Florida Pneumatic FP-797 Use and Care Manual
Contents
1. 2 Anvil Hammer Hammer Pin Hammer Cage Rear Washer Front Gasket Motor Housing Lock Nut Ball Bearing Front End Plate Spring Pin Cylinder Spring Pin Part Number 9314 007 9328 008 9315 009 B 900 2319 900 4801 9316 021 C 9316 003 BLK 900 0120 900 4155 9316 019 9316 020 9306 031 900 3802 9314 025 900 3326 9316 023 9314 027 B 9314 026 B 9314 029 9314 031C 900 3906 900 4134 Description Rotor Rotor Blade Rear End Plate Ball Bearing Snap Ring Rear Gasket Rear Cover Cap Screw O Ring Valve Sleeve Reverse Valve Spring Steel Ball Trigger Spring PIN Exhaust Deflector Bushing Valve Stem Spring Air Inlet 1 2 NPT Hex Wrench O Ring FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance gt AIR TOOLS Questions problems missing parts Call Customer Service 8 a m 5 p m EST Monday Friday 1 800 356 3392 FLORIDA PNEUMATIC COM Retain this manual for future use2. can result in serious bodily injury Only qualified and trained operators should install adjust or use the power tool Do not modify this power tool Modifications may reduce the effec tiveness of safety measures and increase the risks to the operator Do not discard the safety instructions give them to the operator Do not use a tool if the tool has been damaged Warnings shall be given against the risk of explosion or fire due to the material being processed Warnings shall be given against the risk of cutting PROJECTILE HAZARDS Failure of the work piece of accessories or even of the tool itself may generate high velocity projectiles Always wear impact resistant eye protection during operation of the tool The grade of protection required should be assessed for each use ENTANGLEMENT HAZARDS Entanglement hazard choking scalping and or lacerations can occur Re 7 2 2 5 if neck ware hair or gloves are not kept away from tool and acces F 7 2 2 6 Use of the tool may expose the operator s hands to hazards including crushing impacts cuts and abrasions and heat Wear suitable gloves 7 2 2 8 7 2 2 1 7 2 2 9 sories OPERATING HAZARDS to protect hands Operators and maintenance personnel must be physically able to handle the bulk weight and power of the tool Hold the tool correctly be ready to counteract normal or sudden movements have both hands available Maintain a b
3. coming into contact with electric power Make sure there are no electrical cables gas pipes etc that could cause a hazard if damaged by use of the tool 7 2 2 10 DUST AND FUME HAZARDS Dust from some work processes can cause cancer birth defects or other respiratory diseases Risk assessment of these hazards and implementation of appropriate controls is essential FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 If the pneumatic tool is used in a dust filled environment exhaust air can cause a dust hazard Dusts and fumes generated when using power tools can cause ill health for example cancer birth defects asthma and or der matitis risk assessment of these hazards and implementation of appropriate controls of is essential Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust Operate and maintain the power tool as recommended in these instructions to minimize dust or fume emissions Direct the exhaust so as to minimized disturbance of dust in a dust filled environment Where dusts or fumes are created the priority shall be to control them at the point of emission All integral features or accessories for the collection extraction or Suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer s instructions Select maintain and replace the consumable inser
4. most amount of power The settings on the regulator are only for reference and do not denote a o Fit the correct size socket to the anvil of the impact specific power output wrench o Hold the impact wrench with one hand and place the socket onto the nut bolt to be tightened or removed Press the trigger and stop the operation once the nut bolt is removed or tightened o To control power in either the forward direction or the reverse direction adjust the regulator knob located at the foot of the handle of the impact wrench possible damage to the impact mechanism If it takes longer to tighten or loosen your bolt or fastener we recommend the use of a larger sized impact wrench longer than five 5 seconds will cause excessive wear and FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Troubleshooting Possible Cause Solution S The tool runs slowly or will not There is grit or gum in the tool Flush the tool with air tool oil or gum solvent operate The tool is out of oil Lubricate the tool according to the lubrication instructions in this manual The air pressure is low c Adjust the regulator on the tool to the maximum setting o Adjust the compressor regulator to the tool s maximum setting of 90 psi The air hose leaks Tighten and seal the hose fittings with pipe thread tape if leaks are found The air pressure drops o Ensure the hose is the proper size Long hoses or
5. FP 797 1 Super Duty ip AIR TOOLS et ee IMPACTS General Safety Information amp Replacement Parts TABLE OF CONTENTS General Safety Information 00cce eee e eee eeees 2 WARNING This product contains lead a chemical known to Air Compressor and Air Tool Safety 0 005 2 3 the State of California to cause cancer and birth defects or Tool Specifications cccceu eee eeneeneaneannas 3 other reproductive harm Wash hands after handling INSTA ANOW a5 5irs Spa sea gedeaee 4 saves a ca sanguauny 4 Maintenance Lubrication 0cceeeee enna 4 WARNING This product contains chemicals known to Operation 000 cece cece eee eee e ene eeeenane 5 the State of California to cause cancer and birth defects or Troubleshooting 6 other reproductive harm Wash hands after handling Wan aN ue aaa a a ee 6 SEVICE PANS cas wae danse me nawenaewewwnnnneenee wes 7 WARNING Risk of injury to persons Read and understand operation instructions Always become familiar with all the instructions and warnings before operating any pneumatic tool FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Safety Information A N 7 2 2 4 7 2 2 3 GENERAL SAFETY RULES Multiple hazards Read and understand the safety instructions before installing operating repairing maintaining changing accessories on or working near the power tool Failure to do so
6. alanced body position and secure footing Keep hands away from rotating or reciprocation accessories spindles or other moving parts Release the start and stop device in the case of an interruption of the energy supply Use only lubricants recommended by the manufacturer REPETITIVE MOTIONS HAZARDS When using a power tool you may experience discomfort in your hands arms shoulders neck or other parts of your body While using a power tool position your body in a comfortable posture Maintain secure footing and avoid awkward or off balanced postures Changing your posture during extended tasks may help avoid discomfort and fatigue If you experience symptoms such as persistent or recurring discom fort pain throbbing aching tingling numbness burning sensation or stiffness do not ignore these warning signs Promptly tell your employer and consult a qualified health professional ACCESSORY HAZARDS Only use sizes and types of accessories and consumables that are recommended by the power tool manufacturer WORKPLACE HAZARDS Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose Proceed with care in unfamiliar surroundings Hidden hazards may exist such as electricity or other utility lines This power tool is not intended for use in potentially explosive atmo spheres and is not insulated from
7. anding sawing grinding drilling and other construction activities contains 1 Risk of Bursting Do not adjust the regulator to result in output chemicals known to cause cancer birth defects or other pressure greater than the marked maximum pressure of this air reproductive harm Some examples of these chemicals are tool 2 Ensure the hose is free of obstructions or snags Entangled or snarled hoses can cause loss of balance or footing and may chromium from chemically treated lumber become damaged A N 3 Never leave a tool unattended with the air hose attached 4 Do not operate this tool if it does not contain a legible warning these chemicals work in a well ventilated area and work label 5 Do not continue to use a tool or hose that leaks air or does not Lead from lead based paint crystalline silica from bricks and cement and other masonry products arsenic and Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to with approved safety equipment such as dust masks that are specifically designed to filter out microscopic particles function properly 6 Never direct a jet of compressed air toward people or animals 7 Protect your lungs Wear a face or dust mask if the operation is dusty Important Warnings Impacts A Eye protection and hearing protection and safety gloves must always be worn when operating an impact wrench or impact dri
8. h a maximum length of 25 ft o Clean the air hose of accumulated dust and moisture before connecting it to the air supply NOTE If a longer air hose is required connect a 1 2 air A hose to the 3 8 air hose to ensure the impact wrench has the necessary air supply In line Regulator In line Lubricator In line Filter n CA B 2 OE 6 OH Maintenance Ensure the air line is shut off and drained of air before removing this tool for service or changing sockets This will prevent the tool from operating if the throttle is accidentally engaged LUBRICATION o An in line filter regulator lubricator is recommended as it increases tool life and keeps the tool in sustained operation f o Regularly check and fill the in line lubricator with air tool oil Avoid using excessive amounts of oil o Adjust the in line lubricator by placing a sheet of paper next to the tool s exhaust ports and holding the throttle open approximately 30 seconds The lubricator is properly set when a light stain of oil collects on the paper o If it is necessary to store the tool for an extended period of time overnight weekend etc generously lubricate the tool through the air inlet Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool Store the tool in a clean and dry environment o Recommended lubricants Air tool oil or any other high grade turbine oil containing moisture absorbent rust i
9. manship Tools thought to be defective should be returned to the factory or an authorized service center transportation charges prepaid for examination and consequent repair or replacement This warranty does not cover damage to tools arising from alteration abuse or use for other than their intended purpose and does not cover any repairs or replacement made by anyone other than Florida Pneumatic Manufacturing Corporation or its authorized repair stations The duration of the Warranty and any other Warranty including but not limited to any implied Warranty of merchantability is expressly limited to two years beginning from the date of the delivery to the original user The obligation of Florida Pneumatic Manufacturing Corporation under any Warranty express or implied is limited solely to the repair or replacement at its factory or authorized repair station of any part which shall prove defective FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Service Parts Exploded View Drawing Ref No Part Number 900 4218 9315 002P 900 0130 900 1804 9315F 020 900 1803 900 0119 9315 010 B 900 4124 9310 038 9315 011A8 C 9315 017 B 9315 016 9315 012 B 9328 019 9310 033 B 9316 001 BLK 900 2001 900 2301 9327 005 900 3311 9315 006 900 3337 Description Oil Seal Hammer Case Cap Screw Spring Washer D T ype Handle Spring Washer Cap Screw Anvil Bushing O Ring Anvil Collar
10. nhibitors metal wetting agents and an EP extreme pressure additive FP Air Tools Florida Pneumatic Manufacturing Corporation 851 Jupiter Park Lane Jupiter FL 33458 Operation 1 Operating the impact wrench 2 Changing the output torque direction o This Impact Wrench is designed to operate on 90 PSIG o This tool features a reverse switch to change the Lower pressure below 90 PSIG will reduce performance output torque direction to tighten assemble or loosen of the tool Higher air pressure over 90 PSIG raises the disassemble the bolt or fastener performance of the tool beyond its rated capacity and o Control the output torque direction by pushing the reverse could cause serious damage to the tool and the user switch button to the F Forward or R Reverse position to change the direction 4 Tightening loosening the bolts or fasteners o Place the rotation push button located above the trigger of the impact wrench to the correct direction Push the button forward for the Forward position and push the button back for the Reverse position 3 Changing the output torque level o This tool features a power management switch This tool operates in the maximum power in the Reverse position and has three steps in the Forward position o Turn the regulator until the desired output torque level is achieved The position with the smallest circle has the least amount of power and the position with the largest circle has the
11. ted tool as recommended in these instructions to prevent an unnecessary increase in dust or fumes Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations 7 2 2 11 NOISE HAZARDS Unprotected exposure to high noise levels can cause permanent disabling hearing loss and other problems such as tinnitus ring ing buzzing whistling or humming in the ears Risk assessment of these hazards and implementation of appropri ate controls of is essential Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ringing Use hearing protection as instructed by your employer or as required by occupational health and safety regulations Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in noise levels Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in noise 7 2 2 12 VIBRATION HAZARDS Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms Wear warm clothing when working in cold conditions and keep your hands warm and dry If you experience numbness tingling pain or whitening of the skin in your fingers or hands stop using the power tool and tell your employer You should also seek medical advice from a qualified occupational heal
12. th professional Operate and maintain the power tool as recommended in these instructions to prevent an unnecessary increase in vibration Select maintain and replace the consumable inserted tool as recommended in these instructions to prevent an unnecessary increase in vibration levels Support the weight of the tool in a stand tensioner or balancer because the operator can then use a lighter grip to support the tool Hold the tool with a light but safe grip taking account of the required hand reaction forces because the risk from vibration is generally greater when the grip force is higher 7 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS AIR SUPPLY amp CONNECTION HAZARDS Air under pressure can cause severe injury Always shut off air supply drain hose of air pressure and discon nect tool from air supply when not in use before changing acces sories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause severe injury Always check for dam aged or loose hoses and fittings Whenever universal twist couplings claw couplings are used lock pins must be installed Do not exceed the maximum air pressure stated on the tool Use whip check safety cables to safeguard against possible hose to tool and hose to hose connection failure Never carry an air tool by the hose Safety Information continued AIR COMPRESSOR AND AIR TOOL SAFETY WARNING Some dust created by power s
13. tools using large volumes of air may require a hose with an I D of 12 or larger depending on the total length of the hose Do not use a multiple number of hoses connected together with a quick connect fitting This causes additional pressure drops and reduces the tool power Directly connect the hoses together There is a worn rotor blade in the motor Replace the rotor blade There is a worn ball bearing in the motor Remove and inspect the bearing for rust dirt and grit Replace or clean and grease the bearing with bearing grease There is moisture blowing out There is water in the tank Drain the tank See the air compressor manual of the tool s exhaust for instructions Lubricate the tool and run it until water is not evident Lubricate the tool again and run for 1 2 seconds The tool impacts slowly or not The tool needs lubricating Lubricate the air motor and the impact mechanism at all according to the lubrication instructions in this manual The tool regulator setting is in the wrong position Adjust the regulator on the tool to the maximum setting The tool impacts rapidly but The tool has a worn impact mechanism Replace the worn impact mechanism components will not remove bolts The tool does not impact The impact mechanism is broken Replace the broken impact mechanism components Warranty Florida Pheumatic Manufacturing Corporation warrants its tools to be free from defects in materials and work
14. ver When using heavy impact sockets or sockets on impact wrenches with 3 4 drive anvils or larger a socket retaining ring and pin should be used to prevent the socket falling off and causing injury Use only impact sockets and accessories Only use sockets designated FOR USE WITH IMPACT WRENCHES hand tool sockets can break creating a hazard from flying pieces Always check sockets retainers and drives regularly for wear or damage and replace when necessary Accessory Hazards Disconnect the assembly power tool for threaded fasteners from the energy supply before changing the inserted tool or accessory 5 Do not touch sockets or accessories during impacting as this increases the risk of cuts burns or vibration injuries Use only sizes and types of accessories and consumables that are recommended by the assembly power tool for threaded fasteners manufacturer do not use other types or sizes of accessories and consumables Specifications Working Working Max Torque Max Torque Speed Socket ee Hae He a Rec Air Inlet Hose Air Cons Average Model Torque ft lb TorqueNm ft Ib Nm RPM Anvil Retainer Exhaust in Pressure NPT l D in cfm cfm FP 797 300 1500 406 2000 1 900 2572 4000 1 Square Ring amp Handle 21 1 11 80 90 psi 6 2 bar 11 8 Through Hole FLORIDA PNEUMATIC COM Please contact 1 800 356 3392 for further assistance Installation 1 Cleaning the air hose o A 3 8 air hose is required wit
Download Pdf Manuals
Related Search