Operating Instructions
Contents
1. Main components of the DRA500 x On AUN Cap Column Gear support Centre indicator Handle Dowel foot gt O ON Support rod Hand crank Locking device Grip Page 5 TYROLIT Hydrostress AG 3 Assembly 3 1 Locking the support gt 3 2 Drill motor interface v Lock the support before securing the drill motor see 3 1 Locking the support 3 2 1 Mounting the drill motor gt Page 6 TYROLIT Hydrostress AG 3 3 Surface interface 3 3 1 Dowel anchoring The DRA500 x drill rig can be securely attached to the surface with dowel anchoring In formation on safe dowel anchoring can be found in the Core Drills Safety Manual System De scription Page 7 TYROLIT Hydrostress AG 4 Settings 4 1 Angled position gt 4 2 Brake gt Page 8 TYROLIT Hydrostress AG 4 3 Adjusting the rollers gt Page 9 TYROLIT Hydrostress AG 5 Servicing and maintenance Maintenance and servicing table tress AG or an authorised workshop Further services after every further 200 operating hours ee x v g S a a Ss 2 p 5 e gt FA vs me gt a mo c x lt _ pe z ow o v g g oa g o a5 lt gt lt lt Drill rig gt Wash down with water X X X gt Lubricate threads of adjustable feet2. rig gt Correct drill rig anchoring Diamond drill bit drifts due to excessive play in the roller guides v Adjust roller guides Poor concentricity of drill bit Replace drill bit Use TYROLIT diamond tool Difficult or impossible to twist the foot adjustment screw Thread not lubricated Lubricate thread Feet distorted Contact TYROLIT Hydrostress AG aftersales Difficult or impossible to incline the drill rig Guide rail distorted or damaged vi vivivyv Contact TYROLIT Hydrostress AG aftersales Page 11 TYROLIT Hydrostress AG 7 Technical data FEA VAS m 7 Dimensions DRA500 454mm 301 mm 1 182 mm Length L Width B Height H DRA500 x 26 kg Weight without hand crank Page 12 TYROLIT Hydrostress AG DRA500 x Drill diameter range 100 250 mm Max drill diameter with 180 mm distance plate 400 mm Max drill diameter with 250 mm distance plate 500 mm Max drill bit length 869 mm DRA500 x Foot Feed Steel dowel foot by hand crank Angular adjustment 90 45 with angle display Centre indicator Indicator retractable Adjustable feet M12 bolt Drill motor mount ModulDrill quick change clamping system Support guide Adjustable interchan
3. xX xX xX gt Tighten loose screws and nuts xX P Clean teeth of guide column X Support gt Tighten loose screws and nuts X gt Check roller guide and adjust if nec essary see roller adjustment 4 2 gt Replace roller guide X Service gt To be performed by TYROLIT Hydros First service after 100 operating hours Page 10 6 Faults Malfunction Possible cause TYROLIT Hydrostress AG Solution Diamond drill bit jams Major wear on the drill bit tube Diamond drill bit off centre due to in adequate anchoring of guide rail or drill rig foot gt Loosen and extract diamond drill bit Break up drilling core and correct drill rig anchoring Diamond drill bit drifts due to excessive play in the roller guides gt Loosen drill rig and readjust roller guides Drill segments are worn No free cutting Diamond drill bit poorly guided in the drill hole gt Replace drill bit Adjust roller guides Defective drill motor bearings Replace drill motor Contact TYROLIT Hydrostress AG aftersales Feed jams along the whole length of the guide rail Locking device on the roller guides is too tight gt Adjust roller guide clamping Feed jams at one point on the guide rail Guide rail is distorted or damaged gt Contact TYROLIT Hydrostress AG aftersales Difficulty in centring drill bit Diamond drill bit off centre due to poor anchoring of the drill
4. geable roller guide Page 13 TYROLIT Hydrostress AG Page 14 EC Declaration of Conformity Description Drill rig Type designation DRA500 x x Year of construction 2009 We declare under our sole responsibility that this product complies with the following direc tives and standards Directive applied Machinery Directives 2006 42 EC Applied standards EN 12100 1 Safety of machinery Basic concepts general design principles EN 12100 2 EN 12348 Core drilling machines on stands Safety EN 14121 1 Safety of machines Risk assessment Part 1 Principles In the system with drill motors EC Low Voltage Directive 2006 95 EC Vibration Regulation 2002 44 EC Noise Protection Regulation 2000 14 EC EN 982 Safety requirements for fluid power systems and their components Hydraulics
5. se ensure that the Core Drills Safety Manual System Description has been read and understood in full DANGER Death or serious injury can be caused by a sudden start up of the machine gt Before switching on the system ensure that no other person is present in the danger areas gt Switch the system off before connecting or disconnecting cables gt Switch the system off when you leave and secure it so that it cannot be switched back on again Death or serious injury as a result of the drill bit continuing to run after an accident gt Ensure that the ON OFF button can be reached quickly Electric shock from live cables and connectors gt Switch the drill motor off before connecting or disconnecting cables Risk of fire due to incorrect mains voltage gt Make sure that the mains voltage and mains frequency match the mains settings of the drill motor Page 3 TYROLIT Hydrostress AG Page 4 2 1 Description Core drilling system The DRA500 x drill rig is part of electric or hydraulic core drill systems comprising the ap propriate TYROLIT Hydrostress components E Core drilling system 1 Drillrig 4 Hydraulic drill motor 2 Electric drill motor 5 Drilling gearbox 3 Drill bit 2 2 Main components of the DRA500 x x x TYROLIT Hydrostress AG Mil Lf ji j ll Hl f ll T lii i i i ln Li
6. wY ROLY HvDROSTRESS Operating Instructions Drill rig DRA500 x x Index 001 Original operating instructions 10988845 en 03 07 2013 Page 2 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment designed and built to the highest technical standards Only genuine TYROLIT Hydrostress re placement parts can guarantee quality and interchangeability If maintenance work is neglect ed or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 1 952 18 18 Fax 0041 1 952 18 00 gt e TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation which is supplied together with the drill rig These instructions go together with the Core Drill Safety Manual System Description to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Core Drills Safety Manual System Descrip tion may result in serious injury or even death gt Plea
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