OPERATING INSTRUCTIONS for Electrolyte pump
Contents
1. OPERATING INSTRUCTIONS for Electrolyte pump Art No 35 005 Erle Marking Systems GmbH In Grubenaecker 1 DE 78532 Tuttlingen Germany Tel 49 0 7461 9472 0 Fax 49 0 7461 9472 28 eMail info schilling marking com Web www schilling marking com Date Updated 10 07 Approved Schnell J is ap ADE Operating instructions rises Automatic feed pump for Electrolyte 2 Marking Systems GmbH INTRODUCTION Dear Customer You have made a good choice by purchasing a SCHILLING electrolyte pump Thank you for your trust in our product Your electrolyte pump will honour this trust but there will be one condition to satisfy right from the onset The electrolyte pump should always be treated with respect even under the most ardent of conditions Consequently Operating Instructions should be kept with operators It would be a mistake to have these Operating Instructions rot away under heaps of dust We have therefore endeavoured to give you all the recommendations and information necessary for operating servicing and monitoring your system Please read these Instructions carefully PRIOR TO COMMISSIONING the electrolyte pump in order to become familiar with them Following these Instructions precisely will save you time and prevent losses and you will still be fully satisfied with the system s performance in years to come We wish you success in your work and optimal results by employing your SCHILLING electrolyte pump2. 1 4 adjusting ring 35 219 1 pcs 1 5 silicon hose 35 220 1 pcs 1 6 Electrolyte container compl 35 813 1 pcs 1 7 bottle holder 35 811 1 pcs 1 8 Allen key size 3 0mm 0911 030 1 pcs fl D cy Schilling Marking Systems GmbH GR um IE E www schilling marking de amp In Gruben cker 1 DE 78532 Tuttlingen CS 49 0 7461 9472 0 PLZ info schilling marking de 2 Re Vigo 3 ED LEDE Operating instructions GL Automatic feed pump for Electrolyte 8 Marking Systems GmbH 5 Setting into operation 5 1 Connect electrolyte pump to the control unit with cable supplied for this purpose 5 2 Connect the lifting unit to the electrolyte pump with the cable supplied for the purpose 5 3 Using the adjusting ring supplied verify and adjust if necessary the distance between the pump wheel 30 and the pump housing adjusting at our plant 5 4 Activate the control unit press the switch 36 gt gt fast forward on the pump 5 5 Introduce the silicon hose 33 order no 35 200 from the left hand side between the pump frame 31 and the pump wheel 30 and pull through the required length 5 6 Clamp the silicon hose 33 under the hose retaining bracket 32 Attention If the silicon hose is stretched too tightly cracks will ensue 5 7 Activate the switch 35 gt operate and connect the hose to the container and the stamp 5 8 Activate the switch 36 and depending on the length of the hose wait until the electrolyte has reached the ca
3. 49 0 7461 9472 20 E www schilling marking de Re gt mg In Grubenacker 1 DE 78532 Tuttlingen info schilling marking de git sc
4. Thank you for your attention and have a good start Ee Ca a Schilling Marking Systems GmbH ZN 49 0 7461 9472 0 49 0 7461 9472 20 3 www schilling marking de al gt S In Grubenacker 1 DE 78532 Tuttlingen info schilling marking de a isod EI az TATE TCE ER re ee Electrolyte 3 Contents 1 OPERATING PARTS 00000000000 anna 4 2 CONNECTION DIAGRAM FOR ELECTROLYTE PUMP eneen 5 3 ADDITIONAL CONNECTION ELECTROLYTE PUMP TO SIGNOMAT S1 S2 6 4 CONTENTS OF DELIVERY assscssarnecnrereneneensanentaaranssonsnenanddncanaanssenenddarhaesdnandansnasde 7 5 SEITINGINFOOPERATION nn 8 6 AFTER USE 9 7 MAINTENANCE CHANGING THE SILICON HOSE aaneen nen ennnnenneeeen 10 ra Stiga sens a wun am d i vooreen S pen ZE info schilling marking de den isos is ape LEDE Operating instructions TEI Automatic feed pump for Electrolyte 4 Marking Systems GmbH 1 Operating parts 32 34 35 36 30 30 pump wheel 31 hose guide block 32 hose retaining clamp 33 silicon hose 34 rewind 35 operate 36 fast forward 37 10 gear potentiometer 0 1 1 0 sec en A www schilling marking de gt z i Di i info schilling marking de den erf Schilling Marking Systems GmbH In Grubenacker 1 DE 78532 Tuttlingen di 49 0 7461 9472 0 49 0 7461 9472 20 Operating instructions 5 TE ER Automatic feed pump for Electrolyte 5 Marking Systems Gm
5. bH 2 Connection diagram for electrolyte pump Electrolyte container Electrolyte pump Silicon hose Carbon stamp SICH g 7 m Schilling Marking Systems GmbH GS un IE E www schilling marking de amp Zz In Gruben cker 1 DE 78532 Tuttlingen CS ee en un info schilling marking de ae Vigo Marking Systems GmbH is ape ADE Operating instructions rises Automatic feed pump for Electrolyte 6 3 Additional connection Electrolyte pump to SIGNOMAT S1 S2 VU DIN 912 M4x10 2x ij ij Bottle holder Electrolyte pump Signomat S1 S2 front I DIN 912 M4x8 2x Signomat S1 S2 Lifting unit en Az www schilling marking de gt z i Di i info schilling marking de den erf Schilling Marking Systems GmbH Ge A In Gruben cker 1 DE 78532 Tuttlingen e 49 0 7461 9472 0 49 0 7461 9472 20 Operating instructions 5 Set LLL Automatic feed pump for Electrolyte 7 Marking Systems GmbH 4 Contents of delivery description Art No Quantity 1 1 Electrolyte pump compl 35 005 1 pcs 1 2 connection cable to the control unit 56 862 1 pcs 1 3 connection cable to the lifting unit 56 864 1 pcs
6. f the hose guide 31 If necessary the screws on the front of the bearing can be loosened 7 2 If the bearing has not be loosened then you may ignore this step The supplied adjusting ring is slipped between the pump wheel 30 and the bearing which in turn is pressed against the pump wheel 30 from below and then secured with the holding down bolts Use the adjusting ring ensures that the pump wheel and the bearing are adjusted correctly in relation to each other and is therefore essential for precise measuring 7 3 Before the new hose is installed you must check that all rollers on the pump wheel turn perfectly Clean the pump if necessary 7 4 The new hose may now be carefully pressed into the slot between the pump wheel and the hose bearing This may be done while the motor is running 7 5 Lift the left hose clamping piece 32 place the hose 33 in the guide 31 and tighten 7 6 Activate the fast forward switch 36 briefly This will draw the hose into the correct position 7 7 Now also attach the gently tightened hose with the right hose clamping piece 7 8 Pour a drop of resin free oil onto the running rollers If the hose is correctly adjusted the pump wheel should turn the same distance in both directions No grinding between hose attachment fixture and the pump wheel should build up If this does occur the hose must be adjusted to increase the tension fl D en HIP A Zi Schilling Marking Systems GmbH Fe 49 0 7461 9472 0
7. rbon stamp 5 9 Activate the switch 35 and set the required quantity to be fed running time of the pump with the potentiometer Maximum running time can not exceed 1 sec 5 10 If the foot switch on the control unit is activated the electrolyte pump will automatically operate for the set feeding time and supply a specific quantity of electrolyte during the labelling process fl D en HIP A Zi Schilling Marking Systems GmbH Fe 49 0 7461 9472 0 49 0 7461 9472 20 E www schilling marking de Re gt mg In Grubenacker 1 DE 78532 Tuttlingen info schilling marking de git sc is ap ADE Operating instructions rises Automatic feed pump for Electrolyte 9 Marking Systems GmbH 6 After use 6 1 Pump the electrolyte out of the silicon hose 33 and the carbon stamp by activating the switch 34 lt lt rewind 6 2 Remove the felt from the carbon stamp and rinse with water 6 3 If work is to be interrupted for several days at a time rinse the silicon hose with water ICA SZ Schilling Marking Systems GmbH GO EA E www schilling marking de amp z In Gruben cker 1 DE 78532 Tuttlingen CS 49 0 7461 9472 0 BAU info schilling marking de d Re Vo 3 ED LEDE Operating instructions TEI Automatic feed pump for Electrolyte 10 Marking Systems GmbH 7 Maintenance Changing the silicon hose 7 1 When the hose needs to be changed lift both of the hose clamping pieces 31 and gently draw the used hose 33 out o
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