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INSTALLATION AND OPERATING INSTRUCTIONS

1. M4 Conv cleaning motor 57 up 4Je euouop uli ZZ 92 o Jepuusupu josues vL JeNeoei e e 7 49 WWSUDI 4osues 7 JOSUaS 1 Josues 4 2 33 W Fant 45 W motor 15 W Jeu mg jueuje e uoniub IgnitionBurner auger up zi 2 x0 J5mr ebpJojs 244 3 3 Heat exchanger pump CN EI Kp e4 woy o ES Alarm output 8A 250Vac B NO 3d 46 8 AX vz 9 joy IZ CONTROL CARD ES wiring SERMCE SWITCH WIRING DIAGRAM 1 E 5 e o 4x0 22 suojattu twisted cabel niq 5 2 5 L 1 Fl wswitch ROOM UNIT Accessories E gt EWAN 9t ng SL Y1 DI d El L 4 Accessories L2 L5 N Power supply 400 V 3N 50 Hz L1 SHUNTGROUP element 450 W 0 Hz External storage auger 230 Vac P may 2 A 460 WY External Circulation pump 230 Vac 50 Hz Max 2 A External ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction UK 25 05 2012 e 8 32 ARITERM VTT S 06765 11 1 ARITERM VTT
2. 1 If the burner head does not con tain pellets but the upper connecti on of the burner does try to reignite Make sure that the burner head re ceives pellets 2 The operation of the flame detec tion sensor can be checked by ref lecting light on it How the sensor reacts to it can be followed from the Burner Adjustments menu The flame detection sensor may have become dirty due to weak draught This pre vents the sensor from recognising flames See Inspection and Main tenance 3 Go to the Testing menu and turn the blower and the ignition resistan ce on Make sure that the resistance heats up and ignites the pellets Alarm message Cause Alarm optical monitor The flame detection sensor has not de tected any flames for 10 minutes with the burner in Power mode The level switches have requested more pellets which means that pellets have arrived at the burner head Alarm warmstart After a hot start the flame detection sensor has not detected any flames for 10 minutes The embers have all burnt and the burner does not use any igni tion resistance when performing a hot start After cleaning the burner head the boiler water temperature may be within 8 C of the set temperature In this case the burner will try to perform a hot start Since there are no embers the alarm will be activated Alarm residual oxygen Residual oxygen has been under 4 5 for 2 min which has caused poor com bustion T
3. 40 C DN 25 male Cu 22 mm DN 25 male DN 15 female 140 mm H 140 mm steel pipe or equivalent length min 4 m 400 V 3N 50 Hz 3 6 kW resistor MMJ 5x2 5s 3 6 kW resistance 3x16 Burner ignition 560 W Burner normal 60 W about 10 kW depending on equipment ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction UK 25 05 2012 e 3 32 1 Discharge valve DN 15 female 2 Flue duct 140 mm 3 Additional heating circuit unit DN 25 male 4 Expansion unit DN 25 male 5a Heating circuit four way mixing valve supply 5b Heating circuit four way mixing valve return 6 Cold domestic water 22 mm Cu 7 Hot domestic water 22 mm Cu 8 Electrical connections 9 Cleanout hatch 10 Ash box 11 Return DN 25 female 12 Display keyboard 13 Convection sweeper 14 Flue gas blower FUNCTIONAL DESCRIPTION Heating with the Ariterm Biomatic 40 pellet heating centre is similar to oil heating in many ways he main difference is that heating with solid fuel produces a certain amount of ash which must be removed at certain intervals If the ash is not removed combustion efficiency will decrease and the burner may malfunction The BeQuem pellet burner is equipped with automatic ignition However it can also be ignited manually when necessary The electric ignition system of the burner will only be activated dur
4. ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 20 32 SERVICE AND MAINTENANCE The boiler and burner will function without problems for a long time if the following instruc E Check every 1 2 years tions are observed Unfasten the burner primary air ring which is fastened by means of four screws and nuts The boiler must be kept in dry environment Clean the air vents of the primary ring and remove all ash Ac the same time check the primary Ihe boiler and burner operate all the time within the defined adjustment values air pipe and clean it of ash The burn cup should be sealed with fireproof sealant Clean the boiler when the temperature of flue gases has increased by 20 30 with respect to the temperature they have with a clean boiler Detach the protective casing of the burner Check the chain wheels and chains for wear or Check the burner head and clean it as needed Remove the sintering and if necessary whether the chain has loosened Adjust and change as needed Lubricate the chain with thin scrape the air gaps open oil Replace the damaged part with a new due time Check to make sure that no condensed water or water coming from pipe leaks can damage Note the boiler Always remember to be careful when dealing with ash because it may still be incandescent The h ash must be stored
5. paired Tachometer The tachometer measures checks the blower rotation speed which can also be seen in a graph ic on the screen If the fan is blocked or broken the tachometer detects the fault and stops the burner Flue gas fan The boiler is equipped with a flue gas fan The fan power can be set to Power mode or Main tain mode Ihe setting can be made in the Accessories menu Smokegasfan Max and Min The flue gas fan power must be controlled so that there is a vacuum of 8 15 Pa in the fire box Metering can be carried ouc via the hole blocked by a screw under the flame sensor Automatic convection cleaning system The automatic convection cleaning system reduces the amount of cleaning needed by the boiler and maintains the burner s high efficiency NOTE See page 20 The operating time and pause time for cleaning are determined as needed ARITERM VTT S 06765 11 1 Heat regulation The standard equipment of the Ariterm Biomatic pellet boiler includes a heat regulator that can be used to control at most two heating circuits A temperature graph for supply water tem perature adjustments can be created for each circuit Heating circuit 1 can be fine adjusted by means of the indoor temperature sensor In addition the automatic eguipment contains a cir culation pump control outlet that depends on outdoor temperature Standard delivery includes the control kit for heating circuit 1 the shunt motor valve and the tempera
6. Clean the flu gas blower blades and remove ash from the blower box for example with an ash vacuum 8 Attach the cleanout hatch and fit the star knobs ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 23 32 WOOD PELLETS AS FUEL Wood pellets are renewable bioenergy and provide fuel in a compact and uniform form which is easy to handle The moisture content is less than 10 which means that the pellets do not Fuel recommendation freeze or become mouldy No chemical substances are used in the manufacturing process In h aa Raw material Chemically untreated barkless wood stead the binding agent is the trees own lignin Diameter 8 mm The pellet diameter is 6 to 12 mm and the length is 10 to 30 mm Due to their small size the Length pellets move freely in the feeding augers Volume weight over 600 kg m NOTE Moisture content less than 1096 The Ariterm Biomatic series boilers are suitable for burning pellets of diameters ranging from Ash content less than 0 7 weight 9o 6mm through to 12mm The burner is factory set for 8mm wood pellet having a mean density of 650kg m3 Minor readjustment of the burner setting is required when utilizing alternative sizes Fine material content max 4 weight 96 densities of pellet Ash melting temperature gt 1 100 C Most of the disturbances that
7. Factory settings v110311 Diff temperature No Accessories Operating Time menu Text on the display Total xx h High xx h Low xx h Min xx h El 1 2 Setting 0 3 10 40 C 10 90 1 98 Suomi Svenska English Ger man Italiano France Spain Russia Yes No No 5 60 C Setting Description Activation of electrical resistances 0 not in use 1 3 kW 2 6 kW 3 9 kW Activation temperature of electrical resistances Displays the pellet level between the level swit ches of the burner The auger starts when the value falls below 50 Displays the flame strength Limit value in brackets The burner functions e g auger burner blower etc can be tested in the menu Menu language selection Restores the original factory settings Burner operating lag time The burner moves to Maintain mode at the target temperature and restarts when the temperature has decreased by an amount equal to the lag time No hysteresis 5 C 5 60 C the burner runs only on Max output The menu can be used to take accessories into use Description Burner total operating time in Power mode Burner operating time at Max power Burner operating time at Mean power Burner operating time at Min power Operating time of the 6 kW electrical resistance Operating time of the 3 kW electrical resistance ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje e Installation och drift
8. when the sensor is connected Tachometer On Off Not in use Load pump On Off Load pump function tank sensor e Start 0 95 C Tank temperature when burner start ignition e Stop 0 95 C Tank temperature when burner stops e Load pump diff 0 50 C Load pump goes on when boiler temp gt set temp Load pump diff Conv cleaning On Off SE Tire Ol Some Oe Oat SH of a bud cleaning system and de Time Off 4 h 0 250 h ermination of operating times See page 20 30 0 100 0 0 30 Smokegasfan Max Flue gas fan power in Power mode Smokegasfan Min Flue gas fan power in Maintain mode Residual oxygen accessory The value of the residual oxygen measurement can be seen in the main menu and in the graphic Ihe measurement is not available in Maintain mode This saves energy and the sen sor Adjust first the power of the fan so that the oxygen value is between 7 and 8 Ihe cycle in Power mode should be as long as possible in order for the combustion session to normalise Then set the Residual Oxygen setting to On mode from the Accessories menu After this if the residual oxygen level becomes too low the burner will automatically increase the fan power in order for combustion to remain good The residual oxygen measurement gives an alarm when the value becomes too low The power source for the oxygen sensor must always be con nected if the burner is in use otherwise the sensor can become dirty and function will be im
9. 100 power and keeps the air vents clean Time between ember maintenance cycles The auger burner carries out a 1 minute feeding cycle while the burner is in Maintain mode No The burner does not maintain the embers In this case the burner always performs a cold start when starting up To be used for example with an accumulator Operating time of the external auger when the level switches ask for pellets see Adjustment Example Operating time of the external auger during ma nual operation the burner must be in Off mode start up from the main menu Number of hot starts Number of cold starts Description Gives an alarm indicating that the ash box must be emptied calcu 0 250 h lated from the operating time of the external auger To be deter mined on the basis of experience Gives an alarm indicating that the boiler and burner head must be Cleaning x 100 h 0 250 h cleaned To be determined on the basis of experience ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 13 32 MENU STRUCTURE Accessories menu Menu Setting Description Fan power adjustment according to residual oxygen The oxygen va Residual oxygen On off lue can be seen in the main menu and in the graphic Heat regulation of two heating circuits possible Menu Shunt control Heating circuit On Off 2 is visible
10. CIRCUIT RADIATOR HEATING 4 HEAT PIPE PUMP FLOOR HEATING 5 HEAT PIPE PUMP RADIATOR HEATING 6 FLOOR HEATING NETWORK MANIFOLDS 7 RADIATOR HEATING NETWORK 8 EXPANSION VESSEL 9 SERVICE SHUT OFF VALVE 10 SAFETY VALVE 11 FILLING VALVE 12 FEED MIXING VALVE 13 DOMESTIC WATER CIRCULATION PUMP ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 7 32 22 Josues Ja log 79 D q p Josues Sg Bis L a 8S D sub y Josues uIOOM t Ww 20A 01 0 uonpuaoJul Uny NLLZL 1191 Gp SE Ge to deliver N 0 79 Ep o CO Int pump On Off switch Overheating thermostat Internal pump fuse 3A Liitin 230 VAC 9 nap Serviceswitch Must be installed to voltage supply Not included X2 Adapter 24 VDC 9 pol Alarm NO contact Alarm o E U SE 20 58 o lt 1 4 1 I I I 1 1 1 52 Burner On Off switch seliosseoov v9 Josues yuo 4o0jpjnuinoov 9 dund ppo NL SL Mm NL EL 2 z t 55 T1 F1 X1 S1 Z UNYS nunus Sa Pe a es Se ef MM E de e et
11. S 06765 11 1 START UP AND STOP Burner start up and stop Turn the burner and the internal pump on from the operating switch If the flow switch that controls the internal pump is on set the operating switch to Off mode The main menu which shows the temperatures of boiler water and flue gases will appear on the display The main menu also shows the Start up Stop setting and mode of the burner If the buttons are not pressed for 10 seconds a graphic showing temperature and burner data will appear on the dis play The first start up differs from normal start up in that there are no pellets in the burner Like wise there are no pellets in the external feeding system Carry out the following actions in connection with the first start up or if there are no more pel lets in the store 1 Turn the external auger on from the main menu and wait until pellets arrive at the upper connection of the burner The external auger will automatically stop after 15 min the set ting can be changed 2 Set the burner to ON mode Cold start burner will perform a cold start by using the ignition resistance when the boiler water tem perature is more than 8 C below the set value Ihe Burner setting shows the message Start up 1K the auger burner turns on and so does the red indicator light Shortly afterwards the blower and the ignition resistance turn on A cold start consists of seven phases 1 7 When the flame de
12. checked in order to detect possible sintering mutually bound ash rock and gravel like particles in the burner head over 1 time Such particles must absolutely removed from the burner head at short intervals so that he pri b NEHME d Burner cleaning 15 started by unfastening The burner s combustion chamber is cleaned the primary ring will not become overheated and get damaged the quick locking clips on both sides of the ener SR Ee burner and by pulling the burner out of the withdrawn from the boiler after which the Sintering is often due to impurities in the fuel If this is the case you should immediately file a boiler combustion chamber is emptied directly into complaint with the fuel supplier Pay special attention to pellet guality when you receive a new Make sure thatthe burner wires do not get the ash box delivery or when you change suppliers damaged ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 21 32 BOILER CLEANING Automatic convection cleaning system The boiler is equipped with automatic convection cleaning system that automatically carries out the sweeping at certain intervals In any case the convection channels must be cleaned swept two times a year 9 mu 429 TESTEN Jl FE alana The cleaning is done through the cleanout hatch on the top of the boi
13. e Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 19 32 GUARANTEE AND DECOMMISSIONING Guarantee For Warranty Issues Ariterm Sweden AB refers to our local Distributor E Decommissioning An end of life boiler is suitable for scrapping Its plastic parts are landfill waste Product no 5936 5824 5787 1544 5358 5911 1692 5820 5062 1691 5291 5292 578 5875 5831 5081 5346 5416 5886 5421 5307 5963 5328 5786 5935 1293 5308 5425 5415 5360 5361 5339 MOST COMMON SPARE PARTS Description Overheat protection EGO 55 33512 010 Silicon Gasket 2x139x256 burner Grundfos UPS 25 40 pump Boiler temperature sensor Flue gas temperature sensor BeQuem 40 inner cage Display card BM BQ ESBE ARA661 shunt motor Sweeping motor SPG TS09 0175 Controller card Biomatic Outdoor temperature sensor Indoor temperature sensor Supply water sensor Hub chain wheel Z 17 motor Hub chain wheel Z 24 feeding auger Hub chain wheel 7 18 burner auger Chain wheel 7 12 block feeder Ball bearing burner auger 77 link chain Chain shackle Feed motor SPG S9I40GXH S9KB100BH Primary air ring Combustion vessel Blocking feeder Auger burner Combustion fan2 50078613 33 W Combustion fan1 DSA326 128 WIDE 45 W Oil bronze bearing 12 18x8 for feed auger and block feeder Ignition resistance 450W Level switches incl transmitter and receiver Optical flame switch
14. in a fire resistant vessel Note Always disconnect the main power before maintenance work E Boiler cleaning Turn the burner off for about an hour before maintenance work and cut the main power Clean the furnace from the burner opening and the convection part from the cleanout hatch on the top of the boiler Clean all convection pipes with the cleaning brush delivered with the boiler see the next page Finally empty the ash box The ash from the ash box can be used to deter mine whether combustion has been good The ash should be powdery The interval for ash removal and boiler cleaning can be specified in the Service menu on the basis of experience The boiler should be cleaned when the temperature of flue gases rises by 20 C with respect to the temperature they have with a clean boiler clips E Burner cleaning Turn the burner off for about an hour before maintenance work and cut the main power Pull the burner out of the boiler check the burner head and carry out the necessary operations The burner head does not usually need special maintenance However connection with ash TT TF moval it is good to check whether hardened ash has accumulated in the burner head de tach the hardened ash use a screwdriver or similar tool At the same time check whether ash has flown to the mouth of the flame detection pipe and clean it as needed Burner slide bar In connection with a new fuel delivery the burner head must be
15. ing cold starts i e when the system has been inactive for a long period and the boiler tempera ture has dropped to at least 8 C below the target temperature During the heating process the necessary ignition cycles take place by means of the embers in the burner head This saves electric energy The burner and the incorporated feeding system operate automatically The operation of the burner is controlled by the temperature sensor installed in the boiler The burner head contains an accurately defined mixture of fuel and air This ensures perfect combustion which is both cost effective and environmentally friendly The auger burner is overpressurised dur ing operation The purpose of this is to reduce the risk of damage to the burner if the draught is weak Wood pellets with a diameter of 6 or 8 mil limetres not in combination are the recom mended fuel for the boiler Ash is removed from the ash box located in the lower part of the boiler Ash can also be removed into a special ash pan by means of an ash trap or a common vacu um cleaner However the ash may still be hot Therefore the ash trap must be heat resistant Standard equipment includes an automat ic heat regulation system that adjusts the supply water temperature according to the temperature outside ARITERM VTT S 06765 11 1 SAFETY AND ALARMS For safety reasons the pellet heating centre and fuel store must be placed apart from each other to
16. it until the set value is reached When the target boiler water temperature is reached the burner blower still runs for one minute before the burner moves to Maintain mode heating method off While the burner is in Maintain mode the auger burner brings pellets to the burner head every now and then in order to maintain the embers Ember Main tenance setting Stop The burner can be stopped at any stage of the combustion process Set Burner to Off in the main menu Ihe blower will continue to function for one minute after the burner has been stopped Accumulator usage As an option an Accumulator tank sensor can be connected to the boiler an addition to which a charging pump a load pump can also be controlled The load pump is to be connected to connectors 14 and 15 230 vac and the tank sensor to connectors 63 and 64 The Load pump setting is taken in to use from the Accessories menu This will automatically put the Holding time setting to off mode Ihe burner s starting and stopping temperatures can now be set These are controlled by the tank sensor Load pumps starting temperature is set by the Load pump diff setting When the boiler temperature exceeds the Set tempera ture Load pump diff setting the pump will start When the tank has warmed and the burner stopped the pump will go off when the boiler water temperature has dropped by 2 degrees from the set temperature ARITERM SWEDEN AB e ARITERM OY Asennus ja k yt
17. occur as result of bad fuel quality are caused by incorrect han _ Energy content gt 4 75 KWh kg dling and intermediate storage before the product is delivered to the customer Large contents of fine materials may be due to insufficient sifting Ash sintering is often caused by silicate impurities sand These materials cannot be detected before burning NOTE If the ash is sin tered all sintered material must be continuously removed from the burner head Fuel storage Thanks to the feeding system it is possible to build the pellet store for so called bulk deliveries The store can be placed either inside or in a separate building outside the house The shorter the transport distance from the store to the burner the better the feeding system functions Fire regulations must be taken into consideration when designing the boiler room and the stor age area The entire store must be insulated with extreme caution in order to prevent dust from spread ing The pellet delivery methods must be taken into account when choosing the store size In gen eral the pellets can be obtained in small sacks 20 kg large sacks 500 kg or directly to the store by means of a blower truck One tonne of pellet fuel requires about 1 6 m3 of storage space Ihe smallest delivery batch for loose pellets is three tonnes A store of 8 to 10 cubic me tres is a reasonable solution for many houses and involves lower delivery costs ARITERM VTT S 06765 1
18. set value Room temperature Open the hatch Outdoor temperature Electrical resistor symbol Control buttons Boiler water temperature With the control unit accessory one can replace the room temperature sensor included in the boiler The unit with the display is located centrally in the room The unit includes a temperature sensor according to the automatic heating controls finely adjusts the flow temperature The unit also gives information about temperatures and the boiler function electrical resistor and alarm Bi Installation The unit is installed according to the wiring diagram with screened twisted pair cable 4x0 22 or for example telephone cable Ihe connection is made directly on the boiler s control circuit board If the display is blank or shows the alarm Com Ber the connection is faulty Check the connections and check the cable if necessary NOTE The room temperature sensor that is supplied with the boiler must be deactivated if the room temperature unit is connected The room temperature unit can be installed for the Ariterm Biomatic 20 from manufacturing number The set room temperature can be changed with the OK button The value is changed by pressing Plus and Minus Hold OK pressed 7 seconds the Service menu comes up and the following settings can be changed The alarm text informs of interference in the boiler e Background lighting power Backlight e Room temperature sensor calibration Cal
19. shows a warning message for example about the fact that it is time to empty the ash box However the burner functions normally Acknowledge by pressing the C button In order to check and service the burner it is first necessary to cut the voltage supply and detach the burn er connection wires before removing the burner from the boiler After this the burner cover can be detached and the inspection of the flame detection sensor or other component can be carried out Alarm message Cause The burner has stopped and the display is dark Voltage is no longer supplied to the burner Alarm cold start The flame detection sensor has not de tected any flames in connection with a cold start The alarm is given 10 min af ter the end of the cold start ARITERM VTT S 06765 11 1 Check 1 Burner overheat protection 2 Voltage supply fuse 3 Glass tube fuses of the burner card and connection of the display panel 1 Are there pellets in the burner head 2 Operation and cleanliness of the flame detection sensor 3 Ignition resistance Procedure 1 Find out the cause of overheating and confirm receipt of the overheat protection 2 Change the fuse If the fuse conti nues to blow contact an electrician The connections must be checked 3 The inspection may be carried out by an electrician Take out the display panel and check the glass tube fu ses of the controller card Check the display panel connection
20. the machine directive 98 37 EC following standards have been applied EN 303 5 class 3 LVD IEC 60335 2 102 2004 1 Edition IEC 60335 2 73 2002 2 Edition A 1 2006 IEC 60335 1 2001 4 Edition Incl Corrigendum 1 2002 4A1 2004 A2 2006 incl Corregendum 1 2006 EN 60335 2 102 2006 EN 60335 2 73 2003 1 2006 EN 60335 1 2002 1 2004 11 2004 12 2006 2 2006 EN 50366 2003 1 2006 Machine directive EN ISO 12100 1 2003 ISO 12100 2 2003 EN ISO 14121 1 EMC EN 55014 1 EN 55022 EN 61000 6 1 EN 61000 4 2 4 3 4 4 4 5 4 6 4 11 EN 61000 6 3 EN 55022 EN 61000 3 2 3 3 FORSAKRAN OM OVERENSSTAMMELSE TILLVERKAREDEKLARATION Tillverkare ARITERM OY Adress P O BOX 59 FIN 43101 SAARIJ RVI Apparat Ariterm Biomatic 40 pelletsvarmecentral Tillverkare f rs krar att vid tillverkningen av denna panna har man iakttagit v sentliga s kerhetskrav av EG r dets direktiv f r tryckk rl 97 23 Som v rderingsmetod av verensst mmelse har anv nts modul notified body 0424 att vid tillverkningen av br nnaren har man iakttagit f ljande direktiven direktivet 89 336 EEC l gsp nningsdirektivet 73 23 EEC samt maskindirektivet 98 37 EC f ljande harmoniserade standarder har till mpas EN 303 5 klass 3 LVD IEC 60335 2 102 2004 1 Edition IEC 60335 2 73 2002 2 Edition A 1 2006 IEC 60335 1 2001 4 Edition incl Corrigendum 1 2002 A 1 2004 A2 2006 incl Corregendum 1 2006 60335 2 102 2006 EN 60335 2 7
21. 1 1 ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 24 32 ARITERM VTT S 06765 11 1 FEEDING SYSTEM Weekly silo PF300 The lightweight silo is an alternative to the self built silo The practical PF300 may also be used as intermediate store for pellets The capacity of the pellet silo is 300 litres and its filling is facilitated by the intermediate grid in the silo Contrary to the figure the silo is delivered with a lid NOTE More information on the installation of PS300 Feedo be found in separate manuals Depo Feed chute Depo is a patented pellet transfer system that effectively reliably and quietly feeds pellets from the silo via the feeding system to the burner Feedo Feedo is a pellet feeding system designed to work with feed chute Depo NOTE More information on the installation of Depo Feedo can be found in separate manuals ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 25 32 DECLARATION OF CONFORMITY af ARITERM VAATIMUSTENMUKAISUUSVAKUUTUS Valmistaja ARITERM OY Osoite PL 59 43101 SAARIJ RVI Laite Ariterm Biomatic 40 pellettilammityskeskus Valmistaja vakuuttaa ett t m n yksil n kattilaosan valmistuksessa on huomioitu Euroopan yhteis n neuvoston painelaitedirekti
22. 2012 e 4 32 CONTROL PANEL 1 Inner circulation pump switch 2 Inner circulation pump fuse 3 Display 4 Over heating sensor 5 Main switch 6 Operation and alarm indication by means of an indicator light 7 Operation button O Green The burner is on e Red Alarm the burner is off e Blinking light Warning light do not turn the burner off Arrow keys browsing menus changing setting e C button exiting menus acknowledging warnings ac knowledgement of setting 5 Enter button selecting settings go to sub menu ARITERM VTT S 06765 11 1 BURNER OPERATING PRINCIPLE Upper connection Dispening auger Blocking feeder Primary air pipe Wer a Ignition pipe a CS ME ae a Ignition resistance V4 Pellets are fed A B to the burner head from Fan below Safety zone underfeeding principle against fire in the back ARITERM SWEDEN AB e ARITERM OY Asennus k ytt ohje e Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 5 32 ARITERM VTT S 06765 11 1 BOILER INSTALLATIONS The boiler should be installed by a company with the proper professional qualifications installation must be carried out in such a way that it meets the requirements of at least Stand ard SFS 3332 NOTE All electrical connections must be carried out by a professionally qualitied electrician Space requirement The
23. 3 2003 A 1 2006 60335 1 2002 1 2004 11 2004 12 2006 2 2006 502366 2003 A 7 2006 Maskindirektivet EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN ISO 14121 1 EN 55014 1 EN 55022 EN 61000 6 1 EN 61000 4 2 4 3 4 4 4 5 4 G 4 1 1 EN 61000 6 3 EN 55022 EN 61000 3 2 3 3 28 3 2011 Ariterm Oy Petteri Korpioja Toimitusjohtaja Managing director Verkstallande direkt r ARITERM VTT S 06765 11 1 I s i The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area It is an offence to emit smoke from a chimney of a build ing from a furnace or from any fixed boiler if located in a designated smoke control area It is also an offence to acguire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The Secretary of State for Environment Food and Rural Affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England In Scotland and Wales this power rests with Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke contro
24. ARITERM VTT S 06765 11 1 7 7 D IT D ELE OPERATING Ariterm Biomatic 40 ARITERM VTT S 06765 11 1 TABLE OF CONTENTS General in ora on aea a GI Transport storage and Unpacking ioter tereti rapere uera oliin rna iia Functional RO SE Control I M 5 D D D Burner operating EE 5 Boiler installations FHF FEF EFE FEF FEFEFE FEF ESE HEHE FEFEFE 6 installations 9966966666669 7 7 Iring diagram 9999666669666 8 Start up and stop 9 D Burner settings 10 Burner IMC 10 Menu 1 1 14 Heating circuit settings 9969666669666 15 D Heat regulation EKAP 16 D Heat Regulation menu structure 9969966666699 16 D D D D Regulating unit installation and use ttt 17 Lambda sensor 9969666696669 17 Alarms and troubleshooting 18 19 D D D Decommissionin
25. a k ytt ohje e Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 28 32 NOTES NOTES ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB e ARITERM OY e Asennus ja k ytt ohje e Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 30 32 NOTES ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB e ARITERM OY e Asennus ja k ytt ohje e Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 31 32 007 OSI 0S8Ctr 1440 25 1 874512 L006 OSI GT ueSe4fTR30T 4 SECH WaslidV L LL S9Z 90 SLLA INA4114V
26. anvisning e Installation and operating instruction e UK 25 05 2012 e 12 32 MENU STRUCTURE Pelletstore menu pellet store and consumption monitoring Text on the display Setting Description Displays the amount of pel let remaining in the sto Estimated time left xx d re A new value can be set in connection with a change in the pellet store Displays how many days the pellets in the store will last at the average consumption level in question Displays the amount of pellet fuel remaining in the sto Pellet store x x t 0 0 25 01 re new value can be set when reloading the pellet store Feeding factor xx kg h 0 76 0 kg h Feeding capacity of the storage auger Consumption average _ Displays the average consumption during the last 8 kg day days Consumption total x xt Displays the overall consumption of pellets Auger external total Displays the operating time of the external auger A warning appears on the display when the calculated Alarm pellets min x x t 0 0 3 01 amount of pellet fuel left in the store is equal to the set minimum level The feeding rate of the storage auger can be determined for example by driving the storage au ger for 10 minutes and by measuring the weight of the pellets which arrived at the vessel Mul tiplying this by six gives how many kilograms the storage auger brings in an hour kg h The feeding rate may vary according to pellet quality The Pellet Store setting is used to de
27. boiler room must be rated at fire resistance class EI 60 or above according to Part E9 of the National Building Code of Finland At least one metre of free space must be left in front of the boiler for cleaning and maintenance operations It is also recommended to leave about 80 cm of free space on the other side and at least 50 cm above the boiler NOTE The boiler must be located at a distance of no less than 180 mm from the back wall In addition it must be possible to remove the flue gas blower whenever maintenance requires it Flue pipe connection and combustion air intake Silicon sealant with a temperature resistance of 350 C can be used as a sealing compound for joints Ihe flue pipe must be made of steel or equivalent material Ihe flue pipe length must be dimensioned according to the building requirements Ihe ventilation air intake must not be covered Pipe installations Before installing the boiler the heating network must be flushed and checked by means of a water pressure test After installation make sure that all joints are tight The factory is not re sponsible for damages caused by leaking joints Flue pipe connection and ventilation air intake Recommended flue pipe diameter H 140 mm Flue pipe length 4m Recommended underpressure in the combustion chamber 8 15 Pa Ventilation air intake 200 cm Measure the vacuum in the measurement hole on the left hand side of the burner Slacken off the black screw NOTE Th
28. ch driftanvisning e Installation and operating instruction UK 25 05 2012 e 2 32 TECHNICAL DATA ARITERM BIOMATIC 40 Standard delivery m Optional Four way mixing valve ESBE TM 20 Combined flue duct Residual oxygen measurement Z19014 Heating circuit 2 incl supply water sen sor and shunt motor Sweeping gear t Dirt trap Brick support Flue duct joint Indoor temperature unit 14101 Shunt motor ESBE ARA661 3 point SPDT 230Vac 6Nm 120s Outdoor temperature sensor Indoor temperature sensor Supply water temperature sensor Automatic convection cleaning system Flow switch 5 Flue gas fan TECHNICAL DATA Performance Power with pellets 12 40 kW Combustion efficiency 93 Dimensions width x depth x 606 x 1 350 x 1 618 mm height 455 kg Dimensions Empty weight 1731 Water volume Working pressure boiler 0 5 2 5 bar Working pressure heat exchanger max 10 bar Working temperature max 120 9C Design and adjustment Recommended underpressure in the values combustion chamber 8 15 Pa Connections Electrical values burner side and resistors ARITERM VTT S 06765 11 1 Production of hot domestic water Additional heating circuit unit Domestic water Expansion Discharge Flue pipe connection Recommended flue pipe diameter and length Power supply Supply cable Fuse size Power in operation Power in connection 1 shower 12 l min xxx 40 C 2 showers 20 l min
29. e vacuum in the chimney is not critical because the boiler is equipped with a suction fan However it must be dimensioned to be able to evacuate the flue gases without overpressure oc curring as the flue gases could then leak into the building BOILER INSTALLATIONS Dirt trap and manometer installation It is recommended that the dirt trap delivered with the boiler be installed in the cold water pipe before the heat exchanger There is no manometer in the boiler Therefore it must be in stalled in the heating network Safety valve installation The valve must be CE marked Its maximum opening pressure must be 2 5 bar and its mini mum size DN 15 safety valve must be chosen according to the highest pressure class of the combination of devices Devices that can close the connection must not be installed be tween the valve and the boiler Ihe blowdown pipe must be dimensioned and installed in such a way that it does not limit the valve blowdown efficiency and does not cause dangerous situa tions during the operation of the valve Electrical installations A pellet burner a 3 6 kW electrical resistance and an internal circulation pump with its switches are installed in the boiler and are ready for use Ihe boiler contains an overheat pro tection for the burner and the electrical resistance Ihe electrical installations related to the boiler must be carried out by an installer with the relevant qualifications Ihe connection i
30. ent of the graph slightly increases when the Graph setting is increased Temperature curve compensation The curve can be compensated when the outdoor temperature is 5 C 0 C and 5 C In this case the air may be breezy and humid If so the temperature graph must be changed Compen sation also affects the temperature graph of heating circuit 2 in the same way Bi Circulation pump control Circulation Pump Stop function can be used to determine the outdoor temperature at which the pump stops Ihe pump turns on again once the outdoor temperature has decreased by 3 C However the circulation pump runs 1 min a day if the outdoor temperature remains above the set value 80 70 60 50 Curve 40 C Curve 50 C 30 f Curve 28 C 40 20 Supply water 40 C 10 20 16 42 8 4 0 4 8 12 16 20 Out door temperature C ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 15 32 BS HEAT REGULATION EXAMPLES HEAT REGULATION MENU STRUCTURE The following section contains examples of the different heating systems and their settings The Drop menu settings are indicative and fine adjustment might be required Setting Description Da ys when drops to be carried out 1 5 Mon Fri 1 7 Radiator heating sys ee E Boa Gg Mon Su
31. g 9996666696666 666699 20 Most common spare joi c H4 S D D Service and maintenance EE oD V Vood pellets as ET 24 D Feeding system FEF ESE SEH FE FEF FEFEFE FES EHH FEF EHH ttt 25 D D Declaration of CONTORNI 26 D Installation Guarantee card 28 30 Notes 3 1 GENERAL INFORMATION Ariterm Biomatic 40 is a cost effective resistant and environmentally friendly combination of a central heating boiler and a pellet burner intended for use for the heating of single family de tached houses and the production of hot domestic water using only wood pellets Additional backup heat is produced by an incorporated electrical resistance 3 6 kW Standard equip ment includes a flue gas blower an automatic convection cleaning system and an automatic heating circuit regulation system Detailed technical data can be found on page 3 make use of all features of the boiler and burner it is important to observe these instructions Keep this manual in a safe place for future reference Read this manual carefully before start ing to use your Ariterm Biomatic 40 pellet heating centre The power of the pellet burner depends on how many pe
32. he automatic power increase of the blower has not been enough Check 1 Operation and cleanliness of the fla me detection sensor 2 Blower operation 1 Operation and cleanliness of the fla me detection sensor 2 Ember maintenance time Power menu 1 Are the air vents of the burner head open 2 Is the blower functioning well Has the blower been correctly adjusted Procedure 1 See Alarm cold start para graph 2 2 Go to the Testing menu and turn the blower on Make sure that the blower works If the flame detection sensor be comes often sooty or overhea ted this may be due to faulty adjustments or insufficient va cuum in the furnace In these cases contact the installer The vacuum in the firebox can be increased by raising the exhaust extractor output in the menu Ac cessory See page 14 1 Check the flame detection system as specified above 2 Check the embers while being in Maintain mode Excessive draught may burn the embers completely In this case reduce the draught and the time of the Ember Maintenance setting If the alarm has been given af ter cleaning the burner head increase the set temperature of boiler water temporarily in order for the burner to be able to per form a cold start 1 Clean the burner head and open the air vents 2 Check the operation and po wer of the blower Adjust fan output as necessary NOTE If residual oxygen is set to Off mode no a
33. ib Room 3 C e The information at the bottom of the display Info ARITERM VTT S 06765 11 1 LAMBDASOND metering residual oxygen accessory The Pellet boiler Ariterm Biomatic can be equipped with a heated oxygen sensor that facilitates control of the burner and which if necessary can regulate the combustion air fan output if the combustion is poor Residual value is displayed on the display The heated oxygen sensor can be easily connected to the boiler at a later date The package includes heated oxygen sensor control circuit board power source and wiring with connector Control module Heated oxygen Installation Cable for metering 1 Slacken off the screw in the ne signals to the boiler s Power source 230 12 A control circuit board incl VDC boiler s flue and install the probe in the threaded hole Use 2 Install the control circuit board for example on the boiler or wall beside it so that the cables reach the probe and the boilers control circuit board 1 The heated oxygen sensor s power source must always be activated when the burner is used The probe can otherwise become dirty at which function is reduced NOTE The probe is hot when the current is connected 2 First set the combustion air fan output so that the residual oxygen value is 7 8 The output is adjusted in the Output menu with the settings High fan and Intermediate fan These values must no
34. ivin 97 23 olennaiset turvallisuusvaatimukset Vaatimustenmukaisuuden arviointimenettelyn on k ytetty H moduulia Ilmoitettu laitos 0424 ett poltinosan valmistuksessa on noudatettu oheisten direktiivien vaatimuksia EMC direktiivi 2004 108 EY pienj nnitedirektiivi 2006 95 EY ja konedirektiivi 2006 42 EY seuraavia standardeja on sovellettu EN 303 5 luokka 3 LVD IEC 60335 2 102 2004 1 Edition IEC 60335 2 73 2002 2 Edition A 1 2006 IEC 60335 1 2001 4 Edition Incl Corrigendum 1 2002 A 1 2004 A2 2006 incl Corregendum 1 2006 EN 60335 2 102 2006 EN 60335 2 73 2003 1 2006 EN 60335 1 2002 1 2004 11 2004 2 2006 A2 2006 50366 2003 1 2006 Konedirektiivi EN ISO 12100 1 2003 ISO 12100 2 2003 EN ISO 14121 1 EN 55014 1 EN 55022 EN 61000 6 1 EN 61000 4 2 4 3 4 4 4 5 4 6 4 1 1 EN 61000 6 3 EN 55022 EN 61000 3 2 3 3 DECLARATION OF CONFORMITY MANUFACTURERS DECLARATION Manufacturer ARITERM OY Address 59 FIN 43101 SAARIJ RVI Equipment Ariterm Biomatic 40 pellet heating unit Manufacturer assures that in the production of the boiler unit the essential safety requirements of EC council s directive for pressure boilers 97 23 EY have been complied with As estimation method of conformity has been used H module Notified body 0424 that in the production of the burner following directives have been applied EMC directive 89 336 EEC low voltage directive 73 23 EEC and
35. l areas have been authorised in Regulations and that appliances used to burn solid fuel in those areas other than authorised fuels have been exempted by an Order made and signed by the Secretary of State or Minister in the devolved administrations Further information on the reguirements of the Clean Air Act can be found here http smokecontrol defra gov uk Your local authority is responsible for implementing the Clean Air Act 1993 including designa tion and supervision of smoke control areas and you can contact them for details of Clean Air Act reguirements The Ariterm Biomatic series boilers have been recommended as suitable for use in smoke control areas when burning wood pellets ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 26 32 INSTALLATION REPORT After installation the burner must be adjusted using a flue gas analyser ARITERM VTT S 06765 11 1 Flue gas temperature Max Combustion efficiency Flue gas temperature Mean Combustion efficiency Flue gas temperature Min Combustion efficiency Dealer Installer Installer Date N ARITERM ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction e UK 25 05 2012 27 32 NOTES ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB e ARITERM OY Asennus j
36. larm is given even if the residual oxygen value is displayed on the screen ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje e Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 18 32 ALARMS AND TROUBLESHOOTING Alarm message Cause Alarm control level monitor The level switches have not detected pellets in the burner upper connection even if the external auger has run for four times its operating time Alarm blocked pellets The flame detection system has not de tected any flames for 10 minutes and the level switch has not asked for more pellets In other words the burner head has run out of pellets and the flame has gone out ARITERM VTT S 06765 11 1 Check that 1 there are pellets in the store 2 pellets have not accumulated in the drop pipe 3 the level switches function well 4 the inclination of the drop pipe is not too steep over 459 or too gentle 5 the motor shaft rotates the auger and the external auger motor func tions well 1 the level switch eyes are clean dust 2 the level switch functions correctly 3 the burner wheel is fastened and the chain is in good state 4 pellets arrive at the combustion vessel 5 the flame detection sensor func tions well 6 the feeding auger blocking feeder and auger burner rotate and are not blocked due for example to a foreign object Procedure 1 Add pellets and drive the ex te
37. ler The automatic sweeping system must be removed before sweeping Disconnect the main power before maintenance work Convector cleanout hatch Bi Other boiler cleaning operations Remove all ash and possible sintering from the combustion vessel The primary air intakes and the Clean the metal pipe of the flame detector so that Flue duct cleaning ignition resistance opening must be open the ash accumulated in the pipe will not hinder the operation of the flame detector Convection channel cleaning 2 times a year Clean the flame detector of impurities Pull the flame detector out of its pipe with caution and hold on to the rubber lid NOTE If the protective glass of the flame detector breaks or detaches the flame detector can no longer be Combustion chamber cleaning used and must be replaced with a new one as needed Ash box emptying ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 22 32 DISASSEMBLY OF THE AUTOMATIC CLEANING CLEANING SOOT FROM THE CONVECTION UNIT i j 4 LA j 1 Open the outer star knobs and remove the cleanout 2 Convection part hatch T m a 5 Sweep the convection tube surfaces with a round brush and remove fly ash Insert the brush all the way down and lift back up T m 7
38. llets can be fed into and burned in the burner head during one hour This means burning of wood pellets of the usual kind which approximately comply with the fuel specifications described in this manual NOTE Follow the recommendations contained in this manual when using and servicing the burn er and the boiler TRANSPORT STORAGE AND UNPACKING Receipt and acceptance The boiler is delivered in a wooden frame The base is a platform from which the boiler can be safely lifted The package should be unwrapped as close to the installation site as possible The factory has insured the boiler against damage during transport from the factory to the first in termediate storage site It is important for the person who receives the boiler to verify the state of the boiler before its acceptance In case of damage the dealer must be contacted without delay Storage e boiler can be stored outside under a rain cover for a short period of time However the The boil be stored outside und for a short period of time H th preferred option is to store it inside Opening the package After opening the package open the hatch and check the accessory list to make sure that all loose accessories are contained in the package cleaning brush handles are attached to the pack age Disposing of the package The plastic cover is landfill waste and the boards can be burned ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje e Installation o
39. mperature graph E Adjustments If when the outdoor temperature is below 0 C the room temperature is too low slightly in HeatingCurve 23 56 C RE graph determination outdoor temperature 0 C crease the Graph setting Correspondingly if the room temperature is too high decrease the Flow water min 10 50 C Flow water minimum temperature setting In summer the Supply Water Min setting can be used to ensure a comfortable floor temperature Flow water max 30 80 C Flow water maximum temperature If the room temperature feels too high or too low while the outdoor temperature is between 5 C and 5 C the shape of the graph can be modified through the Compensated Graph set tings Ihe settings can be used to increase decrease the supply water temperature Heat Regulation sensors If an indoor temperature sensor has been installed the sensor automatically corrects the supply water temperature to obtain the desired indoor temperature Ihe room coefficient is used to determine by how many degrees the supply water temperature must decrease in order for the room temperature to increase 1 C Supply water sensor Indoor temp sensor Outdoor temp sensor ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 16 32 ROOM TEMPERATURE UNIT INSTALLATION AND USE accessories Room temperature
40. n 6 7 Sat Sun em Menu Floor heating system na building normally insulated buil Start 00 00 24 00 Time at which the drop starts ding End 00 00 24 00 Time at which the drop ends Heating curve 26 40 50 C m BITE Days when drops are to be carried out 1 5 Mon Fri 1 7 Flow water min 20 C AC Greg Mon Sun and 6 7 Sat Sun Flow water max 40 70 80 C Start 00 00 24 00 Time at which the drop starts Curve comp 5 SC 0 C 59 uper 5 0 End 00 00 24 00 Time at which the drop ends Curve comp 56 056 We ae 0 C 0 C _ Temperature 0 30 C Temperature of the drop Curve comp PX HC BSC eC 5 C 0 C Time 0 23 h and 0 59 min Time determination US En a E The Drop menu be used to determine the two times when the supply water temperature Circulation pump stop 20 C 20 20 is decreased by a set value Set first the right time so that the drops are carried out at the right time For example the setting 1 5 means the time between Monday and Friday The reduc E Floor heating system tions to both the circuits A thermostat is installed in the circulation pump control of the heating circuit The thermostat switches the pump control off if the supply water temperature rises above 45 C If the supply E Heat Regulation 2 menu water temperature is too high this may damage parquet floor Menu Setting Description Adjust 40 20 C Parallel transfer of the te
41. prevent possible damage Any malfunctions or damages caused by incorrect handling will then be limited to the burner Ihe fuel store must be built as a separate fire classified confined space Faults that cause the system to stop are indicated by a red indicator light In addition to this a text message appears on the display indicating the cause of the fault During every operating cycle a small amount of pellets 150 g is fed from the pellet store via the external feeding system to the upper connection of the burner To make it possible to dis pense an accurate and equal amount of pellets during every cycle the dispensing is carried out by means of a separate feeding auger via the blocking feeder and auger burner to the burner head As the auger burner feeds pellets forward three times faster than they arrive at the auger a safe ty zone containing only single pellets is created between the burner head and the upper con nection his safety zone always remains intact even in the event of power failure insufficient maintenance or equipment breakage Alarms are described in Troubleshooting The feeding auger must be installed in such a way that its position with respect to the drop funnel enables the drop pipe to hang free outside the burner should a fire occur in the back ARITERM SWEDEN ARITERM OY Asennus k ytt ohje e Installation och driftanvisning e Installation and operating instruction e UK 25 05
42. rect temperature graph the room temperature is pleasant re gardless of the temperature outside Stone floors may feel cold in summer In this case the supply water temperature can be set to at least 22 25 C to keep the floor pleasantly warm In this situation take into account the Cir culation Pump Stop setting Heating circuit 1 may also be equipped with an indoor tempera ture sensor he indoor temperature can be set to a certain value The temperature graph can be fine adjusted in order to reach this value The room coefficient can be used to determine the supply water correction coefficient in order for the indoor temperature to reach the set value The factory setting is 2 C In other words if the indoor temperature is 19 20 C the supply water temperature increases by 2 C in order for the set indoor temperature to be achieved The room coefficient depends on insulation level and heating system ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje e Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 14 32 HEATING CIRCUIT SETTINGS Heating circuit menu Menu Setting Description HeatingCurve 22 56 C Temperature graph determination outdoor temperature 0 C See the curve Flow water min 0 30 C Supply water minimum temperature Flow water max 90 958 Supply water maximum temperature Curve comp 5 C 0 5 circuit graph compensation with an outdoor temperature of Cu
43. rnal auger until the pellets ar rive at the upper connection of the burner Perform start up 2 Adjust the operating time of the external auger according to the adjustment example 3 Check the operation of the level switches from the Burner Adjustments menu The value should decrease below the one in brackets After this the ex ternal auger should turn on When the auger stops the value should be 99 If there is no fuel in the upper connection of the burner check the cable connections of the level switches If this does not help wipe the level switches clean If the external feed of the burner does not start in spite of this or the level switches must be cleaned all the time they may be defective and the instal ler should have a look at them A possible foreign object in the pellet fuel must be removed if it gets stuck in the blocking feeder or in one of the feeding augers Remove the upper connection and take out the possible fo reign object from the feeding auger or blocking feeder Alarm message Cause Alarm boilersensor The boiler water temperature sensor is detached Alarm max flue gas The flue gas temperature has exceeded the alarm limit Alarm max thermostat The boiler water temperature sensor shows more than 99 C Alarm Fan tacho The blower is not rotating Alarm cleaning Alarm ash removal Check that the boiler sensor is in place and the wi res are intact 1 the bypa
44. rve comp 0 C 0 5 Eg circuit graph compensation with an outdoor temperature of Curve comp 5 C 0 5 E circuit graph compensation with an outdoor temperature of Room factor 0 10 C ea coefficient of the indoor temperature difference on water Circ pump stop Off 0 40 C Outdoor temperature at which the circulation pump is stopped Drop Drop menu of the heating circuits Heating circuit 1 settings The Heating Circuit 1 Fine Adjustment setting is visible in the main menu if the indoor tem perature sensor is not connected Fine adjustment can be used to raise or lower the entire graph in the vertical direction parallel transfer NOTE The Heating circuit2 menu appears when supply water sensor 2 is connected The compensations and drops specified for heating circuit 1 also apply to heating circuit 2 Heating circuit 1 settings The temperature graph can be determined by means of the Heatingcurve setting possible values 22 56 C Heating circuit 1 settings Example 1 HeatingCurve 40 C Flow water Min 10 C Flow water Max 80 ie Outdoor temperature 0 C Flow water 40 C Outdoor temperature 20 C Flow water 55 C Outdoor temperature 20 C Flow water 10 C ARITERM VTT S 06765 11 1 HEATING CIRCUIT SETTINGS The graph curves more quickly when the outdoor temperature is above 16 C The Flow Water Max and Min settings can be used to cut the top and bottom of the graph The angular coeffici
45. s carried out according to the enclosed connection diagram A safety maintenance switch must be installed in the voltage supply system of the boiler Terminal strips and connection diagrams are under the front panel Voltage supply possibly a circulation pump and a flow switch as well as an alarm output for example for a GSM alarm are connected to the terminal strips Shunt motors are also connected to the terminal strips Separate terminal strip for heat regulation sensors supply water sensor 1 and 2 indoor tem perature sensor and outdoor temperature sensor Before commissioning Before starting the boiler the following should be checked the heating network and the boiler are full of water pressure at least 0 5 bar airis removed from the internal circulation pump through the venting screw located in the pump head the flue damper if any is open the circulation damper located in the convection part of the boiler is in place the circulation pump is running the network valves are open the ventilation air intake is open the safety valve is in working order and there are no obstacles between it and the boiler ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje e Installation och driftanvisning e Installation and operating instruction UK 25 05 2012 e 6 32 PIPE INSTALLATIONS 1 ARITERM BIOMATIC 2 4 WAY VALVE FLOOR HEATING RADIATOR HEATING 3 CONNECTION SET OF THE ADDITIONAL HEATING
46. ss damper of the boiler is in place 2 the flue gas sensor is in the flue gas channel 1 the circulation pump is on 2 the set boiler water temperature 1 The blower is rotating Procedure If the boiler sensor wire is not connected or is broken the sen sor shows the reading 0 and the alarm is activated 1 Put the bypass damper in place 2 Place the flue gas sensor in the flue gas channel 1 Switch the circulation pump on 2 The maximum set temperatu re for boiler water is 95 C Ho wever the temperature may rise above this limit due to residual heat In this case decrease the Setting The cause of overheating must be found out before restarting The tachometer monitors the operation of the blower If it detects that the blower is not rotating an alarm is given and the burner stops However if the blower is functioning the fault may be in the tachometer The tachometer can be switched off from the Accessories menu The burner gives a warning when it is time to clean the burner head The time is calculated from the augur s operating time The interval can be set in the Service menu The setting 0 means that the function is off The burner gives a warning when it is time to empty the ash box The time is calculated from the augur s operating time The interval can be set in the Service menu The setting 0 means that the function is off ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje
47. system 9 Combustion vessel For example if the temperature difference of the electrical resistance is set to 20 C the electri ae switch eons 10 SC erg P MT cal resistance turns on 58 C as long as the set boiler water temperature is 80 C After heat 11 Wheels and chain not in the figure 6 Level switch transmitter 12 Connector panel ing the water to 62 C the electrical resistance turns off Settings Heating method pellets electricity and Electrical Resistances 3 ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 10 32 MENU STRUCTURE Operating time Main menu Adjustment Test outputs Boiler __ e Flue gas Start backup H Fan Residual oxygen Level monitor Fan 2 Burner off on ee Test outputs Ignition Auger external e Manual English El step Pellets store Default settings Load pump Diff temperature Conv cleaning Accessories Outdoor Heat Room Estimated time left Pellets store Adjustment Feeding factor Operating time Heating circuit Smokegasfan Consumtion average Circulation pump Pellets store Heating Curve Comsumtion total Shuntvalve Power settings Flow water min Auger external
48. t ohje e Installation och driftanvisning e Installation and operating instruction UK 25 05 2012 e 9 32 BURNER SETTINGS BURNER PARTS The settings for combustion and burner operation can be found in the Power menu Combustion adjustment In most cases the factory settings are sufficient for proper and efficient combustion Factory settings are applicable when the total underpressure measured in the combustion chamber is about 8 15 Pa and 8 mm pellets are used In connection with commissioning it is recom mended that the values be adjusted by a skilled installer by means of a flue gas analyser Carbon monoxide CO should be less than 200 ppm and excess air O2 6 5 8 6 4 If combustion is poor the smoke coming from the chimney is black or if the ash produced is granular adjust the ratio of fuel to air from the Power menu Pellet feeding to the burner head can be adjusted through the Max Auger setting The amount of air required for combustion be adjusted through the Max Blower and Max Blower2 settings Ihe Min and Mean power settings are not available They can be enabled as needed Adjustment example External auger operating time The level switches located in the upper connection of the burner measure the amount of pellet fuel in the burner and control the external storage auger When the pellet surface drops below the level switches the external auger activates factory setting 30 s The operating time of
49. t be changed Normal operating phase should be at least 30 minutes long so that the combustion is stabilised in the combus tion chamber 3 Connect the probes connector and the cable for metering signals to the connection on the reverse of the boiler Oxygen 4 Connect the power source 3 Then select for Residual oxygen the Acces sory menu he automatic control then regulates the combustion air fan output if the residual oxygen level is too low and combustion too poor This can happen if the combustion head is dirty or the supply voltage falls If the residual oxygen falls below 4 the boiler gives an alarm signal and the burner stops If the Residual oxygen is set to no the residual oxygen value is shown in the display but alarm and control is missing ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 e 17 32 ALARMS AND TROUBLESHOOTING In case an alarm becomes active this is indicated by the burner on the display of the control panel with a red light and a text message Ihis facilitates troubleshooting because the user can see the cause of the problem The burner stops in connection with an alarm The cause of the fault must be determined before switching the device on again If an alarm is given often this may be due to incorrect adjustments settings When the red light blinks the burner dis play
50. tection system detects a flame in the burner head the burner moves directly to phase 5K and the green indicator light turns on When starting directly from phase 7K the burner stops for 10 min utes in order for the combustion process to normalise in the burner head If the flame does not ignite after phase 7K the burner gives a cold start alarm as described in Troubleshooting Do not change the settings during a cold start After cleaning the burner head make sure that the burner performs a cold start because there are no embers in the burner head The success of the cold start can be ensured by sufficiently increasing the set boiler water temperature and by changing it back to the desired value after ignition Hot start The burner performs a hot start when the boiler water temperature is within 8 C of the set temperature for example after a short power failure During a hot start the burner uses the embers in the burner head for ignition and by doing so saves energy In normal use when the burner goes from Maintain mode to Power mode the burner performs a hot start Ihe burner starts up automatically after power failures hot or cold start depending on the temperature of boiler water Power mode Maintain mode After ignition the burner starts using the Max power range When the boiler water tempera ture rises to within 4 C of its set value the burner starts using the Mean power range and will continue to use
51. termine the amount of pellet fuel in the store The au tomatic equipment calculates the consumption of pellets on the basis of the feeding rate and operating time of the external auger In addition it estimates whether the amount of pellet fuel will suffice for one day on the basis of average consumption The Alarm Pellets Min setting is used to determine the limit at which a message warning about the termination of pellets appears on the burner screen E Power Adjustment menu Menu Setting Burner type 40 kW 12 15 20 25 40 kW Power High auger 50 96 0 100 High fan 35 0 100 Low auger 0 0 100 Low fan 35 0 100 Min auger 0 0 100 Min fan 0 0 100 High fan2 65 0 100 Low fan2 65 0 100 Min fan2 0 0 100 Cleaning fan 2 h Off 2 h 1 h 1 28 1 3h Holding time 60 min No 0 120 min Auger external 30 s 0 250 s Manual 15 min 0 60 min Warmstarts 0 Coldstarts 0 Coldstart settings 0 99 Maintenance menu Menu Setting Alarm Ash removal x 100 h Description Burner type selection Select your own burner type Note Restore the factory values also for the settings related to heat regulation Auger burner operating cycle at High power Fan power at High power Auger burner operating cycle at Low power Fan power at Low power Auger burner operating cycle at Min power Fan power at Min power Fan2 power at High power Fan2 power at Low power Fan2 power at Min power In Power mode the blower goes to
52. the external auger should be long enough for the pellet surface to rise to the level of the burner up per connection Time can be adjusted from Auger External in the Power menu If the time is too long the pellet level rises to the drop pipe level In this case pellets may accumulate in the pipe which would cause the Pellet Shortage alarm to be given If the time is too short there is not enough time to bring enough pellets As a consequence the same alarm may be given um E ia ER Bas Electrical resistance operation Electrical resistances can be activated from the Burner Adjustments menu If a 9 kW resistance is used set the setting to 3 In this case 9 kW will be reached in stages 3 kW gt 6 kW gt 9 p 8 kW If the fuse size is not sufficient for 9 kW change the setting to 2 so that a resistance of only 6 kW is used The Activation Difference setting is used to determine how much the boiler water tempera ture must decrease with respect to the set temperature before the electrical resistances turn on Heating method pellets electricity If the burner has malfunctioned or stopped the electri 1 Primary air rin 7 Combustion fan cal resistance functions as a source of backup heat If heat is set to be produced only by means E SC 2 Primary air pipe 8 Auger burner of electricity the electrical resistance tries to keep the boiler water at the set temperature 3 Flame detection
53. total Accessories Shuntvalve 2 Heating circuit Flow water max Alarm pellets min Residual oxygen Heating circuit 2 Curve comp 5 Heating circuit Maintenance Power settings Curve comp 0 Tachometer Burnertype Curve comp 5 Load pump e Start Maintenance Circ pump stop e Stop e Load pump diff Ash removal High auger Cleaning High fan Low auger Room factor curve comes curve como Conv cleaning Smokegasfan max Smokegasfan min Heating circuit 2 Low fan Adjust Min auger Temperature Heating Curve Min fan Flow water max Max fan 2 Flow water min Low fan 2 Ee Temperature Cleaning fan Time DW Holding time Auger external e Manual Warmstart amount Coldstart amount ABM 40 v110311 Coldstart settings mme mag jJ genge Lg Warmstartamount ARITERM VTT S 06765 11 1 ARITERM SWEDEN AB e ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning e Installation and operating instruction e UK 25 05 2012 11 32 MENU STRUCTURE The following tables give an overview of the messages that may appear on the display of the control unit They also indicate which parameters the user is allowed to change freely and which parameters he she is allowed to change only if instructed to do so by an authorised in staller NOTE Part of the menu options are displa
54. ture sensors supply water outdoor and indoor temperature Bi Electrical installations The terminal blocks for shunt motors and temperature sensors are under the front panel The same applies to the circulation pump control Ihe connection must be carried out according to the connection diagram NOTE It is recommended to keep the wires of the temperature sen sors separate from the feeding cables Use the lead ins on the right hand side of the boiler roof for the temperature sensors The wires of the temperature sensors should be kept as short as possible NOTE If the outdoor temperature sensor is detached or broken the outdoor tem perature is 0 by default In connection with floor heating it is important to determine the supply water min and max values for the temperature graph With parquet floor the supply water temperature should not rise above 459 In these cases it is recommended to install a thermostat for the circulation pump control Ihe thermostat switches the pump control off if the supply water temperature rises above 45 C If the supply water temperature is too high this may damage parquet floor General information The temperature graph determines the supply water temperature according to the outdoor temperature Ihe colder it is outside the warmer the supply water However in connection with radiator heating the supply water temperature increases exponentially when the outdoor temperature decreases With a cor
55. yed only when they are active Main menu Menu Temperature Boiler xx 80 C Fluegas xx 250 C Residual oxygen Burner Off On mode Auger external manual Off On Fuel Outdoor xx C Heat xx xx C Room xx xx C Adjust Menues ARITERM VTT S 06765 11 1 Setting 595C 120 280 C On Off On Off Pellets Pellets electricity Electricity Room 0 30 C 0 20 C Description Boiler temperature set temperature in brackets Flue gas temperature alarm limit in brackets Displays the amount of residual oxygen while the burner is in Maintain mode Accessory Burner start up and stop Burner operating mode below Example Output MAX External auger start up visible if the burner is in Off mode The remaining operating time is shown in brackets Can be stopped manually Heating method selection visible if the electrical resistances are being used and the burner is in On mode see Burner Settings Temperature display of heat regulation circuits visible if activated from the Accessories menu Fine adjustment of heating circuit 1 visible if activated from the Accessories menu and if the internal sensor is not connected Accessing submenus Burner Adjustments Ope rating Time Pellet Store Power Heat Regulati on Service Adjustments menu Menu El step Start backup El Level monitor 99 50 Optical monitor 99 50 Test outputs English

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