Installation Manual
Contents
1. puq FAAC Leading the way FAAc FAAC ENGLISH ENGLISH EC DECLARATION OF CONFORMITY FOR MACHINES u uu p 10 WARNINGS FOR IHE INSTALPER uma uyawaq a a a a aA A kuta quqa ushu ata Pasa kayara igiqa p 10 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS u u p 11 l1 DIMENSIONS wns ssccivesnnuspentunarnadainnann svcadeeennnugdandenxdagsabcuayceduuvonsiadanntancaddausiesvcudduweRswadaaluesvddarnce p 11 2 ELECTRIC DEVICES standard system p 11 3 INSTALLING THE AUTOMATED SYSTEM _ u u p 12 3 1 PRELIMINARY CHECKS sssisicsstitatasesccstenuwdivenasdesccaventesdacessccdweaiesddnndacdvanesadausssadeancieusnecenaercnasene p 12 3 2 INSTALLATION DIMENSIONS ssiisseveciidestnnsavetadacunannae dens cddaaenpine dyes cadventedunssuccdavennecbuvvndcchaeanedoueies p 12 3 2 1 GENERAL RULES FOR DETERMINING THE INSTALLATION DIMENSIONS p 12 3 0 INSTALLATION OF THE OPERATORS 3 sicssssisiaivcciunsnnncecucaceanuncnuunccvcncewenndeeucecucudisanindeiedeaeauiaanivactee p 12 4 START UP aiiin aaa a tans gimealennce exdandeuiexeansneauclveedieauscaeddneuusuaewssseanclveeatevecteeeaauaues p 14 4 1 ADJUSTING THE ANTI CRUSHING SYSTEM _ u p 142. SL FINALE OPERA HONS secepestcnatssaccutysaucdaysacttuustinnes aea Ea Aa a Oa aaa eaa AE aa aih p 14 6 AUTOMATED SYSTEM TEST ciciccevessiisosccecccnnnsncnaascdaanuivensasdadieteveucavereshasanneddandsivvedsuuencnaas ahi daddi p 15 7 MANUAL OPERATION sssecsnstiscsiaccccenecindunsiceuvnndcddunsunnesaddanuuundiiadduanbnnagaddnbenueedsdiudinsicediuaddaandiudenewaudand p 15 8 RESTORING NORMAL OPERATION MODE uuu u p 15 9 SPECIAL APPLICATIONS FOR SWING LEAF GATES uu p 15 9 1 OPENING TOWARD THE OUTSIDE WITH OPERATOR INSTALLED INSIDE p 15 10 MAINTENANCE sicivcivessrnitcccevabvnadunystacadnnnsuccunutenyacanal seccevanwandennons cab a a aaa a Eaa aaa p 16 Ti REPAIRS m e A A E A ae aaa E p 16 12 TROUBLESHOOTING ua usasqa qasasqa qunqasqa aaa iada Ea a aaa a aaa iaaiiai p 16 Read this instruction manual to the letter before you begin to install the product Symbol A highlights notes that are important for people s safety and for the good condition of the automated system Symbol ee draws your attention to the notes about the product s characteristics or operation FAACS p A Via Benini 1 40069 Zola Predosa BO ITALIA Tel 051 61724 Fax 051 758518 www faac it 732871 Rev B FAAC ENGLISH FAAC ENGLISH T Manufacturer Address Declares that EC DECLARATION
3. daN Rod effective stroke mm 260 260 260 260 260 380 380 Rod linear speed cm s 1 1 1 10 75 1 5 15 15 Operator weight Kg 86 86 86 8 6 8 6 10 10 Use frequency cycles hour 48 48 48 36 73 50 50 Pump flow rate l min 1 1 1 10 75 1 5 15 15 Hydraulic locking qd B 2 2 Leaf maximum length m 2 20 2 20 4 7 2 20 2 20 2 50 Power supply 230 Vac 6 10 50 Hz Absorbed power W 220 Absorbed current A Electric motor rpm 1400 4 poles Thermal protection 120 C on winding Thrust capacitor 8uF 400 V Operating ambient 20 C 55 C temperature Protection class IP55 1 Closing 2 Opening and closing 11 1 1 DIMENSIONS fig 2 OPERATOR TYPE STANDARD LONG OVERALL i DIMENSIONS a 1285 DISTANCE BETWEEN B ATTACHMENTS 700 820 C EFFECTIVE STROKE 260 380 x 2 ELECTRIC DEVICES standard system Operators mod 400 provide a connector block for each operator Photocells Electronic control unit Key operated push button T 10 Radio receiver Flashing light Electric lock if necessary ar 1a To lay the electrical cables use adequate rigid and or flexible pipes Always separate the connection cables of the low voltage accessories from the 230 V power cables Use separate sheaths to avoid any type of interference FAAC ENGLISH 3 INSTALLING THE AUTOMATED SYST
4. OF CONFORMITY FOR MACHINES DIRECTIVE 98 37 EC FAAC S p A 400 mod operator is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 98 37 EC e conforms to the essential safety requirements of the following EEC directives 73 23 EEC and subsequent amendment 93 68 EEC 89 336 EEC and subsequent amendment 92 31 EEC and 93 68 EEC and also declares that it is prohibited to put into service the machinery until the machine in which it will be Via Benini 1 40069 Zola Predosa BOLOGNA ITALY integrated or of which it will become a component hos been identified and declared as conforming to the conditions of Directive 98 37 EC Bologna 01 January 2005 The Managing Director A Bassi 2 3 4 5 6 7 8 9 10 11 12 WARNINGS FOR THE INSTALLER GENERAL SAFETY OBLIGATIONS ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people Carefully read the instructions before beginning to install the product Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Store these instructions for future reference This product was designed and built strictly for the use indicated in t
5. any account stay in between the leaves Do not stand near the automated system and do not allow children persons or things to do so especially when it is operating Keep remote controls or other pulse generators away from children to prevent the automated system from being activated involuntarily Do not allow children to play with the automated system Do not willingly obstruct leaves movement Prevent any branches or shrubs from interfering with leaves movement Keep indicatorlights efficient and easy to see Do not attempt to activate the leaves by hand unless you have released them In the event of malfunctions release the leaves to allow access and wait for qualified technical personnel to do the necessary work When you have set manual operation mode cut power to the system before restoring normal operation Donotin any way modify the components of the automated system Do not attempt any kind of repair of direct action whatever and contact qualified personnel only At least every six months arrange a check by qualified personnel of the automated system safety devices and earth connection DESCRIPTION These instructions apply to the following models 400 CBC 400 SB 400 SBS 400 CBAC 400 CBACR 400 CBAC long 400 SB long The FAAC 400 automated system for swing leaf gates consists of a hydraulic enbloc composed of an electric pump and a hydraulic piston which transmits drive to th
6. may have been used repeatedly in manual refilling and bleeding may be necessary The leaves stop at slow down Check the adjustment of the anti crushing system paragraph 4 1 Ensure unit is not SBS Gate speed not constant Incorrect installation dimensions paragraph 3 2 Notes 16 J uuojsnO UDIOIUUO991 JBWOISND UDIO IUUO81 J WOJSNO UDIOIUUO81 J uuojsnO UDIOIUU991 O ue sn iedoiduui jqP S 10 JO PUD SYSH ONPISE JO uoliDOIpul dIAEP JOYO UDID UYOe 9JA P 1OYO JOWOYSNS UDIOIUUO81 J uuojsnO dup Bultuspi3j UDIOIUU991 s UDIO IUUO 1 J WOJSNO UDIOIUU981 uollpinBijuoS ul ls s 1J quinu IDbli sS uploluuo8l ul js s Jo edAL J eujojsnO uppuyo UuOIIDIIDISUI qolf JO uolldiu5s dq dalSilOdd 3DNVNA3INIVIA FAAc ENGLISH FAAC ENGLISH AUTOMATED SYSTEM 400 Read the instructions carefully before using the product and store them for future use GENERAL SAFETY REGULATIONS If correctly installed and used the 400 automated system ensures a high degree of safety Some simple rules on behaviour can prevent accidental trouble Do not pass between the leaves when they are moving Wait for the leaves to open fully before passing through them Do not on
7. EM 3 1 PRELIMINARY CHECKS To ensure a correctly operating automated system the structure of the existing gate or gate to be built must satisfy the following requirements e Max length of leaves according to the dimensions of Table 1 A strong and rigid leaf structure e Smooth uniform leaves movement without any irregular friction during the entire travel e Existing hinges in good condition Travel limit mechanical stops must be provided We advise you to carry out the metalwork jobs before installing the automated system The condition of the structure directly influences the reliability and safety of the automated system 3 2 INSTALLATION DIMENSIONS Lo H siongord 960mm len TOMM y Standard 75 mm y length 100 mm S lt 0 g 20 S gt 0 Table A Recommended dimensions for standard operators Opening a b c d s angle mm mm mm mm mm 90 130 130 260 80 20 Rod effective stroke maximum dimension Table B Recommended dimensions for long operators Opening a b c d s angle mm mm mm mm mm 90 200 160 380 150 20 Rod effective stroke maximum dimension c The effective rod stroke is shorter than the maximum stroke in order to prevent the rod from reaching its stop point internally during the opening and closin
8. crewdriver and check oil level as shown in Fig 18 A USE ONLY FAAC HP FLUID OIL Periodically check correct adjustment of the anti crushing safety device BY PASS and the efficiency of the release system to allow manual operation see relevant paragraph The safety devices installed on the system must be checked every 6 months 11 REPAIRS For any repairs contact FAAC s authorised Repair Centres 12 TROUBLESHOOTING The following table will help you identify and solve some particular conditions CONDITION SUGGESTION Check if mains power is supplied Make sure that the operator is not unlocked chapter 8 Check the adjustment of the anti crushing system paragraph 4 1 Check oil level inside the tank chapter 10 Fig 18 Check the connection and operation of the thrust capacitor Check the efficiency of the electronic control unit Gate moving slowly Check the adjustment of the anti crushing system paragraph 4 1 Make sure that you have removed the breather screw chapter 5 Gate juddering Run some complete gate opening and closing cycles in order to release any air inside the piston Gate not moving An initial minimum oil leak is normal A larger leak may occur if the operator is The operator is losing oil from the breather screw not fitted in a perfectly horizontal plane If the oil leak does not stop soon we advise you to visit an authorised repair centre unit
9. dicate the potentially dangerous areas of the automated system Fig 15 A NA N N k A 7 MANUAL OPERATION If the gate has to be moved manually due to a power cut or fault of the automated system use the release device as follows Lift the protective plug Fig 16 ref and fit the supplied key Fig 16 ref Turn the key 90 clockwise to open the cover Lift up the cover Fig 16 ref Turn the release knob anti clockwise for about two turns Fig 16 ref Open or close the leaf manually 8 RESTORING NORMAL OPERATION MODE To prevent an involuntary pulse from activating the operator during the manoeuvre cut power to the system before re locking the operator To re lock the operator turn the release knob clockwise until it stops Fig 16 ref Close the cover and turn the key 90 anti clockwise Fig 16 ref Finally remove the key and close the protective plug Fig 16 ref O 15 FAAC ENGLISH s Fig 16 A 9 SPECIAL APPLICATIONS FOR SWING LEAF GATES 9 1 OPENING TOWARD THE OUTSIDE WITH OPERATOR INSTALLED INSIDE Fig 17 For This speciql application refer to Table 1 and select the STANDARD operator according to leaf length For leaves with a length of up to 2 2 m we advise you to use the CBAC STANDARD operators For leaves longer than 2 2 m we advise you to
10. e indicated dimensions e For iron pilasters accurately weld the rear attachment Gef Fig 6 directly on the pilaster e For masonry pilasters select one of the following solutions A appropriately lay a walling in plate and then accurately weld the rear attachment B secure with screws and expansion plugs the rear attachment plate ref a Fig 6 to the pilaster and then accurately weld the rear attachment to the plate as shown in Fig 6 12 FAAC ENGLISH 2 3 4 5 Secure the operator to the rear attachment with the supplied screws Fig 6 Screw halfway down the front attachment onto the rod ref Fig 8 and tighten with the supplied nut Release the operator see chapter 7 Fully remove the rod to its stop point and make it recede by about 5 mm Fig 7 A E 6 7 8 9 10 11 Relock the operator see chapter 8 Fit the front attachment onto the rod ref Fig 8 Close the gate leaf and keeping the operator perfectly horizontal find the position of the front attachment Fig 9 on the leaf Provisionally fix the front attachment on the leaf with two weld spots protecting the rod against any welding waste If the gate structure does not permit the attachment to be firmly fastened take action on the structure creating a solid support base Release the operator and manually check if the gate is free to open comple
11. e leaf The models with a hydraulic locking do not require installation of an electric lock as they guarantee mechanical locking of the leaf when the motor is not operating The other models without a hydraulic locking always require one or more electric locks to ensure the leaf is mechanically locked Leaves of up to 7 mt can be automated depending on the selected model The functioning of the operators is controlled by an electronic control unit housed in an enclosure with adequate degree of protection against atmosphere agents The leaves are normally closed When the electronic control unit receives an opening command from the radio control or any other pulse generator it activates the hydraulic appliance which rotates the leaves until they reach the opening position to allow access If automatic mode was set the leaves close automatically after selected pause time has elapsed If the semi automatic mode was set a second pulse must be sent to close the leaf again A stop pulse if supplied always stops movement For details on the behaviour of the automated system in different function logics consult the installer Automated systems include safety devices photocells that prevent the leaves from moving when there is an obstacle in the area they protect The 400 automated system is supplied standard with a hydraulic anti crush protection safety device BY PASS which limits the torque transmitted to the leaves The warni
12. g stages FAAC ENGLISH 3 2 1 GENERAL RULES FOR DETERMINING THE INSTALLATION DIMENSIONS If the dimensions indicated in table A or B cannot be executed the following must be considered in order to determine different measurements to obtain 90 opening of the leaf a b c to obtain over 90 opening of the leaf a b lt c lower a and b dimensions will result in higher speeds We advise you to observe the current legal regulations limit the difference of the a and b dimensions to within 20 mm higher differences will considerably vary speed during the opening and closing motion for reasons of operator dimensions the minimum Z dimension is 50 mm Fig 4 if the pilaster dimensions or the position of the hinge dimension d do not make it possible to contain dimension a to the required size a niche must be made in the pilaster as shown in Fig 5 dimension a must always be larger than dimension E For installations opening toward the outside refer to paragraph 9 1 a l 200 mm g 1 Length of dimension a 50 mm Ka Length of dimension b 100 mm Fig 5 Pi 3 3 INSTALLATION OF THE OPERATORS 1 Fasten the rear attachment on the pilaster following the indications in Tables A B Modify if necessary the length of the supplied attachment Attention To avoid compromising good operator functionality we recommend you to respect th
13. his documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger FAAC declines alll liability caused by improper use or use other than that or which the automated system was intended Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605 Fornon EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised or for any deformation that may occur during use The installation must conform to Standards EN 12453 and EN 12445 For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national egal regulations Before attempting any job on the system cut out electrical power The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3mm or greater Use of a 6A thermal breaker with all pole circuit break is recommended 3 4 15 16 17 18 19 20 21 22 23 24 25 26 Make sure that a differential switch with threshold
14. ng light indicates the current leaf movement MANUAL OPERATION If the gate has to be moved manually due to a power cut or fault of the automated system the release unit must be temporarily opened fig 1 Remove the protective plug and insert the supplied key Turn the key 90 clockwise to open the cover Lift up the cover Turn the release knob anti clockwise for about two turns Open or close the leaf manually N B IN MODELS WITHOUT THE LOCKS ALL YOU HAVE TO DO IS TO MANUALLY RELEASE THE ELECTRIC LOCK RESTORING NORMAL OPERATION MODE Before re locking the operator cut power to the system Turn the release knob clockwise until it stops Close the cover and turn the key 90 anti clockwise Finally remove the key and close the protective plug UNLOCK Fig 1 The descriptions and illustrations contained in this manual are not binding FAAC reserve the right whilst leaving the main features of the main equipment unaltered to undertake any modifications it holds necessary for either technical or commercial reasons at any time and without revising the present publication Your authorised FAAC dealer FAAC UK Limited 6 Hamilton Close SINSERT Houndmills Estate Basingstoke RG21 6YT_ Telephone 01256 318100 i x Fax 01256 318101 Email sales dfaac co uk Website www faac co uk C RMET DIGESTIONE CERTIFICATO V5 01 07 TES
15. of 0 03 A is fitted upstream of the system Make sure that the earthing system is perfectly constructed and connect metal parts of the means of the closure to it The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing Use of at least one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 15 FAAC declines all liability as concerns safety and efficient operation of the automated system if system Components not produced by FAAC are used For maintenance strictly use original parts by FAAC Do notin any way modify the components of the automated system The installer shall supply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product Do not allow children or adults to stay near the product while it is operating Keep remote controls or other pulse generators away from children to prevent the automated system from being activated involuntarily Transit through the leaves is allowed only when the gate is fully open The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only Maintenance check at least every 6 months the efficiency of the system particularl
16. pen the cover Lift up the cover Fig 14 Back off the screw Fig 14 ref which secures the knob and withdraw the knob Fig 14 ref Turn the force adjustment screws By Pass Fig 14 ref and on the operator OPEN screw green wording gate opening direction CLOSE screw red wording gate closing direction To reduce torque turn the screws anti clockwise To increase torque turn the screws clockwise When you have finished adjusting re position the knob Fig 14 ref and fasten the screw Fig 14 ref Close the cover and lock it by turning the key anti clockwise To adjust the torque limiters consult Standards EN 12453 and EN 12445 for EU member countries and current legal regulations in the other countries 5 FINAL OPERATIONS Finish the installation operations as follows Close the cover of the release device with the key Remove the breather screw Fig 12 ref Fig 12 FAAC ENGLISH 14 Fig 14 A FAAC ENGLISH 6 AUTOMATED SYSTEM TEST When you have finished installing apply the danger signal sticker on the side of the operator so thot it is clearly visible Fig 15 Run an accurate functional check of the automated system and of all the accessories connected to it especially the safety devices Hand the User s Guide to the Client explain correct operation and use of the operator and in
17. tely stopping on the travel limit mechanical stops and if leaf movement is good and friction free Definitively weld the front attachment on the leaf To do this temporarily release the operator from the 13 FAAC ENGLISH s Fig 8 A attachment to prevent welding waste from damaging it Fig 10 A We advise you to grease all the securing pins of the attachments cS B If welding is impossible the plates of the front and rear attachments are designed to be secured with screws if necessary 12 Prepare the protective housing and fit it on the operator as shown in Fig 11 Fit the electric cable bend guard ref Fig 12 13 Re lock the operator and make the electrical connections of the selected electronic control unit following the relevant instructions Fig 9 AN Si Fig 10 FAAC ENGLISH Fig 11 i 4 4 START UP Connect the power cable of the operator Fig 14A Fasten the screws Fig 14A 4 1 ADJUSTING THE ANTI CRUSHING SYSTEM The 400 automated system has an anti crushing safety device which limits the operator s force if an obstacle is encountered while the gate is moving To adjust the intervention threshold of the anti crushing system temporarily open the release unit Lift the protective plug Fig 13 ref and fit the supplied key Fig 13 ref Turn the key 90 clockwise to o
18. use only operators without the hydraulic locking externally installing the ground level electric lock too The installation dimensions are shown in table C Instructions to adjust the anti crushing system for outward opening gates only contrary to what we indicated in paragraph 4 1 OPEN screw green wording gate closing direction CLOSE screw red wording gate opening direction To reduce torque turn the screws anti clockwise To increase torque turn the screws clockwise Fig 17 1 dimensions in mm Lo 700 mm Table C Recommended dimensions for standard operators Opening a b s d c angle mm mm mm mm mm 90 130 130 0 50 260 Rod effective stroke maximum dimension FAAC FAAC ENGLISH ENGLISH 10 MAINTENANCE qa N Fig 18 Run a functional check of the system at least every 6 months with special attention to the efficiency of the safety and release devices Including the thrust force of the operator and to perfect operation of the gate hinges Also periodically check quantity of oil inside the tank Oil level check instructions Cut power to the system Position the operator vertically with the rear flange high up Remove the oil filling plug Insert a screwdriver until it comes into contact with the electric motor as shown in Fig 18 Remove the s
19. y the efficiency of the safety devices including where foreseen the operator thrust force and of the release devices Anything not expressly specified in these instructions is not permitted 10 FAAc ENGLISH FAAC ENGLISH AUTOMATED SYSTEM 400 These instructions apply to the following models 400 CBC 400 CBAC 400 SB 400 SBS 400 CBACR 400 CBAC long 400 SB long The FAAC 400 automated system for swing leaf gates consists of an enbloc composed of an electric pump and a hydraulic piston which transmits drive to the leof The models with hydraulic locking hold the gate open in the open or closed position for security additional locking such as electric locks are required The models without a hydraulic locking require the installation of electric locks to ensure the leaf is mechanically locked The 400 automated systems were designed and built to automate swing leaf gates Do not use for any other purpose 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS Electric motor Release lock Hydraulic piston Cylinder By pass valves Gerotor pump Electrical cable bend guard Front attachment Housing Emergency release Rear attachment Fig 1 Tab 1 Technical specifications of 400 Operator MODEL CBC BAC SB SBS CBACR CBAC LN 6B LN Traction ihrust force 620 620 l620 775 465 465 465 max
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