Installation Manual - SMA POWER CONTROL MODULE
Contents
1. E D Figure 4 Mounting position and cable route the inverter with the enclosure lid open Position Designation A Holes for inserting the plastic spacers B Cable route C Hole for screwing in the metal spacer D Socket for plugging in the module E Mounting position Installation Manual PWCBRD 10 IA en 14 13 5 Electrical Connection SMA Solar Technology AG 5 2 Installing the Module NOTICE Damage to the inverter due to electrostatic discharge The internal components of the inverter can be irreparably damaged by electrostatic discharge Earth yourself before touching any inverter component Procedure 1 Ensure that the firmware version of the inverter is supported see Section 2 3 page 9 If necessary update the firmware of the inverter see the inverter installation manual 2 Danger to life due to electric shock when opening the inverter High voltages are present in the live components of the inverter Touching live components results in death or serious injury Disconnect the inverter from all voltage sources on the AC and DC sides see the inverter installation manual Observe the waiting time to allow the capacitors to discharge 3 Attach all spacers in the inverter Insert the plastic spacers into the holes Sc2. 40 C to 70 C Relative humidity non condensing 10 to 95 Maximum height above mean sea level 3 000 m Ambient Conditions during Operation Ambient temperature 25 C to 85 C Relative humidity non condensing 4 to 100 Maximum height above mean sea level 3 000 m Installation Manual PWCBRD 10 IA en 14 23 9 Contact 9 Contact If you have technical problems concerning our products please contact the SMA Service Line SMA Solar Technology AG We require the following data in order to provide you with the necessary assistance Inverter Serial number Firmware version Special country specific settings if applicable e Module Serial number Hardware version e Communication product e g Sunny Explorer Type Serial number or software version Detailed description of the problem Australia SMA Australia Pty Ltd Toll free for 1800 SMA AUS Sydney Australia 1800 762 287 International 61 2 9491 4200 Belgien SMA Benelux BVBA SPRL 32 15 286 730 Belgique Mechelen Belgi Brasil Vide Espanha Cesko SMA Central amp Eastern Europe 420 235 010 417 s r o Praha Chile Ver Espa a Danmark Se Deutschland Tyskland Deutschland SMA Solar Technology AG Medium Power Solutions Niestetal Wechselrichter 49 561 9522 1499 Kommunikation 49 561 9522 2499 SMA Online Service Center www SMA de Service
3. Installation Manual SMA POWER CONTROL MODULE PWCBRD 10 IA en 14 Version 1 4 ENGLISH Legal Provisions SMA Solar Technology AG Legal Provisions The information contained in this document is the property of SMA Solar Technology AG Publishing its content either partially or in full requires the written permission of SMA Solar Technology AG Any internal company copying of the document for the purposes of evaluating the product or its correct implementation is allowed and does not require permission SMA Warranty You can download the current warranty conditions from the Internet at www SMA Solar com Trademarks All trademarks are recognized even if not explicitly identified as such A lack of identification does not mean that a product or symbol is not trademarked The BLUETOOTH word mark and logos are registered trademarks owned by Bluetooth SIG Inc and any use of these marks by SMA Solar Technology AG is under license Modbus is a registered trademark of Schneider Electric and is licensed by the Modbus Organization Inc QR Code is a registered trademark of DENSO WAVE INCORPORATED Phillips and Pozidriv are registered trademarks of Phillips Screw Company Torx is a registered trademark of Acument Global Technologies Inc SMA Solar Technology AG Sonnenallee 1 34266 Niestetal Germany Tel 49 561 9522 0 Fax 49 561 9522 100 www SMA de E mail info SMA de 2004 to 2014 SMA Solar Technology AG All
4. Hybrid Energy Solutions Sunny Island 49 561 9522 399 PV Diesel 49 561 9522 3199 Hybridsysteme Power Plant Solutions Sunny Central 49 561 9522 299 24 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology AG 9 Contact Espafia SMA Ib rica Tecnologia Solar Llamada gratuita en 900 14 22 22 S LU Espafia Barcelona Internacional 34 902 14 24 24 France SMA France S A S Medium Power Solutions Lyon Onduleurs 33 472 09 04 40 Communication 33 472 09 04 41 Hybrid Energy Solutions Sunny Island 33 472 09 04 42 Power Plant Solutions Sunny Central 33 472 09 04 43 India SMA Solar India Pvt Ltd 91 22 61713888 Mumbai Italia SMA Italia S r l 39 02 8934 7299 Milano Bere Kibris Bkz Yunanistan Luxemburg Siehe Belgien Luxembourg Voir Belgique Magyarorsz g l sd esko Csehorsz g Nederland zie Belgien Belgi sterreich Siehe Deutschland Per Ver Espa a Polska Patrz esko Czechy Portugal SMA Solar Technology Portugal Isento de taxasem 800 20 89 87 Unipessoal Lda Portugal Lisboa Internacional 351 2 12 37 78 60 Rom nia Vezi esko Cehia Schweiz Siehe Deutschland Slovensko pozri esko esk republika South Africa SMA Solar Technology 08600 SUNNY South Africa Pty Ltd 08600 78669 Centurion Pretoria International 27 12 643 1785 United SMA Solar UK Ltd 44 1908 304899 Kingdom Milton
5. correctly and that the connections have been made correctly The firmware version of the inverter is not supported see Section 2 3 Supported Products page 9 Corrective measure Update the firmware of the inverter see the inverter installation manual The software version of Sunny Explorer is older than version 1 06 Corrective measure sure that Sunny Explorer from software version 1 06 is installed on the computer 20 PWCBRD 10 lA en 14 Installation Manual SMA Solar Technology Z Decommissioning 7 Decommissioning 7 1 Removing the Module NOTICE Damage to the inverter due to electrostatic discharge The internal components of the inverter can be irreparably damaged by electrostatic discharge Earth yourself before touching any components Procedure 1 gigi Danger to life due to electric shock when opening the inverter High voltages are present in the live components of the inverter Touching live components results in death or serious injury Disconnect the inverter from all voltage sources on the AC and DC sides see the inverter installation manual Observe the waiting time to allow the capacitors to discharge 2 Remove the insulated wires of the connection cable from the multi pole plug Insert a flat blade screwdriver blade width max 3 mm into the actuation lever and take out the insulated wires 3 Remove the multi pole plug of the rippl
6. rights reserved 2 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology AG Table of Contents Table of Contents 1 Information on this Document 5 5 122 Target Group P e 5 13 Additional Informofion 5 1 4 5 TS Iypograbhy et due letali iaia oa 6 1 6 Nomenclature esiti eoe 6 ex ORNA EE HERR a 7 2 1 Appropriate 7 2 2 Salety Precautions cce e o 8 2 3 Supported Products slovenia 9 Scope of Delivery 10 Product Description 11 4 1 SMA Power Control Module 11 A2 Type label 12 Electrical Connection 13 5 1 Mounting Position and Cable Route 13 5 2 Installing the Module 14 5 3 Connecting Ripple Control Receiver 15 5 4 Information on Module Configurofion 19 Troubleshooting 20 Decommissioning 21 Z 1 Removing the Module 21 7 2 Packing the Module for Shipment 22 7 3 Disposing of the Module 22 Technical Data iaaa VAR NE
7. Keynes SMA Hellas 801 222 9 222 International 30 212 222 9 222 Installation Manual PWCBRD 10 IA en 14 25 9 Contact SMA Solar Technology AG SMA Solar Thailand Co Ltd 66 2 670 6999 SMA Technology Korea Co Ltd 82 2 508 8599 ME SMA Beijing Commercial Company Ltd der 86 10 5670 1350 971 2 234 6177 sh sl SMA Middle East LLC Sl Other countries International SMA Service Line Niestetal Toll free worldwide 00800 SMA SERVICE 800 762 7378423 26 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology
8. N E da 23 ConfGct o ori RARI 24 Installation Manual PWCBRD 10 IA en 14 3 Table of Contents SMA Solar Technology AG 4 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology AG 1 Information on this Document 1 Information on this Document 1 1 Validity This document is valid for device type PWCBRD 10 SMA Power Control Module from hardware version AT 1 2 Target Group The tasks described in this document must be performed by qualified persons only Qualified persons must have the following skills Training in how to deal with the dangers and risks involved in installing and operating electrical devices and plants Training in the installation and commissioning of electrical devices and plants Knowledge of all applicable standards and directives Knowledge of and adherence to this document and all safety precautions 1 3 Additional Information Links to additional information can be found at www SMA Solar com Document title Document type Measured Values and Parameters Technical Description 1 4 Symbols Symbol Explanation DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury A WARNING Indicates a hazardous situation which if not avoided can result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided can result in minor or moderate injury NOTICE Indicates a situation which if not avoided can resu
9. ON 1 Lvalieag rea Iur paso paso paso P so O 1 lipQll gqli qlo iq paso paso paso uedo 1 1 6 11 paso paso uedo 5 1 1 6 0 1 1 paso paso uedo 1 L ralo ea 1 poso u do paso P so O 1 L ralo ea pasoo uedo paso uedo 1 L ralo ea 1 pasoo uedo uedo 001 lo ea lo lo 2 uedo uedo 1 Ovali ea Ira uedo paso paso P so O 1 1 uedo peso paso uedo 11 1 uedo pasoo uedo 09 11 0 uedo pasoo uedo uedo 1 lo ea 1 uedo paso P so O OE lo ea 10 14 uedo paso uedo 0 lo ea 1 uedo uedo uedo xx l Ova lo ea 10 uedo uedo uedo uedo pnpoid gt gt en pA eu Ap dsiq ya jouBiq indu pyBig indu La indu jou big AN3V POW u pq oi La s buBis Jo Installation Manual PWCBRD 10 lA en 14 16 SMA Solar Technology 5 Electrical Connection NOTICE Damage to the module due to high voltage Only connect a ripp
10. e control receiver from the module 4 Slightly loosen the swivel nut of the cable gland and remove the connection cable from the inverter Installation Manual PWCBRD 10 IA en 14 21 7 Decommissioning SMA Solar Technology 5 Loosen the screw M4x10 fastening the module to the inverter using a Torx screwdriver T 20 6 Remove the module from the inverter The spacers remain in the inverter 7 Close the inverter and recommission it see the inverter installation manual 7 2 Packing the Module for Shipment the module for shipment Use the original packaging or packaging that is suitable for the weight and size of the module see Section 8 Technical Data page 23 7 3 Disposing of the Module Dispose of the module in accordance with the disposal regulations for electronic waste applicable at the installation site 22 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology AG 8 Technical Data Inputs Ripple control receiver 8 Technical Data 4 digital inputs SO interface No function Voltage Supply Voltage supply Via the inverter General Data Dimensions width x height x depth 127 mm x 77 mm x 39 mm Weight 55g Mounting locotion In the inverter Degree of protection according to IEC 60529 IP20 Required degree of protection of the inverter according to IEC 60629 IP65 Ambient Conditions for Storage Transport Ambient temperature
11. g communication products Sunny Explorer from software version 1 06 Sunny WebBox with BLUETOOTH from firmware version 1 03 Installation Manual PWCBRD 10 IA en 14 9 3 Scope of Delivery SMA Solar Technology AG 3 Scope of Delivery Check the scope of delivery for completeness and any externally visible damage Contact your specialist dealer if the delivery is incomplete or damaged If the module has already been installed in the inverter at the factory only those parts necessary for electrical connection are included in the scope of delivery A B C D E T T aeu 0 F G H Figure 1 Components included in the scope of delivery Position Number Designation A 1 SMA Power Control Module B 1 Five pole plug 1 Twp pole plug D 1 M4x10 screw E 2 Plastic spacer F 1 Metal spacer G 1 Cable support sleeve with two holes for M25 cable gland H 1 Installation manual Only included in the scope of delivery of the retrofit kit Store the components for the connection to the SO interface until the SO interface is allocated 10 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology 4 Product Description 4 Product Description 4 1 SMA Power Control Module The SMA Power Control Module is multifunction interface which enables grid management services to be implemented for one inverter For the implementation of grid management services the module receives the specif
12. gland Push the cable support sleeve with two holes into the cable gland Installation Manual PWCBRD 10 IA en 14 17 5 Electrical Connection SMA Solar Technology AG AN 8 Remove the protective cover of the multifunction relay and insert the cable through the opening of the protective cover 9 Danger to life due to live cables If an insulated wire e g L1 L2 or L3 comes loose from the AC terminal and touches the connection cable of the ripple control receiver for example the connection cable is live Attach the protective cover of the multifunction relay This isolates the AC connection area in the inverter from other terminals 10 Plug the five pole plug into the DIGITAL socket on the module 11 Connectthe connection cable to the five pole plug Plug the conductor into the conductor entry Make sure that the noted wire colours correspond BITS 12 Tighten the swivel nut hand tight on the cable gland 13 Recommission the inverter see inverter installation manual 18 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology 5 Electrical Connection 5 4 Information on Module Configuration Active power reduction to one of the 16 values set is realised within five seconds in the inverter Grid disconnection is possible within two seconds In order to block an entry combination the value 1 must be set in the communication product see table on page 1 6 This allows tha
13. ications of the network operator via a ripple control receiver The module can convert the active power limitation in staged intervals of 0 30 60 and 100 of the agreed connected load A Figure 2 Design of the SMA Power Control Module Position Designation A Holes for attachment with plastic spacers B Socket for connecting to the SO interface Socket connecting the ripple control receiver D Hole for attachment with the metal spacer E Type label The SO interface is not allocated Installation Manual PWCBRD 10 IA en 14 11 4 Product Description SMA Solar Technology AG 4 2 Type Lobel The type label clearly identifies the product The type label is located on the front of the product A B D see 00040 Ce c C PWVCERD 10 861 Figure 3 Layout of the type label example Position Designation Explanation A FA Number of the production order B Hardware version C Device type D SER Seriol number You will require the information on the type label to use the product safely and when seeking customer support from the SMA Service Line 12 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology 5 Electrical Connection 5 Electrical Connection 5 1 Mounting Position and Cable Route
14. le control receiver with a relay that is exclusively supplied by the 12 V output of the module i Operating the SMA Power Control Module and the multifunction relay in the inverter in parallel f you want to operate the SMA Power Control Module and multifunction relay in parallel make sure that no more than 30 V DC or 25 V AC are connected to the multifunction relay Procedure 1 eii Danger to life due to electric shock from faulty connection of the ripple control receiver In the event of faulty connection of the connection cable to the ripple control receiver mains voltage may be present in the module Do not connect insulated wires of the connection cable to the phase conductors of the ripple control receiver When connecting ensure that no bridge is being used in the ripple control receiver 2 Dismantle the connection cable by 4 cm 3 Trim unused insulated wires flush with the cable sheath 4 Strip the wire insulation by 6 mm 5 Connect the connection cable to the ripple control receiver see ripple control receiver manual and write down the wire colours Signal Insulated wire colour DI D2 D3 04 12 V 6 If you want to insert two cables through the cable gland M25 the inverter remove the cable support sleeve of the cable gland If necessary loosen the swivel nut of the cable gland 7 Leadthe connection cable through the cable support sleeve with two holes and the cable
15. lt in property damage Information that is important for a specific topic or goal but is not safety relevant Indicates a requirement for meeting a specific goal Desired result x I A problem that might occur Installation Manual PWCBRD 10 IA en 14 5 1 Information on this Document SMA Solar Technology AG 1 5 Typography Typography Explanation Example bold Display texts The value can be read from the Elements of a user interface Energy field Terminals Select Settings Elements to be selected Enter the value 10 in the Minutes field Elements to be entered gt Connects several elements to Select Settings gt Date be selected Button Key Buttonorkeytobeselectedor Select Next pressed 1 6 Nomenclature Complete designation Designation in this document SMA BLUETOOTH Wireless Technology BLUETOOTH SMA Power Control Module Module Sunny Tripower Windy Tripower Inverter 6 PWCBRD 10 lA en 14 Installation Manual SMA Solar Technology 2 Safety 2 Safety 2 1 Appropriate Usage The SMA Power Control Module is a multifunction interface which enables grid management services to be implemented for one inverter The module is available as a retrofit kit or is pre installed in the inverter The inverter still complies with the standard after the product has been installed The module may be used in parallel with the multifunction relay in the inve
16. resent in the live components of the inverter Touching live components results in death or serious injury Prior to performing any work on the inverter always disconnect the inverter from all voltage sources on the AC and DC sides see inverter installation manual Observe the waiting time to allow the capacitors to discharge CAUTION Risk of burns due to hot enclosure parts Some parts of the inverter enclosure can get hot during operation Touching these enclosure parts can result in burn injuries Do not touch any parts other than the lower enclosure lid of the inverter during operation NOTICE Damage to the inverter due to electrostatic discharge The internal components of the inverter can be irreparably damaged by electrostatic discharge Earth yourself before touching any inverter component 8 PWCBRD 1O IA en 14 Installation Manual SMA Solar Technology 2 3 Supported Products SMA Inverters The module must only be installed in the following inverters with at least the given firmware version Sunny Tripower STP SOOOTL 20 STP 6000TL 20 STP 7000TL 20 STP 8000TL 20 STP 9000TL 20 2 Safety from firmware version 2 51 05 R STP 10000TL 20 STP 12000TL 20 all Windy Tripower WTP 5000TL 20 WTP 6000TL 20 WTP ZOOOTL 20 WTP 8000TL 20 WTP 9000TL 20 from firmware version 2 51 05 R Additional SMA Products The module can be configured with the followin
17. rew the metal spacer into the screw connection torque 3 5 Nm 4 Insert the module into the inverter Insert the plug at the bottom of the module into the socket and lead the spacers through the holes in the module 14 PWCBRD 10 IA en 14 Installation Manual SMA Solar Technology 5 Electrical Connection 5 Fasten the module using the screw M4x10 anda Torx screwdriver T 20 torque 1 5 Nm 5 3 Connecting the Ripple Control Receiver Additionally required material not included in scope of delivery L Ripple control receiver with at least three outputs L One connection cable Cable requirements O Cable cross section 5 mm to 13 mm Conductor cross section 0 5 mm to 1 5 mm Maximum cable length 100 m Cables to be laid outdoors must be UV resistant or routed in a UV resistant cable channel L1 Required number of insulated wires for connecting the ripple control receiver five insulated wires Ripple control receiver SMA Power Control Module r 12V 100 K4 D4 60 V D3 30 K2 _ Q D2 0 K1 D1 K Kontakt Contact D Digital Input Figure 5 Wiring overview for a ripple control receiver with four relays example Installation Manual PWCBRD 10 IA en 14 15 SMA Solar Technology 5 Electrical Connection uollpulquio2 eu ONDA SY yy s p 1 ddu 104 pesn J
18. rter If you want to use the module at the same time as the multifunction relay in the inverter you must ensure that no more than 30 V DC or 25 V AC are connected to the multifunction relay The relays of the ripple control receiver may only be supplied by the 12 V output of the module Do not supply the relays of the ripple control receiver with any other voltage sources Use this module only in accordance with the enclosed documentation and with the locally applicable standards and directives Any other use can result in personal injury or property damage For safety reasons it is not permitted to modify the product or install components that are not explicitly recommended or distributed by SMA Solar Technology AG for this product The type label must be permanently attached to the product The enclosed documentation is an integral part of this product Read and observe the documentation Keep the documentation in a convenient place for future reference Installation Manual PWCBRD 10 IA en 14 7 2 Safety SMA Solar Technology AG 2 2 Safety Precautions This section contains safety precautions that must be observed at all times when working on or with the product To prevent personal injury or property damage and to ensure long term operation of the product read this section carefully and follow the safety precautions at all times A DANGER Danger to life due to electric shock when opening the inverter High voltages are p
19. t unassigned entry combinations can be blocked If the network operator does not allow that the inverter still feeds in a low amount of active power when limited to 0 you must set the following parameter for grid disconnection Setting this parameter additionally opens the grid relays at a command of 0 The inverter disconnects from the electricity grid and grid feed in is interrupted Depending on the type of communication and the communication product used the parameter name may vary Type of Parameter name Setting communication BLUETOOTH Equipment amp device control system gt Yes No Configuration of the feed in management gt Grid disconn at 0 specif by feeding management RS485 P GriSwOpnZerW Yes No When the parameter is activated Yes the inverter disconnects from the electricity grid when the signal 0 is issued When the parameter is deactivated the inverter continues to feed in with minimum power when the signal 0 is issued Installation Manual PWCBRD 10 IA en 14 19 Troubleshooting Troubleshooting Problem The inverter with module is not displayed in Sunny Explorer SMA Solar Technology AG Cause and corrective measures The inverter with module has not been commissioned Corrective measure Commission the inverter with module see the inverter installation manual The module is not properly installed Corrective measure Ensure that the module is installed
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