JET 752116 Use and Care Manual
Contents
1. Warning Label not shown sssssssssssessssssssssrrrssssssssrrrnnssssssennrnnssssssesrnnne PE NERENTRETERE EE BP1648N J JET Label not SHOWN ssssssssssssssssssssssssssrnssssssssnsnnnssssosnnennnnssesssseenne BS reece TS 0571082 2 00 Hex N t Jam e avin een eve event aes MB erener eren rrer erent 2 Breakdown for BP 1648H amp BP 2248H Box amp Pan Brake JET WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com2. JET Owner s Manual Box and Pan Brake Models BP 1648H BP 2248H WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 752116 Ph 800 274 6848 Revision A2 03 2011 www waltermeier com Copyright 2011 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETetools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits i Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual Cold Saws YEAR Lever Hoists LIFETIME _ Days Hoists Air le ulers JCH Models OFETME i i Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tools TE oa sae Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Co
3. Hex Cap Screw ccccccccceeeeeeeesecceeeeeeeeteeesnaaaes M12X30 on 2 D2 ests turt TS 2276081 SOT SChOW essieveisteees eee aeslieisbebseeesheslietsbebeeenseest M6X8 nnani 2 DS lssstekataaad BP1648N 5 HINO PUI sa seee SE E E E EE S sabe stebebyeseetseets tt 2 o SEEE BP1648N 54 BEANO AE E S MT Oirnne eenean 4 SAA BP1648N 55 ANNS A Sa Ta EEAO ANNEN A 2 o A BP1648N 56 WASNT 205 455 ces eesc beget os cayeveus lees sees EEE Vbbeeeenaerre eres 2 OV iiiviviet BP1648N 57 Hex Socket Cap SCrew ccccccccccccceecieeeeeeeeeeee M8X30 o a 16 ol BP1648N 58 FUMQ E E A A E E TE 5 EA BP2248N 58 32 exsec45 PINGET soe si vs cae revs vengstetss es seesesserd st hes eessesert etre stveas4 ernaar Enr aanta entants aeeeee D ac EAA BP1648N 59 FINQCh istic REEERE seine Dati vers rt ner EAE 6 Oa BP2248 59 nanen FINJO inaa aa aal a a a O 60 eee BP1648N 60 Fingeller ae a a EN A ERATE A E E cane eena gente 5 TORERESNA BP2248N 60 nans FINQO fae ce tits aa aaa EA ane G2 hansi BP1648N 62 Claim pce coeretes tet tes cratteue a AA A CAES TET 11 CETA BP1648N 63 Clamp nanna a a a aaa anaa 2 eet ean chon hs Gabe T 5 04 SEE BP1648N 64 Hex Cap SCrew cccceeeceeeeeeeeeeeeeeeeeeeeeteeeeaaes M8X50 oen 4 OTi BP1648N 67 G CliD mannaa a e a aa ee PE E EE 2 68 sth hens BP1648N 68 Counter We
4. clearance The center of the holddown can be adjusted by tightening the truss nut on the holddown assembly Adjusting the Clamping Pressure The clamping pressure should be adjusted according to the thickness of the material The clamping pressure should be great enough to hold the material securely in place but not so much that it is difficult to lock the clamping handles Clamping pressure can be adjusted by turning the lower nuts 54 on the threaded rod portion of the yoke assembly 47 amp 48 Flange Capacity The recommended minimum flange in capacity material is one inch Repeat Bends Adjust the stop 81 on the stop rod 69 to limit the swing of the apron assembly Counter Weight The counter weight 68 can be moved up or down to provide more or less leverage Lubrication The machine must be lubricated every day of service with a few drops of oil Oil pinholes are located at both yoke assemblies 47 amp 48 and the apron assembly near the hinge pin 53 Lightly oil the machined parts when not in use to prevent rust Ordering Replacement Parts To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Parts List for the BP 1648H amp BP 2248H Box amp Pan Brake Index No Part No Descriptio
5. G GAUQC sere oe Pie is ro 22 gauge Bending Length Capacity cceccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaaes A eee eer ee rire eee ee ere 48 Maximum Box Depth cc cccccccceeeeeeeeeeeeeeeeeeeeeeceeeeeeeeeeeeeenaaaes SR a ea a ea he ea 3 Maximum Lift Of Beam ceccccceecieeeceeeeeeeeeeeeeeeeeeeeeeeeeeteee es eri ant aa Ae Aa uO NE 7 8 Beam AdU SM EE r ea r raaa ar ar aaa aaant labeled YA e Mr ee een ere nee EE E AES 1 8 Number of Fingers and Width c 0 5 2 6 3 B ss 5 2 6 3 5 4 TIELAN OI ao EASA EEE EE eben seuthe te bet tote AD tetetete tette tetete tetetete ts retele lee betekesske keti 45 Finger Nose Radius ccccceecceceeeeeeeeeeeeeecaeeeeeeeeteeeenaaaes T B2 EEEN etree thet cele AU 1 32 Overall Dimensions LXWXH Od 2A CBO TE AN 61 x 21 x 28 Uncrating and Clean Up 1 Remove the crate from around the machine 2 Carefully clean all rust protected surfaces with a mild solvent or kerosene and a soft rag Do not use lacquer thinner paint thinner or gasoline These will damage painted surfaces 3 Coat all machined surfaces with a light coat of oil to inhibit rust 4 Remove the bolts holding the machine to the skid 5 Carefully move the machine to a well lighted area on a Solid level workbench and secure to the bench with lag screws or bolts 6 Machine location must allow access to all sides Brake Setup The brake will not bend properly if i
6. PLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by Walter Meier 2 Table of Contents Warranty and Service sss e E RA tte h tebe hi beh tebe eet ANAA 2 AE KO RE oIa EEPE ALEE TOETS E NAE ehhh ENNEN EE bebe b bel bel bt bl EE REEE 3 ATAA a O EEPE AAN A ANEN AARE EENEN AS AENEAN E AEE ASENET EENEN EE AEE AEEA AAE NEE TAEA AEE SERENE EE heel 4 SPCCIICAONS ATANA ANARAN eer OEA bet AAEE AENEA NENEN NE ENEE NEEE E EEEN EEEE 5 Uncrating and Clean Up ii nee eae t tntu Eunan e eee eee aaee eases etneaaaeeeeeeeeetiee 5 3 fc chet 6 o RRR tr rete ne tr er ne ree ne pee eee eee eee ree EE rer trrrerere ert rertrrerer etree 5 Apron ate NELO KETA Ece E PE EE A E AE AANEEN NEONA EEEE EE EOE EEEE EAE EAEE ENER 5 Operating the Brake r T rra a a aa ae raa Aaaa aaa Da
7. efects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT AP
8. ight ccceeeecee cette eeeccee eee e ee eeeeeaaaeeeeeeeeeeeeeaaaeeeeeeeeeeenaaaes 1 69 BP1648N 69 SLOP ROC rin ede seagate sign ede Raga of hd ed A Shad ac dean eden nated ahaa abe band ee 1 TOi BP1648N 70 PDO E A scamitad oc urbane come uc coomite ch TN 2 a E BP1648N 71 Flat Head SCrew cccccccccecccceseeeeeeeeeeeeeesssneeeeees M8X16 n 8 ere BP1648N 72 Blade tree oc asters bate ees ete lt a cen ca cet cs eett anes ce ctonicts a26h nef I E ae 1 i he E BP1648N 78 ANJE SUPPO Atono aa aa a a a a e e 1 Te rererrreree TS 1504041 we Socket Head Cap ScreW eeeeeeeeree M8X20 cuai 5 Tho E BP1648N 75 Step Bracket amp Riran nir timate 2 Tonara BP1648N 76 Socket Head Cap Screw M8X30 rnga 1 Ue Reece ee TS 1490011 oo Hex Head Cap Screw essees MEXA Oirua 2 Ei Ea TS 1490011 0 0 Socket Set SCrew sssssssseerreessssrrrerrnessserrrens M6X 2 1 TQ eecceeeeeees 5519949 ee COWEN RIN nenea ett n asin etme ete 12596 Tope 1 BO weiss BP1648N 80 Rodi mmpeantoie hnn unn n onn er corcer er cor creer corer a a a a er cre 1 33 EET BP1648N 81 STOD enn e o a e ae e 1 GA att TS 155010 ee lat Washer mirristi e oe MIen eu 2 ETA BP1648N ID ID Label NOtSROWN acinis ae aa eaae l Sih BP2248N ID ID Label not SNOV ar aar raea tenerne enean KEEKEEKE EAEE Nna EEEREN EEEE l EE NENENTET RENEE BP1648N W
9. llectors iak Hand Tools Mobile Bases Air Tools Industrial Mill Drils Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools 7 5 4 Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover d
10. n Size Qty 900 BP1648N 900 Hold Down Assemblyicc cnc eee 1 SPT eC ETEA BP2248N 900 Hold Down ASSOMDI c cccceeeeeeeeceeneeeeeeeeeeeeetaaeeeeeeetetessaeeeeeeteeteee 902 4 BP1648N 902 Base ASSOMDI c ccccceeeeeeeeeeeneeeeeeeeeeteecaaaeeeeeeeeeeeecaaaeeeeeeeeteeenaaaes 1 VARIETETE N BP2248N 902 ma BAS ASSEM D V ee a a aa lave bee aaaea antaa aaaeeeaa teat QOS EEREN BP1648N 903 aN OLLO IRIE ANIE Ean o AVARA EE E E A REENE EEEE EAEE 1 ETETEN BP2248N 908 APrOn ASSOMDIY e e r aa r a aa ae Daaa aaraa a aa aerae aa aaee aeai I AO irhat BP1648N 40 CEGIN E PEENE NEEE E beets heute bobo ENN MAG ertette 4 Al ecto TS 155011 oe Flat Wash tin cteistec te benches benhrebeeehe tenrebeaits M20 ett tented 2 AZ etti BP1648N 42 Clamp Hande R H araa r aa ariaa aa aer a aranera treaba brabants 1 AS isiststessts BP1648N 43 Clamp Handle Ls m AEE EE E REEERE EEE EEEE EEE 1 AB eciirtest BP1648N 45 Eao e laIe AAAS NN AN EE A EE EAE REENE E NEEE AAEE AE EEEE eet 2 AT ectetetetats BP1648N 47 Yoke Assembly m e a E E E REEE E EEEE EA EEEE EEE 1 48B BP1648N 48 Yoke Assembly E A r a a ar a aaar r aaa ra cebenetveeteteben tenerai 1 A EN BP1648N 49 Retainer Ring EAA REEERE V2 AARETE NAE NE NE RENNENE sd 2 OR BP1648N 50 BUSHING EEOAE N E E terres 2 S ceeeteteter BP1648N 51
11. ons that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Sheet metal stock has sharp edges To prevent cuts use caution when handling Keep hands and fingers clear of the area in front and rear of the brake Do not use the machine for any purpose other than for which it was designed Failure to comply with all of these warnings may cause serious injury Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles Do not operate tool while under the influence of drugs alcohol or any medication Specifications Model NUMDEL ccceeeeeeeeeceeeeeeeeeeeeeeenaeeeeeeeeetees BP 1648H o oo eee eeeccccteeeeeeeeeeeeetteeeeeees BP 2248H SOCK NUMDE rset ere ie es Ta oan ea et ea een eet ee eee ee ear 752122 Capacity mild steel cccceeeceeeeeeeeeeeteeeeeeeeeeeeeeetaees V
12. ra Dea Daaa aaa Eam Dena teevdeeeieeteis emira dabien begira 5 Adjusting for Metal Thickness eeeeeeeeseeseeerrsesssesserrnrssserrennnnsssettrennnntsscsnntnnnatssetnnennnnnsscnnnennnnne 5 Adjusting the Clamping Pressure ssssssesssesseeereesssesseernnrsssertennntssseirennnttssesntennnatssetnnnnnnnsssennnt nnne 5 FIANGS OT Tot Oh AE E E E EE E 5 Repeat Bends A E A E E E E 5 GOUNTOR WIG lites cae Pov cvs E E E E E 5 LICL CAAT OTe sh E vata AEO N E E A dees 5 Ordering Replacement Parts cccccccccc cee eeeccneee eee tert eee ce a aes eaten ett ANAE ENET IA A aaaaeeeeeeeetnecaaaaaeeeeeeeneeeeaaaaes 6 Parts List for the BP 1648H amp BP 2248H Box amp Pan Brake cc ccccceeeeeeeececeeeeeeeeeeeeeccaaeeeeeeeeesessnaeeeeeees 6 Breakdown for BP 1648H amp BP 2248H Box amp Pan Brake ccc cccceeeeeeeeeeceneeeeeeeeeeeeecaaeeeeeeeeeeesesaaeeeeees 7 The specifications in this manual are given as general information and are not binding Walter Meier Manufacturing Inc reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever Warnings N o ANP aA Q 15 16 17 18 19 20 Keep guards in place and in working order Keep all body parts away from moving parts Avoid placing any part of your body near belts cutters gears etc Do not exceed rated capacity on this brake Keep
13. t is not level Use a machinist s level and shims if necessary Apron Adjustments The in the text refers to the breakdown The apron assembly has been adjusted at the factory for proper use of capacity material During shipment of this unit the machine may have come out of alignment The forward edge of the holddown fingers 58 59 amp 60 should be adjusted parallel to the pivot edge of the clamp block Release clamping pressure on the holddown assembly by pushing clamp handles slightly to the rear Turn the hex cap screws 64 to adjust for parallel The center of the apron can be adjusted by tightening the truss nut on the apron assembly Finger alignment can be achieved by loosening all socket head cap screws 57 and rotating the apron 903 to the 90 degree position This will align fingers Tighten screws 57 Operating the Brake Adjusting for Metal Thickness The holddown assembly must be adjusted to allow for clearance when making bends according to the thickness of the material Clearance for material within four gauges of the capacity should be twice the thickness of the material For lighter gauges use 1 1 2 times the thickness The forward edge of the holddown fingers should be adjusted parallel to the pivot edge of the clamp block Release clamping pressure on the holddown assembly by pushing clamp handles 42 amp 48 slightly to the rear Turn the hex cap screws 64 to adjust for parallel and proper
14. the work area clean Cluttered areas and workbenches invite accidents Keep children away All visitors should be kept a safe distance from the work area Make your workshop child proof with padlocks master switches or by removing starter keys Don t force the machine It will do the job better and safer at the rate for which it was designed Use the right machine Don t force a machine or attachment to do a job for which it was not designed Wear proper apparel Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Always use safety glasses Also use face or dust masks if the cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are not safety glasses Don t overreach Keep proper footing and balance at all times Maintain tools with care Keep tools sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Never stand on a machine Serious injury could occur if the machine tipped Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditi
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