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Operating Instructions TEMP-Soft

1. The Wizard installs the Emm etup Status components on PC TEMP Soft Setup is performing the requested operations Installing C AProgrammeNPSG TEMPSoft DEMDNfGdsf11N dll 17 lrstallShreld The Wizard has completed the InstallShield Wizard Setu p InstallShield Wizard Complete Setup has finished installing TEMP Soft on your computer FINISH 2 1 1 Communication settings The setting adjustment for the communication are dependent on the hardware requirements of the user PC and the subsequent controller type e User PC with RS232 HRS HR HRD connection Interface converter SK232485 Selection adjustment of the communication COM port of the interface RS232 according to user PC e User PC without RS232 with USB HRS HR HRD connection Interface converter SKUSB422 Selection adjustment of the communication COM port in accordance with specification through device managers according to User PC e User PC MCU PCU connection Ethernet connection Setting selection of the communication LAN Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 11 Operating Instructions TEMP Soft Adapting of controllers to address range over project planning and configuration tool flexotempMANAGER 2 2 On TEMP Touch With employment of the operating and display unit TEMP Touch the operating software TEMP Soft is already pre installed and the system is immediately ready for start The installa
2. Zone 13 Zone 14 Zone 15 Zone 16 Zone 17 Zone 16 E E a A aa l G Display per zone Manual mode Zone 19 Zone 20 Zone 21 Zone Zone 23 Zone 24 OFF OFF i OFF OFF active and adjusted degree of T i operation e 25 Zone 26 Zone 27 Zone Zone 29 Zone 30 OFF OFF OFF ra TM RECIFE ARPT 1300 3011200 MPSG In the window the manual mode can be activated ON and deactivated OFF and the degree of operation adjusted Zones in the manual mode are identified through an Stb in the information display and in the zone view as well as in the marked tool view In case of the temperature controller the possibility exists to limit this to an upper value maximum degree of operation in the manual mode This value can be changed by the system administrator only Please refer to the latter i A In the case of zones with defective temperature sensor an emergency operation is involved with the manual mode The maximum fast replacement of the defective sensor should be the objective in order to be again provided with a closed controlled control system with constant reproducible process temperature Note on safety In case of switching on the manual mode please be sure to check the externally identifiable effects of the adjusted degree of operation in order to avoid faults on the zone e g through overheating etc 10 1 4 Adjusting limit values Over the temperature limit values the control performance c
3. ea oo asd In this view a direct entry see Chapter 6 2 is possible for the setpoint value Option Direct setpoint value entry must be switched on ON see Chapter 10 5 6 4 The direct entry applies only for the zone from which it was started mus EE neo 1303 11122007 MMSE PSG Plastic Service GmbH 77 Operating Instructions TEMP Soft 10 2 8 Bar graph view li li In the bar graph view the actual value green and the setpoint value red are represented 20 zones are displayed per view The display is self scaling Der graph After activating of the key 4 zones are displayed with detailed information in each case If more zones are present than can be represented in the view the keys PAGE UP PAGE DOWN and GO TO are available in the menu bar for simple navigation in the view see Chapter 8 View BAR GRAPH Fr 5 g A amp 14 BARI PERS E _ RECIFE ARPT 3304 11122007 FSG Right to technical changes reserved Rev 2 05 01 78 Chapter 10 Menus 10 2 9 Difference view In the difference view the deviation of the actual value is represented with reference to the rm setpoint value 120 zones are displayed per view The display is self scaling diference After activating of the key 4 zones are displayed with detailed information in each case If more zones are present than can be represented in the view the keys PAGE UP PAGE DOWN and GO TO are available in the menu bar for simple navigation in the view
4. RECIPE ARPT Ean 1307 11122007 AMPSG Keys for the zone selection one for every zone are listed in the lower screen section In case of many zones with comprehensive conirol systems this key is possibly too small for convenient operation using Touch Screen For this please select the ZOOM key in the menu bar The registers in the upper screen area are faded out and the entire screen page is used for the keys for the zone selection recipe adm nistr ation HE 1 Zone display in parameter display 1349 3011 2007 MOSG For changes and re entry zones must be selected see Chapter 6 1 2 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 87 Operating Instructions TEMP Soft In the fields of the configuration data those values appear which are current valid for the first selected zone Zone 1 and 2 selected for parameter change ETET AMNIS Select required configuration parameter over the blue entry field The pocket calculator appears or another text box dependent on the parameter Carry out change and confirm Change limit value above in case of Zone 1 and 2 Status Temperature Setpoint Value Limit Values Heating Current Monitoring Functions Control 1 Group 4 gt 1349 30112007 MOSG 0 Rec ARPT ELLK On completion of the changes the entry is exited via the ESC key in the menu line The changes can now be identified in the tabular li
5. DNE o EO o NE o Zona 16 Zone 17 Zona 18 Zone 19 Zona A wrt wrt wrt wit gae v c IT o go u o v ii GZ o Start hem kapra 1304 04122007 AMETS _ i o TG o gi lslgls lalt tlar Zone Fore 7 Fone 8 Toe Fone 10 passive sive In activated status the STOP key can be seen in the menu bar and an active identification can be seen in the status bar TEM Senft Yiew of cones 1 m All zones of the control cabinet Bong Zone 3 i Zoned fee activated n x Ha X rci x HAMM c with wit with a v MM Y pi v rM o ME o ME c MN o oi i o Zone b fone 7 fons 8i Zona 10 Zona H tl wt Y 8 BI JE E NS e i EN t x t wit YRI il o a wiC rM iT o ME o Zone 12 Zone 13 zone 14 Zone 15 X Ec ru x TI FEJ x rtl wl WTI TT es NO o ys a Zee 16 Zone 17 goo EE o Zone 13 m wr Y p Y Ij FE o Zone 18 m wit ae Bl aol x real wit IR E n Y El v x Y Bl RES o VENE o TM EE o iG o s x eeazxmtim om al E 1304 04122007 MP SG Important reference Please note that in case of deactivation over the START STOP key the power outputs of the heating are not disconnected from mains voltage This means that in case of a defect of the Right to technical change
6. T nml AM e dir 11 ni EMEN o Zone 16 Imi Y s Ti o SO OPPO RP RP RRP RB ER EORE SOR a aT of gi omui on oe ef ef ui m m za a om Enn active GS 1440 30112007 oy After selection of a zone and activating of the EDIT key an entry field is opened in which the corresponding unit of the selected zone can be changed Right to technical changes reserved Rev 2 05 01 164 Chapter 10 Menus Changing unit Zone name zome 1 Fone 2 Zune 3 Zune d gr Edit umit x IT WITI v mI nar s A wi a pi uM c c mM um e A logout E EC in 1444 3011 2007 AGG After takeover of the changed value this is represented in the table Zone 3 unit bar For Zone 3 the unit was changed and taken over into the view sr Z ne name Unt M Zone 1 CF ao Zone 2 Cre UM Zone 3 bar Zonet fone 4 Cre fone 5 Cre X is Zone 6 opr Zone 7 CPF zone 0 CHF H vm Zone 9 Cre i ma o Zone 10 ia Zone 11 Zone 11 Cre zone 12 Cre x oi Zone 13 CF Zone 14 CF ud Bol Zone 15 Cre i Zone 16 CPF ME o Zone 17 chr Ln E z Zone 10 CF 0 Zone 19 cre Pore 0 Zone 20 Cre xf a nm Zone 21 C x rti one Cre y pe one 23 CF 1 EU o ine 24 CF Zone 25 Cre e 4 i lye 1 i Zone 26 edi setpork view recipe kaout z aave b 1445 30112007 AME SG 10 5 11 1 Setting standard unit C F With
7. controller operating and Address setting or transmission speed setting do display unit not agree in both devices or defective CAN interface Get in touch with PSG Data error in channel Change into parameter level change a value and data reset acknowledge change After that the error report has disappeared Alternatively enter code number 759 and after that code number 400 Data fault in channel Change to parameter level change a value and data acknowledge the change The error message disappears Alternatively enter code number 950 Exceeded maximum Actual value of the zones has exceeded the temperature upper limit measuring range upper limit or the maximum of measuring range temperature 500 C Fault is stored and must be reset acknowledged If the fault comes earlier than the error report Id a defect is possible on the solid state relay of the zone Please replace L Right to technical changes reserved Rev 2 05 01 58 Chapter 10 Menus Design Series Display Meaning Meaning and fault correction HRS HR HRD In the same way Possible fault on sensor Please observe actual value Get in touch with PSG Plausibility violation Controller did not find any control system during identification parameters during identification Drift error report during Signal during beginning of the identification phase identification phase possible Disappears by itself After that zone changes i
8. 1 3 z ED Ke 3 3 G3 3 a HEB gz a UC 5 8 32 E E a 5 ag 2 e za LC Kea Le Le ni eg ER i Es E Zu e Tu 3 3 l zi 2 F fu 73 ies BT e ae 207 s uu 5 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 97 Operating Instructions TEMP Soft Set tiree for recognition of hemperature ri e during Mold Check Time for Diagnostics mi g Select zone 8 and 9 M itt nf ia Pone 5 B ppp Inu epg ie Fore 14 Tora 15 Fore 18 u Ti o ps es ps ps ps pv p 5 g E u d E Z 3 e E Z5 z 1 2 E m 5 s E as E jh E n i E B E E el c d Change time for diagnostics for zone 8 and 9 Tirise lur Diagnostics i 1 g Set bme for recognition of bemperature rise during Mold Check fone Irons Ze 3 Set time for diagnostics for zone 8 and 9 to 3 0 min and confirm with OK key Tirise bor Diagnostics Right to technical changes reserved Rev 2 05 01 98 Chapter 10 Menus Setti ngs are accepted tet tim ve For reU of temperature rie during Mold Check Continue with c Mold Check settings can be m Hs EE ONDE or INE Cu q 20 O20 S20 20 20 9208 9208 O20 O20 saved in a file OK key 1999 9 1999 9 1999 9 Ses pu Bet 25 er S20 oen oen oe von 23 5 23 5 19999 1199939 19999 119999 7999 9
9. 1999 9 CH NCHINONON NON N 19999 1999 9 19999 19999 1999 9 ETT g cc Rv H 199 9 1999 9 53 Zone 54 399 9 11999 9 EIER 9 19999 1999 9 1999 9 1999 9 119999 19999 1999 9 UN ON NON N N NCA A 1999 9 1999 9 1999 9 1999 9 start resut ESC Enter file name for storage pold Cleeck save data drechuy DATenpsofPiabemDi amp c MORE MOLD CHECK 1 DDT MOLD CHECK 02 DDT d Mold Check settings are saved in a file with file extension DDT Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH Operating Instructions TEMP Soft d Start Mold Check with entered a SS mers ee pee es B m 20 J 20 20 20 20 20 27 settings Approve the 249 253 9999 i9939 19999 confirmation prompt SHEER ctm iuit 1999 9 1999 9 1999 9 1999 9 1999 9 1993 9 2774535171131 1999 9 1999 9 1999 9 1999 9 1999 9 9 1999 9 19999 19999 19999 19999 1999 9 1999 9 zone 64 zone 65 Zone 66 zone 67 one 69 zone 69 zone 70 SE eee ees ee 1999 3 119999 7999 9 71999 9 1999 9 1999 9 19999 719999 1999 9 Right to technical changes reserved Rev 2 05 01 100 Chapter 10 Menus 10 4 1 2 Mold Check Phases Mold Check passes different phases The currently active phase is identified by a yellow gray flashing frame around the key of the phase in the menu bar If the ESC key is activated during the on going Mold Check Mold Check as a whole can be interrupted The interruption of Mold Check must be
10. Check list e Check wiring system 9 1 10 Short of the heating load The output current is higher than the permissible rated current of the heating outlet The control cabinet switches off the affected zone Right to technical changes reserved Rev 2 05 01 34 Chapter 9 Alarm overview Alarm elimination Check list e Check whether the output power of the zone corresponds to the rated power of the heating outlet 9 1 11 Leakage current error Over an external current transformer a leakage current is measured per CANPC power controller card All zones contained on the power controller card are identified Alarm elimination Check list e t can occur e g if moisture is still in the heating element see 10 1 5 9 1 12 Process alarm A Is the function process monitoring running see chapter 10 1 14 in case of an error i e the tolerance limit is exceeded this alarm is output The alarm message see chapter 9 2 can be acknowledged as soon as the control characteristic returns to normal error fixed otherwise the alarm is activated immediately again Alarm elimination Check list e Check tool e Was the tolerance of process monitoring PTOL manually changed by the operator check setting for zone 9 2 Acknowledging alarms Can be acknowledged in the alarm overview by the key QUIT alarm uit Acknowledging alarms Jet 9 I A HIT SED Zone 1 Q 15 22 54 09 12 2008 Zone Q 15 22 54 09 12 20
11. Data base Process alarm Options Email Key F1 F2 Debug m Memory place for TEMPSoft Data i D TempsSoftDaten Always lower all zones on Standby Boost ON tool coding Off Indicate to the rule difference in total view Off Direct setpoint input ON Load basic configuration with parameters of 1st zone ON The displayed settings in the register options comply with ex works state hot runner Hk It is advantageous if user data is backed up by the program data separately in a separate directory With the aid of the memory location option it can be stipulated into which directory the user data is saved by manufacturer D TEMP soft data Activation ON and deactivation OFF of the function If the function is activated a reduction is carried out for all zones If the function is deactivated a reduction is carried out only for the marked zones that are capable of being be selected over a window Activation ON and deactivation OFF of the function For functioning method see Chapter 10 3 4 Display of the regulation difference in general view Direct setpoint value entry Load basic configuration with parameters of 1 zone see chapter 10 5 5 10 5 6 5 Register e mail Register e mail PSG Plastic Service GmbH 155 Operating Instructions TEMP Soft Activation ON and deactivation OFF of the function In the view DISPLAY ALL C F the difference betwe
12. e Unselect all Right to technical changes reserved Rev 2 05 01 21 22 Chapter 6 Entry method are described more exactly in Chapter 7 Zone 1 is selected and is therefore marked Zone 3 100 0 100 0 00 Zone 27 100 0 100 0 0 0 0 0 0 0 6 1 3 Editing parameters In the value display field the value of the first marked zone is always displayed If several parameters are to be edited the value display fields are to be selected one after each other and procedure is as follows If no zone is selected an error report appears Selection of the value display PE turns off the pocket calculator Zone Zone 2 Zone fi 4100 aE 100 100 0 Zone 7 Zone 8 ell Zone 12 100 0 100 0 1000 100 0 0 0 B g E va a 0 0 Zone 13 ABS Zone 18 A io o 100 0 0 0 Zone 19 100 0 2 0 Zone 25 80 0 0 0 Zone 31 100 0 0 0 premi z Zone 24 100 0 ODE oa e 29 Zone 30 100 0 100 0 iie ru am gt Fr B REGeEARPT EMO 1300 3011 2007 A25 Using the keys of the pocket calculator the new value here in the example 100 is xit 5 Zone 6 entered and confirmed with the 0 0 Tn ff 0 0 Zone Ton Fann A Zone 7 Zone 8 one 11 Zone 12 OK key woo 100 100 0 100 0 0 0 0 0 v 0 0 0 0 Zone 13 Zone 14 gt Wen E one 17 Zone 18 100 0 100 0 F 80 0 100 0 z OEE Zone 19 Zone 20 one 23 Zone 2
13. see Chapter 8 Meaning Difference display Deviation 5 K to 5 K from the setpoint value Green Deviation less than 5 K from the setpoint value Blue Deviation greater than K 5 from the setpoint value Red View DIFFERENCE Ey N _ RECIPE ARPT ET 1304 1112 2007 apsc Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 79 Operating Instructions TEMP Soft 10 2 10 View Additional Zones 12 Additional zones are control zones in the hot runner controller which are functional not equate to the zones of the hot runner controller that means that they are not considered at hot runner controller functions like startup operation Standby Boost etc The additional zones may for example be used to control the temperature of the control cabinet or to control a water oil temperate device Additional zone The additional zones are combined and presented in an extra view Maximum 20 zones can be handled as additional zones in TEMP Soft A stipulation which zones are handled as control zones and or additional zones is defined by the customer and configured accordingly TEMP Soft x The number of zones stored in the At the first start of TEMP system 48 does not agree with AK Soft and or after changes in the the determined number of zones 46 Should the determined projection the reduced number a Gr a ME Gee of additional zones example system number of zones 48 zones thereof 2 additi
14. 10 1 3 Chapter 10 1 4 Chapter 10 1 5 Setpoint value Manual mode Adjusting limit values Defining startup operation mode DA D Chapter 10 1 6 Chapter 10 1 7 Assigning leading zone Automatic Temperature Hamp Standby Chapter 10 1 8 Chapter 10 1 9 Zone on off switching Standby operation E ave e Chapter 10 1 10 Chapter 10 1 11 Chapter 10 1 14 Boost function Current transfer Process Monitoring ieri 9 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH Operating Instructions TEMP Soft 6 Entry method The following entry methods are available e Entry over keys e Direct entry 6 1 Entry over keys With entry over keys procedure is as follows e Select function e g setpoint value degree of operation etc over keys e Mark zones that should be changed e Edit parameters e g setpoint value degree of operation etc The entry over keys is represented in the setpoint value example With every other function the sequence of entry is identical 6 1 4 Selecting function Select the function using the key SETPOINT VALUE The entry menu for setpoint value is faded in Setpoint Value z Zona 2 Zona 3 0 0 0 0 Zona 8 zona 9 00 00 Ba 0 0 Zona 14 rona 1 00 00 0 0 ona 21 00 m ana rai 6 1 2 Marking zones Next the zones must be marked for which the entry should apply Special markers such as e Zoom e Select block e Select group e Select all
15. 7 Marking Through the marking zones are selected for which a function should progress and or an operation should be implemented Selected zones are represented shaded yellow If no zone is selected before editing the parameters then an error report appears The following variants of the marker are possible 7 1 Zoom With the marking of the zones the value display in the upper area can be faded out for better EE overview and so that the zone field are represented enlarged oom Value display represented Zone 1 Zone 2 100 0 100 0 102 2 Zone 8 100 0 102 8 Zone 14 100 0 1999 9 Zone 20 100 0 1999 9 Zone 26 100 0 1999 9 Zone 32 100 0 1999 9 Value display faded out 100 0 101 3 Home 14 100 0 1999 9 Zone 20 00 0 Em al active Zone 3 Zone 4 Zone 5 100 0 100 0 100 0 101 5 102 2 101 3 Zone 9 Zone 10 Zone 11 100 0 100 0 100 0 102 102 3 m3 Zone 15 Zone 16 Zone 17 100 0 100 0 100 0 1999 9 1999 9 1999 9 Zone 21 Zone 22 Zone 23 100 0 100 0 100 0 1938 9 1333 3 1993 3 Zone 27 Zone 28 Zone 29 100 0 100 0 100 0 1999 9 1999 9 1999 9 Zone 33 Zone 34 Zone 35 100 0 100 0 100 0 1999 9 1999 9 1999 9 Zone 3 Zone 4 Zone 5 IUD D 100 0 100 0 196 8 2 2 1013 Zone d Zone 10 zone 11 100 0 100 0 ID 102 3 102 3 109 2 Zone 15 fone 16 fone 17 10 0 100 0 100 0 1999 9 1999
16. 9 1999 9 Zone 22 102 0 d Right to technical changes reserved Rev 2 05 01 Function switches back and forth between value display represented and faded out Zone 23 100 0 1999 9 Zone 6 100 0 102 3 Zone 12 100 0 105 0 Zone 18 100 0 1993 9 Zone 24 100 0 1999 9 Zone 30 1008 0 1999 9 Zone 36 100 0 1999 9 14255 11122007 MPSG zone 00 0 101 9 Zone 12 I 104 9 Hore 18 T 100 0 1999 9 Zone 24 100 0 RECRE ARPT oan 1256 11122007 MOSG PSG Plastic Service GmbH 27 Operating Instructions TEMP Soft 7 2 Select block The zones are marked which are located between a stipulated start and end zone The function is completely user controlled the operator is requested to select the corresponding zones select black Select first zone of the block e g Zone 2 Zone 2 Zone 3 Zone 4 Zone 5 Zone B We 2 a 3 ee 101 3 182 3 10 one 11 one 1 102 4 102 8 102 B 102 3 105 0 Zone 18 100 0 t i 1999 9 Zone 24 100 0 EE g o soft Please select the 1st zone of the ia 1000 98 ste ES 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 MEE T di a RECIPE ARPT 1256 11122007 MPSG Select last zone of the block e g Zone 17 Request dest eus the last Tone to mark Zone 24 a purge me 1256 11122007 PSG Marked block Zone 2 17 Zone 36 100 0 1999 9 1993 9 100 100 0 Zone 38 EI
17. A oS Power V ww Leakage current e Short on the nesting cutiet pen Leakage curent tA Poterdial error af sentor input Measured Current wh twtched off nesting F N Currert meatured Ww Sensor reversed polorty Q Sansor detective or no sensor connected Sensor connected to wrong rone fai Moki Check process 1124 3107208 MSG a MOLD CHECK_O1 DIA Oper MOLD CHECK 2 DIA MOLD CHECK 3 DIA Load Mold Check result file to display Right to technical changes reserved Rev 2 05 01 106 Chapter 10 Menus With the scrolling bar in the NE MAD CHECK OCEEUA upper left edge one can switch c e f between Mold Check results in t ses sm E EL case more than one result is mem a w ws o 32 33 39 95 stored in the resulting file d E Sd Len kan soe sed ecd Mood Bis Linge curent pn 0 Shan on tha healing outis pn Lnskmge curren EA Poberdial error ni terrur iud rz Mats phate mittig hp bd Dur e Current eet dwebehed T Febre Y MS puren prea dune E Sena reversed paty 2 Cana aetective or no s amp nsor connected fal cf iil il Senam connected in wrong rona ISI s amp With the scrolling bar above the REGE E IETETETETETETETETETE menu bar zone 1 11 of the Bn tactac Un above selected Mold Check ITI LP result are presented w ole Bpan B rive hire ESC cua Ha 11 25 31 07 2008 MASE TEP 5af told Check PLD CHELE 03 DA 4 5017 2008 10 24 36 b 27 Filter
18. Check result on paper the PRINT key is available A window opens where the zones that should be printed could be selected see chapter 7 print The result is represented clearly in tabular form with date time and file name After selection of the required connected printer the printout is started For a printout the correct printer driver must of course be installed under Windows and a corresponding printer connected to the system see Chapter 11 1 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 109 Operating Instructions TEMP Soft 10 4 1 8 Mold Check References for Trouble Shooting Mold Check not only reflects the status of the connected mold after the automatically running analysis but helps with systematic reference at trouble shooting The Mold Check references are always presented on screen as follows e No consecutive number per zone and error type for identification e Identified error short description of error type e Reason possible reason of error e Trouble shooting Detailed description for trouble shooting The following table gives an overview of possible references of Mold Check Identified faults Trouble shooting Short on the heating Power of connected heater Check wiring of sensor and heating on permutation outlet is higher than connected load of output Control heater Remove connecting cable of mold Measure resistance of heating with multimeter Read p
19. DEMO Browse Irrstallshield NS Right to technical changes reserved Rev 2 05 01 In this menu the destination path is requested for the data file It is recommended to retain the target folder NEXT gt In case of selection of another target folder it is advantageous if programs are filed separate from data see Chapter 10 5 6 4 Since TEMP Soft can work with different controllers the type is to be selected here so that the program configures itself correspondingly According to selection of the control system further components can be installed In case of TEMP command DEMO data pictures tool views zone views recipes are installed as well not absolutely necessary In case of HRS HR HRD DEMO data pictures tool views zone views recipes are installed as well not absolutely necessary Application preheating diagnostics cabinet is installed Control cabinet hot runner only the tool dependent data are filed into recipes unlike all data of the power module PSG Plastic Service GmbH Operating Instructions TEMP Soft InstallShield Wizard Target path file system TEMPSoft DEMO All TEMPSoft data are stored in the selected folder Destination Folder D ATempSoftDaten DEMO Browse lt Back Cancel InstallShield Wizard Select temperature controller nm TempCOMMAND E Installation for temperature controller MCU PCU HRS
20. EE eR ee ee c amp e F zi s lx i Current amp KM d Preven Mi eo ter ver m By key FILTER only the zones i _ containing status information are i Polaria error al Gero pul l d Sp ayed logus phuc ee Men tured current win swached aff heating J No curent measured Beni rewarded polarity Gensnr defected or ho censor connected xu uA cl o ou 9 o5 5 MA ek precem Err re rere Disgnorbc s obute of Tits E gt cuai 125 31072000 MOSG Mold Check process By the key MOLD CHECK PROCESS a zone relevant trend for characteristics and status information can be displayed out of a Mold Check resulting file with more than one result Trends for power F current leakage current are available An error list provides information of the trend of status information Mold Check process for power Son modded Mold Check process Aan 1 Power W 3 ex EL s 125 31072000 MPSG i Te the active power P is displayed that is calculated by a voltage of 230 V Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 107 Operating Instructions TEMP Soft Mold Check process for current ssive frt 1125 31 072008 MSG n The value for the current measurement at switched on heating can be seen Mold Check process for leakage current Mold Check process error list t m z LL 125 21072000 AMET Right to technical changes reserved
21. File structure for TEMP Soft application data During the TEMP Soft installation routine it is stipulated where the program and the application data are to be stored Itis advantageous as proposed to store the program data and the user data in different partitions disk drives in order to enable further use of the application data at any time in case of re installation of the operating system The following folders are attached in the TEMP Soft data folder ABP Mold Snapshot Code Tool coding DataLog Data logging file yymmdd csv y year m month d day Maximum 7 files are stored in the path Thereafter the oldest file is deleted DataLogfiles Backup path for DataLog DiagErg Diagnostic results Diagnostic results in case of VDSPC Mold Check Program setings Copy of program setings Oies Log Working directory for LOG files Logfiles LOG files are copied here so that the user can secure the files Hardcopy JPG files of function 10 5 12 Printing screen view Hardcopy Zone Zone views Table 11 1 The data items are sorted automatically by TEMP Soft into the corresponding folders Based on the stipulated directory structure a very simple file handling is possible see Chapter 10 4 7 The import export is implemented over the import export function integrated into TEMP Soft With the import and export the files are sorted automatically into the directories provided Right to technical changes reserv
22. HR HRD mj Installation for temperature controlle HRS HR HRD ETR132 hstallShreld lt Back ext Cancel InstallShield Wizard x Select Components Choose the components Setup will install Select the components you want to install and clear the components you do not want to install IDEMO Pictures DEMO Werkzeugansichten 7 DEMO Zonenansichten DEMO Rezepte m Description 28424 K 26242360 K lt Back Next gt Cancel Space Required on C Space Available on C Installsheld InstallShield Wizard Select Components Choose the components Setup will install kn Select the components you want to install and clear the components you do not want to instal m Description Vorwarm Diagnose Schrank jHeisskanal Regelschrank DEMO Pictures DEMO Werkzeugansichten DEMO Zonenansichten IDEMO Rezepte 28424 K 26242356 K lt Back Cancel Space Required on C Space Available on C lnstallShrela Right to technical changes reserved Rev 2 05 01 10 Chapter 2 Installation of TEMP Soft For settings see Chapter 2 1 1 Sune Select communication Installshield lt Back Cancel Whether TEMP Soft is TEMPSoft DEMO Autostart automatically started directly 2 Should the TEMPSoft DEMO program to be started after PC restart automatically after the new start of the PC can be indicated here Men
23. STEM BMF HESShANMALSYSTEMILBMP HKS Ss TEM BMP His TEM TAIL Baie HESS TEMDIE LAIL Bae HESS TEMCDE I AIL Bae EXTRUDER JF JPG CMP TE PCXIDCX GM PLT PSD TGA EPS 112 3 4 5 6 7 8 9 0 EIRIT IZIU IT JO P p F G H J K L It is mainly a question of bitmap formats of different type or the DXF CAD format Bitmaps can be generated e g through screen shots scans displays with digital camera etc 10 4 5 3 Placing display panel Within the tool view the process information of the zones can be freely placed over display display fields The DISPLAY PANEL key switches open a selection dialog box in which the zone is panel selected As well as the zone it can be defined which information items are visible in the tool view of the zone The following are possible e The zone number e The setpoint value e The actual value e The degree of operation e The heating current 1LMe Soft tool site editor Place display panel after zone selection here in the example Zone 5 RECIPE ARPT active BJ nna n22077 AMEDSG In the presetting all fields are always selected for the display panel After confirmation of the selection a light gray bordered field appears in the tool view that can be displaced by drag amp drop within the tool view Right to technical changes reserved Rev 2 05 01 124 Chapter 10 Menus Display panel placed for zone 5 SSE Ra ISIE we E o m wine MOSG Sym
24. Save Mold Check results in file xibne 9 28 18 18 999 9 ZA se 99 63 ag wW 7 Mold Check result is filed into a file with the filename extension DIA If an already existing result file is selected the new Mold Check result is appended So several results are available in one file and can be presented as Mold Check trend see chapter 10 4 1 5 TEMP Solt Mold Check To each Mold Check result a TY zey Fas m 7 c c c amp comment in form of a text can be ri XC ogg lee leoo x3 d 5 Mi 17 ra 8 added 1124 31072008 MPSG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 105 Operating Instructions TEMP Soft 10 4 1 5 View Mold Check Result With the RESULT key a window is called up in which Mold Check results are displayed in Tel tabular form result Beside the characteristics like current power and leakage current status information for detected errors by Mold Check are displayed Is more than one result available in the file key MOLD CHECK PROCESS shows the trend of the characteristics and the status information Where the key DIAGNOSTICS CAUSE OF FAULTS is displayed a window can be shown for trouble shooting see chapter 10 4 1 8 10 4 1 8 Mold Check References for Trouble Shooting i The references on trouble shooting of the single Mold Check phases can be read in chapter Window for display of Mold Check results gt Current
25. Soft Editing zone page Assigning zone field Dg ee Oe lt a esum MPSG Over the DELETE key any arbitrary zone field is removed from the view The function is user controlled and requests the operator to select the zone field to be deleted ditino zone page Deleting zone field delete we D ge O ear ECCE w asc After confirmation of the delete process the zone field is removed from the zone view Right to technical changes reserved Rev 2 05 01 120 Chapter 10 Menus Over the INSERT key the possibility exists in an existing zone view arrangement to insert a zone field at a pre determined location The remaining zone fields are shifted further to the right down around a location ditino zone page d zn prm E pn a TE inzert S 2 L S Pe RS T ecca MEO eanan MPSG The operator is instructed to select the zone field before a new zone display field should be inserted The insertion of a new zone field must be confirmed After the confirmation the pocket calculator appears in which the zone for the inserted zone field is entered ditino zone page Inserting zone field 2 1403 30 112007 MESES ditino zone page Inserting zone field 3 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 121 Operating Instructions TEMP Soft If groups are defined there exists the
26. TEMP Soft With the aid of this function it is possible to very simply provide an overview of entry alarm of individual and or selected zones or to check the entries on the control cabinet for pre determined persons The filter options in case of activated filter are to be identified in the window to the right above 10 4 3 4 Exporting The logbook can be exported into a text file With this function a consistent documentation of I the regulation process and or the entries is possible for the quality control on paper As a export restriction of the data to be exported the settings stipulated during the filtering are considered Exporting logbook 26 2 13 58 29 13 57 55 13 57 52 13 57 44 135736 Me INFO TXT 135730 tw POSI END 13 53 27 The filename extension is TXT The document is formatted so that it among other things can be read both by the Microsoft spreadsheet routine Excel as well as by a database such as e g Microsoft Access since corresponding semicolons are set as separators between the individual information items in every line However the data e g stored on disk can also be viewed with any arbitrary editor such as e g Notepad on another computer and or be printed 10 4 3 5 Print LO oimilar to the logbook function export the entries and or the alarms can also be printed directly The settings for the filter correspond exactly to those adjusted as under Export print After selecti
27. Var oF ols 119999 1999 9 1999 9 1999 9 am mr Cmm MECN 0 aps Right to technical changes reserved Rev 2 05 01 28 Chapter 7 Marking 7 3 Select groups group Select group with marking The zones collected into a group here in the example of 1 to 3 If groups are defined these can be marked with all at once After calling the function a dialog box appears in which the corresponding group is selected and confirmed The selected zones are backgrounded with yellow Please refer to Chapter 10 4 8 as to how zones are combined into a group Select group which should be marked pieste 3 1999 9 are represented as marked 2 002 100 3 100 2 100 2 Zone 10 1000 Zone 12 996 002 001 M 100 2 ELEM g 1999 g ea g 1393 5 g 1299 g Zone 21 Zone 22 1 100 3 100 0 3 100 0 1 100 1999 9 1999 9 1999 9 mL 9 1999 9 Zone 27 Zone 28 Zone 30 100 0 100 0 100 0 D 9 1999 9 1999 9 19093 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 mu e ER mw y Cmm NEM ses PSG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 29 Operating Instructions TEMP Soft 7 4 Select all With the aid of this function all zones of the control cabinet are marked select a All zones are selected and Beton Valu OO represented as marked 8 mmEEE S ewe EMO 0 vaso 7 5 Unselect all With this function all
28. an WET wan ey eo 193993 9 199939 199939 esse EEE g EET g d 1999 9 En gt a Lied iwi 3r E ae 7 ws AS zu hs 1999 9 TED one T ona 40 Lar T THF one 44 eo a i on O20 ore on 20 O20 1999 9 1999 9 1999 9 1999 9 1999 1999 9 1939 3 E AT Tone d Fone 4 ana S Zone 51 F eu zz ch 53 Fone 54 Son e0 See en S20 oe Gal 220 1999 9 i99599 i99998 1993 9 1333 g 1999 9 1399 9 a 5 Deo t Gon d ws dz Gan ane s one B5 fone GF Can Can 2D 199599 i9999 19999 m m m adlede Mold Check terminates E EE 12s 31022008 MN SOT Mold Check results can directly be seen online in this view per zone see chapter 10 4 1 3 or saved in a file see chapter 10 4 1 4 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 103 Operating Instructions TEMP Soft 10 4 1 3 View Mold Check Results Online As long as Mold Check is active and or the menu MOLD CHECK TERMINATES is not exited by OK key the zones can be selected to show there Mold Check results Green shaded zone is OK e On selection the following dialog box appears one 19 pe Oop Zone 26 Zone 27 G20 20 1333 3 1333 9 1999 3 1999 3 BRE 220 Cy Salt ore ee ry Zone OKI 999 9 1999 g 1999 9 1999 9 one 46 one 47 Zo Zo WA D Zone 54 O20 O20 1909 19999 179999 1998 g Lone 55 one Sti one 57 one 58 one 58 e 6U one 61 one 03 oen veo veo peo eo aa 1999 9 1999 9 119939 9 119939 9 119993 9 119993 9 1999 9 199
29. case of failure of the temperature sensor output open control system it is not possible to control the process temperature In case of older tools without temperature sensors in the control system the operation of the zone is possible only in manual mode or in leading zone mode of A temperature control with temperature sensor temperature controller and heating element is 0 For this case TEMP Soft offers two operating modes manual mode or leading zone mode see chapter 10 1 6 With manual mode the operator can adjust the required heating capacity in percent as a degree of operation In case of the degree of operation a value is involved between 0 and 100 which represents the percentage content for the switched on control outlet 096 completely switched off 100 continuously switched on If a sensor defect occurs during standard operating mode then the temperature control notes the average degree of operation at last output in the regulation In case of selection of manual mode the temperature controller proposes this degree of operation in manual mode Right to technical changes reserved Rev 2 05 01 Manual mode After activating the key a PSG Plastic Service GmbH 37 Operating Instructions TEMP Soft Manual Mode a p Degree nf Operation a one 1 Zone one 3 nne 4 one one h masanna f E p Fo entry can be carried out as zone Zone Zone Zone 10 of Zone 7 described under Chapter 6 1
30. confirmed Mold Check starts Phase wiring and short circuit check Right to technical changes reserved Rev 2 05 01 TEMP Solt Mold Check one 7 one g 928 sa 232 c3 S50 FKS c 3 o uS s fu S20 1399 9 5 1999 9 1993 9 T 1999 9 S ET E zi io ER wW m wee uo 2 us 6 e ele uo SH LO See ee ee 1999 9 1999 9 19999 19999 1999 9 24 4 4 4 4 4 4 1999 9 19999 1999 9 1999 9 1999 9 1999 9 1999 9 IN UN NON E E 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 1939 9 1999 9 99 9 Start Mold Check Pee area E passive 1111 31072000 MAS G Te zones seee in pur gray are checked by Mold Check B fu wo io jj E a I zwa to C5 Bu n Check of short circuit of heating output IE AIP Soft Mold Check Fone 58 Tant Funes Panna Dunes zone At fonce eo II eo Ea eo Qs Ig 19999 1999 9 999 9 119999 1999 9 Friis AE STI aT For BB Fieri FC ori TT arri T Li b f o s s i 1999 9 1999 9 1993 9 19999 1993 9 a Check wiring tala cle Bo o passive a 11 41 07 2008 T1 31 407 eos If a short circuit is detected for a zone the zone is marked red and mold Check stops further checking Phase current measurement Phase check temperature rise PSG Plastic Service GmbH 101 Operating Instructions TEMP Soft The heating of each zone is switched on and the corresponding current power is measured v e ANTAN
31. continue click Next Back Cancel The license agreements are to Ld MM icense Agreemen be read through and confirmed Please read the following license agreement carefully with YES In case of NO the setup is e nded Copyright 2001 PSG Plastic Service GmbH Mannheim All rights reserved Press the PAGE DOWN key to see the rest of the agreement Lizens declaration agreement This software is intended for the exclusive use by the first buyer on only one computer a single workstation computer or a workstation in a system with several non programmable terminals Entitled users receive hereby the license to load on the enclosed diskette CD contained software into the memory of a computer only for the purpose to execute these The duplication the sales or the other one selling of the software is illegal x Do you accept all the terms of the preceding License Agreement If you choose No the setup will close To install TEMP Soft vou must accept this agreement Iristallstield _ come m oe In this menu the destination path EZIZ is req u ested for the prog ram fi le Select folder where Setup will install files amp It IS reco m me nded to retal n the Setup will install TEMP Soft in the following folder ta rg et fo id e r To a in this folder click Next To install to a different folder click Browse and select NEXT gt Destination Folder C Programme PSG TEMPSoft
32. for the component to be loaded can be found With VERIFY a check is executed before the data is transferred into EEPROM of the controller VERIFY is recommended doubles update time Start software download After successful software software download PCUO48 download the menu can be exited by ESC key TEMP Soft checks the connection to the controllers after exiting the menu Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 163 Operating Instructions TEMP Soft 10 5 10 Time Date Q Setting of the system time and the system date NI date TLMP Soft View of zones 1 20 Setting system time and date Zone 2 Zone J Zone 4 Zone 5 ppp pen 19 20 21 22 23 24 25 26 27 28 2a 30 Zone 16 EG ME p DNE c sx a Tine nlf fer K Gl Ea xls rm n ECH GS 440 30112007 AAP 10 5 11 Unit i The units C and F are planned as standard unit for every zone Since temperature controller CAF are also possible with standard signal inputs 0 10 V DC and 4 20 mA for the recording of LI rit e g pressure or rotation speed signals and these have to be scaled correspondingly an own unit can be stipulated for every zone individually in the form of a text After call up of the function a dialog field appears in which all zones are listed in tabular form with zone name and unit Entering units I e MN
33. in the tool view 10 4 5 11 Opening tool view a An already stored tool view is loaded for viewing or for processing open 10 4 5 12 Saving tool view The currently visible tool view is stored on the storage medium and a dialog box appears in ky which the name of the tool file to be stored must be entered in the file entry field using the zave screen keyboard 10 4 5 13 Attaching new tool view B All elements filed in tool page editor are deleted and a completely empty new tool view is attached Pew Right to technical changes reserved Rev 2 05 01 130 Chapter 10 Menus 10 4 6 l O Editor user functions 378 In addition to the function scope of TEMP Soft there exists the possibility with I O EDITOR to define own functions With the aid of these functions own behavior can be programmed very ID editar simply Up to 16 user functions for a functional group can be collated in an I O file and can be either directly activated over that or assigned to a recipe Only the user functions of a functional group can be active in each case After call up of the I O EDITOR key there appears a new screen page The content of the last selected functional group is displayed In the upper screen section are listed the user functions currently defined in that and their states If you select one of the user functions then this is shaded dark blue and the exact stipulation of the user function appears in the lower area The user functi
34. information display for the signaling of a special system status and or error report in the form of 3 characters The meaning of the information display is explained in Chapter 10 2 1 3 e An Alarm LED 10 2 1 1 Standard zone view In the standard zone view a maximum of 20 zones can be represented per side These are arranged consecutively from 1 20 21 40 etc im iF with Y 5 Y x 1 quj l Ho Standard zone view with 20 L zones per screen page F Zone 4 Zone 5 x dum X a wit Y Y 3 o H ME o x E wro Y 3 ME o Zone E Eum E Zone 3 Zone 10 Bm E Y EU Y AG Ja o a o Zone 14 Y Y NC MES o Zoe V1 Zone 12 Zone 13 Y ix Y m HE TP o Es gm Hm M Y a eo 2 ET i RECIPE ARPT on wi ao x geo x a with a E G v HM o o o Zore 10 Hm Ma wp RE Sen E o Ma Y Y M o m top rom pu 1254 30 11 2007 AME2GG ryote f pai down goto boost Right to technical changes reserved Rev 2 05 01 56 Chapter 10 Menus The actual value and setpoint value are displayed and entered with a resolution of 0 1 9C An alarm condition of the zone is identified through flashing red LED Detailed information on the alarm condition can then be obtained e g over the detailed indication or over the alarm overview The ampl
35. mm ium dde g EIIB SP Y X C V B N M ES Request whether the mold was paced cicomvene 1H This dialogue box is only visible when the appropriate setting see chapter 10 5 2 6 was made Jf Yes Recipe will be loaded completely No Recipe will be loaded without control system parameters ESC After confirming the selected recipe the configuration data is transferred to the temperature controllers The name of the currently loaded and thus active recipe appears at the left lower edge of the screen in the status indicator line Right to technical changes reserved Rev 2 05 01 Transferring recipe to controller 2 PSG Plastic Service GmbH 81 Operating Instructions TEMP Soft Tew Soft Ovference ers me xj Should the recipe RECIPE A RPT really be transfered to the 4 controller e alaa m A _ RECIPE ARPT Pactve ffi 1306 11122007 MEE SG The status information CHANGED goes out in the status indicator line It appears again when a first entry is carried out such as e g a setpoint value entry after loading of the original recipe It is defined in the set up by TEMP Soft that in case of selection of a recipe only the recipe dependent zones and tool views are selectable and if own tool views and zone views have been assigned to the recipe only the views associated with the recipe can be selected after loading this recipe More detailed information on this can be found
36. t Pe post END 8 dioses 4 o9 9g t C v 1355 3011 2007 MOSG hd Right to technical changes reserved Rev 2 05 01 94 Chapter 10 Menus The selected recipe can be assigned to the coding using the OK key If a line is selected to which a recipe is already assigned the following dialog appears about which the assignment can be cancelled 10 3 5 Basic configuration See Chapter 10 5 5 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 95 Operating Instructions TEMP Soft 10 4 Utilities Ta utilities 10 4 1 Diagnose Mold Check V Mold Check is an of control operation uncoupled check routine With Mold Check the status of Mold Check e the hot runner mold wiring status of heater amp sensor e the connections wiring cable e the control cabinet itself defective power controllers is checked The necessary analysis for this run in different phases of Mold Check The result of Mold Check exactly reflects the status of the connected mold and helps with systematic references at trouble shooting 10 4 1 1 Settings for Mold Check and Start To start Mold Check select zones and adjust time for diagnostics for zones The selection of zones and time for diagnostics can be operated by e Marking see chapter 7 e Selection of an existing recipe e Selection of an existing Mold Check file TE So L fold Check 7 TUE r 5 Lane aw oo sc k S
37. technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 53 Operating Instructions TEMP Soft 10 1 15 Heat n Dry Heat n Dry is enabled for single zones The entry is to be carried out in the window that is opened as described under chapter 6 1 2 and 6 1 3 Function only available for series TEMP Command and multi channel controllers of type flexotemp amp MCU PCU from HEX file version 1309 The key for the function call is only displayed in the operator interface when all checks e g for HEX file version were executed successfully by TEMP Soft E When molds are stored for a longer time the insulating material for the electrical heating elements can draw moisture This moisture leads to leakage currents with connected protective conductors that cause fault current circuit breakers to disconnect and prevents the heating up Heat n Dry executes a gentle heating up with stepwise increasing of the power supply The leakage current is permanently checked The moisture is completely dried by a setpoint value of 110 C The heating up on the final setpoint value starts first when it is assured that e the error current lies below a adjustable limit value e inthe heating elements is no longer moisture Set parameter for activation of Heat n Dry for zones zone 1 one 2 Zone 3 one 4 Lone 5 OFF Function inactive ON Function active Zone Zone i Zone zd Zone i Zone m The current adjusted
38. temperature Thyristor alarm Current Tolerance Temperature alarm Sensor break Sensor incorrect polarity Sensor short circuit Potential error MCU PCU only Short at the heating outlet MCU PCU only Leakage current error MCU PCU only e One status indicator plain text of the information display texts with 1 Zone detailed view 3 characters representation of the information display with 4 Tone detailed view e Aswell as a temperature trend representation of the last 10 minutes with setpoint and actual value without storage of the values The scaling of the temperature curve in the trend display is automatically adapted by TEMP Soft to the maximum and minimum value within a 10 minute period 10 2 4 1 Setpoint value change In the detailed view window the setpoint value can be changed for the selected zones This comes about either by using the arrow Up or and the arrow Down keys in 1 C 1 F steps BE Setpoint value entry in the detailed view window Or Through selection of the direct setpoint value entry The pocket calculator appears The setpoint value entry is carried out analogous to the SETPOINT VALUE entry in the entry menu see Chapter 10 1 1 Zone 5 X wit Y Nl l TAI a Zone 10 XTC wit Y pi AL E 5 1406 03122007 ME2GG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 73 Operating Instructions TEMP Soft F
39. the aid of the C F key the resetting is implemented on the standard unit C F Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 165 Operating Instructions TEMP Soft 10 5 12Printing screen view Hardcopy With this function a screen shot of the current screen view is output to a JPG file Possible S contents of the files are the current screen view of the zone view and the tool view as well as ardeopy the ALL display views After entry of a file name the screen shot is saved under this name 10 5 13Status Module Error current status me By this view the operator gets all connected components to TEMP Soft listed with their In case the status differs from OK a module error message in plain text is generated Komponente Adresse Status 192 168 0 236 DIO18 CI 192 168 0 236 gt Node ID 1 OK gt TCPTD8 182 168 0 235 Node ID 2 K X e TEMP Command 12 43 10 12 2008 HPSG RECIPE ARPT If an error of a component occurs during current operation it is signalized by red yellow alternating flashing of the alarm symbol on the right hand external edge in the menu line The selection of the alarm symbol leads to the alarm overview see chapter 9 as long as this list is not empty and from there by key STATUS MODULE ERROR to the view described above Function only available for multi channel controllers of type flexotemp MCU PCU Right to technical changes reserved R
40. the following information is displayed i LEE e The zone number e The setpoint value e The actual value e The degree of operation e The heating current as well as an information display if an alarm or a special status in the zone are active Right to technical changes reserved Rev 2 05 01 62 Chapter 10 Menus In the tool view entry is possible for the setpoint value as described in Chapter 6 2 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 63 Operating Instructions TEMP Soft 10 2 3 Graphics Trend display With the permanent data recording the most important process variables are stored setpoint fal value actual value alarms heating current on a storage medium This information can be graphic used for graphic evaluation of trends In the graphics trend display up to 4 independent graphics windows can be displayed in which 8 selectable zones can be represented as a curve in each case Graphics with a window Setpoint value and represented degree of operation Graphics with 2 windows VE IP SaL Liter veriler A as s 1 Le Back 1U0p OD T4 OR 20 TURF AU TERU 1D TAE iT TA QU T4 10 AU TA 40 0312 20087 e ol 3 EM y eon Ho 7 s4poni vum freee juu ipe ia tant T Mud T EA ii 1410 03122007 MAG TLMP Soft Line writer w jons al Li 14 06 20 140640 14 07 00 14 07 20 1407 4
41. the full function scope of the TEMP Soft operating software TEMP Soft is available for the following PSG products Control cabinet Multi channel controller Design Series HR sysTemp ETR 132 Il Design Series HRD sysTemp ETS 132 Il Design Series HRS sysTemp ETR 132 net Design Series TEMP command flexotemp MCU 128 flexotemp PCU 128 flexotemp PCU 48 flexotemp PCU 24 Information on the control cabinets and or on the individual controller tyoes such as equipment version connector pin assignment configuration and adjustment over parameters etc can be found in the specific operating manuals Questions to PSG Customer Support PSG will be glad to help you further if you would like to be provided with additional information about TEMP Soft or in solving problems We offer you telephone support as well as fax support under the following call numbers e Telephone 49 0 621 7162 0 e Fax 49 0 621 7162 162 In addition we respond to your questions on our e mail hotline e Email info psg online de Training sessions PSG offers technical support and training sessions for administrators and operating personnel If you have interest in training sessions please refer to the points of contact under the indicated telephone number Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 7 Operating Instructions TEMP Soft 1 1 Symbols employed Some text positions are marked with symbols whic
42. the startup operation mode are fulfilled The startup time startup time entry field setpoint value 2 Timer 3 or t1 see graphics in min does not start until the actual values of all zones are at least once in the temperature band around the required value With this it is guaranteed that all zones are oriented to the slowest zone also during the startup operation mode Startup operation mode with boost function For the rapid heating of the tools at operational startup provided that the employed material allows it startup is implemented with increased setpoint temperature boost function Entry Field 3 Setpoint value 3 Lowering value in C over a specified time Entry field boost time Timer 4 and or t2 see graphics in min If a period is specified for the boost function the setpoint value is then automatically controlled to the increased boost setpoint value after the startup operation mode Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 39 Operating Instructions TEMP Soft Defining startup operation mode After activating the key a window is opened in which an Hb d uei dedi described under Chapter 6 1 Lai a a di J Zone 15 Zone 16 Zone 17 Zone 18 Display per zone Startup o d OFF OFF OFF OFF OFF am 1309 30112007 MAS G With sensor open the possibility exists as well as the manual mode to have a zone with a defective sensor controlled
43. zones selected and thus stored yellow are unmarked i e none of the zones are selected for entry any longer This function is used for the fast deletion of markers of zones unzelect a Right to technical changes reserved Rev 2 05 01 30 Chapter 8 Navigation 8 Navigation If more zones are existing than represented in the view the view can be scrolled For simple navigation the keys PAGE UP PAGE DOWN and GO TO are available in the menu bar that fade in further zones pages of the view 8 1 Page up Page down scroll page view up down n the zone view switching is implemented back and forth between the standard zone view sides as well as the zone sides attached by the user according to system setting see down Chapter 10 5 2 5 Pla up 8 2 Qo To select page view directly Chapter 10 5 2 5 and are selected over a scrolling bar After confirmation the selected view With GO TO a selection window appears in which the available view sides are listed see GoTo is represented ee z Zona a O Zm T KTE 5 tl E m D WTE E v Y a Go Ta M at rones 21 3 lb ZUMET B ane Example here with zone view i Tone n E cu E FA 16 lu re keane recipe Cl Laine Var ore der imr am y velie Vario Li ae Pr G 7 REGRE ARPT 1307 30112007 MSS Right to technical changes reserved Rev 2 05 01 PSG Plastic Service G
44. 0 14 00 00 14 00 20 14 rci 105 w 75 w 45 1253 14 00 14 01 1402 14 05 1414 14 05 1406 1407 14 00 03 12 2007 e m i S D da EE N ed setpoint view mecpe utis system boost standby logat ii 1408 0312207 MOSG Right to technical changes reserved Rev 2 05 01 64 Chapter 10 Menus TEMP oft Line writer Graphics with 3 windows k ea 3 5 5 sque 7 es C m v boost logout dandi Qi spytam S X B Graphics with 4 windows Setpoint value and degree of operation represented in the first and fourth window amp xxm m A ii 14 03 03122007 MOSG The keys for the setting and or for operation of the graphics recorder are on the left side of the graphics window in each case Using the LEGEND key the zone names of the zones are displayed in the color of the curve on the right screen page The LEGEND key is implemented as a pushbutton and can be switched on and off If you are on the regulation process online with the graphics window the display is displaced to the left similar to an analog measurement recorder With the BACK key the curves are unwound further into the past by means of the key FORWARD the curves are wound back to the present The time related scaling and the lt Back dpt m k representation time and the date can be identified on the X axis at the lower edge of the screen the temperat
45. 08 Zone 3 2 15 22 54 09 12 2000 Zone 4 o 15 22 54 9 12 2008 Zone 5 o 15 22 54 09 12 2008 Zone 6 15 22 54 09 12 2008 Zone 7 2 09 12 2008 Zone 0 E X 99 12 2000 one Quit the active alarms 9 12 10 C S YpE Zone 11 09 12 2008 Zone 12 09 12 2008 Zone 13 09 12 2000 Zone 14 09 12 2008 Zone 15 09 12 2008 Zone 16 09 12 2008 Zone 17 09 12 2008 Zone 10 D 15 22 55 09 12 2000 Zone 19 Oo 15 22 55 09 12 2008 Zone 21 Q 15 22 55 09 12 2008 ww e X 7 RECIPE ARPT E TEMP Command 1538 09122000 MPSG 9 3 Change to Status Module Error In the alarm overview pressing button changes to view status module error Details see i chapter 10 5 13 Right to technical changes reserved Rev 2 05 01 10 Menus PSG Plastic Service GmbH 35 Operating Instructions TEMP Soft The most important functions for daily work with the control cabinet are combined in the menu bar 10 1 Entry Over the EDIT key you reach the entry menu edit 10 1 1 Function function Instead of selection of single functions by menu keys of EDIT under FUNCTION all menu keys of EDIT are well arranged The selection of a function is carried out by selection of the corresponding register Further entries are analog to the entry for the single functions and are described in the following chapters see chapter 10 1 2 and following Function After pressing the key a window is opened where a navigation by registers is ava
46. 1 6 Sensor short circuit 33 9 1 7 Heating current measured in spite of degree of operation 0 33 9 1 8 Heating current measured outside of the tolerance range 33 Right to technical changes reserved Rev 2 05 01 2 Chapter 1 Introduction 9 1 9 10 10 1 10 1 1 10 1 2 10 1 3 10 1 4 10 1 5 10 1 6 10 1 7 10 1 8 10 1 9 10 1 10 10 1 11 10 1 12 10 1 13 10 1 14 10 1 14 1 10 1 14 2 10 1 14 3 10 1 15 10 2 10 2 1 10 2 1 1 10 2 1 2 10 2 1 3 10 2 2 10 2 3 10 2 3 1 10 2 3 2 10 2 3 3 10 2 3 4 10 2 3 5 10 2 3 6 10 2 3 7 10 2 4 10 2 4 1 10 2 5 10 2 6 10 2 7 10 2 8 10 2 9 10 2 10 10 3 Potential error Short of the heating load Leakage current error Process alarm Acknowledging alarms Change to Status Module Error Menus Entry Function Setpoint value Manual mode Adjusting limit values Defining startup operation mode Assigning leading zone Automatic Temperature Ramp Zone on off switching Standby operation Boost function Current transfer Editing parameters Set Control Characteristic Process Monitoring Call of Function Process Monitoring by Key liio Parameter Process Monitoring Mode Menu Items of Process Monitoring Heat n Dry Views Zone view Standard zone view Own zone views Information display Tool view Graphics Trend display Representation capabilities Setpoint value Degree of operation window overlay fade out Edit Adapt display Assign channel zone to graphi
47. 2 05 01 Property of display panel Zone 5 should be changed Display panel Zone 5 without heating current display PSG Plastic Service GmbH 127 Operating Instructions TEMP Soft IL MP Soft tool site editor EES HJ cuum display vetpoint of velected zone vhesploy achad Lempeoluam 4 display degree of operation of elected zone A E x v um A EE E zebr dispi cument of selecind tone gt sM z c ane Mu mnar MSG Right to technical changes reserved Rev 2 05 01 128 Chapter 10 Menus 10 4 5 8 Deleting element Elements placed by mistake in the tool view are removed from the tool page using DELETE delete DELETE selected raro UENEN RECIPE ARPT 1405 30 30112007 MASE After confirmation of the deletion an additional request is made I1LMP Soft tool site editor Deleting display panel Zone 5 me A ely H lB EN 2s ues I Eare ARET lE o0 hats 30112007 SG 10 4 5 9 Edit background picture The inserted background picture can still be adapted a little by means of the simplest edit adit picture function picture It is basically recommended to carry out an optimal preparation of the display as far as possible before import into the tool view in a graphics processing program The following functions are available for the processing of the picture 10 4 5 9 1 Original Representing the original section of the picture on th
48. 20 Jc Mold Check J 1998 g esc Lane Cone 11 Zone 1 Pore 13 rome 14 fone 2 f Tom 18 Den 220 O20 20 Loree a q 1399 Ej 1222 g 1999 9 1053 31 07 2000 MOSG Right to technical changes reserved Rev 2 05 01 96 Chapter 10 Menus V Selection of mM for emecution of old Check Start 11 Execute zone selection aa 777 sone a7 done 36 Fone so one 43 The actual status of the zones is ZET pe shown at first The zones in Fee rege ie LLEGUE LIONE LO SLE is status ON are marked in yellow eee Select other further zones by Marking see chapter 7 Recipe if zone ON ail Mold Check file if zone ON amp Example mark zone 17 18 Continue with p d Whether the key load diagnostic data by recipe and or by Mold Check file is active can be set as described in chapter 10 5 1 User administration user list key Standard both keys active b Set time for diagnostics I E ri H af beniperature a during Mold Check The zones already selected in the step before are presented in dark gray Zones can be selected by marking see chapter 7 and the time for diagnostics can be changed ls E wl S i Gy BI eS I i zm E a Ga Gi Ga amp ihn FS Su E fu za Le hu c Lt nu L 4 Se 5 CE Tua C E L 3 E Es f a Se Ke a L kc 34 as Ke E nu I ua 1
49. 2H 79 lt inpulfalarm alle A AK ak j h 135528 Save trial protocol 1 3z TEAIL TOOL A ABF 135559 EMP SollZones switched on 1 22 1345752 Setpoint Value 1 32 100 0 129744 Zone rni 1 32 ON 13457 36 TEMF Soft started with last confiqur 1 32 RECIPE A RPT 14 57 30 TEMP Soft START LU 13x92 EMP SolZones swilched on 1 32 125323 Setpoint Value 1 32 100 0 13 53 18 fone rni 1 22 QM 135308 TEMP Soft started with last confiqur 1 32 RECIPE ARPT 13 53 01 TEMP Soft START i 13 47 11 Read zone parameters into the recip 1 32 RECIPE A RFT 13 43 18 Low temperature 1 8 Alarm goes 12 42 45 Low lermperature 1 8 Alarm comes 12 32 41 TEMP oft Zones switched on 1 3z 13 42 36 EMP SolZones switched off 1 32 1342 20 Setpoint Value 1 37 100 0 h d 1343345 F ited Fone side FON 4 70e Y heal e lien xwv oll apal pui ESL RECIPE ARPT active ind 1358 30112007 Mee Se The most current logbook entries are located at the top in the table Using the arrow keys in the scrolling bar at the right edge of the screen scrolling can be implemented within the logbook The logbook is a FIFO ring buffer First In First Out This means that in case of completely filled logbook the oldest logfile entries are overwritten by the new incoming entries At the upper left edge of the screen is a calendar element with which the date is selected for which the logfile entries should be displayed At the upper right edge of the scre
50. 4 108 0 100 0 108 0 108 0 00 00 mmm 00 00 Zone 28 e 20 Zone 30 Zone 25 80 0 100 0 00 0 100 0 0 0 0 0 Zone 31 Zone 32 100 0 100 0 0 0 0 0 he ReoreaRpT active fe 1300 30112007 MIPSG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 23 Operating Instructions TEMP Soft The value is accepted for the marked zones here in the 0 0 00 0 0 0 0 em one 11 one 1 00 20 DO E Zone 14 Zone 15 T 16 ia i pi n La Y eng LM 200 200 zoo 200 00 00 000 0 0 Error report if no zone has been selected beforehand Tir salt Before you can edit PA select the Corresponding Zones Tone field Zone 11 Zone 12 000 1000 pects MUR lie cag emm Deser ENM oonan MPSG Right to technical changes reserved Rev 2 05 01 24 Chapter 6 Entry method 6 2 Direct entry For the direct entry the option Direct setpoint value entry must be switched to ON in the master options see chapter 10 5 2 7 as well as in the user administration see chapter 10 5 1 The direct entry applies only for the zone from which it was started Direct entry is possible e Inthe zone view view zone pages and the detailed view view detail and or zone view by selection of the Alarm LED for required value degree of operation current transfer e Inthe view C F TXT and or FI for all zone
51. 5 01 Chapter 10 2 3 Chapter 10 2 4 show all Chapter 10 2 7 3 5 Additional zone g new edit Chapter 10 3 3 PSG Plastic Service GmbH 19 Operating Instructions TEMP Soft ey a S dit j Mold Check Sur z Zone site utilities Chapter 10 4 1 Chapter 10 4 2 Chapter 10 4 3 Chapter 10 4 4 edit EA Export zone tool site ID editor Import group Chapter 10 4 5 Chapter 10 4 6 Chapter 10 4 7 Chapter 10 4 8 P 4 A Cod system userlist options number parameter system Chapter 10 5 1 Chapter 10 5 2 Chapter 10 5 3 Chapter 10 5 4 E ee ae Ry config options SIO AD Chapter 10 5 5 Chapter 10 5 6 Chapter 10 5 7 Chapter 10 5 8 4 td 5 S Bsr 3 Nel us S Download date Unit ardcopy Chapter 10 5 9 Chapter 10 5 10 Chapter 10 5 11 Chapter 10 5 12 pus Chapter 10 5 13 Status Module Error Chapter 8 1 Chapter 8 2 Boost Chapter 10 6 Standby Chapter 10 7 Chapter 10 8 Chapter 10 9 Right to technical changes reserved Rev 2 05 01 20 Chapter 5 Work interface amp menus 5 2 1 Menu bar overview The menu key FUNCTION makes an exception Nearly all menu keys of INPUT are presented here as register in one view Which registers are visible for the standard user in ex works state hot runner HK is stipulated in the user administration see chapter The inactive registers here are shaded in gray y 1 0 5 function setpoint output Chapter 10 1 2 Chapter
52. 9 9 1999 9 Zone B4 gane 85 Vane B8 Zone 87 Zont 68 Zone 860 lone 70 one 71 one 72 Seb Bo z0 S20 ozo Seo S20 a 1 g ale g rj 9 179999 1999 9 1999 9 ma sive 1123 21072000 MOSG Red shaded zones are defective On selection the following dialog box appears exemplary Diaunustics cause of fauls Zone 1 Mo lIdentifiad nulis Causesoffaults Trouble shooting l Sen orconmectadio Thesensoroithezanawas Check other zones for occurence of same fault and e mng rone connected to the sensor input remove wiring faults in connecting cable and mold of nane z zone i wr ee 199 puce EN Teeth ard rece rt ore corded cot or en avec vr Po comin nd exch ST pigs e m 2 Serice and repair werk on He contol eabinel and mold should be carried cut eveluteely ini dead status cA S DON i lhe shoo Mold Chess Furion mbina conteol cabere and remove quere plug i passlve Pa 11 23 31 07 2008 HFPSG The references on trouble shooting of the single Mold Check phases can be read in chapter10 4 1 8 Mold Check References for Trouble Shooting In case you exit the menu MOLD CHECK TERMINATES by the OK key the Mold Check result see chapter 10 4 1 4 Save Mold Check Results is stored to a file Right to technical changes reserved Rev 2 05 01 104 Chapter 10 Menus 10 4 1 4 Save Mold Check Results The determined Mold Check results are transferred from the control cabinet zone by zone in TEMP Soft
53. E ARPT CES 1320 i MEDIE Right to technical changes reserved Rev 2 05 01 158 Chapter 10 Menus 10 5 7 3 Register PSGCommServer Register PSGCommServer tee hte af suae L Er mui um gm rm wit Stipulation of the communication o vt d over LAN and or serial interface so t Peconic cenmaneston en for PSGCommServer mm IP Adress 4 nies pg mr gitislg El REGrE ARPT Lm A 1220 1 122007 MOSG 3 e EA 10 5 7 4 Register communication test TEMP Sali Views of gris T L o MEME Register communication test Test function for interface am B um rm t rm sio LAN PSGCommServer Communication Test CB 11122007 MSG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 159 Operating Instructions TEMP Soft 10 5 8 AD Here all settings are carried out for I O cards digital inputs outputs and analog inputs AD 10 5 8 1 Register I O card Register I O card wit an VO Card No NO Card Ea ii 1321 11 12 2007 TEME nlt xj g No VO Card is installed C REGE ART Ean 1321 1112 2007 MOSG Right to technical changes reserved Rev 2 05 01 160 Chapter 10 Menus 10 5 8 3 Register analog inputs TIMP Soft View of zones 1 20 LE Hegister analog inputs Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 161 Operating Instructions TE
54. Hev 2 05 01 108 Chapter 10 Menus Mold Check diagnostics cause of By the key DIAGNOSTICS CAUSE OF FAULTS a window is shown faults where analog to chapter 10 4 1 3 View Mold Check Results Online the zone relevant results of the Mold Check resulting file are read and A displayed Key only visible for zones where Mold Check has provided status Causes of faults Trouble shooting sensor of the zo0no wes Check other zones lor occurrence of s Connected t0 the sensor input jremoave wing faults m connecting cable and rr ntes 1 i 1h Senace and repas mod on the contiol catinel and on the moki shoukd be caned out rough adhoiwed gt Base peri nnel oely ia 2 Service and repair wod on the control cabinet and mold should be camed out exclusively in dead ttahur pen Foi thet stop Mold Check Funcion wwebch oll contol cabinet and iemove pow plug 11 25 31 07 2000 AE 10 4 1 6 Deleting Mold Check result In order to delete a Mold Check result stored in a file on the storage medium the key DELETE is to be pressed A selection box appears in which the file to be deleted with the diagnostic result is selected by means of the scrolling keys After confirmation with the OK key an additional request is implemented as to whether in fact the file should be deleted Only after repeat confirmation is the file removed from the storage medium delete 10 4 1 7 Printing Mold Check result S In order to document the Mold
55. MP Soft 10 5 9 Software download for temperature controllers ez A software update can also be carried out over the interface for the temperature controller For d this a so called hex file is required which PSG makes available to the customer in case of extensions and or new functions in the controller functionality download CAUTION During the software update no standard operating mode is possible Therefore the software update should not be carried out in the standard operating mode during production The available components in x TEMP Sotft are listed with their _Jecuose METTRE SE address DIO16 Cl 192 168 0 236 gt Node ID 1 tcPToe 192 168 0 236 Node ID 2 Read s x Select component for download x Read VETE Pcuoss 192 168 0 236 PCU048003308 DIO16 Cl 192 168 0 236 Node ID 1 DIO16C842908 ceres 192 168 0 236 gt Node ID 2 TCPT08812908 The active HEX file on the component is shown under software versions vx Select component for download x agg 192 168 0 236 PCU048003308 DIO16 Cl 192 168 0 236 gt Node ID 1 DIO16C842908 TCPTO8 192 168 0 236 gt Node ID 2 TCPT08812908 After selection of one component for software download the OK key is activated wx Right to technical changes reserved Rev 2 05 01 162 Chapter 10 Menus Over the OK key you reach software download PCUO48 another menu Select the path name where the HEX file
56. MSG 10 1 8 Zone on off switching A switched off zone is excluded from the regulation and does not supply any alarm Zone on off switching Activate Deactivate rome Fone amp After activating the key a window is opened in which an LU Ii zi entry can be carried out as described under Chapter 6 1 fone 14 fone 15 fone 1H fone 1r g 18 E E E E a Hity per zone Zone OnOf LL E ON ON ON i Zone 26 Zone 2T Zone 20 Zone 28 Zune 30 v o hh lh lh 1309 30112007 Me Se 10 1 9 Standby operation Over this function the value is stipulated for standby operation The standby operation is used for the temperature reduction Standby Right to technical changes reserved Rev 2 05 01 42 Chapter 10 Menus Standby operation 2nd Setpoint Value 2nd Lower Z After activating the key a window is opened in which an entry can be carried out as described under Chapter 6 1 UB fone T Ln R JUD H Uum 10 JU 11 woe 127 Zone 13 cone 14 Zons 13 Zone 1H Zone 1r Zone 18 fone 18 fone 20 fone 21 fone 24 fone 3 fone Ad fone 25 fone 2B Zone 27 fone gH fone 78 fone 3t TEENS s RECIPE A RET T310 30 11 2007 PSG Display per zone Adjusted 2 setpoint value 10 1 10 Boost function Over this function the value is stipulated for the boost function The boost operation with its setpoint value increase is used for the heating of the tool before beginning production or Boost following prod
57. N 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 sis bits ia Fete bate fee bef 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 g UN NON N N ACA 1999 9 1999 9 1999 9 19999 1999 9 1999 9 EA A 3993 35 19999 19999 19999 19999 19999 19999 1999 9 1999 9 fs be eue e e e 1999 9 1999 9 19929 9 1999 9 19999 19999 19999 19999 1999 9 aa a E a at E E E E 1999 9 171999 9 1999 9 1999 9 1999 9 1999 9 1999 9 Current measurement e i elciede E The zones are checked in parallel All Zones in check are presented in yellow This is a waiting phase where the duration of the longest specified time for diagnostics is waited For this reason the next phase can be started out of a definite status e g check of sensor permutation can only be executed out of a definite status no temperature rising 1LMP Soft Mold Check 4403 193939 1999 9 1999 9 19999 19999 1999 9 1999 8 1999 9 1999 9 ee e Ee ee ko ke ke ke 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 ON NON te fee Fete bee ACA 1999 9 19999 1999 8 1999 9 1999 8 1999 9 1999 9 1999 9 1998 9 sia es es be be be Ba Bs Ese 1999 9 1999 9 119999 19999 119999 19999 1999 8 119999 1999 9 sala ke ko ee Ge A 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 1999 9 71 2CA T ee ae ate 1999 9 i999 9 1999 8 19999 19999 1999 9 19998 1999 9 FEM oo C2 Fa Fn x The zones are checked in parallel All zones in
58. OG Plastic Service Group PSG Plastic Service GmbH P O Box 42 01 62 68280 Mannheim Germany Tel 49 621 71620 Fax 49 621 7162 162 www psg online de info psg online de Operating Instructions TEMP Soft f r Windows Hot Runner Control Cabinet Software TEMP Soft for Windows CE Rev 2 05 01 01 2011 PSG Plastic Service GmbH 1 Operating Instructions TEMP Soft Table of contents 1 Introduction 6 1 1 symbols employed 7 1 2 Symbols and designations for keys 7 2 Installation of TEMP Soft 8 2 1 On user PC 8 2 1 1 Communication settings 10 2 2 On TEMP Touch 11 3 Quick guide Without detour quickly to the objective 12 3 1 Complete re entry of a hot runner tool not yet stored 12 4 TEMP Soft start 13 5 Work interface amp menus 17 5 1 User dependent menu representation 17 5 2 Menu bar overview 18 5 2 1 Menu bar overview 20 6 Entry method 21 6 1 Entry over keys 21 6 1 1 Selecting function 21 6 1 2 Marking zones 21 6 1 3 Editing parameters 22 6 2 Direct entry 24 7 Marking 26 7 1 Zoom 26 7 2 Select block 27 7 3 Select groups 28 7 4 Select all 29 1 5 Unselect all 29 8 Navigation 30 8 1 Page up Page down scroll page view up down 30 8 2 Go To select page view directly 30 9 Alarm overview 31 9 1 Alarms and their causes 31 9 1 1 Excess temperature 31 9 1 2 Subnormal temperature 32 9 1 3 Upper temperature measuring range exceeded 32 9 1 4 Sensor break 32 9 1 5 Sensor incorrect polarity 32 9
59. Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 91 Operating Instructions TEMP Soft After selection of the ADD ZONE VIEW key there appears a text box in which all available zone views are listed Select the required zone view by means of the scrolling keys and confirm with OK key The selected zone view appears in the zone views window in the right lower screen section 10 3 3 10 Removing zone view E In the same way as with adding zone views can of course also be removed again from Shane recipes If no zone views are assigned then all zone views are made available to the user for sone szites the loading of the recipe After selection of the REMOVE ZONE SIDE key there appears a text box in which are listed the zone views appropriate to the recipe Select the required zone view by means of the scrolling keys and confirm with OK key The selected zone view is removed from the recipe 10 3 3 11 I O File user defined functions Own defined user functions are assigned to the recipe using the key l O FILE 3 B A dialog box appears in which can be selected ILI File e whether one would like to select a stored I O file or e whether the currently loaded I O functions should be employed or e whether the function of the users defined functions should be fully deactivated Adding user functions to recipe 1 Right to technical changes reserved Rev 2 05 01 92 Chapter 10 Menus Adding user functio
60. SG Plastic Service GmbH 83 Operating Instructions TEMP Soft 10 3 3 New Edit d Under NEW EDIT already stored recipes can be modifies or new recipes can be attached without influencing the currently on going temperature control In the same way the possibility newedit exists here to generate recipes on another PC in order to export these then into the PC with TEMP Soft In the upper half of the screen the setting parameters for all zones are listed in tabular form The parameter names are in the first column left shaded yellow The channel specific settings are to be seen connecting this to the right In the left lower half the tool views relevant to the recipe are listed The zone views appropriate to the recipe are located in the right lower half as well as the user defined functions appropriate to the recipe I O file The name of the currently processed recipe is displayed in the header Processing recipe menu ze Dee mee open nl J arean P 1245 3011 2007 MPSG 10 3 3 1 Open a A stored recipe is loaded for processing or for viewing A window appears in which the required recipe is selected by means of the scrolling keys and open loaded using the OK key The name of the selected recipe appears in the header In the upper window the configuration data of the zones can be viewed If tools and zone views are assigned to the recipe then these are displayed in the corresponding windows furthermore also the user
61. SV FILE of SHORTEST TIME INTERVAL the CSV files is calculated that is stored physically on the disk BETWEEN TWO DATA RECORDS CAUTION Take care of the disk space for CSV file CAUTION In case of change of the database the old data is definitively lost In addition the threshold values can be newly stipulated for the changes of the process values A data record is not put away for every sampling step rather only if process values change above the adjusted threshold value If the threshold value changes in case of a zone all process information items for all Zones are secured up to this time A A Right to technical changes reserved Rev 2 05 01 154 Chapter 10 Menus 10 5 6 3 Register process alarm register Register process alarm register only relevant when I O cards are installed 10 5 6 4 Register options Register options Memory location for TEMP soft data In case of standby boost always reduce all zones Tool coding Right to technical changes reserved Rev 2 05 01 TttP Soft View uf zones 1 20 Zo 1 Zone 2 Zone 3 Zone 4 xtc Se E om try S Co EN wro Y IN Al Number of zones ao en Data Data baie tQ on Emi fae _ Number of stored date sets 4 00 TEMP Soft xj 1 No VO Card is installed p wn goto b d Cd A active iii 1313 11122007 MOSG TEMP Soft x Number of zones
62. a tool view several links are placeable to different further tool views 10 4 5 6 Drawing line If the zone process information cannot be placed for reasons of clarity directly above the XML corresponding zone in the image file a line that manufactures an optical connection can be drawn in between the two information items After selection of the menu item LINE there follows a request to stipulate the start and end point of the line through selection on the display line Stipulating line 2 D 2 1405 30112007 MPSG EARS ONS RECIPE ARPT Right to technical changes reserved Rev 2 05 01 126 Chapter 10 Menus Drawn line sepe aa oe BENE Sis XE Es C RECIPE ARPT ES 10 4 5 7 Changing element If changes should be carried out to the tool view information can be very simply corrected with the aid of the key EDIT e in display panels e intext fields e aswell as from lines For this first the key EDIT and then selecting the element to be changed e Display panel There appears the information on this field and all properties can be changed e Text There appears the screen keyboard about which the text can be moditied e Line The end points can be displaced according to selection and newly placed by drag amp drop Change selected SCE pone ted Recire ARPT 22 2 1405 30112007 MPSG 144 OSB Right to technical changes reserved Rev
63. ading zone mode and keeping on working with defect sensor Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH Operating Instructions TEMP Soft M Display Meaning Meaning and fault correction Drift error report during Signal during beginning of the identification identification phase phase possible Disappears by itself After that s changes into identification phase with signal Heating identification active Cooling identification active Identification start phase cooling Measuring range alarm Actual value of the zones has exceeded the exceeded measuring range upper limit or the maximum temperature 500 C Fault is stored and must be reset acknowledged If the fault comes formerly as the error report Id a defect is possible on the solid state relay of the zone Please replace In the same way Possible fault on sensor Please observe actual value Get in touch with PSG Manual temperature ramp active Reduction to 2 setpoint value Reduction to 3 setpoint value Heduction to 4 setpoint value Boost function active bSt alternates with the set time for timer when relative setpoint value the Boost function is time controlled see chapter increase 10 6 Boost Function SbY Temperature reduction standby active relative setpoint value increase Startup operation active If the controller is in startup operation mode the remaining startup time is displayed alternately with th
64. an be PENDET entered for all zones Please take the code number from the corresponding operating manuals see 1 Introduction Right to technical changes reserved Rev 2 05 01 146 Chapter 10 Menus 10 5 4 Temperature controller system parameter Temperature controller system parameter system The system data of the temperature controller is set adjusted over this dialog box Associated parametet with the system settings are interface configuration configuration of the hardware alarm outputs configuration of the sensor message entries and other general system configuration values These do not have to be changed in general Please take the default setting of a controller with O from the following displays You can find further information on the functionality of the system parameters in the corresponding operating manuals see 1 Introduction 10 5 4 1 Register for system parameters Hegister Interface Register Ethernet EDDEHODEE SES 0 REGREARPT 0 6 112200 MPSS Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 147 Operating Instructions TEMP Soft Register System Register Alarms Register Send Receive Right to technical changes reserved Rev 2 05 01 148 Chapter 10 Menus 10 5 5 Basic configuration In case of new attachment of a recipe or connection of a new hot runner tool a reset of the configuration data can be carried out by TEMP Soft Basic configurati
65. an be monitored for every zone in an upper and lower limit value band around the temperature setpoint For this a lower temperature limit value and an upper temperature limit value are stipulated separately for every channel If the temperature actual value overshoots or undershoots the upper or lower temperature limit value resp then an alarm is output for the zone Right to technical changes reserved Rev 2 05 01 38 Chapter 10 Menus Adjusting limit values Lirnit Value 1 Lirnit Value Z After activating the key a Limit Value 3 window is opened in which an Limit Value 4 entry can be carried out as described under Chapter 6 1 ne I cone di ione 4 RECIPE ARPT active ida 1308 30 112007 MES The parameters LIMIT VALUE 1 is provided for the upper temperature limit value LIMIT VALUE 2 for the lower temperature limit value The parameters LIMIT VALUE 3 and LIMIT VALUE 4 are presently without function 10 1 5 Defining startup operation mode The startup operation mode is employed for careful warming baking out the moisture It controls the connected zone for the duration of the specified startup time to a setpoint value of 100 C On completion of the startup time control is based on the set adjusted end setpoint value The startup operation mode is started after every switching on if the startup operation mode itself is switched on startup operation mode entry field ON OFF and the conditions for
66. ars with the registers as well as an entry field for user names and password Please first stipulate the user name of the operator furthermore a password that is known to only the system administrator and the corresponding user Attaching a new user Edit user options User Password Z Digital sh passive Tee 71 on ESC ill setpoint entry F pei ICE Edit parameters d function Ls vie Mold Check edit utilities s edit J X vie recipe utilities system recipe gt 1 L Start pa pg v go gt boost standby i Setting for Direct setpoint value entry see chapter 10 5 6 4 Enabling of the function additional zones Edit parameters by ON See chapter 10 2 10 In case of new attachment of an operator all functions are released as described in chapter 5 2 All the functions must be switched off to which the operator should not have access Entering user names em Ma AO Dan th EO Aco a ec Saar Stop En Es ae m ppdme pnia boosi smt d T RECIPE RET LEA 1430 30112007 AMET Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 141 Operating Instructions TEMP Soft Tes Soft view uf zones 1 20 Entering password PE E Tet ns atele e en aii amp EZB ii LJ nare ARPT 1431 30112007 MPSG 10 5 1 2 Users delete First select the operator to be deleted using the scrolling keys and then activati
67. atic scaling of temperature and degree of operation information is left to TEMP Soft Adapt graphics 1411 03122007 AME2SUG By means of the ONLINE key the currently recorded process values are displayed again directly on the right hand graphics recorder side 10 2 3 4 Assign channel zone to graphics window Over the CHANNEL key you reach a menu in which the allocation of the zones to the graphics recorders can be defined Channel With the LINEWRITER key it is stipulated which zones maximum 32 are assigned to the Recorder 1 4 linewriter 1 With the LINEWRITER ON OFF key the recorder is activated deactivated lirievariter 1 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 67 Operating Instructions TEMP Soft Adapt graphics Recorder 1 ET c RR UH o 5 uxexoss MSG Only one graphics recorder and thus graphics window can be assigned to every zone For this purpose the LINEWRITER key is to be selected and after that the zones selected that should be assigned to this recorder The assigned zones are underlaid with color with the color of the recorder here yellow In order to remove a zone from a graphics recorder the corresponding LINEWRITER key must be selected and the zone selected again The background color of the zone changes again to light gray The zone is not assigned to the graphics recorder any longer Adapt graphics Zone 1 28 is assigned to linew
68. before interface settings l x alg LAN PSGCommServer Communication Test ae ia m a TEMP Soft x 4 No interface connection could be made Do you want to try connextion again Right to technical changes reserved Rev 2 05 01 14 Chapter 4 TEMP Soft start ESC and TEMP Soft is ended The following causes can come into consideration for a defective interface connection e Controller defective or controller is configured incorrectly e The interface settings on the controller and the PC do not agree see Chapter 10 5 4 1 e Cable connection is defective or cable not connected If the communication is fault free TEMP Soft checks whether the mem Automatic recognition of the number of zones set adjusted zone number Scan address 0 agrees with the actual zone number ELLA If this is not the case an error report appears which must be reset acknowledged by the operator A different zone number can be caused e g through alternating operation TEMP Touch User PC on different power modules or through failure of a controller A communication test is carried out for all controllers connected Communication Test to the controllers Please wait over the interface x En 100 The start menu appears in which can be selected whether e the control cabinet should be further operated in the previous setting adjustments e abasic configuration see Chapter 10 3 5 should be loaded into th
69. ber adjusted in the system 128 does not match with JS the zone number detected 74 To run the program TEMP Sott correct the program has to be started again Is an auto scan executed e g the interface setting have changed and a modified number of zones is determined this message appears Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 153 Operating Instructions TEMP Soft 10 5 6 2 Register database Register database TEMP Soft es Number of zones Data base Process alarm Options Email Key FT F2 Debug Number of stored data sets Save data set if setpoint deviation exceeds Save data set if temperature deviation exceeds Save data set if degree of operation deviation exceeds Save data set if current deviation exceeds Shortest time interval between twa data records ld aximum size per CSV file Here the size of the database is stipulated for the long term archive data recording In order to achieve a data reduction data records are saved under certain conditions only and not for every sampling step Under the menu item Database the size of the database can be changed Menu items The menu items are also used to control the criteria for data logging in CSV file see chapter 10 5 2 6 SAVE DATA SET IF Menu item The menu item controls the cycle time when the CSV file is written By the preset time here the size MAXIMUM SIZE PER C
70. bols and or alphabetic characters are prefixed to the left near the represented process information of the display panel that identify the corresponding process value Process information Symbol Alphabetic character Setpoint value Symbol Actual value In case of active alarm red flashing LED is represented Degree of Operation Measured heating current A for ampere 10 4 5 4 Placing text field This function is used for the placement of comments in the form of a text After selection of the key there appears the screen keyboard over which the required text can be entered and text confirmed After confirming a rectangle bordered in gray appears on the screen which can be placed at the corresponding location by means of drag amp drop Placing text field 1 E m oi em D E Lu Um m g 7 post a gt eno Det xi re 30 11 2007 meee Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 125 Operating Instructions TEMP Soft Placing text field 2 TEL SREZ ECIPE 1405 30112007 MOSG RECIPE ARPT ji p ER 10 4 5 5 Placing link fed A link can be set to an already existing tool view After selection of the LINK key there appears LET a file selection box in which the tool view is selected to which the link is made The link symbol link appearing can be displaced by drag amp drop to any arbitrary location within the tool view Within
71. by a zone with a functioning sensor leading zone This function has advantages compared to the manual mode because unlike the manual mode with which a fixed degree of operation is output constantly the possibility exists in leading zone mode that in case of the zone with defective sensor external influences are further considered and controlled In case of control zone operating mode with the zone with defect sensor the zone number of a leading zone is entered with whose help the zone is quasi controlled as it were In addition an amplification or attenuation factor can be entered 0 means degree of operation is output without correction Define lesding zone Leading ZOne w Amplicficabon for Leading ZO ZE Assigning leading zone After activating the key a window is opened in which an entry can be carried out as described under Chapter 6 1 us 13 um 14 ru 15 as 16 7 17 rs 18 r3 18 rM 20 mae 21 mi 22 i 23 rake 24 ane 25 ane 26 ae 27 e 28 Zone 29 se 30 Zone 31 Zone 32 100 100 ams a y EE L RECIFE ARPT Display per zone Leading zone and amplification 1309 30112007 AMEODSG Right to technical changes reserved Rev 2 05 01 40 Chapter 10 Menus If the degree of operation outputted from the leading zone is too high or too low in order to maintain the zone at the required processing temperature the degree of operation can be increased or reduced manually in 1 in
72. c BI BI k BI Xr HE E Y Ho Zone 15 wit gao DNE o me m Write paene to the zones Recipe GrundeinstellungMCU hrs Write the parameters to zone 9 BHHHHHH 0x x xj with m ME o Zone 16 Zore 17 Zone 18 Zore 19 Zone 20 X ul X TUI wrt i gae v n o ME o GG o FESSA ALAE A ac E 14 37 30 11 207 MOSG wit WEC am o mE o Bh Akal Setting of characteristic for load of basic configuration see chapter 10 5 6 4 PSG Plastic Service GmbH 149 Operating Instructions TEMP Soft 10 5 6 Master options The master options may be carried out by authorized operators only because basic Mer configurations of the control cabinet are set in this menu Erroneous entries can result in the options control cabinet not being operable any longer 10 5 6 1 Register zone number Register number of zones TEMP Soft x Number of zones Data base Process alarm Options Email Key F1 F2 Debug 1 Number of temperature control zones 8 256 20 X Auto scan Off val Controller type Address Zone allocation x y PCU048003408 20 192 168 0 236 1 20 The zone number of the connected control system is set adjusted in the dialog field If the control cabinet identifies that the entered setting does not agree with the zone number in the control system then it is reported by TEMP Soft and can be con
73. check are presented in yellow If a sensor incorrect polarity was identified for a zone Mold Check passivate the zone and excludes it from further checking Right to technical changes reserved Rev 2 05 01 102 Chapter 10 Menus Phase The zones are heated up separately The temperature raise and the check sensor allocation and polarity of the sensor is checked leakage current TEPIP Soft Mold Check eri Tome 27 Tome 23 one 2 225 Tome 26 ore 27 WET Oan eo DET 20 eo 1999 9 171999 9 179999 i999 9 1999 9 1998 5 1885 8 a J Horie 31 Zona at Zona 23 Zone 14 kone d O20 Oan Cyan OU ORU 20 19899 199939 929 3 ngggg 79999 19999 19993 one 38 rone 40 n Eons 42 one 43 Zone 44 one 45 oe 220 Oan 5 j 20 S20 Oan 2n 01933933 1399 9 199939 7 S999 79999 19999 119999 1993 9 ns 4 one 48 ane 48 borne 5l Iona 5 one t one 53 jen O20 OI C2 20 Crap WE 1333 g 13999 155565 IEEE g 1333 g 1933 5 eee g eg one 3g Oe O20 E Erti 1999 5 one n rae T 3 1339 9 g 7999 g 1030 9 am Chackmanmnnocauple allocation arid Gault cumini passive fi n2e2 31072008 AS The zones are checked consecutively The zone that is currently being n checked is shaded yellow For the determination of the leakage current per zone these are heated up to approx 70 C Mold Check terminates Saa rine 31 O20 one 18 ore 20 ong 21 zone 22 Bii one 24 T oon AT one 27 eo Oan 2B eo
74. controller is not the measured value at the sensor rather it is the measured value falsified by the sensor short circuit The measured temperature is significantly below the real temperature on the sensor Alarm elimination Check list e Check sensors including sensor supply line test and where appropriate replace completely 9 1 7 Heating current measured in spite of degree of operation 0 A heating current is measured although the controller does not output any control for the heating The control cabinet has a load shedding safety function which switches all zones voltage free in case of fault Alarm elimination Check list e Remove fuse protection in the heating circuit e SSR in the device defective Replace Caution Protect your tool against destruction through overheating and eliminate the fault immediately 9 1 8 Heating current measured outside of the tolerance range a A heating current is measured which lies outside of the tolerance range around the stored T current setpoint value Alarm elimination Check list e Reload current setpoint value e Increase current tolerance e Heating defective e Output fuse protection defective if heating current O A e SSR in the device defective if heating current O A e Control outlet defective if heating current 0 A 9 1 9 Potential error A potential which is too high is measured on the sensor entry The control cabinet switches off the affected zone Alarm elimination
75. crements by an amplification factor for the zone assigned to the leading zone Amplification of leading zone setting range 99 100 in e 0 9o no amplification e 1 99 7o the degree of operation outputted from the leading zone is decreased e 1 100 9o the degree of operation outputted from the leading zone is increased 10 1 7 Automatic Temperature Ramp In case of a ramping function the setpoint value is not changed suddenly onto the pre i selected end setpoint value rather it is started ramped from the current actual value The Auto temperature ramp function prevents e g mechanical stresses through different temperature potentials within a hot runner These temperature differences come about through different rates of rise of e g distributors and nozzles Since the rate of rise can be estimated by the operator mostly only with difficulty the control cabinet has an automatic ramping function This function is switched on by means of the parameter Automatic Temperature Ramp Plot of automatic temperature ramp Temperature M 100 A ae Leading zone Phase of identification Time With the aid of the function the temperature controller automatically determines the zone with the least rate of rise and controls all zones uniformly to the adjusted setpoint values This comes about independent of the current actual values i e possibly already warmed zones to higher temperature level wait on the rema
76. cs window File functions Printing graphics view Export graphic data Detailed view Setpoint value change View C F of all zones with regulation difference View TXT for all zones with zone info text View FI for all zones with leakage current display Bar graph view Difference view View Additional Zones Recipes Loading from storage medium to controller Saving from controller to storage medium New Edit Open Save New Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 3 Operating Instructions TEMP Soft 10 3 3 4 Deleting 85 10 3 3 5 Printing 85 10 3 3 6 Parameters 86 10 3 3 7 Adding tool view 89 10 3 3 8 Removing tool view 90 10 3 3 9 Adding zone view 90 10 3 3 10 Removing zone view 91 10 3 3 11 I O File user defined functions 91 10 3 4 Tool coding optional function 93 10 3 5 Basic configuration 94 10 4 Utilities 95 10 4 1 Diagnose Mold Check 95 10 4 1 1 Settings for Mold Check and Start 95 10 4 1 2 Mold Check Phases 100 10 4 1 3 View Mold Check Results Online 103 10 4 1 4 Save Mold Check Results 104 10 4 1 5 View Mold Check Result 105 10 4 1 6 Deleting Mold Check result 108 10 4 1 7 Printing Mold Check result 108 10 4 1 8 Mold Check References for Trouble Shooting 109 10 4 2 Mold Snapshot 111 10 4 2 1 Open 112 10 4 2 2 Save 112 10 4 2 3 Delete 114 10 4 2 4 Print 114 10 4 3 Logbook 115 10 4 3 1 Data Time 115 10 4 3 2 Defining filters 116 10 4 3 3 Activating Deacti
77. defined functions appropriate to the recipe I O file rex ipee aulisurimdr adum ew rece directory D TemgsofiDaten DEMOWZPT aj B RECIFE A RPT lie libre Er BM END feria Open recipe AE 3 4 s e v s e o a w E R T z u v o P G amp s o rio o K LIO A Y x e V B N M e Right to technical changes reserved Rev 2 05 01 84 Chapter 10 Menus 10 3 3 2 Save The recipe is stored consisting of configuration data selected tool and zone views as well as E user defined functions save A window appears in which the name of the new recipe is entered For this please select the FILE entry field and enter the new file name using the screen keyboard Additional information can be added under the FILE INFO entry field After confirming with the OK key the recipe is saved Save recipe RECIPE ARPT i Reference The recipe is not transferred to the controllers but only saved on the storage medium Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 85 Operating Instructions TEMP Soft 10 3 3 3 New After selection of this key all configuration data are set in accordance with the basic configuration At the beginning no tools or zone views as well as no user defined functions are hie associate with the newly defined recipe 10 3 3 4 Deleting In order to delete a recipe stored on the storage medium the DELETE key is to be pressed A selecti
78. e After the temperature has reached the setpoint value band Learning phase Operating point of process Process Monitoring monitoring POP Starts automatically After termination of learning Starts automatically following phase not written to the learning phase with the EEPROM and not displayed stipulated tolerance of process monitoring PTOL when PTOL 0 Setup leakage detection one 7 g one 12 one 16 one 17 g ES ees SE A select zoom block WU o mo ESC RECIPE ARPT c TEMP Command 08 45 08 10 2009 MSG For tolerance of process monitoring PTOL the value 20 was stipulated for zone 1 5 details on data entry see chapter 6 Right to technical changes reserved Rev 2 05 01 50 Chapter 10 Menus Process Functioning method monitoring mode PMOD 2 Manual Necessary firmware version for series multi loop controllers see reference The zones first start without active process monitoring This is signalized in the information display by PrO for the zones where the process monitoring is activated Learning phase Operating point of process Process Monitoring monitoring POP otart manually per After termination of learning Starts automatically following PY phase not written to the learning phase with the e key EEPROM and not displayed stipulated tolerance of process e Code no 300 monitoring PTOL when PTOL e N3S 32 0 Setup leakage detection Operating point of process monitoring PD Activat
79. e a Zone Zone Zone Zone Ls OFF OFE Zone 19 Zone n Zone ae 22 Zone Zone 2 OFF OFF OFE Zone 2 Zone 2 Zone 27 Zone 2 Zone Zone OFF OFF OFF OFF 1423 11 122007 MPSG x I E gas E I NUS Am I wir i I EO e tt ezam E n Jm S Q X Zone B Zone 7 TEMP Sofl x Activate Boost function D o Zone 1G x vill id NN v e e GG o iE o iG o MN o NN o gtso Stt a S A RECIPE ARPT Eg 1422 112207 MSG mode are reset to main setpoint value or the boost operation is activated for all zones In the zone view and in the tool view zones are identified in boost operation with bSt in the information display Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 167 Operating Instructions TEMP Soft Should the Boost function run timer controlled the parameter Boost Function Timing see chapter 10 1 12 Editing parameters Setpoint Value must be set to ON After activation the Boost function lasts for the set time in parameter Boost Time min Timer 4 see chapter 10 1 5 Defining startup operation mode In the Information display the display bSt alternates with the time set in parameter Boost Time min Timer 4 10 7 Standby Function By means of the standby function the setpoint value is decreased for selected zones by the valu
80. e current message in minutes Actuator deactivated Leading zone manual mode Automatic ramp fault Automatic Gh fault slowest zone Automatic ramp i Right to technical changes reserved Rev 2 05 01 60 Chapter 10 Menus Design Series Display Meaning Meaning and fault correction MCU PCU BP Viowestzony IE slowest zone Can X X CAN communication Possible sources of errors fault CANAIN Address setting or transmission speed setting with the devices do not agree or defective CAN interface Get in touch with PSG Gc Fater O X X Ctb Fault on RS485 at INE un BENE Fault in channel data Change to parameter level change a value and X X acknowledge the change The error message disappears Alternatively enter code number 950 SYS X X Fault in system data Pin lemigphseade X X uM A active yet Hn HexWDy fucinadv X X CS Cu j ledagecmenenr X X Pot X X Potential error on the sensor dE Dawosksed S X DagwsksRgut X Thyristor alarm SAA A heating current is measured although solid X X state relay is not control activated by the controller Check solid state relay and replace Short on the heating Wiring fault fault is stored and must be reset X X outlet acknowledged PhA Phaseemo At least one mains network phase is missing LX TX hSE Heat Sink Error Cooling element temperature to
81. e for the standby function The standby function can be used e g for the temperature Shelby reduction in case of production shutdown states Over the key the standby function is activated for the following e Zones to be selected in a faded in window e All zones see Chapter 10 5 6 4 System Master options Options Function Always reduce all zones in case of standby boost activated ON The setting of the standby reduction value is implemented in the entry menu under the menu item Functions see Chapter 10 1 9 Salihi stanley fone teen for selected zones Zones here in the example Zone 1 3 are selected for the standby function see Chapter 7 and the standby function is activated Zone 10 Zone 12 OEE OFE Zone 15 fone a fone 18 Function Always reduce all OF zones in case of standby boost Zone 22 Tone one 24 activated OFF OFF OFF T Zune 28 Zune I Zone 30 RECIPE ARPT TM iss 1427 11122007 AME GG Standby If the function Always reduce all zones in case of standby boost is activated ON a confirmation prompt is implemented Lm um wp rM EM o rum 10 WI p m IT NC NC Ael ns om LI ie ie p EN wma hresn v IX umm TEMP Salt Activate standby function e Wi I o E e Zone 16 amm NN NN N Ti o ie uM o skRea9timzIEL A RECIPE RET active 1101 06122007 Ny EN If zones wit
82. e process monitoring Start learning phase x ji select select select unselect zoom block group all all ESC RECIPE ARPT E TEMP Command 08 52 08 102009 MSG For tolerance of process monitoring PTOL the value 20 was stipulated for zone 1 5 details on data entry see chapter 6 The process monitoring and the learning phase can be activated by key Y A security query follows Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 51 Operating Instructions TEMP Soft Process monitoring Functioning method mode PMOD 3 Intelligent Necessary firmware version for series multi loop controllers see reference The zones first start without active process monitoring This is signalized in the information display by PrO for the zones where the process monitoring is activated Operating point of process monitoring POP After termination of learning Learning phase Start manually per Process Monitoring Starts automatically following zx phase written to EEPROM the learning phase with the e key and displayed stipulated tolerance of process e Code no 300 monitoring PTOL when PTOL e N3S 32 0 Tolerance of process monitoring PTOL Is calculated during learning phase automatically and set Setup leakage detection Tolerance of process monitoring Operating point of process monitoring Activate process monitoring Start learning phase eh se
83. e screen 10 4 5 9 2 Section Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 129 Operating Instructions TEMP Soft A section of the background picture represented on the screen is selected For this you are requested to select the upper left and the right lower corner on the screen After that an additional request is made about the aspect ratio of the selected section The possibility exists to retain the aspect ratio or to distort the picture according to the selected section After confirmation of the selection the zoomed section appears on the overall screen 10 4 5 9 3 Zoom The zoom area is adjustable from 0 which means section unchanged up to a zoom factor of 100 which means extreme enlargement of the drawing 10 4 5 9 4 Displacing picture The current section is displaced If the picture is zoomed and only a part of the overall picture can be seen then the hidden picture section is displaced into the screen section 10 4 5 9 5 Rotating display The current section is rotated by 90 clockwise in each case Multiple activating of the ROTATE key turns the picture around by a further 90 clockwise in each case 10 4 5 10 Lock If LOCK is activated then the display fields to be inserted etc can no longer be freely placed rather they are adapted as though magnetically to the non visible auxiliary lines lock This function is particularly advantageous if texts etc are supposed to appear aligned
84. e temperature controllers or e astored recipe should be transmitted to the controllers Select start settings foes 1 20 4 i xh B NU m Ede 31 JE dE After selection of a start setting there appears a further dialog box in which the start setting must be confirmed Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 15 Operating Instructions TEMP Soft Confirm to start with last CATETER configuration 8 EJ IF WF wtf WIFI 1 YR Y S 1 I E n EE WIT TEMP Solt NU NOS Realty start TEMP Soft with last configuration X t E In A wit rom xm wF NS paco giselen m O got x Hmm Y m Confirm start with basic settings x Hmm z Y EO nl X TI Hmm z Y AEN M xj Really start TEMP Soft with basic settings S Hts XTA I FW wm wm Y E MG gesaai mL so wil w Confirm start with recipe wh 4 TN v u co is ER i NI OMNE paee EGO i ATH WiFi Y i EE B Am WIT wit Mf C yi NOUO vM PESFIFICKICIEE 1 LN Rey start TEMP son wan recipe selection 2 E iE If a start should be implemented with recipe a dialog box appears i
85. easured No current Power of the connected measured heating element too low No current Fuse defective measured card of the zone Switch off power supply Lock card Red LED still flashing exchange E controller card e e O nee eee power controller card of the appropriate zone Check the connected heating element Remove connecting cable of control cabinet Measure resistance of heating with multimeter Infinite resistance means no heating element found In case of power value of heating zone below 50 W at 230V no current measurable Check appropriate fuse for zone on power controller card and where necessary exchange it No current Wiring error Check wiring measured Sensor reversed Sensor with reversed Check the pin assignment of connecting cable and of polarity polarity connected mold No sensor connected sensor defective Sensor defective or no sensor connected Sensor defective or no sensor connected Sensor wrong connected The sensor of the zone was connected to the sensor input of zone X Sensor connected to zone x Right to technical changes reserved Rev 2 05 01 Check the connected sensors Remove connecting cable of control cabinet Measure resistance of sensor with multimeter Infinite resistance means no sensor existing or sensor defective Check the pin assignment of connecting cable and of mold Check other zones for occurrence of same fault and remove wiring fault
86. ed Rev 2 05 01 PSG Plastic Service GmbH 173 Operating Instructions TEMP Soft 11 3 Setting of Auto Scan Time The auto scan time is included in the file ScanTime ini in the TEMP Soft data folder The file can be edited by a text editor The adjustable range is between 15 120 seconds As default the value 15 seconds is entered Right to technical changes reserved Rev 2 05 01 174 Chapter 12 Appendix 12 Appendix 12 1 Version history Version Date Changes 2 05 01 01 19 2011 Customization for TEMP Soft Version 2 04 03 In detail the following amendments were made e ETR 132 net amended e Boost function timing amended 2 05 00 03 24 2010 Customization for TEMP Soft Version 2 03 09 In detail the following amendments were made e Function additional zones amended e Auto scan time in file ScanTime ini defined 2 04 00 10 09 2009 Customization for TEMP Soft Version 2 03 07 In detail the following amendments were made e Function process monitoring per modus controllable e Hardcopy directory 2 03 00 05 13 2009 Customization for TEMP Soft Version 2 03 03 In detail the following amendments were made e Function Leakage Detection amended e Function Heat n Dry amended e Chapter export graphic data e With load recipe request for mold replacement e Date logging with decimal place e Setting of characteristic for load of basic configuration 2 02 00 12 16 2008 Customization for TEMP Soft Version 2 03 00 In detail the following ame
87. en an information window is displayed with the options of the represented logfile entries In the main window the logfile entries are represented in tabular form Per logfile entry the following are displayed e Time of the logfile entry e User identification of the user by whom an entry was carried out e Reason for the logfile entry the entry the alarm condition e Zone characters for which an entry was carried out e Change of the entry carried out Right to technical changes reserved Rev 2 05 01 116 Chapter 10 Menus 10 4 3 2 Defining filters With the filter the possibility exists to target filter and represent information from the entire i logfile entries filter If the FILTER key is pressed a screen page appears in which the filter options can be defined TEMP 0fl JEU Sei fier ES Defining filters to the display in the logbook Here in the example the filter was set to setpoint value change for Zones 1 3 and 19 21 MP ispft Started with last cc TEMP S0T Programm beenie TEMP oft mit letzter Einstellt r CIV CIT TEMP Som Zones Switched or Read zane parameters into t Load recipe TEMP S0T ones swatcned on Current transfer Edited zone Side Low temperature Save trial protocol v 1359 30112007 MASE In the window at the left upper edge of the screen the user is selected according to whom the logbook entries should be filtered In the windo
88. en setpoint and actual value is displayed in case of activated function The setpoint value can be entered only directly if the function Direct setpoint value entry in this menu is switched on ON and is enabled ON in the user administration see chapter 10 5 1 e Inthe zone view View Zone times and the detailed view View Detail the setpoint value over selection setpoint value and or actual value the degree of operation and the current transfer over heating current selection can be selected directly The pocket calculator is opened for the entry e Inthe zone view the detailed view can be faded in over selection of the Alarm LED e Inthe view DISPLAY ALL C F and TXT or FI in case of selection of a zone its setpoint value can be entered in directly The pocket calculator is opened for the entry The characteristic for load of basic configuration for the recipe is set here e OFF Setting as defined in recipe per zone e ON Setting of 1 zone for all zones TEMP Soft View of zones 1 20 Zone 1 Zone 3 Zone 4 Zone X ru TEMP Suft WIT Y 4 Em Number ol zones Dala base Process alarm Uplone Ema Rey FT 12 Diagnose E o Zone 6 b 4 SMIP o i WIT POP Y nd i a o o MEME Zone 11 Dedrniabon address ou User PF Patsword Y x EMEN o TEMP Soh name Zone 16 WIT v wr Wat mesc nE o edt setp
89. er HK The inactive menus here are shaded in gray see chapter 10 5 1 function setpoint edit Chapter 10 1 1 Chapter 10 1 2 Function Setpoint value alps 26 Chapter 10 1 5 Defining startup operation mode Chapter 10 1 6 Assigning leading zone cp Standby Boost Chapter 10 1 9 Chapter 10 1 10 Standby operation Boost function Mio Chapter 10 1 13 Chapter 10 1 14 Set Control Characteristic Process Monitoring an output Chapter 10 1 4 Chapter 10 1 3 Manual mode Adjusting limit values DA D Chapter 10 1 7 Chapter 10 1 8 Automatic Temperature Zone on off switching Hamp A parameter Chapter 10 1 11 Chapter 10 1 12 Current transfer Editing parameters 4 Chapter 10 1 14 Process Monitoring Is for EDIT only one function enabled one key pressed see chapter 10 5 1 this function is directly displayed in the menu bar and on selection By selection of more than one function for EDIT the selected functions are all displayed after pressing the key EDIT Chapter 10 1 2 Setpoint value ERA zone sites tool sites graphic detail Chapter 10 2 1 Chapter 10 2 2 show all show all Chapter 10 2 5 Chapter 10 2 6 Mali All nt bar graph difference Chapter 10 2 8 Chapter 10 2 9 load save E P a recipe Chapter 10 3 1 Chapter 10 3 2 ihe config Chapter 10 3 4 Chapter 10 3 5 Tool coding optional function Right to technical changes reserved Rev 2 0
90. er selection of the Alarm LED in the zone view the selected zone is displayed with detailed information DNE Zone 1 E wre rM Da o zona k m Y P Au o Zone 11 Pai Y 5 EM o Zone 16 x Hm B Y X TE o Znne 15 A t i E x rt WTE NU MEM o 9 s E parom noon He o NER 7 REGIE ARPT CENA 1301 3011 2007 MMS After activating of the key 4 zones are displayed with detailed information in each case After activating of the key 4 zones are displayed with detailed information in each case If more zones are present than can be represented in the view the keys PAGE UP PAGE DOWN and GO TO are available in the menu bar for simple navigation in the view see Chapter 8 TLMP Soft Detail view nn 134033 13333 f 1323033 1235533 1394033 nn t nn4 133033 133533 3407 HERR 13333 123513 134033 X Be edit we recipe pg up a logat _ RECIFE ARPT ii 13 40 30112007 MOSG Right to technical changes reserved Rev 2 05 01 72 Chapter 10 Menus In the detailed view of the zone are located the following e Information on actual value X setpoint value W degree of operation Y and heating current I e Abar graph with the regulation difference e Alain text display of the currently pending alarms such as O O O O O O O O O X O Excess temperature Subnormal
91. ev 2 05 01 166 Chapter 10 Menus 10 6 Boost Function By means of the boost function the setpoint value is raised for selected zones by the value for Lali the boost function The boost function can be used e g for the heating of the zones prior to production start up Boost Over the key the boost function is activated for the following e Zones to be selected in a faded in window e All zones see Chapter10 5 6 4 System Master options Options Function Always reduce all zones in case of standby boost activated ON The setting of the boost setpoint value is implemented in the entry menu under the menu item Functions see Chapter 10 1 10 Zones here in the example Zone 1 3 are selected for the boost function see Chapter 7 and the boost function is activated Function Always reduce all zones in case of standby boost activated OFF If the function Always reduce all zones in case of standby boost is activated ON a confirmation prompt is implemented If zones with different status are located in the zone selection i e zones in the standard operating mode on normal and zones in boost operation then a request is implemented as to which of the two states the selected zones should be set to Either the zones in the boost operation in the normal standard operating Switch Boost function for selected zones Boostluncbon a Zone 1 Zone 8 Zone Zone Zone Zone OFF Zone 13 Zon
92. f the zone in the left lower corner of the zone field the group name to which the zone is assigned is overlaid if already defined Zones combined into groups can be used in TEMP Soft at different locations e g in case of marking 10 4 8 1 Forming groups First select the required zones which should be assigned to a group After that select GROUP key in the menu bar the screen keyboard appears with whose help group the required group name can be stipulated Selecting zones of the group L EJERERE P batie zone config mark ESC L RECIFE ARPT active ff E 1425 3011 2007 MMAISG Entering zone name mm B 1426 30 1207 MOSG If a zone was selected which is already associated with another group an information message appears in which it can be stipulated whether the double occupied zone is left in the old zone or should be assigned to the new zone Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 137 Operating Instructions TEMP Soft 10 4 8 2 Deleting group With this command groups already attached in the system can be deleted After confirmation of the group to be deleted the zones of the deleted group are not associated with any other fap group Deleti Ng group 1LMP Soft All zones Select a group which ihal be deleted please active 0 1426 30 112007 AypnSsSa 10 4 8 3 Entering zone names A The zone names with the designation Zone X are s
93. firmed by the operator All connected control cabinets of the interface can be polled e automatic as long as all control cabinets are addressed in consistently order Auto scan ON Standard e manual unless control cabinets are not addressed in consistently order see following chapter e Manual scan In this menu see chapter 10 5 6 1 a switch over from auto scan in manual scan can be executed and vice versa In auto scan see chapter 4 the control cabinets controllers are expected in consecutively order from a start address In manual scan the control cabinets controllers are determined in a given address range the order must not be consistently Right to technical changes reserved Rev 2 05 01 150 Chapter 10 Menus Switch auto scan OFF to get TEMP Soft s key MANUAL SCAN operable PCUO48003408 20 192 168 0 236 a Address range Starting FROM is set to the entered address in see chapter 10 5 7 register SIO and or LAN example above TO starts with address of FROM 10 Set address range here for interface LAN start manual scan The detected controllers are shown in a list Right to technical changes reserved Rev 2 05 01 i s x y x y ww A J gt X OK key Change of interface Do not mix controller types Changes by manual scan PSG Plastic Service GmbH 151 Operating Instructions TEMP Soft Over all controllers that are shown in the list ma
94. g parameters Register limit values Editing parameters Register heating current monitoring Editing parameters Register functions Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 45 Operating Instructions TEMP Soft Editing parameters Satus Temperature Setpoint Value Limit Values Heating Current Monitoring Functions Control 1 Timer 4 bl Register control 1 1311 30112007 WASG Editing parameters Register timer 1311 30112007 MEI 10 1 13 Set Control Characteristic The entry is to be carried out in the window that is opened as described under chapter 6 1 2 and 6 1 3 d Function only available for multi channel controllers of type flexotemp amp MCU PCU This function switches between different behavior patterns of the control algorithm For nearly identical behavior of control processes the controllers are demanded to have different behavior of the control algorithm The intention of the function is to change the control characteristic without knowledge of control technique By this function one switches between different behavior patterns of the control algorithm The predefined settings of type e slow and slower reduces the control characteristic e Quick and quicker make the control characteristic more dynamic The control parameter
95. gbook function based on an alarm database see Chapter 10 4 3 In this database are stored the occurred faults with time and date per zone and they can be kept over a longer period for quality evaluations 9 1 Alarms and their causes Below is represented an overview of possible alarms and their causes for analysis of an alarm Control work and repair work on the control cabinet should be carried out through authorized personnel only Corresponding precautions and warnings are to be considered 9 1 1 Excess temperature 1 Actual value is above the upper deviation alarm Alarm elimination Check list e Extend alarm limit e Carry out new self optimization For this switch off control cabinet let tool cool down start control cabinet and heat up again Right to technical changes reserved Rev 2 05 01 32 Chapter 9 Alarm overview 9 1 2 Subnormal temperature Alarm elimination Check list Heating capacity does not suffice additional degree of operation information if 100 then increase heating capacity e Heating defective e Output protection fusing defective e SSR in the device defective e Control output defective e Extend alarm limit e Where appropriate restart self optimization For this switch off control cabinet let tool cool down start control cabinet and heat up again e Extend alarm limit e Carry out new self optimization For this switch off control cabinet let tool cool down start control cabinet a
96. h different status are located in the zone selection i e zones in the standard operating mode and zones in standby operation then a request is implemented as to which of the two states the selected zones Right to technical changes reserved Rev 2 05 01 168 Chapter 10 Menus should be set to Either the zones in the standby operation are reset to main setpoint value in the normal standard operating mode or the standby operation is activated for all zones In the zone view and in the tool view zones are identified in standby operation with SbY in the information display 10 8 Start Stop Over the START STOP key the control outlets of all zones of the control cabinet are a cabinet is visible in the status bar activated and deactivated The keys are alternately visible The current status of the control In deactivated status the START key can be seen in the menu bar and a passive identification can be seen in the status bar TEE SodfE View of zones 1 20 All zones of the control cabinet Zone 1 Zune 2 Zone 3 fore 4 wrt wit wit Ao Mae v ro NN v r0 uH o GG o WIE o TE o TE o MN M xr M v roo YA mM o AME o Zira 12 Zone 13 x t wc wit Bee m ME wire 5 ME o Yvx x Zone 11 EG o Zone 14 wit MN o Zone 15 with m L Ao MM o r0 v ra NN v 0G Y NN
97. h have the following meaning Safety relevant functions are marked with this In case of non compliance with or inaccurate compliance there can result damage to the device or injuries to persons Further tips are given for the described function An example is referred to Here FAQ Frequently Asked Questions are answered OZ NO Symbols and designations for keys OK key Using this key an entry is confirmed ESC key Using this key an entry or a dialog Is interrupted X S ITI un e Right to technical changes reserved Rev 2 05 01 Chapter 2 Installation of TEMP Soft 2 Installation of TEMP Soft 2 1 On user PC If a user PC is employed TEMP Soft from the delivered software package is to be installed on the user PC programs and data must be released for write and read access d Administrator rights are necessary for the installation of the software The target folder for If the installation does not start automatically the set up file of the full version is to be activated The following steps are to be carried out Wahlen Sie eine Setup Sprach Select the language for the Wahlen Sie die Sprache dieser Installation Setu p aus der unten aufgef hrten Auswahl aus Englisch m K O OK Abbrechen The Wizard starts InstallShield Wizard Welcome to the InstallShield Wizard for TEMP Soft NEXT gt The InstallShield wizard will install TEMP Soft on your computer To
98. he changes should be accepted Right to technical changes reserved Rev 2 05 01 134 Chapter 10 Menus 10 4 6 1 1 New Lj A new functional group is attached in which user functions can be defined rig 10 4 6 1 2 Opening Lar A functional group stored on the storage medium with user function is loaded open 10 4 6 1 3 Saving kp The functional group with user functions currently visible on the screen is stored ave 10 4 6 1 4 Deleting function The user function selected in the upper screen section is deleted from the functional group delete function 10 4 6 2 Loading kp A functional group stored on the storage medium is loaded however not activated The activation is first implemented over the ON OFF key load 10 4 6 3 Activating Deactivating DE Using this the user functions in the functional group are activated or deactivated completely In 1 case of deactivation the functional groups of the user function are not processed UN The symbol appears in the status indicator line if a functional group with switching timer function has been activated The line represented in the symbol flashes in 1 second cycle Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 135 Operating Instructions TEMP Soft 10 4 7 Export Import By means of the export import function zone page views recipes tool page views and the Esport user defined functions in I O files and results of Mold Check can be e
99. he menu then no single zone appears in the zone view pages Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH Operating Instructions TEMP Soft 10 2 1 3 Information display In the information display in a zone window additional information is overlaid about the status of the zone operating phases or alarm conditions The status with the highest priority only is overlaid in each case The following message texts appear arranged according to priority Design Series Display Meaning Meaning and fault correction HRS HR HRD PAL Process alarm The value set for tolerance of process monitoring X X PTOL was exceeded an alarm is output Sb Mamamoo 0d X X Zone in leading zone mode Zone in leading zone X mode Startup operation active If the controller is in startup operation mode the X X remaining startup time is displayed alternately with the current message in minutes MEME d WeWmonade X X Sensor break Sensor defective X X In order to keep on operating zones in the standard operating mode replace sensor immediately Otherwise switch zones into the manual mode or into leading zone mode and keeping on working with defect sensor Sensor incorrect polarity Sensor connection interchanged X X Change the sensor wire and of the corresponding zone Fuse alarm Wiring fault fault is stored and must be reset acknowledged Fault in data link Possible sources of errors
100. iew to recipe 1 open now u eg e oh ee Cx GH 00 o OSG After selection of the ADD TOOL key there appears a text box in which all available tool views are listed Select the required tool view by means of the scrolling keys and confirm with OK key The selected tool view appears in the tool views window in the left lower screen section Adding tool view to recipe 2 e 58 e mm e EE Sore sies tone sies I0 Fi l EMG 1250 0112007 MOSG Right to technical changes reserved Rev 2 05 01 90 Chapter 10 Menus 10 3 3 8 Removing tool view _ eon In the same way as with adding tool views can of course also be removed again from recipes Pri If no tool views are assigned then all tool views are made available to the user for the loading tool site of the recipe Removing tool view from recipe SS eee After selection of the REMOVE TOOL there appears a text box in which are listed the tool views appropriate to the recipe Select the required tool view by means of the scrolling keys and confirm with OK key The selected tool view is removed from the recipe 10 3 3 9 Adding zone view H Zone views can be added to every recipe If an allocation has been implemented these views are made available for the user exclusively during the loading of the recipe a altes If a recipe is activated only the zone views activated for the recipe are approved for the user Add zone view ED
101. ilable at the upper edge Edit Parameter y output setpoint t eae el k amp l ola Setpoint Value pana ED E B s E Eu HE roo m ee pe 8n peu BD peur 85 Zona 13 Zona 14 Zona 15 Zona 16 Zona 17 Zona 18 e ei ei ei e e Zona 19 Zona 20 Zona 21 Zona 22 Zona 23 Zona 24 eun eun eu eun eun eun Zona 25 Zona 26 Zona 27 Zona 28 Zona 29 Zona 30 eun eun eu eun i ma 8 Right to technical changes reserved Rev 2 05 01 36 Chapter 10 Menus 10 1 2 Setpoint value The main setpoint value is the setpoint value on which the control is based when no standby or boost function is activated selpoaint enter setpoint Setpoint value Sep t Value z Zune 7 Zone d Z ng 4 Lone 2 Zune G After activating the key a 100 0 100 0 100 0 100 0 1008 0 window is opened in which an ED 2n T eng M entry can be carried out as Hia NE NN LN 8 described under Chapter 6 1 Zone 13 Fone 14 Fone 15 Zone 16 Zone 17 Zone 18 100 0 100 0 100 0 190 0 100 0 oo oo eC co B Sore Zone A fone 71 Zone 77 fone 24 fone 74 Display per zone Adjusted 41000 000 000 H 000 woo setpoint value and actual value 0 0 0 0 20 0 0 0 0 0 Zone 26 Zone 27 Zune 20 Zone 29 Zone 30 100 0 T 100 0 100 0 T 100 0 100 0 D oo 0 0 B0 EAE RECIPE ARPT E 10 20112007 MOSG 10 1 3 Manual mode possible only in case of closed control system In
102. in Chapter 10 5 2 5 Note on security If the control outlets are released the information items stored in the recipe such as setpoint values etc are immediately effective after loading the recipe Therefore it is recommended to deactivate the control outlets in case of loading the recipe and to activate them again only after verification of the setting data loaded into the temperature controllers Right to technical changes reserved Rev 2 05 01 82 Chapter 10 Menus 10 3 2 Saving from controller to storage medium Save configuration data onto storage medium ma With the aid of this function the setting data current in the controllers is read out from the sere devices and saved under a freely optional name Select the entry field for file and write in the required file name using the screen keyboard In addition the possibility exists to store additional information with the recipe where to do this please select the entry field FILEINFO and enter the required information using the screen keyboard After confirmation over the OK key the information items are read out from the connected temperature controllers and stored Entering file names for recipe file gx LiT empaortoastenm DIEMURBSZPBT Data is read from controller into TEMP Soft Read zone parameters into the recipe recipe Recipe RECIPE RPT Read the parameters from zone 9 BEER 0 Right to technical changes reserved Rev 2 05 01 P
103. ining zones in order to then heat up together in a controlled way All zones are oriented to the slowest zone with the setpoint value rate of rise The automatic ramping function can also be used in the case where a new tool is connected to the control cabinet whose control system parameter the control cabinet still has to be determined during the heating up period The automatic ramping function is advantageous in particular in the case where zones with different rate of rise are heated up together In this case the controller calculates the rate of rise and adapts the rate of rise of all zones to those of the slowest zone If several zones with low rate of rise are existing e g distribution column please select only one of these zones to the group of the zones in automatic ramping function This measure guarantees the shortest possible heating duration and optimal control performance Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 41 Operating Instructions TEMP Soft Tum Autoramp Function on off Automatic ramp on off switching Automatic Temperature Ramp ZEA Zone 1 Zone 3 Zone 4 Zone 6 meaane 7 L D L LE window IS opened in which an Zone 7 Zone 8 Zone 8 Zone 10 Zone 11 Zone 12 HAMM ler Ieee ler Ie described under Chapter 6 1 Zone 15 Zone i8 Zone i7 Zone 16 Zone 19 Zone 20 Zone 21 Zone 22 Zone 73 zt 24 ype oat ee ee Zone 30 0 RECIPE ARPT ih 1309 3011207
104. ister Options 10 5 2 7 Register user access time period logging out 10 5 2 8 Register Version 10 5 3 Code number 10 5 4 Temperature controller system parameter 10 5 41 Register for system parameters 10 5 5 Basic configuration 10 5 6 Master options 10 5 6 1 Register zone number e Manual scan 10 5 6 2 Register database 10 5 6 3 Register process alarm register 10 5 6 4 Register options 10 5 6 5 Register e mail 10 5 6 6 Register F1 F2 key 10 5 6 7 Register diagnostics 10 5 7 SIO 10 5 7 1 Register SIO 10 5 7 2 Register LAN 10 5 7 3 Register PSGCommServer 10 5 7 4 Register communication test 10 5 8 AD 10 5 8 1 Register I O card 10 5 8 2 Register digital inputs outputs 10 5 8 3 Register analog inputs 10 5 9 Software download for temperature controllers 10 5 10 Time Date 10 5 11 Unit 10 5 11 1 Setting standard unit C F 10 5 12 Printing screen view Hardcopy 10 5 13 Status Module Error 10 6 Boost Function 10 7 Standby Function 10 8 Start Stop 10 9 Login Logout 10 10 External operating release 11 Other settings of TEMP Soft 11 1 Printer 11 2 File structure for TEMP Soft application data 11 3 Setting of Auto Scan Time 12 Appendix 12 1 Version history Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 5 Operating Instructions TEMP Soft Right to technical changes reserved Rev 2 05 01 6 Chapter 1 Introduction 1 Introduction This operating manual describes
105. itude of the regulation difference display is twice as large as the larger of the two setting values of lower and upper temperature limit value resp Example if the lower temperature limit value is 10 C and the upper temperature limit value is 15 C the alarm difference display is represented as 30 C in each case A deviation of the temperature actual value is identified in color in the bar graph Temperature actual value Bar color In the tolerance range Green Below the lower temperature limit value Blue Above the upper temperature limit value Red 10 2 1 2 Own zone views The possibility exists in addition to store and call up own arrangements of the zone view With the aid of this function related zones can be collated and designated clearly in zone view pages For information on how own zone view sides can be generated please refer to Chapter 10 4 4 Self defined zone view with 4 Zere 12 zones per screen page ge I gm T n E YR YR Y m ul S S Si salt Yio LEE LJ near ARPT 1333 30112007 MEI2SG Under System Options Views from TEMP Soft it can be stipulated whether in case of activation of recipes only the standard zone views a user defined zone view or both view forms are represented If it has been stipulated e g that only user defined zone view sides are displayed and if a recipe is active only the zone views associated with the recipe are represented If no zone views have been assigned to t
106. land aal uon dered weer bee nnde eed sies nd ren ariari eerie 1512 31072000 MNT If self generated zone views should be displayed exclusively in case of work with recipes it is absolutely necessary to store self compiled zone views for the recipe since otherwise no display of the zones of the zone views is represented in case of activated recipe The displayed settings in the register program settings comply with ex works state hot runner HK Right to technical changes reserved Rev 2 05 01 144 Chapter 10 Menus 10 5 2 6 Register Options Options TEMP Soft xj Program options Views Options User access About Register Options Tool site Show limit alarms colored Off Log data Display dialog box to request mold replacement for load recipe ON Show dialog box on cyclical check of process 4 monitoring ON min Settings for register options e for the tool view can be stipulated that an actual value is displayed with colour when a limit value alarm has occurred e is data recording activated the data for setpoint value actual value degree of operation and current per zone is saved in a CSV file see chapter 11 2 with the preset cycle time when a criteria is fulfilled see chapter 10 5 6 2 Setpoint value actual value current are written with factor 10 to CSV file i e with decimal place e Setting whether a dialogue box should be displayed before load of a reci
107. lect aeae suc ee EEE ese RECIPE ARPT es TEMP Command 112 08 102009 MSG Immediate activation of process monitoring for PMOD 3 At the start the stored operating point of the process monitoring POP is taken as operating point to be monitored The operator can be shown a box that reminds him by asking process monitoring e to activate e tobe reminded later see chapter 10 5 2 6 Right to technical changes reserved Rev 2 05 01 52 Chapter 10 Menus Process Functioning method monitoring mode PMOD See multi loop controllers of type flexotemp MCU PCU system parameter SP23 IN3S Function Digital Input 3 System The firmware version kkxxyyz is specified as follows e kkidentifier for HEX File e xx week e yy year e zindex 10 1 14 3 Menu Items of Process Monitoring Whether the items in the menu picture of process monitoring Display when key pressed e display of tolerance of process monitoring T2 e display of operating point of process monitoring uM e activate process monitoring Ah e start learning phase ps a e L E are displayed is stipulated in register liio as described in chapter n 10 5 1 User administration user list key default all four keys pressed function active If both displays are deactivated in this way only one dialogue box is shown that queries whether process monitoring and or learning phase dependent on setting should be activated Right to
108. lity exists to select between active and passive controller With NO PASSIVE no start display screen is displayed The zones remain switched off With NO ACTIVE the start display screen does not appear as well However the zones are switched free immediately after the start of TEMP Soft and can control immediately on the basis of the set adjusted setpoint values 10 5 2 3 Register program setting dim passive zone Stipulates whether the actual value is further displayed in case of passivated zones or the corresponding actual value display is dimmed 10 5 2 Register program setting graphics recorder background color Stipulates the background color of the graphics recorder In the normal case the background color is set to black In case of screenshots of the trend curves it is recommended to switch the background color of the graphics recorder over to white to save on printer cartridges Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 143 Operating Instructions TEMP Soft 10 5 2 5 Register views With this it is defined which zone views can be displayed The following can be selected e Only standard zone views Zone 1 20 Zone 21 40 etc e Only self generated zone views e Standard and self generated zone views e Only tool pages from loaded recipes Options Register views Pog opine Views plans User aeeai Abel Shores onde ihandetd views Sheer only uset defined weve Shine zlare
109. ller comm Cust TEMP Soft Read zone parameters Mold Snapshot TRIAL_TOOL_B ABP Read the parameters from zone 16 wo BIO open save delete print ESE RECIPE A RPT es TEMP Command 16 23 09 12 2008 HIPSG Right to technical changes reserved Rev 2 05 01 114 Chapter 10 Menus 10 4 2 3 Delete A Mold Snapshot file is deleted on the storage medium delete 10 4 2 4 Print Le In order to document the Mold Snapshot file on paper the PRINT key is available A window opens where the zones that should be printed could be selected see chapter 7 print The result is represented clearly in tabular form with date time and file name After selection of the required connected printer the printout is started For a printout the correct printer driver must of course be installed under Windows and a corresponding printer connected to the system see Chapter 11 1 Right to technical changes reserved Rev 2 05 01 10 4 3 Logbook 77 PSG Plastic Service GmbH 115 Operating Instructions TEMP Soft After activating the LOGBOOK key you reach for the logbook functions TEMP Soft offers a logbook that on the one hand records all operator entries and on the other hand all alarms of log the connected temperature controllers 10 4 3 1 Data Time Logbook overview page IL IP Soft History of alarma Fillernptionwen user alle Mo Tue We Tu f Ss 5 xanga J zh 27
110. mbH 31 Operating Instructions TEMP Soft 9 Alarm overview AN If an alarm is present with an active zone and or the component has another status than OK see chapter 9 3 an alarm symbol yellow red alternating is displayed in every menu line on A the right hand external edge After selection of the symbol you reach the alarm overview in which the alarms present are represented in tabular form per zone Alarm overview B8 E EASI e 15 22 54 09 12 2008 oO 15 22 54 09 12 2008 Zone 3 e 15 22 54 09 12 2008 Zone 4 15 22 54 09 12 2008 Zone 5 15 22 54 09 12 2008 Zone 6 e 15 22 54 09 12 2008 Zone 7 e 15 22 54 09 12 2008 Zone 8 e 15 22 54 09 12 2008 Zone 9 e 15 22 55 09 12 2008 Zone 10 Oo 15 22 55 09 12 2008 Zone 11 e 15 22 55 09 12 2008 Zone 12 e 15 22 55 09 12 2008 Zone 13 OQ 15 22 55 09 12 2008 Zone 14 e 15 22 55 09 12 2008 Zone 15 Q 15 22 55 09 12 2008 Zone 16 B 15 22 55 09 12 2008 Zone 17 B 15 22 55 09 12 2008 Zone 18 e 15 22 55 09 12 2008 Zone 19 eo 15 22 55 09 12 2008 Zone 20 e 15 22 55 09 12 2008 L IE3E 4 RECIPE ARPT E E TEMP Commend 15 37 09 12 2008 AaAPSaG Every incoming alarm is recorded with time date and alarm cause The alarm overview gives a fast overview of the current status of the control cabinet Which alarm is active with the zone is marked by a red point in the table In addition to the alarm overview TEMP Soft has a lo
111. me input as well as output functions additional information must be entered Please activate these by tapping on the entry field below the function selection A relevant entry mask appears in which the required information can be entered User function with 2 conditions Direct or time delayed output In addition to the action it can be stipulated whether the information should be output directly or time delayed In case of time delayed output the delay period is to be entered in minutes in the entry field Storing or not storing It can be adjusted whether the function is storing or non storing A storing function remains visible on the display also in the case where the condition of the entry function is no longer valid Thus e g certain process states in the temperature control system of the hot runner can also still be subsequently tracked and observed In case of in and or output is set storing it can be acknowledged by this menu key i e the storing is released ILMP 5oft I0 Lditor FUNCTION AUF ews a i s ee CE 5 JENEZ 5 EE S JEN PoE S LCS CO S CE PEE S LS E22 5 ERE EE S EIS Ese Fundion B m Tentor break Dae out of al roses m Set tetooint t OD tenes Fo Gs soe min 9C Zh AND OR ON OFF BI dd L RECIPE ARPT active i 1425 3011 2007 AMETS On leaving the menu without previous storage a request is implemented as to whether t
112. n which the required recipe can be selected Right to technical changes reserved Rev 2 05 01 16 Chapter 4 TEMP Soft start DTIUECTIUUIDO EN Load recipe In all three cases it is checked whether the data link between PC and temperature controllers functions In case of erroneous data link please get in touch with the system administrator or check the settings of interface Ethernet see Chapter 10 5 4 1 or exchange controller PC because of defective data interface Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 17 Operating Instructions TEMP Soft 5 Work interface amp menus In the work interface of TEMP Soft all information can be identified at a glance LMP oft View of zones 1 20 Work interface M ll 4 Y mi Y In i Zo iE o etre 11 Dn 17 nm 133 Sm as S ME o is M He Zone 16 Zone 17 Zone 18 Status NN M indicator v roo aa GE o 1 aul e Fs 3L JF 4P ac IRR AR pA _ RECIPE ARPT aove JEA i5 31205 WSG The work interface is organized as follows e Information line current screen view in plain text e Information on the regulation in the most varied representation see Chapter 10 2 or the text boxes for configuration entries e Menu bar Key for the selection of functions or further menus e Status indicator line o Name ofthe currently loaded recipe o Reference whether changes were carried out in the form of entries to
113. nction Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 131 Operating Instructions TEMP Soft Stipulating name for user function The function is defined where one of the 3 entry conditions is defined One of the three entry fields INPUT is to be selected A window is opened in which an input function can be defined The following functions are available e Excess temperature e Subnormal temperature e Current tolerance alarm e hyristor alarm e Sensor break e Sensor incorrect polarity e Temperature alarm e Switched to standby function e Switched to boost function e Actual value is larger than e Actual value is smaller than e Digital entry active e Setpoint value reached e EMP Soft start e Switching timer Input Selecting function Dl recrearer EO 5 oo 2007 MSS The functions can be targeted assigned to zones or zone areas For this the following are available Right to technical changes reserved Hev 2 05 01 132 Chapter 10 Menus e All zones e One from all zones e All from one group e One from one group e One individual zone The function is to be selected and confirmed over the arrow keys on scrolling bars and the required monitored zones by key The defined function now appears in the entry field of the entry conditions Input Selecting SWITCHING TIMER function In case of this setting the function defined under exi
114. nd heat up again n Actual value is below the lower deviation alarm 9 1 3 Upper temperature measuring range exceeded Upper temperature measuring range exceeded A temperature level was measured which lies above the measuring range limit of the controller or which has exceeded the maximum setpoint value limit The control cabinet has a measuring range upper limit of 450 C ex works and 500 C is the maximum measuring range upper limit with thermocouple sensors Alarm elimination Check list e SSR in the device defective Replace e Remove fuse protection in the heating circuit 9 1 4 Sensor break actual value Alarm elimination Check list e Check contact points at plugs e Replace sensors e Switch zone into manual mode or leading zone mode see Chapter 10 1 3 and 10 1 6 Sensor cable defective or contact problem in the sensor cable Display 999 C as a temperature Ur 9 1 5 Sensor incorrect polarity RI Sensor polarity mixed up Alarm elimination Check list e Change polarity and check contact points at plugs e Operate zone in manual mode or leading zone mode see Chapter 10 1 3 and 10 1 6 Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 33 Operating Instructions TEMP Soft 9 1 6 Sensor short circuit In case of sensor short circuit a short exists on the supply line to the sensor between the two sensor supply lines A new thermocouple is formed The temperature actual value displayed in the
115. ndments were made e Chapter manual scan added e Chapter software download added e Data logging in CSV file e Printout of diagnostics result Mold Snapshot for selected zones e Mold Snapshot now with tool basic data e View status module error added e Keys for load of diagnostics data by recipe and or Mold Check file de activated e Dialog set control characteristic added e Singular auto tuning for Stop Start e Status message HRS So02 gt SbY So3 gt BoS 2 01 01 08 01 2007 Customization for TEMP Soft Version 2 2 8 e Used controller types revised e Mold Check Displays updated e Chapter Mold Snapshot revised 2 01 00 2007 xx xx Customization for TEMP Soft Version 2 2 7 not e Menu key function published e Option C deleted e Diagnostics Mold Check completely revised e Review protocol renamed to Mold Snapshot e Exworks state hot runner HK described Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 175 Operating Instructions TEMP Soft e Standard user and system administrator TEMP Command 2 00 01 11 18 2007 Control cabinet specific text passages removed TEMP Soft start modified 2 00 00 11 08 2007 Menu guidance changed from TEMP Soft Version 2 00 00 1 00 00 05 25 2007 New generation Right to technical changes reserved Rev 2 05 01
116. ng the DELETE key A confirmation prompt is made as to whether the selected operator should actually be deleted After confirmation the user disappears from the list of operators Right to technical changes reserved Rev 2 05 01 142 Chapter 10 Menus 10 5 2 Options In the Options menu functions are combined that influence the functionality as well as the appearance of TEMP Soft however do not intervene in the system configuration options The text box is structured in the form of a register After activating of the END PROGRAM key and a confirmation prompt the TEMP Soft program can be ended progr exit 10 5 2 1 Register program setting language setting Using this the language of TEMP Soft can be selected German French Italian English and Spanish The selected language is taken over immediately after exiting the dialog box Options Register program settings Abou Vives oe User accent Swatch olf the lamparshas deeply drone n pessree Yu Background cokes gapim veter vun Ye 1145 2307 2008 anos REOGPE ARPT The displayed settings in the register program settings comply with ex works state hot runner Hk 10 5 2 2 Register program setting start display screen Stipulate whether in case of start of program of the start screen with selection list how the system should be started is displayed If this should not be displayed then the possibi
117. ns to recipe TT E 2 deectary DTempSoftDaten DEMONO F lles Select I O file FUNCTION B IOF FUNCTIONTIMER IOF FUNCTION AJOF After selection of the I O FILE key there appears a text box in which all available user functions are listed The selected user function appears in the window l O File in the right lower screen section Adding user functions to recipe 3 ay 134 3001 2007 MOSG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 93 Operating Instructions TEMP Soft 10 3 4 Tool coding optional function Recipe allocation Tool coding After selection of any arbitrary location in a line the dialog for the recipe selection is opened If the control cabinet has the tool coding option a coding information of the tool TEMP Soft is communicated over the 8 entries on a plug For every coding one recipe can be stored whose settings are accepted in case of active tool coding activation deactivation see Chapter 10 5 6 4 The tool coding is active if the display 010 can be seen in the menu bar 1 loo000001 mE B 2 00000010 3 100000011 4 00000100 5 00000101 6 00000110 7 00000111 B 00001000 00001001 10 00001010 11 00001011 12 00001100 13 00001101 T REGREARPT 1 2 3 4 5 6 7 8 9 0 QIWIERI ITI ZIU IT O JP A S D F G H J K L O A Y X C V B N M f e 1 2 Ie L3 3 4 2 wj Xv 6 9 RECIPE ARPT s
118. nto identification phase with signal Id Fault report No heating The controller switches off the zone and checks current measured cyclically whether a heating current can be during identification measured phase Cause of error Fuse failure or heater defective or connection cable to heater defective SbY Lowering of temperature Standby active Increasing of bSt alternates with the set time for timer when temperature Boost the Boost function is time controlled see chapter active 10 6 Boost Function SbY 2 Setpoint value Standby setpoint value active 3 Setpoint value boost setpoint value active Diagnostics function active a Patera rari ene ee Ar Automatic ramp active slowest zone Alarm Current alarm at A heating current is measured although solid heating Off active state relay is not control activated by the controller Check solid state relay and replace Process monitoring not X X active yet md pe Display Meaning Meaning and fault correction PAL Process alarm The value set for tolerance of process monitoring PTOL was exceeded an alarm is M MA Manudmode si mode LANI oo incorrect polarity Sensor connection interchanged oo the sensor wire and of the corresponding zone Sensor break Defective sensor In order to keep on operating zones in the standard operating mode replace sensors immediately Otherwise switch zones into manual mode or le
119. o high Bypass group release fea release Nh release FadMMOmad SoSo S FadMMOwie SSCS Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 61 Operating Instructions TEMP Soft 10 2 2 Tool view thu The tool view offers an especially clear representation of the regulation process because the connected control system can be made visible for the operator on the screen Own tool views tool sites can be very simply generated e g from a photo with the integrated tool view editor You can find full information on the generation of tool views in Chapter 10 4 5 TEMP Salt FOTO HEIS SKANAL W7T Tool view With photo Heisskanalsyste TT TM Scan digital camera gi lslel a tta E E nEaPE ARPT 1334 30112007 MOSG By tool view is meant a copy of the control system e g in the form of a photograph a CAD drawing a scans etc in which the current measured values are overlaid and in which entries can be made directly by the user Through the spatial arrangement it is possible to carry out entries directly in the process diagrams Without knowledge of the actual zone number TEMP Salt HEIN TAN IW Tool view with 2D CAD drawing EXIGERE Hi 1653 03122007 MPSG In case of generation of the tool views E can be defined aa process values are displayed in the tool view for every individual zone as well as the position of the zone information Selected completely
120. ofiles are defined for different users which can be edited or deleted afterwards User administration 5 o Nos _ RECIFE ARPT iid 1428 3011207 MOSG l RTTE x or n Y ME o Zone 6 X Ch wit Y m NL Zone 11 9 m user f ster JA o dear After start of TEMP Soft the profile of the standard user is activated The standard user is always active if no other user is logged into the system Which user is currently logged into the system is to be identified in the status indicator line identified by a key to the left as well as time and date If the field is free the standard user with the corresponding access rights is then active On delivery of TEMP Soft the standard user has ex works state hot runner HK adapted rights to the system see chapter 5 1 5 2 10 5 2 10 5 6 The existing system administrator TEMP Command has all access rights to the system the standard user d Directly after operational startup the system administrator should check the access rights of If the access rights of the standard user should be limited by the system administrator a user is to be attached beforehand e g ADMIN who is equipped with all access rights The standard user should always be the user who has the least rights in the system Right to technical changes reserved Rev 2 05 01 140 Chapter 10 Menus 10 5 1 1 Attaching a new user The dialogue window appe
121. old a Snapshot data for viewing open Loading stored Mold Snapshot file 10 4 2 2 Save Over the SAVE key the current process information is saved in a file There first appears an ky entry box in which you give a name for the file under the entry field FILE Save Mold Snapshot TRIAL_TOOL_B ABP 7 Save Mold Snapshot directory DATempSoftDatenABP Saving Mold Snapshot file Customer TRIAL TOOL A ABP Enter file name file TRIAL TOOL B AB P filter BP RECIPEARP Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 113 Operating Instructions TEMP Soft Save Mold Snapshot file Customer jComNe ute 0 Zone Setpoint Temperature Degree of operation Amperage setpoint Amperage Enter tool basic data Customer Com No Cust Ref Supervisor Wiring executed by open save delete print ESC RECIPE ARPT Passive E TEMP Command 16 20 09 12 2008 APSG For entry of tool basic data click to the entry field or press the key right beside the entry field A screen keyboard opens for entry d The entry into the fields for tool basic data is not mandatory After confirmation by the OK key the current data is read from the controller represented in the table on the screen and saved in a file Mold Snapshot TRIAL_TOOL_B ABP Process data is read by the contro
122. on box appears in which the recipe to be deleted is selected by means of the scrolling delete keys After confirmation with the OK key an additional request is implemented as to whether in fact the recipe should be deleted Only after repeated confirmation is the recipe removed from the storage medium Delete recipe 10 3 3 5 Printing The recipe involved in processing can be printed The information for 16 zones is provided on a DIN A4 page with print date print time and recipe names in each case After selection of the required connected printer the printout is started For a printout the correct printer driver must of course be installed under Windows and a corresponding printer connected to the system see Chapter 11 1 Right to technical changes reserved Rev 2 05 01 86 Chapter 10 Menus 10 3 3 6 Parameters In order to enable convenient operation of the configuration data this is collated into functional groups in registers parameter The following registers are existing e Status e Temperature Setpoint Value e Limit Values e Heating Current Monitoring e Functions e Regulation 1 e Timer recipe administration New recipe Processing off line configuration parameters Status Setpoint Value Limit Values Heating Current Monitoring Functions Control 1 Group Functions T gt one On Off oleranz of process monitoring Ee select ded zoom block San copy ESE
123. on is running During the function Heat n Dry is running no current measurement is executed By the system parameter see chapter register System Leakage current mA the maximum admissible value for the leakage current is set PSG Plastic Service GmbH 55 Operating Instructions TEMP Soft 10 2 Views In total TEMP Soft has 9 different representation forms for the temperature control On the one hand this offers the possibility to view temperature control in an individual favorite view on the View other hand TEMP Soft offers representation forms that enable very convenient operation depending on the application Change can be implemented as desired between the individual representation types The information on the regulation process is similarly represented in all views If more zones are existing than can be represented in the view the keys PAGE UP PAGE DOWN and GO TO are available in the menu bar for simple navigation in the views see Chapter 8 i The display of the temperature unit in C and or F is deduced from the setting of the first controller 10 2 1 Zone view ERS The zone view corresponds to the representation of a single channel temperature controller z ne sites In a zone window are the following e Zone name at the upper edge e Information on actual value X setpoint value W degree of operation Y and heating current lI e Abar graph to the left with the regulation difference e An
124. on means that eu unambiguously defined setting values are loaded into the temperature controllers These ensure that the zones are all set into a defined uncritical state with standard parameters Assuming this data a maximum fault free configuration of a e g newly connected hot runner is guaranteed After pressing the BASIC CONFIGURATION key a confirmation prompt is implemented The basic configuration data is not loaded into the controller until this is confirmed After pressing the BASIC EN ms CONFIGURATION key a pm mm m Em ral confirmation prompt is implemented If this confirmation prompt is confirmed with the OK key the basic configuration is loaded into the controller Right to technical changes reserved Rev 2 05 01 WTE Y id NU NIS vs NS M c Ho LENS LUNA MM c Zone b Zone 10 je te IE TE witi or xd wp l Eu gn ma o o Load the basic confiquration X s Zone 11 x cum B N um o Zone 15 EEN Hmm Y t iE o Zone 15 A T7 wit v n i a o NE T 5 MEM o eo i v EN e EE o SAA AE I BARAA J REGPE ARPT 1437 30112007 MSG herme at a t e c Zone f Zone 2 3 Zone 5 2 m x mee NOU IN X TU E ie Zone 11 x t x rx x rc NM WI C y Ym goo mA o NE o EM o ME o Zone 7 Zone 8 Zoe 8 Zone 10 B r
125. on of the required connected printer the printout is started For a printout the correct printer driver must of course be installed under Windows and a corresponding printer connected to the system see Chapter 11 1 Right to technical changes reserved Rev 2 05 01 118 Chapter 10 Menus 10 4 4 Editing zone side As a default 20 zones are represented continuously on a screen page di TEMP Soft offers the possibility to define own zone views In this way related groups of zones EOS are clearly representable on a page which are not arranged continuously in the control system For a zone view however a maximum of 20 zones can be arranged The zones are continuous filled beginning with the left upper corner in the direction of the right lower corner Editing zone side we fe repe ewe EM S 0 00 ane A zone field is assigned to a zone where it is selected with passive identified zone field The pocket calculator appears on which is entered and confirmed the required zone number Editing zone page Assigning zone field to zone 22D FBA e oem Wes 16 00 122007 MSG The zone number appears in the desired zone field an empty zone entry field is appended to the right below The entry can be carried out for so long until the zone view page is completely filled Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 119 Operating Instructions TEMP
126. onal zones must be confirmed The additional zones are arranged consecutively with Zzone from 1 20 described View of the both determined additional zones H 5 X ar TIASAR Z RECIPE ARPT Mart TEMP Command 1205 1603200 MPSG Explanation of the representation of the zones see chapter 10 2 1 of the data entry see chapter 6 2 mA The key to enter parameters see chapter 10 3 3 6 for the additional zones is only active when the function is enabled by the user administration see chapter 10 5 1 Right to technical changes reserved Rev 2 05 01 80 Chapter 10 Menus 10 3 Recipes In case of control systems with many zones the setting adjustment of all data means quite arduous and laborious work This can be bypassed with the aid of the recipe provision in recipe TEMP Soft As well as the configuration data additional information items are stored for a recipe see Chapter 2 Select components The additional information items which are filed are configurable and if required can be requested at PSG Included here are the following e Tool views e Zone views e User defined user functions I O files 10 3 1 Loading from storage medium to controller After pressing the LOAD key a selection box appears in which can be selected a recipe stored on a storage medium load Transferring recipe to controller 1 eect n p ATempsari Daten DENCNRSZPT G MW E R
127. ons the password cannot be identified with the entry The digits are represented through the character NN Entering password for the log in nu c e B wit A Bo Y I m X B E NNNM v MM MN o Zn 77 peceerord of user a WEE o SIUE mt EH gat m E 1455 30112007 MSs In the status indicator line the logged in user as well as the key symbol is to be seen ILMP 5oft View of zones 1 20 User Miller logged in um I Am Hp Np RR a wI E wi cl WIC wit WI CI v aum NE o Y 1 Y pj Y I Y mn NE o ME o Lo S ME o Zone 9 xX ci x rcl w C wit Y e Y ME o ME o Zone 14 Zone 13 rcl x TT WIC WIE Y x Zone G zone 7 zone 10 WwT C Y qn E o Zone 12 wr c Y 1 Y qu ME o ME o ME o ME o Zone 17 Zone 18 Zone 19 Zone 20 x ru x Ul x tj x c WIT WICI WITI v i Y x Y 9 vo MEI MEI pa A o Zone 1 HAM o Zone 15 m wr Rm Y ixl ME o x s Zone 16 a ME von ME o ME o TFT MEM o ME o X amp o LEES Stop mm ET pg down active 1452 30112007 MS Right to technical changes reserved Rev 2 05 01 User log out PSG Plastic Service GmbH Operating Instructions TEMP Soft On completion of his entries it is recommended to log out from the
128. ons are all structured in the schematic If events occur then carry out actions Main page VO Edilor Cs Dm Os OOs I Or Is ugs ptas nr a Dms DAA ouse oas sien Funktion A pm Migh temperstute All Tomes sxs ce 9 fmin MO So on or 7 RECIPE ARPT active iii 1419 30112007 MIPSG Every user function has an unambiguous name Up to 3 entry events can be linked to each other either or or and If the entry condition is fulfilled the output action is implemented which is defined on the right lower screen page In addition to the action it can be stipulated whether the action is implemented with or without delay in storing or non storing form 10 4 6 1 Edit Over the EDIT key you can switch in other keys while remaining in the same view which do the following edit e Allow the processing of an existing functional group e Generate a new functional group e Open functional group to be selected e Store changes in a functional group e Delete individual user functions in a functional group For the further processing of individual user functions in a functional group one of the 16 entry fields is to be selected in the upper screen section so that this is blue shaded In order to give a name to the user function the entry field for USER FUNCTION is to be selected A screen keyboard is opened with which a name can be stipulated for the user fu
129. or other entry processes see Chapter 6 2 Right to technical changes reserved Rev 2 05 01 TA Chapter 10 Menus 10 2 5 View C F of all zones with regulation difference In order to achieve a general overview of the control performance of the temperature control of the hot runner glance at the view C F SHOW ALL suffices with regulation difference show all In this all zones are represented on a screen page with a clear and easily visible Good Bad information item in the form of a color underlay of the zone The two numeric values in every zone field display the setpoint value and the regulation difference between setpoint and actual value Meaning Background color Zone lies within the tolerance range around the setpoint value Green The actual value lies below the adjusted temperature limit value Blue The actual value is higher than the adjusted upper temperature limit value Red Zone is passivated View C F SHOW ALL with regulation difference View C F SHOW ALL Direct entry Direct entry for setpoint value in the example of Zone 9 Right to technical changes reserved Rev 2 05 01 Gray A 1392 11122907 MSG a EEE aT IM ds 1302 11 12 2007 In this view a direct entry see Chapter 6 2 is possible for the setpoint value Option Direct setpoint value entry must be switched on ON see Chapter 10 5 6 4 The direct entry applies only for the zone from which it was started IL ZR LIP y
130. ork view reci RECIFE ARPT iii 1320 11122007 MPSG Right to technical changes reserved Rev 2 05 01 156 Chapter 10 Menus 10 5 6 6 Register F1 F2 key Register F1 F2 key Ud T wm E 4 TEMP Snnt Hurrbes of corer Duae Pam Opto Emel Exp FIFA ox nn ftunctian na runctian 10 5 6 7 Register diagnostics HL EUER LIE NL vr Register diagnostics Tee Comemrerscabor Lask 1 ommiansc son Lek DATA Commurscsbon Lask ERR Commurscshon Lack 2 Update hunchon Fiecereed data UF Recerved data Ena JERR ELSI Sio RE TURN Sm OPEN Sio RETURN TASKI Comiaricaton taik DATA EARI Commurscahon tack DATA EAR Commurscahon taik DATA ERAI Commurscsbon taik DATA DEMO Commursc anon taik DATA PAUSE Times PAUSE Right to technical changes reserved Rev 2 05 01 1e39 30112007 MSG 1439 30112007 MSG PSG Plastic Service GmbH 157 Operating Instructions TEMP Soft 10 5 7 SIO Here the settings are carried out for the serial interface LAN Ethernet and for the JE PSGCommServer ZI After the setting the communication can be tested 10 5 7 1 Register SIO Register SIO LIN o the controller over serial sio 5I interface WES OM 1 m e Jat rn LEES mctcamrT 1320 1112207 MOSG 10 5 7 2 Register LAN Register LAN Setting for communication with the controller over LAN Ethernet SNP La di RECIP
131. ower value off table in Operating Instructions TEMP Command and compare it with the connected value of the heating output Short on the heating Short circuit on power output Check feed line for short circuit outlet Remove connecting cable of control cabinet Measure resistance at terminal with multimeter For resistance equals 0 Ohm fault in cable or feed line of heating in mold o Remove connecting cable of mold o Measure resistance with multimeter o Forresistance equals 0 Ohm fault in feed line of heating in mold Leakage current Insulation resistance of oingle zones execute Mold Check Function again heater too low e g by Where fault continues to exist exchange heater humidity in heating element Potential error at Measurement signal for Check the wiring and the state of the heating element sensor input sensor input too big concerning conductive connection between heater and sensor Mains phase The mains phase to control Open control cabinet missing the power output is not connected or the Are the red LED s flashing on all power controller appropriate fuse was cards triggered s Ves o Check main fuse and exchange defective fuses o Check power cord e No only on the appropriate power controller Right to technical changes reserved Rev 2 05 01 Chapter 10 Menus Identified faults Trouble shooting 110 current with switched off heating output defective No current No heater connected m
132. pe that queries whether the mold was replaced see chapter 10 3 1 e The operator can be shown a box to remind him of the not activated process monitoring see chapter 10 1 14 The operator can stipulate a time where the box to remind is displayed again default 1 minute 10 5 2 7 Register user access time period logging out On the user access register it is defined after how many minutes TEMP Soft automatically logs out the logged in user The period applies from the last entry on the screen Options Register user access Program opbone Vier pliens Ure accen Abou Lick rather The cutem ges leet el Viena n no npul dunes Urs ome e E mECIFEARFT kei UE amp 23072008 AMA Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 145 Operating Instructions TEMP Soft 10 5 2 8 Register Version In the register version program name and Version number can be looked up Options TEMP Soft x Views Options User access About Register Version DR DOLUS TEMP Saft Version 2 3 7 Copyright 2000 2009 Plastic Service GmbH Firmaer Stra ise 12 16 58308 Mannheim Postfach 42 01 62 58280 Mannheim Tel 49 621 7162 0 Homepage www psmq anline de od JS 10 5 3 Code number p After activating the CODE NUMBER key a pocket calculator appears with which a code number for the activation of a more complex system or process specific functions c
133. possibility in the zone view editor to insert these according to the already existing zone fields After selection of the GROUP INSERT function there appears an entry field in which the group to be inserted must be selected see Chapter 10 4 8 Editing zone page Inserting group 1 Insert group ze gm e RECIPE A RET Editing zone page Inserting group 2 Error report when zone number greater than 20 Sep a E RECPE ARET jane x20 MOG 10 4 4 1 Opening zone view a An already stored zone view is loaded in order to carry out changes or a control check of the zone arrangement open 10 4 4 2 Saving zone view The newly attached or changed arrangement of the zone view fields is stored A text box ET appears in which the zone view arrangement can be stored save 10 4 4 3 Attaching new zone view The zone view editor is emptied for the re entry of a new zone view Pew Right to technical changes reserved Rev 2 05 01 122 Chapter 10 Menus 10 4 5 Editing tool view Ego For simple handling with hot runner control systems the tool views are integrated as aid edi resources in TEMP Soft A tool view is a spatial overview of the zones contained in the hot tanl zite runner The visual representation of the hot runner control system including the means of data entry does not require any knowledge about the zone numbers corresponding to the zones Entries are carried out directly in displays CAD d
134. rawings etc The tool pages necessary for that can be very simply generated or processed with the tool view page editor 10 4 5 1 Procedure for the generation of a tool view IL IP Soft bool site editor Main page Tool view editor 1405 3011 2007 WPSG e Background image over LOAD PICTURE key see Chapter 10 4 5 2 e Place zone information displays see Chapter 10 4 5 3 Place own display field for every zone e Insert comments over the TEXT key see Chapter 10 4 5 4 e Process Display where appropriate select and scale section of the display e Place links to other tool views see Chapter 10 4 5 5 Similar to surfing in the Internet in a browser the possibility exists in the tool views to refer from one tool view into another tool view Tool views can stored loaded and assigned to recipes 10 4 5 2 Loading background picture If the picture is not loaded from the PSG standard directory for picture data an additional picture request is implemented as to whether the picture should be copied into the standard directory Only picture data in the standard directory PICTURES are available at any time in case of call up of a tool view cAi In the background of the tool view a picture can be loaded in the usual Windows file formats load Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 123 Operating Instructions TEMP Soft TEM Sodt tinal site editor Loading picture as background FOTOHES
135. riter 1 Zone 29 is assigned to linewriter 2 Zone 30 is assigned to linewriter 3 Zone 31 is assigned to linewriter 4 Linewriter 1 is overlaid lt 1 inovein 2 leveverber 3 ingrati 4 Uee Ea ana mesa Up to 32 zones can be defined per graphics recorder Over the ON OFF LINEWRITER key it is stipulated how many graphics windows are represented on the screen in the graphics recorder view The arrangement of the graphics recorder windows is fixed dependent on the selected windows The configuration and setting of the graphics windows are independent of each other Right to technical changes reserved Rev 2 05 01 68 Chapter 10 Menus 10 2 3 5 File functions For the documentation curves displayed on the screen can be filed on a storage medium In bey the same manner it is possible to load stored file for the view of the storage medium into the File graphics recorder The file name extension is LRF Graphics recorder file handling NET o 9 scd Loading graphics recorder file Saving graphics recorder file r ur FE Gaye TEMP Sofl Line Wriler File directory D iTempsoftDaten DEMOWPICTURES Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 69 Operating Instructions TEMP Soft 10 2 3 6 Printing graphics view For the purpose of documentation a function is available for the graphics recorder that outputs the screen content 1 1 with addi
136. ructions TEMP Soft The user PC and or the operating and display unit TEMP Touch switch on main power switches at the control cabinet is ramped up The TEMP Soft program starts automatically according to adjustment with installation of TEMP Soft adjustment on TEMP Touch or is to be called up A the control cabinet On starting the interface connection between controllers and PC is tested over the Autoscan default setting see chapter 10 5 6 1 If no controller is found with the Autoscan within the set time in the file ScanTime ini see chapter 11 3 a request is made as to whether a new attempt should be implemented If this is confirmed with OK it is requested whether the interface settings should be changed If this is confirmed with OK the menu for interface settings appears For details see Chapter 10 5 7 If the renewed Autoscan does not find any controller with existing or new interface settings a request is made as whether a new attempt should be implemented Autoscan can be exited with In the standard delivery of PSG control cabinets the control outlets are switched off This prevents that your tool is heated up in an uncontrolled way during the power up phase of TEMP 5oft AUTOSCAN Start interface connection DO 2 TEMP Soft E X No interface connection could be made Do you want to try connextion again TEMP Soft x Do you want to correct the interface attitudes
137. s The selection of the setpoint value and or the actual value opens the pocket calculator for the entry of a new value for the setpoint value Zone 2 Zone 3 A Ha X Hr B Y Bl v p E EE o M fare B Zona 7 i E wa Y m NN Ms 5E aM o Zone 15 tl WE v rM uM o Zone 20 wC v m e DENN a Zee 16 zone 17 I o Y EJ v x ME o i ag an 130130112007 MEG f RECIFE ARPT Keys ABS and REL The pocket calculator is set as standard so that the zone is set to the entered setpoint value absolute In addition the possibility also exists to change the temperature level for the selected zone i e to increase or to reduce the zone by the same change relative For this the key REL is to pressed and the required level change entered positive values for setpoint value increase negative values for setpoint value decrease The entry is accepted by activating of the OK key and the pocket calculator is exited By activating the ESC key the pocket calculator is exited without accepting the changed values into the temperature controller Y N vro MN vom ME o E MEM o Zone 7 Zone 8 Zone 3 Ss a Ss d Edit manual mode Zone 1 x 5 1 The selection of the degree of operation opens a text box in which the manual mode can be switched on and after that the degree of operation can be stipula
138. s determined during identification are independent from these settings The switch over between different control settings happens fluently The fluent switch over between the control parameter settings is available as long as no manual access in the control parameters is executed A singular access to control parameters disables the automatic switch over between control parameter sets Right to technical changes reserved Rev 2 05 01 46 Chapter 10 Menus Additional to control the controller supervises the operating point as standard and corrects by interaction of degree of operation In some applications these interactions are not wanted Therefore the control can work without correction of operating point shift e g applications with extruders Set control characteristic HINC ams n m y C RECIPE A RET passive ES TEMP Command 11552 03122000 MOSG Set algorithm for selected zones PA Zone i Tharacteristic EM E 128 Standard Standard wrlnout cam ctian of Gparamng parit ahm 128 A Zone 6 Standard slow Standard slow wiout correction of operating point C 13 svn sw wit ut bonmecishn ef operating point Sands ack wnt recon of operating poirt i PPP E TEMP Command 15 52 09122000 MOSG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 47 Operating Instructions TEMP Soft 10 1 14 Process Monitoring Unfortunately leakage
139. s in connecting cable and mold PSG Plastic Service GmbH 111 Operating Instructions TEMP Soft 10 4 2 Mold Snapshot Mold Snapshot offers a very simple and clear support with the documentation of the current status snapshot of a connected hot runner system The status of the tool is defined over the Mal Snapshot following important process values e Setpoint value actual value degree of operation current setpoint value and current actual value status otorage starts when the operator calls up the save dialog Additional to process values the operator is expected to enter tool basic data for e Customer commission number com no customer reference cust ref supervisor and wiring checked by In case of later control checking of the tool the saved file can be referred as a comparison Mold Snapshot files have the filename extension ABP and are filed in the folder ABP Mold Snapshot moid snapshot E 2 D D open save delete print ESC RECIPE ARPT c TEMP Command 16 09 09 12 2008 MEG The zone names of all zones are located in the left column shaded yellow In the columns near that the corresponding information on setpoint value actual value degree of operation current setpoint value and current actual value status Right to technical changes reserved Rev 2 05 01 112 Chapter 10 Menus 10 4 2 1 Open Over the OPEN key in the menu bar the possibility exists to open already stored M
140. s in hot runner and hence resulting overmolding could not always be avoided They could be caused by construction or production faults or by incorrect installation leading at last to production breakdown and expensive repair The function leakage detection identifies an upcoming leakage at an early stage quickly and reliably by intelligent analysis of the process parameters When the function process monitoring is running in case of fault i e exceeding the tolerance limit an alarm is output that is displayed in the information display as PAL see chapter 10 2 1 3 The alarm can be output on an output and be used for further analysis e g as Stop Machine The alarm message see chapter 9 2 can be acknowledged as soon as the control characteristic returns to normal error fixed otherwise the alarm is activated immediately again Reference for function process monitoring concerning series and multi loop controller types Series HR HRD HRS and multi loop controllers of type sys Temp ETR 132 Il and sysTemp ETS 132 Il The control of the function process monitoring results from the parameter tolerance of process monitoring PTOL only The parameter tolerance of process monitoring PTOL is available for each zone The parameter determines the variation of control characteristic in percentage The setting range of the parameter lies between 0 100 0 means that the function process monitoring is deactivated The parame
141. s reserved Rev 2 05 01 PSG Plastic Service GmbH 169 Operating Instructions TEMP Soft SSR power controller a deactivation of the zone over the STOP key does not suffice and it must be guaranteed in addition that the heating circuit is interrupted e g through removal of the fuse protection of the corresponding zone The status of the control cabinet is represented in the status bar After successful identification the function is not started again after STOP START when the start conditions for the identification are fulfilled and in between the setpoint value was not set to 0 or the actual value shows sensor break Right to technical changes reserved Rev 2 05 01 170 Chapter 10 Menus 10 9 Login Logout E In case of activated user administration the operators have access rights to the menus and ESSE functions of TEMP Soft For entries on the system the user must log into the system with his Logout identification value Which user is currently logged in is to be identified by the name as well as the key symbol in the status indicator line If no key symbol and no user name are to be identified in the status indicator line then no user is logged in and the user authorizations of a standard user set in the user administration apply User login If no user is logged in a window with a screen keyboard appears after selection of the menu item in which the users must enter his password not his name For security reas
142. started as long as process monitoring is not active in the information display PrO is shown see chapter 10 2 1 3 e The parameter tolerance of process monitoring PTOL changeable see menu bar Edit Process Monitoring is available for each zone The parameter determines the variation of control characteristic in percentage The setting range of the parameter lies between O 100 0 means that the function is deactivated Dependent on the setting of process monitoring mode PMOD it is written to EEPROM The parameter can be changed by the operator e The parameter operating point of process monitoring POP visible see menu bar Edit Process Monitoring is existing for each zone It is determined at the end of the learning phase and represents the learned percentaged operating point Dependent on the setting of process monitoring mode PMOD it is written to EEPROM The parameter can not be changed by the operator in the menu pictures of the process monitoring see chapter 10 1 12 register Status Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 49 Operating Instructions TEMP Soft 10 1 14 2 Parameter Process Monitoring Mode Process Functioning method monitoring mode PMOD Function of process monitoring is deactivated default setting Necessary firmware version for series multi loop controllers see reference Fully automatic Necessary firmware version for series multi loop controllers see referenc
143. sting of the configuration data on the upper screen page Right to technical changes reserved Rev 2 05 01 88 Chapter 10 Menus 10 3 3 6 1 Zone copy By means of the function Zones COPY all configuration parameters of a zone are copied into another zone The function is completely user managed copy recipe aidirsiisLr air Select source 1 Status Setpoint Value imi Values Heating Current Monitoring Functions Control 1 Group Fonctlans T 4 I Hoon Value d heran be z and melpoins hawdd Lowering konsikunctnm Timing iei x Select the Tone whose parameters should be copied V 1309 11122007 MOSG Select destination 2 TEMP Soit Request you to select the zone into which the parameters shall be copied 7 REGIE ARPT E o ma 1350 30112007 MASG Confirm copy 3 Should the parameters of zone 1 e realty be copied into zone 3 mereeARRT active ii 1309 11122007 MASG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 89 Operating Instructions TEMP Soft 10 3 3 7 Adding tool view eua Tool views can be added to every recipe If an allocation has been implemented these views E dd are made available for the user exclusively during the loading of the recipe Inal site If a recipe is activated only the tool views activated for the recipe are approved for the user Adding tool v
144. system by repeated activating of the key If this is forgotten the active user is logged out automatically after a period in which no operation implemented which is adjustable by the system administrator How users are attached deleted and assigned user authorizations can be referred to in Chapter 10 5 1 10 10External operating release Over an enable signal of the machine control requested in TEMP Soft the operator interface of TEMP Soft can be blocked The keys appear gray and are no longer operable No further operation is possible using gray keys i wr pum rg i MM E im Zone 5 x t wil YA M Y E uU NI I ti DE i Rd uM o Zone 10 Be wea a e Ct E ide Y p NU Y It cM WEE HE o NEE o ME o Zone 12 Zone 13 Zone 14 Zone 15 x Cl MN Ln e EM v NE DME e v ix v ix v i INE 9 M oIMM DE o zone ii zone 18 zone 15 a MEO e WEN WEN E ie E uaMN e f altala ijale 7 active 0047 11122007 MOSG Right to technical changes reserved Rev 2 05 01 172 Chapter 1 1 Other settings of TEMP Soft 11 Other settings of TEMP Soft 11 1 Printer TEMP Soft supports all installed system printers of the Windows operating system After selection of the PRINT key at corresponding locations in TEMP Soft a dialog box appears in which the installed printers can be selected 11 2
145. t is implemented every Tuesday 14 15 ae a AC Bel LD Recire Aner active fi 121 30112007 MOSG Two more functions can be defined that are either all to be processed with each other over an AND OR If the entry conditions for the function are correct then the output action is implemented Which action is implemented is defined in the EXIT entry field For this this field is to be selected A dialog box appears in which on the one hand the action to be implemented is defined or on the other hand it is stipulated on which zones the action is carried out The required function is to be selected and stipulated in the EXIT entry field for which zones the action is implemented The selection is to be confirmed The following actions are available e Setting setpoint value to absolute value e Switching on standby function e Switching on boost function e Setting digital output e Activating manual mode e Switching off zone e Loading recipe e Displaying signal e Switching on zone e Switching off standby function e Switching off boost function e Switching TEMP Soft active e Switching TEMP Soft passive Right to technical changes reserved Rev 2 05 01 Output Selecting function PSG Plastic Service GmbH 133 Operating Instructions TEMP Soft m w BS w w Zi X 0 0 Exe Functlon D at gue Tamparuture alge Zone 1 All zones gud sona 20 11122007 MOSG For so
146. ted over the pocket calculator Zone 3 Zone 4 Zone 5 t oat Zone amp x Dum wt Hm Y qui HE X TC X t x t wil wit wit v DNE o Zone 10 x IC wit c NNNM ME o Zone 15 x cl wI C Y ue ME o Manual mode Zone 20 NEM o 3 amp dg 49 mc edi setpont view recipe uthens system pgup pg down RECIFE ARPT passive 7 71 1249 11122007 MSG Right to technical changes reserved Rev 2 05 01 The selection of the heating current opens a text box over which a current transfer can be carried out The selection of the Alarm LED in the zone view turns on the detailed view see Chapter 10 2 4 PSG Plastic Service GmbH Operating Instructions TEMP Soft zi ETE Ww WE L M wp Y NU vr GM B E e GG o iG o DE o Pt Zone T Zone B Zone B gum 10 ppm m EG s ins w Rm Y n T ES Al e Start current transfer j ios e Zone 11 e Vv Zone 15 PEJ WET Nd NE o ml B B gm Zee 15 B Y i E Y in T DNE o MM o EN o UNE o zit 38 tiri LI _ RECIPE ARPT E m T ul Zone 16 2 B l YR saipe z RECIPE ARPT xa 1301 30112007 ME2SG Right to technical changes reserved Rev 2 05 01 29 26 Chapter 7 Marking
147. ter can be set by the operator See menu bar Edit Parameter Status Tolerance of process monitoring details on data entry see chapter 6 Series TEMP Command and multi loop controllers of type flexotemp MCU PCU firmware version gt kk22092z Call by Mio Process monitoring mode PMOD 0 3 Series TEMP Command and multi loop controllers of type flexotemp MCU PCU firmware version lt kk2209z Call by vx Process monitoring mode PMOD 1 without learning phase The key liio for the function call is only displayed in the operator interface when e the series TEMP Command and multi loop controllers of type flexotemp MCU PCU are concerned e all checks e g for HEX file version were executed successfully by TEMP Soft e the function is enabled by the user administration see chapter 10 5 1 Right to technical changes reserved Rev 2 05 01 48 Chapter 10 Menus 10 1 14 1 Call of Function Process Monitoring by Key liio The function process monitoring called by key io is controlled by three parameters e The system parameter process monitoring mode PMOD changeable see chapter 10 5 4 1 register System defines the sequence After the temperature has reached the setpoint value band for all zones o learning phase possible as long as learning phase is executing in the information display PLn is shown see chapter 10 2 1 3 o process monitoring is automatically and or manually
148. the original data of the currently loaded recipe display field changed Reference whether control outlets are released active or locked passive Display 010 if the tool coding is active Logged in operator identified through key symbol and operator name Current date time O O O Xx The functions of TEMP Soft are combined in menus with regard to the contents The menus are operable over large keys at the lower end of the screen menu bar 5 1 User dependent menu representation TEMP Soft has a user administration see Chapter 10 5 1 With this user administration pre determined functions are assigned to a user in the control cabinet i e activated for him and other functions deactivated The operator is thus provided with authorization to implement a pre determined function or not According to assigned functions the menu bar can look different for every user The complete menu bars are described in the existing operating manual independent of user and authorization In case of questions regarding change of the authorization for functions please refer to the system administrator of TEMP Soft Right to technical changes reserved Rev 2 05 01 18 Chapter 5 Work interface amp menus 5 2 Menu bar overview Here are represented the complete menu bars in an overview Detailed information is provided in the following chapters On delivery the access rights of the standard user are adapted to the ex works state hot runn
149. tion instructions for TEMP Touch are to be taken from a separate operating manual Right to technical changes reserved Rev 2 05 01 12 Chapter 3 Quick guide Without detour quickly to the objective 3 Quick guide Without detour quickly to the objective Operating examples TEMP Soft offers an abundance of functions and settings So that you can quickly reach the required objective the following important ever recurring operating functions of individual applications are listed How the entry is to be carried out is described fully in Chapter 6 Entry method 3 1 Complete re entry of a hot runner tool not yet stored e Load basic status see Chapter 10 3 5 Change into recipe menu and attach New Recipe see Chapter 10 3 3 e Passivate non used zones e Check all hot channel specific parameters for the zones e Combine the zones into a group for better overview see Chapter 10 4 8 e Inthe menu View define redefine and store zone views Where appropriate redefine and store tool views see Chapter 10 4 5 where appropriate redefine and store user functions e Save the setting adjustments including the allocation of zone times tool sides and user defined functions into a recipe ensure see Chapter 10 3 3 7 e Load recipe into controller see Chapter 10 3 1 e Release control outputs see Chapter 10 8 Right to technical changes reserved Rev 2 05 01 4 TEMP Soft start PSG Plastic Service GmbH 13 Operating Inst
150. tional information such as date time currently valid recipe etc After selection of the required connected printer the printout is started For a printout the correct printer driver must of course be installed under Windows and a corresponding printer connected to the system see Chapter 11 1 Printing graphics recorder file t RECIPE ARPT 1x38 30112007 Soe 10 2 3 7 Export graphic data Graphic data recorded by TEMP Soft is stored in the CSV file with date time setpoint value bey degree of operation per zone Loy Select export file 1 2 3 4 5 6 7 8 9 00 TET NNNM dep eg Aimee ib v x e v B N M 4 3 R BEGF A ES TEUE Commend 1167 2400 DOS Right to technical changes reserved Rev 2 05 01 70 Chapter 10 Menus Define time pattern where the data is stored into the CSV file 1 60 seconds A click into the box with the number opens the pocket calculator Right to technical changes reserved Rev 2 05 01 Timing s 10 2 4 Detailed view PSG Plastic Service GmbH 71 Operating Instructions TEMP Soft The detailed view can be called up over e View Zone times Selection of the Alarm LED 1 Zone detailed view e View Detail 4 Zone detailed view 1 Zone detailed view Selection over Alarm LED Zone 1 o Detailed view of selected zone 4 Zone detailed view View Detail detail Detailed view with 4 zones in each case Aft
151. tipulated as standard X stands for consecutive zone number For a more unambiguous and clearer representation of the zone Parme of zone for the operator the standard text can be replaced by an own zone name For this first select the zone then select the function ZONENAME TXT The screen keyboard appears with which the required zone name can be entered Entering zone names i Zone names are not tested i e zones with similar zone names exist Right to technical changes reserved Rev 2 05 01 138 Chapter 10 Menus 10 4 8 4 Zone name basic configuration ial This command is used for the fast resetting of the zone names to the default names Zone X Sane The resetting to basic configuration applies only for the selected zones contig 10 4 8 5 Marking nmm See Chapter 7 marl Right to technical changes reserved Rev 2 05 01 10 5 System PSG Plastic Service GmbH 139 Operating Instructions TEMP Soft The functions within the menu system serve for the administration of TEMP Soft Changes within this menu should be carried out by authorized personnel only such as e g the system system administrator 10 5 1 User administration user list key ig Different rights should be assigned to different operators of TEMP Soft in the operation so that right from the beginning the probability of unaware and willful operating error can be defined in userlist the system In the user list access pr
152. uction standstill Boost function 3rd Setpoint Value ard Lowerir After activating the key a window is opened in which an Zone 8 Zone y fone 10 Zone 11 Zone n2 yc ona fs ee I5 0 15 0 15 0 15 0 15 0 described under Chapter 6 1 Zone 14 zone 15 Zone 16 fone 17 Zone 18 Display per zone Adjusted 3 Z 2 p 5 setpoint value 15 15 0 15 0 1310 30 112007 MOSG 10 1 11 Current transfer In case of a current transfer the measured heating current is accepted as a current setpoint A value in the temperature controller By the current setpoint the heating current is monitored in between a tolerance band If the heating current exceeds falls below the tolerance band an alarm is output Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 43 Operating Instructions TEMP Soft 10 1 12 Editing parameters The configuration parameters can all be reached over the menu item PARAMETERS All T parameters are combined in registers to functional groups The display of the parameters is Farameter online l l l l l The entry is to be carried out In the window that is opened as described under Chapter 6 1 2 and 6 1 3 Editing parameters o Ea a e IO Register status a ui m cal y Ehemeaer E eea uncos MIS Editing parameters Register setpoint values Right to technical changes reserved Rev 2 05 01 44 Chapter 10 Menus Editin
153. ure scaling can be read off at the right edge of the screen of the graphics Forward window Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 65 Operating Instructions TEMP Soft 10 2 3 1 Representation capabilities After actuation of the OPTIONS key a menu bar opens that is valid for the selected graphics recorder Graphics with a window m S El e Ore i pi 1 3 8 iris S ed 5 9 inp End CE F RECIPE ABET active 137 3011 2007 ge eet 10 2 3 2 Setpoint value Degree of operation window overlay fade out By means of the SETPOINT key the setpoint value is displayed in the graphics recorder If the ar key GRADIENT is activated a small window is overlaid below the setpoint actual value plot o with information on the degree of operation rim Setpoint value overlaid in trend asumen curve above and degree of operation plot below De RECIPE ARPT 43 1337 30112007 MES Right to technical changes reserved Hev 2 05 01 66 Chapter 10 Menus 10 2 3 3 Edit Adapt display d Over the EDIT key you reach a dialog box in which the settings of the graphics window can be adapted The date and the time of the period to be considered as well as its duration can be set adjusted Furthermore the axes scaling can be manually stipulated for temperature and edit degree of operation or one the autom
154. value ofthe OFF DFF OFF OFF OFF parameter is displayed in the Zone 11 Zone 12 Zone 13 Zone 14 Zone 15 ZONES OFF OFF E E recrearer m fiose 13052008 AMO Select zones Fone Zone 2 OFF _ OFF Fone 6 Zone 7 zone 8 Zone 9 OFF OFF OFF OFF Zone 11 Zone 12 Zone 13 Zone 14 zone 15 Zone 16 Zone 17 Zone 18 Zone 19 Zone 20 oe lor lw lor lor TIERE REOPE ARPT i te in na MOSS E Right to technical changes reserved Rev 2 05 01 54 Chapter 10 Menus Enable function for the selected zones The function is activated for the selected zones Right to technical changes reserved Rev 2 05 01 zone 15 OFF OFF Zone 16 Zone 17 Zone 18 Zone 19 Zone 20 oe lw lor lore low all cala sd S Bseweeer Em mmuem IPS one 1 Zone 2 IE sE Zone 8 Zone 9 mmm mE e B merearPT s sS passive 1065 1306 2008 MOG The function Heat n Dry is started when the start conditions e Actual value lt 90 C 194 F e Setpoint value gt 110 C 230 F e Heat n Dry is enabled by parameter are met During heating up of the zones with active Heat n Dry function also the inactive zones for Heat n Dry are adjusted to 110 C After the zones with active Heat n Dry are adjusted to 110 C all zones are adjusted to their preset setpoint values In the information display HnD see chapter 10 2 1 3 is displayed for the zones where Heat n Dry functi
155. vating filter 116 10 4 3 4 Exporting 117 10 4 3 5 Print 117 10 4 4 Editing zone side 118 10 4 4 1 Opening zone view 121 10 4 4 2 Saving zone view 121 10 4 4 3 Attaching new zone view 121 10 4 5 Editing tool view 122 10 4 5 1 Procedure for the generation of a tool view 122 10 4 5 2 Loading background picture 122 10 4 5 3 Placing display panel 123 10 4 5 4 Placing text field 124 10 4 5 5 Placing link 125 10 4 5 6 Drawing line 125 10 4 5 7 Changing element 126 10 4 5 8 Deleting element 128 10 4 5 9 Edit background picture 128 10 4 5 10 Lock 129 10 4 5 11 Opening tool view 129 10 4 5 12 Saving tool view 129 10 4 5 13 Attaching new tool view 129 10 4 6 l O Editor user functions 130 10 4 6 1 Edit 130 10 4 6 2 Loading 134 10 4 6 3 Activating Deactivating 134 10 4 7 Export Import 135 10 4 8 Zone Group 136 10 4 8 1 Forming groups 136 10 4 8 2 Deleting group 137 10 4 8 3 Entering zone names 137 10 4 8 4 Zone name basic configuration 138 Right to technical changes reserved Rev 2 05 01 4 Chapter 1 Introduction 10 4 8 5 Marking 10 5 System 10 5 1 User administration user list key 10 5 1 1 Attaching a new user 10 5 1 2 Users delete 10 5 2 Options 10 5 2 1 Register program setting language setting 10 5 2 2 Register program setting start display screen 10 5 2 3 Register program setting dim passive zone 10 5 2 4 Hegister program setting graphics recorder background color 10 5 2 5 Register views 10 5 2 6 Reg
156. veal Zone 1 Irem iine simeeas H sctive cam 11 12 2007 ansa PSG Plastic Service GmbH 75 Operating Instructions TEMP Soft 10 2 6 View TXT for all zones with zone info text ns In this general overview the zone text as well as the group names are overlaid in the zone Since all zones are represented on a page zone name and group names due to the limited show all space can be adapted automatically to the window size and represented in cut off form View TXT SHOW ALL with zone info text View TXT SHOW ALL Direct entry Direct entry for setpoint value in the example of Zone 1 F A 1392 11122007 MEASG In this view a direct entry see Chapter 6 2 is possible for the setpoint value Option Direct setpoint value entry must be switched on ON see Chapter 10 5 6 4 The direct entry applies only for the zone from which it was started qtu iX A all zones EXTJEXICIERS Ej L REciFE A RET Ea 1362 11 122007 JSG Right to technical changes reserved Rev 2 05 01 76 Chapter 10 Menus 10 2 7 View FI for all zones with leakage current display show all View FI SHOW ALL with leakage current display View FI SHOW ALL Direct entry Direct entry for setpoint value in the example of Zone 1 Right to technical changes reserved Rev 2 05 01 EH In this general overview the leakage currents for the zones are overlaid
157. w to the left below are displayed all entry actions and alarms that are stored at least once in an entry of the logbook A multiple selection is not possible In the main window to the right the zones are selected for which the filtered logfile entries should be represented Selected zones are represented shaded yellow With the MARKING key in the entry bar at the lower edge of the image multiple markers and or end markers group markers etc are possible 10 4 3 3 Activating Deactivating filter The FILTER ON OFF key is implemented as pushbutton It activates and deactivates the filter Y options set adjusted under FILTER for the restriction of the logbook entries which are or otf displayed ILMP Soft History of alarms Logbook entries with activated Me ue We lu Fr 5 26 2 28 29 lt P Filteroptionen user alle zones 1 3 19 71 lt a 4 inpulfalann Sctpoint Valuc Setpoint Value Setpoint Value s 13 42 20 Setpoint Value 1 32 100 0 13 57 52 13 04 27 Setpoint Value 1 32 100 0 13 00 25 Setpoint Value 1 100 0 13 00 05 Setpoint Value 1 800 12 58 36 Selpoint Value 1 32 100 0 12 43 04 Setpoint Value 1 100 0 12 42 11 Setpoint Value i 80 0 12 42 03 Setpoint Value 1 12 40 20 Setpoint Value 1 32 100 0 ww Y v bl D v fitec enroll export pn ESC _ RECIPE ARPT ind 1400 2011 2007 MSG Right to technical changes reserved Rev 2 05 01 PSG Plastic Service GmbH 117 Operating Instructions
158. ximum 256 zones can be processed Is more than one controller in the list one can navigate between the controllers with these keys Is more than one item in the list the items can be moved by these keys Activates and or deactivates the controller TEMP Soft communicates with the selected controllers according to their defined order TEMP Soft l x E The interface was changed Ta run the program TEMP Sott correct the program has to be started again and the auto scan must be activated Should the changes really be accepted and the program TEMP Sott be stopped This message appears when auto scan is deactivated and the interface Is set from Ethernet to serial and or vice versa When the message is acknowledged by OK key auto scan is activated and TEMP Soft terminated 1 A misture af PCLIICLI controllers with other controllers and vice versa is nat allowed MCU PCU controllers must not be mixed with other controller types Doing so the this message is displayed TEMP Soft To run the program TEMP Soft correct the program has to be started again ESC Should the changes really be accepted There are changes by the manual scan r and the program TEMF Sof be stopped When the message is acknowledged by OK key the changes are accepted and TEMP Soft terminated Right to technical changes reserved Rev 2 05 01 152 Chapter 10 Menus Zone number different x The zone num
159. xported onto another Import data storage media and be imported from another data storage medium With the export and import links within the files are considered i e when e g recipes include zone times and or tool pages this is considered with the export of a recipe and these pages are also exported automatically in the background Furthermore the integrated background images are exported automatically as well e g with the export of tool pages Inm TRUUPITUTET Export Import function xIT wi e uH o zone amp z Ul wit qm GG o Zone 11 zt wi oq GE ione lG Zone 2 En B AME E 2 ejes Fn xu x ws 2 l FC X WwT C A T xd Y m e BM amp E recipe L RECIPE ARPT Ei 14 25 30 11 2007 ATDS5u06 A dialog box appears in which the required function is selected After that a window is opened in which the required target directory can be selected for export With import the memory location of the data to be loaded is requested Right to technical changes reserved Rev 2 05 01 136 Chapter 10 Menus 10 4 8 Zone Group HEHE To simplify operation zones can be combined into groups Every zone can be assigned to a group zone group After selection of the function a new screen page appears on which all zones on a screen page are represented shaded gray The current zone name is located in the left upper corner o

Operating Instructions TEMP-Soft

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