Assembly and Installation
Contents
1. 290 1050 Steckverschraubung Fir Schlauch e 8 mm Quick connection For hose 8 mm Raccord filet Pour tuyau 8 mm Conector r pido Para manguera de 8 mm Raccordo ad innesto Per tubo 8 mm D G 1 4 Nr 290 1060 Steckverschraubung Fir Schlauch e 8 mm Quick connection For hose y 8 mm Raccord filet Pour tuyau 8 mm Conector r pido Para manguera de 8 mm Raccordo ad innesto Per tubo 8 mm D G 1 8 G 1 4 G 3 8 Nr 290 1070 290 1071 290 1072 Schlauch Erh ltlich pro Meter Hose Available by the meter Tuyau Disponible au m tre Tubo Disponible por metro Tubo Disponibile al metro L per meter 8 mm Nr 290 2000 m e simalube smart lubrication Schlauch f r Temperaturen bis 260 C Erh ltlich pro Meter Hose for temperatures up to 260 C Available by the meter Tuyau Disponible au m tre Manguera Disponible por metro Tubo Disponibile al metro L per meter 8 6mm Nr 290 2002 m Schlauch f r kleine Radien Erh ltlich pro Meter Hose for small bend radius Available by the meter Tuyau pour petit rayon de courbre Disponible au m tre Manguera Disponible por metro Tubo Disponibile al metro L per meter 8 mm Nr 290 2004 m Halteschelle fur simalube Pinsel Kunststoff Clamp for simalube round brush Plastic Bride de fixation pour simalube pinceau Plostique Abrazadera para simalube escobilla cil ndrica Pl stico Fascetta di fissaggio per simalube2. 100 mm 3 9 in 193 mm 7 6 in O Assembly and Installation 8 1 Open the lubricator outlet by cutting off seal or removing plug 9 Do not remove plug from oil filled units Cut off the protruding nipple with a knife a small black point becomes visible opening now guaranteed 2 To start the simalube lubricator set the gas generator to the required dispensing time stepless in months 1 12 using a 3 mm Allen key The lubricator is activated once the dispensing time has been set Take the required dispensing quantity from the tables on page 11 3 Note the starting date on the label using a waterproof pen 4 Clear grease lines and fill them with the appropriate grease Screw simalube onto the greasing point If necessary use acces c sories shown on page 33 39 Apply safety rules 5 Once the set dispensing time has expired replace empty lubri cator with the same type or refill Before restarting clear grease lines and fill them with the appropriate grease 6 The gas generator is sufficient to empty the unit once irrespective of the dispensing time set Security note If the lubricator is started without opening the outlet or in case of blocked grease lines within the installation the pressure in the lubricator can build up approx 5 bar At an overpressure of approx 6 bar the lubricator breaks at the defined breaking point between housing and bottom The pressure behind the piston releases
3. 835 278 139 093 069 use 2 fold adapter use smaller dispenser with shorter dispensing time 1 O The values relate to laboratory conditions SLOT with no counterpressure At low tempe ratures in particular the values may vary between one grease type and another The dispensers must be replaced once the dispensing time set has expired even if they are not completely empty The grease quantity dispensed counter pressure resistance from per day is influenced by the grease lines ambient temperature viscosity of the grease Start up time The lubricator requires a certain start up time until the lubricant is first dispensed The start up time varies in line with the volume dispensed dispenser size and operating temperature selected At 20 C ambient temperature and a dispensing time setting of 12 months the dispenser outputs the lubricant within one week The start up time dou bles at low temperatures 20 C or with small dispensers 30 ml You can reduce the start up time in such a case by setting a dispensing time on the lubricator of one month for one to two days and then changing to the desired dispens ing time Calculation Pro An online calculation program is available at www simatec com simalube calculation pro This tool calculates the right setting for the simalube lubricator if you enter the precise operating parameters Notes In order for the unit to function reliabl
4. R 1 4 Nr 290 2080 Schutzhaube zu Montagesupport 2080 Protective cover to mounting support 2080 Capot de protection pour support de montage 2080 Cubierta protectora para soporte de montaje 2080 Calotta protezione per supporto mont 2080 lt 125ml 250ml L 105 195 Nr 290 2081 290 2085 Befestigungswinkel zu Montagesupport simalube Bracket to mounting support Equerre de fixation pour support de montage Soporte de montaje Staffa di sostegno 1x 3x 5x L 75 240 390 Nr 290 2082 290 2083 290 2084 Support universell verstellbar Bracket universally adjustable Support r glage universel Soporte universal regulable Staffa con regolazione universale Nr 290 2800 Schmiernippel Zum Durchschmieren und F llen der Fettkan le Connector nipple For cleaning and filling of grease lines Graisseur Pour nettoyer et remplir les canaux de graissage Niple de conexi n Para limpiar y llenar las tuber as de lubricaci n Nipplo di connessione Per ingrassare e riempire i condotti di ingrassaggio D R 1 4 Nr 290 3011 M18x1 5 PA M18x1 5 Nachf llnippel Zum Nachf llen des simalube Refill nipple For refilling of simalube Graisseur de recharge Pour la recharge du simalube Niple de recarga Para la recarga del simalube Nipplo di ricarica Per la ricarica del simalube D G 1 4 Nr 290 3012 Nachf llnippel Zum Bef llen des simalube mit Fettpressenf
5. incl 2 tuercas solo para aceite Raccordo 90 filettato incl 2 dadi solo per l olio L 70 Nr 290 1005 Anschlussnippel Connecting nipple Raccord Niple de conexi n Nippolo di raccordo D G 3 8 G 1 2 Nr 290 1010 290 1011 Befestigungsnippel G1 2 R1 4 Fixation nipple GL RL Raccord de fixation GL Ru Niple de montaje G1 2 R1 4 Nippolo di montaggio GL RL mm Nr 290 1015 Reduziernippel Reducing nipple Raccord de reduction Niple de reducci n Nipplo di riduzione D G 1 8 G 1 4 M M8 Mexl Nr 290 1020 290 1021 290 1022 290 1023 290 1024 D M10 M10x1 M12 M12x1 5 UNF 1 4 Nr 290 1025 290 1026 290 1027 290 1028 290 1121 Verlangerung Extension Rallonge Protongador Prolunga L 10 35 50 Nr 290 1021 290 1040 290 1041 Schottverschraubung 25 mm 1 Mutter 60 mm 2 Muttern Screwed connection with hole 25 mm 1 nut 60 mm 2 nuts Raccord de travers e 25 mm 1 crou 60 mm 2 crous Tornillo de conexi n 25 mm 1 tuerca 60 mm 2 tuercas Raccordo filettato c foro 25 mm 1 dado 60 mm 2 dadi L 25 60 mm Nr 290 1045 290 1046 Y Anschlussst ck Enthalt Reduziernippel 1021 Y manifold Contains reduction 1021 Raccord Y Contient raccord de r duction 1021 Conexi n en Y Contiene reducci n 1021 Raccordo a Y Contiene nipplo di riduzione 1021 D R 1 4 Nr
6. laterale L 40 70 100 Nr 290 2035 S 290 2036 S 290 2037 S B rste Anschluss seitlich fur die Lebensmittelindustrie Brush lateral connection for food applications Brosses connexion lat rale pour applications alimentaire Cepillo conexi n lateral alimentaci n Spazzola rettangolare attacco laterale alimentare L 40 70 100 mm Nr 290 2035 SFN 290 2036 SAN 290 2087 SFN Aufzugsb rste 5 16mm H he 32 mm Elevator brush 5 16mm height 32 mm Brosse pour ascenseurs 5 16mm hauteur 32 mm Escobilla para ascensores 5 16mm altura 32 mm Spazzola per guida ascensori 5 16mm alta 32 mm Nr 290 2039 Aufzugsb rste 16 32mm H he 32 mm Elevator brush 16 32mm height 32 mm Brosse pour ascenseurs 16 32mm hauteur 32 mm Escobilla para ascensores 16 32mm altura 32 mm Spazzola per guida ascensori 16 32mm alta 32 mm Nr 290 2044 e simalube smart lubrication Aufzugsb rste klein 5 16mm H he 32 mm Elevator brush small 5 16mm height 32 mm Petite brosse pour ascenseurs 5 16mm hauteur 32 mm Escobilla peque a para ascensores 5 16mm altura 32 mm Spazzola piccola per guida ascensori 5 16mm alta 32 mm Nr 290 2042 Montagesupport f r alle simalube Gr ssen Mounting support for all simalube sizes Support de montage pour toutes les tailles de simalube Soporte de montaje para todos los tamanos de simalube Supporto di montaggio per simalube di ogni dimensione D
7. spazzola cilindrica Plastica D 50 28 mm Nr 290 2010 290 2013 Adapter f r Perma Schelle Kunststoff Adapter for Perma clamp Plastic Adaptateur de fixation Perma Plastique Adaptador para abrazadera Perma Pl stico Adattatore per fascetta Perma Plastica D 50 Nr 290 2012 Distanzhalter zu Halteschelle fur Pinsel 290 2013 Distance holder to clamp for round brush 290 2013 Entretoise pour bride de fixation pour pinceau 290 2013 Espaciador para abrazadera p escobilla cilindrica 290 2013 Distanziatore per fascetta per spazzola cilindrica 290 2013 H 15 mm Nr 290 2014 R ckschlagventil Non return valve Clapet antiretour V lvula de retenci n Valvola di non ritorno D G 1 8 G 1 4 Nr 290 2020 290 2021 Pinsel Round brush Pinceau Pincel Spazzola cilindrica 25x45 290 2034 Pinsel kurz round brush short Pinceau court Pincel Spazzola cilindrica DxL g 25x15 Nr 2041 Burste Brush Brosses Cepillo Spazzola rettangolare L 40 70 100 25 Nr 290 2035 290 2036 290 2037 290 2038 B rste f r die Lebensmittelindustrie Brush for food applications Brosses pour des applications alimentaire Cepillo alimenticion Spazzola rettangolare alimentare L 40 70 100 25 Nr 290 2035 FN 290 2036 FN 290 2037 FN 290 2038 FN Burste Anschluss seitlich Brush lateral connection Brosses connexion lat rale Cepillo conexi n lateral Spazzola rettangolare attacco
8. Accessoires Accesorios Accessori Achtung Nur Originalzubeh r verwenden Bei technisch anspruchsvollen oder ausserge wohnlichen Anwendung kontaktieren Sie bitte unsere technische Abteilung oder Ihren Handler Note Use only original accessories If you have technically demanding or unusual applications please contact our Technical Department or your local distributor Attention n utiliser que les accessoires originaux Pour des installations techniquement complexes ou inhabituelles veuillez consulter notre service technique ou votre distributeur Atenci n Use solamente accesorios originales Para aplicaciones t cnicamente complejas o no est ndares p ngase en contacto con nuestro departamento t cnico o con su distribuidor Attenzione usare solo gli accessori originali In caso di applicazioni tecnicamente impegnative e straordinarie contattare il nostro reparto tecnico o il proprio rivenditore Bogen 45 Bent connection 45 Coude 45 Codo 45 Gomito 45 D R 1 4 Nr 290 1001 Bogen 90 Bent connection 90 Coude 90 Codo 90 Gomito 90 D R 1 4 Nr 290 1002 Bogen 90 schwenkbar Bent connection 90 swiveling Coude 90 pivotant Codo 90 orientable Gomito 90 orientabile Nr 290 1004 90 Anschluss mit Gewinde inkl 2 Muttern nur f r Ol 90 connection with thread ind 2 nuts only for oil Pi ce de raccordement avec filtage 90 ind 2 crous pour huile Conector 90 con rosca
9. and oil or grease can come out at the breaking point The correct functioning of the lubricator can only be assured if recommended lubricants see table on page 14 and original simalube accessories are used and if the installa tion operating and maintenance instructions are closely followed The manufacturer cannot accept any responsibility for damages as a result of ignoring the instructions mentioned above Important Before putting simalube into operation fill extensions and the lubrication lines with the appropriate simalube greases cartouches SLOT SL26 using a grease gun Use only original accessories Temperature Output rate The output rate can be adjusted as required depending on the ambient temperature see table Example You want to set the dispensing time for a 125 ml simalube for 180 days Ambient temperature 20 C Ambient temperature 55 C Setting 6 Setting 7 D simalube smart lubrication simalube 30 ED 2 ESE use larger dispenser with longer dispensing time smallest possible output rate reached simalube 60 Dispensing 30 180 270 360 time days use larger dispenser with longer dispensing time use smaller dispenser with shorter dispensing time simalube 125 Dispensing time m SSES ca 4C 2 5 5 5 use larger dispenser with longer dispensing time use smaller dispenser with shorter dispensing time simalube 250 or f ap C my
10. e sima smart lubrication Anwenderhinweise Technische Information CD User Manual Technical Information CEN Mode d emploi Informations techniques Q Manual del usuario Informaci n t cnica Istruzioni per l uso Informazioni tecniche Zubeh r Accessories Accessoires Accesorios Accessori O e simalube Product Specification Product Power generation automatic long term grease and oil dispenser hydrogen gas producing drycells smart lubrication Working pressure max 5 bar Adjustment stepless 1 12 months for standard conditions Dispensing rate see table on page 11 Operating 20 C to 55 C 4 F to 131 F ambient temperature temperature Note grease consistency changes with temperature Operation Usage Grease dispenser can be installed in any position even under water Attention do not expose to direct heat Certifications FEN Ex Il IG Ex ia IIC T6 Approvals ey Il 1D Ex iaD 20T 80 C I MI Ex ia Ingress protection Usage period Stock temperature IP68 dustproof and waterproof activation within 2 years of production date recommended at 20 C 5 C 65 F 5 F 30 ml 60 ml 125 ml 250 ml Weight full 82g 115g 190g 339 g Weight empty 55 g 60 g 75g 111 g simalube 30 52 mm 2 05 in simalube 250 52 mm 2 05 in simalube 125 52 mm 2 05 in simalube 60 52 mm 2 05 in
11. for filling with grease or oil Note To ensure that the simalube lubricator operates reliably only greases that have been tested and approved for use with the simalube should be used In particular it is important to ensure the good stability of the grease against bleeding of the base oil and a low consistency class max NLGI 2 No guarantee claims will be accepted when dispensers are filled by the user or not explicitly approved lubricants are used If in doubt please contact our Technical Department or your local distributor 13 O Lubricants The standard lubricant range suitable for simalube includes modern high quality lubri cants tested and modified for the special requirements of grease and oil dispensers Datasheets are available online for all lubricants www simatec com Please refer to these datasheets for the instructions safety regulations of the grease oil manufacturers Application Multipurpose grease High temperature grease Fluid grease EP Biodegradable grease Chain oil High temperature chain oil Machine oil Food industry oil NSF H1 Biodegradable chain oil High temperature grease Multipurpose grease with MoS Food industry grease NSF H1 High performance grease EP Temperature range in the area of lubrication 30 120 C 25 130 C 20 160 C 20 120 C 20 80 100 C 30 140 C 10 90 C 30 250 C 20 100 C 15 4150 C 15 4100 C Grease for a wide te
12. ller Refill nipple To grease gun filler for filling simalube Graisseur de recharge Pour appareil de remplissage de pompes graisse Niple de recarga Para llenado de simalubes Nipplo di ricarica Per riempire il simalube con un caricatore per pompa a grasso D R 1 4 R 3 8 Nr 290 3013 290 3014 4 fach Adapter 4 fold adapter Adaptateur quadruple Adaptador cu druple Adattatore quadruplo D G 1 2 G 1 4 Nr 290 4100 290 4101 2 fach Adapter 2 fold adapter Adaptateur double Adaptador doble Adattatore doppio D G 1 2 G 1 4 Nr 290 4102 290 4103 Antriebskopf Zur Wiederbef llung Gas generator For refilling T te de commande Pour la recharge Celda generadora de gas Para recarga Testa di comando Per ricarica 30 ml 60 ml 125 ml Nr 220 5004 220 5006 220 5008 Antriebskopf Zur Wiederbef llung Gas generator Fo refilling T te de commande Pour la recharge Celda generadora de gas Para recargo Testa di comando Per ricarica 250 ml Nr 220 5010 e simalube smart lubrication Verschlussstopfen Kunsistoff Closing nipple Plastic Bouchon de fermeture Plastique Tap n de cierre Pl stico Tappino di chiusura Plastica Nr 290 5050 R ckschlagventilstopfen Kunststoff Non return valve plug Plastic Bouchon antiretour Plastique Tap n de v lvula de antiretorno Pl stico Tappo valvola di non ritorno Plastica Nr 290 5060 Dichtungsring Gasket ring Joint d tanch i
13. lubrication Filling and Refilling for small quantities la Screw on refill nipple article no 3012 Filling with grease Push piston all the way forward by blowing gently with compressed air or with the aid of a plastic rod 7 mm diameter towards the bottom or opening and connect grease gun or screw connector nipple 3013 or 3014 onto grease gun Keep the dispenser pressed to the adapter during the filling process so that you do not have to screw on the refill nipple again Press grease into the dispenser Avoid air bubbles when filling the unit Continue the filling process until the piston has been pushed all the way back Do not overfill Caution Lever presses can create pressure of up to 80 bar which is enough to destroy the dispenser Use closing nipple green if the dispenser is to be stored 4 Position gas generator make sure the O ring is positioned correctly and attach firmly with a 1 5 2 0 Nm torque key 5 Clip in cover disk 6 Note grease type and filling date on the label b Filling with oil 1b Push the piston all the way back towards the gas generator Pour in oil through the opening at the bottom Position non return valve yellow article no 5060 4 6 Continue as above 2b 3b Refilling with grease or oil 1 Remove cover disk 2 Unscrew gas generator SW 21 and recycle with other batteries Never remove near an open flame Then continue as above
14. mperature range EP 30 150 C 20 180 C 20 150 C simalube can also be delivered filled with other lubricants or as an empty unit Ask for advice The operation of simalube with oils of different viscosities is also possible simalube has been safety inspected and approved by the following institutions e TUN Product Service GmbH Germany Nr Z1 11 11 29499 018 TUV Product Service GmbH Germany Nr EX2 13 02 29499 019 e DEKRA Certification B V Netherland Nr KEMA O9ATEX0098 Il 1 G Ex ia IIC Te e Ex II 1 D Ex iaD 20 T 80 C MI Ex ia EU Declaration of Conformity simatec ag Stadthof 2 in CH 3380 Wangen a Aare declares that the single point lubricators simalube amp simalube multipoint are designed and manufactured in accordance with Directive 94 9 EC of the European Parliament and the Council for equipment and protective systems intended for use in potentially explosive atmospheres Manufactured by simatec ag Stadthof 2 CH 3380 Wangen a Aare www simalube com 14 The following standards have been applied EN 60079 0 2012 EN 60079 11 2012 EN 60079 26 2012 EN 50303 2000 Notified Body TUV Product Service GmbH D 80339 Munich DEKRA Certification B V NL 6812 AR Amhem Certificate No KEMA O9ATEX0098 Wangen a Aare 01 10 13 Mischa Wyssmann Managing Director CEO simalube smart lubrication e simalube smart lubrication Zubehor Accessories
15. t Arandela golilla Rondella Nr 290 5080 Fettkartusche Grease Cartridge Cartouche de graisse Cartucho de grasa Cartuccia di grasso SLO1 SLO2 SLO4 SLO6 SLOP Nr 290 7001 290 7002 290 7004 290 7006 290 7009 SL10 SL24 SL25 SL26 Nr 290 7010 290 7024 290 7025 290 7026 Olflasche 0 5 I Oil bottle 0 5 I Bouteille d huile 0 5 Botella de aceite 0 5 I Bottiglia di olio 0 5 SL14 SL15 SL16 SL18 SL19 Nr 290 7114 290 7115 290 7116 290 7118 290 7119
16. y it is important to have clear filled grease lines It must be ensured that the grease lines are not blocked Consequently the grease lines should always be cleared with a grease gun before starting The simalube can be re adjusted or switched off during operation The values on the gas generator relate to laboratory conditions see page 10 Depend ing on the temperature and setting it may take several hours or several days in the case of long term settings until the lubricant is first dispensed The user must check the operation of the simalube regularly Grease lines should be no longer than 0 5 m Recommended bore diameter 6 8 mm Resistance in grease lines has to be minimized narrow passages and right angles should be avoided Use a mounting support in the event of strong vibrations or high accelerations for accessories see pages 33 39 The simalube may only be used to supply a single grease point No branches may be made Once the lubricator is installed and activated it must not be removed and mounted onto another lubrication point Recycling Instructions K 1 Unscrew gas generator and dispose of complete unit for battery recycling see above Note Do not detach lubrica e tor near an open flame 2 Dispose of empty housing for plastic recycling If the lubricator still contains lubricant after use please dispose of it in accordance with local regulations 12 LEN O e simalube smart
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