Operating Instructions - CROUSE
Contents
1. INOOGO Ver 2 08 2012 g COOPER Crouse Hinds No 955 Shengli Road East Area of Zhangjiang High Tech Park Shanghai 201201 China 1 Dimensions 563 20 610 20 2 Technical data Hazardous area specification Type of protection Ex de Flameproof Increase Safety ATEX classification Group Il Category 2 G Certification Marking e I2GExdellC T Gb Ambient temperature 40 C 55 C Temperature class Refer to Type configuration EC type examination Certification No UV 11 ATEX 7092 X IECEx Certificate No IECEx CQM 11 0002 Degree of protection IP 66 acc to EN60529 IEC60529 Approval of the production Quality assurance Baseefa ATEX 5952 Enclosure specification Material of enclosure Finish Material of glass Mounting plate Fasteners Installation Weight Metal alloy aluminum without Cu Painted polyester power coat grey Tempered glass Stainless steel or painted power coat All external fasteners stainless steel Mounting bracket with aiming quadrant Refer to Type Configuration Entry specification Indirect entry 2 M20 X 1 5 or 2X M25 1 5 or 2X NPT3 4 cable entry One entry is fitted with an Exe stopping plug Electrical specification 70W 100W 150W 220V 230V 50 60Hz 240V 50Hz E27 E40 l acc to IEC60598 3 or 6 core conductor cable Solid 0 5 6mm2 Flexible 0 5 4mm2 0 5 6mm2 Lamp High pressure Sodium2. Metal Halide Wattage Voltage Lampholder Insulation class Terminals capacity 3 Conformity with standards This explosion protection luminaires meet the requirements of EN IEC60079 0 EN IEC60079 1 EN IEC60079 7 It also complies with the EC Directives for Apparatus and protective system for use in explosion atmospheres 94 9 EC It has been designed manufactured and tested in accordance to the state of the art and according to ISO 9001 2000 The luminaires are suitable for use in explosive atmospheres Zone Zone according to IEC60079 10 1 IMO060 Revision 2 08 12 Cooper Electronic Technologies Shanghai Co Ltd 212 Hole 217 lt j 2 Holes Btt 160 212 206 Bil Emi lz 4 Safety Instructions A This product should be installed inspected and maintained by a qualified electrician only in accordance with national regulation including the relevant standard and where applicable in acc with EN IEC 60079 17 on electrical apparatus for explosive atmospheres The national safety rules and regulations for prevention of accidents and the following safety instructions in these operating instructions will have to be observed The luminaires must not be operated in Zone and in Zone20 Before opening electrical power to the luminaire must be turned off for at lease 10 minutes Do not install where the marked operating temperature exceed the ignition temperature of
3. c like e g HTL lubricant from Cooper Crouse Hinds When the housing need to be repainted pay attention that the flameproof joints test without any part with coating 9 3 Lamp change The suggested interval between lamp changes given by the lamp manufacturer should be followed Disconnect power to the luminaire and allow the luminaire to cool completely See section 7 4 for notes on opening and closing the luminaire If the luminaire was previously in operation then wait 10 mins before opening Ensure that no hazardous atmosphere is present See section 7 6 for notes on inserting the lamp 10 Repair Overhaul Modifications 10 1 General The national regulations ENIEC60079 19 have to be observed Repairs and overhaul may only be carried out with genuine Cooper Crouse Hinds spare parts Before replacing or disassembling individual parts observe the following Disconnect the power supply to the equipment before maintenance repair Make sure that there is no explosive atmosphere when opening the equipment See section 7 4 for notes on opening and closing the luminaire Only use original spare parts If the luminaire was previously in operation then wait 10 mins before opening Repairs that affect the explosion protection may only be carried out by Cooper Crouse Hinds or a qualified electrician in compliance with the applicable national rules Modifications to the device or changes to its design are not permitted After ca
4. high quality materials that ensure a corrosion resistance and resistance to chemical substances according to the requirements for use in a normal industrial atmosphere In case of use in an extremely aggressive atmospheres please refer to manufacture Page 1 of 3 6 Type configuration Without Reflector With Reflector Watt T Class Gas T C Dust T Class Gas T C Dust Weight Std Cat No W Lamp Voltage Lampholder 40 C 502 C 55 C 402C 50 C 552 C 402C 50 C 55 C 40 C 50 C 55 C Kg Evzis o7 70 HPS E27 T5 T5 T4 83 93 98 T4 T4 T4 100 110 115 10 EvZIM 07 70 MH 220V 50Hz 27 T5 T5 T4 83 93 98 T5 T4 T4 93 103 108 10 EVZIS 10 100 HPS a Ge E40 T5 T4 T4 94 104 109 T4 T4 T4 110 120 125 11 EVZIM 10 100 MH Leem 60Hz E27 T4 T4 T4 97 107 112 T4 T4 T4 112 122 127 11 EVZIS 15 150 HPS 230V 60Hz E40 T4 T4 T4 113 123 128 T3 T3 T3 136 146 151 12 EVZIM 15 150 MH E27 T4 T4 T4 111 121 126 T3 T3 T3 133 143 148 12 7 Installation 7 4 Opening closing the luminaire Permissible angle of 0 30 Fig 1 Luminiare adjustment for bracket mounting SEIN Fig 2 Luminiare adjustment for pole bracket Screw Drive
5. asten the mounting bracket to a Ee t fit suitable base with sufficient load bearing T eena f Seite 9 mi a Secure capacity See Fig 1 and Fig 2 for detail Torque for screws 1 5 Nm 7 2 2 Adjustment of floodlight 7 4 3 Globe Loosen the set screw and fixing screws to Loosen the set screw in the ballast housing and rotate the bracket to set the required tilt angle unscrew the globe from ballast housing s between 0 and 30 and 0 and 20 according To ensure that the globe assembly is in line with to different mounting bracket the ballast housing rotate the globe assembly Re tighten the set screw and fixing screws through 180 anti clockwise in order to accurately 2 line up the threads then thread globe assembly The lamp must not be illuminated when at a i onto ballast housing until assembly seats firmly distance of less than 0 5m from inflammable against O ring Tighten the set screws to secure material globe housing 7 2 3 Guard Reflector installation Note If globe assembly resists turning insert a Optional Reflectors straight blade screwdriver in jacking slot and e Angle reflector RA725 pry loose see Figure 3 Dome reflector RD725 7 5 Electrical connection The optional reflectors are attached to the luminaire as follows Loosen three screws on globe housing and Position reflector over globe When correctly placed three holes in reflector will match three holes on globe housing Thread screws into globe hou
6. cted cable entries All terminal screws used and unused shall be cable glands acc type and dimensions of the tightened down to between 1 2 2Nm for MK 6 main connection cable Following their and 0 5 0 7Nm for BK manufacturer instructions Main connection See wiring diagram Cooper Electronic Technologies Shanghai Co Ltd Page 2 of 3 Fig 5 Wiring Diagram Optional terminals HPS MH Sd NET ZU DANN ARTH CONNECTIONS BODY RED LAMPHOLDER CAPACITOR WHT Ze Fig 6 Family tree A complete EVZ luminaire consists of A Housing Assy Top hat Assy Glob Assy a mounting bracket with or without guard and or reflector D Pole orientabel Eye bolt bracket Wall amp Ceiling bracket RA Reflector 7 6 Lamp mounting Only must be mounting appropriated lamps for the supplied luminaire see indications on the nameplate of the luminaire and in this instructions See section 7 4 for notes on opening and closing the luminaire The lamp must be screwed tightly into the lampholder Ensure it is screwed in fully so that no sparks or other unauthorized operating states may occur Protect the glass on the lamp from breaking when screwing in 8 Putting into operation Prior to putting the apparatus into operation the tests specified in the relevant national regulations shall be carried out Insulation measurements may only be carried out between PE and the external c
7. onductor L1 L2 L3 as well as between PE and N Measurement voltage Max 1 kV AC DC Measurement current Max 10 mA The luminaire may only be operated when closed IMO060 Revision 2 08 12 Cooper Electronic Technologies Shanghai Co Ltd 9 Maintenance Servicing 9 1 General The relevant national regulations which apply to the maintenance servicing of electrical apparatus in explosive atmospheres shall be observed EN IEC 60079 17 The interval between maintenance depends upon the ambient conditions and the hours of operation The recommendations given within EN IEC 60079 17 for recurring checks must be observed 9 2 Checks During maintenance the parts affecting the level of protection must be checked in particular Enclosure and glass for cracks and damage Seals for damage Terminal screw glands and blanking plugs for secure fitting The flameproof joint have to be clean undamaged without corrosion and perfect greased To maintain the light output clean the protective glass and reflector periodically with a damp cloth or a mild cleaning fluid If this product is used in the combustible dust area outside of enclosure must be cleaned on a regular basis to prevent accumulation of dust Cleaning the rests of grease and corrosion do not use sharp metallic devices that can damage the threads of the joint and greasing them using appropriate grease terminally and chemically stable with a drop point2200
8. r Fig 3 Tighten amp Loose of Globe Assembly it to the earth crew O Prepare the conductor as the drawing before connect Fig 4 Electrical connection IM0060 Revision 2 08 12 7 4 1 General o The opening of luminaire always shall be The respective national regulations IEC EN without voltage 60079 14 as well as the general rules of All gasket seals must be clean and undamaged engineering which apply to the installation and before closing the luminaire operation of explosion protected apparatus will Make sure the luminaires is well closed have to be observed before operation Do not install where the marked operating There are Exd thread joints between the temperature exceed the ignition temperature housing and the globe and between the 7 1 General of the hazardous atmosphere housing and top hat Do not operate in ambient temperatures Top hat has been fixed to the housing by the above those indicated on the luminaire manufacturer before delivery and the Exd nameplate thread joint has been tightened by the set The improper installation and operation may screw which is not permitted to be loosen by result in the explosion protection and the user invalidation of the guarantee TA Terminal cover 7 2 Mounting luminaire Unscrew the screws and remove the terminal 7 2 1 Mounting the bracket compartment cover Only use the accompanying mounting bracket Carry out the steps in reverse order to close the Securely f
9. rrying out repair or overhaul work ensure that the Exde properties have not been affected Assistance may also be obtained through Cooper Electronic Technologies Shanghai Co Ltd Sales Service department 955 ShengLi Road Pudong Shanghai 201201 Phone 86 21 28993600 11 Disposal Recycling When the apparatus is disposed of the respective national regulations on waste disposal will have to be observed Page 3 of 3 EG Konformitatserklarung DS a Crouse Hinds EC Declaration of conformity CE D claration de conformit T V 11 ATEX 7092X Wir we nous Cooper Electronic Technologies Shanghai Co Ltd No 955 Shengli Road East Area of Zhangjiang High Tech Park Shanghai 201201 China erkl ren in alleiniger Verantwortung dass die hereby declare in our sole responsibility that the HID Luminaires d clarons de notre seule responsabilit que le I2GExdellCT Gb Type EVZ auf die sich diese Erkl rung bezieht mit den folgenden Normen oder normativen Dokumenten bereinstimmen which are the subject of this declaration are in conformity with the following standards or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Bestimmungen der Richtlinie Titel und oder Nr sowie Ausgabedatum der Norm Terms of the directive Title and or No and date of issue of the standard Prescription de la directive Titre et ou No ainsi que date d mis
10. sing The electrical connection of the lamp must only be established by qualified electricians Make sure the supply voltage is the same as the luminaire voltage Use proper supply wiring as specified on the nameplate of the luminaire and in this instructions Note The same screws are used to attach Excessive tightening may affect or damage the the reflector and guard If they used connection together the reflector must be installed first See section 7 4 for notes on opening and closing 7 3 Cable entries blanking plugs the luminaire Connect cable according to the terminal numbering and circuit diagram The conductors shall be connected with special care in order to maintain the explosion category Leads connected to the terminals shall be The Increased safety Exe properties must be preserved when for example using cables and wires of sufficient diameter Unused holes shall be closed with a certified blanking plug in ingulated for the appropriate voltage and this order to establish the Exe protection category insulation shall extend to within 1mm of the metal The cable glands and blanking plugs should be of the terminal throat Ex tD certified if the whole product is Ex tD The conductor itself shall not be damaged certified also The authoritative mounting The connectible min and max conductor cross guidelines for the cable glands used mustbe sections shall be observed see technical data observed Mounting the sele
11. sion des normes 94 9 EG Ger te und Schutzsysteme zur bestimmungs EN 60079 0 2009 gemaBen Verwendung in explosionsgefahrdeten EN 60079 1 2007 Bereichen EN 60079 7 2007 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 94 9 CE Appareils et systemes de protection destin s a tre utilis s en atmosph re explosibles 2004 108 EG Elektromagnetische Vertr glichkeit EN 61000 6 4 2007 2004 108 EC Electromagnetic compatibility EN 61000 6 2 2005 2004 108 CE Compatibilit lectromagn tique EN 55015 2006 A1 2007 A2 2009 EN 61547 1995 A1 2000 d Saak ee Siem eech Reo Shanghai 2012 08 06 Place and date Head of quality department Head of approval office QAN Baseefa ATEX 5952 Zertifizierungsstelle T V 0035 Notified Body of the certification 3 S eg S Am Grauen Stein 51101 K ln Organes Notifi et Comp tent Konformitatsbewertungsstelle Baseefa LTD 1180 Notified Body to quality evaluation Rockhead Business Park Staden Lane Organes d attestation de conformit Buxton Derbyshire SK17 9RZ Fur den Sicheren Betrieb des Betriebsmittels sind die Angaben der zugeh rigen Betriebsanleitung zu beachten For the safe use of this apparatus the information given in the accompanying operating instructions must be followed Afin d assurer le bon fonctionnement de nos appareils pri re de respecter les directives du mode d emploi correspondent a ceux ci
12. the hazardous atmosphere Do not operate in ambient temperatures above those indicated on the luminaire nameplate The lumininaires shall be operated as intended and only in undamaged and perfect conditions Keep tightly closed when in operation The technical data indicated on the lumininaires are to be observed Change of the design and modifications to the luminaires are not permitted Multiple short term switching must be observed Only genuine Cooper Crouse Hinds spare parts may be used for replacement Repairs that affect the explosion protection may only be carried out by Cooper Crouse Hinds or qualified electrician Do not keep these operating instructions inside the luminaires during operation 5 Field of Application The ATEX category 2 G Luminaire with a separate Exe terminal box utilizes Exde protection and IP66 sealing making it suitable for use for potentially explosive atmospheres including ignitable gas and dust applications The luminaire is designed for use in Zone1 Zone21 hazardous areas in indoors and outdoors in Marine and Wet locations where moisture dirt corrosion vibration and rough usage may be present Application ambient temperature is 40 C 55 C Refer to the luminaire nameplate for specific classification information maximum ambient temperature suitability and corresponding operating temperature T Number The enclosure materials used including any external metal parts are
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