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601-273F - NSG 3060 User Manual english.indd

1. EUT output connection Note For DC power supply L positive N negative The pins in the connector are designed for a maximum current of 16 A WARNING Never attempt to connect or disconnect an EUT while a test is being performed 6 1 2 Reference ground connector This terminal provides a solid reference ground connection point to the test system If a CDN is connected then the ground strap must be connected from the CDN to the ground reference plane There is no need to connect the ground connector from the generator itself since the burst connector provides the reference ground from the generator to the CDN Reference ground connector The NSG 3060 can be efficiently connected to the GRP using the ground strap supplied with the system This ground link must be used for burst tests to obtain reproducible test results NSG 3060 EMC test system 6 1 3 Surge output sockets These sockets high low connects the surge output signal to a 1 phase or 3 phase coupling unit or to another external coupling unit These coaxial sockets are also used to connect the generator to the optional magnetic field coil for tests with pulsed magnetic fields The surge output is potential free floating The inner conductor of each con nector is the surge high and surge low connection respectively while the outer conductor screen is connected to the NSG 3060 s ground point 6 1 4 Burst output socket This socket connects the
2. ADD STEP 8 5 4 Voltage Touching the Volt field it will come up with a red frame to indicate the selected parameter being ready for change The value can be changed either with the red wheel or using the keypad Touching the prefix repetitively it will change from Alternate to Positive and Negative On odd pulse number there will be one pulse less in negative then in positive Positive pulse will be first executed 8 5 5 Impedance Touching the Impedance field it will repetitively change between 12 30 and 200 8 5 6 Phase Touching the Phase field it will come up with a red frame to indicate the selected parameter being ready for change The value can be changed either with the red wheel or using the keypad Touching the Synch Asynch button it will change repetitively In synch mode the angle can be changed either with the red wheel or using the keypad Synch mode is only available if a CDN is connected and if the EUT power AC is switched on 8 5 7 Coupling Touching the coupling prefix repetitively it will change from surge output manual CDN ANSI coupling and IEC coupling NSG 3060 EMC test system Surge output The surge output selection will activate the HV surge pulse output This selec tion is used if pulse need to applied directly to an EUT like for testing of non energized EUTs socalled component testing Manual CDN The factory settings for this selection is equal the surge output But it is
3. Signal generator VY S 50 Hz Amplitude Low 60 Hz setting High NSG 3060 EMC test system Technical specifications MFO 6501 131 Parameter Value Total harmonic distortion THD lt 8 nominal lt 3 5 at full range Frequency Selectable 50 and 60 Hz 3 Range low 80 to 400 mA into INA 702 Cf 9 8 gt allows 0 8 to 4A m 80 to 440 mA into INA 701 Cf 0 89 gt allows 0 08 to 0 4 A m INTO INA 703 Range high 200 mA to 4 1 A into INA 702 Cf 9 8 gt allows 2 40 A m 200 mA to 4 1 A Into INA 701 Cf 0 89 gt allows 0 2 3 6 A m Supply voltage 90 to 240 V Power consumption lt 150 W Operating temperature 5 40 C Overload protection By temperature sensor on power stage Weight 4 kg approx Dimensions 195 x 180 x 380 mm Typical for the full range from standard level 1 lowest standard level to full range level X Current adjustment through customer provided amp meter Installation The equipment should be switched off during installa gt tion and interconnection 1 Connect MFO 6501 to INA 701 702 or 703 loop 2 In case of use of INA 702 insure that power plug is fitted 3 Connect MFO 6501 to mains 4 Connect external amp meter 5 Switch on mains power 6 Adjust the required current through the loop using the knob TASEO Advanced Test Solutions for EMC 132 Sa Operation adjustments The field generated in the loop antenna is dire
4. NSG 3060 EMC TEST SYSTEM USER MANUAL 6601 273F COMPLIANCE TEST SOLUTIONS Advanced Test Solutions for EMC NSG 3060 EMC TEST SYSTEM USER MANUAL 6601 273F CONTENTS 2 1 3 1 3 2 33 3 4 3 5 3 6 4 1 4 2 4 3 4 4 4 5 4 6 4 7 5 1 5 2 5 3 6 1 6 1 1 6 1 2 6 1 3 6 1 4 Explanation of symbols Introduction General description Standards and applications Burst test Combination wave and ring wave test Telecommunication wave test Mains quality test Magnetic fields with mains frequency option Pulsed magnetic fields option Safety instructions General nstallation nstallation of an EUT power switch Applicable safety standards Test execution User warnings Generator Dangers concerning the EUT First steps nstallation of the NSG 3060 system Connecting the test system to the ground reference plane ounting in a 19 rack Mainframe description ront panel UT output connection eference ground connector urge output sockets urst output socket wonwmmn 10 10 12 12 13 13 14 14 14 16 16 17 18 18 19 20 21 22 23 24 24 25 25 25 26 27 27 6 1 5 6 1 6 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 2 5 6 2 6 7 7 1 7 2 7 2 4 422 E23 7 24 73 8 8 1 8 2 8 2 1 8 2 2 8 2 3 8 2 4 8 2 5 8 3 8 3 1 8 3 2 8 3 3 8 3 4 8 3 5 8 3 6 8 3 7 8 3 8 8 3 9 Indicator LEDs Touch screen and user interface Rear panel Instruments mains input AC EUT ma
5. 3060 the functions offered by MFO 6502 are available in the software Following icon will be darkened showing the functions are active AT POWER Ai MAGNETIC EN i FIELD TASEO Advanced Test Solutions for EMC 133 134 The coil factor of the used loop antenna is to be entered in the respective field then the user will setup his tests directly in A m the software makes the calculation and drives the MFO 6502 to generate the right current through the oop antenna Power Line Magnetic Field test Field Coil Strenght ai 1 Alm Factor 0 9 Frequency sonz ea 10 s ee ete OE o ae Two safety banana sockets red and black provide a convenient means to connect the loop antenna two other ones green shorted by jumper to connect an external amp meter for verifying or to calibrate the generated current as the field generated in the loop antenna is directly proportional to the current flowing through it Field strength A m H Cf x Where H is the generated field Cf the coil factor I the current flowing through the loop The unit has been designed for use in rugged industrial environments Pro fessional quality connectors ensure user safety additional system protection is provided by a temperature sensor located on the heatsink of the power amplifier MFO 6502 is designed to drive INDUCTIVE LOADS ONLY as magnetic field loops Connecting capacitive loads will destroy the Instrumen
6. INPUT 2 Connect INA 6501 EUT power in to mains using EUT power in cable delivered with CDN 3061 C16 PQM NSG 3060 EMC test system Because of the capacitors in the internal coupler 119 of NSG 3060 earth leakage currents of up to 4 A can occur in the EUT power supply network The test system must therefore be correctly earthed and be powered from a supply that is not protected by a residual current detector RCD 3 Switch on EUT power on INA 6501 red switch when power for the EUT is required 4 Switch on the CDN 3061 C16 PQM 5 Switch on the NSG 3060 6 Select the required variable voltage using rotary switch on the INA 6501 Operation The NSG 3060 operation software does not know that an external transformer is connected The user interface software in the dips and interrupts test will always show External in the field for Voltage Uvar It is up to the user to make sure that the right voltages are set on the manual external transformer Dips and Drops test Voltage Uvar a External Phase syen Tevent 10 ms Repetition Step SHOW STEPS Time 10 s Duration 3 rae a E TASEO Advanced Test Solutions for EMC 120 14 2 3 Manual step transformer INA 6502 The step transformer type INA 6502 is a standard accessory for the Teseq NSG 3060 instrumentation series It provides a convenient means of reducing the incoming supply voltage by pre set amounts It is required for power qualit
7. Installation connection to NSG 3060 113 MAINS should be switched off during installation and interconnection 1 Disconnect instrument power from the mains 2 Remove the 25 way Sub D plug on the rear of the NSG CDN 3061 C16 PQM 3 Connect the 25 way Sub D cable to the X2 plug of the VAR 3005 4 Connect the master controller 25 way output to the VAR 3005 X1 plug using the system interface cable provided with the VAR 3005 5 Connect the VAR 3005 EUT power out to the CDN 3061 C16 PQM EUT MAINS INPUT 6 Connect the VAR 3005 EUT power in to mains using the EUT power in cable delivered with CDN 3061 C16 PQM Because of the capacitors in the CDN 3061 earth leakage currents of up to 4 A can occur in the EUT power supply network The test system must therefore be correctly earthed and be powered from a supply that is not pro tected by a residual current detector RCD 1 Switch on the VAR 3005 first and wait 5s 2 Switch on the CDN 3061 C16 PQM 3 Switch on the NSG 3060 4 Switch on the EUT power red switch if power for the EUT is required HW Detection The VAR 3005 is automatically detected by the NSG 3060 during the booting process Its presence is visualised in the system settings screen TASEO Advanced Test Solutions for EMC 114 Equipment details CWM 3450 0002 11 22 2 2009 13 2 2009 FTM 3425 0002 11 73 19 11 2010 19 11 2010 YAR 3005 0002 11 1 15 9 2010 18 9 2010 Once a variac detected the func
8. System window The System window displays 4 buttons GENERAL EQUIPMENT COMMU NICATION and MONITORING In the red bar there are two buttons FACTORY SETTINGS and EXIT FACTORY SETTINGS Touch the FACTORY SETTINGS button to reset the properties associated with each of the buttons in the System window to the original factory settings EXIT Touch the EXIT button to return to the main menu 7 2 1 GENERAL settings General settings Beeper volume On Expert mode off General settings window when no optional hardware CDN variac etc connected NSG 3060 EMC test system General settings 37 Beeper volume EUT OFF Interlock action On EUT power On Expert mode Off FACTORY SETTINGS T a E General settings window when an EUT power switch has been detected General settings Beeper volume off voltage 230 v Interlock action Eup pavar EUT OFF Expert mode is FACTORY SETTINGS ok a ne General settings window when automated variac is connected Beeper volume During the surge test there is a beep sound to alert the user Touch the Beeper volume button to switch the sound on and off Default setting is On for safety purpose The red vertical bar on the right side of the General settings window displays 4 buttons Exit EUT OFF ON Factory Settings and OK Interlock action Touch the Interlock action button E
9. Advanced Test Solutions for EMC 30 30 25 20 E Wire 2 5 mm2 E Wire 1 5 mm2 Operating current a E Wire 1 0 mm2 20 40 60 80 100 120 C Ambient temperature The additional variable voltage pole contact Lb No 3 enables a variac or alter native AC source or a DC source to be connected for PQT tests In this way the voltage at the phase L line at the EUT output connector can be varied in relation with the voltage at this contact occur on these power lines Such voltages can under certain circumstances destroy power supplies It is the user s responsibility to provide adequate protection at the source input m WARNING Pulse overshoot spikes of up to 900 V can currents of up to 4 A the EUT power supply network The test system must therefore be properly grounded and powered from a supply that is not protected by a residual current detector RCD m Capacitors in the coupler can cause ground leakage NSG 3060 EMC test system 6 2 3 DC EUT input 31 For DC voltages La positive N negative In DC applications the positive and negative lines are to be connected to La and N respectively The polarity at this EUT power input connector must be the same as at the EUT output connector The connector s ground contact must be connected to a good solid ground point The power source to this connector provides the power for the EUT
10. EUT and is designed as a bench top unit It can be used with Teseq s NSG Series or any industry standard surge generator with the appropriate connector adapter TASEO Advanced Test Solutions for EMC 143 144 Technical specifications Signal line Max operating voltage AC 250 V DC 250 V Max operating current 1 5A Ohmic resistamce per path 250 Decoupling chokes 1 KHz 20 MH nominal Pulse 1 2 50 us pulse Max pulse voltage 6 6 kV Accessories Series resistor 2x 400 6W Coupling adapters INA 170 Sparkling gap device 90 V trip voltage INA 171 Capacity 0 1 uF spark gap device 90 V trip voltage INA 174 Capacitor 0 5 UF 14 5 3 Surge pulse CDN for symmetric datalines CDN 118 Teseq s CDN 118 coupling decoupling network is designed for convenient surge testing of telecommunications equipment to IEC EN 61000 4 5 which specifies a 1 2 50 or a 10 700 us pulse The CDN 118 includes the special decoupling network and coupling elements that are required for these tests The CDN 118 can be easily interfaced with the EUT and is designed as a bench top unit It can be used with Teseq s NSG series or any industry standard surge generator with the appropriate connector adapter NSG 3060 EMC test system Technical specifications Parameter Max operating voltage Max operating current Ohmic resistamce per path Decoupling chokes 1 KHz Pulse Max pulse voltage Accessories Resistor networks Co
11. Power plug is fitted to the coil interface unit 7 Power on MFO 6502 8 Power on NSG 3060 main frame Operation The coil factor is given by the loop antenna manufacturer For Teseq INA 701 702 and INA 703 loop antennas this factor is labelled on the antenna and is also indicated in the test report delivered with it TASEO Advanced Test Solutions for EMC 138 Power Line Magnetic Field test Field Coil Strenght i 1 A m Factor 0 89 i Frequenc 50Hz Test 10 q y Duration a Re 2 E 14 4 Pulse wave shape adapter INA 752 The pulse waveshape adapter INA 752 is a standard accessory for the Teseq NSG 3000 series 3060 surge gener the generated pu t provides a convenient means for interconnecting the NSG ator with the loop antennas INA 701 or 702 and insures that sed magnetic field has the waveshape as specified in the application standard The combination required for magn NSG 3060 with CWM 3650 INA 752 INA 701 or 702 is etic field testing for pulsed fields up to 1200 A m It complies to the requirements of IEC 61000 4 9 The control is fully automatic driven from NSG 3060 Click on following icon PULSED MAGNETIC FIELD NSG 3060 EMC test system Following test screen will appear Pulsed Magnetic Field test a 29 Phase a asmen Impedance es oi O o Once the right Volts to A m ratio which is available on the INA 752 as well then in its calibra
12. SZ 2 L ss OOL SS SOL soz OOOL soz DDRS DN OO00L dul L _ I 000001 66 NSG 3060 EMC test system 8 4 Combination wave Surge parameter setting The surge test generates high voltage pulses as specified in the international standards EN IEC 61000 4 5 and ANSI C62 41 8 4 1 Test configuration for power line coupling Test pulses are injected directly into the EUT power supply lines as they pass through the mains CDN 306x The EUT obtains its power from the EUT power outlet on the front panel of the CDN where the mains voltage has the interfer ence signal superimposed on it 8 4 2 Test configuration for external coupling In this mode the interference pulses are switched to the surge Hi and Lo output sockets on the front panel to which an external data line signal coupler can be connected By using such an external signal coupler it is possible to superim pose the interference signal as specified in the standards on communication cables and other kinds of data lines The same coaxial HV output sockets may also be used for connection to all other CDNs max 30 Front time T1 1 67 X T 1 2 US 30 Time to half value T2 50 us 20 Wave shape of open circuit voltage 1 2 50 us wave shape definition according to IEC EN 61000 4 5 TASEO Advanced Test Solutions for EMC 67 68 0 5 0 3 0 1 max 30 Front time T1 1 25 x T 8 US 20 Time to
13. Solutions for EMC Teseq AG Nordstrasse 11F 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 www teseg com Declaration of conformity Manufacturer Teseq AG Address Nordstrasse 11F 4542 Luterbach Switzerland declares that the following product Product NSG 3060 Modular Pulse Generator Options all conforms to the following Directives and Regulations EMC Directive 2004 108 EEC LVD Directive 2006 95 EEC Generic standards EN61326 1 2006 EN61326 2 1 2006 EN61010 1 2001 The relevant technical file is available for inspection Technical file N EMC NSG 3060_2007 LVD_NSG 3060 Teseq AG CH 4542 Luterbach The purpose of this instrument is the generation of defined interference signals for EMI immunity testing Depending on the arrangement of the test rig the configuration the cabling and the properties of the EUT itself a significant amount of electromagnetic radiation may result that could also affect other equipment and systems The user himself or herself is ultimately responsible for the correct and controlled operation of the rig In case of doubt the tests should be carried out ina Faraday cage Place and Date Luterbach April 18 2013 Johannes Schmid President NSG 3060 EMC test system O 14 ACCESSORIES 14 1 PC software WIN 3000 WIN 3000 remote software is a comprehensive program designed to create test libraries for the surge burst PQT magnetic field and SOW tests that can b
14. be measured is passed through the hole in the current probe The resulting voltage wave shape on the oscilloscope will then be an authentically reproduction of the actual current wave shape within the given accuracy NSG 3060 EMC test system The probe can be used for current pulse verification on surge generators 149 Optional FISCHER or LEMO connectors are available for matching the safety banana connectors of the shorting cable to the HV output of the generator For monitoring the EUT current during a test an additional IEC adaptor with the safety banana connectors can be connected to the generator EUT output for observation of one lead at a time Technical specifications Max peak current Max RMS current Nominal ratio Sensitivity Hole diameter Probe connector Scope coax cable Operating temperature Output impedance Accuracy MD 300 set Options INA 6560 INA 2042 INA 6554 5000 Amp gt 63 Amp 500 1 into 1 MQ system 1000 1 into 50 Q system 0 002 V Amp MO system 0 001 V Amp Q system 8mm SMA with SMA and BNC connectors OOS See 500 lt 2 Carry case Current probe coax cable with SMA BNC connector shorting cable with safety banana connectors calibration certificate user manual FISCHER to banana plug adaptor set LEMO to banana plug adaptor set IEC 320 single phase to safety banana adaptor leads 2 x 155 131 6 to 4 mm adaptors with safety banana connectors Note The
15. button to reset the properties associated with each of the buttons in the general settings window to the original factory set tings OK Touch the OK button to save all settings and return to the system window NSG 3060 EMC test system 7 2 2 EQUIPMENT screen Equipment detail SUI 3000 080313 NA NA NA NA MODMC_MU 0001 23A 357 4 5 2007 4 5 2007 V Bayer HYS6601 0001 14g 1 1 1 2003 1 1 2003 V Bayer EFT6601 0001 14g 14 1 1 2003 1 1 2003 V Bayer RW6601 0001 14k 000000 1 1 2003 1 1 2003 V Bayer Equipment window Touch the Equipment button to access a list of all internal and external genera tor modules including firmware versions serial numbers calibration dates and certificate numbers The red vertical bar on the right of the equipment window displays three buttons Exit Up and Down EXIT Touch the Exit button to return to the system window UP DOWN If the system includes more than 5 modules touch the Up and Down arrows to scroll through the list Viewing the current SUI version See entry starting with SUI 3000 under column FW Version in the example above 080313 TASEO Advanced Test Solutions for EMC 40 7 2 3 COMMUNICATION screen Communication aes 172 20 65 32 SubNet 255 0 0 0 Port 1025 Gateway 0 0 0 0 MAC Address i 00 0C D2 00 03 57 Communication window Touch the Communication button to view and enter the network ad
16. carry case provides spare place for all options TASEO Advanced Test Solutions for EMC 150 14 6 3 Burst EFT pulse verification kit The Teseq CAS 3025 burst EFT pulse verification kit has been specially designed to comply with the new requirements of IEC EN 61000 4 4 to enable EMC engineers to verify their burst EFT test generators periodically Annual calibration and periodic verification The annual calibration of test equipment recommended by most quality systems ISO 9000 ISO 17025 etc has to be considered as a validation of all measurements done since the last calibration Many EMC standards call for a verification of the test equipment before and after every test session If the verification shows differing results no valid test results can be assumed and the test equipment has to be re calibrated It is therefore highly recommended that the EMC test engineer periodically verifies his test equipment in order to ensure good functionality and accuracy NSG 3060 EMC test system and hence minimise the risk of bad measurements and the need for a product re call Periodic verification can be done before a test session or once a day or week or month this is up to the user to decide Only a few points need to be checked which will take only a few minutes if the right test equipment is available The Teseq CAS 3025 comprises two termination attenuators INA 265B and INA 266A plus a coaxial RG58 cable and calibration
17. certificate indicating the precise ratio The whole is delivered in a handy case Technical specifications INA 265B termination attenuation typical 50 Q 1 1000 INA 266A termination attenuation typical 1000 Q 1 2000 Bandwith 400 MHz Max input burst peak voltage 8800 V peak Operating temperature 10 to 40 C Dimensions LXWXH 280 x 230 x 85 mm Weight 900 g approx 14 7 Cables plugs and adapters 14 7 1 Calibration adapters INA 3237 BURST EFT calibration adapter to former INA 6561 connect NSG 3040 and CDN 3061 series second edition and later to calibration terminator attenuator CAS 3025 TASEO Advanced Test Solutions for EMC 151 INA 3236 HV plug adapter set for NSG 3000 series former INA 6560 Surge out to safety Banana 1 plug to RED banana 1 plug to Black banana Required for surge pulse calibration safe and reliable connection to mea suring probes Max applicable surge voltage is 10 kV Can also be used to build injection probe to couple surge pulses to shielded datalines and EUT s housings etc INA 3233 Adapter IEC 320 to banana plugs To former INA 6554 connect EUT with banana plugs to NSG 3040 or CDN 3061 series 14 7 2 Test adapters INA 3230 Adapter IEC 320 to Schuko plug To former INA 6550 connect EUT with Schuko plugs to NSG 3040 or CDN 3061 series 3040 or CDN 3061 series INA 3231 Adapter IEC 320 to Swiss plug To former INA 6551 connect EUT with Sw
18. controller via a field bus Interbus Informa tion concerning the special features and their adjustable parameters are stored directly in the function modules In addition to this bus system the NSG 3060 system also has a further interface standard Ethernet with which the system can be controlled via single PC a computer network or even via the Internet NSG 3060 EMC test system This modularity enables the function units to be re combined in ever newer instruments and subsystems The function units can be readily expanded to cope with new standards and new function units for new parameters can be incorporated in existing systems To ensure optimal user and equipment safety only industry standard and cor rectly specified plugs and sockets are used throughout High voltage outputs are switch protected TASEO Advanced Test Solutions for EMC 11 12 3 STANDARDS AND APPLICATIONS Ml The NSG 3060 test system is designed primarily for cable borne transient inter ference tests as specified in the European generic standards IEC EN 61000 6 1 covering equipment for household office and light industrial use and IEC EN 61000 6 2 for applications in industrial environments The NSG 3060 generates these tests in accordance with IEC EN 61000 4 4 5 11 12 and 29 Acces sories are available for generating optional tests to IEC EN 61000 4 8 and 9 and to ANSI IEEE C 62 41 The EU directive No 2004 108 EC for the assignment o
19. half value T2 20 us 20 Wave shape of short circuit current 8 20 us wave shape definition according to IEC EN 61000 4 5 WARNING Using improper equipment when measuring surge pulses can result in personal injury or equipment damage NOTE Teseq recommends using a Teseq MD 200 or MD 200A differential probe in combination with a Teseq INA 6560 Fischer to banana adapter for surge pulse verification NSG 3060 EMC test system Combination Wave Surge test voe a Fes 1000 v MA Goa Impedance nme 60 JE fr T Test show steps Phase _ Asynch Duration 10 Pu ry COC OREN ox CW Parameter window 8 4 3 Voltage Touch the polarity button ALT in the example to select test polarity Polarity values are positive POS negative NEG or alternating ALT On odd pulse number there will be one pulse less in negative then in positive Positive pulse will be first executed Touch the voltage button 200 V in the example to enter the test voltage A red frame is displayed around the field The voltage value may be entered using the wheel or the keypad 8 4 4 Impedance Touch the impedance button 2 ohms in the example it will repetitively change between 2 and 12 Q TASEO Advanced Test Solutions for EMC 69 70 8 4 5 Phase Touch the Synch Asynch button Asynch in the example to activate the synchronization of test pulses to the EUT mains frequency Whe
20. in the example to select an open or closed relay Touch OK to enable the coupling selection and close the window Touch Cancel to close the window without saving the coupling selection Touch Show Graphics to display a graphical example of the coupling selection IEC coupling selection window TASEO Advanced Test Solutions for EMC 73 74 8 4 7 Repetition time Touch the Repetition time button 60 in the example to set the test repetition time A red frame is displayed around the field The repetition time may be entered using the wheel or the keypad Touch the units button s in the example to set the time unit Time units are s and min 8 4 8 Test duration Touch the Test Duration button 10 in the example to set the test duration time A red frame is displayed around the field The duration time may be entered using the wheel or the keypad Touch the units button pulse in the example to set the unit Unit values are pulse and cont continuous 8 4 9 Surge generator technical data Parameter Value Pulse voltage open circuit 200 V to 6 6 kV in 1 V steps Pulse current short circuit 100 A to 3 3 kA Impedance 220 Polarity Positive negative alternate Phase synchronization Asynchronous synchronous 0 to 359 in 1 steps Coupling ANSI IEC external manual Pulse repetition 10 600 s in 1 Sec steps sxe WO AM Test duration 1 to 9999
21. integration of all pulse modules maximum 3 modules 7 2 color display touch panel wheel and virtual keypad for easy and intuitive testing LAN ETHERNET Interface CWM 3650 Pulse Module Generates Combined Wave Surge pulses 1 2 50 us up to 6 6 kV and 3 3 kA Compliant to IEC 61000 4 5 and ANSI C62 41 amp 45 RWM 3652 Pulse Module Generates Ring Wave Surge pulses up to 6 6 kV Compliant to IEC 61000 4 12 and ANSI C62 41 amp 45 FTM 3425 60 Pulse Module Generates Burst EFT pulses up to 4 8 kV Compliant to IEC 61000 4 4 TSM 3751 Pulse Module Generates Telecom Combined Wave Surge pulses 10 700 us up to 7 7 kV Compliant to IEC 61000 4 5 and ITU K series Note If RWM 3652 included NSG 3060 TS EXT extension unit must be ordered instead PQM 3403 Power Quality Module can be integrated into CND 3061 only NSG 3060 EMC test system 12 MAINTENANCE AND FUNCTION 105 CHECK Ml 12 1 General Inside the test system there are no adjustable elements accessible to the user neither for calibration nor for maintenance purpose The housing of the test system must not be opened except for SW update via SD card Should any maintenance or adjustment become necessary the whole test system together with an order or fault report should be sent to a Teseq service center Maintenance by the user is restricted to cleaning the outer housing performing a function check and verification of the pulse parameters The o
22. possible to compensate the loss of an external manual CDN s To do so the CDN hast to be sent with the unit to a Teseq facility for modification ANSI coupling Touching the coupling line selection it will come up with a window The appropri ate coupling network 1 phase or 3 phase is automatically given by the selected CDN The 2 phase selection can be done only if a three phase coupler is con nected It is possible to use a three phase coupler also as a single phase CDN Make sure that the EUT connector on the CDN does match accordingly 1 phase ANSI coupling possibilities TASEO Advanced Test Solutions for EMC 77 78 EUT supply Set the EUT supply in mode 1 phase 2 phase or 3 phase Make sure that the EUT connector on the CDN does match accordingly the EUT supply selection EUT supply input at the rear of the automated CDN otherwise the coupling path setting will be switched incorrect a EUT supply selection has to be in line with the connected Coupling The coupling mode can be set via multiple button touch between basic supple mental and diagnostic Those wording are equal to the ANSI standard Depend ing on selected EUT supply mode different coupling mode level are selected For the ANSI coupling path High low The coupling path will be shown by open or closed relay signs The relay buttons are not selectable they are for information only By touching the OK button the selected coupling w
23. s 1 min to 70 000 min 1 to 99 999 pulse Continous Automatic accessories for power quality test All automated standard accessories for PQT test provide a convenient means of reducing the incoming supply voltage Once detected the functions are available in the user interface software It s fully automatic controlled driven from NSG 3060 With the automatic step transformer INA 6502 the Uvar settings 0 40 70 80 will appear TASEO Advanced Test Solutions for EMC 88 Connecting the single variac VAR 3005 S16 or VAR 6501 the settings of Uvar will be possible in volts or of Uin Therefore Uin needs to be set first in the General settings menu Uin in this case is the actual input voltage of the single variac When using the double variac VAR 3005 D16 or VAR 6502 it is important that Uin in the General setting gets set first before entering the variation screen The value of Uin is variable with the double variac For proper operation of the plug and play detection mechanisms it is strongly recommended to power on first the accessory and then the NSG 3060 main frame Powering on the NSG 3060 main frame before the acces sories may result in non detection of accessories More information about variable voltage sources is available in section 14 Accessories 8 8 Power Frequency Magnetic Field testing 4 8 parameter setting Power Line Magnetic Field test Field Coi
24. screen Equipment details CWM 3450 0002 11 22 2 2009 13 2 2009 FTM 3425 0002 11 73 19 11 2010 19 11 2010 INA 6502 0002 10 4267 23 11 2009 14 2 2011 Operation The parameter Field Voltage Uvar gets active once an INA 6502 has been detected by the software The entry of Uin is by default 230 V and may be set to other voltages this can be done in the system general windows Uvar can be selected for one of the 4 available variable voltage levels 0 40 70 80 Dips and Drops test O lt t i d Phase as 0 synen T Event a 10 ms mo O a puse oe NSG 3060 EMC test system 14 3 Magnetic field options Magnetic fields at mains frequency Mains frequency magnetic fields simulate the kind of stray fields that occur around current carrying power supply lines NSG 3060 together with MFO 6501 or MFO 6502 current sources generates these test conditions in accordance with the IEC 61000 4 8 standard by inducing a current into a magnetic field loop The magnetic field produced is proportional to the current within the loop parameters IEC 61000 4 8 specifies a clean sine wave to be used THD lt 8 This is met thanks to the use of a synthetic signal generator together with an audio curren tion is that both 50 and 60 Hz fields can Pulsed magnetic fields Tests with pulsed magnetic fields sim pulses such as those occurring during tamplifier Other advantage of this solu be generated by the same in
25. 0 V peak 3500 V peak 10 MQ 7 pF each side ground 80 dB at 50 Hz 60 dB at 20 kHz 10 to 40C 14 to 104 F 207 X 83 X 38 mm 8 1 x 0 32 x 0 15 BNC and auxiliary earth lead HV alligator clip 500 g approx 1 1 Ibs Technical specifications MD 200A Attenuation ratio Bandwith Accuracy Max input voltage different mode Max input voltage common mode Input impedance 2 ranges 1 100 and 1 1000 DC to 10 MHz 2 7000 V peak 7000 V peak 10 MQ 7 pF each side ground TASEO Advanced Test Solutions for EMC 148 Input impedance 10 MQ 7 pF each side ground CMRR typical 80 dB at 50 Hz 60 dB at 20 kHz Operating temperature 10 to 40 C 14 to 104 F Dimensions LXWXH 207 X 83 X 38 mm 8 1 x 0 32 x 0 15 Connector to scope BNC and auxiliary earth lead Input connectors HV alligator clip Weight 500 g approx 1 1 Ibs 14 6 2 MD 300 surge pulse current probe set The MD 300 probe has been specially designed to verify surge current pulses as specified in IEC EN 61000 4 5 ANSI C62 41 and their derivates The main advantage of the MD 300 current probe is that the measuring system is physically isolated from the circuit under test The MD 300 current probe is ready to use as coming along with pre mounted coaxial cable The BNC end plug needs to be connected to the high impedance input or 50 Q input of an ordinary memory oscilloscope Then the conductor carrying the surge current to
26. 00 m Phase a Aayn isa 120 2 ADD STEP TASEO Advanced Test Solutions for EMC 52 8 2 The bottom bar 8 2 1 LOAD USER TEST Touch the Load User Test button to display a list of all test files that have been created and saved by the user Only files for the selected test type are displayed The Figure below shows the load user test window with several burst tests displayed The user can scroll through the tests by touching the UP and DOWN arrows on the right side of the screen to scroll through the tests Touch the button to the left of the test name to select it A red border is dis played around the selected test Touch the OK button to load the test and return to the test parameter window Touch the Delete button to delete a saved test A window asking the user to confirm or cancel this action will be displayed Touch OK to delete the file or Cancel to cancel this action NOTE Once a test has been deleted it cannot be restored Load User test FlashDisk UserTest EFT IEC61000 4 4 2004 LEVEL2FOR DATA LINES EFT IEC61000 4 4 2004 LEVELI FOR DATA LINES EFT IEC61000 4 4 2004 LEVEL3 FOR DATA LINES EFT RAMPING TEST EFT LONGTERM TEST LEVEL2 COUPLING ON L1i PE EFT Load user test window NSG 3060 EMC test system 8 2 2 LOAD STANDARD TEST 53 The NSG 3060 includes all necessary test libraries corresponding to the latest editions of the IEC basic standard
27. 1 japansales teseq com Switzerland Teseq AG T 41 32 681 40 50 F 41 32 681 40 48 sales teseq com UK Teseq Ltd T 44 845 074 0660 F 44 845 074 0656 uksales teseq com May 2014 Teseq Specifi cations subject to change without notice Teseq is an ISO registered company Its products are design ed and manufactured under the strict quality and environmental requirements of the ISO 9001 This document has been carefully checked However Teseq does not assume any liability for errors or inaccuracies
28. 18 hi and Pin 2 8 15 20 low Inactive state at 24 V in the active state lt 2 4 V Note The trigger signal has generally a duration of approx 50 us e g for surge testing In case of bursts its width shall change according to the length of the event During PQT testing supply voltage variations the width of the trigger signal shall change according to the duration of the voltage dip or interrupt 9 3 Synchronization Sync signal Output signal Between pin 7 hi and pin 2 8 15 20 low Inactive state at 24 V in the active state lt 2 4 V The sync signal consists of a level that goes low for each cycle of the mains frequency The reference is the signal at the power supply input EUT supply IN The position timewise of the sync signal corresponds to the specified phase angle converted into time irrespective of the supply frequency The sync signal is only active while an AC test is in prog gt ress and Phase is set to sync TASEO Advanced Test Solutions for EMC 94 9 4 Pulse enable next step input Between pin 17 hi and pin 2 8 15 20 low Input open inactive input shorted active If this input is activated during a test run the test is halted exactly the same as the pause function in the control software The test will continue to run as soon as the input is made inactive again If the input is already active before a test is implemented then the test cannot start 9 5 EUT fail input B
29. 33 in a sub miniature D connector These three interfaces are looped through from one instrument to another applied when connecting signals to this port As the whole system generates disturbances in order to avoid auto disturbing all wires connected to this port should be properly shielded the shield of the cable should not serve as signal return path and the shield should be connected via a large surface to the conductive shell of the Sub D plug NOTE Good EMC engineering practices should be TASEO Advanced Test Solutions for EMC 34 7 THE STANDARD USER INTERFACE SUI E The NSG 3060 Standard User Interface SUI consists of A 7 color touch panel A wheel for setting parameters A wheel sensitivity keys labeled 1 10 and 100 to denote the units A Start key to start tests A Stop key to stop tests A Pause key to pause tests E Start key E Pause key E Stop key NSG 3060 touch touch screen keys and wheel CAUTION Never use a metal sharp or pointed tool for 1 touching the panel Use a soft towel for cleaning Never use aggressive cleaning liquids As soon as the unit is powered and switched on the boot procedure starts approx 30 s and the Start menu is displayed NSG 3060 EMC test system THSEO Advanced Test Solutions for EMC ESD simulators compact user friendly and ready for tomorrow s standards Air and contact discharge operation 200V to 30KV T
30. 60 Powering on the NSG 3060 main frame before the acces sories may result in non detection of accessories For proper operation of the plug and play detection Operation The parameter field voltage Uvar gets active once an INA 6502 has been detected by the software The entry of Uin is by default 230 V and may be set to other voltages this can be done in the system general windows Uvar can be selected for one of the 4 available variable voltage levels 0 40 70 80 Circuit diagram INA 6502 EUT Power ON OFF Circuit Breaker Option CIB L ae Uin Eae ea ae E 16A e Uvar cur NC s H p Poer gE A T H i FE w n a a Power N o ari n OUT 0 10 70 80 EUT Power isir ON OFF i Power X Supply J Supply Interface Controller 3 Remote Test EUT Plug XI System cable IN Plug X2 System cable OUT Power OFF 25 Way Sub D Male 25 Way Sub D Female Connection to NSG Termination with MaterController via Interlock plug System Interface cable TASEO Advanced Test Solutions for EMC 121 122 Technical specifications INA 6502 Input voltage Output voltage Accuracy Voltage change with load 100 output O to 16 A 80 output 0 to 20A 70 output O to 23 A 40 output O to 40 A Output current capability at 230 V input voltage Voltage selection EUT power on off function Fuse Connectors Power Sup
31. A 701 Cf 0 89 gt allows 0 2 3 6 A m 90 to 240 V lt 150 W 5 40 C By temperature sensor on power stage 4 2 kg approx 195 x 180 x 380 mm 2 meter 25 way sub D twisted pair shielded incl in delivery Typical for the full range from standard level 1 lowest standard level to full range level X Current adjustment through customer provided amp meter NSG 3060 EMC test system Indicated max values reachable for environmental tem 137 peratures below 30 C For higher environment tem peratures internal temperature sensor might trip after a few minutes Power LED green shows if instrument is powered up Error LED red ERROR LED off No problem accessory is ready to run ERROR LED blinking Problem able to be solved by user Ex Interlock is activated emergency button is pressed overtemperature ERROR LED on Problem which needs module repair please contact your nearest Teseq customer support center or sales representative The equipment should be switched off during installa tion and interconnection Installation connection to NSG 3060 1 Connect instrument power in to mains 2 Remove 25 way Sub D plug at rear of NSG 3060 3 Connect this connector to X2 of MFO 6502 4 Connect NSG 3060 25 way output to MFO 6502 X1 plug using system interface cable delivered with MFO 6502 5 Connect MFO 6502 to loop antenna INA 701 702 or 703 6 In case of INA 702 verify that
32. Burst and surge interference signals are coupled into this supply line internally Power is also delivered via this route for PQT mains quality testing purposes 6 2 4 Ground connection point Like the reference ground connector on the front panel this ground terminal provides a solid connection point to the NSG 3060 s chassis ground 6 2 5 System interface connector 25 pin D sub Pin Sync line Signal Remark Working direction Mains voltage passes hrough the zero crossing point with rising signal level Mains synchronization From a coupling 7 SYME network Puts the NSG 3060 intoan From each 5 Sync1 Interlock idle state The Error LED controller to ights in this state interlock circuit EUT reports a fault to the 6 Sync2 EUT fail NSG 3060 software The est is stopped From EUT to master controller 3 To from the active Trigger to External device receives function module the E Sync3 oscilloscope eA a signal Slave controller and 8 master controller From external device 17 sync4 Pulse enable Exe el GEVICE SIOPSLNE to the slave and est run master controllers TASEO Advanced Test Solutions for EMC 32 Pin Sync line Signal Remark Working direction 4 syncs EUT power OFF Connecting this PIN to From external device GND24S will force the EUT to the slave and power to OFF master controllers N
33. C 61000 4 4 Combination Wave Surge IEC 61000 4 5 and Power Quality dips interrupts amp variations IEC 61000 4 11 amp IEC 61000 4 29 The bundle includes NSG 3060 MF amp CWM 3650 amp FTM 3425 60 CDN 3061 C16 PQM 11 5 NSG 3060 TS EXT telecom surge 10 700us extension unit NSG 3060 TS EXT The NSG 3060 TS EXT is an extension chassis for the NSG 3040 and NSG 3060 series which contains the functionality to generate the so called telecom surge pulse 10 700 us With its pulse voltage up to 7 7 kV it fully complies not only with IEC 61000 4 5 but also with the highest requirements of the ITU T K series standards TASEO Advanced Test Solutions for EMC This extension unit becomes necessary either if your NSG 3060 already includes a CWM Combination Wave Surge Module or if you own a NSG 3040 generator and wish to extend your testing capability to the Telecom Surge 10 700 us Note The NSG 3060 TS EXT can only be operated in combination either with a NSG 3040 or NSG 3060 generator 11 6 NSG 3060 a la carte Thanks to the innovative modular architecture of the NSG 3060 platform users can individually configure the pulse modules within their NSG 3060 test genera tor The plug and play characteristic of all modules allows an easy upgrade if the user wishes to expand his test capabilities Module Description NSG 3060 MF NSG 3060 Mainframe incl User Interface wired configured and tested for easy
34. D 200 or MD 200A along with the INA 6560 safety banana adapter as well as CAS 3025 MD 300 and MD 310 See paragraph Options Do not connect the oscilloscope directly in order not to 12 4 Calibration The combination of high voltages and high frequencies in a single pulse makes the calibration of EMC pulse generators particularly demanding and difficult Teseq has one of the few accredited test laboratories in Europe that is in the position to undertake calibrations in this specialized field NSG 3060 EMC test system 12 5 Warranty Teseq grants a warranty of 2 years on this test system effective from the date of purchase tiona During this period any defective components part will be repaired or replaced free of charge or if necessary the test system will be replaced by another of equivalent value The decision regarding the method of reinstating the func capability is at the sole discression of Teseq Excluded from the warranty is damage or consequential damage caused through negligent operation or use as well as the replacement of parts subject to degradation The warranty is rendered invalid by any intervention on the part of the customer or a third party The faulty items have to be returned in their original packagin ga Teseq accept no responsibility for damage in transit TASEO Advanced Test Solutions for EMC 107 108 13 DECLARATION OF CONFORMITY CE THSEO Advanced Test
35. DC full current range up to 225 VDC for max 7 A Name Max EFT Combined Ring wave Dips Inter Current A Coupling wave surge surge rupts amp coupling coupling Variations CDN 3061 C16 16 x X x CDN 3061 S16 16 x x CDN 3061 C16 PQM 16 X X X X TASEO Advanced Test Solutions for EMC 98 10 2 CDN 3063 32 A series NSG 3060 on top of CDN 3063 Technical specifications Voltage ratings 280 VAC phase to neutral or phase to ground 480 VAC phase s to phase s up to 125 VDC full current range up to 225 VDC up to 7 A Note The DC current capability derating is given by the specification of the Circuit breaker used to switch EUT power ON and OFF In case this internal EUT power ON OFF function is not used the DC current full range can be used for up to 350 VDC Name Max Current EFT Coupling Combined wave Ring wave A surge coupling surge coupling CDN 3063 B32 32 x CDN 3063 S32 32 X X CDN 3063 C32 32 x X X NSG 3060 EMC test system 10 3 CDN 3063 series 63 A and 100 A series Technical specifications Voltage ratings 480 VAC phase s to phase s up to 125 VDC full current range up to 225 VDC for max 7 A 280 VAC phase to neutral or phase to ground Note The DC current capability derating is given by the specification of the Circuit breaker used to switch EUT power ON and OFF In case this inte
36. Power on LED yellow Pulse LED green High voltage active LED red EUT Power on LED green Error LED red Main fuses interlock EUT fail input 5 to 40 C 20 to 80 relative humidity non con densing 68 106 kPa atmospheric pressure Routines for functional self test IEC 61010 1 safety requirements for electrical equipment used for measurement and control purposes as well as laboratory use IEC EN 61000 6 1 and 2 generic standards for magnetic interference immunity NSG 3060 EMC test system Headquarters Teseq AG 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 sales teseq com www teseq com China Teseq Company Limited T 86 10 8460 8080 F 86 10 8460 8078 chinasales teseg com Germany Teseq GmbH T 49 30 5659 8835 F 49 30 5659 8834 desales teseq com Singapore Teseq Pte Ltd T 65 6846 2488 F 65 6841 4282 singaporesales teseg com Taiwan Teseq Ltd T 886 2 2917 8080 F 886 2 2917 2626 taiwansales teseq com USA Teseq Inc T 1 732 417 0501 F 1 732 417 0511 Toll free 1 888 417 0501 usasales teseq com To find your local partner within Teseq s global network please go to www teseq com Manufacturer Teseq AG 4542 Luterbach Switzerland T 41 32 681 40 40 F 41 32 681 40 48 sales teseq com France Teseq Sarl T 33 139 47 42 21 F 33 13947 4092 francesales teseq com Japan Teseq K K T 81 3 5725 9460 F 81 35725 946
37. T WARNING Users must be aware of the following dangers that can occur during testing E EUTs are often functional samples that have not yet been subjected to safety tests It is therefore possible that the EUT could be damaged by internal overloads or may even start to burn E As soon as the EUT shows signs of being disrupted the test should be stopped and the power to the EUT switched off Internal disruption of the electronics can result in the interference voltage or the EUT supply voltage being present on the EUT s outer casing E Electrical breakdown or arcing from connections that are overstressed voltagewise during the test E Explosion of components with fire or fragmentation as a result of energy dissipated e g from the resul tant supply current or ignition of vaporized plastic materials E Faulty behaviour by the EUT e g a robot arm strikes out or a temperature controller fails etc The user is responsible to control the rating and the integrity of all cables connected to the NSG 3060 generator especially cables connected to the Surge output Burst output or EUT Power output TASEO Advanced Test Solutions for EMC 21 22 5 FIRST STEPS E This chapter contains a short checklist with steps that should be taken before the instrument is switched on and put into operation Check the packaging for signs of damage in transit Any damage should be reported immediately to the transportation company Lift
38. Ti 2 25 cv pee 10 io arul M o E 14 2 2 Manual step transformer INA 6501 The step transformer type INA 6501 is a standard accessory for the Schaff ner Modula 6100 instrumentation series It provides a convenient means for reducing the incoming supply voltage by pre set amounts It is required for power quality testing PQT and is fully compliant with the latest revisions of IEC 61000 4 11 2004 ON OFF TASEO INA 6501 STEPTRANSFORMER 16A 250V To NSG 3060 EMC test system It is fitted with carrying handles as part of its overall good ergonomic design 117 which makes for ease of handling Further the unit may be used in any of three operating positions laying or standing on a work bench or for more permanent applications it can be wall mounted Care has to be taken in case of use in standing posi tion as the stability is limited The cabling connecting INA 6501 to mains and Modula presents a risk of being unvoluntarly caught by the users which could cause the INA 6501 to fall down The few control elements are readily accessible on the front panel An EUT power on off switch with a power on indicator and a well proportioned rotary switch to select the required voltage ensure easy and intuitive operation The unit has been designed for use in rugged industrial environments Professional quality connectors ensure user safety additional system protection is provided by a 16 A fuse located in the
39. UT power On in the example to keep EUT power on when the interlock is activated or to have it automatically shut off EUT power Off when the interlock is activated TASEO Advanced Test Solutions for EMC 38 Expert mode Change the Expert mode status to Active to change parameters during a running test When the button is set to Off parameters can be changed only when the NSG 3060 is in Stop mode Expert mode is only available for burst pulses EFT Voltage U in This button is active only when an optional automated VAR 6502 or VAR 3005 D16 variac is connected to the NSG 3060 The value entered in this ield is the voltage measured at the mains socket and is used as the 100 eference point for voltage variation tests a pm Touch the Voltage Uin button 230 in the example Use the wheel or keypad to set the input voltage Uin setting will be saved and is valid for all following tests Uin are changeable via WIN 3000 dialogue to be used in sequence mode EXIT Touch the Exit button to return to the system window without saving settings EUT ON OFF The EUT ON OFF button is used only when an option with a built in EUT switch such as an INA 6502 a CDN 3061 CDN 3063 or a VAR 3005 is connected to the NSG 3060 The NSG 3060 itself does not have an EUT switch Touching the button will turn the EUT switch on or off FACTORY SETTINGS Touch the FACTORY SETTINGS
40. ach graph includes two voltage settings which are shown in different line thicknesses in relation to the trep values given for 20 10 5 2 1 0 5 0 2 and 0 1 ms The appropriate trep value bold trep for the bold line are labeled on the border of the graph Combinations of values that are below the line are allowed TASEO Advanced Test Solutions for EMC 63 a QD ODD DO Wu ae Soe eS co NT aie 7 7 YANNAN A 7 Ae A Ai H ff H vi TM MA O SS SS NO Se N SS SS SEEESEE ES Sune Sun ud oo NSG 3060 EMC test system 65 AY oz MO E ZH s4nq4 0000001 000001 O000L OOL CT TooToo m 10 0 s o s o ro szo szo L sso Ss Q9Q _ s os oe S wn Sg OL 5 SS 2 sg SOL SOL ool soz soz OOOL d3aul OOOOL TAHSEO Advanced Test Solutions for EMC t oos lt M ol ZH 3s4nq4 0000001 000001 0000L OOOL OOL _ a L0 0 1 f LO sro Z 0 s r o L sz o ko ss 0 d S SG L S o oa SL a sz 1
41. address outside of 192 168 0 X will be sent to that network s gateway Touch the SubNet button to enter the subnet mask Enter the subnet mask using the virtual keypad and confirm with Enter Gateway A gateway is a node on a network that serves as an entrance to another network In enterprises the gateway is the computer that routes the traffic from a workstation to the outside network that is serving the Web pages In homes the gateway is the ISP that connects the user to the internet nenterprises the gateway node often acts as a proxy server and a firewall The gateway is also associated with both a router which use headers and forward ing tables to determine where packets are sent and a switch which provides the actual path for the packet in and out of the gateway The gateway address is usually set at 0 0 0 0 Touch the Gateway button to enter the gateway address Enter the gateway address using the virtual keypad and confirm with Enter Port Network ports can be either physical or virtual connection points The NSG 3060 has a physical Ethernet port that allows it to be connected to a PC or router The port address for the NSG 3060 should be set to 1025 Touch the Port button to enter the port number Enter the port number using the virtual keypad and confirm with Enter MAC address Media Access Control MAC technology provides a unique identification and access control for devices on
42. always valid for a specific NSG 3xxx instrument Nevertheless the Software can be installed on a unlimited number of computers since the dongle is the NSG 3xxx instrument itself NSG 3060 EMC test system 14 2 Variable voltage sources 14 2 1 Automatic Variacs The automated variable transformer VAR 3005 series is a standard accessory for the Teseg NSG 3040 and NSG 3060 CDN 3061 instrumentation In combination with a PQT module it provides a convenient means for reducing the incoming supply voltage by adjusting the incoming EUT supply voltage to arbitrary voltages The VAR 3005 comes in two different versions as double source VAR 3005 D16 where two supply sources are required to test equipment with universal power supplies and as single source VAR 3005 S16 providing best price performance for applications where dual source is not required mains supply of equipment under test is a fixed value The VAR 3005 option is required for power quality testing PQT dips and inter rupts and is compliant with the latest revision of IEC EN 61000 4 11 2004 including the variation test The VAR 3005 units are fully automatic controlled driven from your NSG 3xxx generator using the touch screen interface SUI or the WIN3000 software application VAR 3005 is plug and play technology it auto configures and avoids the user to set voltages out of range To prevent incorrect testing the phase neutral and earth line of EUT IN power line is obs
43. an IP network This address cannot be changed Media Access Control assigns a unique number the MAC address to each network adapter TASEO Advanced Test Solutions for EMC 41 42 7 2 4 MONITORING screen Monitoring EUT Supply Voltage Variac NA EUT Power IN NA EUT Supply Frequency Test Action m at EUT Fail Input op 0 0 Hz Monitoring window Touch the Monitoring button to view EUT power input parameters and to control test activity and EUT power input in the event of EUT failure EUT Supply Voltage EUT Supply Frequency In case a CDN 304x series CDN 306x series or an INA 650x is connected to the NSG 3060 the EUT Supply Voltage field displays the actual EUT voltage when the AC EUT input supply is connected and EUT power is switched On When the input supply is not connected and or the EUT is switched off these fields will display NA The EUT Supply frequency field shows the measured frequency of the EUT supply voltage Test Action at EUT Fail Input Touch the Test Action at EUT Fail Input button Stop in the example to specify the test action taken if the EUT fail input on system Interface port is activated When the button is set to Stop and the EUT fail input is activated the test stops The test can be restarted by pressing the Start key on the front panel When the button is set to Pause and the EUT fail input is activated the te
44. ance Phase Coupling Repetition time Test duration Technical data ring wave generator Telecom wave test Voltage Impedance Phase Coupling Repetition time Test duration Dips interrupts and variations Examples of dips amp interrupts Dips and interrupts generator Voltage U Var Phase Repetition time T Event Test duration 62 67 67 67 69 69 70 70 74 74 74 79 79 75 75 76 76 76 76 79 79 79 80 81 81 81 82 82 82 83 84 85 85 85 85 86 86 TASEO Advanced Test Solutions for EMC 8 7 8 3 7 9 11 11 1 11 2 11 4 Dips and interrupts technical data Variation test technical data Power frequency magnetic field testing 4 8 parameter setting Pulsed magnetic field testing 4 9 parameter setting Description of the 25 pin D Sub signals Interlock Trigger to scope output signal Synchronization Sync signal Output signal Pulse enable next step input T fail input power off igh voltage active oupling Decoupling networks DN 3061 16 A DN 3063 32 A DN 3063 series 63 A and 100 A series a a D mm E Qo0o0o00L nual Coupling Decoupling Networks CDN 3083 series nual Burst Coupling Decoupling Networks N 3083 B100 B200 nual Surge Coupling Decoupling Networks CDN 3083 S100 S200M Various NSG 3060 versions NSG 3060 ANSI NSG 3060 ITU NSG 3060 1 Package NSG 3060 2 Package NSG 3060 TS EXT telecom surge 10 700us extension unit NSG 3060 a la c
45. arte Maintenance and function check General Cleaning Function check Calibration Warranty Declaration of conformity CE Accessories PC software fed NSG 3060 EMC test system 86 87 88 89 91 91 93 93 94 94 94 95 96 97 98 99 99 99 100 102 102 102 103 103 103 104 105 105 105 106 106 107 108 109 109 14 2 14 2 1 14 2 2 14 2 3 14 3 14 3 1 14 3 2 14 4 14 5 14 5 1 14 5 2 14 5 3 14 6 14 6 1 14 6 2 14 6 3 14 7 14 7 1 14 7 2 14 7 3 14 8 15 16 Variable voltage sources Automatic Variacs anual step transformer INA 6501 anual step transformer INA 6502 agnetic field options anual solution MFO 6501 Automatic solution MFO 6502 Pulse wave shape adapter INA 752 Coupling decoupling networks for data lines Burst EFT coupling clamp NSG 3425 and safety cover INA 3825 Surge CDN for unsymmetric datalines CDN 117 Surge pulse CDN for symmetric datalines CDN 118 easuring accessories D 200 and MD 200A differential high voltage probes D 300 surge pulse current probe set Burst EFT pulse verification kit Cables plugs and adapters Calibration adapters Test adapters Various cables and plugs Mounting accessories System description Addresses 111 111 116 120 125 129 133 138 140 140 143 144 146 146 148 150 151 151 152 153 155 156 157 TASEO Advanced Test Solutions for EMC WARNING Lethal danger from high voltages and
46. ase EUT Basic 3 Location Cat A1 up to Cat A3 3 Phase EUT Basic 4 Location Cat A1 up to Cat A3 TASEO Advanced Test Solutions for EMC 54 Ring wave IEC 61000 4 12 1 Ph Power Lines L N major feeder line 12 Q level 1 up to level 4 1 Ph Power Lines L PE major feeder line 12 Q level 1 up to level 4 1 Ph Power Lines N PE major feeder line 12 Q level 1 up to level 4 1 Ph Power Lines L N outlet line 30 Q level 1 up to level 4 1 Ph Power Lines L PE outlets line 30 Q level 1 up to level 4 1 Ph Power Lines N PE outlets line 30 level 1 up to level 4 3 Ph Power Lines Lx Lx major feeder line 12 Q level 1 up to level 4 3 Ph Power Lines Lx Lx outlets line 30 level 1 up to level 4 3 Ph Power Lines Lx PE Comm Mode major feeder line 12 Q level 1 up to evel 4 3 Ph Power Lines Lx PE Comm Mode outlets lines 30 O level 1 up to level 4 DC Lines L1 Pos N Neg 12 Q level 1 up to level 4 DC Lines L1 Pos N Neg 30 Q level 1 up to level 4 Unshielded unsymmetrical I O lines level 1 up to level 4 Unshielded symmetrical lines communication lines level 1 up to level 4 Ring wave ANSI C 62 45 1 Phase EUT Basic 1 Location Cat A1 up to Cat A3 12 Q 1 Phase EUT Basic 1 Location Cat A1 up to Cat A3 30 Q 1 Phase EUT Basic 2 Location Cat A1 up to Cat A3 12 Q 1 Phase EUT Basic 2 Location Cat A1 up to Cat A3 30 Q 3 Phase EUT Basic 1 Location Cat A1 up to Cat A3 12 Q 3 Pha
47. ation Asynchronous Synchronous 0 to 359 in 1 steps Coupling external manual Pulse repetition 20 to 30 Ss up to 600 s in 1 sec steps Test duration 1 to 9999 pulses Continuous Repetition rate depends on voltage 200 to 4400V 20 s repetition time 4401 to 7700V 30 s repetition time 8 7 Dips interrupts and variations Dips interrupts and variatons tests are in line with the specifications of IEC 61000 4 11 The EUT suppy voltage Input La gets switched off shortly via a semiconductor switch in order to generate short supply interrupts Asecond switch is available in the generator with a second input channel Input Lb where a variable supply can be connected This second switch works in opposition with the first one so always one of the 2 switches is closed when the other one is open Generally a step transformer or a variac is used as second supply powered by the same supply than Input La in order to have phase synchronisation of the 2 input sources This setup allows dips which are short voltage variations from one supply voltage leve Input La to another voltage level provided thro provided through generator ugh generator Input Lb EUTs with universal supply voltage ranges ex 85 to 245 VAC need to be tested for both extremes of supply For this app ication Teseq offers a double variac VAR 3005 D16 which allows to provide the variable voltage required f
48. before a test session or once a day or week or month it is up to the user to decide Only a few points need to be checked which will take only a few minutes if the right test equipment is available Potential free differential measurements Since it may be useful to measure pulses superimposed on the mains for peri odic verification purposes it is essential to work with differential measurements Using classic non differential probes and connecting with reversed polarity will result in the oscilloscope chassis being connected to the mains In the best case a circuit breaker will trip in the worst case for example if the oscilloscope is battery powered or supplied via an isolation transformer the oscilloscope chassis will be at a voltage equal to mains voltage plus the peak pulse voltage which could be lethal for the user The Teseq high voltage differential probe MD 200 series is ideally suited to measure all kinds of EMI pulses in the microsecond range industrial telecom and automotive surges as well as power line dips interrupts and distortions NSG 3060 EMC test system MD 200 Technical specifications MD 200 Attenuation ratio Bandwith Accuracy Max input voltage different mode Max input voltage common mode Input impedance CMRR typical Operating temperature Dimensions LXWXH Connector to scope Input connectors Weight 147 MD 200A 2 ranges 1 100 and 1 1000 DC to 10 MHz 2 700
49. circuit 200 V to 6 6 kV in 1 V steps Pulse current short circuit 16 6 to 550 A 10 12 0 6 6 tO 220 A 10 30 Q Impedance 12 0 30 0 200 0 Polarity Positive negative alternate Phase synchronization Asynchronous synchronous 0 to 359 in 1 steps Coupling ANSI IEC external manual Pulse repetition 10 600 s in 1 s Steps Al cco 1O NN Test duration 1 to 9999 pulses Continuous Repetition rate depends on voltage 200 to 4400V 105 repetition time 4401 to 6600V 20 s repetition time TASEO Advanced Test Solutions for EMC 80 8 6 Telecom wave test The telecom wave test in compliance with IEC EN 61000 4 5 and IEC 60060 1 ITU K series ANSI IEEE C62 41 and the safety standard of UL 1950 is used to test port of symmetrical driven communication lines The same purpose will cover the 9 720 us pulse given in ANSI TIA 968 B which is also part of the modules thanks to the tolerance of pulse given in the standard mentioned above it can be cover by 10 700 us pulse Front time T1 1 67 x T 10 US 30 Time to half value T2 700 us 20 Waveform of open circuit voltage 10 700 Us waveform defination according to IEC 80060 1 Front time T1 1 25 x T 5 US 20 Time to half value T2 320 us 20 NSG 3060 EMC test system WARNING If a CDN is connected the voltage can K not be set higher than 6 6 kV this for safety reason to prevent damages t
50. ctly proportional to the current flowing through it Field strength A m H Cf x Where H is the generated field Cf the coil factor I the current flowing through the loop Please refer to following table for test level adjustment Standart level Field in Current re Current required Current re the loop quired for INA for INA 702 quired for INA A m 701 Cf 0 89 power Cf 9 8 703 Cf 34 1 1 1 12 0 102 0 029 2 3 3 37 0 306 0 088 3 10 N A 1 02 0 294 4 30 N A 3 06 0 882 X 40 N A 4 08 1 176 X 120 N A N A 3 53 Use the external amp meter to adjust the required current NSG 3060 EMC test system 14 3 2 Automatic solution MFO 6502 The automatic current generator type MFO 6502 magnetic field option is a standard accessory for the NSG 3060 series It provides a convenient means of generating and regulating the current to flow through one of the magnetic field loops INA 701 INA 702 or INA 703 It is required for magnetic field testing for fields up to 40 A m It complies to the requirements of IEC 61000 4 8 THSEO omc mn goerarot U t is fitted with carrying handles as part of its overall good ergonomic design which makes for ease of handling Further the unit may be used in any of two operating positions laying on a work bench or for more permanent applica tions it can be wall mounted ts control is fully automatic driven from NSG 3060 Once detected by the NSG
51. d currents until the temperature reaches 70 C Burst voltage Max 8 8 kV 10 4 2 Manual Surge Coupling Decoupling Networks CDN 3083 S100 S200M CDN 3083 S100 S200M NSG 3060 EMC test system The CDN 3083 S100 and CDN 3083 S200M are manual 100 A respectively 200 A three phase CWS surge coupling decoupling networks CDN designed for testing Equipment Under Test EUTS up to 620 VAC LL and up to 620 VDC S100 500 VDC S200M These CDNs can be used for coupling combination wave surge pulses 1 2 50 us up to 8 kV 4 KA CDN 3083 S100 respectively 6 6 KV 3 3 KA CDN 3083 S200 into the supply lines of the EUT Note Please check the related datasheets and user manuals for detailed tech nical specifications The CDN 3083 S manual coupling decoupling network fulfils the requirements specified in the latest surge standard IEC EN 61000 4 5 including the reduced filter inductances for EUT currents gt 25 A per phase Designed for convenient use in a wide variety of test environments the CDN 3083 can be placed on a floor or table top or may be mounted on a wall in an EMC laboratory or development workshops Since high current couplers must often be taken to remote test sites the CDN 3083 can be easily disassembled into handy modules for moving The unit can be fitted with wheels and brakes for use on ramps or uneven surfaces 3060 earth leakage currents of up to 4 A can occur in the EUT power supply network The test sy
52. d please refer to section Reference ground connector 5 3 Mounting in a 19 rack When the NSG 3060 test system is combined with other equipment it can be useful to mount the instrument in a 19 rack The unit is 19 wide and 7U in height an additional 5U is required for the CDN 3061 An optional rack mount kit is available NSG 3060 EMC test system 6 MAINFRAME DESCRIPTION 25 O E The 3060 housing NSG is specially designed for EMC applications and is EMC approved Burst output 6 1 Front panel E Surge low output E Start Stop Pause button Color touch screen Tae E Surge high output E LEDs P Reference ground connector ground point Wheel E Surge low input E Surge high input Wheel sensitivity keys E LEDS E Burst input Reference ground connector EUT output 6 1 1 EUT output connection This is the power output connection for the EUT An EUT mains power connector is included with the system The connector contains a phase pin L Live Neutral pin N and a ground pin for connection of the EUT The pins in the connector must be correctly wired to the corresponding conductors in the EUT power cable If the test system is connected to a DC power source as supply for the EUT the user must ensure that the polarity at this connector corresponds with that at the EUT power connector TASEO Advanced Test Solutions for EMC 26
53. dow without saving settings SHOW STEPS Touch the Show Steps button to view change the order of or delete individual test steps The show step window displays individual test steps in the order that they will be executed E UP DOWN Use the UP and DOWN arrows on the right side of the Show Step window to change the test step order Touch a line number to select a step A red frame is displayed around the selected step Touch the UP button to move the step up in the list Touch the DOWN button to move the step down in the list E DEL Touch a line number to select a step A red frame is displayed around the selected step Touch the DEL button to delete the step E OK Touch the OK button to save all settings and return to the test parameter window E EXIT Touch the Exit button to return to the Test parameter window without saving settings TASEO Advanced Test Solutions for EMC 49 50 ADD STEP Multi step tests can be programmed manually in the test parameters window using the Add Step button Touch the Add Step button create a new step with the values currently dis played in the Test parameters window The user can program a maximum of 10 test steps When the first test step is programmed Test Step 1 X is displayed in the upper right corner and the step can no longer be changed from the Test parameters window To change a step the user must first de
54. dress information required to integrate the NSG 3060 into a local area network or connect it to a PC By touch the IP address SubNet Port or Gateway field the key board will appear and the new numbers can be added To enter a new address only the number key and the dot may be used After touching Enter the keypad will close and the new setting are saved The Del key will delete all text entered The backspace button lt will delete the last letter entered Touch the cancel button to return to the test parameter window without saving the parameters IP address An IP address Internet protocol address is a unique address that certain elec tronic devices use to identify and communicate with each other on a computer network utilizing the Internet Protocol standard IP Any participating network device must have its own unique address Touch the IP Address button to enter the IP address Enter the IP address using the virtual keypad and confirm with Enter Subnet A subnet is a logical grouping of connected network devices which is used to partition networks into segments Devices on a subnet share a contiguous range of IP address numbers NSG 3060 EMC test system A subnet mask defines the boundaries of an IP subnet and hides the network address portion of an IP address For example if a network has a base IP address of 192 168 0 0 and has a subnet mask of 255 255 255 0 then any data going to an IP
55. e daisy chained together to form a single safety circuit If no external interlock circuit is required then the shorting connection must be made by using the terminator connector supplied Otherwise pulse generation in the system will be inhibited A built in circuit breaker enables the EUT power supply also to be switched off while the interlock function only blocks the generation of pulses or any other ongoing test resp The interlock is a safety function to ensures the following E The interlock forms a bus to which all instruments in a system are connected The interlock feature can be connected to external safety devices door contacts test enclosure hoods etc NSG 3060 EMC test system E f any part of the interlock circuit is interrupted all the generator modules are inhibited from producing or switching high voltages Additionally the power supply to the EUT can be switched off too E Activation of this safety feature is reported to the master controller E The master controller is also notified when the interlock facility is reset Once the interruption is over and the re instatement of the interlock has been acknowledged then power to the EUT is restored Activation of the interlock function is achieved without the help of micropro cessors and software This ensures that the safety feature is not affected or hindered in the event of a program crash 9 2 Trigger to scope output signal Between Pin
56. e selected parameter is ready for change The value can be modified either with the red wheel or using the keypad Touching the Synch Asynch button it will change repetitively In synch mode the angle can be modified either with the red wheel or using the keypad Synch mode is only available along with a automated CDN and if the EUT power AC is switched on 8 7 5 Repetition time Touching the Repetition Time field it will come up with a red frame to indicate the selected parameter being ready for change The value can be modified either with the red wheel or by using the keypad Touching the units repetitively will change from s min cycle s to ms TASEO Advanced Test Solutions for EMC 85 86 8 7 6 T Event Touching the T Event field it will come up with a red frame to indicate the selected parameter being ready for change The value can be modified either with the red wheel or using the keypad 8 7 7 Test duration Touching the units repetitively will change from ms s cycle 1 cycle or ps Touching the Test Duration field it will come up with a red frame to indicate the se ected parameter being ready for change The value can be modified either with the red wheel or using the keypad Touching the units repetitively will change from Pulse Continuous s to min 8 7 8 Dips amp interrupts technical data Parameter Dips amp interrupts Uvar with optional variac Uvar
57. e Se e 50 Hz Voltage variation 60 Hz Voltage variation Dips and interrupts for DC lines IEC 61000 4 29 DC Voltage Dips 40 0 01 s up to 1 DC Voltage Dips 70 0 01 s up to 1 DC voltage interruption 0 0 001 s up to 1s DC voltage variation 85 0 1 s up to 10 s DC voltage variation 120 0 1 s up to 10 s DC voltage variation 80 0 1 s up to 10 s TASEO Advanced Test Solutions for EMC 56 8 2 3 SAVE TEST The Save Test button is used to save the current test to a file for later use Touch the Save Test button A keyboard is displayed Touch the individual keys to enter a file name in the black bar above the keyboard The Delete key will delete all text entered The backspace button lt will delete the last letter entered Touch the Enter button to save the file under the name entered All letters and numbers as well as hyphens spaces and dots can be used in file names The maximum file name is 40 characters including spaces The system automatically generates a file extension to identify the type of test For example all burst tests will are given the extension EFT Touch the Cancel button to return to the test parameter window without saving the file 8 2 4 KEYPAD Touch the Keypad button to display a numeric keypad The Keypad button is active only when the user has selected a parameter that requires a numeric entry Touch individual numbers to
58. e performed with Teseq s NSG 3000 generator series and its accessories WIN 3000 comes on a CD ROM included in each NSG package or can be down loaded from the Teseq web site Insert the CD ROM and double click on setup exe and follow the instructions on the screen The required communication cable Crossover S FTP cable is part of the delivery All required documentation is available on the CD ROM in PDF file format Consult first the document Software Version History Vx yz to verify which FW and SUI version you may need to install for a proper function of the generator WIN 3000 requires always the corresponding FW and SUI software The proper FW and SUI software are on the WIN 3000 installation disk or can be downloaded from the Teseq website WIN 3000 features a free 30 days licence of the professional version WIN 3000 SRD TASEO Advanced Test Solutions for EMC 109 110 WIN 3000 SDR The extension SDR stands for Sequences Dialogs Reports WIN 3000 SDR is the professional version of PC Software for NSG 3xxx series It features the basic settings possibilities of WIN 3000 inclusive parameter ramping stepping etc and includes additionally E Test library covering most of basic and generic standards E Test sequencer E Real time report facility in MS Word E Dialogs facility with the user WIN 3000 and NSG 3000 series can run via a LAN connection A Win 3000 software licence is
59. enter them touch C to clear an entry and touch Enter to enter the value in the field After touching Enter the keypad will close Keypad NSG 3060 EMC test system 8 2 5 SHOW GRAPHICS Touch the Show Graphics button to display waveforms coupling diagrams and other graphical information for the selected test Touch the More button to view additional information Touch the Back button to view previous graphics Touch the Exit button to return to the Test parameters window Burst pulse coupling ANSI IEC ANSUIEC Example burst pulse graphs 8 3 Burst parameter setting The generation of high voltage bursts and high frequency pulses is part of the EFT burst package test required in the international standard EN IEC 61000 4 4 The test NSG 3060 generates bursts of interference that simulate the interfer ence that is generated when inductively loaded switches are operated With their very steep rising and falling edges these interference pulses spread over a frequency spectrum of over 300 MHz and may occur wherever electrical currents are switched off in connection with motors circuit breakers relays fluorescent lamps etc Therefore nearly all the relevant standards concerning the testing of electronic equipment require the performance of burst tests TASEO Advanced Test Solutions for EMC 57 58 8 3 1 Test configuration with power line coupling In a power line c
60. erved and the 50 60 Hz frequency range will be set automatically This feature helps especially in case where cycle parameter is set in a test procedure Once detected by the NSG 3xxx generator all functions offered by the VAR 3005 are available including the possibility to switch EUT power on off EUT power can be switched ON and OFF manually per switch on the front panel or remotely from the NSG 3xxx front panel or PC control software EUT power can be switched off automatically at test end per sequencing program control For safety reasons EUT power will switch off automatically in case of overload The VAR 3005 can be connected either via a NSG 3040 with its internal coupling device or via the NSG 3060 in combination with a CDN 3061 and the built in power quality PQT module The EUT input frequency will be detected automati cally for a correct synchronisation of the PQT events TASEO Advanced Test Solutions for EMC 111 112 Thanks to internal advanced microprocessor based control electronics the VAR 3005 features permanent self regulation self check mains voltage check phase rotation check and informs the user or stops the test if the surrounding condi tions are not given to guarantee a proper testing For further details please refer to the VAR 3005 User manual Available models VAR 3005 D16 Dual up to 265 VAC 16 A source VAR 3005 S16 Single up to 265 VAC 16 A source NSG 3060 EMC test system
61. etween pin 6 hi and pin 2 8 15 20 low Input open inactive input shorted active This connection serves as a control input that can be activated externally The EUT can activate this input if it is capable of reporting a disturbance effect caused during an EMC test Such events are time date stamped by the system and are stored together with the current test parameters for subsequent use in a test report if required 9 6 EUT power off Between pin 4 hi and pin 2 8 15 20 low nput open Inactive EUT power is controolled via front panel or WIN 3000 software nput shorted Active in case EUT power is switched on shorting this input will set EUT power to off Notes 1 Using this function only makes sense if an EUT power contactor is availbale somewhere in the system EUT power contactors are available in VAR 3005 NA 6502 CDN 3061 CDN 3043 CDN 3063 NSG 3060 EMC test system 2 First the EUT power has to be switched ON via front panel or WIN 3000 95 software This way allows dual drive as the EUT power can then be switched OFF either from software control or from this external drive 3 This signal is also used to drive the orange lamp of INA 3001 warning lamps 9 7 High voltage active Between pin 16 Hi and pin 2 8 15 20 low This function is activated for firmware revisions 2 30 and higher This output is to drive external warning lamps INA 3001 The HV on signal is working together with the high v
62. f the CE symbol refers to these standards and to this type of equipment 3 1 Burst test Burst tests in compliance with IEC EN 61000 4 4 simulate the high voltage high frequency interference pulses typically produced when an inductively loaded switch is operated Without countermeasures such interference may occur when a current through an electromagnetic device e g motor circuit breaker relay fluorescent lamp etc is switched off This type of interference can affect other equipment in either of following two ways Firstly the interference can be coupled directly into the target equipment via the mains power cable The interference can be transmitted from the source along the mains power cable connected to the target Interference from the mains can reach any other piece of equipment connected to the same power source in a similar way however this does not all have to occur in the same section of a building Alternatively the interference can be capacitively coupled into any target device in the vicinity The system enables a test to be performed using both standardized coupling NSG 3060 EMC test system methods The EUT is connected to the mains power socket on the front panel of the test system for the direct mains injection test Capacitively coupled tests require the interference to be superimposed onto the signal or data line cables via an external coupling clamp that is connected to the burst output on the front panel of
63. for MFO 6502 ERROR LED on Problem which needs module repair please contact your nearest Teseq customer support center or sales representative Installation connection to NSG 3060 The equipment should be switched off during installa gt tion and interconnection 1 Verify the setting of input voltage selector and adjust it to the right mains voltage value if required 2 Connect instrument power from the mains 3 Remove 25 way Sub D plug at rear of NSG 3060 4 Connect this connector to X2 of INA 6502 5 Connect master controller 25 way output to INA 6502 X1 plug using system interface cable delivered with INA 6502 6 Connect INA 6502 EUT power out to the CDN 3061 C16 PQM EUT MAINS INPUT 7 Connect INA 6502 EUT power in to mains using EUT power in cable delivered with CDN 3061 Because of the capacitors in the internal coupler of NSG 3060 earth leakage currents of up to 4 A can occur in the EUT power supply network The test system must therefore be correctly earthed and be powered from a supply that is not protected by a residual current detec tor RCD TASEO Advanced Test Solutions for EMC 124 1 2 3 4 Switch on INA 6502 first Switch on the CDN 3061 Switch on the NSG 3060 Switch on EUT power red switch when power for the EUT is required HW Detection The INA 6502 is automatically detected by the NSG 3060 during the booting process Its presence is visualised in the system settings
64. for EMC 90 Parameter Field Polarity V to A m ratio Coil factor Impedance Repetition time Test duration Phase synchronization Value 1 to 9999 A m in 1 A m steps positive negative alternate 0 35 to 99 99 20 Ss 10 600 nmi l 10 1 to 9 999 pulses Continuous asynchronous synchronous 0 to 359 in 1 steps More information about variable voltage sources is available in section 14 Accessories NSG 3060 EMC test system O 9 DESCRIPTION OF THE 25 PIN D SUB SIGNALS when connecting signals to this port As the whole system generates disturbances in order to avoid auto disturbing all wires connected to this port should be properly shielded the shield of the cable not serving as signal return path the shield to be connected via a large surface to the conductive shell of the Sub D plug Good EMC engineering practises should be applied 9 1 Interlock The interlock has to be connected following one of the two options below Interlock connection option 1 NSG 3000 series Open Interlock active TASEO Advanced Test Solutions for EMC 91 92 Interlock connection option 2 NSG 3000 series 2AN Pa Out Interface ap I Pin 5 Closed Interlock active Sense EA Pin 19 i i Pin 2 8 15 20 22 GND E This connection is an integral part of the interlock safety circuit If a number of units are incorporated in a system then these connections can b
65. front panel Thanks to the provision of an 80 voltage position and to the large overcurrent capabilities the step transformer is fully compliant with the latest requirements called for in IEC 61000 4 11 2004 standard INA 6501 Step transformer F1 1 1 S1 i 1black i i black 3 g brown 3 Lvar 0 blue 2 N S1 N 2 blue Ye Gr TASEO Advanced Test Solutions for EMC 118 Technical specifications INA 6501 Input voltage Output voltage Accuracy Voltage change with load 100 output O to 16 A 80 output 0 to 20 A 70 output O to 23 A 40 output O to 40 A Output current capability at 230 V input voltage Voltage selection EUT power on off function Fuse Connectors Power Supply Size Weight Output cable length Input cable 0 to 250 VAC not suited for DC voltages 4 steps 0 40 70 80 5 less than 5 less than 5 less than 5 less than 5 16 Arms at 100 output 20 Arms at 80 output 23 Arms at 70 output 40 Arms at 40 output Friont panel rotary switch Front panel switch with on indicator 16 A Slow blow Harting tyoe HAN3A Selectable 100 110 V 220 240 V 15 VA 150 x 180 x 360 mm 12 kg approx 2 meter NSG 3000 standard cable to be used Installation connection to NSG 3000 series The equipment should be switched off during installation and inter connection 1 Connect INA 6501 EUT power out to the CDN 3061 C16 PQM EUT MAINS
66. generator NSG 3060 EMC test system INA 702 The INA 702 is a 1 x 1m loop 11 turns coil factor 9 8 when fitted with the power plug It enables the generation of field strengths of up to 40 A m for mains frequency fields 50 or 60 Hz when used with the MFO 6501 or MFO 6502 current sources INA 702 becomes a single turn loop when fitted with the pulse plug which allows the generation of pulsed field strengths up to 1200 A m where the current is generated by a 4400 V surge generator INA 703 The INA 703 was conceived for tests at stronger power frequency magnetic fields according to IEC 61000 4 8 A multi turn concept 37 turns allows the INA 703 to generate fields higher than 1000 A m while using a programmable AC source rated for just 30 A This enables testing to the IEC 61000 4 8 standards requirement of a current THD lt 8 which can be met only with a programmable AC source The INA 703 has taps at turns 1 and 5 providing increased accuracy when generating low amplitude fields For testing to IEC 61000 4 8 the INA 703 can be used as an accessory to a TESEQ Profline system comprising an NSG 1007 source an INA 2141 impedance box and the the WIN 2120 software TASEO Advanced Test Solutions for EMC 127 128 The INA 703 can also be used with the MFO 6501 or 6502 current sources and the NSG 3000 series of generators to generate supply frequency fields 50 Hz and 60 Hz over 120 A m continuously With its
67. he operator at all times The user must obey all safety instruc tions and warnings Neither Teseq AG Luterbach Switzerland nor any of its subsidiary sales orga nizations can accept any liability for personal material or consequential injury loss or damage that may result from improper use of equipment and acces sories 4 1 General The NSG 3060 must be operated only by authorized and trained specialists The generator is to be used only for the purpose specified by the manufacturer The user is directly responsible for ensuring that the test setup does not cause excessive radiated interference which could affect other instrumentation The test system itself does not produce any excessive EM radiation However the injection of interference pulses into a EUT can result in it and or its associated cables radiating electromagnetic radiation To avoid unwanted radiation the standards organizations recommend that the test setup be operated inside a Faraday cage NSG 3060 EMC test system WARNING Because of its construction the NSG 3060 17 is not suitable for use in an explosive atmosphere WARNING Personnel fitted with a heart pacemaker must neither operate the instrument nor approach the test setup while a test is being executed Only approved accessories connectors adapters etc are to be used to ensure safe operation WARNING Connect the EUT only after the initial system m self test has finished 4 2 Insta
68. ill be activated With cancel it will close the window without saving the coupling selection By touching the button Show Graphics it will illustrate a graphical setting IEC coupling EC coupling is not recommended for ring wave however it can be selected by touching the coupling line selection it will come up with a window The desired ine to ground or lines to ground can be set as well as line to line coupling The coupling paths will be shown as open or closed relay signs With touching the OK button the selected coupling will be taken With cancel it will close the window without saving the coupling selection With touching the button Show Graphics it will show a graphical setting NSG 3060 EMC test system a M i i a 8 5 8 Repetition time Touching the Repetition Time field it will come up with a red frame to indicate the selected parameter being ready for change The value can be changed either with the red wheel or using the keypad Touching the units repetitively will change from s to min 8 5 9 Test duration Touching the Test Duration field it will come up with a red frame to indicate the se either with the red wheel or using the keypad ected parameter being ready for change The value can be changed Touching the units repetitively it will change from Pulse to Continuous 8 5 10 Technical data ring wave generator Parameter Value Pulse voltage open
69. ins input DC EUT input Ground connection point System interface connector 25 pin D sub Synchro Bus system The standard user interface SUI ain menu System window General settings EQUIPMENT screen COMMUNICATION screen ONITORING screen Updating SUI software via the SD card Setting test parameters The red menu bar The bottom bar Load user test Load standard test Save test Keypad Show graphic Burst parameter setting Test configuration with power line coupling Test configuration with external coupling Burst parameters window Voltage Frequency Phase Coupling Burst time Repetition time 8 3 10 Test duration 8 3 11 Burst generator technical data 27 27 28 28 29 31 31 31 32 34 35 36 36 39 40 42 43 47 47 52 52 53 56 56 57 57 58 58 59 59 59 59 60 61 61 61 62 8 3 12 Derating 8 4 8 4 1 8 4 2 8 4 3 8 4 4 8 4 5 8 4 6 8 4 7 8 4 8 8 4 9 8 5 8 5 1 8 5 2 8 5 3 8 5 4 8 5 5 8 5 6 8 5 7 8 5 8 8 5 9 8 5 10 8 6 8 6 1 8 6 2 8 6 3 8 6 4 8 6 5 8 6 6 8 7 8 7 1 8 7 2 8 7 3 8 7 4 8 7 5 8 7 6 8 7 7 Combination wave Surge parameter setting Test configuration for power line coupling Test configuration for external coupling Voltage Impedance Phase Coupling Repetition time Test duration Surge generator technical data Ring wave RW Test configuration for power line coupling Test configuration for external coupling Ring wave parameters Voltage Imped
70. instrument to a 1 phase or 3 phase CDN or to a burst coupling clamp for capacitive coupled burst tests on data lines 6 1 5 Indicator LEDs The five indicator LEDs serve to show the most important test system condi tions LED indicator Function Power on Instrument system in operation Pulse Shows the occurrence of a pulses or a test event High voltage active Shows that high voltage is present in the instrument EUT Power on Indicates when the EUT power supply is present at the EUT connector on the front panel Error Indicates that a system error has occurred The LEDs switch on and off during the boot period and when errors occur 6 1 6 Touch screen and user interface The color 7 touch screen display controls include a wheel and 3 sensitivity keys used to 1 10 or 100 steps per wheel click The Start Stop and Pause keys are used to control the procedure All user interface function menus and sub menus are described in chapter 7 standard user interface TASEO Advanced Test Solutions for EMC 27 28 6 2 Rear panel System configured with NSG 3060 top with CDN 3061 bottom E Mains power on off switch and fuse holder E E Mains power connection E Spare interface slot Master controller with Ethernet connector System interface connector Ground connection point System interface input System interface output Mains power connection on off switch and fuse holder Ground connection po
71. int E EUT power input 6 2 1 Instruments mains input The mains input is the connection point for power to the NSG 3060 NOTE Do not confuse the Mains power input with the EUT power input This input contains the mains power input connector and the mains fuses that the voltage shown on the mains input module cor responds with the voltage of the local supply to which the instrument will be connected and that the fuses are correctly rated 2 x 3 15 AT p WARNING Before operating the NSG 3060 make sure NSG 3060 EMC test system 6 2 2 AC EUT mains input 29 The EUT mains input is the connection point for the power source which sup plies power to the EUT The 4 pin connector is a special 16 A type A mating plug with 2 m of cable for supplying the EUT from a normal mains outlet is included with the system The connector is comprised of the pole contact La No 1 the variable voltage pole contact Lb No 3 the neutral return contact N No 2 and the ground connection to the EUT The zero cross reference for synchronization purpose is taken all the time from La to N EUT mains input E 1 La Phase black E 3 Lb Variable voltage pole red or brown E 2 N Neutral blue E 4 GND Earth green yellow Wire colors and functions Black Phase conductor La Pin 1 Blue Neutral return N Pin 2 Red or brown Variable voltage pole Lb Pin 3 Green yellow Ground conductor PE Pin 4 TASEO
72. irst executed Touch the Voltage button 200 V in the example to enter the test voltage A red frame is displayed around the field The voltage value may be entered using the wheel or the keypad 8 3 5 Frequency Touch the Frequency button 5 in the example to set the test frequency A red frame is displayed around the field The frequency value may be entered using the wheel or the keypad Touch the units button KHz in the example to set the frequency unit Frequency values are Hz and KHz 8 3 6 Phase Touch the Synch Asynch button Asynch in the example to activate the syn chronization of test pulses to the EUT mains frequency TASEO Advanced Test Solutions for EMC 59 60 When this button is set to Asynch the phase value button in the example will display When this button is set to Synch the user must also set the phase value To set the phase value touch the phase value button A red frame is displayed around the field The phase value may be entered using the wheel or the keypad The value is in degree units and may range from 0 to 359 8 3 7 Coupling Touch the Coupling mode button IEC COUPLING in the example to select BURST OUTPUT MANUAL CDN ANSI COUPLING or IEC COUPLING Burst output Burst output must be selected if an external capacitive coupling clamp e g CDN 3425 is connected to the NSG 3060 Manual CDN The factory setting for manual CDN is the same as fo
73. isplaying the SUI program filename SUI3000AP EXE on the SD card removable disk F 7 NOTE Do not change the SUI program filename NSG 3060 EMC test system 8 PARAMETER SETTING WINDOW 47 Ml The main menu displays a button for every type of test that can be performed by the NSG 3060 Buttons for tests that are not available on the system as configured are greyed out The user can set parameters for available tests and create new tests in the test parameter window The next figure shows the test parameter window for burst tests While the input fields differ for each type of test the red side bar and bottom bar remain the same Burst window ANSI coupling aaa Volt Pos 200 V Burst Time il fe Eur oFF Frequency 100 Hz Aopen ms Test SHOW STEPS He ad a Soan Duration i s ano ste Bottom bar z a an Example of the burst test window showing the red bar and bottom bar Red bar 8 1 The red menu bar EXIT Touch the Exit button to return to the system window without saving settings TASEO Advanced Test Solutions for EMC EUT OFF EUT ON Touch the EUT Off EUT On button to switch EUT power off or on Note The EUT power function can work only in combination with an automated accessory Such as a variac step transformer or automated CDN RAMP VALUE The Ramp value button is active only if a rampable parameter in the test window is selected All rampable
74. iss plug to NSG NSG 3060 EMC test system INA 3232 former INA 6555 14 7 3 Various cables and plugs INA 6542 INA 6543 lt M INA 6544 P Q Adapter IEC 320 to French plug To connect EUT with French plugs to NSG 3040 or CDN 3061 series EUT power IN cable for NSG 3000 series and accessories Mains plug adapter for EUT connection to NSG 3040 and CDN 3061 series HV plug set surge out for NSG 3000 series for cable diameter 10 3 mm Can be used for connection to external CDN or to make an injection probe to couple surge pulses to shielded datalines and EUT s housings TASEO Advanced Test Solutions for EMC 153 154 aa INA 6545 L INA 6546 O INA 6547 O INA 6548 Q INA 6556 NSG 3060 EMC test system HV plug set surge out for NSG 3000 series for cable diameter 5 1 mm Can be used for connection to external CDN or to make an injection probe to couple surge pulses to shielded datalines and EUT s housings SHV plug burst out for all Schaffner Teseq Burst generators Burst CDNs and coupling clamps For cable diameter 5 1 mm typical RG 58 or INA 6547 or INA 6548 20 kV coax cable length 1m To be used together with INA 6545 for connection to external CDN or to make an injec tion probe to couple surge pulses to shielded datalines and EUT s housings 20 kV coax cable length 5 m To be used together with INA 6545 for connection to external CDN or to make an injec tion probe to cou
75. l Strenght a 30 Factor Frequency 50 Hz ee a Power Frequency Magnetic Field test window NSG 3060 EMC test system Parameter Value Field strength 1 to 100 A m in 1 A m steps Frequency 50 Hz 60 Hz Coil factor 0 01 to 99 99 Test duration Si 1 9 999 min 1 on WES Continuous More information about variable voltage sources is available in section 14 Accessories 8 9 Pulsed magnetic field testing 4 9 parameter setting Tests with pulsed magnetic fields simulate the type of field produced by surge pulses such as those occurring during lightning strokes on buildings and other metallic structures such as free standing masts lightning conductors earth networks etc The NSG 3060 in conjunction with the pulse wave shape adaptor and a loop antenna it generates these fields in accordance with the IEC 61000 4 9 standard by inducing a surge current into magnetic field loop Pulsed Magnetic Field test Field Strenght ai Impedance Phase e Pos 1000 Afm Yous to aso af Repetition 20 Time 60 s It is recommended for the user to stay away at least a few meters from the loop antenna while magnetic fields are generated Also keep away magnetic field sen sitive devices and items such as credit cards magnetic key cards etc which might be influenced by the field Test Duration 10 Pu E se Pulsed Magnetic Field test window TASEO Advanced Test Solutions
76. le length of the clamp 1100 mm Diameter of the test cable 4to 40 mm Connectors SHV NIM female 50 Q on both ends Distance of the earth reference plane 100 mm When used together with a burst EFT generator for more than 4 kV it is recom mended to cover the CDN 3425 with the INA 3825 cover with interlock and to connect the foreseen interlock cable of INA 3825 to the interlock input of the EFT burst generator This way the user is protected from touching the CDN 3425 coupling plate when EFT burst pulses are applied CDN 3425 with INA 3825 protection cover NSG 3060 EMC test system 14 5 2 Surge CDN for unsymmetric datalines CDN 117 Teseq s CDN 117 coupling decoupling network enables convenient testing with surge pulses of 1 2 50 us on data signal or peripheral lines as specified in many product standards The test method severity levels permissible reaction of the EUT and specification of the coupling networks are included in IEC EN 61000 4 5 All coupling methods described in IEC EN 61000 4 5 for unshielded unsymmetrical line pairs can be performed both in differential and common mode coupling line to line and line to ground The user can manually select coupling modes by connecting the surge generator s output to the appropriate input of the CDN 117 Several CDN 117s can be arranged in parallel for applications in which more than two conductors must be decoupled The CDN 117 can be easily interfaced with the
77. lete it using the Show Step button then use Add Step to re enter the step Refer to sections 8 3 8 9 for detailed information on setting parameters for specific types of tests EXPERT MODE The Expert Mode button can be used only if Expert Mode is set to On in the System General settings window see section 7 3 The unique expert Mode is a fast and effective method to determine critical threshold values of a device under test EUT Touch the Expert Mode button to manually adjust test parameters using the wheel while a test is in progress A selected test can be started During run mode the changeable parameter can be touched the value window is highlighted with a red frame like the voltage frame shown in the examples above The value can now be changed via wheel and by pressing again the START button the value will be accepted and on the pulse output the new value is displayed NSG 3060 EMC test system m Expert Mode in Burst EFT Mode 51 For safety reasons the Expert Mode activation needs to be confirmed again when using Burst Mode in the Burst Parameters Screen Following parameters can be controlled using Expert Mode E Volt please note the voltage change is only possible if the polarity is set to Negative or Positive E Frequency E Phase E Burst time Burst Electrical Fast Transient test e Volt a 200 V Burst Time_ 75 sre Frequency a 5 K Ermon 3
78. llation The NSG 3060 test system conforms to protection class 1 Local installation regulations must be respected to ensure the safe flow of leakage currents WARNING Operation without a ground connection is B forbidden Two independent ground connections are necessary one for the test system and one for the EUT These must be connected back to the local permanent installation or to a fixed permanent ground conductor Operate the equipment only in dry surroundings Any condensation that occurs must be allowed to evaporate before putting the equipment into operation Do not exceed the permissible ambient temperature or humidity levels Use only officially approved connectors and accessory items Ensure that a reliable return path for the interference current is provided between the EUT and the generator The ground reference plane and the ground connections to the instruments as described in the relevant test standards serve this purpose well TASEO Advanced Test Solutions for EMC The test system may only be opened by a qualified specialist upon specific instruction given by the manufacturer Since the instrument works on prin ciple with two independent power supplies one for the generator and one for the EUT the NSG 3060 must be disconnected from both sources before any modifications to the test setup are undertaken Besides the mains connections themselves certain components also operate at high voltages and are not
79. ly E NOTE The EUT supply selection must match the EUT Coupling Touch the coupling button suppl in the example to select basic supplemental or diagnostic coupling mode These modes are identical to those defined in the ANSI standard Different coupling options are displayed depending on the EUT supply mode selected TASEO Advanced Test Solutions for EMC 71 72 Basic 1 Low High ANSI coupling modes for a 1 phase CDN NSG 3060 EMC test system L o e N e PE e e Supplemental 1 Low High se J L N e d PE e e Diagnostic 1 Low High bd o L e N e D PE e Basic 2 Low High L o e N e PE e Supplemental 2 Low High J L oe e N e PE e Diagnostic 2 Low High J J L N PE e High low The coupling path will be shown by open or closed relay signs The relay buttons ae not selectable they are for information only By touching the OK button the selected coupling will be activated With cancel it will close the window without saving the coupling selection By touching the button Show Graphics it will illustate a graphical setting IEC coupling When IEC coupling is selected the window in figure below displayed Touch the individual High and Low output coupling buttons L N and PE
80. multi turn concept and professional mechanical design features such as the U shaped caster base for convenient positioning at the test table the INA 703 is the ideal accessory for magnetic field testing In order to meet the pulse waveform required by IEC 61000 4 9 the waveshape adapter INA 752 needs to be used with NSG 3060 and the INA 701 and INA 702 loop antennas The tests are carried out using the so called immersion method i e the item under test is placed in the center of the loop The test is performed in accor dance with the IEC 61000 4 8 mains frequency or IEC 61000 4 9 pulsed standards for magnetic fields NSG 3060 EMC test system 14 3 1 Manual solution MFO 6501 The manually operated current generator type MFO 6501 magnetic field option is a standard accessory for the Teseq NSG 3060 series It provides a convenient means for generating and adjusting the current to flow through one of the magnetic field loops INA 701 or INA 702 It is required for magnetic field testing for fields up to 40 A m It complies to the requirements of IEC 61000 4 8 a Se HSS Brn gt TSSEQ MAGNETIC FIELD GENERATOR MFO 6501 ees es 3 _ MFO 6501 can be used as a stand alone It is fitted with carrying handles as part of its overall good ergonomic design which makes for ease of handling Further the unit may be used in any of three operating positions laying or standing on a work bench or for more permanent applica
81. n button 120 in the example to set the test dura tion time A red frame is displayed around the field The duration time may be entered using the wheel or the keypad Touch the units button s in the example to set the time unit Time units are s min h and cont continuous TASEO Advanced Test Solutions for EMC 61 62 8 3 11 Burst generator technical data Parameter Value Pulse amplitude 200 V to 4 8 kV in 1 V steps open circuit 100 V to 2 4 kV 50 matching system Voltage step 1V 10V 100 V Polarity Positive negative alternate Frequency Hz 100 99 999 kHz 1 TOO Phase Asynchronous synchronous 0 to 359 in 1 steps Coupling ANSI IEC external manual Burst time us 1991999 ms 1 99 999 S 1 1 999 Spike 1 1000 Repetition time ms 1 99999 S 1 4 200 70 min Test duration S 1 99 999 min 1 99 999 h 1 1O00 Continuous 8 3 12 Derating Some parameter combinations will not be accepted due to the power limitation of the HV power supply The following error message will be displayed when an invalid combination of parameters is entered Communication Error accept parameter NACK 13 UNSUCCESSFUL COMMAND Invalid parameter error message NSG 3060 EMC test system The following graphs show the relationship between the voltage trep tburseand frequency and show the range of possible parameter combinations that can be used in testing E
82. n this button is set to Asynch the phase value button in the example will display When this button is set to Synch the user must also set the phase value To set the phase value touch the phase value button A red frame is displayed around the field The phase value may be entered using the wheel or the keypad The value is in degree units and may range from 0 to 359 Synch mode is only available if the EUT power is switched on 8 4 6 Coupling Touch the coupling mode button ANSI COUPLING in the example to select SURGE OUTPUT MANUAL CDN ANSI COUPLING or IEC COUPLING Surge output Select SURGE OUTPUT when a pulse is to be applied directly to the EUT for example in component testing of non powered EUTS Manual CDN This setting will compensate the loss of an external manual CDN such as the CDN 3083 or CDN 117 The internal impedance will be reduced by 0 37 0 ANSI coupling When ANSI COUPLING is selected the window The appropriate coupling network 1 or 3 phase is displayed automatically depending on the type of CDN connected to the NSG 3060 NSG 3060 EMC test system ANSI coupling selection window EUT supply Touch the EUT supply button 1 phase in the example to select a 1 2 or 3 phase EUT supply mode supply input on the rear panel of the CDN and the con nections to the EUT from the front panel of the CDN Otherwise the coupling path setting will be switched incorrect
83. ngs Generator The user must observe safety instruction for all the instruments and associated equipment involved in the test setup Test setup configuration is to be strictly in compliance with the methods described in the relevant standard to ensure that the test is executed in a compliant manner TASEO Advanced Test Solutions for EMC 20 4 6 User warnings Generator WARNING Users must be aware of the following dangers that can occur during testing E Local burning arcing ignition of explosive gases E EUT supply current surge caused by a flashover or breakdown resulting from the superimposed high voltage E Disturbance of other unrelated electronics tele communications navigational systems and heart pacemakers through unnoticed radiation of high frequency energy E In the test system the interference voltage corre sponding to the level called for in the relevant test specification is superimposed also on the EUT s protective earth conductor Earth contacts or pins e g as in German and French mains plugs as well as the EUT earth itself can therefore be at an elevated voltage level that would make touching dangerous In many power connectors even the screws are linked to the protective earth Warning symbols on the test system A A CAUTION Warning of a danger spot refer to the documentation CAUTION Warning of electrial hazards NSG 3060 EMC test system 4 7 Dangers concerning the EU
84. nly exception concerns the exchange of modules or the upgrading of the system with new modules In such cases the instructions accompanying the modules are to be strictly observed 12 2 Cleaning In general a moist cloth is sufficient for cleaning the outer housing including the touch panel If necessary add a small amount of a mild non foaming household cleanser No chemicals acid etc should be used for cleaning purposes Before beginning to clean the test system ensure that it is switched off and the mains power cable is unplugged from the supply TASEO Advanced Test Solutions for EMC 106 12 3 Function check The safety measures described previously must be strictly observed while carrying out a function check As soon as the test system is switched on the Power LED should light up If this is not the case then please check the mains power connection to the test system as well as the fuses voltage selector and any other cabling The instrument automatically carries out a diagnostic routine once it has been successfully switched on The generator cannot perform any test while the interlock circuit is open Pulse generation can be observed at the output connectors by means of an oscilloscope This is a practical way to check that the system is functioning correctly but should never be used for reference or calibration purposes exceed its max input voltage Teseq recommends the use of a HV differential probe type M
85. o the CDN To set the 7 kV range on the telecom pulse the CDN system cable needs to be disconnected and the HV output of the Generator has to be disconnect from the CDN Telecom Surge test Volt ala 200 V ERE l sa Repetition 60 EJ mse a Ben 10 Telecom parameter window Impedance 8 6 1 Voltage Touching the Repetition Time field it will come up with a red frame to indicate the selected parameter being ready for change The value can be changed either with the red wheel or using the keypad 8 6 2 Impedance Touch the impedance button 15 ohms in the example it will repetitively change between 15 and 40 Q 8 6 3 Phase Since telecom pulse always is injected asynchronous into telecommunication it may stay always to Asynch But it is possible that in some rare cases a synchronisation to the power is needed for investigation purpose so the phase angle can be set Touch the Synch Asynch button Asynch in the example to activate the synchronization of test pulses to the EUT mains frequency TASEO Advanced Test Solutions for EMC 81 82 When this button is set to Asynch the phase value button in the example will display When this button is set to Synch the user must also set the phase value To set the phase value touch the phase value button A red frame is displayed around the field The phase value may be entered using the wheel or the ke
86. ol which will not scratch the paint on the panel may be used 2 Pull outward to separate the panel from the snap fixtures 3 Remove the upper screws on both sides of the generator cover 4 Remove the NSG 3060 cover The SD card slot is located at the right front of the generator in back of the front panel 5 Press the SD card to release it Remove the card from the slot To install a new SD card proceed to step 7 6 To download new software from a PC to the SD card insert the card in the SD port of the PC and copy the software to the SD card The file name must remain SUIZOO0AP EXE Remove the SD card from the PC 7 Insert the SD card in the NSG 3060 Follow steps 1 4 in reverse to replace the generator cover and side panels 8 Restart the NSG 3060 The new software version will boot automatically and may be verified in the equipment detail window see section 7 7 1 NSG 3060 EMC test system Removing the NSG 3060 side panels and cover The SD card is placed on the upper right position a NSG 3060 SD card slot TASEO Advanced Test Solutions for EMC 45 46 Removing the SD card sUI3000 DER a File Edit view Favorites Tools Help Address F AutoCopytProgram Files SUI3000 x Go Folders Name Size Type Date Modified B S Removable Disk F Ah SUIZO00AP 15 546 KB Application 19 05 2008 13 11 E O Autocopy q Program Files sur3000 Windows explorer d
87. oltage LED located on the front panel Output high 24 V High voltage is ON Output low 0 V High voltage is OFF TASEO Advanced Test Solutions for EMC 96 10 COUPLING DECOUPLING NETWORKS E To allow testing of equipment rated for multiple phases a wide range of coupling decoupling networks CDNs is available in various configurations The automatic CDN 3061 and 3063 series are available in multiple configurations and for different EUT currents and voltages These CDN series are fully automatic controlled featuring plug and play technol ogy just connect them to the NSG 3060 and they will autodetect and auto configure at system power up available coupling possibilities will show up in respective test windows All CDN 3061 and 3063 series feature Manual and programmable control of EUT power ON OFF E Input phase rotation detection CDN 3063 only Thermal monitoring of internal backfilter chokes in case the EUT current goes up the integrated fans which are still in standby mode and at low EUT currents will Soeed up to improve cooling n case of intentional or unintentional overloading the CDN 3061 and 3063 eries will automatically switch off EUT power in order to protect itself risk of fire n gt NSG 3060 EMC test system 10 1 CDN 3061 16 A series NSG 3060 on top of CDN 3061 Technical specifications Voltage ratings 270 VAC phase to neutral or phase to ground up to 125 V
88. or EUT powering as well as the variable voltage of the dip this in one box and powered from a single mains TASEO Advanced Test Solutions for EMC 84 The use of a motorised variac as VAR 3005 also allows running variation tests which are slower changes in EUT supply voltage Using DC supplies instead of AC supplies allows to test DC powered EUTs on a similar way This is in line with the specifications of IEC 61000 4 29 8 7 1 Examples of dips amp interrupts a Voltage dip of 30 70 t cycles b Voltage dip of 60 40 77 ATAATA TATATA 1 t cycles c Voltage dip of 100 teycles NSG 3060 EMC test system 8 7 2 Dips and interrupts generator Dips and Drops Window sz Uar a of Phase as aynen TEvent 10 m E ae mo we wis Os oe Dips and interrupts window 8 7 3 Voltage U Var If no automatic variac or automatic transformer is connected then the voltage dip or interrupt will always occur to 0 Touching the units repetitively it will change from to Volts If an automatic variac or automatic transformer is connected then the field Voltage Uvar enables to set the dip voltage level If a manual voltage source is connected then the dips interrupts level will follow the manually set voltage at the EUT input nevertheless this field will be inactive 8 7 4 Phase Touching the Phase field it will come up with a red frame to indicate th
89. orne EMC electromagnetic com patibility immunity tests to be carried out on electrical equipment intended for household office light industrial or commercial use The test system is a concept from Teseq AG for electromagnetic immunity testing purposes and fulfills the requirements to accomplish CE marking tis an open system built on a modular principle that communicates through a serial and standardized bus system and has open interfaces available Opera tion is performed by means of standardized operator interfaces As a result of its modularity and the use of industry standards for the interfaces operating elements and expansion functions the most widely varied instrument configurations can be readily constructed from the basic building blocks Single function generators customer specific combinations multifunction generators for comprehensive test routines to product standards generic standards and basic standards as well as combinations with special coupling devices are all easily configurable A master controller in the NSG 3060 system architecture takes care of all the real time control functions and communicates with all the function modules both within the instrument s casing and external devices via an interbus link The system has a simple construction All function units contain a slave control ler All these units are connected together through their slave controllers and networked with the central master
90. ote First EUT power needs to be switched ON via the instrument ront panel or WIN 3000 Software This allows dual drive as then the EUT power can be switched OFF and ON either from software control or from his external signal drive i Output is High when HV is Output to drive INA 16 Sync High voltage ON active 3001 warning lamps Used to synchronize the 3 Sync7 Pulse LED pulse LEDs of different From a pulse module units 2 8 15 5 20 22 GND Sync bus ground return ad 24V Interbus 24 V suppl 14 21 Pen 19 Interlock return Interlock return line All Interbus lines others See chapter System interface connector functions for m 6 2 6 Synchro Bus system This connection includes external device control and interlock capability If the NSG is used only as a stand alone unit the termination connector needs to be plugged otherwise the unit will not start ore detail All connected accessories will be detected automatically Written tests are linked with this accessories so if other accessory is connected it may get an error if the test contains not the suitable accessories Any automated CDN and complementary automated equipment like variac step transformer etc need to be linked together Thereby the termination connector needs to be moved to the system output plug of the last unit of the system NSG 3060 EMC test system The interfaces for the interbus interlock and synchro bus are bundled together
91. ouch screen display amp battery powered Compliant with industry standards IEC ANSI SAE ISO etc SJ Interchangeable and moulded network modules 1 Adjustable discharge detection 1 ISO self test function Loading system parameters please wait SUI boot up screen 7 1 Main menu THSEO Advanced Test Solutions for EMC low Q m yera an s so JA we rec 2 MW Se Anno Ar e INTERLOCK ia REMOTE Main menu NSG 3060 The main menu is displayed following boot up The main menu shows the pos sible pulses or tests which are available to the user depending on the NSG 3060 s configuration Faded generator icons e g Telecom 10 700 us pulse and voltage variation mean that the generator is configured to generate those pulses but the proper unit is not connected The empty buttons are reserved for future applications In the red vertical bar there are two buttons System and Reset Interlock Touching the Reset interlock button will close the interlock The interlock must be closed before starting a test REMOTE Touch Remote button to enter remote controlled screen No inputs via touch panel are possible The NSG can now be controlld via WIN 3000 remote control software Touch Exit on screen and in WIN 3000 to use NSG manually TASEO Advanced Test Solutions for EMC 35 36 7 2 System window Touch the System button to display the System window System window
92. oupling test the NSG 3060 generates the interference signal which is Superimposed on the EUT power signal 8 3 2 Test configuration with external coupling In an externally coupled test the interference signal is delivered through the NSG 3060 s coaxial burst output connector SHV type on the front panel and fed to an external coupling clamp The signal is then applied to signal or data line cables The same SHV type connector may also be used for connection of a 3 phase CDN or for a CDN Suitable for 1 phase gt 16 A and all other CDNs with a minimum 400 MHz digital oscilloscope to accu i NOTE A Teseq CAS 3025 calibration set must be used rately verify the EFT pulse parameters Single pulse Pulse burst V 100 90 V 50 10 i ma p 4 t es E lt 20 Tae f Burst i rep Burst wave shape and timing definitions tr 5ns 30 tp 50 ns 30 into 50 Q tp 50 15 ns 100 ns into 1000 Q NSG 3060 EMC test system 8 3 3 Burst parameters window Burst window Volt at 200 V Burst Time 15 Frequency 5 v abil 300 ias p a Be 120 z 1 ae Burst parameter setting window 8 3 4 Voltage Touch the Polarity button ALT in the example to select test polarity Polarity values are positive POS negative NEG or alternating ALT On odd pulse number there will be one pulse less in negative then in positive Positive pulse will be f
93. parameters are identified by a small gray ramp icon This icon will turn red when a parameter is ramped Voltage Ramping Ramping Mode Step Delay 1 s E Start 200 y Stop 4800 1 1 Step Ramping window for voltage parameter E Ramping mode Touch the Ramping mode button Static in the example to change the ramping mode from static to linear In linear mode the user can set Start Stop and Step values E Start Touch the Start button 200 V in the example A red frame is displayed around the field Enter the Start value using either the wheel or the keypad E Stop Touch the Stop button 4800 vV in the example A red frame is displayed around the field Enter the Stop value using either the wheel or the keypad E Step Touch the Step button 1 V in the example A red frame is displayed around the field Enter the Step value using either the wheel or the keypad NSG 3060 EMC test system E Step delay Touch the Step delay button 1 in the example A red frame is displayed around the field Enter the Step Delay value using either the wheel or the keypad Touch the Unit button s in the example to set the step delay unit The step delay depends on pulses and the minimum repetition rates OK Touch the OK button to save all settings and return to the test parameter window EXIT Touch the Exit button to return to the test parameter win
94. ple surge pulses to shielded datalines and EUT s housings DC supply adapter Consists of EUT Power IN cable fitted with safety banana plugs at the other end For NSG 3000 series 14 8 Mounting accessories INA 3000 INA 167 Trolley for NSG 3000 series Convenient accessory to get standalone instru ments stacked and mobile through large castors Static load lt 150 kg Rack mounting brackets 7 HU for NSG 3060 series TASEO Advanced Test Solutions for EMC 155 156 O 15 SYSTEM DESCRIPTION Parameter Dimensions NSG 3060 Weight NSG 3060 Dimensions CDN 3061 Weight CDN 3061 C16 Description Housing Mains on off Indicator LED s on front panel Safety functions Ambient conditions Self test Relevant safety standards Relevant EMC electro standards Value W 449 mm 17 7 H 310 MADE 7 HU D 565 mm 22 2 22 kg 48 5 b approx C16 W 449 mm 17 7 H 221 5 mm 8 7 5 HU D 565 mm 22 2 20 kg 44 Ib approx Test system for EMC tests with mains borne inter ference in accordance with the EN 61000 6 1 and 2 standards for burst surge and mains quality tests Operation via touch screen or software wise via a PC link Ethernet TCP IP interface Pulse output to external coupling networks Housing for bench top or rack use Bench top housing made of metal with moulded plastic front panel Supplementary rack mounting kit On off switch on rear panel of the instrument
95. ply Size Weight Output cable length Input cable Control cable Parts description 0 to 250 VAC not suited for DC voltages 4 steps 0 40 70 80 5 less than 5 less than 5 less than 5 less than 5 16 Arms at 100 output 20 Arms at 80 output 23 Arms at 70 output 40 Arms at 40 output Software driven Front panel switch with on indicator software driven from NSG 3060 16 A slow blow Harting type HAN3A Selectable 100 110 V 220 240 V 15 VA 460 x 200 x 160 mm 15 kg approx 2 meter NSG 3000 standard cable to be used 2 meter 25 way sub D twisted pair shielded included in delivery Plug X3 Remote TEST and EUT power off with shorting plug Allows to connect external door switch or equivalent Interrupts the 24 V supply of the circuit breaker contactor which switches EUT supply on off The information will be transmitted to NSG 3060 which will stop the test Plug X2 NSG 3060 system interface OUT to be terminated by interlock plug or to be linked to another accessory to X1 plug NSG 3060 EMC test system Plug X1 NSG 3060 system interface IN to be connected to NSG 3060 or to 123 another accessory to X2 plug Power LED green shows if instrument is powered up Error LED red ERROR LED off No problem accessory is ready to run ERROR LED blinking Problem which may be solved by user intervention Ex Interlock is activated emergency button is pressed overtemperature
96. ports intended for connection to symmetrical communication lines The Telecom Surge Module TSM 3751 generates test pulse of 10 700 Us as described in IEC EN 61000 4 5 and IEC 60060 1 ITU K series ANSI IEEE C62 41 TASEO Advanced Test Solutions for EMC 13 and several EN standards and the safety standard of UL 1950 Since tolerance can be taken into account it will cover the 9 720 us pulse given in ANSI TIA 968_B Therefore the pulse will fulfil the new IEC recommendation of open circuit voltage of 10 700 us and the short circuit current pulse measuring of 5 320 us The test voltage satisfies the basic requirement of IEC up to 4 kV and surpasses the UL1950 safety test recommendation of 7 KV 3 4 Mains quality test The mains quality test includes the simulation of dips and interrupts of the mains power supply in accordance with IEC EN 61000 4 11 and for DC power supplies in accordance with IEC EN 61000 4 29 A voltage dip occurs when the supply voltage falls considerably below the nominal level for a relatively short time e g for a few cycles whereas an inter rupt means that the voltage falls to zero for a similar period 3 5 Magnetic fields with mains frequency option Mains frequency magnetic field tests or POWERM tests involve the simulation of the magnetic fields typically generated by the current flow in power supply cables as specified in IEC EN 61000 4 8 Such magnetic fields can affect the operation of items of eq
97. provided with any form of extra protection against accidental contact 4 3 Installation of an EUT power switch The EUT input should be connected through a properly rated power switch device which should be located close to the test setup In order to ensure easy and quick access to the EUT power the switch should be clearly and visibly labeled as EUT power ON OFF The in house power distribution must be equipped with a proper circuit breaker and an emergency off button as per IEC 61010 1 The test setup should only be accessible to trained y personnel Dimensioning of the mains supply and rating of fuse protection of the AC or DC power supply must conform with local electrical codes and EUT requirements Inappropriate arrangement mounting cabling or handling of the EUT or ground can hamper or negate the effectiveness of the NSG 3060 s safety features 4 4 Applicable safety standards The NSG 3060 conforms to the safety requirements specified in IEC 348 and offers all the features necessary for safe and efficient operation Development and manufacture is in compliance with ISO 9001 The system complies with the safety requirements of IEC EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use It is the user s responsibility to ensure that the test rig does not emit excessive electromagnetic interference EMI that might affect other equipment The test NSG 3060 EMC test s
98. pulses Continuous Repetition rate depends on voltage 200 to 4400V 10S repetition time 4401 to 6600V 20 s repetition time NSG 3060 EMC test system 8 5 Ring wave RW 75 The ring wave is specified in the ANSI IEEE Std C62 41 2 2002 and IEC EN 61000 4 12 8 5 1 Test configuration for power line coupling The test pulse is injected directly into the EUT power supply lines as they pass through the CDN of the test system The EUT obtains its power from the EUT power outlet on the CDN of the test system where the voltage has the interfer ence signal superimposed on it 8 5 2 Test configuration with external coupling Hereby the interference pulses are brought out to the Hi and Lo output sockets on the front panel to which an external coupler can be connected 8 5 3 Ring wave parameters UIl 4 100 90 7 10 T Rise time T Oscillation period The open circuit voltage waveform is defined by the following parameters E Rise time 0 5 us E Ringing frequency 100 kHz Note No short circuit current waveform is specified for the 100 kHz ring wave Because the purpose of the ring wave is not to provide high energy stress to the EUT the precise specification of the current waveform is unnecessary TASEO Advanced Test Solutions for EMC 76 Ring Wave Window vU at m 200 v Contes L N gt PE Impedance nza Lal gia 60 aie ad i asynen iraan 10 Pu 1 E Ring wave parameter window
99. r burst output IEC coupling Touch the coupling line selection field L1 N PE in the example to display the coupling selection window Touch the individual high output coupling line buttons L N and PE in the example to select an open or closed relay The Low output field Ref ground in the example is always fixed Touch OK to enable the coupling selection and close the window Touch Cancel to close the window without saving the coupling selection Touch Show Graphics to display a graphical example of the coupling selection NSG 3060 EMC test system a i i ee ow Go Coupling selection window Note Burst coupling is always to HF reference ground 8 3 8 Burst time Touch the burst time button 15 in the example to set the burst time A red frame is displayed around the field The burst time may be entered using the wheel or the keypad Touch the units button ms in the example to set the time unit Time units are s ms us and spikes 8 3 9 Repetition time Touch the Repetition time button 300 in the example to set the test repeti tion time A red frame is displayed around the field The repetition time may be entered using the wheel or the keypad Touch the units button ms in the example to set the time unit Time units are s and ms Note The repetition time must be shorter than the test duration 8 3 10 Test duration Touch the Test Duratio
100. rnal EUT power ON OFF function is not used the DC current full range can be used for up to 350 VDC Name Max Current A EFT Coupling Combined wave surge coupling Ring wave surge coupling CDN 3063 S63 63 X X CDN 3063 S100 100 10 4 Manual Coupling Decoupling Networks CDN 3083 series 10 4 1 Manual Burst Coupling Decoupling Networks CDN 3083 B100 B200 CDN 3083 B100 CDN 3083 B200 TASEO Advanced Test Solutions for EMC 100 The CDN 3083 B100 and CDN 3083 B200 are manual 100 A respectively 200 A three phase EFT burst coupling decoupling networks CDN designed for testing Equipment Under Test EUTs up to 690 VAC L L or L PE and up to 1000 VDC L L or L PE and used for coupling fast transients burst pulses up to 8 8 kV 5 50 ns 50 Q into the supply lines of the EUT The light weight small size and portable design of the CDN takes into consid eration the requirements of the latest IEC 61000 4 4 edition 3 standard includ ing the various test setups the need for minimum distance between coupling devices and EUTs and the need to mount coupling decoupling sections directly to the reference ground plane Technical specifications EUT voltage 690 VAC RMS 1000 VDC EUT current 100 A continuous Note The maximum current allowed is given by the heat dissipated in the coupler As the temperature is monitored the CDN 3083 B100 can handle higher than specifie
101. s from the IEC EN 61000 4 x series They conform to many standard derivates and product standards Additionally some corresponding ANSI IEEE standards as well as a selection of generic and product standards are available Depending on the selected pulse the appropriate IEC standard tests can be selected Following standard tests are included in the SUI Burst IEC 61000 4 4 1 Phase power lines level 1 up to level 4 5 KHZ 1 Phase power lines level 1 up to level 4 100 KHz 3 Phase power lines level 1 up to level 4 5 KHz 3 Phase power lines level 1 up to level 4 100 kHz Capacitive coupling clamp level 1 up to level 4 5 KHz Capacitive coupling clamp level 1 up to level 4 100 KHz Combination wave Surge IEC 61000 4 5 1 2 50 us amp 8 20 Us 1 Phase power lines L N coupling level 1 up to level 4 1 Phase power lines L PE coupling level 1 up to level 4 1 Phase power lines N PE coupling level 1 up to level 4 3 Phase power lines Lx Lx coupling level 1 up to level 4 3 Phase power lines Lx PE coupling level 1 up to level 4 DC Line L N coupling level 1 up to level 4 Unshielded unsymmetrical 1 0 lines level 1 up to level 4 Unshielded symmetrical communication lines level 1 up to level 4 Combination wave ANSI C62 54 1 Phase EUT Basic 1 Location Cat A1 up to Cat A3 1 Phase EUT Basic 2 Location Cat A1 up to Cat A3 3 Phase EUT Basic 1 Location Cat A1 up to Cat A3 3 Phase EUT Basic 2 Location Cat A1 up to Cat A3 3 Ph
102. se EUT Basic 1 Location Cat A1 up to Cat A3 30 Q 3 Phase EUT Basic 2 Location Cat A1 up to Cat A3 12 Q 3 Phase EUT Basic 2 Location Cat A1 up to Cat A3 30 Q 3 Phase EUT Basic 3 Location Cat A1 up to Cat A3 12 Q 3 Phase EUT Basic 3 Location Cat A1 up to Cat A3 30 Q 3 Phase EUT Basic 4 Location Cat A1 up to Cat A3 12 Q 3 Phase EUT Basic 4 Location Cat A1 up to Cat A3 30 Q NSG 3060 EMC test system Telecom pulse IEC 61000 4 5 55 Symmetrical operated all lines to PE level 1 up to level 4 Shielded I O communication lines level 1 up to level 4 Power magnetic field IEC 61000 4 8 50 HZ CF 9 8 level 1 up to level 4 60 HZ CF 9 8 level 1 up to level 4 Pulsed magnetic field IEC 61000 4 9 CF 0 98 level 3 up to level 5 CF 3 4 level 3 up to level 5 Dip and Interrupts for AC power lines IEC 61000 4 11 50 Hz AC Power Lines Class 2 Dips 0 0 5 Cycle dips up to 25 Cycle 60 Hz AC Power Lines Class 2 Dips 0 0 5 Cycle dips up to 30 Cycle 50 Hz AC Power Lines Class 3 Dips 0 0 5 Cycle dips up to 250 Cycle 60 Hz AC Power Lines Class 3 Dips 0 0 5 Cycle dips up to 300 Cycle 50 Hz AC Power Lines Class 2 Short interruption 0 250 Cycle dips 50 Hz AC Power Lines Class 3 Short interruption 0 250 Cycle dips 60 Hz AC Power Lines Class 2 Short interruption 0 300 Cycle dips 60 Hz AC Power Lines Class 3 Short interruption 0 300 Cycle dips am
103. st goes into pause mode The test can be continued by pressing the Start key NSG 3060 EMC test system on the front panel When the button is set to CONT the test will continue even if the EUT fail EUT Power Supply at EUT Fail Input Touch the EUT Power Supply at EUT Fail Input button not shown on example to specify the action taken if an EUT fail signal is generated When the button is set to On EUT power stays ON after the EUT fail Input is activated When the button is set to Off EUT power shuts down when the EUT fail nput is activated EXIT Touch the Exit button to return to the system window without saving changes EUT ON OFF This button displays the EUT input power status OK Touch the Ok button to save changes and return to the system window 7 3 Updating SUI software via the SD card To change the SUI software first switch off the generator and remove all power cords and cables Open the top housing cover of the generator as described below that it is turned OFF and disconnected from all power ie WARNING Before opening the generator make sure and signal cables TASEO Advanced Test Solutions for EMC 43 44 To open the NSG 3060 the user must first remove the sides panels Each side panel has 4 snap fixtures which will Separate when outward pressure is applied 1 Pull outward on the indentation in the front of the side panel A blunt to
104. stem must therefore be correctly earthed and be powered from a supply that is not protected by a residual current detec tor RCD Because of the capacitors in the internal coupler of NSG TASEO Advanced Test Solutions for EMC 101 w2 11 VARIOUS NSG 3060 VERSIONS EE 11 1 NSG 3060 ANSI The NSG 3060 ANSI provides you a comprehensive test coverage including Burst EFT according to IEC 61000 4 4 Combination Wave Surge CWS 1 2 50 us according to IEC 61000 4 5 and ANSI C62 41 amp 45 Ring Wave Surge according to IEC 61000 4 12 and ANSI C62 41 amp 45 NSG 3060 11 2 NSG 3060 ITU The NSG 3060 ITU includes the Telecom Surge 10 700 us in place of the Ring wave Surge Burst EFT according to IEC 61000 4 4 Combination Wave Surge CWS 1 2 50 us according to IEC 61000 4 5 and ANSI C62 41 amp 45 Telecom Combined Wave Surge 10 700 us according to IEC 61000 4 5 and ITU K series NSG 3060 EMC test system 11 3 NSG 3060 1 Package 103 The NSG 3060 1 Package is the ideal solution if you want to combine your NSG 3060 ANSI generator with a single phase 16 A 270 VAC Coupling Decoupling Network Adding the single phase CDN expands your test coverage for dips interrupts and variations according to IEC 61000 4 11 and IEC 61000 4 29 The bundle includes NSG 3060 ANSI CDN 3061 C16 PQM 11 4 NSG 3060 2 Package The NSG 3060 2 Package is the ideal solution if you only want to test EFT Burst IE
105. step transformer Peak inrush current capability Switching times Phase synchronization Repetition time Event time T Event Test duration Value From EUT voltage input to 0 V 0 1 up to 265 V or up to 115 of Uin 16 A max 10 0 40 70 80 gt 500 A at 230 V 1 to 5 us 100 Q load Asynchronous synchronous 0 to 359 in 1 steps US 40 99 999 ms 1 99 999 Si 1 11999 min 1 on BS cycle 1 99 999 Us 20 99 999 ms 1 99 999 Si 1 11999 cycle 00 110 cycle 1 3 000 S 1 99 999 min 170000 pulse 1 99 999 Continuous 1 In combination with VAR 3005 effective minimal dip voltage 8 V As specified in IEC 61000 4 11 chapt 5 1 a test voltage level from 0 to 20 of the rated voltage is considered as a total interruption NSG 3060 EMC test system 8 7 9 Variation test technical data 87 Parameter Value Uvar with optional variac up to 265 V in 1 V steps or up to 115 of Uin in 1 steps Phase synchronization asynchronous synchronous 0 to 359 in 1 steps Repetition time 1000 ms to 35 min 1 to 99 999 cycles Decreasing time Td abrupt 1 ms to 5 000 ms 19056 1 to 250 cycles for 50 HZ 1 to 300 cycles for 60 Hz Time at reduced voltage Ts 10 ms to 10 000 ms 1sto 10s 1 to 250 cycles for 50 HZ 1 to 300 cycles for 60 Hz Increasing time Ti 10 ms to 5 000 ms 19055 1 to 250 cycles for 50 Hz 1 to 300 cycles for 60 Hz Test duration 18 to 99 999
106. strument ulate the type of field produced surge ightning strokes on buildings and other metallic structures such as free stand ing masts lightning conductors earth networks etc NSG 3060 generates these test signals in accordance with the IEC 61000 4 9 standard by inducing a current generated by the surge module CWM 3450 into magnetic field loop in which the magnetic field produced in proportional to the current within the loop parameters It is recommended for the user to stay away at least a few meters from the loop antenna while magnetic fields are generated Also keep away magnetic field sen sitive devices and items such as credit cards magnetic key cards etc which might be influenced by the field TASEO Advanced Test Solutions for EMC 125 126 Magnetic field loops INA 701 702 and INA 703 Tests with mains frequency and pulsed magnetic fields are performed using the magnetic field loops designed for NSG 3060 These are rectangular loops measuring 1 x 1m and are suitable for test objects with dimensions up to 0 6 x 0 6 X0 5 m IX wx h Three types of loop can be supplied INA 701 The INA 701 is a 1X 1m loop single turn with a coil factor of 0 89 It enables the generation of field strengths of up to 3 6 A m for mains frequency fields 50 or 60 Hz when used with the MFO 6501 or MFO 6502 current sources and 1200 A m for pulsed magnetic fields where the current is generated by a 4400 V surge
107. switch fuse holder and power input To replace a fuse 1 Disconnect the mains cable 2 Pull the fuse holder out of the connector 3 Remove the damaged fuse s 4 Insert 1 or 2 x 3 15 AT fuses 5 Replace the fuse holder 6 Plug the mains cable into a power outlet with a solid ground connection 7 Note the polarity of all input and output connections free space around the cooling air inlets on both sides NOTE Place the test system so that there is sufficient and behind the fan outlet on the rear panel Emergency Stop device make sure to place the system such as the operator has quick access to its power supply switch NOTE In case the test system is being used without an TASEO Advanced Test Solutions for EMC 24 NOTE Your NSG 3040 generator has been delivered with a correctly rated power supply cable If the cable needs to be replaced the user needs to make sure the new cable is suited for the rated supply voltage and current 5 2 Connecting the system to the ground reference plane As mentioned in the standard the generator must be placed on a ground ref erence plane which is connected to ground A good high frequency ground connection between the test system and the ground reference plane GRP is absolutely essential for performing burst tests correctly Connect the ground terminal on the front panel of the NSG 3060 to the ground reference plane using the link and bolts supplied If a CDN is connecte
108. t NSG 3060 EMC test system mechanisms it is strongly recommended to power on For proper operation of the plug and play detection 135 first the MFO 6502 accessory and then the NSG 3060 Powering on the NSG 3060 before the accessories mayresult in a non detection of accessories Circuit diagram MFO 6502 Mains Power supply input 15V OV 15V Sine wave Signal generator Power amplifier l Red Black O 50 HZ Amplitude 60 Hz control Controller Low High range Plug X1 System cable IN 25 Way Sub D Male Plug X2 System cable OUT 25 Way Sub D Female Connection to NSG master Termination with NSG Interlock controller via system interface cable plug TASEO Advanced Test Solutions for EMC 136 Technical specifications MFO 6502 Parameter Total harmonic distortion THD Frequency Magnetic field adjustment Range low Range high Supply voltage Power consumption Operating temperature Overload protection Weight Dimensions Control cable Value lt 8 nominal lt 3 5 at full range Selectable 50 and 60 Hz 3 Software driven 80 to 400 mA into INA 702 Cf 9 8 gt allows 0 8 to 4 A m 80 to 440 mA into INA 701 Cf 0 89 gt allows 0 08 to 0 4 A m INTO INA 703 200 mA to 4 1 A into INA 702 Cf 9 8 gt allows 2 40 A m 200 mA to 4 1 A Into IN
109. the risk of radiating illegal electromagnetic interference This system must be used only for EMC test purposes as specified in these operating instructions The NSG 3060 must be installed and used only by autho rized and trained EMC specialists Personnel fitted with a heart pacemaker may not operate the instrument and must not be in the vicinity of the test setup while it is in operation When the system is used in conjunction with options accessories or other equipment the safety instructions concerning those devices must also be observed NSG 3060 EMC test system 1 EXPLANATION OF SYMBOLS E Please take note of the following explanations of the symbols used in order to achieve the optimum benefit from this manual and to ensure safety during operation of the equipment The following symbol draws your attention to a circumstance where non observation of the warning could lead to inconvenience or impairment in the performance Example This connection must not be confused with the Equip ment under Test EUT power input The following symbol draws your attention to a circumstance where non observation of the warning could lead to component damage or danger to the operating personnel Example Never connect or disconnect the EUT while the test ma system is performing a test TASEO Advanced Test Solutions for EMC 10 2 INTRODUCTION O E 2 1 General description The NSG 3060 test system enables cable b
110. the NSG 3060 test system out of its packaging by grasping of the mounted grips ing should be retained in the event that the instrument NOTE Do not dispose of packaging materials All packag or any of its accessories should need to be returned to a Teseq service center for repair or calibration Using the following list check that all the items ordered have been delivered CON AOE wWNH gt 9 10 1 12 13 14 NSG 3060 generator CDN 306x coupling network optional User manuals 2 HV surge cables Fischer Fischer connector only with CDN 1 HV burst cable SHV SHV connector 1 system cable connects the CDN to the NSG 2 mains power cables for the test system 1 termination plug interlock blind connector 1 ground cable to reference ground plane 1 EUT power input connector with cable 1 EUT power output connector WIN 3000 Remote control software trial version Ethernet cable typ SFTP CAT 5e 2 m Ordered options Check the instrument for signs of transport damage Any damage should be reported to the transportation company immediately NSG 3060 EMC test system 5 1 Installation of the NSG 3060 system 23 The mains power voltage indicated on the instrument must correnspond with the local supply voltage mains voltage 85 to 265 VAC universal power unit mains frequency 50 to 60 Hz pessoooesessese M mM Mains switch Fuse holder with fuses 2 x 3 15 AT E Mains power input Mains
111. the cable laid in it depends on the type of cable its diameter and various other factors such as screening etc The option INA 3825 Safety cover with Interlock is available which avoids the user to touch the conductive plate of the CDN 3425 while EFT burst pulses get applied Preparation for operation The test rig is to be constructed in accordance with IEC EN 61000 4 4 with special reference to Operation preferably in a screened room to protect the environment Distances to the EUT and peripherals to be as specified in the standard Good and large area contact to the earth plane Tests on uninsulated cables is not permissible NSG 3060 EMC test system Operation 141 Connect the delivered HV pulse cable to the pulse output of the used EFT burst generator If INA 3825 accessory is used connect the Interlock cable to the interlock input of your generator use the INA 3825 to cover the CDN 3425 the way the interlock switch rear side middle gets activated Start the EFT burst test Follow instructions of EFT burst generator user manual Mechanical parameters CDN 3425 Parameter Value Length 1100 mm Width 200 mm Height 110 mm Weight 7 5 kg approx TASEO Advanced Test Solutions for EMC 142 Mechanical parameters INA 3825 Parameter Value Length 1230 mm Width 250 mm Height 170 mm Weight 3 5 kg approx Electrical parameters of the clamp Max permissible burst voltage 8 kV Parameter Value Usab
112. the system 3 2 Combination wave and ring wave test The surge test in compliance with IEC EN 61000 4 5 ANSI C 62 41 and IEC EN 61000 4 12 Ed 2 0 2006 Duplicates high voltage high energy interfer ence as experienced with a lightning strike Generally speaking the interference finds its way into household equipment via the mains power supply This kind of interference can affect equipment in either of two ways Firstly the interference can be coupled directly into the equipment via the mains supply The interference is conveyed directly from the source e g lightning strike to external power cables Every item of equipment connected to this power source will be affected by the interference pulses Alternatively the pulses from the source of the interference or its associated mains cables can be coupled into other equipment positioned nearby Surge pulse interference can also occur on signal and data lines through cou pling effects and electrical discharges The system enables tests to be carried out using both coupling methods The EUT is connected to the mains power socket on the front panel of the test system for direct mains injection tests Externally coupled tests require the interference to be superimposed onto signal data line cables via an external coupling unit that is connected to the surge output on the front panel of the system 3 3 Telecommunication wave test The 10 700 us telecom wave generator module is used to test
113. tion certificate is entered in its respective field the user will be able to enter the required test level directly in A m no need for him to proceed Volts to A m Ratio 3 50 Repetition Time sol x mm SHOW STEPS es Duration 10 Pu with calculations the instrument software does the job In case an INA 702 loop antenna is used the termination plug labelled Pulse needs to be used Technical specifications NSG 3060 CWM 3650 INA 752 INA 701 INA 702 Parameter Volts to A m ratio Magnetic field adjustment INA 752 weight INA 752 dimensions Typical exact value is given on INA 752 front panel Value SLD Software driven NSG 3060 settings 200 to 4400 V gt allows 60 to 1200 A m 0 6 kg 140 X75 X 55mm TASEO Advanced Test Solutions for EMC 139 140 14 5 Coupling decoupling networks for data lines 14 5 1 Burst EFT coupling clamp NSG 3425 and safety cover INA 3825 The EFT bursts coupling clamp CDN 3425 is designed for the injection of fast transients into signal and data lines as specified in basic standard IEC 61000 4 4 The EFT bursts coupling clamp CDN 3425 is to be used with a IEC 61000 4 4 compliant EFT burst generator The IEC EN 61000 4 4 standard also permits the capacitive coupling method to be used for pulse injection into AC and DC power supply cables when no suitable decoupling network is present The coupling capacitance between the coupling clamp and
114. tion for voltage variations gets active See functionality of variation tests below UARA VOLTAGE VARIATION Operation In case of a VAR 3005 D16 the Uin field in the window System General set tings appears Here Uin EUT supply voltage can be set to any supply voltage within the specified range General settings Voltage Beeper volume Uin 230 V EUT OFF Interlock action alle Expert mode Dips and interrupts testing The parameter Field Voltage Uvar gets active once a VAR 3005 has been detected by the software NSG 3060 EMC test system Uvar can be selected for one of the four available variable voltage levels 0 115 40 70 80 Dips and Drops test ante ies Uvar ai 70 Phase n Aaye T Event 10 ms s j Repetition Test biasi Time 10 s Duration 3 ru P E o Voltage variations testing Voltage variation tests are specified in chapter 5 2 of IEC 61000 4 11 and are available with NSG 3060 provided an automatic variac is detected by the system software Description of voltage variation test extract of IEC 61000 4 11 4 Urt r m s 100 70 0 4 Key ty Time for decreasing voltage t Time for increasing voltage t Time at reduced voltage TASEO Advanced Test Solutions for EMC 116 The respective test screen looks like what follows Voltage Variation test eel lene Can Bo 1 cvel Phase 0 synen
115. tions it can be wall mounted tion as the stability is limited so the cabling connecting MFO 6501 to mains and Modula presents a risk of being unvoluntarly caught by the users causing the MFO 6501 to fall down Care has to be taken is case of use in standing posi The few control elements are readily accessible on the front panel A rotary knob to set the necessary current a 50 60 Hz frequency selector and a low high range selector ensure easy and intuitive operation TASEO Advanced Test Solutions for EMC 129 130 Two safety banana sockets provide a convenient means to connect the loop antenna two other ones shorted by a jumper to connect an external amp meter for monitoring the generated current as the field generated in the loop antenna is directly proportional to the current flowing through it Field strength A m H Cf x Where H is the generated field Cf the coil factor I the current flowing through the loop The unit has been designed for use in rugged industrial environments Pro fessional quality connectors ensure user safety additional system protection is provided by a temperature sensor located on the heatsink of the power amplifier E Connecting capacitive loads will destroy the Instrument MFO 6501 is designed to drive INDUCTIVE LOADS ONLY as magnetic field loops Circuit diagram MFO 6501 Mains Power supply ie input 15V 0V 15V Black Power amplifier LL O
116. uipment that are sensitive to them The NSG 3060 performs this test by causing a heavy current to flow in a magnetic field coil such that the current and frequency produce a proportional field within the coil parameters The magnetic field coils available as accessories are connected to the mag netic field option MFO which in turn is connected to the system 3 6 Pulsed magnetic fields option Tests with pulsed magnetic fields or PULSEM tests simulate the type of inter ference produced by surge pulses as a result of lightning strikes to buildings and other metallic structures such as freestanding masts ground conductors grounding networks etc as specified in IEC EN 61000 4 9 Magnetic fields of this type can upset the operation of installations that find themselves within NSG 3060 EMC test system such fields The NSG 3060 performs this test by causing a heavy current to flow 15 in a magnetic field coil such that the amplitude of the pulse current produces a proportional field within the coil parameters The magnetic field coils available as accessories are connected to the surge pulse output socket via an INA 753 pulse shaping network TASEO Advanced Test Solutions for EMC 16 4 SAFETY INSTRUCTIONS E The NSG 3060 system and its accessories operate at high voltages a WARNING Improper or careless operation can be fatal These operating instructions form an essential part of the equipment and must be available to t
117. upling adapters 145 itn Z5 Value AC 250 V DC 250 V O0 5A cue 20 mH nominal 1 2 50 and 10 700 us pulse 6 6 kV line to ground 3 kV line to line INA 172 4x 100 0 6 W INA 175 4x 160 0 6 W INA 170 Sparkling gap device 90 V trip voltage INA 171 Capacity 0 1 uF spark gap device 90 V trip voltage INA 173 Short circuit connector TASEO Advanced Test Solutions for EMC 146 14 6 Measuring accessories 14 6 1 MD 200 and MD 200A differential high voltage probes The Teseq MD 200 and MD 200A high voltage differential probes are ideally suited to allow EMC engineers to verify their conducted EMC test generators periodically Their performance permits to be used for many other purposes where higher voltages have to be measured in a potential free manner Annual calibration and periodic verification The annual calibration of test equipment recommended by most of the quality systems ISO 9000 ISO 17025 etc has to be considered as a validation of all measurements done since the last calibration any EMC standards call for a verification of the test equipment before and fter every test session If the verification shows differing results no valid test results can be assumed and the test equipment has to be re calibrated It is therefore highly recommended that the EMC test engineer periodically verifies his test equipment in order to ensure good functionality and accuracy fab Periodic verification can be done
118. y testing PQT and is fully compliant with the latest revision of IEC 61000 4 11 Oo aS ON OFF TASEO INA 6501 STEPTRANSFORMER 16A 250V Its control is fully automatic driven from the NSG 3060 Once detected by the NSG 3060 and declared to the functions offered by INA 6502 are available in the software 1 Connect INA 6501 EUT power out to the CDN 3061 C16 PQM EUT MAINS INPUT 2 Connect INA 6501 EUT power in to mains using EUT power in cable delivered with CDN 3061 3 Connect this connector to X2 of INA 6502 So the settings 0 40 70 80 will appear as well as the possibility to switch EUT power on off INA 6502 comes fitted with carrying handles as part of it s overall good ergo nomic design which makes for ease of handling Further the unit may be used in any of two operating positions laying on a work bench or for more perma nent applications it can be wall mounted NSG 3060 EMC test system The unit has been designed for use in rugged industrial environments Profes sional quality connectors ensure user safety additional system protection is provided by a 16 A fuse located in the top panel Thanks to the provision of an 80 voltage position and to the large over current capabilities the step transformer is fully compliant with the latest requirements called for in IEC 61000 4 11 2004 standard mechanisms it is strongly recommended to power on first the INA 6502 accessory and then the NSG 30
119. ypad The value is in degree units and may range from 0 to 359 Synch mode is only available if the EUT power is switched on 8 6 4 Coupling Touch the coupling mode button SURGE OUTPUT or MANUAL CDN Surge output Select SURGE OUTPUT when a pulse is to be applied directly to the EUT for example in component testing of non powered EUTS Manual CDN This setting will compensate the loss of an external MANUAL CDN such as the CDN 3083 or CDN 117 118 The internal impedance will be reduced by 0 37 Q 8 6 5 Repetition time Touch the Repetition time button 60 in the example to set the test repeti tion time A red frame is displayed around the field The repetition time may be entered using the wheel or the keypad Touch the units button s in the example to set the time unit Time units are s and min Touching the units repetitively will change from s to min 8 6 6 Test duration Touch the Test Duration button 10 in the example to set the test duration time A red frame is displayed around the field The duration time may be entered using the wheel or the keypad Touch the units button pulse in the example to set the unit Unit values are PULSE and CONT continuous NSG 3060 EMC test system Parameter Value Pulse voltage open circuit 200 V to 7 7 kV in 1 V steps Pulse current Short circuit 13 3 A to 513 3 A Impedance 15 40 0 Polarity Positive negative alternate Phase synchroniz
120. ystem system itself does not produce any excessive radiation however the injection of interference pulses into the EUT can result in the device and or its associated cables radiating EMI To avoid radiating unwanted interference the standards organzations recommend that the test setup be located in a Faraday cage Since the purpose of the test system is to produce interference signals for interference immunity testing the requirements in the IEC EN 61000 series concerning limiting the radiated EMI can only be complied with by operating the test system inside a Faraday cage 4 5 Test execution WARNING The test area must be organized so that unauthorized persons do not have access during the execution of a test If a safety contact Interlock is used as a means of access control to the test zone e g a Faraday cage then an additional contact connected in series is necessary to provide protection for parts of the EUT that are likely to be touched accidentally During a test the EUT together with its accessories and cables are to be considered live at all times The test system must be stopped and the EUT supply disconnected before any work can be carried out on the EUT This can be achieved simply by opening the interlock circuit The EUT is to be tested only in a protective cage or under a hood which provides protection against electric shock and all manner of other dangers pertaining to the particular EUT see User warni

601-273F - NSG 3060 User Manual english.indd

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