PIPETBOY acu Operating instructions
Contents
1. eee eene 13 www integra biosciences com 3 PIPETBOY acu Operating instructions V04 Introduction 1 Introduction These operating instructions contain all information required for installation operation and maintenance of the PIPETBOY acu This chapter informs about the symbols used in these operating instructions the intended use of the PIPETBOY acu and the general safety instructions 1 1 Symbols used The operating instructions specifically advise of residual risks with the following symbols It also indicates hazards for machinery materials and the environment WARNING N This safety symbol warns against hazards that could result in injury or death It is essential that you follow the corresponding precautions CAUTION This symbol cautions against potential material damage or the loss of data in a microprocessor controller Follow the instructions NOTE This symbol identifies important notes regarding the correct operation of the device and labour saving features 1 2 Intended use The PIPETBOY acu is a pipetting aid designed for aspirating and dispensing aqueous solutions with plastic or glass pipettes of 1 to 100 ml volumes It shall not be used for applications other than those specified 4 INTEGRA Biosciences AG PIPETBOY acu Operating instructions V04 Introduction 1 3 Safety notes The PIPETBOY acu corresponds to the state of the art complies to the recognized safety regul2. Standards for Canada and USA CAN CSA C22 2 Safety requirements for electrical equipment for measurement No 1010 1 92 control and laboratory use General requirements UL Std No 3101 1 Safety requirements for electrical equipment for measurement control and laboratory use General requirements FCC Part 15 Class A Emission Zizers September 15 2008 um Iu Elmar Morscher Thomas Neher CEO Quality Manager PIPETBOY acu Operating instructions VO4 Table of contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Introduction UE e ojo USA TTE 4 12 dntelided WSC ieee i ee lee ee ete le Au 4 TED SAN NOLS NE T 5 Description of the device 2 1 Scope of delivery 6 2 2 Overview of the PIPETBOY accus 6 Installation 3 1 Operating environment 7 3 2 Inserting or replacing the batteries ssssssuuse 7 3 3 Charging the batteries cccccooonnnconcccoononnccnncncnnonanononcnnnnanos 7 3 4 Mounting of the wall holder 8 3 5 Set up and use of the charging station optional accessory 8 Operation 4 1 Inserting the plIDelle uoo oae li 9 BD deri 079 RETE 9 43 BEDA UII IO E os ec a 9 4 4 Troubleshooting nnn 10 Maintenance 5A Gleanind ard Ser viCuiG ito 11 5 2 Equipment disposal cccccoccccnccccncnnnccocnnnnononnnnncnnannnnnononanonos 11 Technical Data tana 12 Accessories and consumables
3. AG PIPETBOY acu Operating instructions V04 Installation 3 Installation 3 1 Charging the battery When the battery charge indicator 4 flashes red the PIPETBOY acu needs charging Plug the cable of the mains adapter in the socket 5 at the base of the device s handle 6 and connect the mains adapter to the power supply Charge for 12 hours NOTE Before first use the batteries have to be fully charged for at least 16 hours Longer charging times do not cause overcharging of the battery For a long battery service life it is recommended to charge the battery immediately after the charge indicator flashes red in an environment cooler than 35 The PIPETBOY acu can be used while it is being charged WARNING The supply voltage must meet the requirements of the mains adapter 100 240 VAC 50 60 Hz 3 2 Replacing the battery a 1 Move the lid of the battery compartment upwards and remove it a INTEGRA aor ciam a rechargeable battery 9 V 160 mAh and make sure that it is inserted with the correct polarity p 2 Replace the old battery with an original INTEGRA N 4 3 Close the battery compartment with the lid a 3 3 Mounting of the wall holder The optional wall holder serves to park the PIPETBOY acu To mount the wall holder remove the protective foil from the adhesive tape at the back of the holder Hold it with the sign lt up gt facing upwards and press it to the desired place Make sure t
4. Accessories and consumables on page 13 Replace filter Tighten the nose piece or replace defective parts Charge the battery Insert the battery or connect the instrument to the mains adapter Replace the battery Insert correctly note polarity and Replace the battery Use only original consumables OA suononujsui Bulyesodo noe AOg13dld uoneJedo PIPETBOY acu Operating instructions VO4 Maintenance 5 Maintenance 5 1 Cleaning and servicing WARNING Always disconnect the PIPETBOY acu from the mains when carrying out maintenance work If the PIPETBOY acu gets soiled it can be cleaned with a cloth moistened with soapy water or with a 70 ethanol Never use acetone or other solvents The nose piece housing 7b 7f the pipette mount 7e and the filter rubber 7c can be autoclaved at 121 C Disassembly of the nose piece Unscrew the nose piece 7 from the handle by turning it counterclockwise Hold the top half of nose piece housing SIM 7b press the bottom half 7f firmly against the top half 7 7b and turn it counterclockwise left The bottom half of A nose piece housing 7f will disengage after about 1 8 of a turn Remove the pipette mount 7e the filter 7d and the filter rubber 7c if required It is recommended to change the hydrophobic filter 7d every three months Should the filter get wetted or soiled accidentally it has to be changed immediately The filt
5. Operating instructions VO4 Technical Data 6 Technical Data Pipetting speed Battery Mains adapter Materials Dimensions H x W x D Weight Ambient conditions 12 max 10 ml s Type rechargeable NiMH 9 V 160 mAh Charging cycles 500 1000 when charging as indicated Charging time 12 hours Initial charging should be at least 16 hours Running time at least 2000 cycles of aspiration and dispensing of 25 ml Input 100 240 VAC 50 60 Hz Output 17 VDC 180 mA Housing PA Nose piece POM Pipette mount Silicone Filter rubber Silicone 125 x 130 x 35 mm 220 g Operation 5 40 C max 80 RH Storage 10 50 C max 95 RH INTEGRA Biosciences AG PIPETBOY acu Operating instructions VO4 Accessories and consumables 7 Accessories and consumables Accessories Part No Stand for for a well organised work area to park the 155065 PIPETBOY PIPETBOY acu with inserted pipette Vacuum tweezers to pick and place small objects such as microscopy cover 155890 Slips Nose piece green for PIPETBOY acu grey and transparent 155025 grey for PIPETBOY acu green blue red and purple 155070 Wall holder for holding the PIPETBOY acu on the wall 155521 Mains adapter EU version 153210 100 240 VAC US JP version 153211 RUE UK version 153214 Consumables Part No Filter 0 45 um sterile 153015 unsterile 153016 Filter 0 2 um sterile 153608 unsterile 153607 Pipette mount silicone for holding pipette in the nose piece 151020 Fi
6. INTEGRA INTEGRA y INTEGRA PIPETBOY acu Operating instructions 466079 V04 INTEGRA Declaration of conformity Konformitatserklarung C D claration de conformit Declaraci n de conformidad Dichiarazione di conformit INTEGRA Biosciences AG 7205 Zizers Switzerland declares on its own responsibility that the product erklart in alleiniger Verantwortung dass das Produkt d clare sous sa responsabilit exclusive que le produit declara bajo su propia responsabilidad que el producto dichiara sotto la propria responsabilit che il prodotto PIPETBOY acu Models 155000 155015 155016 155017 155018 155019 in accordance with EC directives gem ss der EU Richtlinien est conforme au terme de la directives CE de acuerdo con las directivas CE in conformit alle direttive CE 2006 95 EC Low voltage equipment 2004 108 EC Electromagnetic compatibility 2002 95 EC Restriction of Hazardous Substances 2002 96 EC Waste Electrical and Electronic Equipment is in compliance with the following normative documents mit den folgenden normativen Dokumenten Ubereinstimmt aux documents normatifs ci apr s cumple las documentos normativos soddisfa le normative seguenti EN 61010 1 2001 02 Safety requirements for electrical equipment for measurement control and laboratory use General requirements EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements
7. ations and is safe to operate The PIPETBOY acu can be operated only when it is in perfect conditions and while observing these operating instructions The device may be associated with residual risks if it is used or operated improperly by untrained personnel Any person charged with the operation of the PIPETBOY acu must have read and understood these operating instructions and particularly the safety notes or must have been instructed by supervisors so that safe operation of the device is guaranteed Regardless of the listed safety notes additionally applicable regulations and guidelines of trade associations health authorities trade supervisory offices etc must be observed Do not open convert or alter the PIPETBOY acu in any way Repairs may only be performed by INTEGRA Biosciences AG or by an authorised after sales service member Parts may be replaced with original INTEGRA parts only WARNING Do not use or charge the PIPETBOY acu in an atmosphere with danger of explosion Also do not pipette highly flammable liquids such as acetone or ether When handling dangerous substances comply with the material safety data sheet MSDS and with all safety guidelines such as the use of protective clothing and safety goggles Never point a pipette in anyone s direction CAUTION Avoid pipetting of liquids whose vapours could attack the materials PA polyamide POM polyoxymethylene FPM fluor rubber NBR nitrile rubber CH
8. chloroprene silicone Corrosive vapours could also damage metallic parts inside the device Information on how substances can damage specific materials is given in chemical resistance charts that are available on the internet Use an original INTEGRA mains adapter only and protect it from moisture otherwise the PIPETBOY acu might be damaged NOTE Prolonged exposure of the PIPETBOYacu to UV light can cause discolouration and or yellowing of the plastic housing However this will not affect the performance of the device in any way www integra biosciences com 5 PIPETBOY acu Operating instructions V04 Description of the device 2 Description of the device 2 1 Scope of delivery e PIPETBOY acu device e 1 rechargeable battery NiMH 9 V 160 mAh Mains adapter e Wall holder Sterile filter spare Operating instructions CAUTION Verify the scope of delivery when unpacking the device and check for potential transportation damage Do not operate a device that is damaged instead contact your local dealer 2 2 Overview of the PIPETBOY acu 4 1 Aspiration button 8 Dispensing button Y 3 Thumb wheel for speed control i r 4 Battery charge indicator 1 F 6 5 Socket for mains adapter cable 2 6 Handle 5 7 Nose piece 7a O ring 7a 70 Top half of nose piece housing b Ea 7c Filter rubber c 7d Sterilfilter d sul 7e Pipette mount 7f Bottom half of nose piece housing 6 INTEGRA Biosciences
9. er must be oriented with the blue side facing upwards towards the PIPETBOY acu After maintenance work perform a leak test to ascertain correct functioning of the PIPETBOY acu liquid should not leak out of a filled pipette before the dispensing button IS pressed Regular servicing of the PIPETBOYacu by a qualified representative of INTEGRA Biosciences AG is recommended 10 INTEGRA Biosciences AG PIPETBOY acu Operating instructions VO4 Maintenance 5 2 Equipment disposal The PIPETBOY acu is labelled with the crossed out wheeled bin symbol to indicate that this device must not be disposed of with unsorted municipal waste Instead it is your responsibility to correctly dispose of your waste equipment by handing it over to an authorised facility for separate collection and recycling It EEEE is also your responsibility to decontaminate the device in case of biological chemical and or radiological contamination so as to protect from health hazards the persons involved in the disposal and recycling of equipment For more information about where you can drop off your waste equipment for recycling please contact your local dealer from whom you originally purchased the product or your local council By doing so you will help conserve natural resources and you will ensure that your waste equipment is recycled in a manner that protects human health and the environment Thank you www integra biosciences com 11 PIPETBOY acu
10. g To empty the pipette by gravity force press the dispensing button only slightly in order to avoid reaching the trigger point where the pump starts running Gravity dispensing is used for to deliver TD pipettes that are not of the blow out type blow out pipettes have two thin rings or a frosted band around the neck 8 INTEGRA Biosciences AG WO9 S29U819501q 21B9JUI MMM 4 3 Troubleshooting Problem Probable cause Pipette drips Pipette is damaged or not fully leak in the system inserted in the nose piece 7 The inside of the pipette mount 7e is damaged resulting in insufficient sealing of the pipette neck The filter rubber 7c or the filter 7d in the nose piece are damaged or missing causing a leak Reduced aspiration The filter 7d is wet or dirty efficiency or no liquid The nose piece 7 is not tight aspiration The battery is discharged battery charge indicator flashes red The battery is missing The battery is defective The battery is wrongly inserted Reduced operating time The battery is worn with fully charged Wrong battery type is inserted battery Remedy Reinsert a new pipette by pushing it all the way into the nose piece Make sure that the pipette mount orientation is correct for the used pipette see Inserting the pipette on page 8 Replace the pipette mount Part No 151020 Replace the filter rubber Part No 153225 and or the filter Part No see
11. hat the surface onto which the wall holder is mounted is smooth clean and grease free Wait 24 hours before using the wall holder for the first time Alternatively the wall mount can be fixed with the included screws www integra biosciences com 7 PIPETBOY acu Operating instructions V04 Operation 4 Operation 4 1 Inserting the pipette b The silicone pipette mount 7e has a special conical channel in order to guarantee a firm and leak proof grip of the pipette independently of its diameter Disassemble the nose piece see Cleaning and servicing on page 10 and a orient the pipette mount with the large opening facing down for pipettes gt 2 ml factory setting or o FE b orient the pipette mount with the small opening facing i down for pipettes lt 2 ml WARNING Do not insert pipettes with force into the PIPETBOY acu because they can break and cause injury particularly thin pipettes made of glass 4 2 Pipetting Press the aspiration button 1 to fill the pipette and the dispensing button 2 to empty it Pipetting speed can be controlled in two manners Coarse adjustment is achieved by turning the thumb wheel 3 that regulates the pump speed turning to left slower for small pipettes turning to the right faster for large pipettes Fine speed adjustment for accurately moving the liquid s meniscus in the pipette is achieved by varying the finger pressure on the buttons for aspiration and dispensin
12. lter rubber silicone for holding the filter in the nose piece 153225 Battery NiMH 9 V 160 mAh 153005 www integra biosciences com 13 PIPETBOY acu Operating instructions VO4 Imprint 2010 INTEGRA Biosciences AG All rights to this documentation are reserved In particular the rights of reproduction processing translation and the form of presentation lie with INTEGRA Biosciences AG Neither the complete documentation nor parts thereof may be reproduced in any way or stored and processed using electronic media or distributed in any other way without the written consent of INTEGRA Biosciences AG This operating instruction manual has the part number 466079 version number V04 Manufacturer INTEGRA Biosciences AG CH 7205 Zizers Switzerland www integra biosciences com info integra biosciences com Customer service Please contact your local INTEGRA Biosciences AG representative To find out name and address of your local representative go to www integra biosciences com Further information is available from info integra biosciences com 14 00 INTEGRA Biosciences AG
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