Hilti 285703 Use and Care Manual
Contents
1. 90 4500 SD 2500 Operating instructions Mode d emploi Manual de instrucciones Manual de instru es gt o a LO LO N SD 4500 SD 2500 drywall screwdrivers It is essential that the operating instructions are read before the tool is operated for the first time Always keep these operating instructions With the tool Ensure that the operating instructions are With the tool when it is given to other persons Operating controls and parts 1 4 chuck for bit holder magazine bit 2 Adjustable depth gauge with bit change function 3 Tool accessory interface click connection 4 Coupling system gearing 5 Motor 6 Belt hook 7 Motor cooling air intake Lockbutton for sustained operation 9 Supply cord On off switch with electronic speed control AD Forward reverse switch 2 Type plate 43 Cooling air exit with controlled air flow Contents Page 1 General information 1 2 Description 2 3 Tools and accessories 3 4 Technical data 3 5 Safety rules 4 6 Before use 5 7 Operation 6 8 Care and maintenance 7 9 Disposal 7 10 Manufacturer s warranty tools 7 1 1 Safety notices and their meaning CAUTION Draws attention to a potentially dangerous situation that could lead to minor personal injury or damage to the equipment or other property NOTE Draws attention to instructions and other useful infor mation 1 2 Pic2. Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influ ence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safely equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appro priate conditions will reduce personal injuries C Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools With your finger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jew ellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 9 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 9 1 4 Power tool use and care a Do not force the power too
3. Care of the power tool The outer casing of the tool is made from impact resis tant plastic Sections of the grip are made from a syn thetic rubber material Never operate the power tool when the ventilation slots are blocked Clean the ventilation slots carefully using a dry brush Do not permit foreign objects to enter the interior of the power tool Clean the outside of the power tool at regular intervals using a slightly damp cloth Do not use a spray steam pressure cleaning equipment or running water for cleaning This may negatively affect the electrical safety of the power tool Always keep the grip surfaces of the power tool free from oil and grease Do not use cleaning agents which contain silicone 6 3 Maintenance Check all external parts of the power tool for damage at regular intervals and check that all controls operate fault lessly Do not operate the power tool if parts are dam aged or when the controls do not function faultlessly If necessary your power tool should be repaired at a Hilti repair center Repairs to the electrical section of the power tool may be carried out only by trained electrical specialists 8 4 Checks after care and maintenance After carrying out care and maintenance check the power tool for correct operation drive and remove a screw 9 Disposal ES Most of the materials from which Hilti power tools are manufactured can be recycled The materials must be cor rectly separated before th
4. the depth gauge forward away from the tool 1 1 Changing insert tools El The chuck for holding insert tools bit holder bits etc is of the standard DIN 3126 ISO 1173 1 4 hex socket type The screwdriving insert tools are held in place by a spring mechanism 1 Unplug the supply cord from the power outlet 2 Remove the depth gauge by pulling it forward away from the tool 3 The insert tool can then be pulled out and changed longer bit bit holder etc 4 Refit the depth gauge to the tool 1 8 Removing a screw El Remove the depth gauge by pulling it forward away from the tool Set the forward reverse switch to the reverse rotation position The screw can then be removed 1 9 Fitting removing the belt hook 7 9 1 Fitting the belt hook EJ 1 Insert the belt hook mounting lug in the ventilation slot on the tool 2 Push the belt hook forward toward the chuck 3 Secure the belt hook with the retaining screw 1 9 2 Removing the belt hook 1 Release the belt hook by removing the retaining screw 2 Slide the belt hook back 3 Pull the belt hook upwards out of the ventilation slot 8 Care and maintenance Unplug the supply cord form the power outlet 8 1 Care of screwdriving bits and metal parts Clean off dirt and dust deposits adhering to the surface of the screwdriving bits chuck or spindle and protect these parts from corrosion by wiping them from time to time with an oil soaked rag 8 2
5. this point may cause the Voltage and or overvoltage peaks resulting in dam tool to loose power and the extension cord may over age to the power tool heat Check the extension cord for damage at regular intervals Replace damaged extension cords Recommended minimum conductor cross section and max extension cord lengths Mains voltage Conductor cross section 15 ft extension cord 90 ft extension cord eum poe oue Se 12 mmu Use 0pm section mm 100 V 30m 50m 25ft 75ft 100ft 25ft soft 100ft 110 120 V 125 ft 220 280 50m 100 7 Operation Bu CAUTION secure the workpiece Use clamps or a vice to hold the workpiece securely in position It is then held more Safely and both hands remain free for holding and oper ating the tool 7 1 Setting forward or reverse rotation EJ The forward reverse switch is used to set the direction of rotation of the drive spindle An interlock prevents operation of the switch while the motor is running Push the forward reverse switch to the left as seen when the tool is in use forwards Push the forward reverse switch to the right as seen when the tool is in use reverse 7 2 Switching on off 1 Plug the supply cord into the power outlet 2 Press the control switch slowly This allows the user to select any speed between 0 and maximum NOTE The drive spindle begins to rotate only when axi
6. tools are intended for use on construction sites of all kinds for applications in the drywall installa tion and woodworking trades Only the specified screwdriving bits magazine and accessories should be used with the power tools The general safety precautions listed in the operating instructions must be observed Application Screw type diameter in mm SD 4500 SD 2500 profiles track lt 0 88 mm 20 ga type S DS 01 profiles track lt 2 25 mm 25 16 ga type 5 00 01 profiles max total thickness type S DD 02 und S DD 03 2 5 mm 13 12 ga type S DS 03 Fastening drywall panels to metal Needle point drywall screws X profiles lt 0 88 mm 20 ga type S DS 14 and wood frames board to wood frames Typ S DS 03 Fastening Wood screws X X Wood to wood Wood to chipboard Chipboard to wood ocrews up to 140 mm 5 in in length Fastening wood to metal Self drilling wing screws with drill point X Steel grade ST 37 up to 12 mm in type S WW Steel grade ST 52 up to 8 mm in Items supplied as standard with the SD 4500 Power tool Depth gauge Belt hook S BH 75 M bit holder S B PH2 DRY bit Operating instructions Cardboard box Items supplied as standard with the SD 2500 Power tool Depth gauge Belt hook S BH 75 M bit holder S B PH2 DRY bit Operating instructions Cardboard box 3 Insert tools and accessories DO SD4500 02500 DR TRETAS gt gt X S DG D 11
7. al pres Sure is applied to the tool 7 3 Lockbutton for sustained operation El The lockbutton for sustained operating mode allows continuous operation of the tool without need for apply ing constant pressure to the control switch 1 3 1 Switching on in sustained operating mode 1 Press the control switch as far as it will go and hold it in this position 2 Press the lockbutton and then release the control switch 7 3 2 Switching off after sustained operation 3 Press the control switch The lockbutton returns to is its original position 7 4 Interface for insert tools and accessories amp 1 Unplug the supply cord from the power outlet 2 The depth gauge can be removed simply by pulling it away from the tool click connection The drive spin dle is then exposed The drive spindle must be exposed depth gauge removed for the following operations Using the tool to remove screws reverse rotation Changing bits Changing the bit holder Attaching the SMI 55 Plus magazine Tightening redriving existing screws 1 5 Adjusting the depth gauge NOTE By adjusting the depth gauge the screw can be driven flush with the surface or left projecting Each click stop equals an adjustment of 0 25 mm see illustration 7 5 1 To drive the screw deeper 1 Turn the depth gauge to the right 1 5 2 To drive the screw less deeply 2 Turn the depth gauge to the left 7 6 Removing the depth gauge d 1 Pull
8. d This constitutes Hilti s entire obligation with regard to warranty and supersedes all prior or contemporane ous comments and oral or written agreements con cerning warranties UL listed to US and Canadian safety standards Homologu UL conforme aux normes de s curit am ricaines et canadiennes Producto homologado seg n normas de seguridad americanas y canadienses Produto homologado de accordo com as normas de seguran a americanas e canadianas Wus mia Hilti Corporation FL 9494 Schaan Tel 423 234 21 11 Fax 423 234 29 65 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3080 0905 10 Pos 3 1 Printed China 2005 Right of technical and programme changes reserved 5 amp 0 285702 B
9. ey can be recycled In many countries Hilti has already made arrangements for taking back your old power tools for recycling Please ask your Hilti customer service department or Hilti representative for further information 10 Manufacturer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and serviced properly and in accordance with the Hilti Operating Instructions and the technical sys tem is maintained This means that only original Hilti consumables components and spare parts may be used in the tool This warranty provides the free of charge repair or replacement of defective parts only over the entire lifes pan of the tool Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty Additional claims are excluded unless stringent national rules prohibit such exclusion In particular Hilti is not obligated for direct indirect incidental or consequential damages losses or expenses in connection with or by reason of the use of or inabil ity to use the tool for any purpose Implied warranties of merchantability or fitness for a particular purpose are specifically excluded For repair or replacement send tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provide
10. for operations different from those intended could result in a hazardous situation 5 1 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts his Will ensure that the safety of the power tool is maintained 5 2 Specific safety rules WARNING l Hold power tools by insulated gripping surfaces when To reduce the risk of injury user must read instruction performing an operation where the cutting tool may manual contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator EN 6 Before use Bu 6 2 Use of a generator or transformer This tool may be powered by a generator or transformer which fulfils the following conditions NOTE e AC voltage output power at least 2600 W The voltage provided by the electric supply must cor The operating voltage must be within 5 and 15 respond to the information given on the type plate on of the rated voltage at all times the power tool e Frequency range 50 60 Hz never above 65 Hz e Automatic voltage regulation with starting boost 6 1 Using extension cords e Never operate other tools or appliances from the gen e Use only extension cords of a type approved for the erator or transformer at the same time Switching application and with conductors of adequate cross Other tools or appliances on and off may cause under section Failure to observe
11. l Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired C Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly main tained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool hits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool
12. ry operated cordless power tool SAVE THESE INSTRUCTIONS 9 1 1 Work area safety a Keep the work area clean and well lit C uttered and dark areas invite accidents b Do not operate power tools in explosive atmos pheres such as in the presence of flammable liq uids gases or dust Power tools create sparks which may ignite the dust or fumes C Keep children and bystanders away while operat ing a power tool Distractions can cause you to lose control 5 1 2 Electrical safety a Power tool plugs must match the outlet Never mod ify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of elec tric shock b Avoid body contact with earthed or grounded sur faces such as pipes radiators ranges and refrig erators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for car rying pulling or unplugging the power tool Keep the cord away from heat oil sharp edges or mov ing parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an exten sion cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 5 1 3 Personal safety a
13. tograms Warning signs General Warning warning electricity Obligation signs 4 N der p Wear eye protection Symbols Read the operating Return waste instructions material for before use recycling EE These numbers refer to the corresponding illustra tions The illustrations can be found on the fold out cover pages Keep these pages open while studying the oper ating instructions In these operating instructions the SD 4500 and or SD 2500 screwdriver is referred to as the power tool Location of identification data on the power tool The type designation can be found on the rating plate and the serial number on the side of the motor housing Make a note of this data in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department Type Serial No 2 Description 2 1 Use of the power tool as intended The SD 4500 is a hand held corded power tool for pro fessional use in the drywall installation trade The SD 2500 is a hand held corded power tool for pro fessional use in the woodworking and drywall installa tion trades These power tools are used for driving and removing the recommended types of screws in the correspond ing materials of the specified thickness 2 2 Main applications The SD 4500 and SD 2500 are designed to be used in conjunction with a screw magazine SMI 55 plus and tool extension SME if desired The power
14. x 50 for 50 mm 2 bit holder S DG D 11 x 75 for 75mm 3 bit holder D 11 x 75 for 75 mm 3 EET im BH 75 M and S BH 50 M E B PH2 SQ and TX bits SMI 55 plus EN GEN SME extension for working on floors and ceilings Belt hook Depth gauge Depth gauge Bit and bit holder Magazine Extension 4 Technical data Tool Rated power Rated voltage Rated current Rated frequency Rated no load running speed Chuck Weight of tool Dimensions LxWxH Max torque Speed control Forward reverse Protection class Mechanical notch type clutch Vibration absorbing grip bit holder 50 ft cord with Twist Lock Pluo gt lt X gt lt X X X SD 2500 740 W 740 W 120 V 120 V 6 5 6 5 60 Hz 0 2500 r p m 1 4 DIN 3126 150 1173 1 5 kg 3 3 Ibs 303 x 75 x 160 168 mm 11 4 x 2 9 x 6 3 6 6 in 11 9 x 2 9 x 6 3 6 6 in 9 5 Nm 84 in lbs 19 Nm 168 in lbs Electronic by control switch Switch with interlock to prevent changing direction while the motor is runnino Electrical protection class Il El double insulated in accordance with UL CSA60745 Electrical protection class grounded 5 Safety rules 5 1 General safety rules WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains oper ated corded power tool or batte
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