Box where the EUCONV ADD MUL and DIV Modules Are Registered When you finish registering the computation modules proceed to Operation II Module Setting 12 8 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Operation II Module Setting This operation involves configuring the inputs and parameters of computation modules Click the registered first run EUCONV module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 12 1 8 appears Module Setting xi Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Setpoint Guideline Input 1 Data type of module input Not connected Data type of module output Not connected AINn Din st Module Output D register l relay Constant Value OK Cancel Module Description Figure 12 1 8 Module Setting Dialog Box IM 5G1A11 01E 12 9 Click the lt IN1 gt module input Click the lt AINn gt index Double click l
171. puts INI Index Module Output Group box Input Block Selection IMO1L 1401 IN2 Index Module Output Group box Input Block Selection IMO2L 1403 DIV module Inputs IN1 Index Module Output Group box Input Block Selection IMO3L 1405 IN2 IN2 Index Constant Value Setpoint 30000 When you finish configuring the computation modules inputs and parameters proceed to Operation HI Connection to the Control and Computing Section IM 5G1A11 01E 12 13 Operation Ill Connection to the Control and Computing Section 12 14 This operation involves defining the settings needed to pass the results of computation in the input block to the control and computing section In the Input Block dialog box Figure 12 1 12 click the lt PVIN 1 gt output signal Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S alts e PVIN 1 output signal fed by input block Pa al PvIN 2 CSVIN 1 CSVIN 2 TRK 1 TRF 1 MAN BUTI MAN 2 FF TRK 2 TRF 2 CASI OK Cancel Help Double clicking the position where no module has been registered opens a module setting dialog box 7 31 498 5 11 PM Figure 12 1 12 Output Signal Fed by Input Block From the tool menus choose lt Editing gt
172. r I relay Constant Value OK Cancel Module Description Figure 12 4 6 Module Setting Dialog Box IM 5G1A11 01E 12 39 12 40 Click the lt IN1 gt module input Click the lt AINn gt index Double click lt AIN3 gt in the list box The lt AIN3 Setpoint column gt and lt D1303 Guideline Indexes P1 column gt options appear in the lt IN1 gt row Module Setting Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Input 1 IN2 IN3 Setpoint IN4 Click lt IN1 gt IN5 ING IN INS Data type of module input Not connected P2 Data type of module output P3 P4 Not connected Guideline AINn Din st Module Output D register l relay Constant Value Click the lt AINn gt index Figure 12 4 7 IV IA I Double click lt AIN3 gt Configuration of the lt IN1 gt Input Click the lt P1 gt module parameter Click the lt Constant Value gt index Type 2 in the text box and press the lt Enter gt key OK Cancel Module Description Figure 12 4 8 Module Setting Module Name Order of Execution IN1 IN2 IN3 IN4 INS ING IN7 x 41 EUCONY EU range conversion 1 Name Setpoint Guideline Input 1 AINS D1303 Click lt P1 gt Data type of module input Constant Value 2 2 Not connecte
173. r Configuring a Fixed interval Five second Timer To be able to configure any fixed interval timer you must define it as one having the automatic initialization capability A fixed interval timer repeats its operation every five seconds once the timer output turns on After each five second period the output remains turned on for the duration of the timer flag The five second timer can be implemented by reconfiguring the inputs and parameters of the TIMER module for the custom computations configured in the previous subsection The procedure for configuring this block diagram is explained in the paragraph W Procedure for Configuring Custom Computations that follows PV input Cascade input Initialization flag P1 0 AIN1 P1 2 AIN3 Timer l P2 0 PV1 E OPT P2 0 PV1 Enable 5672 flag inal a flag TIM 1S Value Constant value NI 4 33 PLINE 4 1403 Pi 1 Auto initialization enabled Timer output Figure 12 5 17 Connection of Customized Computation Modules for Configuring a Fixed interval Five second Timer example for a control period of 200 ms IM 5G1A11 01E 12 55 Figure 12 5 18 is the timing chart of a five second timer where the control period is 200 ms and the clock pulse duration is one second 1 Coupled
174. ration of the lt IN2 gt Input IM 5G1A11 01E 12 49 12 50 Click the lt IN3 gt module input u Click the lt I relay gt index Click lt Timer flag power on flag alarm flag gt in the drop down list box Double click lt TIM 1S gt in the list box The lt TIM 1S Setpoint column gt and lt I5657 Guideline column gt options appear in the lt IN3 gt row Indexes Module Setting xi Module Name 31 TIMER Timer Order of Execution 4 Name Guideline Enable flag Initialization flag Timer flag TIM 1S IN4 Initial value Not conne IN5 ING Click lt IN3 gt IN IN8 P1 Auto initialization selection flag Not connected P2 P3 P4 Setpoint IN2 Click the lt l relay gt index AINn Din st Module Output D register I telay Constant Value Siimer flag power on flag alarm flag relay Name flea oa OK Cancel TIM 1 5657 Click lt Timer flag power on flag alarm flag gt TIM 5S 5658 Module Description Drop down list box Figure 12 5 9 Double click lt TIM 1S gt T Configuration of the lt IN3 gt Input Click the lt IN4 gt module input Click the lt Constant Value gt index Type 4 in the text box and press the lt Enter gt key Module Setting xi Module Name 31 TIMER Timer Order of Execution 4 IN4 N
175. re correct Do not apply power from the AC adapter in excess of the power ratings of the dedicated adapter Either of these cases may result in damage to the controller Dedicated Adapter Optical electrical signal converter Controller Dedicated cable Personal computer To RS 232C terminals Figure 2 3 1 Connection of the US1000 Controller to the Personal Computer using the Optical Communication Interface IM 5G1A11 01E 2 5 2 6 Follow the steps below to connect the dedicated adapter to the US1000 controller 1 Wire the dedicated adapter to the RS 232C communication port on the personal computer using the dedicated cable Dedicated Cable Power supply plug Figure 2 3 2 Connection of the Dedicated Cable to the Dedicated Adapter 2 Hang the dedicated adapter on the top notches of the US1000 controller as shown in Figure 2 3 3 3 Push the adapter on to the controller s front panel so it is securely fixed NOTE Communication is not possible if the dedicated adapter on the US1000 controller is not horizontally aligned in the correct position Install the adapter in an upright position on the US1000 controller Notch Figure 2 3 3 Installation of the Dedicated Adapter IM 5G1A11 01E Chapter 3 Using the LL1200 Tool 3 Using the LL1200 Tool This chapter explains how to use the LL1200 tool Be sure to read this chapter before you proceed
176. rs of computation mod ules and for changing and deleting the way the modules are connected to the control and computing section and the output signals E Reconfiguration of Module s Inputs and Parameters Operation In the Input Block or Output Block dialog box click the computation module whose inputs or parameters you want to reconfigure From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 6 1 7 appears Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Setpoint Guideline Input 1 D1301 IN7 P1 Data type of module input Constant Value 0 0 Indexes P2 Data type of module output Constant Yalue 0 0 Cancel Module Description Figure 6 1 7 Module Setting Dialog Box Click the input or parameter you want to reconfigure from among lt IN1 gt to lt IN8 gt and lt P1 gt to lt P4 gt respectively Click the appropriate index Indexes are classified into lt AINn gt lt DIn st gt lt Module Output gt lt D register gt lt I relay gt and lt Constant Value gt 6 6 IM 5G1A11 01E Description of Indexes Chapter 6 Editing Index Description Remarks AINn AIN1 Analog Input 1 Analog input data fed to input block AIN2 Analog Input 2 AIN3 Analog Input 3 DIn st DI1 st Contact Input 1 Contact input data fed to input block DI2 st Contact Input 2 DI3 st Contact I
177. ry in order to verify their perfor mance by means of custom computation monitoring see Chapter 11 12 68 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations 12 7 Example 7 OR Function of Alarm Outputs E Connection of Customized Computation Modules for OR Operation of the Alarm Outputs In this paragraph you configure computation modules so that the logical OR of alarm 1 to alarm 4 outputs is sent to a contact output Figure 12 7 1 is the output block diagram of single loop control while Figure 12 7 2 shows the modified layout of the output block diagram The procedure for configuring this block diagram is explained in the paragraph Ml Procedure for Configuring Custom Computations that follows 5691 5693 Vv IN1 IN2 IN3 IN4 IN5 IN6 IN7 46 OUTSEL1 1601 Constant value H IN1 47 OUTSEL11 48 OUTSEL12 49 OUTSEL13 13 CONST 2 3 5 1603 1605 1609 ALO11 ALO1 if ALO13 ALO14 5689 l 5691 5693 Figure 12 7 1 Output Block Diagram Configured to Carry Out Single loop Control IM 5G1A11 01E 12 69 12 70 PEEN MV 1 GIMV CMV RETI RET2 RET3 1505 wa 1509 1511 1512 1513
178. s of controller modes US modes 1 to 15 Sample File File Name Controller mode US mode 1 Sample file for single loop control USMO1 1SC Controller mode US mode 2 Sample file for cascade primary loop control USMO02 1SC Controller mode US mode 3 Sample file for cascade secondary loop control USMO03 1SC Controller mode US mode 4 Sample file for cascade control USM04 1SC Controller mode US mode 5 Sample file for loop control for backup USM05 1SC Controller mode US mode 6 Sample file for loop control with PV switching USM06 1SC Controller mode US mode 7 Sample file for loop control with PV auto selector USM07 1SC Controller mode US mode 8 Sample file for loop control with PV hold function USMO08 1SC Controller mode US mode 11 Sample file for dual loop control USM11 1SC Controller mode US mode 12 Sample file for temperature and humidity control USM12 1SC Controller mode US mode 13 Sample file for cascade control with two universal inputs USM13 1SC Controller mode US mode 14 Sample file for loop control with PV switching and two universal inputs USM14 1SC Controller mode US mode 15 Sample file for loop control with PV auto selector and two universal inputs USM15 1SC User Files The user files contain information on user created custom computations Type of User File Data file for custom computations and displays aal File Name Results of
179. s ranked first in the order of execution is connected to the input of the PLINE1 module which is ranked second in the order of execution The PLINE1 module has no parameters Analog input AIN3 is connected to the input of the EUCONV module ranked third in the order of execution The constant data values of 2 and 0 are set in parameters P1 and P2 of the EUCONV module In addition contact input 1 is connected to the input of the NOT module which was registered in the previous subsection and is ranked fourth in the order of execution Input and parameters of EUCONV module Contact input 1 DIT is ZA connected to the input of SV number the NOT module selection A Cascade or feedforward input RIS AUTI MANA e DIT st Di2 st X DIS st X Dia st YX DIS st Die st XD17 st T 5162 5163 5164 5165 5166 5167 PV input P1 0 AIN1 P2 0 PV1 SIN 17 NOT 4 1407 Input block Input of PLINE1 module Input and parameters of EUCONV module P1 2 AIN3 P2 0 PV1 Figure 4 2 9 Contact Input 1 Connected to the Input of the NOT Module IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations Operation Configuring the Modules This operation involves configuring the inputs and parameters of the computa
180. sc Input Block 4 File E Editing E Display D Custom Computation I Communication C Background Color Setting B Help H Dlar ta S sits e Al o B1 41 EUCONY 41 EUCONY Ps ll PINT PvIN 2 CSVIN 1 CSVIN 2 TRF 1 MAN BUTI MAN 2 GAIN 1 GAIN 2 TRK 2 TRF 2 CAS 1 OK Cancel Help You can display the description of the module by clicking an item with the right button 7 31 498 4 36 PM Figure 4 2 6 Example where a NOT Module Is Registered as the Fourth Run Module IM 5G1A11 01E 4 11 A TIP 4 12 To view an explanation on the selected module click the right mouse button in the Module Configu ration dialog box And then click the Module Description The Custom Computation Module Help for US1000 view appears Figure 4 2 7 shows an explanation on a NOT module 2 Custom Computation Module Help for US1000 oix Fie Edit Bookmark Options Help 17 NOT NOT Logic Category Logical Operation Function Overview OUT IN1 Explanation The module outputs the value of IN1 after inverting it Example 1 4 0 Module Input IN1 Input 1 Single bit flag Module Output OUT NOT logic result Single bit flag Figure 4 2 7 Custom Computation Module Help for US1000 View Repeat steps to to register other necessary computation modules also When you have finished registering modules proceed to subsection 4 2
181. si DI4 st Auto Sh DIS st Cas SW DI6 st Message SW DI st Corrmment 1 OUT1A Heating side MV OUTA Coolmg side MV Alamn 1 output Alann 2 output Alann 3 output Alann 4 output Fail output Figure 7 2 1 I O Signal Information Setting Dialog Box Operation OK Cancel From the tool menus choose lt File gt then lt Information gt then lt I O Signal Information gt The I O Signal Information Setting dialog box Figure 7 2 1 appears Type the necessary comments in a text box for each signal Click the lt OK gt button The I O Signal Information Setting dialog box closes Finally save the data on disk See Also Subsection 7 3 2 Saving Data on Disk IM 5G1A11 01E Chapter 7 Working with Custom Computation and Custom Display Data Files 7 3 Reading Saving Data from on Disk and Comparing Data Values 7 3 1 Reading Data from Disk AN NOTE If you read new data from a disk it entirely replaces the current data of the LL1200 tool If you need the current data save it on disk before you read the new data E Open User File Open User File 2f x Look in a User c la Custom Ise File name Custom sc Files of type Custom Computation File 1sc Cancel Figure 7 3 1 Open User File Dialog Box Operation From the tool menus choose lt File gt then lt Open gt The Open User File dialog box Figure 7 3 1
182. t AIN1 gt in the list box The lt AIN1 Setpoint column gt and lt D1301 Guideline column gt options appear in the lt INI gt row Module Setting xi Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Guideline Setpoint Click lt IN1 gt Indexes Data type of module input Not connected Data type of module output Not connected AINn Din st Module Output D register l relay Constant Value Analog Input AlN OK Cancel Module Description Click the lt AINn gt index Double click lt AIN1 gt Figure 12 1 9 Configuration of the lt IN1 gt Input 12 10 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations I Click the lt P1 gt module parameter Click the lt Constant Value gt index Type 0 in the text box and press the lt Enter gt key IV IA Module Setting xi Module Name 41 EUCONY EU range conversion Order of Execution 1 Name Setpoint Guideline N1 Input 1 AIN1 D1301 N2 N3 Click lt P1 gt N4 N5 NG N7 N8 Indexes Data type of module input Constant Value 0 P2 Data type of module output Not connected Click the lt Constant Value gt index AINn Dinst Module Output D register l relay Constant Value am OK Cancel Module Description
183. t Custom Display 3 gt section of the rightmost box IM 5G1A11 01E Chapter 5 Basic Operations for Configuring Custom Displays and Relevant Explanations In the same dialog box double click lt Loop 1 Alarm Display gt L1 ALM in the lt User Display gt list box positioned second from the left lt Loop 1 Alarm Display gt is registered with the Custom Display 3 section Figure 5 2 6 Custom Computation Configuration USM01 1sc File E EditinglE Display Custom Computation I Communication C Background Color Setting Help H Dlar ta S volts e Custom Display Selection A aca Operation Dis Custom Display Display Condition OK ma Always display Cancel Custom Help Display 1 LLLE LLLI i Setting of Display Characters Always display LLLE ELLI condone Always display LLLE LLI LLALM LNO You can delete a registered custom display with the DEL key 7 29 98 4 53 PM The display is registered here Figure 5 2 6 Registration of lt Loop 1 Alarm Display gt in the Custom Display 3 Section IM 5G1A11 01E 5 11 5 12 Next set the display conditions Click the Display Conditions drop down list box Figure 5 2 7 The default is Always display The Display when Close and Display when Open options are selectable only if the controller mode is cascade type Custom Computation Configuration USMO01 1sc Iof x
184. tedenssdsesondebeslo J L 3 1 Starting and Exiting the Tool sseeeseeeeesseeesssresesrerrsresesrrerrrrssrerssrerrsreeesresse 3 1 3AT Starting the TOOL recne a ea EE E 3 1 3 12 Exiting the TOO aer porri eene en obs bob E EE EE EE RE S 3 2 3 2 Flow of Working with the LL1200 Tool eseseesseeeeseeesseeseerssrrrssrrsrsreessreee 3 3 3 3 Dialog Boxes and Tool Menus sssessssesessseeessereseerssrsrssesrssrerrsreererenresensesssee 3 4 4 Basic Operations for Configuring Custom Computations and Relevant Explanations 4 1 4 1 Step 1 Choosing the Way Computations Are Configured 0 ee 4 2 4 2 Step 2 Configuring Custom Computations in an Input Block 0 0 4 8 4 2 1 Step 2 1 Registering Computation Modules 00 eee eee cee eeteeees 4 9 4 2 2 Step 2 2 Configuring the Inputs and Parameters of Computation Modules 4 13 4 2 3 Step 2 3 Connecting Computation Modules to the Control and Computing Section sicrie haved e nE E RE E E E E cessed 4 17 4 2 4 Step 2 4 Setting the Analog input Burnout Function ee 4 22 4 3 Step 3 Configuring Custom Computations in an Output Block 0 0 0 4 23 4 3 1 Step 3 1 Registering Computation Modules 00 eee eeeeeereeeee 4 24 4 3 2 Step 3 2 Configuring the Inputs and Parameters of Computation Modules 0000 eee eceseeeceseeeseceecseceeeeaecsaesseceseeseseeeneeees 4 28 4 3 3 Step 3 3 Connecting Computation Modules to Output Signals 4 32 4 4 Step 4 Configuring the Param
185. ter Custom Display Selection Option chosen to configure custom computations in an input block ll Opens Custom Display Selection dialog box 7 29 98 3 05 PM Figure 4 2 2 Custom Computation Configuration Menu Dialog Box 4 8 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations 4 2 1 Step 2 1 Registering Computation Modules Explanation This step involves registering the computation modules you want to perform operations in an input block in the order they are executed You can register a maximum of 30 computation modules Figure 4 2 3 shows an input block for single loop control where a module for a logical NOT operation is added The following paragraphs explain how to add a NOT module to the diagram of an input block for single loop control Cascade or SV number selection PV input feedforward input R S AUTI MANI A re COD Sesame AIN3 DI st Di2 st X DIB st X D14 st X DIS st X DI6 st X D17 st H 130 1303 5161 5162 5163 5164 5165 5166 5167 Computation module ranked first in the IN1 P1 0 AIN1 order of execution POE ite i e first run module p LEUGONY P2 0 PV1
186. ter Click the lt Execute gt button The LL1200 tool begins uploading data from the US1000 controller When uploading is complete the Custom Computation Configuration Menu dialog box Figure 4 1 7 appears For the subsequent operations see Section 4 2 and the sections subsections that follow NOTE If you have chosen RS 485 communication set the communication protocol of the US1000 controller to PC link Communication Communication is not possible if you set the protocol to PC link Communication with Sum Check Modbus RTU or Modbus ASCID IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations E Custom Computation Configuration Menu The dialog box shown below is the first to appear when you configure custom computations For further operations after this Custom Computation Configuration Menu dialog box see Section 4 2 and the sections subsections that follow Custom Computation Configuration USM01 1sc File E Editing E Display Custom Computation T Communication C ols sf a e g LA b Custom faomputation Configuration Background Color Setting Help H Custom Display Configuration Custom Display Selection T I Output Block Custom Display Switching Condition Ten segment Linearizer 3 and 4 Parameters Security Definition I x USER Parameter r U 7 29 98 3 05 PM O
187. ter 33 PLINE1 10 segment linearizer 1 34 PLINE2 10 segment linearizer 2 35 ILINE1 Inverse 10 segment linear 3B ILINE2 Inverse 10 segment linear 37 CURVE1 Curve linearizer 1 approxir 38 CURVE2 Curve linearizer 2 approxir 33 RATIO Ratio 40 FILTER First order lag filter 41 EUCONY APCELECT EU range conversion Cinitehina hahuaan 2 inmi X Figure 12 1 5 Module Configuration Dialog Box Click the lt Special Calculation gt index Double click lt 41 EUCONV gt The EUCONV module is registered with the Input Block dialog box as shown in Figure 12 1 6 Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Olsa S alts el AINA Aq 41 EUCONY E Fa You can display the description of the module by clicking an item with the right button 7731 98 5 09 PM Figure 12 1 6 Example of the Input Block Dialog Box where the EUCONV Module Is Registered As the First run Module co Repeat steps to to register the Addition ADD Multiplication MUL and Division DIV modules Register these modules in the order of ADD MUL and then DIV modules IM 5G1A11 01E 12 7 Figure 12 1 7 is an example of the Input Block dialog box where the EUCONV ADD MUL and DIV modules are registered Custom Computation Configuration USM01 1sc In
188. the lt DO1 gt output signal Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlarlta S sits e HM 1 CMY 1 TE 49 0UTSEL13 pag Cancel Help Double clicking the position where no module has been registered opens a module setting dialog box 7731 98 6 02 PM Figure 12 7 8 Output Block Dialog Box From the tool menus choose lt Editing gt then lt Connection gt The Setting of Output Block Connection Assignment dialog box Figure 12 7 9 appears Setting of Output Block Connection Assignment xi Name Setpoint Guideline D01 Contact output 1 ALO11 15689 OK Cancel Disconnection AINn DIn st Module Output D register l relay Figure 12 7 9 Setting of Output Block Connection Assignment Dialog Box IM 5G1A11 01E 12 75 12 76 Click the lt Module Output gt index Double click lt OMO6L gt in the list box The lt OMO6L Setpoint column gt and lt D1611 Guideline column gt options appear in the lt DO1 gt row co Click the lt OK gt button Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation I Communication C Background Color Setting B Help H Olla S st e Ey C6 49 0UTSEL13 DOT D I
189. thmetic Operation Indexes AND logic 15 0R OR logic 16 x0R OR logic 17 NOT NOT logic 18 LATCH Latch 19 GT Greater than logic 20 LT Less than logic 21 DCOUNTER Decremental counter 22 COUNTER Counter 23 EQ Equal to logic 24 NEQ Not equal to logic 25 RANGE Range logic IENEI AV Nalan Ianin Figure 4 3 5 Module Configuration Dialog Box Click the index that contains the computation module you register Double clicking the module registers it Figure 4 3 6 shows an example where the lt 15 OR gt option in the lt Logical Operation gt index is registered Custom Computation Configuration USM01 1sc Output Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H Dlar ta S alts e HM 1 CMY 1 C6 49 0UTSEL13 Indicates the registered OR module ALO1Z D02 You can display the description of the module by clicking an item with the right button 7 31 498 4 45 PM Figure 4 3 6 Example where an OR Module Is Registered as the Sixth run Module 4 26 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations A TIP To view an explanation on the selected module click the right mouse button in the Module Configu ration dialog box And then click the Module Description The Custom Computation Module Help for US1000 view app
190. ting Problems with the Display and Com munication Functions 13 2 1 Problems with the Display Functions E Improper Views of Windows For the operating environment requirements Yokogawa Blank PageBlank Pagerecommends that you use a display unit that has a resolution of 800 x 600 pixels or superior is capable of handling at least 256 colors and is configured to operate with smaller fonts Make sure your system satisfies these requirements If you have any difficulties in viewing windows due to an improper background color you can edit the LL1200 tool s lt Background Color Setting gt menu to adjust the color 13 2 2 Problems with the Communication Functions Check your system according to each of the following instructions E Cases When Communication Is Carried Out via the Front Terminal Optical Interface e Make sure the dedicated adapter is installed correctly e Check if the dedicated cable is disconnected e Check if the batteries in the dedicated adapter have run out e Make sure you are using the correct serial ports of the personal computer E Cases When Communication Is Carried Out via the Rear Terminal RS 485 Interface e Make sure the rear terminal is wired correctly e Make sure the communication address and baud rate of the US1000 controller are consistent with those of the personal computer e Make sure the communication protocol is set to PC link Communication Communication is not possible if the protocol is set to PC
191. tion Figure 12 2 4 Module Setting Dialog Box 12 18 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Click the lt IN1 gt module input Click the lt Module Output gt index Click the lt Input Block gt option button in the group box Double click lt IMOIL gt in the list box The lt IMOIL Setpoint column gt and lt D1401 Guideline column gt options appear in the lt INI gt row Module Setting xi Module Name 57 DISP1 Data display 1 Order of Execution 5 Setpoint Guideline IMOIL D1401 Click lt IN1 gt Indexes Not connected Unit of input data 0 to 15 P2 p3 Click the lt Module Output gt BA index OK Cancel Module Description AINn Din st Module Output D register l relay Constant Value ode Dupa AMOWL 1401 Click the lt Input Block gt option button Input Block Double click lt IMO1L gt Figure 12 2 5 Configuration of the lt IN1 gt Input IM 5G1A11 01E 12 19 IA Click the lt P1 gt module parameter 2 Click the lt Constant Value gt index Type 6 in the text box and press the lt Enter gt key Module Setting xi Module Name 57 DISP1 Data display 1 Order of Execution 5 Name Setpoint Guideline IN1 Data to be displayed IMO1L D1401 e Clic
192. tion Building Tool User s Reference instruction manual IM 5G1A11 02E for detailed specifications of the computation modules In order to configure custom computations you must follow the steps shown below Step 1 Choosing the Way Computations Are Configured Section 4 1 Step 2 Configuring Custom Computations in an Input Block Section 4 2 Step 3 Configuring Custom Computations in an Output Block Section 4 3 Step 4 Setting Ten segment Linearizers 3 and 4 Parameters as necessary Section 4 4 Step 5 Setting USER Parameters as necessary Section 4 5 When you are finished with these steps download the configured custom computations to the US1000 controller see Section 8 2 Then verify their performance by means of custom computation monitor ing see Chapter 11 4 1 4 1 Step 1 Choosing the Way Computations Are Config ured When you start the LL1200 tool a dialog box appears as shown in Figure 4 1 1 LL1200 NewFile Bile Ea File E Communication C Background Color Setting Help H Dlarlta S volts e Tool Selection OK Parameters Setting Tool Starts Custom Computation Building Tool EE EM PM A Figure 4 1 1 Tool Selection Dialog Box Click the lt Custom Computation Building Tool gt option button and then the lt OK gt button The N
193. tion Menu dialog box Figure 12 0 2 appears Now you are ready to configure the same custom computations and displays as the examples discussed later in this chapter Custom Computation Configuration USM01 1sc Of x File E EditingfE Display Custom Computation T Communication C Background Color Setting Help H Diea S ala o r Custom Display Contfigur on 5 w N F Custom Display Selection N fi 1 1 1 i r i i Dutput Block i Custom Display Switching Condition 1 1 1 v i t Ten segment Linearizer 3 and 4 Parameters NG USER Parameter Pi Opens Custom Display Selectio 6g box 7 29 98 3 05 PM WA Options in Custom Computation Options in Custom Display Configuration menu Configuration menu Figure 12 0 2 Custom Computation Configuration Menu Custom Display Configuration 12 2 Menu Dialog Box IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations 12 1 Example 1 Applying Corrective Computation to the PV Input In this example you introduce a 1 to 5 V correction signal through the AIN3 analog input The purpose of this correction signal is to correct the PV signal by multiplying the PV signal fed to the AIN1 analog input E Preparations for Applying Corrective Computation to the PV Input Multiply the AIN1 an
194. tion modules In the Input Block dialog box click the module whose inputs and parameters you want to configure In the example shown in Figure 4 2 6 click the NOT module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 4 2 10 appears Module Setting xi Module Name 17 NOT NOT logic Order of Execution 4 Name Setpoint Guideline Indexes P2 OK Cancel Module Description Figure 4 2 10 Module Setting Dialog Box Click the input from among lt IN1 gt to lt IN8 gt or the parameter from among lt P1 gt to lt P4 gt that need to be configured Click the appropriate index Indexes are classified into lt AINn gt lt DIn st gt lt Module Output gt lt D register gt lt I relay gt and lt Constant Value gt IM 5G1A11 01E 4 15 4 16 Description of Indexes Index Description Remarks AINn AINI Analog Input 1 Analog input data fed to input block AIN2 Analog Input 2 AIN3 Analog Input 3 DIn st DI1 st Contact Input 1 Contact input data fed to input block DI2 st Contact Input 2 DI3 st Contact Input 3 DI4 st Contact Input 4 DI5 st Contact Input 5 DI6 st Contact Input 6 DI7 st Contact Input 7 Module Output IMOIL to IMO30L outputs of input block computation modules See Appendix 4 Areas for Storing OMOIL to OMO30L outputs of output block computation modules Data Output fr
195. tions and displays E Restrictions Imposed by the Suffix Code on the Choice of a Specific Controller Type Depending on the suffix code of the US1000 controller you may not be allowed to choose a specific controller type as shown in the following table Controller type Suffix Code 11 21 Single loop Yes Yes Cascade Yes Yes Dual loop Yes No E Restrictions on the Choice of Computation Modules You are not allowed to choose some types of computation modules when you are working with the input block More specifically you cannot use the computation modules listed below in the input block Names of computation modules Input Block Output Block Loop 1 Output Selection 1 OUTSEL1 No Yes Loop 1 Output Selection 11 OQUTSEL11 No Yes Loop 1 Output Selection 12 OQUTSEL12 No Yes Loop 1 Output Selection 13 OQUTSEL13 No Yes Loop 2 Output Selection 2 OUTSEL2 No Yes Loop 2 Output Selection 21 OQUTSEL21 No Yes Loop 2 Output 1 Terminal Configuration OUTSET1 No Yes Loop 2 Output 2 Terminal Configuration OUTSET2 No Yes IM 5G1A11 01E App 3 1 E Restrictions Imposed by the Controller Type on the Use of Signals within the Input Block App 3 2 An error will result if you use any of the signals which you are not allowed to use for the selected controller type If such signals those marked No in the table below are being used in your system
196. tput selection as a time proportional output or heating cooling output parameter MVS1 setup parameter MV 1 IMV rex motan on 1505 1507 1509 1511 1512 Computation module i ranked first in the OR module registered as one order of execution 46 OUTSEL1 ranked sixth in the order of execution i e first run module gt 1 i e sixth run module Output 1601 block ALO11 ALO12 ALO13 ALO14 3 CONST 47 OUTSEL11 48 OUTSEL12 49 OUTSEL13 Ex saa Reka 2693 5 Computation module 7 ai j 3 yn ranked second in the 3 4 Pa 161 order of execution Fe vw i e Second run modul r IN1IN2 IN3IN4 Computation module patel i i Computation module ranked fourth in the 6 ea ranked ah inthe ranked third in the order of execution 7 i P order of execution i e fourth run module s 1613 Order of execution order of execution i e sixth run module i e third run module N i e fifth run module H Y Y Y t OUT1A QUT2A OUT1R OUT2R OUT3A Figure 4 3 3 Addition of an OR Module to the Diagram of an Output Block for
197. und Color Setting Help H Ola ea S alal el ia EA Ca Custom Computation Configuration Custom DisplgeTConfiguration rd Custom Display Selection Output Block Custom Display Switching Condition Ten segment Linearizer 3 and 4 Parameters Security Definition USER Parameter Opens Custom Display Selection dialog box 7 29 98 3 05 PM Options in Custom Display Configuration menu Figure 5 1 7 Custom Display Configuration Menu Dialog Box IM 5G1A11 01E 5 7 5 2 Step 2 Configuring Custom Displays 5 8 The flow of work in step 2 is as follows This section explains the work flow using the single loop control sample file USM01 1SC Read the sample file onto your personal computer before you start this step Start of custom display configuration i Choose the custom display Subsection 5 2 1 y Set the conditions necessary to Subsection 5 2 2 switch to the custom display AA End of custom display configuration Figure 5 2 1 Flow of Work for Configuring Custom Displays Figure 5 2 2 shows the Custom Display Configuration Menu dialog box used to configure custom displays Bim E Custom Computation Configuration USM01 1sc File E Editing E Display Custom Computation T Communication C Background Color Setting Help H Olein S aa o Custom Computation Configuration Input Block Output Block Ten seg
198. uration 4 28 IM 5G1A11 01E Chapter 4 Basic Operations for Configuring Custom Computations and Relevant Explanations As was the case in the previous subsection Figure 4 3 9 shows an output block for single loop control where a logical OR operation module is added In this block diagram the MV 1 HMV 1 CMV 1 RET1 RET2 and RET3 control and computing signals are connected to the inputs of an OUTSEL1 module ranked first in the order of execution This module has no parameters The OUTSEL11 OUTSEL12 and OUTSEL13 modules which are ranked second third and fourth in the order of execution respectively have neither inputs nor param eters The constant value 1 is coupled with the input of the CONST module ranked fifth in the order of execution In addition the output statuses of alarms 1 to 4 are coupled with the inputs of the OR module which was registered in the previous subsection and is ranked sixth in the order of execution Input block Control and computing section The OUTSEL1 OUTSEL11 OUTSEL12 and OUTSEL13 modules These signals are automatically connected NEZ must always be used together as a set when you use the MV output according to the setting in the MV output selection as a time proportional output or heating cooling output parameter MVS1 setup parameter MV 1 AMV 7 CMV RET1 RET2 RETS gjss s 1505 1507 Ta 1511 1512 f
199. ustom Display Configurations In the Input Block dialog box double click a blank box The Module Configuration dialog box Figure 12 4 3 appears Module Configuration Arithmetic Operation Logic Operation Special Calculation Special Function Indexes Rate of change limiter 10 segment linearizer 1 10 segment linearizer2 35 ILINE1 Inverse 10 segment linear 3B ILINE2 Inverse 10 segment linear 37 CURVE1 Curve linearizer 1 approxir 38 CURVE2 Curve linearizer 2 approxir 39 RATIO Ratio 40 FILTER First order lag filter 41 EUCONY EU range conversion APCELECTI Sustitohina hahuaan 2 inmi Y Figure 12 4 3 Module Configuration Dialog Box Click the lt Special Calculation gt index Double click lt 41 EUCONV gt The EUCONV module is registered with the Input Block dialog box as shown in Figure 12 4 4 Custom Computation Configuration USM01 1sc Input Block File E Editing E Display D Custom Computation T Communication C Background Color Setting B Help H 2 e x Dla S alt l ara PVN PVIN 2 CSVIN 1 CSVIN 2 TRKI TRF MANI AUTI Cancel Help You can display the description of the module by clicking an item with the right button 7 31 498 5 45 PM ma Figure 12 4 4 Example of the Input Block Dialog Box where the EUCONV Module Is Registered As the First run Module IM 5G1A11 01E 12 37 To register the Fluid Temper
200. ut Block Dialog Box where the OR Module Is Registered As the Sixth run Module When you finish registering the computation modules proceed to Operation II Module Setting 12 72 IM 5G1A11 01E Chapter 12 Examples of Custom Computation and Custom Display Configurations Operation Il Module Setting This operation involves configuring the inputs and parameters of computation modules Click the registered sixth run OR module From the tool menus choose lt Editing gt then lt Connection gt The Module Setting dialog box Figure 12 7 6 appears Module Setting xi Module Name 15 0R OR logic Order of Execution 6 Name Setpoint Guideline Input 1 Not connected IN2 Input 2 Not connected IN3 Input 3 Not connected IN4 Input 4 Not connected INS ING IN INS P1 P2 P3 P4 AINn Dinst Module Output D register l relay Constant Value OK Cancel Module Description Figure 12 7 6 Module Setting Dialog Box Click the lt IN1 gt module input Click the lt I relay gt index Click lt Timer flag power on flag alarm flag gt in the drop down list box Double click lt ALO11 gt in the list box The lt ALO11 Setpoint column gt and lt I5689 Guideline column gt options appear in the lt IN1 gt row IM 5G1A11 01E 12 73 12 74 Module Name Order of Execution 15 0R OR logic 6 Module Setting xi Name Input 1 Setpoint
201. y as the custom display The DISP1 and DISP2 displays are available only if you register the DISP1 and DISP2 modules in an input or output block Setting Character of DISP1 2 Display Characters shown on PY digital display OK Cancel Figure 5 2 8 Setting Character of DISP1 2 Displays Dialog Box CX See Also Chapter 4 List of Computation Modules and Their Functions in the Model LL1200 PC based Custom Computation Building Tool User s Reference instruction manual IM 5G1A11 02E for an example of the DISP1 or DISP2 display Step 2 1 Choosing the Custom Display is now complete When you finish selecting the custom displays proceed to subsection 5 2 2 Step 2 2 Setting Condi tions Needed to Switch to Custom Displays IM 5G1A11 01E 5 13 5 2 2 Explanation Step 2 2 Setting Conditions Needed to Switch to Custom Displays You can preset the desired conditions for the custom displays registered in the previous subsection so that those displays are switched to when the selected conditions become true To achieve this you must specify a custom display for each switching condition You can set two or more conditions at the same time for a single custom display Power on l PV1 amp SV1 Display PV1 amp MV1 Display SS PV input readout PV input readout Loop 1 Alarm Display Code of loop 1 alarm SV readout
202. zed Save Compare gt Compare Information File Information gt File Information i i I O Signal Information 1 0 Signal Information gt Setting Chapter 9 r Print gt Setting of Print Range Printer Setting Print Preview Exit Ky Editing lt gt Connection I Input Block Input Block Delete Output Block Output Block Modify Configuration Ten segment Parameter Setting for X J Linearizers 3 and 4 Ten segment eeue Parameters Linearizer 3 and 4 gt A ect Display _ Vetticall vision USER Parameters H USER Parameters SSS Horizontal Division Custom Display Configuration 4 Changing of Specify Suffix Code Controller Type and Controller Type Caneel gt Display Selection Custom Display Selection Display Switching Custom Display Custom Computation gt a 5 Condition Switching Conditions Security Definition Security Definition Exit the custom computation Start Parameters building tool and start the Chapter 10 Setting Tool parameters setting tool E c icati gt Download to Download to ommunication he us1000 Controller US1000 Controller Upload

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