USER MANUAL - Empire Foam
Contents
1. LPA2147 2150 LPA2 1473150 LPA2 147 5240 40627477260 NOTE The nozzle size is stated by the Orifice Size and Degree of Spray Example LPA2 147 1525 015 Orifice 25 Degrees Non Atomized Tips For use w 23976 00 23047 J3 _ Character Designates Machine Angle 23047 M1 Number Designates Orifice 23047 M2 23047 M3 0006 er 23047 01 Contact the GlasCraft Tech Service department for help matching a tip with an application 23047 P2 23047 P3 9370 7 011 AYHL 182 434 02 A 3408 9 7 ist ST o IN 00 08 0 291 7766 391 69501 01 2 00 996 0016660 403 NUSLLVd 1708 00 1S6 2 00 Na de f na CO v vGcl 23990 XX Auto Probler P2 Dispense Gun m dAl 062 300 9866 i 291 7766 A ae fe 00 696 20 8E8 1 00 1L6 d S z REVISION A 00 LG6EZ 00 696 2 11 198 l 80 198 1 0 8 81 X 00 1967 f B 10 51 94 9 80 E 11 198 1 3 E129 os ATBW3SSV 114 LO p66L 00 2 89 10 G1 9d 01 761 2 0968 S 280 7011 l pL6 d 00 086 2 50 LL6 2 50 096 2 50 066 2 00 086 2 v0 LL6 Z v0 096 2 v0 066 2 PET M 00 196 2 Do 6L6ez co LL6EZ 600966 co 066eZ 00 6162 20 LL6E2 20 096 2 20 066 2 00 61660 10 L16 2 10 096 2 10 066 2 00 6162 00 LL6E2 00 096 2 00 0662 W 6L6 2 11660 V 096 2 VY 06667 1D g V Nid SYVMGYVH2. in reclaimed solvents could feed the reaction Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances Several solvent suppliers have recently begun pro moting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implemen tation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classi fied as toxic or carcinogenic substances HHC solvents are very desirable in many respects SAFETY WARNING If you are now using Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galva nized wetted parts IMMEDIATELY TAKE THE FOLLOWING STEPS e Empty system shut off completely depressur ize in accordance with equipment service instructions e Remove equipment from service disassemble in accordance with equipment servicing instructions e Inspect all parts for corrosion and or wear Re place any damaged parts e Thoroughly clean all parts of the equipment with a non halogenated solvent and reassemble in accor dance with equipment servicing instructions e Flush equipment with non halogenated solvent e Do NO
3. 14v49SV19 23990 XX Auto Probler P2 Dispense Gun Parts List Part z Part 3 E a a 13867 08 7554 26 O RING 17259 16F 7554 43 O RING 20472 onne 1 2907 00 TEN 1 sera awae 1 29000 auromane so 1 ee 006 1 eee on Tresor 006 1 ee on 1 es o 16832 00 AIR SWITCH ASSY Qty 7554 09 O RING 16830 00 AIR SWITCH TUBE 16831 00 AIR SWITCH SPOOL afoaypa foa apfa a a REVISION A SAFETY Safe Handling And Use Of Urethane Foam Equipment Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester op erations safely All personnel involved in dispensing operations should read and understand this manual It is most important that equipment operators maintenance and supervi sory personnel understand the requirements for safe operation This manual cannot answer every circumstance each user should examine his own operation develop his own Safety program and be assured that his equipment operators follow correct procedures GlasCraft hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program U
4. 8 in to 1 4 in turns at a time until the leak has stopped Re check Check Side Blocks e Turn OFF the air switch on the gun WARNING Before removing the side blocks make certain that both material valves are in the OFF positions If the material valves are on when the side blocks are removed the gun will guickly become encased in urethane WARNING Point gun side blocks down away from all personnel Existing fluid pressures could cause material to exit the side blocks with considerable force 15 Maintenance e Take the Side Blocks off by removing screws e Use correct size drill bit to clean out the mixing cham p n 9944 16C ber exit passage Use correct size drill bit to clean the inlet side holes of the mixing chamber taking care not to scratch the mixing chamber s polished surfaces refer to the chart at front of manual e Examine the sides of the mixing chamber p n 23960 for scratches and or material build up Carefully without scratching the seal surfaces sides remove any accumulated material Solvent can be used to wash accumulated material off of chamber side blocks Re assemble the side blocks and tighten the screws etc Keep the gun Chamber tilted toward the ground so Grease should appear at the tip of the Mixing Chamber that solvent does not run back into gun Certain solvents will attack o rings on chamber shaft causing swelling and deterioration of o rings NOTE
5. position Maintenance 2 Activate the gun to clear out residual pressure in 6 Place seal seal housing assembly into gun head so side blocks the face of seal sets against the chamber Look thru the thru port of the Seal The side port of the Chamber should be at the center or slightly forward of the center line If this adjustment appears to be correct rotate the seal housing to ensure the air cap p n 23961 00 is not contacting the seal housing p n 23959 00 There should be no contact between these two parts Contact will result in chamber damage 7 Adjust the set screw p n 17259 16F until a The side port of the chamber is on center with or forward of center of the thru port of seal b The seal housing can be rotated and does not make contact with the air cap 4 Remove one of the side block seal housings 8 Turn the air ON and re activate the gun then shut the p n 23959 00 from side block Leave the seal air OFF before releasing piston Re check the throw p n 23973 00 in housing and rinse with suitable solvent 9 If the set screw feels loose Remove it from the rear cap clean and apply non permanent thread lock to threads and reinstall set adjustment 5 Turn the air ON to gun apply air to the on port to activate the gun into spray position when gun pulls back keep in mind the purge air will not shut off Turn air OFF at the slide valve p n 16832 00 befor
6. selecting GlasCraft spray equipment Should you have any questions or need technical assistance contact your factory authorized GlasCraft distributor Distributor Phone Contact For any issues your distributor cannot address the GlasCraft technical service department is always available to assist you with the operation of your spray equipment To help our technical representatives expedite your call and better address your questions please have the following information ready and available when you phone GlasCraft If your questions are not urgent You can e mail all correspondence to service glascraft com For Air Powered Systems Model Air compressor size Serial number CFM generated Type of spray gun Pressure at the system Serial number Hydraulic Pneumatic Is your equipment Dynamic fluid pressure Single phase Three phase ISO POLY What is the inbound voltage Spray gun chamber size to your equipment Material being sprayed Temperature setting ISO Viscosity ISO POLY Temperature setting POLY Approximate material temperature Temperature setting HOSE 24 GlaScrF5FE DISPENSING EXCELLENCE Date Purchased Distributor Contact Phone E mail GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems If your application is in plant or a field contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 amp 46 SERIES E
7. spray pattern for each applica tion the appropriate mixing chambers are available in six round and six flat spray sizes Hardened mixing chambers are also available see mixing chamber chart The standard mixing chamber supplied with your gun will be adequate for all but the smallest and largest applications Foam rise and cure times will vary according to the material and substrate temperature Higher material or substrate temperature will increase rise and cure times lower material or substrate temperatures will decrease rise and cure times Consult your chemical manufac turer s data specification sheets for their recommended spray temperatures Under most circumstances both components will be used at identical temperatures Higher pressures and temperatures may be used to increase material break up improve mixing and speed rise times With hose lengths over 50 ft or when mater ial viscosities are high higher material pump pressures may be necessary The gun air switch assembly MUST BE OPENED down position prior to spraying to provide air for piston operation and purge air when the piston is released When spraying the gun piston may be activated con tinuously or deactivated at the end of each stroke A smooth even layer is best achieved by moving the gun back and forth in a slow even motion overlapping the previous pass about 50 to 75 percent DO NOT SPRAY OVER RISING FOAM The ideal gun to surface distance is
8. standard specifications and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to improve products If technological change occurs after a product is on the market we will implement that technology in future pro duction and if practical make it available to cur rent users as a retrofit up date or supplement If you find some discrepancy between your unit and the available documentation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves the right to change or modify this product as it deems necessary Careful study and continued use of this manual will provide a better understanding of the equip ment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting Parts amp Illustrations Standard Equipment Part Description Number p 23990 XX Auto Probler P2 Dispense Gun GC 1408 Optional Eguipment Part Description Number p Flat Spray Kit Jet Stream Nozzle Jet Stream Nozzle Pour Adapter Static Mixer Parts amp Illustrations Service amp Repair Kits 23975 00 23979 00 Standard Repair Kit Hardware Kit 00 03 Par Description Qty Par Description Qty Number Number 3 16 Ball Driver 7554 05 15845 00 7554 06 15845 01 5 32 Ball Driver 7554 07 17672 00 Pin Vise 7554 09 23971 00 Screen Filter Ri Drill Bit
9. 1 8 in NPT threads to assist as a sealant and keep the fittings from twisting with gun movement 4 Install the gun on the original Hoses The air slide valve p n 16832 00 is a Y4 in NPSM WARNING Relieve ALL system fluid and air pressures according to manufacturer s instructions 12 NOTE WARNING If purge air is to be turned OFF BOTH MATERIAL SHUT OFF VALVES p n PG 15 01 MUST BE TURNED TO THEIR OFF POSITION BEFORE TURNING OFF THE PURGE Pre operation Checklist AIR Failure to follow this procedure will possibly result in the gun head becoming encased with mixed product Refer to specific system user manuals for complete system installation Check that all fittings are tight and air regulators are turned to zero pressure For proper purging following use the air switch must be left OPEN for at least 15 SECONDS after the piston has been WARNING released Do not place any part of the body in the path of the material spray The flow of material into the mixing chamber is controlled by Do not point the gun at or near other personnel the ON or OFF position of the two material shut off valves Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recom mendations of th
10. 7554 16 14963 13 Drill Bit 7554 25 14963 14 Drill Bit 7554 26 14963 15 Drill Bit 7554 27 23974 12 O Ring 7554 29 23974 07 O Ring 1006708 TAR 202 Hardware Kit AA E Part Description Number 14963 28 23980 00 14963 29 Hardware Kit 04 05 15845 00 Part 15845 01 Description Number 17672 00 DRILL BIT za DRILL BIT AA BALL DRIVER 1 BALL DRIVER 1 VISE PIN E FILTER SCREEN 2 2 15845 00 23971 00 15845 01 23974 07 O RING 17672 00 23974 12 O RING mim 1895 15 23981 00 14963 20 Premium Repair Kit e member Description 23974 05 O Ring 23974 06 O Ring 23974 07 O Ring 23978 00 23974 08 O Ring Side Seal Kit 23974 09 O Ring Part r 23974 10 O Ring Number p 23974 11 i zA Ea E 1 O Ring 2 23974 16 3 EH EE 1 1 1 1 1 2 2 1 4 2 2 2 3 O Ring O Ring O Ring O Ring O Ring O Ring MES O Ring 23974 07 O Ring 00 23974 26 23974 27 23974 29 1 1 1 1 1 1 1 1 23974 43 1 Parts amp Illustrations Cleaning Drill Chart Round Mixing Mixing Chamber Nozzle Mixing Chamber Chamber Cleaning Drill Hole Cleaning Drill 23960 AA 14963 16 0 042 14963 21 0 0292 23960 00 0 036 23960 01 0042 23960 02 0 052 23960 03 0 059 23960 04 0 07 23960 05 0 086 LPAZ1147 1860 LPA2 147 2650 LPA2 147 4325 LPA21476290 LPA2147 2125 LPA2 147 3125 LPA2 147 4940 LPA2 147 6265 UPAZ1472140 LPA2 147 3140 LPA2 1474360 LPAZ1477240
11. CTION PROTECTION TE GlasCraft recommends that the user consult the state and local regulations established for all Safety equipment listed Operating Safely In operating urethane foam equipment safely user should make every effort to 1 Handle chemicals safely 2 Provide adequate ventilation 3 Provide adequate safety equipment gloves res pirators safety glasses protective clothing etc for op erators and all others working in areas where they may be exposed to the chemicals or their vapors 4 Avoid operating equipment which has given any indication of malfunction 5 Become fully acquainted with the equipment and chemicals used Handling Chemicals Safely Storage of polyisocyanates diamines and organic sol vents should be isolated and restricted to specially con structed storage rooms Store chemicals in original con tainers and according to manufacturer s recommendations listed on the container Maximum ambient temperatures to which such chemicals should be exposed are specified by the manufacturer and MUST NOT be exceeded either in the storage area or in the spraying or pouring area SAFETY To avoid moisture contamination do not open contain ers until ready for use After use the remaining material should be re sealed in the original container and stored in areas away from moisture During clean up of spilled isocyanate component respira tors gloves and eye protection must be worn Isocy
12. DO NOT open the air switch on the gun because this Place generous amounts of high quality white lithium will purge grease from the Gun The grease should be grease in each side of the gun front housing and on allowed to remain in the gun overnight the side block seals 16 Maintenance Daily Shut Down 4 Inject white lithium grease into zerk fitting until a For experienced users light mist of grease is purged through the snout Shut off the air purge Once you have used the gun with a product and system and you have become comfortable with techniques on how all the variables are affecting your operations and maintenance requirements Daily Weekly and Monthly Maintenance requirements can be addressed specific to your operation 1 Turn the ball valves off p n PG 15 01 activate and deactivate the gun 5 6 times to purge residual pressure Zerk Fitting 5 Remove the air cap p n 23961 00 and set to side If solvent soaking is required remove the o ring p n 23974 12 before soaking 6 Remove the insert p n 23977 XX and soak in solvent until next usage INSERT 2 Drill out the chamber insert snout with correct size O RING drill bit for insert see chart in front of manual AIR CAP 3 Pull slide valve p n 16832 00 halfway back to limit oy the air purge Daily Start Up Air Switch 1 Clean the snout insert p n 23977 XX Be sure both the face and bottom flat are clean Drill the snout bore out
13. GlaScrFsft DISPENSING EXCELLENCE Auto Probler P2 Dispense Gun GlaSscr5fe DISPENSING EXCELLENCE 5845 WEST 82ND STREET INDIANAPOLIS INDIANA 46278 U S A Phone 317 875 5592 Fax 317 875 5456 Email gcisales glascraft com Web www glascraft com lt Z lt as E YS un Table Of Contents Introduction About This Man alz j izeeu dioica tocuea bdtdwebes diddeuesesadateeniedds Jateets dtcundeteddAdeubineddaneatiadeDhewntmmaiedoetsade a aaa a a N a 1 Parts amp Illustrations Standard amp Optional Equipment eee eee eee eeeee cece aeaaeeeeeeeeeeeee cece aaaeaaeceeeeeeeeeeesenseccaesaeeeeeeseeeeeesesesenineaeeees 2 service amp Repair ie tat Recetas he talline fa ob de ds 3 23990 XX Auto Probler P2 Dispense GUN eee eeeeseaaeaecaeeeeeeeeeeeceeeaaaaeaeeaeeeeeeeeeeesesecacucecaeeeeeeeeees 5 Safety Urethane Safe Handling and Use of Foam Equipment ee ee eee nenene n nene nene n reenn Ennn 7 Installation How The GUN Works catas aa o ooo be 11 Fluid Ain Eine COmMent ed Stead Late eae board fin ooo tae oe tat o oo ed 11 Installing The Auto Probler P2 On Equipment Other Than GlasCraft eee eneenn 12 Operation Pre operati n Check Listes niet iin adhd e 13 Operating ReguirementS e T aea a aaa a a a a aa A a a aana a a ree eaaa 13 Spray TECHNIQUE ee a ins titi ltd rl lili E a a ae a aA 14 Maintenance Checking FOR LCAKS Saera EO ATO Di A AE 15 Daily Sa
14. QUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II amp MH Ill HYDRAULIC POWERED SYSTEMS UP TO 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG PROBLER P2 SPRAY GUN IMPINGEMENT MIX AIR PURGE OPTIONAL NOZZLE FOR SPRAYING STUD WALLS POURING amp STREAM JET For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or visit www glascraft com Quality and Performance GENUINE GLASCRAFT GlaScrFsft DISPENSING EXCELLENCE ADS 7E 5845 WEST 82nd STREET ADVANCED DISPENSE eee INDIANAPOLIS INDIANA 46278 www glascraft com U S A GC 1408 Phone 317 875 5592 REVISION A 1 Fax 317 875 5456 E Mail sales glascraft com
15. Quite often the exposed person will experience residual effects such as coughing spells CONTACT PHYSICIAN IMMEDIATELY WARNING Contact a doctor immediately in the event of an injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting the doctor SAFETY If a person accidentally swallows isocyanate large amounts of water should be swallowed immediately Vomiting should then be induced by patient sticking his finger down his throat or by swallowing large quantities of warm salt water or warm soapy water After vomiting more water should be taken to dilute isocyanate further CONTACT PHYSICIAN IMMEDIATELY Ventilation WARNING Hazardous concentrations of some chemical vapors ex ist before they can be smelled Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply become dangerous and the procedures and equipment needed to detect such dangerous concentrations Such equipment should be obtained Adequate ventilation must be provided in any area where foam chemicals are sprayed or poured and wherever the material containers are opened In industrial applications foaming operations should be restricted to specific areas and proper ventilation should be provided in these areas to prevent chemical vapors from spreading Spray foaming operations MU
16. ST be re stricted to a spray booth where a minimum exhaust of 100 feet per minute at the face of the booth is provided Special care should be taken to prevent unsuspecting personnel both inside and outside of the plant from be ing exposed to chemical vapors The chemical vapors should be exhausted to atmosphere in such a manner and at a sufficiently low concentration that personnel outside the plant are not exposed to dangerous concen trations of chemical vapors Refer to OSHA Standards sub part G 1910 107 and particularly sub section m for Federal standards State and local authorities may have applicable statutes or regulations concerning ven tilation In contractor applications for example at a construction site inside building or other enclosed space the forced ventilation normally provided is likely to be inadequate These applications therefore usually REQUIRE the use of forced fresh air respirators for all persons in the areas where foaming operations are conducted or where the chemical vapors are likely to spread 10 In industrial and contractor applications it is advisable to run frequent tests to determine the exact concentra tion of isocyanate vapor in the air Industrial equipment is available for making such determinations Your chemi cal supplier can recommend such equipment and pro cedures Proper Safety Equipment All persons spraying or working is areas where forced air ventilation is not adequa
17. T reuse equipment with HHC solvents or with materials containing such solvents e Material suppliers and or container labels should be consulted to ensure that the solvents used are com patible with your equipment NOTE GlasCraft is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents GlasCraft recommends that you contact your solvent supplier regarding the best non flammable clean up sol vent with the heat toxicity for your application If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers Bulk solvent should be stored in a well ventilated sepa rate building 50 feet away from your main plant You should allow only enough solvent for one day s use in your laminating area NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flam mable materials are used Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever sol vents are stored or used to minimize confine and ex haust the solv
18. about 18 to 24 inches Be sure to point the gun directly at the surface to be sprayed Spraying at an angle to the surface will cause the foam to be rough and will generate overspray 14 Maintenance WARNING Before attempting to perform any maintenance on this gun relieve All Fluid and Air Pressures To relieve fluid and air pressures Turn OFF all air supplies at system except gun piston air Activate the gun until all fluid pressures have been relieved Turn OFF the gun piston air at the system Activate the gun until all piston air pressure has been relieved Perform Gun maintenance as follows 1 Check for leaking Seals p n 23973 00 e Turn OFF the gun incoming air by closing gun air switch Air Switch Wait approximately 10 20 seconds then turn ON the incoming air by opening Gun Air Switch Repeat two or three times If any material has been purged from the gun the seals p n 23973 00 are leaking or o ring p n 23974 07 Correct leaks by replacing the seals or o rings and re checking 2 Check the material valves p n PG 15 01 for any leaks Turn OFF both material valves e Activate and deactivate the gun several times e Turn OFF the gun incoming air by closing the air switch e Activate and deactivate the gun several times If additional material is purged the material valves are leaking e Correct the leaks by taking off black knobs and turning packing 1
19. anates which have been spilled can be controlled by covering them with dry sawdust and or other absorbent inert mate rials Care should be taken to avoid skin contact The ab sorbent material and the absorbed isocyanate should be collected promptly placed in an open top container and treated with dilute solutions of ammonium hydroxide and or alcohol While being treated in this manner the material should be in an adequately ventilated area Clothing on which any material has been spilled should be removed immediately and cleaned before being worn again Clean Up Solvents WARNING A hazardous situation may be present in your pressurized fluid system Halogenated Hydrocarbon Solvents can cause an explo sion when used with aluminum or galvanized components in a closed pressurized fluid system pumps heaters fil ters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halo genated Hydrocarbon Solvents Some GlasCraft spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents There are three key elements to the Halogenated Hydro carbon HHC solvent hazard 1 The presence of HHC solvents 1 1 1 Trichloro ethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as
20. by GlasCraft GlasCraft in its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of GlasCraft has issued a return authorization number and 3 The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not specified by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or
21. e deactivating the piston 19 Options amp Accessories 23961 00 23974 12 Front Tip O Ring noted it STANDARD ROUND SPRAY AIR CAP 23974 12 La 14 1837800 O Ring Retaining Nut 23976 00 STANDARD 23963 00 de SPRAY KIT CONFIGURATION Gun Head hod 41 M 23972 00 ERS Airless Tip Flat Spray Adapter 23047 XX Non Atomized Tip 23914 12 Not Included in Kit O Ring Mix Chamber Body POUR 23911 XX 23984 00 9704 11 Mix Chomber Insert Pour Cap ye bug 0 M JET STREAM CONFIGURATION 23914 12 23983 01 O Ring 23983 02 Jet Nozzle 20 Options amp Accessories 18378 00 19881 00 PG 14 s eat LPA2 147 XXXX Part Description Number p 19881 00 PLUG FITTING 20634 01 SPIRAL MIXING ELEMENT 23974 12 O RING 23985 00 STATIC MIXER ADAPTER 21 22 Limited Warranty Policy GLASCRAFT INC GlasCraft warrants to the original Purchaser of GlasCraft manufactured equipment and parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely
22. e chemical suppliers and the laws in the area where the equipment is being used NOTE Both material shut off valves must be FULLY OPEN during dispensing and must be FULLY CLOSED during service or extended shut down periods WARNING BOTH MATERIAL SHUT OFF VALVES p n PG 15 01 Operating Requirements MUST BE TURNED TO THEIR OFF POSITION BEFORE REMOVING SCREWS P N 9944 16C e 8 10 CFM at 90 110 PSI Failure to follow this procedure will possibly result in the gun head becoming encased with mixed product MAXIMUM Static Fluid Pressure 3200 PSI WARNING The GlasCraft Auto Probler P2 Gun is designed and manufactured to operate at a maximum static fluid pres sure not to exceed 3200 psi When attached to a GlasCraft proportioning system this pressure will not be exceeded However if the GlasCraft Probler P2 Gun is installed on any other manufacturer s self designed equipment great care must be taken to ensure that the maximum static fluid pressure not be exceeded NOTE If the gun is being used for short periods of spraying GlasCraft recommends that the purge air be left ON The material shut off valves p n PG 15 01 can be left in the OPEN position during these periods of time Refer to system manuals for start up and shut down procedures 13 Spray Technique Always operate safely and follow all safety procedures outlined To achieve the optimum
23. ent vapors Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 Toxicity of Chemicals GlasCraft recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 Contact your chemical supplier s and determine the tox icity of the various chemicals used as well as the best methods to prevent injury irritation and danger to per sonnel Also determine the best methods of first aid treatment for each chemical used in your plan First Aid If chemicals containing isocyanate are splashed on the skin they can produce ill effects Steps to counteract such effects should be started immediately Apply Tincture of Green Soap full strength to the con taminated area If Tincture of Green Soap is not immedi ately available wash the exposed area repeatedly with soap and water Soap and water is not as desirable as using Tincture of Green Soap because many isocyanate components are not easily dissolved in water In addition soap and water does not form a barrier to the isocya nate After approximately two to four minutes wash off the Tincture of Green Soap with water If there is still an indi cation of isocyanate present repeat the application If the isocyanate contamination is on the facial area care must be taken to avoid getting the Tincture of Green Soap in the eyes If the person develops breathing difficulties oxygen should be administered
24. he air pressure forces the piston towards the rear of the gun simultaneously closing off the purge air and moving the mixing chamber to a position where the mixing chamber orifices are aligned with the orifices in both the side block seal and check valve assemblies All GCI OEM fittings are as follows ASIDE 6 JIC Hoses Female Swivel Fitting System and Gun Male Fitting B SIDE 6 SAE Hoses Female Swivel Fitting System and Gun Male Fitting NOTE Air Hose is Y NPS The proper alignment of the orifices is determined by the setting of the Set Screw p n 17259 16F located JIC and SAE Fittings DO NOT require the use of teflon at the rear of the piston assembly This set screw tape determines the length of travel of the air piston and has been preset at the factory and should not require Once the fittings are attached and tight refer to sys adjustment SEE MAINTENANCE SECTION tem manuals for start up instructions The two fluids isocyanate and polyol then flow thru the material shut off valves seal and check valve assemblies and into the mixing chamber The two fluids impinge against one another and exit the 150 mixing chamber in a swirling conical spray pattern When air is applied to the off port the piston returns to its original position and purge air flows into the mixing chamber housing p n 23963 00 The front tip o ring p n 23974 00 keeps air purge inside the gun head p n 23963 00 f
25. n Upe ea a ee tet E he te tens EEN ORTE 16 Route Cale tt O A E EN A A O T EA E T 17 Piston Throw Adjustinent enian E EAO E EEE EATE EER TEE 17 Options Options and ACOE SSO O S A nd sl 20 NOTES ara a e a E a da ea ots ak 22 Limited Warranty Policy i session seen eee ARERR REM eee a 23 Technical ASSISTANT PSH a EEEE 24 For Your Reference iio ae ei INSIDE BACK COVER About This Manual Before operating maintaining or servicing any GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the prop er or related manuals and safety literature for your GlasCraft system contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publica tion the following advisories will be provided where appropriate NOTE 76 information about the procedure in progress CAUTION 76 imperative information about equipment protection WARNING 76 imperative information about personal safety The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft assembly instructions provided Introduction This manual provides information for the assem bly operation maintenance and service of this GlasCraft product as used in a typical configu ration While it lists
26. orcing all of the air through the orifices in the mixing chamber for a complete total and con stant purge This purge air continues to flow thru the mixing chamber a a until the air switch p n 16832 00 is pulled up to shut off AIR OFF all air to the gun or until the piston is activated again AIR ON 11 Installation Installing Auto Probler P2 on Equipment other than GlasCraft WARNING Do not place any part of the body in the path of the material spray Do not point the gun at or near other personnel Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recommendations of the chemical suppliers and the laws in the area where the equipment is being used If original equipment does not require the use of an un heated whip hose or isolation hose the P2 can be directly installed on to the material hose 1 Remove the fittings from the original gun typically these fittings are 1 8 in NPT male 2 Remove GCI fittings p n s 8560 23 PG 13 from PG 15 01 ball valves GCI ball valves are 1 8 in NPT female gt Y A s CD S AS KR ON gt K NE 3 Install the original fittings into PG 15 01 valves NOTE It is recommended to use a non permanent thread lock on the
27. part of paint or adhesives formulation or for clean up or flushing 2 Aluminum or Galvanized Parts Most handling eguipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature 3 Eguipment capable of withstanding pres sure When HHC solvents contact aluminum or galva nized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reac tion can over time result in a build up of heat and pres sure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component of a coating material There is no known inhibitor that is effective under all circum stances Furthermore the mixing of HHC solvents with other materials or solvents such as MEK alcohol and toluene may render the inhibitors ineffective The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors or may add incorrect amounts of inhibitors or may add improper types of inhibitors Also the possible presence of water
28. part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringement GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims GlasCraft hereby assigns to Purchaser the original manufacturer s warranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IM PLIED SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PUR CHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUM STANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAM AGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 23 Thank You for
29. rethane foam systems are comprised of several differ ent chemical compounds some of which may be haz ardous if improperly used CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam sys tems Isocyanate compounds are used in urethane foaming operations The medical history of persons who may be exposed to such isocyanates should be examined It is recommended that individuals with a history of chronic respiratory ailments should avoid exposure to all iso cyanates In addition to the manual GlasCraft recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing opera tions particularly Paragraph m Organic Peroxides and Dual Component Coatings Local codes and authorities also have standards to be followed in the operation of your spraying equipment Chemical manufacturer s recommendations should be obtained and considered Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures Personnel Safety Equipment GlasCraft recommends the following Personal Safety Equipment for conducting safe operations of the Polyes ter Systems GLOVE PEQUI 11 MS ws BREATHING EYE HEARING PROTECTION PROTE
30. s with lithium grease 9 Check all springs for resilience They should return quickly to their original new length 18 Routine Care WARNING Before attempting to perform any maintenance on this gun OR before removing side blocks make certain that both Gun material valves are in the fully OFF positions If the material valves are on when side blocks are removed the gun will quickly become encased in urethane It is recommended that the following service be performed on a daily basis 1 Clean the gun using a brush and an appropriate clean solvent 2 Inspect the side block seals p n 23973 00 making cer tain they are clean and free of scratches nicks or for eign material Clean and replace as required 3 Remove clean or replace the filter screen p n 23971 00 4 Maintain a reasonable stock level of wear items such as seals and o rings see Service 8 Repair Parts Kits listed in Parts amp Illustrations section Piston Throw Adjustment The P2 gun piston throw is factory set and as a rule should not require adjustment The piston throw refers to how far back the air piston will travel when the gun is activated Proper throw adjustment will align the mixing chamber side ports with the side block seal thru port There is a set screw that determines how far the piston will travel before it stops To determine if the throw is correct 1 Turn the material ball valves p n PG 15 01 to the OFF
31. te to remove isocyanate va pors from the air MUST use an approved U S Bureau of Mines fresh air supplied respirator Respirators should be regularly inspected cleaned and disinfected according to good practices Records must be kept of the inspections The user MUST have a medi cal clearance indicating that he can safely use a respira tor Respirators must fit securely beards prevent a tight seal around the face Eye glasses have to be given special attention and contact lenses are prohibited Safety goggles gloves and other protective devices are suggested for operators of foaming equipment Refer to OSHA Standards sub part 1 1910 132 1910 133 and 1910 134 for Federal standards IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OP ERATION PROCEDURES CALL YOUR GLASCRAFT DISTRIBUTOR OR GLASCRAFT INC NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind expressed or implied The user should not assume that all safety measures are indicated or that other measures are not required Glascrsft DISPENSING EXCELLENCE 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A PHONE 317 875 5592 FAX 317 875 5456 Installation How The Gun Works GlasCraft Equipment The air on off ports actuate the gun s piston When air is applied to the on port t
32. with the correct size bit for snout see chart in front of manual 2 Clean the inner bore of the chamber Drill out the cham ber snout inlet bore as required 3 Install the snout insert u 4 Install the air cap p n 23961 00 on to the chamber Tighten finger tight until the cap bottoms out Snug down with a in wrench This does not require high torque Over tightening can result in chamber damage 17 Maintenance NOTE Refer to specific system user manuals for complete system installation Parts Replacement Procedure WARNING Before attempting to perform any maintenance on this gun OR before removing the side blocks make certain that both gun material valves are in the OFF positions If the material valves are on when side blocks are removed the gun will quickly become encased in urethane 1 Read each procedure entirely before beginning and refer to the illustrations as needed 2 Flush and clean all chambers and passages as they become accessible 3 Clean all parts before assembly 4 Replace all o rings and seals with new parts from the appropriate kit 5 Inspect all parts for wear or damage and replace as required with new genuine GlasCraft replacement parts from your authorized GlasCraft distributor 6 Inspect all threads for wear or damage and replace as required 7 Tighten all threaded parts securely but not excess ively upon assembly 8 Lightly lubricate all o rings and thread
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