Operating instructions Optical distance sensor O1D100
Contents
1. 704991 00 08 2012 ifm electronic Operating instructions Optical distance sensor O1D100 O1D103 Contents RT 4 4 TZ 4 2 4 3 Functions and features nnne 6 31 PAD NRI I RR RR RR 6 MEINEM ER MANU URS RIDE 6 4 1 Output function 6 4 2 Output function windOW sse 6 4 3 Analogue output function sce souro ise de etas deese D tdv EMR EE Una Din 6 setae ce eee eect E 7 mienne 2 7 5 2 ACCESS ONES Rd 7 0 Elec meal conne HON 8 7 Operating and display 9 SA IU 10 RING RDUM d Rt 10 8 2 iNe MENU css losa cid 11 TOpcraind MOU NE E E E 13 REM MT M 13 9 2 MNOS M E enoa GEE oaee 13 DA 13 94 Programming UNO 13 Parameter setting isses c tet inna i eh aix kr Dea 14 10 1 Para2. Fno window function normally open Fnc window function normally closed current output analogue 4 20 mA U voltage output analogue 0 10 V Confirm with MODE ENTER 10 2 9 Setting of the switch point for hysteresis function OUT2 Select Hno or Hnc at OU2 Confirm with MODE ENTER Select SP2 and set the switch point Confirm with MODE ENTER 10 2 4 Hysteresis function 10 2 10 Setting of the switch points for window function OUT2 Select Fno or Fnc at OU2 Confirm with MODE ENTER gt Select nSP2 and set the switch point near Confirm with MODE ENTER Select FSP2 and set the switch point far Confirm with MODE ENTER 10 2 6 Window function 10 2 11 Scaling of the measuring range analogue output gt Select I or U at OU2 Confirm with MODE ENTER Select ASP and set Analogue start point With ASP you define at which measured value the output signal is 4mA 0V Confirm with MODE ENTER Select AEP and set the Analogue end point With AEP you define at which measured value the output signal is 20 mA 10 V It can also be selected so that it is before ASP This implements a falling edge gt Confirm with MODE ENTER Minimum distance between ASP and AEP 100 mm When the minimum distance is not reached the error message SIZE is displayed 20 Current output 4 20 mA Factory settin
3. Switches off when the object is detected nSPx FSPx Fnc nSPx switch point near FSPx switch point far FE window If the measured value is between the switch point near nSPx and the switch point far FSPx the output is open when Fnc 18 Switches when object is detected FSPx FE nSPx switch point near FSPx switch point far FE window If the measured value is between the switch point near nSPx and the switch UK point far FSPx the output is closed when OUx Fno Switching status of the outputs Output function Object distance D Output status D nSPx Fno D gt FSPx nSPx D FSPx Closed D nSPx Fnc D gt FSPx nSPx D FSPx Open Both window limit values 5 and FSPx work with a switching hysteresis 10 2 4 Hysteresis function example of the output function Hno Open Closed 10 2 7 Setting of the switch points for window function OUT1 Select the output function Fno or Fnc at OU1 Confirm with MODE ENTER gt Select nSP1 and set the switch point near Confirm with MODE ENTER Select FSP1 and set the switch point far Confirm with MODE ENTER 19 10 2 8 Configuration of OUT2 Select OU2 Setthe switching functions or analogue signals Hno hysteresis function normally open Hnc hysteresis function normally closed
4. Dimensions in mm 1 4 digit alphanumeric display LED function display 2 programming buttons 26 14 Factory setting Parameter Setting range Factory setting Own setting Un mmm m Ui Hno Hne 200 9999 800 200 9999 8 Technical data and further information at www ifm com 27
5. measured signal 10 4 3 Reset of all parameters to factory 5 10 4 4 Display of the software version a TETEE 24 25 12 Maintenance repair 15 2 0044 2 20 0000000 8 80 001 00000000 25 13 Scale drawing E 26 TE teases 27 1 Preliminary note 1 1 Symbols used gt X Instruction gt Reaction result Designation of pushbuttons buttons or indications gt Cross reference Important note Non compliance can result in malfunctions or interference Information Supplementary note 1 2 Warning signs used WARNING Warning of serious personal injury Death or serious irreversible injuries may result 2 Safety instructions Please read this document prior to set up of the unit Ensure that the product is suitable for your application without any restrictions mproper or non intended use may lead to malfunctions of the unit or to unwan ted effects in your application That is why installation electrical connection set up operation and maintenance of the unit must only be carried out by qualified personnel authorised by the machine operator ncase of malfunction of the unit please contact the manuf
6. mm m inch Confirm with MODE ENTER gt The selected unit is indicated by a green LED on the display 10 2 2 Setting of the display Change to EF Select diS and make the settings 7 settings can be selected 41 update of the measured value every 50 ms 42 update of the measured value every 200 ms 43 update of the measured value every 600 ms e rd1 rd2 rd3 display like d1 d2 d3 rotated by 180 The update of the measured value only refers to the display It has no effect on the outputs OFF The measured value display is deactivated in the Run mode Press one button to indicate the current measured value for 15 s gt Confirm with MODE ENTER The LEDs remain active even if the display is deactivated 10 2 3 Configuration of OUT1 gt Select OU1 and set the switching functions Switching functions Hno hysteresis function normally open Hnc hysteresis function normally closed Fno window function normally open Fnc window function normally closed gt Confirm with MODE ENTER 16 10 2 4 Hysteresis function The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range In either case set and reset points are symmetrically arranged around the selected switch point SPx The hysteresis is the distance between set and reset points it is calculated on the basis of th
7. software version number is displayed Press MODE ENTER to return to the menu EF 11 Set up operation After mounting wiring and programming check whether the unit operates correctly gt fthe unit has been correctly set up the distance to the object is indicated Lifetime of a laser diode 50000 hours 24 11 1 Fault indication Display Possible cause Switching output Current output voltage output ASP lt ASP gt too much light e g reflective ON OFF OFF ON 3 5mA 0V 20 5 mA 10V surface EN p 4 OFF OFF ON 205 10 3 5mA 0V object to be mea nEAr 9ured outside the ON OFF OFE ON 3 5mA 0V 205 10 measuring range lt 02 object to be mea FAg Sufedoutside the occ ON 205 maj 40V 3 5 0 measuring range gt 10 plausibility x x x x0 X e g object too fast 1 SC1 short circuit in switching output 1 2 SC2 short circuit in switching output 2 SC short circuit in all switching outputs 1 unchanged 2 SC1 or SC only active if output 2 is configured as switching output 12 Maintenance repair and disposal Faulty sensors must only be repaired by the manufacturer Keep the front lens of the sensor free from soiling After use dispose of the unit in an environmentally friendly way in accordance with the applicable national regulations 25 13 Scale drawing
8. through the parameters press MODE ENTER briefly To display the respective parameter value press SET briefly gt After 15 s the unit returns to the Run mode 9 3 Align mode Display of the orientation value for the signal strength Press SET in the Run mode gt The unit displays an orientation value for the signal strength 100 corresponds to a white object 020 corresponds to a grey object 9 4 Programming mode Setting the parameter values 10 1 Parameter setting in general 10 Parameter setting During parameter setting the unit remains internally in the operating mode continues its monitoring function with the existing parameters until the change has been finished 10 1 Parameter setting in general 10 1 1 Setting of the parameter value Select the display unit Uni before you define the values for the parame ters In case of subsequent changes of the display unit rounding errors during internal conversion to other units may falsify the set values 10 2 1 Selection of the display unit Selection of the parameter Press MODE ENTER until the requested parameter is displayed Setting of the parameter value Press SET and keep it pressed gt The current parameter value flashes for 5 s Increase the setting value incremen tally by pressing the button once or continuously by pressing it permanently Confirmation of the parameter value Press MODE ENTER brie
9. 19 m by the customer Otherwise the measured value may be ambi guous 5 1 Installation conditions As an alternative article O1D105 can be used the distance between sensor and background can be max 100 m 4 Functions 4 1 Output function hysteresis The hysteresis keeps the switching state of the output stable if the measured value varies about the sensing range Both outputs OUT1 and OUT2 can be set as hysteresis function 10 2 4 Hysteresis function 4 2 Output function window The window function enables the monitoring of a defined acceptable range Both outputs OUT1 and OUT2 can be set as window function 10 2 6 Window function 4 3 Analogue output function The sensor can also output an analogue signal on output 2 OUT2 which is proportional to the distance 10 2 11 Scaling of the measuring range analogue output 5 Installation 5 1 Installation conditions Install the unit so that the object to be detected is within a measuring range of 0 2 10 m The unambiguity range of the sensor is fixed to 19 2 m Objects within a range gt 10 19 2 m are suppressed Reflecting objects in the direct beam path of the sensor also in the range gt 19 2 m are to be avoided by the customer Otherwise the measured values may be ambiguous 5 2 Mounting accessories The unit is supplied without mounting accessories Examples of mounting accessories Art no Protective cover O1D E21133 Mounting set E2D101 E20
10. 938 E20951 E21079 Mounting set O1D for rod mounting 12 mm 20101 Mounting rod straight 12 mm M10 E20938 Mounting set O1D for rod mounting 14 mm E2D111 Mounting rod straight 14 mm M12 E20939 Fixture for mounting and fine adjustment of O1D laser units rod or free standing depending on the clamp E1D100 Example mounting 1 Mounting set for 12 mm rod art no E2D101 2 Mounting rod straight 12 mm M10 art no E20938 6 Electrical connection The unit must be connected by a qualified electrician The national and international regulations for the installation of electrical equipment must be adhered to Ensure voltage supply according to EN 50178 SELV PELV O1D100 cULus Supply Class 2 gt Disconnect power gt Connect the unit as follows O1D100 PNP Core colours of ifm sockets 1 BN brown 2 WH white 3 BU blue 4 BK black 7 Operating and display elements POWER mm m inch OUT1 OUT2 1 4xLED green Lighting LED power and set display unit mm m inch 2 4xLED yellow Indication of the switching status lights if the corresponding two not con output is switched nected 3 4 digit alohanume Indication of the measured distance the parameters and para ric display meter values 4 Programming Setting of the parameter values scrolling by holding pressed button incrementally by pressing once SET Selection of the parameters and acknowledgeme
11. SET and keep pressed until WAIT is displayed gt rATE and rEPr are displayed alternately When rEPr is displayed Press SET until the preset repeatability value flashes gt Enter value incrementally by pressing SET once gt Confirm with MODE ENTER gt WAIT is displayed while the sampling rate rATE is calculated gt The sampling rate rATE and the repeatability rEPr are displayed alternately 10 3 3 Table repeatability and accuracy Values for sampling rate 50 Hz extraneous light of max 40 klx Repeatability Distance white grey white grey in mm 90 remission 18 remission 90 remission 18 remission 200 1000 1000 2000 2000 4000 4000 6000 6000 10000 60 0mm 700mm 22 Values for sampling rate 50 Hz extraneous light of 40 100 Repeatability Distance white grey white grey in mm 90 remission 18 remission 90 remission 18 remission 200 1000 6000 10000 750 850mm Values for sampling rate 1 Hz extraneous light of max 40 klx Repeatability Accuracy Distance white grey white grey in mm 90 remission 18 remission 90 remission 18 remission 200 1000 140 mm 1000 2000 145 mm 2000 4000 235 mm 4000 6000 29 0 mm 6000 100 s370mm 470mm Values for sampling rate 1 Hz extraneous light of 40 100 Repeatability Accuracy Distance white g
12. acturer If the unit is tampered with and or modified any liability and warranty is excluded WARNING Visible laser light laser protection class 2 Use of controls or adjustments other than those specified herein may result in hazardous radiation exposure Damage to the retina is possible gt Do not stare into the laser beam Apply the enclosed labels laser warning in the immediate vicinity of the unit Adhere to the caution and warning notes on the product label Use the enclosed label for the power supply cable Label for supply cable ATTACH TO CABLE WARNING CLASS 2 LASER PRODUCT DO NOT STARE INTO BEAM AVOID EXPOSURE UNPLUG CONNECTOR EXTINGUISH LASER BEAM ifm electronic gmbh D 45127 ESSEN Product label AVOID EXPOSURE AX LASER LIGHT EMITTED FROM THIS APERTURE SZ CAUTION LASER LIGHT DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT max POWER 4 1 mW WAVELENGTH 650 nm PULSE 1 3 ns 21 CFR PART 1040 EN60825 1 2003 10 3 Functions and features The unit is used as an optical distance sensor 3 1 Applications The optical distance sensor measures distances between 0 2 and 10 m thas a background suppression at gt 10 19 m The measured value is shown in a 10 segment display According to the set output functions 2 output signals can be generated 010100 Certification 21 CFR PART 1040 The distance between the sensor and the background must be limited to max
13. e re peatability with a safety factor of 1 5 The calculation is based on the repeatability for max 40 klux 10 3 3 Table repeatability and accuracy Example Hno 1 For the output function Hno the output switches when the object approaches and when the switch point A is reached 3 2 When the object is removed again the output does not switch back before the reset point B is exceeded The reset point B is greater than the set point A SPx W 1 SPx switch point A lt set point B lt reset point When the output function Hnc was selected set and reset point are reversed The output is switched off when the object approaches When the object is re moved the output switches on Switching status of the outputs Output function Object distance D Output status Open Closed Example of output function Hno Sampling rate 50 Hz distance to the object 1200 mm grey value 18 96 remission Hysteresis 10 mm repeatability 10 3 3 table x factor 1 5 15 mm Reset point 1200 mm 15 mm 1215 mm Set point 1200 mm 15 mm lt 1185 mm 10 2 5 Setting of the switch point for hysteresis function OUT1 Select the output function Hno or Hnc at OU1 Confirm with MODE ENTER Select SP1 and set the switch point gt Confirm with MODE ENTER 10 2 6 Window function It is possible to define a window for the object recognition for each of the two outputs OUT1 OUT2
14. e time delay for switching outputs Damping of the measured signal This function allows to suppress short time saturation of the measuring element such saturation can result from direct reflection or strong fluctu ations in brightness During the delay set the latest valid value measured is displayed the output signals remain unchanged 10 4 2 Setting of the damping of the measured value Display setting 7 settings can be selected d1 92 93 rd4 rd2 rd3 OFF 10 2 2 Setting of the display Setting of the display unit Selection of the unit of measurement for SP1 SP2 ASP AEP Selection options mm m inch 10 2 1 Selection of the display unit Restore factory setting 10 4 3 Reset of all parameters to factory setting Display of the software version number 10 4 4 Display of the software version number 12 9 Operating modes 9 1 Run mode The run mode is the normal operating mode After power on the unit is in the Run mode It carries out its monitoring function and generates output signals according to the set parameters The display indicates the current distance the yellow LEDs signal the switching status of the outputs 9 2 Display mode UK Indication of the parameters and the set parameter values gt Press MODE ENTER briefly gt Unit goes to the Display mode Internally it remains in the operating mode The set parameter values can be read gt To scroll
15. f OU2 Hno or Hnc 10 2 9 Setting of the switch point for hysteresis function OUT2 Switch points for window function OUT2 Limit values at which the output with selected window function changes its switching state object present not present between the distance near and the distance far nSP2 switch point near FSP2 switch point far nSP2 FSP2 are only active if OU2 Fno or Fnc 10 2 10 Setting of the switch points for window function OUT2 Analogue start point Measured value at which 4 0 V are provided ASP is only active if OU2 I or U 10 2 11 Scaling of the measuring range analogue output Analogue end point Measured value at which 20 mA 10 V are provided AEP is only active if OU2 I or U 10 2 11 Scaling of the measuring range analogue output Teach mode Selection sampling rate or repeatability 10 3 Teach mode Extended functions Press SET to open the submenu Extended functions 10 4 Extended functions Delay for the switching outputs dSx switch on delay drx switch off delay The output does not immediately change its switching status when the switching condition is met but only after the delay has elapsed If the swit ching condition is no longer met after the delay has elapsed the switching status of the output does not change dS2 and dr2 are not effective if OU2 I or U 10 4 1 Setting of th
16. fly gt The parameter is displayed again the new parameter value is effective Setting of other parameters Start again with step 1 Finishing the parameter setting gt Wait for 15 s or press IMODE ENTER gt The current measured value is displayed 10 1 2 Change from menu level 1 to menu level 2 Press MODE ENTER several times until EF is displayed Press SET briefly gt The first parameter of the sub menu is displayed here dr1 10 1 3 Electronic lock The unit can be locked electronically to prevent unintentional settings On delivery the unit is not locked Locking Make sure that the unit is in the normal operating mode Keep MODE ENTER SET pressed until Loc is displayed gt The unit is locked operation Unlocking Keep MODE ENTER SET pressed until uLoc is displayed gt The unit is unlocked Timeout If no button is pressed for 15 s during the setting procedure the unit returns to the Ed Run mode with unchanged values 15 10 2 Configuration of basic settings 10 2 1 Selection of the display unit Set Uni before the values for the parameters SPx nSPx FSPx ASP AEP are defined In case of subsequent changes of the display unit rounding errors during internal conversion to other units may falsify the set values Change to EF Select Uni and set the unit of measurement Selection of the unit of measurement
17. g Measuring range scaled O ASP 10000 AEP m 0 ASP MEW final value of the measuring range In the set measuring range the output signal is between 4 and 20 mA Faults are also displayed Too much light or object too near 3 5 mA for a rising edge ASP lt AEP 20 5 mA for a falling edge ASP gt AEP Object too far or no object present 20 5 mA for a rising edge 3 5 mA for a falling edge Voltage output 0 10 V Factory setting Measuring range scaled 0 0 O ASP 10000 AEP m ASP MEW final value of the measuring range In the set measuring range the output signal is between 0 and 10V 21 10 3 Teach mode 10 3 1 Setting of the sampling rate The sampling rate indicates the time after which a new result of measure ment is provided and the outputs are updated The switching frequency is typ approx 1 3 of the sampling rate Select TEAC then press SET and keep pressed until WAIT is displayed gt rATE and rEPr are displayed alternately gt When rATE is displayed Press SET until the preset measured sampling rate value flashes Enter a value incrementally by pressing SET once gt Confirm with MODE ENTER gt WAIT is displayed while the repeatability rEPr is calculated gt The sampling rate rATE and the repeatability rEPr are displayed alternately 10 3 2 Setting of the repeatability Select TEAC then press
18. meter setting in 14 10 1 1 Setting of the parameter value 14 10 1 2 Change from menu level 1 to menu level 2 15 TOs MICA OOK 15 10 2 Configuration of the basic settings 16 10 2 1 Selection of the display unit sess 16 10 2 2 Setting of the display 16 10 2 3 Configuration OR OUTI 16 10 2 4 Hysteresis function 10 2 5 Setting of the switch point for hysteresis function OUT 1 10 2 6 Window TUNIC HON NN o TOUT 10 2 7 Setting of the switch points for window function OUT1 10 2 6 Configuration 2 10 2 9 Setting of the switch point for hysteresis function OUT2 10 2 10 Setting of the switch points for window function OUT2 10 2 11 Scaling of the measuring range analogue output to OAC I WMO c E 10 3 1 Setting of the sampling 10 3 2 Setting of the 10 3 3 Table repeatability and EE OT 10 4 1 Setting of the time delay for switching outputs 10 4 2 Setting of the damping of the
19. nt of the para MODE ENTER meter values 8 8 1 Menu structure M S S gt MODE ENTER SET 10 8 2 Explanation of the menu For the factory settings please refer to the end of these instructions 14 Factory setting Configuration for output 1 4 switching functions can be selected Hno Hnc Fno Fnc 10 2 3 Configuration of OUT1 Switch point for hysteresis function OUT1 Limit value at which the output with selected hysteresis function changes its switching state object nearer farther than distance set SP1 is only active if OU1 Hno or Hnc 10 2 5 Setting of the switch point for hysteresis function OUT1 Switch points for window function OUT1 Limit values at which the output with selected window function changes its switching state object present not present between the distance near and the distance far nSP1 switch point near FSP1 switch point far nSP1 FSP1 are only active if OU1 lt Fno or Fnc 10 2 7 Setting of the switch points for window function OUT1 Configuration for output 2 4 switching functions and 2 analogue signals can be selected Hno Hnc Fno Fnc I U 10 2 8 Configuration of OUT2 Switch point for hysteresis function OUT2 Limit value at which the output with selected hysteresis function changes its switching state object nearer farther than distance set SP2 is only active i
20. rey white grey in mm 90 remission 18 remission 90 remission 18 remission 00 1000 200 1000 2000 200mm 4000 6000 320 mm 6000 100 370mm 470mm Range referred to black 6 remission lt 4000 mm The values apply at constant ambient conditions 23 960 hPa only after unit powered up for 10 minutes 2000 4000 t 270mm 23 10 4 Extended functions 10 4 1 Setting of the time delay for switching outputs Select EF Press SET to change to the menu EF gt Select parameters with MODE ENTER dSx switch on delay drx switch off delay Set the parameter value with SET Setting range s 0 0 1 5 s in steps of 0 1s 0 delay time is not active Confirm with MODE ENTER 10 4 2 Setting of the damping of the measured signal Select EF Press SET to change to the menu EF gt Select gt Set the parameter value with SET Setting range s 0 0 1 0 2 0 5 1 2 5 Confirm with MODE ENTER 10 4 3 Reset of all parameters to factory setting Select EF Press SET to change to the menu EF gt Select rES then press SET and keep it pressed until is displayed Confirm with MODE ENTER gt Theunit changes to the Run mode 10 4 4 Display of the software version number Select EF Press SET to change to the menu EF Select SW then press SET gt The
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