Champion Power Equipment 100166 Instructions / Assembly
Contents
1. 19 100166 ENGLISH Part Number Description 1 1Z07SW001 100022034 100011264 0003 100022357 0001 100032475 100032474 100011428 0001 100021995 100022260 100010538 100010833 0001 100021960 100022062 100022096 100022145 100022230 100022131 100022184 100022198 100021936 100022026 100021968 100021947 100022159 100022237 100022244 100022327 0002 100010831 0001 100011135 0001 100022348 0002 100011261 0004 100022334 100010835 0001 100011229 0001 100000104 100050140 100050139 Engine Connecting Flange Bolt M6 x 16 Handle Assembly Handle Glue Cover Handle Nut M12 x 1 25 Side Cover 7 Sealing Ring Pump Flat Washer 5 x 0 6 x 9 Bolt M5 x 25 Mechanical Seal 10 11 12 13 14 15 16 17 18 19 Impeller Volute Cover Gasket Inlet Clamp Inlet Outlet Outlet Joint Pipe Joint Gasket Inlet Outlet Pump Body Component 21 Pump Body Gasket Plug 23 Plug Inlet Joint Water Filter Shield Water Filter Support Block Engine Bolt M5 x 10 Nut M6 Frame Base Bolt M6 x 12 Vibration Mount Bolt M6 x 10 Bolt M8 x 12 Tool 27 30 31 32 33 34 35 36 37 Intake Hose 5m Discharge Hose 8m Qty 1 f1ze7swoor Engine 11 2 100022034 Connecting Flange 1 3 100011264 0003 Bolt m6x16 1o 4 100022357 0001 Handle Assembly 5 100032475 Handle Glue Cover f1 6 100032474 Hande 1 7 10002. POWER EQUIPMENT OWNER S MANUAL amp OPERATING INSTRUCTIONS SUNT TITEL LLL D MAMA ie Mla D CR E T 1 INCH WATER PUMP WITH HOSE KIT S MODEL NUMBER Z la limitada se 12039 Smith Ave SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions MADE IN CHINA USA 1 877 338 0999 are included in this manual REV 100166 20150126 www championpowerequipment com AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during storage it should be brought back within this range before operation In any event the product must always be operated outdoors In a well ventilated area and away from doors windows and other vents Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more Info e Product Info amp Updates e Tech Bulletins e Frequently Asked Questions Product Registration Call our Customer Care Team Toll Free at 1 877 338 0999 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cance
3. 5 Connect the intake hose to the straight outlet joint with a hose clamp F 6 Tighten the screw on the hose clamp to secure Do not overtighten ENGLISH 100166 7 Connect the straight outlet joint to the pump G 8 Hand tighten the joint to the pump Do not over tighten The once connected to the pump there may be some threading left after hand tightening This is normal DO NOT overtighten the pipe joint with any wrench tool or otherwise CP NOTE Telfon tape or other sealers are not needed for a water tight connection The rubber gasket should help to make the connection more water tight 100166 ENGLISH Connecting the Outlet Hose CP NOTE Both the intake and outlet ports are 1 in 2 5 cm Please insure the connectors to the suction and discharge hose are 1 in 2 5 cm threaded 1 Slide the pipe joint A over the 90 outlet joint B and then place the rubber gasket C into the base of the pipe joint 2 Connect the outlet hose to the 90 outlet joint with a hose clamp D 3 Tighten the screw on the hose clamp to secure Do not overtighten OPERATION 5 Connect the 90 outlet joint to the pump G 6 Hand tighten the joint to the pump Do not over tighten The once connected to the pump there may be some threading left after hand tightening This Is normal DO NOT overtighten the pipe joint with any wrench tool or otherwise CP NOTE Telfon tape or other sea
4. B 5 Check engine oil level daily and add as needed NOTE We consider the first 5 hours of run time to be the break in period for the engine During the break in period we recommend using standard automotive non synthetic blended oils After the break in period synthetic lubricant can be used but Is not required Adjusting throttle setting will increase decrease engine speed helping to seat piston rings Avoid bogging or lugging the engine down and avoid prolonged running at constant RPM After the 5 hour break in period change the oil Using synthetic lubricants does not Increase the recommended oil change interval Q NOTE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking ENGLISH 100166 ASSEMBLY Add Fuel 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 85 and an ethanol content O CAUTION of less than 10 by volume DO NOT mix oil with fuel Use regular unleaded gasoline with a minimum octane rating of 85 Clean the area around the fuel cap Remove the fuel cap Slowly add fuel to the tank DO NOT OVERFILL Fuel can expand after filling Space must be left in the tank oR Wh Do not mix oil and gasoline Do not overfill tank leave room DO NOT pump gas directly into the generator at the for fuel expansio
5. Valve Cover f1 8 100004416 Rocker Arm Assembly 2 9 100004487 jc 2 20 100004626 Air Filter Assembly f1 22 100004804 Air Filter Element f1 24 100004957 Bolt 1 25 100011451 0002 jnutw J8 26 100009185 Ignition Module 28 100010539 Washer 6x1x 12 1 29 100004483 Pn 1 40 100030448 opmg Ji 42 100003134 Piston Ring 1t f1 44 100004560 Valve Spring 2 45 100004577 Valve Spring Seat 2 46 100009371 Spark Pius Ji 48 100006544 GasketExhaust 2 49 100006547 Cover Muffler J1 50 100010420 0001 Screw M5x10 1 52 100010576 Woodruff Key Ji Part Number Description Qty 54 100010135 Gasket Crankcase 55 100010668 Bearng6oo2 56 100002919 crankeasecoer f1 58 100030067 opRingm6x3 J1 59 100004177 0001 Dipstick 1 60 100010419 0001 Screm m5x28 1 62 100010911 0003 Washer 8 Ji 64 100007180 0004 Recoil Starter Assembly 1 65 100010946 0002 Screw m4x10 J1 66 100010908 0001 Washen 43 J1 68 100007481 Spring 1 69 100007425 Starter Paw 2 80 100004329 Drive Timing Gear 1 82 100004373 Pressure Release Valve 1 84 100004350 CamshattPin J1 85 100002590 Crankcase fi 86 100009480 Flywheel Ji 89 100007164 0013 Shroud Ji 90 100008537 Fuel Tank Assembly f1 92 100008891 Fuel Tank Ji 94 100017668 FuelHose 2 5x 5 3x270 1 95 100010813 Washer 5x1 5x 15 4 96 100009032 Float Filter f1 98 100021457 Plug Fuel Tank
6. d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part d Repair or replacement of any warranted emissions related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet e The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective provided that such diagnostic work is performed at a CPE Authorized Service Outlet f CPE shall pay for covered emissions warranty repairs at non authorized service outlets under the following circumstances i The service is required in a population center with a population over 100 000 according to U S Census 2000 without a CPE Authorized Service Outlet AND ii The service is required more than 100 miles from a CPE Authorized Service Outlet The 100 mile limitation does not apply in the following states Alaska Arizona Colorado Hawaii Idaho Montana Nebraska Nevada New Mexico Oregon Texas Utah and Wyoming g CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission related part covered by the ECS Warranty h Throughout the ECS Warranty Period CPE shall maintain a supply of warranted emission re
7. be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage 7 Pull the starter cord slowly until resistance is felt and then pull rapidly 8 AS engine warms up move the choke lever to Run 9 Move the throttle lever to the desired RPM position CP NOTE Pump performance can be adjusted using the throttle To decrease pump output slide the throttle down To increase It slide the throttle up 100166 ENGLISH MAINTENANGE AND STORAGE The owner operator is responsible for all periodic Engine Maintenance maintenance To prevent accidental starting remove and ground spark AN WARNING plug wire before performing any service Oil Change oil when the engine is warm Refer to the oil Never operate a damaged or defective water pump Specification to select the proper grade of oil for your AN WARNING operating environment 1 Remove oil fill cap dipstick to drain and add oil A Improper maintenance will void your warranty DANGER Always disconnect the spark plug wire during times of inactivity cleaning and maintenance This will prevent any accidental start up that may cause damage or injury Q NOTE Maintenance replacement or repair of emission control devices and systems may be performed 2 Tip the pump on its side to drain all oil into an by any non road engine repair establishment or approved container individual 3 Using a funn
8. buildup is not covered by this warranty Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures to due acts of God and other force majeure events beyond the manufacturer s control Problems caused by parts that are not original Champion Power Equipment parts This warranty does not apply to water pumps used for prime power In place of a utility Limits of Implied Warranty and Consequential Damage Champion Power Equipment disclaims any obligation to cover any loss of time use of this product freight or any incidental or consequential claim by anyone from using this water pump THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as an exchange will be subject to the warranty of the original unit The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit This warranty gives you certain legal rights which may change from state to state Your state may also have other rights you may be entitled to that are not listed within this warranty Gontact Information Address Champion Power Equipment Inc Customer Service 12039 Smith Ave Santa Fe Springs CA 90670 www champ
9. chart for recommended oil types for use in the water pump Degrees Celsius Outside 28 9 17 8 6 7 44 15 6 26 7 37 8 48 9 Degrees Fahrenheit Outside NOTE Weather will affect engine oil and engine performance Change the type of engine oil used based on weather conditions to suit the engine needs SPECIFICATIONS Spark Plugs OEM spark plug NHSP CMR5H Make certain the spark plug gap Is 0 6 0 8 mm or 0 024 0 031 in Maintenance Valve Clearance Intake 0 05 0 08 mm 0 002 0 003 in Exhaust 0 08 0 12 mm 0 003 0 005 in Note Tech bulletin regarding the valve adjustment procedure Is on www championpowerequipment com An Important Message About Temperature Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during storage It should be brought back within this range before operation In any event the product must always be operated outdoors In a well ventilated area and away from doors windows and other vents 18 66 ENGLISH 1001 S SPECIFICATION Reed D Va IN HAN rar LT Ll 27 LLI R M Min EN er 77 SO XZ Parts Diagram
10. warranty If the pump was running while dry stop the engine and allow it to cool thoroughly before filling the chamber with water Pour water into the outlet located on top of the pump housing A Make sure to fill the pump body to the very top of the outlet with water Connect the outlet hose to the outlet See section Connecting the Outlet Hose Make sure hose connection is secure As the engine Starts up this will start the draw of liquid into the pump Located within the pump assembly is the one way valve As you prime the pump housing this one way flap valve shuts off the opening to the suction hose The priming process Is only required when the pump housing is not full of water Ensure the drain plug is secure before pump priming and operation B If not secure the pump will not hold water and prime correctly 10 11 OPERATION Connecting the Inlet Hose CP NOTE Both the intake and outlet ports are 1 in 2 5 cm Please insure the connectors to the suction and discharge hose are 1 in 2 5 cm threaded 1 Attach the water filter shield to the water filter A 2 Connect them to the intake hose with a hose clamp B 3 Tighten the screw on the hose clamp to secure Do not overtighten U Orn ma mm tp Unn in Moni UNNE UTE Moe Mord Wee ET ER 4 Slide the pipe joint C over the straight outlet joint D and then place the rubber gasket E into the base of the pipe joint
11. wing nut Cleaning CAUTION DO NOT spray the engine or muffler directly with water Water may cause unsuspected damage 5 Refer to spark plug section on specifications page 6 Carefully thread the plug into the engine for replacement spark plug if needed 7 Use the spark plug tool to firmly re install the plug 8 Re attach the spark plug wire to the plug Use a damp cloth to clean exterior surfaces of the engine and pump Use a soft bristle brush to remove dirt and oll if needed Use an air compressor 25 PSI to clear dirt and debris from the engine muffler and pump Adjustments The air fuel mixture is not adjustable Tampering with the governor can damage your water pump and will void your warranty CPE recommends that you contact our service line at 1 877 338 0999 for all other service and or adjustment needs Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule Service your water pump more frequently when operating In adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your water pump or engine maintenance needs ee yy rs environments ke O To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers MAINTENANGE AND STORAGE Storage For longer term storage please follow these guidelines Engine Storage 1 All
12. 11428 0001 fnut mi2x125 1 8 100021995 Side Cover f1 9 100022260 SealingRingPump 1 10 100010538 Flat Washer 5x0 6xg9 4 11 100010833 0001 Bolt m5x25 4 12 100021960 MechanicalSe f1 13 100022062 Impeler fi 14 100022096 Volute Cover 1 15 100022145 Gasket Inlet f1 16 100022230 Clamp Inlet Outlet 3 17 100022131 Outlet Joint fi 18 100022184 PipeJoit 19 100022198 Gasket Inlet Outlet 2 20 100021936 Pump Body Component 1 21 100022026 Pump Body 10 22 100021968 Gasket Plus 1 23 100021947 Pis a 24 100022159 inlet Joint f 25 100022237 Water Fitter 1 26 100022244 Shield Water Filter 1 27 100022327 0002 Support Block Engine 1 28 100010831 0001 Bott m5x10 2 29 100011135 0001 fntim6 4 30 100022348 0002 FrameBae 10 31 100011261 0004 Bott m6x12 fi 32 100022334 Vibration Mount 4 33 100010835 0001 Bolt m6x10 14 34 100011229 0001 Bolt m8x12 2 35 100000104 rm 36 100050140 Intake Hose5m 1 37 100050139 Discharge Hose8m 1 20 ENGLISH 100166 SPEGIFIGATIONS Engine Parts Diagram VL FE Yet ZN PIS UIL D Ci 100166 ENGLISH Part Number Description Qty 2 100010417 0001 Screw m5x15 12 4 1100002788 Jomo fi EI 100011001 0001 Screw ST4 2 x 6 100010128 Gasket
13. Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alternate service locations defined in Section 3 f above must be approved by CPE prior to service Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you have any questions regarding your warranty rights and responsibilities or to obtain warranty service please write or call Customer Service at Champion Power Equipment Inc Champion Power Equipment Inc 12039 Smith Ave Santa Fe Springs CA 90670 1 877 338 0999 Attn Customer Service tech championpowerequipment com
14. ce Have this information available when ordering parts and when making technical or warranty Inquiries Champion Power Equipment Support 1 877 338 0999 Model Number 100166 Serial Number Date of Purchase Purchase Location For Oil Type see Add Engine Oil section For Fuel Type see Add Fuel section 100166 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of serious injury or death DANGER CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage A WARNING G gt NOTE If you have questions regarding your water pump WARNING indicates a potentially hazardous y q OL pamp help PI I help line at 1 877 338 0999 situation which If not avoided could result in KG hk death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which If not avoided may result in minor or moderate injury ENGLISH 101 SAFETY RULES WARNING DANGER Read this manual thoroughly before operating your water pump Failure to foll
15. clude parts such as the carburetor fuel injection system the ignition system catalytic converter and fuel lines Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exits CPE will repair your small off road engine at no cost to you including diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all your receipts covering maintenance on your small off road engine but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine owner you should however be aware that CPE may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for p
16. e hoses or connectors that are worn damaged or frayed DO NOT allow children or unqualified persons to operate or service the water pump DO NOT open top plug or drain plug WARNING DO NOT immerse this unit in water WARNING Sparks can result In fire or electrical shock When servicing the water pump Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only approved spark plug testers CAUTION Pumping solids through the pump impeller or hoses is not recommended 66 ENGLISH DANGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration When adding or removing fuel Turn the engine off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure In the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas directly into the tank at the gas station Use an approved container to transfer the fuel to the tank DO NOT overfill the fuel tank Always keep fuel away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes When starting the engine DO NOT attempt to start a damaged engine Make certain that the gas cap air filter spark plug fuel l
17. el not included add up to 2 4 ounces 70 mL of oil and replace oil fill cap dipstick Complete all scheduled maintenance in a timely manner 4 It is recommended to only fill to the base of the oil fill Correct any issue before operating the water pump hole DO NOT OVERFILL B Q NOTE For service or parts assistance contact our help line at 1 877 338 0999 5 Replace the oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Q NOTE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking 14 ENGLISH 100166 MAINTENANGE AND STORAGE Spark Plug Air Filter 1 Locate and remove the spark plug cable from the top 1 Unscrew the air filter wing nut to remove the air filter of the spark plug A cover A 2 Use the spark plug tool that is In the tool kit to 2 Remove the foam element remove the spark plug 3 Wash in liquid detergent and water Squeeze 3 Inspect the electrode on the plug It must be clean and thoroughly dry in a clean cloth not worn to produce the spark required for ignition 4 Saturate in clean engine oil 4 Make certain the spark plug gap is 0 6 0 8 mm or 5 Squeeze in a clean absorbent cloth to remove all 0 024 0 031 1n excess oil 6 Reassemble the element 7 Reattach the air filter cover and tighten
18. engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days 100166 ENGLISH Water pump Location Place the water pump in a well ventilated area DO NOT place the water pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind and air currents when positioning water pump This water pump must have at least 5 ft 1 5 m of clearance from combustible material Leave at least 3 ft 91 4 cm of clearance on all sides of the water pump to allow for adequate cooling maintenance and Servicing Place the pump on a level surface free from any obstructions or potential hazards The pump should be placed close to the water level to ensure maximum pump performance TOTAL HEAD Pump output will be affected by the type length and size of the suction and discharge hoses The pumping height also known as the total head is the distance from the water level to the point of discharge As this distance increases pump output decreases The discharge capacity Is greater than the suction capacity Therefore it is important that the suction head is less than the discharge head The time required to draw water from the source to the pump self priming time can be decreased by minimizing the suction head OPERATION Priming the Pump WARNING DO NOT run the pump dry Running the pump dry can destroy the pump seals and will void the
19. f1 99 100008927 JDampingrad 3 22 23 ENGLISH 100166 TROUBLESHOOTING Problem Cause Solution Starts but runs roughly water pump on a flat level surface water pump on a flat level surface Suction hose out of water Place suction hose under the surface of the water Head limit exceeded Relocate pump so suction head Is less than discharge head maximum 98 feet Air leak Tighten connectors and clamps or replace seal packing and or apply more telfon tape as needed For further technical support Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com 100166 ENGLISH WARRANTY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1 2006 Replaces all undated warranties and all warranties dated before September 1 2006 Warranty Qualifications Champion Power Equipment CPE will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE s retail locations as proof of purchase Please submit your warranty registration and your proof of purchase within ten 10 days of the date of purchase Repair Replacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one 1 year from the original date of purchase 90 days for commercial amp industrial use Trans
20. ines and exhaust system are properly in place Allow spilled fuel to evaporate fully before attempting to start the engine Make certain that the water pump Is resting firmly on level ground When operating the water pump DO NOT move or tip the water pump during operation DO NOT tip the water pump or allow fuel or oil to Spill from the engine When transporting servicing or storing the water pump Make certain that the fuel tank is empty Disconnect the spark plug wire Store away from sparks open flames pilot lights heat and other sources of ignition WARNING Water pumped through this unit shall not be used as drinking water SAFETY RULES WARNING DO NOT pump salt sludge sewer sea or any other type of water containing solid material WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance Is felt and then pull rapidly to avoid kickback CAUTION Exceeding the water pump s specification for maximum head can damage the water pump and or hose kits connected to It DO NOT modify the water pump In any way DO NOT attempt to exceed the rated flow Attempting to increase the rated flow may damage the unit and or shorten it
21. ionpowerequipment com Customer Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 Fax no 1 562 236 9429 Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com 24 7 Tech Support 1 562 204 1188 24 Champion Power Equipment Inc CPE The United States Environment Protection Agency U S EPA and the California Air Resources Board CARB Emission Control System Warranty Your Champion Power Equipment CPE engine complies with both the U S EPA and state of California Air Resources Board CARB emission regulations YOUR WARRANTY RIGHTS AND OBLIGATIONS The US EPA California Air Resources Board and CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2015 small off road engine and engine powered equipment In California new small off road engines and new equipment that use small off engines must be designed built and equipped to meet the State s stringent anti smog standards In the other states new engines and equipment must be designed built and equipped at the time of sale to meet U S EPA regulations for small non road engines CPE warrants the emission control system on your small off road engine and equipment for the period of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your equipment Your emission control system may in
22. ith tools or otherwise may strip or break the threads on the handle or side cover hole NOTE There will be some threading left on the handle that will stick out of the nut after installation is secured This is normal and should be left unthreaded D 100166 ENGLISH ASSEMBLY Add Engine 0il CAUTION Q NOTE Check oil often during the break in period Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals it has been properly filled with the recommended type and amount of oil Damage to the water pump as a result of failure to follow these instructions will CAUTION The engine is NOT equipped with a low oil shut off sensor and will NOT stop when the oil level in the crankcase falls below the threshold level void your warranty GJ NOTE The recommended oil type is LOW 30 automotive oil l Place the water pump on a flat level surface E NOTE 2 Remove oil fill cap dipstick to add oil A Weather will affect engine oil and engine performance Change the type of engine oil used based on weather conditions to suit the engine needs Degrees Celsius Outside 28 9 17 8 6 7 4 4 15 6 26 7 37 8 48 9 LO D E TT T 3 Using a funnel not included add up to 2 4 ounces 70 mL of oil and replace oil fill cap dipstick B 4 Itis recommended to only fill to the base of the oil fill Degrees Fahrenheit Outside hole DO NOT OVERFILL
23. kmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for a period of two years 3 THE WARRANTY ON EMISSION RELATED PARTS WILL BE INTERPRETED AS FOLLOWS a Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period If any such part fails during the ECS Warranty Period it shall be repaired or replaced by CPE according to Subsection d below Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period b Any warranted emissions related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection
24. lated parts sufficient to meet the expected demand for such emission related parts i Any CPE Authorized and approved emission related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner Such use shall not reduce CPE s warranty obligation j Unapproved add on or modified parts may not be used to modify or repair a CPE engine Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add on or modified part EMISSION RELATED PARTS INCLUDE THE FOLLOWING using those portions of the list applicable to the engine Systems covered by this Parts Description Warranty Fuel Metering System Fuel regulator Carburetor and internal parts Air Induction System Air cleaner Intake manifold Ignition System Spark plug and parts Magneto ignition system Exhaust System Exhaust manifold catalytic converter Miscellaneous Parts Tubing Fittings Seals Gaskets and Clamps associated with these listed systems Evaporative Emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Vapor Hoses Liquid Vapor Separator Carbon Canister Canister
25. lers are not needed for a water tight connection The rubber gasket should help to make the connection more water tight 12 13 ENGLISH 100166 OPERATION Starting the Engine A WARNING WARNING DO NOT remove the drain plug while the water pump Before attempting to start the engine the oil level Is on and running must be checked and engine oil added if needed Loss of pressure and suction will occur Injury may 1 Make certain the water pump is on a flat level also occur surface 2 Check engine oil level Add oil if needed see add NOTE engine oil section 3 Check fuel level Add fuel if needed see add fuel section Keep choke lever in Choke position for 2 pulls of the recoil starter After 2 pulls move choke lever to the Run position for up to the next 3 pulls of the 4 Move the choke lever to the Choke position A recoil starter Too much choke leads to spark plug 5 Move the throttle level to the idle position B fouling engine flooding due to the lack of incoming air This will cause the engine not to start Stopping the Engine There is a stop engine button located next to the air filter cover above the throttle level Simply press the button and the unit should turn off 6 Push and release the primer bulb 5 times to prime the carburetor You should see the bulb start to fill up with fuel and fuel traveling through the fuel line C If the engine will not
26. n 8 meter x 25mm Discharge Hose Hose Connector with Rubber gasket Straight Hose Connector with Rubber gasket 90 Intake Filter Screen OO RF RF Fr Hose Clamps Other Tool Kit l Handle l Nut M12x1 25 for handle 1 CONTROLS AND FEATURES N A US Er Luin HA ps i A Ty 1 rv J Niwas 1 Ung TT oa ASSEMBLY Your water pump requires some assembly This unit ships from our factory without oil It must be properly serviced with fuel and oil before operation If you have any questions regarding the assembly of your water pump call our help line at 1 877 338 0999 Please have your serial number and model number available Remove the Water pump from the Shipping Carton l Set the shipping carton on a solid flat surface 2 Remove everything from the carton except the water pump 3 Carefully cut each corner of the box from top to bottom Fold each side flat on the ground Install the handle 1 Hand thread the M12x1 25 nut onto the handle base up to a point where it naturally stops A 2 DO NOT try to thread the nut after that stop point with any wrench pilers or other device 3 Hand thread the handle nut combo into the threaded hole on the pump side cover top B 4 Once securely tightened the handle should face away from the outlet and towards the engine C CAUTION Hand tighten the nut and handle only Any excess force w
27. n Fuel can be forced out of the tank gas station Use an approved container to transfer as a result of expansion if it is overfilled and can affect the fuel to the generator the stable running condition of the product When filling DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank the tank it is recommended to leave enough space for the fuel to expand 6 Screw on the fuel cap and wipe away any spilled fuel CP NOTE Our engines work well with 10 or less ethanol blend fuels When using blended fuels there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo In the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn into the carburetor and cause A WARNING damage to the engine and or potential hazards There are only a few suppliers of fuel stabilizer Pouring fuel too fast may result in blow back of fuel at the operator while filling that are formulated to work with ethanol blend fuels Any damages or hazards caused by using improper fuel improperly stored fuel and or improperly formulated stabilizers are not covered by manufacture s warranty It is advisable to always shut off the fuel supply run the
28. or winter 3 In order to prevent the pump from freezing you will need to insert RV antifreeze 4 You will need approximately 6 ounces 177 4 ml of RV Antifreeze a funnel and approximately 12 in 30 5 cm of garden hose or equivalent See diagram below 5 Pour the antifreeze into the funnel then pull on the engine recoil starter to create suction in the pump housing Pull the recoil several times until antifreeze comes out of the pump outlet DO NOT START THE ENGINE WHEN DO THIS Only pull the recoil cord if the fuel valve and engine switch are In the OFF position ENGLISH 100166 100166 ENGLISH Engine Specifications Model S35 Displacement SLCC Type 4 Stroke OHV Start Type Recoil Water Pump Specifications Model 100166 l in 2 5 cm NPT 1 in 2 5 cm NPT 0 145 gal 550 mL 95 ft 29 m 16 ft 5 m 30 Gal min 114 L min 24 3 Ib 11 kg Inlet Diameter Qutlet Diameter Fuel Capacity Total Head Suction Head Max Delivery Volume Gross Weight Net Weight 20 9 Ib 9 5 kg Height 13 6 im 35 4 cm Width 9 7 in 24 6 cm Length 12 8 in 32 4 cm Fuel Fuel capacity is 0 145 gal 550 mL Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of no more than 10 by volume Oil Use LOW 30 automotive oil Oil capacity is up to 2 4 ounces 70 mL DO NOT OVERFILL Please reference the following
29. ow instructions could result in property damage serious Injury or death DANGER DO NOT pump gasoline or fuel fuel oil mixtures detergents acids chemicals beverages pesticides fertilizers or any other flammable liquid or corrosive Pumping volatile liquids may result In an explosion or fire These liquids will corrode the pump and void the warranty WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm DANGER Engine exhaust contains carbon monoxide a colorless odorless poison gas Breathing carbon monoxide will cause nausea dizziness fainting or death If you start to feel dizzy or weak get to fresh air immediately Operate water pump outdoors only In a well ventilated area DO NOT operate the water pump inside any building enclosure or compartment DO NOT allow exhaust fumes to enter a confined area through windows doors vents or other openings Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught A DANGER The water pump develops powerful force DO NOT move the water pump when it Is In use DO NOT us
30. ow the engine to cool completely before storage 2 Clean the engine according to the instructions In the Maintenance section 3 Drain all fuel completely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oll 6 Remove the spark plug and pour about ounce 14 8 ml of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 7 Reattach the spark plug Water pump Storage 1 Allow the water pump to cool completely before storage 2 Turn off the fuel supply at the fuel valve 3 Drain the pump chamber thoroughly 4 Clean the water pump according to the instructions in the Maintenance section 5 Once the pump is dry spray WD 40 or similar product into the pump housing through all ports and drainage hole 6 Store in a clean dry place out of direct sunlight DANGER Engine exhaust contains odorless and colorless carbon monoxide gas To avoid accidental or unintended ignition of your product during periods of storage the following precautions should be followed When storing the unit for short or extended periods of time make sure that the spark plug wire is disconnected 16 17 MAINTENANGE AND STORAGE Winter Storage Protect your water pump parts from freezing 1 Apply all storage instructions from previous sections 2 Make sure water pump hose Is free of all water before storing f
31. portation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser This warranty applies only to the original purchaser and is not transferable Do Not Return The Unit To The Place Of Purchase Contact CPE s Technical Service and CPE will troubleshoot any issue via phone or e mail If the problem is not corrected by this method CPE will at its option authorize evaluation repair or replacement of the defective part or component at a CPE Service Center CPE will provide you with a case number for warranty service Please keep it for future reference Repairs or replacements without prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear Water pumps need periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor If this water pump Is deemed to have been misused neglected involved in an accident abused loaded beyond the water pump s limits modified installed improperly or connected incorrectly to any electrical component WARRANTY Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to
32. r birth defects or other reproductive harm We are always working to improve our products Therefore the enclosed product may differ slightly from the image on the cover TABLE OF CONTENTS Introduction Manual Conventions Safety Rules Controls and Features Water pump Parts Included Hose Kit Other Assembly Remove the Water pump from the Shipping Carton Install the Handle Add Engine Oil Add Fuel Operation Water pump Location Priming the Pump Connecting the Inlet Hose Connecting the Outlet Hose Starting the Engine Stopping the Engine Maintenance and Storage Engine Maintenance Oil Spark Plugs Air Filter Cleaning Adjustments Maintenance Schedule Storage Engine Storage Water pump Storage Winter Storage NO OD OF OW DO me 1 INCH WATER PUMP WITH HOSE KIT Specifications 18 Engine Specifications 18 Water pump Specifications 18 Fuel 18 Oil 18 Spark Plugs 18 Maintenance Valve Clearance 18 An Important Message About Temperature 18 Parts Diagram 19 Parts List 20 Engine Parts Diagram 21 Engine Parts List 22 Troubleshooting 23 Warranty 24 Warranty Qualifications 24 Repair Replacement Warranty 24 Do Not Return The Unit To The Place Of Purchase 24 Warranty Exclusions 24 Normal Wear 24 Installation Use and Maintenance 24 Other Exclusions 24 Limits of Implied Warranty and Consequential Damage 24 Contact Information 24 Address 24 Customer Service 24 Technical Service 24 ENGLISH 101 INTRODUGTION Introd
33. resenting your small off road engine to an Authorized CPE service outlet or alternate service outlet as described in 3 f below CPE dealer or CPE Santa Fe Springs Ca as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact Champion Power Equipment Inc Customer Service 12039 Smith Ave Santa Fe Springs CA 90670 1 877 338 0999 tech championpowerequipment com EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System ECS Warranty Coverage 1 APPLICABILITY This warranty shall apply to 1995 and later model year California small off road engines for other states 1997 and later model year engines The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original end use purchaser and shall continue for 24 consecutive months thereafter 2 GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original end use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off road engines is a Designed built and equipped so as to conform to U S EPA emissions standards for spark ignited engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board and b Free from defects in materials and wor
34. s life CAUTION Improper treatment or use of the water pump can damage it shorten Its life and void your warranty Use the water pump only for intended uses Operate only on level surfaces DO NOT expose water pump to excessive moisture dust or dirt DO NOT allow any material to block the cooling slots DO NOT use the water pump if Equipment sparks smokes or emits flames Equipment vibrates excessively ENGLISH 100166 CONTROLS AND FEATURES Read this owner s manual before operating your water pump Familiarize yourself with the location and function of the controls and features Save this manual for future reference Water pump 1 Drain Plug 9 Recoil Starter Used to start the engine 2 1 in 2 5 cm Inlet 1 in 2 5 cm inlet 10 Priming Button Used to prime fuel for starting sense 11 Choke lever Used to start the engine 3 1 in 2 5 cm Outlet 1 in 2 5 cm outlet 12 Spark Plug and Connector Wire connector 13 Muffler 4 Handle 5 Air Filter Protects the engine by filtering dust and debris from the air intake 6 Fuel Tank 0 145 gal 550 mL capacity fuel tank 7 Throttle Lever Used to adjust engine speed 8 Off Button Press to stop the unit 100166 ENGLISH Parts Included Your model 100166 gasoline powered water pump Ships with the following parts Hose Kit 16 4 ft x 1 in 5 meter x 25mm Intake Hose 26 2 ft x I i
35. uction Congratulations on your purchase of a Champion Power Equipment product Champion Power Equipment and Champion Engine Technology designs builds and supports all of our products to strict specifications and guidelines With proper product knowledge safe use and regular maintenance this product should bring years of satisfying service Every effort has been made to ensure the accuracy and completeness of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET highly value how our products are designed manufactured operated and are serviced and also highly value your safety and the safety of others we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly operation dangers and maintenance of the product before use Fully familiarize yourself and make sure others who plan on operating the product fully familiarize themselves too with the proper safety and operation procedures before each use Please always exercise common sense and always error on the side of caution when operating the product to ensure no accidents property damage or Injury occurs We want you to continue to use and be satisfied with your CPE CET product for years to come Record the model and serial numbers as well as date and place of purchase for future referen
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