Installation Manual - Pool And Spa Centre
Contents
1. LINJUSA qe AO KU G H N duing Hal 1 llo uoo edid AL edid L Id uh JEDILUSYD 8AJIBA plou oS Of ES J ulE1 1129 IS SU MO 4 EG 1 004 OL MO G rm a pe 7 t 1euondo yueL bd t i piov us jieuondo WARRANTY POLICY Easiflo 3 Commercial Pool Chlorinator The Easiflo Chlorine Feeder comes with a 12 month warranty from the date of installation In order for the warranty to be validated the Warranty Registration Document W2 must be completed and returned to Arch Water Products Wheldon Road Castleford WF10 2JT Easiflo 3 Feeder Detailed View rev 12 02 02 O OD OD O Cc O N rev 12 02 02 Installation Kit flow I cut 172 PVC pipe g a installer provides J HON rom eer 3 cut 172 PVC pipe AT J installer provides fow a et 172 coupling slip x slip installer provides e e 5 172 coupling slip x slip KOM P O 2 installer provides cut 172 PVC pipe installer provides rev 12 02 02 Easiflo 3 Part Qty Description Number 71528 1 Easiflo 3 System PS 5000 Includes Installation Kit 71608 Hinge Rod W Set Screw for E3 Hopper 71607 7160 Briquette Screen Assembly for E3 7160 Hopper without Lid for E3 7161 Elbow P6ME6 3 8 For Feeders 30991 am2. vSSe3 uoneljeisu ous pee 4 ploy jeuondo i xuna AGP GO ZL ZO uonej ejsu UN USA dung dH P E museo o MO jno e 2neueuos uonej ejsu OUISpZ DERECHO DEED EC DE pU dung Kr E NIE VrMIcIL uomenome CT 00d duing 191800g Ti Bu qn do 54 lig JEp894 oyise3 N 4 EL ES God _ W el UJOJ MOL ke an X 9JSeM OL usemyoeg e 8AJIBA plou joS LINJUSA 004 Of mMOJ G Se S if 4f Jeuondo yup l kd D IT im KL x Buiqn GO td duung ploy 10jonp3 OO ossea Uone EISU OISES sjonpold JOO BI0JSWUWO Sul sjeE2Iu9u u 1y NHOuy uone e1su Jet 3 944 Jeuondo G0 c L 40 uonejejsu Uran dung dH P E JopeoJ oylsey jno e 2neueuos uonejejsu olse3 PN kes ad gt Uol Ejno o9 ood Bu qn qo m x us TT el UJOJ No Cd SISEM OL ysemyoeg
3. 2 3103 3 8 P E Tubing E 64 0500 13 5 1 8 2003 Note Items 29 through 32 are not shown ISSUE 1 SPRING 2003 ARCH WATER PRODUCTS RESPONSIBLE CARE GUIDANCE NOTE BER EMERGENCY RESPONSE PROCEDURE FOR ARCH WATER PRODUCTS CUSTOMERS 1 i In the event of a Health Safety or Environmental Emergency involving Arch Water products This includes Injury to persons requiring medical treatment e e Loss of containment of product to the environment e Involvement of the Emergency Services Police Fire Medical e Involvement of the Environmental agencies e Major damage to property FIRST TELEPHONE 44 0 1865 407333 This will connect you with the NCEC National Chemical Emergency Centre who support the Arch Emergency Response t operates 24 hours a day 365 days a year THEN Phone your local Arch Water Products Office during office hours 9 NCEC will provide initial assistance and advice in English NCEC will also contact Arch Water Products Head Office C When calling the Emergency No have the following information available use your Emergency Response Procedure Checklist e Your name e Your job title e Your company name and location e The Telephone and fax number that you can be contacted on e The Product Name e The Product Code e The nature of the emergency e The action you have taken e Are the emergency services involved e Are the environmental agencies involved
4. Installation Manual for the UK and Ireland Model 71945 Arch Chemicals Ltd Wheldon Road Castleford ARCH West Yorkshire WF10 2JT 7 15 05 REV 11 Product Stewardship MAKING THE WORLD A BETTER PLACE Arch 1s committed to maintaining and improving our leadership in Product Stewardship One of the six initiatives outlined under the Chemical Manufacturers Association CMA Responsible Care Program is to make health safety and environmental protection an integral part of a product s life cycle from manufacture marketing and distribution to use recycling and disposal Successful implementation 1s therefore a shared responsibility Everyone involved with the product has responsibilities to address society s interest in a healthy environment and in products that can be used safely We are each responsible for providing a safe workplace All who use and handle products must follow safe and environmentally sound practices For more information about our Product Stewardship Program contact your Arch Representative SITE SURVEY When conducting the site survey and in discussions with the pool operator decide which type of installation will be carried out A single pool installation can be carried out in one of three ways 1 As described in the manual using the venturi and booster pump to evacuate the chlorine solution produced by the feeder into the circulation line of the pool 2 The chlorine soluti
5. PLEASE ALWAYS CONTACT NCEC IN THE EVENT OF A HEALTH SAFETY OR ENVIRONMENTAL EMERGENCY INVOLVING ARCH WATER PRODUCTS BUT PLEASE ONLY USE THIS NUMBER FOR HEALTH SAFETY AND ENVIRONMENTAL EMERGENCIES as defined above
6. another 1 BSP hole downstream of the first hole that was drilled and tapped This hole accommodates the discharge side of the Easiflo pump If automated controllers are used in the system the drilled and tapped hole must be placed downstream of the auto control feed point This is to avoid problems that may occur with the controller operation See installation diagram Thread one of the cut 1 2 nipples into the 1 2 tapped hole or saddle clamp Take the 1 2 ball valve and glue it onto the nipple installed in Step 8 Please make sure that there is a straight connection back into the pipe no elbows This is to connect the pool recirculation system to the discharge side of the Easiflo venturi Tie in the electrical to the Easiflo pump making sure you have the pump configured for the correct voltage 11 Using 1 2 PVC piping connect the inlet side of the Easiflo pump to the 1 2 ball valve installed in step 7 12 Piping the discharge side of the Easiflo pump will involve installing a venturi and reducing tee See Figure 1 for a reference Place and glue the 1 2 x reducing tee on the 1 2 cut nipple on the discharge side of the pump This reducing tee will have a 2 male x male ball valve screwed into it that will provide the inlet water to the chlorinator 13 Take the black venturi and PTFE tape all the threaded ends Take the two unions makes for easy removal of venturi for cleaning after
7. installation and screw one on each end and tighten Take and thread the 4 x reducing union to the venturi 14 16 Connect the venturi as close as possible to the ball valve installed in step 8 using a short section of 1 PVC pipe Make sure the flow through the venturi is in the proper direction Connect the other end of the venturi to the discharge side of the Easiflo pump using 1 2 PVC pipe 15 The recirculation loop is now complete Now hook up the Easiflo 3 feeder to the Easiflo recirculation loop Two 2 BSP grey ball valves have been included with the feeder One is a x male valve which is screwed into the reducing tee which is located on the discharge side of the Easiflo pump Connect the 2 tubing from the flow indicator to the inlet on the Easiflo SJONPOI 0Od PIDJ8UWUIO Ou sjeojwoyg yoy NHOUy uopnejejsu OUISEZ Dys a dung 181800g le a Japee4 opseg LoT lt E 9AJIBA Diou los OOd OL wO d n d jeuondo UEBL pio ST dung ploy 1030np3 OO Buan qo 7 uonej ejsu PJEPUEIS G0 ZL 20 uonejeisu unjuaA dund dH P E jno e7 oneuieuos UONEJ EJSU OUISEZ duing uone noJio9M Bu qn do Jejjonuon AI jeo uueuo SISEM OL ysemyDeg oe lt
8. cessary to install a pressure regulator on the inlet flow to the Easiflo system This regulator must be installed directly at the fill water source This will insure a reduced pressure in the flexible polyethylene tubing and solenoid valve on the inlet side of the chlorinator Adjust the pressure regulator to provide between 30 35 psi inlet water pressure See diagram below for proper fill water plumbing hook up Direction of Flow Inlet Shut Easiflo 3 Pressure Regulator off Valve Inlet Fill water 0 60 psi Source Pump The H P pump is wired for 240V The power supply to the Easiflo pump must be interlocked to the pool recirculation pump This is to prevent running the Easiflo pump dry when the pool pump 1s shut off Use watertight connectors when wiring the pump Installation of equipment Place the equipment pump and chlorinator in the poolroom in a convenient location Shut off the pool recirculation equipment before proceeding with the installation Review the installation diagram prior to installation Dealer Installation Notes Graph 3 Easiflo 3 Installation 3 4 HP Booster Pump with 1585X Mazzei Venturi and 1 Ball Valves Suction Capacity GPM O N O 10 20 30 Pool Return Pipe Pressure PSI TI Suction Capacity Graph 4 Easiflo 3 Installation 3 4 HP Booster Pump w
9. erential to calculate the suction lift factor in the formula that follows The greater the height differential the more suction you will lose from the venturi Next calculate the outlet flow using F1 and the suction lift factor The minimum outlet flow required is 8 7 litres per minute Suction lift factor 34 height differential in feet 34 Example height differential is 6 feet therefore Suction lift factor 34 6 34 28 34 0 82 Take the suction capacity F1 and multiply it by the suction lift factor to get the actual outlet flow The formula is F1 x suction lift factor actual outlet flow Example 1 Assume that the pressure measured in the pipe is 12psi Using the P4 graph I in this manual the outlet flow F1 is determined to be 14 4 litres per minute F1 x suction lift factor actual outlet flow 14 4 It m x 0 82 11 7 It m actual outlet flow This flow is acceptable It is above 8 7 It m which is above the minimum Example 2 Assume that the pressure measured in the pipe 1s 25psi Using the P4 graph the outlet flow F1 is determined to be 10 2 It m F1 x suction lift factor actual outlet flow 10 2 It m x 0 82 8 33 It m actual outlet flow This flow is insufficient to drain chlorinator It will be necessary to use Ui shut off ball valves in the booster pump venturi loop Refer to Graph 4 to determine suction capacity 25 psi with 1 ball valves Now determine where the power source will come from for bo
10. ith 1585X Mazzei GPM O gt N O Venturi and 1 1 4 Ball Valves 0 10 20 30 Pool Return Pipe Pressure PSI 1 Based on your site assessment drill and tap a 1 BSP hole down stream of the pool filter and heater Note You can use saddle clamps if you wish This is one of two holes that will be needed in the installation The hole should be drilled on the side or bottom of the pipe if the pipe is horizontal NOT ALL PIPES RUN FULL 2 Cut both of the 12 x 1 2 PVC nipples in half 4 pieces Take one of the pieces and apply PTFE tape to the threads On top of the PTFE tape add a silicon seal bead around the threads The silicon seal helps to make a good seal Wipe off any excess Aj 3 i l 4 PTFE tape the 2 X 1 2 reducer bushing and screw and tighten it securely into the inlet of the Easiflo pump 5 PTFE tape the threaded end of one of the nipples that was cut in half Place a bead of silicon seal around the taped threaded ends 10 Screw and tighten the two pieces into the inlet and outlet of the Easiflo pump Take the 1 2 ball valve and glue it onto the nipple that has been screwed into the pool piping in step 73 This 1s what makes the connection from the pool recirculation system to the Easiflo pump inlet using 1 2 PVC piping Drill and tap
11. on can be evacuated instead by the use of a conventional dosing pump 3 Using a venturi which employs the motive power of the pools own circulating pump In this instance consultation with Arch technical services is necessary to advise on feasibility For multi pool installations again the venturi and booster pump can be employed to evacuate the chlorine solution into the largest of the pools on site For additional smaller pools a conventional dosing pump can be used to extract and inject chlorine solutions from the discharge tank of the feeder Ensure an adequately sized pump is employed Entry to the discharge tank can be gained by drilling an access hole close to the top of the tank ensuring the hole and subsequent suction line to the pump does not interfere with the discharge valve arm or float The dosing pump should be selected carefully realising that the chlorine solution produced is only around 1 5 of available chlorine Approximate sizing of pumps for different sizes of pools are as follows Up to 100m 30 Uh 100 200m 50I h 200 300m 751 h Count 251 h for each additional 100m Instructions for Easiflo 3 Booster Pump Installation To simplify installation Please read this installation manual completely before going to the pool site Equipment needed to install Drill Cordless recommended Tube cutters or Utility Knife PVC Pipe Fittings as required Silicon thread sealant PVC Primer Cleaner 2 Pi
12. p E3 Spray Nozzle for E3 71616 Manifold for E3 WOIIIIII 71620 Deflection Plate Assembly Wm 71610 Base without assembled parts for E3 71615 Discharge Valve Body with Plug Ball amp Gasket 71536 Emergency Shut Off Mounting Plate 71535 Emergency Shut Off Valve with Arm Only 71537 Emergency Shut Off Mounting PVC Screws 1 4x20x2 1 4 71539 I Emergency Shut Off Float Plate 71538 Emergency Shut Off Float Plate PVC Nut Discharge Arm Nut Emergency Shut Off Overflow Float 7496 0 Emergency Shut Off Valve Assembly Part 71910 Not Included Discharge Valve Locknut 4026 O Ring 115 Used in Plug Plug for Feeder Body for E3 71558 3 8 O D Polyethylene Tubing 20 Number NO ss c e 3 T1 LA E co Q u rnr gg I ON SS DIN Discharge Valve Arm with Suction Cup Tube Connector P8MC4 for E3 1 2 Ball Valve MM Inlet 20 1 2 O D PE Tubing P4 only need 3 inch piece 1 2 Ball Valve MF Outlet 5008 1 2 X 1 2 Female Connector P8FC8 1 2 X close PVC Nipple Rubber Gasket for Emergency Shut Off Valve Discharge Valve Enhancement Adaptor 8 32X5 8 PVC Screws Custom Washer for Discharge Valve Adapter Cleaning pan for Briquette Grid Easiflo 3 1 8 2003 Note Items 29 through 32 are not shown Discharge Valve Float 2 2 2 2 2 2 2 2 2 2 13 14 15 16 17 18 19 0 1 2 3 4 5 6 7 8 9 30 3 32 33 34 Easiflo 3 Number
13. pe Wrenches or Gas Pliers Channel Locks PVC Glue Water tight connectors for pump wiring Saw to cut PVC Pipe Wire for pump 14gauge minimum required Electricity for the pump 240V 20 Amp Pressure gauge 112 PVC pipe length will vary saddle clamps optional PTFE tape Solenoid valve we recommend a In line filter we recommend a available from Prominent The following parts are included with the feeder One BSP male x male grey ball valve One BSP male x female grey ball valve O D LDPE tubing Two closed PVC nipples Two Female Parker tube fittings One Scoop P8FC8 One Venturi Not included with the feeder A booster pump is not included with the feeder In order to get the optimal performance out of the feeder and the reliability from the pump we recommend the following pump Sta rite 1 0 HP pump reference SSP2RE1 available from SCP UK tel 01293 546 126 Alternatively Sta rite 5P2REI can be used However for reliability we recommend the pump seal is changed to silicon carbide These seals have the part number 17304 0100 Overview A 1 2 loop is going to be added to the main pool recirculation line The loop will have an in line Easiflo pump to drive a venturi The Easiflo 3 inlet line will get water from the discharge of the Easiflo pump The discharge valve of the chlorinator will be hooked up to the venturi The Easiflo pump provides the correct pressure 35 psi
14. th the booster pump and solenoid These considerations will help determine the length and gauge of wire needed The last consideration for the site assessment is the fill tap water source and the type of pH control system to be used If Carbon Dioxide will be used for pH control it may be preferable to provide the inlet flow to the chlorinator from the fill water source Typically Carbon Dioxide pH control systems will raise the Total Alkalinity of the pool water to well over 100 ppm This TA level will increase the tendency for scale formation in the chlorinator Consequently it is recommended that the inlet flow be provided from the fill water source if the TA of the fill water is below 100 ppm The use of fill water to the chlorinator inlet will add water to the pool on a daily basis in relatively small amounts A typical indoor 375m pool will use approximately 75 litres of chlorinated solution from the Easiflo System per day A typical outdoor 375m pool will use approximately 225 litres of chlorinated solution from the Easiflo System per day The Easiflo 3 System also puts an additional 3 3m of water a day in the pool from the wash down system If you use this installation method make sure that the pool has that amount of water being removed as to not cause the pool to overflow Fill water systems typically operate at pressures between 50 80 psi This pressure is too high for the Easiflo System valves to operate properly It is therefore ne
15. to drive the jets in the manifold of the Easiflo 3 chlorinator It also provides correct flow through the venturi to create a vacuum to evacuate the chlorinator This installation method gives optimal performance of the Easiflo 3 chlorinator in most above and below grade installations The use of a pressure gauge on the discharge side of the pool pump after the filter is recommended for correct installation of the system Easiflo System Site Assessment It 1s critical to determine the effluent pressure of the system prior to installation This pressure must be measured immediately after backwashing when it will be at its highest level Refer to the appropriate system diagram in the back of this manual to determine where to measure this pressure P1 Take a pressure reading and refer to the graph to determine the suction capacity of the system assuming that there 1s no suction lift correction Record this suction capacity as F1 Next determine where the Easiflo pump and venturi loop will be installed Always minimize the backpressure on the venturi Avoid use of elbows after the venturi if possible Never install an elbow within 3 feet of the venturi outlet Always use elbows on the inlet to the Easiflo pump or prior to the venturi if possible After the evacuation system has been laid out measure the height differential in feet between where the venturi will be installed and discharge valve of the Easiflo chlorinator Use this height diff
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