ASA Industrial Electric Screwdriver User's Manual - Folke
Contents
1. 2 3 3 5 0 09 0 14 2 6 4 0 0 10 0 16 5 p S5mm Hex shank gt 1 4 Hex shank a JOutline this drawing applies only to 1 4 hex bit shank screwdrivers 228 ASA 6000 ASA 6000PS ASA 6500 ASA 6500PS ASA 6800 ASA 6800PS 5 0 25 4 3 21 7 700 TRIGGER POWER SWITCH BIT SLIDE SLEEVE HANGER RING QL ASA 500 000S Lever Hn start S X 2 eH Cc IEE am mu T Ma type amp amp e a 1 Teme CLE Late TE f i a WA TORQUE REGULATING HANDLE 34 BONNET Egg shaed FWD OFF REV SW 237 e BIT SLIDE SLEEVE ES 33 35 5 IN z TORQUE REGULATING HANDLE Scc shaped BONNET FWD OFF REV SW Push start type 38 5 Accessories This product comes supplied with a pair of carbon brush and two bits _ Bits one set per screwdriver a s eas mm Ee E HEX DOUBLE Bit specifications 5mm Hex double end 1 4 Hex Tip i Tip Tip Tip Tip pe aR a EAR N Za 7W3844 5 aW5848 1 7W6744 5 Available Screwdriver Model ASA6000 N D D aai 7W6764 ASA6000PS gso W383 p mm 7wsg6s 1 gas 7W6744 ASA6500 l 7W3864 7W6764 ASA6500PS 1 45 7W6764 ASA6800 a iain 7w6964 ASA6800PS C Power supply o PRO Approval AC DC g Ib APS 30UA 100 120V eoe 154 84 52 oiy 30V constant 620 1 36 CE 115V APT 65 220 96 aa 30V 20V 3400 72. 5 CE e APS 30UA APS 30UE are switching circuit power supplies with 0 8 max time settable soft start circuit They are light and small consume little electricity and supply stabile voltage e Stabilizer accessories 2 locking ties 2 pieces of double sides tape only for APS 30UA APS 30UE _ Before use read the following O Use the correct voltage Carefully check the voltage shown on the power supply and this manual and determine the correct voltage Only plug the unit into a power source of the correct voltage C Determine the appropriate torque range choose the correct screwdriver for the torque you will require To lengthen product life avoid long term high torque use Make sure the screwdriver is undamaged If the power code is scraped or damaged it should be immediately CJ N unplugged and replaced to avoid electric shocks or a short circuit that could result in fire Use in an appropriate work environment To ensure safety do not use in high temperature high humidity environments or near flammable materials Keep the power cord away from tools or equipment that might scrape or melt it O When plugging in or unplugging the power cord hold the plug firmly Never pull on the cord _ Method of operation and important points Brace fastened objects securely Before operation refer to torque settings item to determine the appropriate torque and adjust the screwdriver to the appropriate torque Make sure that the
3. fastend objects are securely braced and then begin operation This procedure will avoid hazardous rapid rotation of the fastened objects due to excessive torque or insufficient bracing Driving and removing screw Before operation set forward reverse switch properly To drive a screw set the switch to the forward FWD position To remove a screw set it to the reverse REV position Press the screwdriver onto the screw perpendicularly to being operation Note Don t operate the FWD REV switch when the motor is running Torque settings Use the regulating handle to set the torque Turning it in a clockwise direction into the screwdriver will increase the torque Turning it counterclockwise out of the screwdriver will decrease the torque Note The engraved markings on the engraving ring are for reference only and do not indicate torque output Torque output can only be determined by repeated testing with a torque meter or hand held spanner torque meter To prevent your torque setting from being changed we can provide a torque cover optional which covers and secures the regulating handle Bit insertion Use your finger to depress the slide sleeve into the screwdriver and insert an appropriate bit When the slide sleeve is released the bit will be automatically engaged Note Do not hammer the bit in or pull it out forcibly Secure screwdriver during operation During operation hang the screwdriver up securely as from balancer in order to prevent
4. it from being knocked down and suffering external cracking internal damage or a snapped power cord Start and stop For lever start type The motor begins running when the lever is depressed and stops when it is released For push to start type When the screwdriver is pressed onto a screw perpendicularly inwards pressure from the screwdriver bit engages the power switch and the motor begins running When the pressure on the screwdriver is released the bit and power switch revert to their original positions and the motor stops running When the selected torque is reached This product features an internal clutch assembly When a screw is driven and the selected torque is reached the clutch assembly will automatically disengage and a click will be heard At this point even if the trigger lever or depress force is not released the power to the motor will be automatically cut off Note When driving screw grasp the screwdriver firmly in order to prevent upwards recoil generated by the clutch release from forcing the screwdriver bit edge form the screw slot and damaging slot When removing screws when a previously driven screw cannot be removed using the same torque that it was driven with raise the torque setting After the screw is removed return the regulating handle to its original setting To simplify this operation note the number click sounds generated as the regulating handle is tumed When removing a screw if the required tor
5. ASA Industrial Electric Screwdriver User s Manual for full automatic models low volt DC motor with soft start controller _ A Word of Thanks to Our Customers Thank you for choosing lightweight and powerful electric screwdrivers In order to insure maximum performance and product life please read through this manual before using your screwdriver Feature C Our screwdrivers are designed for use with precision torque locking screws It can be used for assembly of middle and large range items such as home appliances computers furniture and car industry etc Low vibration low noise meets environmental protection demands _ Low voltage electronic braking circuit for precision torque control low breakdown rate and long product life C Low voltage DC motor for safety and prevention of electric shocks C Design features separation of screwdriver and control for low repair costs and higher serviceability rate C Switching power supply plugs directly into screwdriver and builds a soft start circuit provide more accurate torque longer motor life and safe operation _ Right angel 90 head adapter attaches easily to screwdriver for use in small spaces gt 60mm operates smoothly Optional for 1 4 hex shank only _ Ergonomically designed exterior reduces work fatigue and increases productivity S C No toadspeed 7mm 1350 1000 Stepless 2 0 3 0 0 08 0 12 2 6 4 0 0 10 0 16 3 0 5 0 0 12 0 20 Available
6. ear to parts including carbon brushes bits and power cord and also to the exterior surface C If the screwdriver was connected to a power source of the incorrect voltage C If there was inappropriate use or an attempt to repair the unit by the user C After the period of the guarantee or if the user cannot present the manual with stamped Product Information Form Retailer s Stamp Specifications and design may be changed without notice for improvement
7. or only runs intermittently during Forward operation try Reverse operation or rotate the anvil 90 degrees until a click is heard then re attempt Forward operation e Long term use causes the motor s commutator to wear down In this case it must be replaced this repair must be performed by one of our authorized agents _ Ifthe bit falls out easily or wobbles e check that the bit matches our specifications If not change the bit to one that does e If the bit tends to wobble remove the bit rotate it 60 or 180 degrees and re insert it C If the screwdriver does not stop when the selected torque is reached e An excessive torque setting can cause the screw to strip the threads with the result that the clutch does not activate Lower the torque to a level that does not cause stripping e Differences in size between the bit tip and screw slot lengths can cause slopping Change to a suitable bit tip e The brake circuit may be damaged or the sensor switch may have shifted this repair must be performed by one of our authorized agents C Warranty We provide a one year free repair service warranty with this product The warranty is good for one year from the date of purchase entered on the Product Information Form The retailer s stamp must appear on the form to confirm the date However the following circumstances we will charge the user for any parts and labor cost associated with repairs C For repairs involving normal w
8. que is higher than the screwdriver s output torque the clutch may not disengage causing the user s hand and arm to be twisted In this case immediately set the forward reverse switch to OFF to cut the motor power and prevent injury Changing the carbon brush Insert a slotted hand screwdriver with a 2mm to 4mm head edge into the slot and lever up the carbon maintenance bonnet Remove the used carbon brush and insert a new carbon brush of the same specifications in the empty space To complete the operation close the carbon brush cover tightly by pressure as shown below step to step 4 Note e When changing the carbon brush first unplug the screwdriver Use a factory specification carbon brush e The notch on the carbon brush surface must face into the direction of the rotor rotation gt marcu SCREWDRIVER SIDE Position A enlarged After use Storage and maintenance when the unit is to be stored for a long period remove the power supply and bit open the carbon brush cover and blow out any accumulated carbon brush dust with compressed air and wipe the exterior clean Then store the screwdriver carefully in a dry dust free place away from direct sunlight Store the bit in grease To ensure continued serviceability periodically check and maintain the screwdriver C Troubleshooting If the screwdriver does not work properly check the list below If you cannot solve the problem do not open the unit Contact one of our a
9. uthorized agents as soon as possible C Ifthe screwdriver does not run e Check that the power supply is outputting power o Check that the power supply plug is inserted properly and that output plug terminals No 1 and NO 4 show 30VDC approximate between them If no output is shown change the power supply o Check for a open or short circuit in the 6p 6p cord connecting the screwdriver to the power supply If an open or short circuit is found change the cord or plug use plug type 2G2022 6p or purchase equivalent type gt Check that the fuse is intact Caution when changing the fuse unplug the power supply e Check that the carbon brush is undamaged that the carbon brush guide cord with the rotor to become too small Anyone of these factors could cause the screwdriver to stop rotating or rotate abnormally Inspection method open the carbon brush cover and use a non conductive insulated rod to gently press the brush If the screwdriver resumes rotating the carbon brush has reached the end of its useful life and must be replaced immediately e Check that the rotation direction switch are working properly If no click is heard when atrigger is depressed it is not working and must be replaced make sure to perform this check in a quiet place C Ifthe screwdriver is not rotating normally e There is a protective circuit within the power supply Power is only supplied normally from 3 to 5 seconds after current flow begins e If the mot
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