Intec 0500-0600-00 Installation Guide
Contents
1. ann annox MOION 089 28 lidy c 1 OL la w I m E x x t Nd9 Ven 15 EMES 39018 WIN Ia win aNnON9 d gt 1NONJ PES Q 9 22 22 038 IHM ev mg zv 2 2 alli THM EN la 4 ISIML ISIML 583 6018 143038 143038 YOLOVINOO 3ONVI3 dH Z ne n YOLOVINOO er HMO dH 2 x iv 145 YOLOW 1930 a ay m cal C CC a 11 718718 mal Y HNI eds 980 295 z IOYINO9 145 215 001 v 9 quoo a ZON 30038 1930 nna za zv 3 R S o ng 4052 980 D Ge avon UNIX OWAPZ PER S3NHOJSNVHL d ann 980 E 308 1 8 le Y x ma gab a Wie 21119 3 5 9613 gt ENZ elz vle EN nonoa BEIER 382388 8 83 538 383 uc2. Y WASP y Instruction Manual 5 ok 0 6 3771 Monarch Street e Frederick CO 80530 e www inteccorp com Local 303 833 6644 Fax 303 833 6650 Toll Free 800 666 1611 mn S Ne Wasp Table of Contents Introduction e 1 Safety FI 2 Specifications iii 3 OVEFVIEW and 4 How The System Works eve 7 Set Up and 8 Operational Guidelines eescssssssosssssssnsssnnsnssnsnnnne 11 Sidewall Notes amp Material Specifications 12 Generators and Extension Cords 14 K NN er sees 15 Troubleshooting sisi 21 Mechanical Drawings eee ecce ee eee eene een 24 Electrical Prag ceni ocean ta obe 29 Claims Damage or LOSS ve 32 Contacting Intel sons 36 Insulation Terms and Values eese 37 Warranty 39 Rev 03 10 Z Intec appreciates your business Thank you for purchasing an Intec insulation system Since 1977 both professional contractors and do it yourself equipment users have looked to Intec as the industry leader in the design and manufacture of innovative portable insulation blowing equipment We take pride in making your job as easy and profitable as possible The right system for your needs Intec s
3. ni 285 vel 3584 asn4 es E B E LSA 10d isnray 0338 4015 AON3933W3 9 Mu 31 gt Wasp X Electrical Drawings Cont d u 5 m gt r 5 2 0 Item QTY PART NUMBER DESCRIPTION 21008 03 Remote Cord 18 4 x 100 21050 Remote Box 3 4 Molded 21051 Remote Box Shield 3 4 Molded Remote Box Toggle Switch Seal Switch Assm Field Replacement Remote Box Molded 8 32 x 3 8 Screw Remote Cord Assm Molded 18 4 x 100 BEFORE OPERATING EQUIPMENT ANTES DE UTILIZAR EL EQUIPO Funcionamiento del control remoto Cuando arranque el equipo PRIMERO ENCIENDA EL COMPRESOR y luego el Remote control operation When starting the machine FIRST TURN ON THE BLOWER then the agitator When shutting the machine off FIRST TURN OFF THE AGITATOR then the blower NOTE Do not allow the agitator to run for more than 5 minutes without the blower running or damage may occur to the blower motor agitador Cuando apague el equipo PRIMERO APAGUE EL AGITADOR y luego el compresor IMPORTANTE no permita que el agitador funcione por mas de 5 minutos sin que el compresor est en funcionamiento de lo contrario se pueden producir da os en el motor del compresor SONIMVAC TVOINLOATA 001 91 310W38
4. Address City State Zip Invoice Number RMA Number REPLACEMENT PARTS When you call INTEC please have available the model number and serial number of your machine as well as description of the defective part or an explanation of the defect We will issue a Return Merchandise Authorization RMA number and in structions to return the defective part All shipments must be sent via UPS except in the case of complete machines when a common carrier should be used The warranty on your machine does not cover freight charges All shipments to the factory or service center must be freight prepaid No freight collect shipments will be accepted without prior approval 34 Wasp LN S Claims Damage or Loss Cont d Your RMA number must appear on the outside of any returned car tons We assume no responsibility for incoming lost or untraceable shipments RMA numbers expire 30 days after issue date Shipments received after the 30 day expiration period may not be credited We will repair or replace at our option any returned part found to be defec tive in materials or workmanship under the terms of our limited warranty Repaired or replaced parts will be returned to you freight collect If we determine the part failure was due to misuse alteration negligence accident or operating beyond rated capacity we will contact you At your option we will send you a new part at the prevailing price or return the failed part
5. This Warranty applies only to the original purchaser and is not transferable eS SS SSS WARRANTY
6. Y lt lt lt H Z lt gt Wasp Y Mechanical Drawings Cont d z m T gt gt r U gt 5 2 0 du Item QTY PART NUMBER DESCRIPTION Item QTY PART NUMBER DESCRIPTION 3 8 Flat Washer SAE 3 8 16 X 2 1 4 Button Head Socket Cap Screw Agitator Assm Left 9 1 2 Agitator Assm Right 10 1 2 Agitator Bearing Felt Seal 5 8 ID Agitator Bearing Assembly Sprocket Agitator 14 tooth Sprocket Agitator 12 tooth Sprocket Key 3 16 X 7 8 5 16 X 1 Carriage Bolt 5 16 USS Flat Washer 5 16 18 Nylon Insert Lock Nut Filter Gasket 3 4 X 17 1 8 Filter 10 1 2 X 17 5 8 Hopper Standard Sticker Wasp Logo ticker Keep Hands Out RET Handle Wheel Clamp 3 4 Slide Gate Cable amp Pin Airlock Gasket 3 16 X 11 16 Rivet Aluminum 3 16 X 15 16 Rivet Aluminum esse Airlock Hopper Spacer Left Airlock Hopper Spacer Right m Slide Gate Standard Wasp Baggeren 3 8 16 X 1 1 2 Button Hd Socket SAA ME 25 mp Wasp Mechanical Drawings Cont d lt lt lt 2 lt T U gt 0522 0300 00 Wheel Axle 3 4 X 31 1 8 16 ell 0505 0100 01 Airlock Assembly WISS Inserts Wheel 3 4 X 8 F108 Wheel Washer 3 4 Wheel Nut 3 4 Black Base STD Black Axle Support Bracket 10 32 X 3 8 PP Screw Blower 115V 60
7. circuit breakers are in the on position The WASP needs two separate electri cal outlets for operation It is strongly recommended that you use a grounded 20 amp service for each extension cord The Wasp machine comes with 2 10 3 twist lock power cords If you require a longer extension cord than 100 consult distributor or INTEC Never attempt to operate this machine without a ground bodily injury may occur Operation from the ground To oper ate the machine at the electrical panel the remote switches must be in the on position Operator at the ground can use the main electrical switches to operate the on off function of both the agitator and blower motors Operation from the Attic To operate the machine in the attic both the agitator and blower switches must be in the on position at the main electrical panel Operator in the attic can use the remote control to operate the on off function of both agitator and blower motors Z E lt A O Z lt gt E C 0 gt 2 0 u 2 Z x Wasp Set Up and Operation Cont d The WASP uses 3 hose for normal applica tions For best production and conditioning results use at least 100 of hose You may use up to 200 of 3 hose but you will notice a decrease in production as well as the throw out of the end of the hose It is recom mended that if you
8. 2 Li el DI i P C m E Z Q Wasp i Troubleshooting Cont d Insulation drips out of hose Machine does not run No material comes out end of hose Air only Blower will not turn on Clogged hose Kink in hose Excess air leakage into hopper Blower speed control to low Blower brushes worn Emergency Stop depressed No power to machine Circuit breakers on machine tripped or in off position Agitator not plugged in Bridge air pocket in hopper Tripped blower circuit breaker 22 Remove insulation from hose Check for possible block at machine outlet connection or between both hoses Run hose as straight as pos sible This will help maintain production Inspect seals for cuts replace as necessary Have a qualified technician replace and adjust Check blower speed control on electrical panel Adjust to 100 Check blower brushes in motor Replace if 1 4 or shorter Pull emergency stop out to re start machine Check electrical source Possi ble blown circuit breaker Fuse Check circuit breakers on electrical panel are in the on position Plug in extension cord or check electrical power source Turn off all switches and dis connect power Push downward on material and stir material in hopper Reset blower circuit breaker on electrical panel Wasp LN Troubles
9. 10ths between each seal check for the following issues Worn or cut seals Bent rotor plates Material wedged in on side of seals Blower intake is dirty or built up with insulation Blower brushes worn 5 Pressure reading will very a little normally a couple of tenths on a new machine Dense Pack applications The Department of Energy DOE requires minimum outlet pres sure at the machine of 2 9 psi or 80 inches of water Failure to follow the recommended minimum outlet pressure may cause improper cavity fill and will not meet DOE guidelines for Dense pack sidewall applications Expectations Standard pressure readings on Intec equipment when shipped from our factory are the following Standard PSI Minimum PSI 3 2 3 5 2 8 System WASP Recommended Machine for Dense pack 18 N x Wasp Maintenance Cont d REPLACING AIRLOCK SEALS Objective Ensure your Wasp Insulation Machine is operating at peak performance levels to provide optimal production levels and allow for proper arc length and coverage of material Tools Required for job 7 16 Socket amp Rachet 7 16 Open end wrench Airlock rotor plate gauge Torque wrench in Ibs Process 1 Make sure before replac 2 Remove all insulation ing the seals that you unplug material from hopper and the power from the machine airlock 4 With the machine in an 5 Remove
10. 115 VAC Electrical Wiring Diagram 24VAC Electrical with variable speed control dl Mfg from 1 2011 Present YOLVLISV SS 6 m a X Electrical Drawings Cont 4 y Wasp Wasp m Y Claims Damage or Loss These goods were carefully packed and thoroughly inspected before leaving our factory Responsibility for its safe delivery was assumed by the carrier upon acceptance of the shipment Inspect shipment carefully on arrival for damage to contents or shortages In case of damage save container and packing material for inspection Claims for loss or damage sustained in transit must be directed to car rier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking call the freight company im mediately Make arrangements for an inspection within 10 days of delivery date Then file a claim with the carrier VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or the express receipt and signed by the carrier s agent Failure to adequately describe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will b
11. HTZ 112 Cfm Assm Blower Cover Plate Gasket 10 32 X 3 8 Phil Truss 5 8 Cable Clamp Nylon 10 32 X 5 8 Phil Truss M S 48 X 3 4 SMS PP Airlock U Bracket 1 4 X 1 1 2 X 8 1 2 Gearbox Right Angle 3 8 Flat Washer SAE 3 8 16 Nylon Lock Nut Airlock Rubber Connector 2 1 2 X 16 1 2 Hose Clamp Stainless 2 1 2 Filter Support Bracket 1 6 X 5 8 PP ZN Plastiloc ticker Lift Handle Gearbox Output Shaft Sleeve 1 1 8 to 1 0523 0118 00 Gearbox Shaft E Ring 0523 0129 00 Key 1 4 X 5 16 X 1 1 4 0518 0000 00 21026 Blower 115VAC 60 HTZ 101 ASSM Agitator MTR 1 5 HP 115 220VAC 60HZ BRR b Ga b k HRR Item QTY PART NUMBER DESCRIPTION Item QTY PART NUMBER DESCRIPTION 26 mp Wasp Y Mechanical Drawings Cont d z m D gt r U gt 5 2 0 du Item QTY PART NUMBER DESCRIPTION 1 22005 09 Airlock Tube 12 0525 0300 01 Airlock Rotor Assm W Seal 0525 0100 00 Airlock Inlet Plate Assm 0525 0200 00 Airlock Outlet Plate Assm 0525 0103 00 Airlock Insert Stls 2 5 Wasp Inlet Plate 0525 0203 00 Airlock Insert Stls 3 Wasp Outlet Plate 1 4 Split Lock Washer 1 4 20 X 7 8 Hex Grd 5 Airlock Mount Bracket 1 4 20 Grd 9 Yell 1 4 20 Nylon Locknut 3 8 16 Cage Nut mE Key 1 4 X 7 8 EES Airlock Bearing Flange 4 Hole
12. and condition it while feeding a pre determined amount of material into the air stream of the blower BLOWER MOTOR provides the air make up to propel the material through the hose The WASP has two blowers which are recessed into the base and pull fresh air within the double wall of the base Blowers cannot be run independently SLIDE GATE controls the material flow into the airlock by the means of increasing or decreasing the open area to the airlock AGITATOR MOTOR GEARBOX 1 1 2 hp motor in combination with the worm drive gearbox create the necessary horse power and torque to drive the airlock and agitation system ELECTRICAL input voltage 115VAC control voltage 24VAC Houses the contactors transformer variable speed and all other control components to operate the Wasp REMOTE CONTROL is designed to be operated either from the ground or may be controlled from a remote control cord which is permanently mounted by 100 control cord EMERGENCY STOP BUTTON allows the ground operator to shut off the machine in the case of an emergency S gt x Wasp How the System Works GEARBOX The agitation system expands and conditions the insulation to an optimum density then sweeps the material into the airlock for distribution through the hose The agitator motor is coupled to the gearbox which in turn drives both the airlock and agitation system No mainte nance is required AIRLOCK The ai
13. equipment which is the subject of this Warranty are hereby superseded and canceled and that there are no promises or agreements outside of this Warranty agreement Furthermore the manufacturer hereby disclaims any implied warranties of merchantability or implied warranties of fitness for a particular purpose With the above understanding the Manufacturer s Wasp insulation blowing machine is sold with the following one 1 year Limited Warranty and no other a Manufacturer warrants to the original purchaser that the machine is well made of good material and durable but only if the machine is operated and maintained in accordance with this Operator s Manual and the Maintenance Manual This Warranty is void if the machine is not so operated and maintained or if the machine is used for blowing materials other than those which are intended to be used with the machine b Manufacturer guarantees the machine to be free from manufacturing defects at the time of shipment and to remain free from defects when operated under normal use for a period of one 1 year from the date of factory shipment with the exception of the blower electrical and air look components which are guaranteed for a period of ninety 90 days from date of factory shipment c This Warranty shall not apply to any machine or component part which in the opinion of the Manufacturer has been altered subject to misuse negligence accident or operated beyond factory rated cap
14. have the in rush protection devices necessary to start the WASP and protect the windings on the generator Recommended generator size for the WASP is 9000 watts or greater 115 VAC 4 NOTE If you plan on running additional equipment off the generator you will need to know the current draw before selecting the correct size 4 NOTE Using a generator of insufficient size will void the Warranty EXTENSION CORDS The Wasp machine is shipped with two 10 3 x 100 power cords If additional extension cord is required use 8 3 or larger beyond the supplied 100 power cord See table below for adding an extension cord Use only those extension cords meeting these specifications Always use a 3 conductor extension cord Extension Cord Current Capacities Wire AWG Max Size 14 14 2 m z x fr lt O 5 Wasp 2 Y Maintenance ROUTINE INSPECTION amp MAINTENANCE DISCONNECT ALL ELECTRICAL POWER BEFORE PERFORMING ANY MAINTENANCE 3 6 12 MONTH MAINTENANCE Z lt Z 2 lt Check alignment of chains and wear on all sprockets Check chain tensioner and alignment Check all Screws and bolts for tension tighten if necessary Check airlock seals for wear Check blower brushes for wear replace if necessary Lubricate all chains Use general purpose dry chain lube Clean hopper base Use Armor plastic cleaner
15. need to use a hose longer than 150 reduce down to 2 1 2 hose The reduction of hose size will limit the capac ity and increase the throw of the material at the end ofthe hose For Spray on and Wall spray applications you may purchase a hose insert tube for this machine The hose insert tube will allow you to connect a 2 hose at the machine outlet and eliminate the pos sibilities of plugging and increasing ease of handling Call your distributor or INTEC for further details The WASP incorporates a cross flow type slide gate which assists in delivering a smoother feed rate as well as a more ac curate means to deliver the fiber into the airlock This type of slide gate helps regulate the flow of fibers by a means of increasing or decreasing the square area just above the airlock Each hole pin setting adjusts the slide gate by 1 increments Your safety is the most important consider ation whenever you are using any machine Following the instructions in this manual along with good common sense should allow you to complete your job in a safe ef ficient manner SLIDE GATE A Note Overloading the hopper or push ing down on the material in the hopper can cause electrical problems or jamming which can damage your machine Wasp Y Set Up and Operation Cont d First before loading your Wasp follow all safety considerations provided by the manufacturer of the insulation material including the use of pro
16. the material After initial bag has been loaded You may open additional bags and dispense Do not attempt to force feed the fiber into the hopper or possible overloading of the agitator motor may occur Fiberglass When loading fiberglass material into hopper make sure you keep your hands away from the rotating agitator blades at all times Before loading place bag on flat surface and cut bag in half see below illustration With 1 2 bag cut dispense fiber into the hopper gradually until the agitation system has had sufficient time to break up material After initial 1 2 bag has been loaded into the hopper cut the remainder of bag and load accordingly to feed rate of material Do not attempt to force feed the fiber into the hopper or possible overloading of the motor may occur 2 5 J lt Z E lt 14 m 0 O Cut bag all the way around Bend bag to break Turn Corte la bolsa machine alrededor completamente Doble la bolsa para quebrarla Encienda la m quina SLIDE GATE BLOWER The following instructions are to be used as a general guideline for operation Ap plication adjustments will vary from job to job depending upon the insulation ma terial you are using The combination use of the slide gate and the blower speed control changes the product to air ratio which has a direct result on the density amp coverage If you experience poor coverage with a certain material push
17. the slide gate in 1 2 pin settings and turn up the blower speed control setting to increase the air to product ratio A Caution If you are inexperienced with blowing sidewalls you may loosen or blow off sheetrock or you may accidentally fill areas such as closets Application Slide gate setting Blower speed control Attic Open 100 Wall Spray 4 5 Opening 80 100 Spray wall 3 4 Opening 100 Retrofit sidewall 3 4 Opening 80 100 Fire Proofing 4 5 Opening 100 ADJUSTING SLIDE GATE 11 Wasp Y Sidewall Notes amp Material Specifications Construction example 2 inches x 4 inches x 8 feet on 16 inch centers 2 8 cubic foot cavity CELLULOSE COVERAGE 1 6 pound material density 18 7 pound bag Wall Pack Density Pounds Per Cavity 4 0 pounds 11 2 pounds 3 5 pounds 9 8 pounds 3 0 pounds 8 4 pounds Average yield with Cellulose 1 9 cavities per 18 7 pound bag FIBERGLASS COVERAGE UM CertainleedEl Johns Manville JM Product Information CertainTeed Technical Services 800 654 3103 800 233 8990 Product Product Johns Manville Climate Pro 27 pound bag CertainTeed InsulSafe SP 31 pound bag E lt u D J lt 14 lt E O lt gt 0 Wall Pack Density Pounds Per Cavity Wall Pack Density Pounds Per Cavity 1 70 pounds 4 65 pounds 1 8 pounds 5 04 pounds Average yield with Climate P
18. thirty minutes 30 minutes to seat new brushes Blower will return to full performance after forty five minutes of running at 100 on the blower control Damage will occur Arcing commutator pitting and reduced overall life if you immediately run blower at 100 after replacing brushes lt gt 2 m Z gt 2 11 N x Wasp Maintenance Cont d BLOWERS Blower motors showing any of the following signs of abuse will not be considered in warranty failures Damage in shipment Moisture damage visible Rust or corrosion on outside of motor Dirty motor inadequate filtration Broken components on motor brushes brush holder etc Modification of blower holes silicone etc Rewound armatures or fields Evidence of disassembly Evidence of foreign object introduced into fan end of motor GEARBOX CHAIN ALIGNMENT Primary drive refers to the drive that connects the gearbox to the airlock Agitator drive refers to the drive that connects the airlock to the agitation system Both the primary and the agitator drives need to be periodically inspected for alignment and lubrication Loosening four 4 bolts on the gearbox See exploded view drawing and the two bolts on the airlock assembly may adjust the primary drive Agita tor drive is a self tensioning drive The tensioner See exploded view drawing keeps constant pressure on the chain at all times during operation Caution If you rotate the agitation
19. to you All shipments from the factory are sent freight collect lt Y gt gt 0 m 2 u If you require a replacement part prior to a warranty decision we will send the part to you at the prevailing price under your current terms When we receive the defective part and a warranty decision has been made INTEC will either issue a credit to your account or return the failed part to you CONTACTING INTEC We are available Monday Friday excluding holidays In the United States and Canada call toll free 800 666 1611 7 00 A M to 5 00 P M Mountain Standard Time Ask for technical support and one of our people will be glad to help you NL INTEC Phone 1 303 833 6644 Shipping Department Toll Free 1 800 666 1611 3771 Monarch Street Fax 1 303 833 6650 intec Frederick CO 80530 E mail info inteccorp com 35 Wasp Contacting Intec PHONE SUPPORT Available Monday Friday excluding holidays In the United States and Canada call 800 666 1611 7 00 A M to 5 00 P M Mountain Time Ask for technical support and one of our technicians will be glad to help you ON SITE OFF SITE REPAIR SUPPORT Available Monday to Friday excluding holidays In the United States and Canada call 800 666 1611 7 00 A M to 5 00 P M Mountain time For the latest repair service centers across the United States visit our web site www inteccorp com and go to service centers All service center
20. 3 8 Flat Washer SAE 3 8 SAE Internal Lock Washer 3 8 24 X 7 8 Grd 5 Hex ee Sprocket Airlock 26 tooth X 1 Airlock Seal Airlock Rotor 27 Wasp Y Mechanical Drawings Cont d Y lt lt l lt 2 lt T U gt NOTE Gearbox is permanently greased and does not require any maintenance Item QTY PART NUMBER DESCRIPTION 3 8 Split Lock Washer 3 8 16 X 1 1 4 Grd 5 Hex Bolt Gearbox Wasp Gearbox Reaction Arm Key 3 16 X 7 8 Strain Relief Agitator 1 2 Agitator Mtr 1 5 Hp 115 220VAC 60 Hz 28 LS x Wasp Electrical Drawings ELECTRICAL DRAWINGS Item QTY PART NUMBER DESCRIPTION 210 AAA Elec Flange Recep Twist 15 Amp 2 Variable Speed Control 1 Transformer 115 VAC 1 0516 0202 00 Emergency Stop Contact Block 1 0516 0402 00 Barrier Strip 8 Position 1 2 114 3 01 Variable Speed Knob 1 0516 1300 00 Variable Speed Pot Dual 2 21003 02 Elec Contactor 24 VAC Coil 2 21017 02 Fuse Holder Blower 2 0516 2301 00 Fuse 1 0516 1100 01 Elec Panel 1 5 0516 0201 01 Emergency Stop Button Maintained Red ED FIS s
21. Clean filter with compressed air or soap and water GENERAL MAINTENANCE Preventative maintenance will add years of life to your new WASP Cleaning the outside of the hopper and base with a de greasing soap and applying Armor All type plastic cleaner will add years to the appearance Cleaning the base filter every 40 hours or less will help ensure that you get the maximum life of the blower brushes and minimize any overheating condition Your remote cord and box takes a lot of abuse over the coarse of time To ensure their life inspect all cords and remote box switches once a week for cuts tears or electrical terminals becoming loose If any cuts tears or loose switches are found repair or replace the damaged area immediately SOR 3 Always keep the blowers as clean as possible to avoid overheating If the base filter has not been cleaned as recommended overheating will develop and cause lower production and possible system failure Inspect blower brushes every 3 months or 100 hours of use Replace brushes if they are 1 4 in length or shorter When brush change is required brushes should be changed BEFORE the brush stunt touches the commutator On reassembly and handling the lead wires must be kept away from the rotating parts and motor frame For best blower performance the new brushes must be seated against the commutator before full voltage is applied After replacing brushes set blower control to fifty percent 50 and run for
22. a year whichever comes first 20 Wasp Troubleshooting Agitator does not operate Machine turns on and makes ratcheting noise from behind electrical operator panel Agitator arms run slow Insulation drips out of hose Power cords not plugged in Loose power cord extension cord at electrical connection Rocker switch for agitator is not on at main panel Circuit breaker tripped on main panel Agitator or Blower contactor not receiving full power Extension cord to long Electrical supply to machine is low or low voltage To many electrical devices on circuit Extension cord not correct size Agitator chain mis aligned Worn airlock seals 21 Check cord and plug in Check condition of electrical plug blades Depress rocker switch to on position Push to reset tripped circuit breaker Use shorter extension cord to operate machine Shorten extension cord at least 25 feet Plug agitator into either the washing machine or refrigera tor outlet Unplug other electrical devices on the circuit or re locate exten sion cord to either the washing machine or refrigerator outlet Use the following extension cords 12 3 x 30 10 3 x 100 Remove front panel by hose out let tube and inspect alignment of chain Have a qualified techni cian adjust alignment Inspect seals for tears or cuts replace as necessary Minimum PSI 2 8 for blowing attics
23. acity All requested Warranty work shall be performed at Manufacturer s factory or by an Authorized Factory Service Facility Failure to have the Warranty work done at Manufacturer s factory or by an Authorized Factory Service Facility will void this Warranty Manufacturer will bear full responsibility to repair or replace at its option without charge to the original purchaser any part which in the Manufacturer s opinion is found to be defective d All parts claimed defective by original purchaser shall be returned properly identified to Manufacturer s factory or Authorized Factory Service facility freight prepaid All replacement repaired or non defective parts will be returned to purchaser freight collect Manufacturer will supply replacement parts prior to receipt of any parts claimed defective only with the understanding that such replacement parts will be shipped to purchaser at the then prevailing price of said part C O D freight collect Manufacturer will reimburse cost of any such part only after receipt and inspection and finding said part defective e Manufacturer s liability is expressly limited to the repair or replacement of defective parts set forth in this Warranty All other damages and warranties statutory or otherwise being waived by original purchaser as a condition of sale and purchase of said machines Furthermore the Manufacturer shall not be liable for damages or delays caused by defective material or workmanship
24. e supplied by the carrier SHORTAGE If the number of containers in the shipment does not correspond with the trans portation bill obtain carrier s notation of shortage and signature on transportation bill When the number of containers is correct but there is indication of pilferage notify carrier in writing with a complete list of missing merchandise l O 0 lt 2 O 2 lt O Claims for loss or damage must be filed with the carrier by the consignee within 24 hours after receipt of goods We will assist you in every possible manner Intec cannot be responsible for the collection of a claim or the cost of replacement of the damaged goods If you have any questions regarding the above information please feel free to contact an INTEC representative lt Y gt gt 0 m 2 x Wasp Claims Damage or Loss Cont d RETURNS We at INTEC sincerely hope the merchandise you have just received is in excel lent condition and satisfies your expectations If not please look below and follow the instructions which apply to your particular situation MERCHANDISE IS DAMAGED If the carrier is UPS Keep the merchandise in the original packing materials and carton Call UPS at 800 742 5877 or contact them using their web address http www ups com index html to notify them of the damaged package If the carrier is FedEx Keep the merchand
25. er inch Rockwool R 2 6 per inch Fiberglass R 2 2 per inch CFM Blowers are measured by Cubic Feet per Minute A low CFM blower reduces dust when blowing insulation into an attic PSI Blowers are also rated by Pounds of pressure per Square Inch A high PSI does a better job of blowing insulation BRIDGING A pocket of air or void created by improper agitation in the hopper A bridge can stop production until cleared Your Wasp system is designed with a non bridging hopper However you may experience a temporary bridge while using your machine Waiting a few seconds will most likely clear a temporary bridge If not unplug your machine and redistribute the material in the hopper VENTILATION Proper air flow requires one square foot of air movement for every 150 square feet of attic area AIRLOCK SEAL Also known as flapper rubbers paddles DENSE PACK The term dense pack is used by Cellulose industry when insulating a sidewall cavity at blown densities of 3 5 4 0 Ibs cuft Consult your Insulation manufacturer supplier for further information and specifications 37 lt gt 2 lt 14 m gt lt J gt 2 u C gt 2 m 2 lt gt Z gt E C m Insulation Terms and Values Cont d COMMON INSULATION VALUES Material Air Space Cellulose loose fill Celotex Concrete block Fiberglass batt Fiber
26. glass batt Fiberglass loose fill Rockwool batt Rockwool batt Rockwool loose fill Plywood Polyurethane board Vermiculite Thickness 1 1 1 8 hollow 31 2 8 1 34 6 7 12 1 10 1 1 38 R Value 1 01 3 70 3 03 1 11 11 0 19 0 2 2 11 0 22 0 2 60 02 6 25 2 13 CO KR M RX gt See 5555555 ZR SSX A RE x XX Sr XX SC CAE ARK Ar IS EX SE CX zz 5555555 X AR E gt Ee RES SSA A FRR Ee 55 A 25 AK X Ge EER TE Sr Ce M N KS RR N esl N WY AS XXX Ee A gt RKA gt N N N KY LAA LIMITED WARRANTY It is expressly understood and agreed that no officer agent salesman or employee of the Manufacturer INTEC has the authority to obligate the Manufacturer by any terms stipulations or conditions not herein expressed that all previous representations and agreements either verbal or written referring to the machinery and
27. hanical Drawings Item QTY PART NUMBER DESCRIPTION 1 1 Base Std Black Hopper Std Airlock Hopper Urethane Spacer Left Airlock Hopper Urethane Spacer Right Slide Gate Std Wasp 3 8 Flat Washer SAE 3 8 16 X 1 1 2 Button HD Socket Agitator Assm Left 9 1 2 Agitator Assm Right 10 1 2 Agitator Bearing Felt Seal 5 8 ID Agitator Bearing Assm Sprocket Agitator 14 Tooth Sprocket Agitator 12 Tooth Sprocket Key 3 16 X 7 8 5 16 X 1 Carriage Bolt Elec Panel ASSM 115VAC RRR Roba REE 3 8 16 X 2 1 4 Socket Button Cap Screw Item QTY PART NUMBER DESCRIPTION 0522 1100 00 Filter Gasket 3 4 X 17 1 8 0522 0500 01 Filter 10 1 2 x 17 5 8 0522 1000 02 Filter Kick Plate 19 1 8 X 5 3 4 RP522 0700 01 Front Panel Painted 0522 1300 00 Front Panel Seal F224 10 32 X 3 8 Phil Truss F324 6 X 5 8 PP ZN Plastiloc F159 1 4 SAE Flat Washer F114 1 4 20 Nylon Locknut 0504 0700 00 Tensioner ASSM W 19T Sprocket 40 0523 0500 00 Chain Master Link 40 F139 Push Type Retainer 030 X 700 X 118 X 898 0524 1100 00 Chain Agitator 48 3 4 F142 8 32 X 1 2 PP Type F Self Tapping Screw 21026 Agitator Mtr 1 5 Hp 115 220 VAC 60 Hz 0523 0100 00 Gearbox Wasp veel 0505 0100 01 Airlock Assembly WISS Inserts A A gt 24
28. hooting Cont d Blower will not turn on Cont d Blower trips circuit breaker Person in the attic is getting static electricity from mate rial Blower speed control in off position Tripped blower circuit breaker Loose or disconnected extension cord Low voltage Incorrect size of extension cord Using same electrical outlet for both extension cords Low voltage Using same electrical outlet for both extension cords Use of Fiber glass material 23 Locate control knob on front electrical panel and rotate clockwise until knob is posi tioned at 100 Reset blower circuit breaker on electrical panel Check extension cord for poor connection or disconnected Blower needs to run on a mini mum of 115 VAC 15 amps Preferred 20 amp circuit If possible use only the sup plied extension cord with the machine Discontinue pushing down on the fiberglass while feeding material into hopper Remove one of the extension cords from power source and relocate to a known separate outlet Blower needs to run a minimum of 115 VAC 20 amps use a refrigerator outlet Remove one of the extension cords from power source and relocate known separate outlet Mix 1 2 water 1 2 fabric soft ener in spray bottle Mist onto insulation while loading Excess water fabric softener will cause jamming of machine Y Z Li DI i Wasp m Y Mec
29. ise in the original packing materials and carton Call FedEx at 800 GO FedEx or contact them using their web address http www fedex com us to notify them of the damaged package Other than UPS or FedEx Keep the merchandise in the original packing materials and carton Call the Shipping Department at the number on the following page for further instructions Upon return of this form and or the damaged merchandise by the carrier we will send you a replacement or credit your account Do not return any merchandise through the U S Post Office MERCHANDISE IS PERSONALLY UNSATISFACTORY TO YOU You may return the merchandise along with a RMA number on outside of carton and a copy of your invoice to the Shipping Department at the address provided on the next page Upon its return intact we will send a refund or credit your account A restocking fee may be charged Wasp LN Ni Claims Damage or Loss Cont d SHIPMENTS TO FACTORY All shipments to the factory must have a RMA number on the outside of the carton You will be given a RMA number when you contact the Sales Department The RMA is the only way to track and assure that your request is handled prop erly If you received an invoice with your merchandise please include a copy of the invoice with all returned materials Company Name Contact Name U lt gt lt O 2 lt l U Phone Fax
30. m escaping When a seal or plate is damaged air from the blower will escape back into the hopper causing blow back Blow back will result in a considerable decrease in production Checking for blow back unplug the machine from electrical power and empty all insulation material from the hopper Block the hose outlet with duct tape or use the palm of your hand Reconnect the power and turn on both the blower and agitator motor A hissing or puffing sound of air escaping into the hopper indi cates blow back In addition any insulation material remaining in the airlock will blow back into the hopper creating dust To remedy blow back it is necessary to replace the Airlock seals or plates For related information taking a pressure read ing and changing seals see next two pages lt gt 2 m Z gt 2 m Ne Wasp Maintenance Cont d PRESSURE GAUGE TESTING Objective Ensure your Intec Insulation Machine is operating at peak performance levels to provide optimal production levels and allow for proper arc length and coverage of material Process A 1 Make sure before us ing pressure gauge that the machine is cleaned out of any material 4 Read pressure gauge and record findings AGENCY or e me tr 2 Turn blower and agitator 3 Hold pressure gauge 10 on exit tube and apply slight hand pressure If the pressure varies between 2 10 3
31. ne without the hopper firmly attached to the base Always use the supplied extension cord with this machine at all times Never reach into the hopper while operating Rotating agitator blades can cause severe injury Stop all motors and disconnect the extension cord before attempting to remove any foreign object or jam Never operate this equipment if the operator or the machine is in standing water snow or rain Never point insulation hose in the direction of people or pets Do not operate this equipment when minors are present leave unattended Always disconnect power from machine before leaving unattended SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with the use of product SYMBOL SIGNAL MEANING DANGER Indicates an immediate hazardous situation which if not avoided could result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in A death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury ERVICE A WARNING Servicing requires extreme care and knowledge and E h To avoid personal injury do not attempt to operate this should be performed only by a qualified service equipment until you thoroughly read and completely technician For service we suggest you return the under
32. oria Strain Relief Lock Nut 1 2 AAA F124 6 32 Nylon Insert Lock Nut 0516 0101 00 Circuit Breaker Switch 20 AMP F119 8 32 X 3 8 Screw 21008 02 Strain Relief Aluminum 1 2 F127 4 40 Nylon Insert Lock Nut 29 mp Wasp Y Electrical Drawings Cont d u m 2 gt U gt 5 2 0 Item QTY PART NUMBER DESCRIPTION 1 0516 0904 00 Remote Box 1 2 W Hole 0516 0902 00 Remote 1 2 Shield W Irriditing W O Sticker 11072 Remote Box Toggle Switch Seal Remote Box Tog Swt 20 Amp SPST F119 8 32 X 3 8 Screw 2 21008 02 Strain Relief Aluminum 1 2 0516 0901 00 Remote Box 1 2 Shield Sticker 21008 03 Remote 18 4 X 100 Only MEM 0506 3000 00 Remote Cord Box 18 4 X 100 W Toggle Switches 30 SONIAAVAdG Cont d ings Wasp Electrical Draw S x 115 VAC Diagram 24VAC Electrical with variable speed control iring Electrical W Mfg from 10 02 Present 8 29 8 69 SOLOW Lv OL Su3M018 01
33. r proper distribution by the blower Your Wasp is equipped with two 101 CFM two stage blower motors to push the material through the hose and into the attic with optimum pressure and output The blower is connected to the air intake port of the airlock by a hose ELECTRICAL COMPONENTS We recommend two dedicated 20 amp grounded outlets to run your Wasp Less amperage will possibly trip circuit breakers due to variances in amperage while running the machine Always disconnect the power source before beginning any maintenance And as with all electrical systems never attempt to operate your Wasp with either the operator or the machine standing in water OVERVIEW A Hopper upper component of the Wasp where insulation is loaded B Base lower component of the Wasp houses power components blower and airlock C Slide gate increases or decreases the amount of material entering the airlock D Electrical on off function of both the blower and agitator motor z lt m itator PN 1117 Agitator x Wasp Overview Cont d HOPPER upper component of the machine that holds insulation material BASE lower component of machine which houses the power transmission components agitator motor gearbox airlock blowers and filter FILTER filters out the dirty air and protects the motors It is located below the electrical panel AGITATOR AIRLOCK works in combination to break up the material
34. rlock moves the conditioned mate rial from the agitator system into the air stream Located within the airlock are 6 airlock seals which are made of urethane material These seals are a wear item and should be inspected at least every 300 hours of operation for tears cuts and wear Ifthe seals are torn cut or worn performance of the machine will be decreased The WASP comes standard with two blowers which produce 202 CFM 3 2 PSI Both blowers operate on the same power cord as well as being controlled by the same variable speed blower control The gearbox is a vent free design and is permanently greased with a synthetic semi fluid grease for a lifetime lubrica tion with a wide operation temperature range of 5F 220F In addition the gearbox drives the airlock and agita tion system which is coupled by a chain drive A periodic inspection of the agitator chain alignment and tension is strongly recommended 7 s gt gt m H ae 2 L mn Ne Wasp Set Up and Operation REMOTE CONTROL The remote control cord is permanently attached to the electrical panel The re mote cord is 100 std or 150 opt and allows the operator in the attic to control the on off function of the machine Both the agitator and blower switches can be independently operated from the remote control The remote cord will not operate unless the main electrical panel switches
35. ro 5 8 cavi Average yield with InsulSafe SP 6 15 cavi ties per 27 pound bag ties per 31 pound bag GUARDIAN FIBERGLASS INSULATION Guardian Product Information 800 748 0035 Product Attic Guard PLUS 33 pound bag Wall Pack Density Pounds Per Cavity 2 2 15 6 16 Average yield with Attic Guard Plus 5 36 cavities per 33 pound bag These are guidelines only consult individual manufacturers for specific application information 12 Wasp Y Sidewall Notes amp Material Specifications Cont d FIGURING WALL CAVITY AREA Measure wall cavity in inches Multiply depth x width x height Example 1 3 1 2 deep x 14 1 2 wide x 92 58 tall 4 700 cubic inches 2 Divide 4 700 by 1 728 2 72 cubic feet in the cavity Each wall cavity may vary slightly 1 728 equals the number of cubic inches in a cubic foot Actual lumber dimensions 2x 4 x 8 1 12 inches x 3 1 2 inches x 92 58 inches 2x 6x8 1 12 inches x 5 1 2 inches x 92 58 inches 2 2 gt E E 2 m gt s m 2 gt P U m Q H gt 2 13 x Wasp Generators and Extension Cords The WASP may be run on any commercial size generator Most household gen erators will not run the WASP due to the high in rush requirements needed to start the agitator motor The following generators are not recommended Honda Yamaha Coleman Generac The aforementioned units are of high quality but do not
36. s are independently owned and oper ated and are not part of INTEC Consult the nearest service center for the hours of operation and lead time for repair WEBSITE SUPPORT Visit our web site 24 7 at www inteccorp com and go to the specific model your wanting information on then go to the technical bulletins section The technical section of the web site is constantly being updated with new information and technical documents If you cannot find what you are looking for please contact us Monday Friday excluding holidays in the United States and Canada call 800 666 1611 7 00 A M to 5 00 P M Mountain Time Ask for technical support and one of our technicians will be glad to help you CONTACTING INTEC O H gt 2 2 S 2 NULLA INTEC Phone 1 303 833 6644 P O Box 579 Toll Free 1 800 666 1611 sf 3771 Monarch Street Fax 1 303 833 6650 intec Frederick CO 80530 E mail info inteccorp com 36 x Wasp Insulation Terms and Values R VALUE The resistance R to heat or cold The higher the R Value the greater the resistance the better the insulation factor SETTLEMENT All blown insulation will settle after installation Your FORCE 2 system installs at settled density Consult the chart on the material bag for coverage and install accordingly COVERAGE Every bag of material comes with a coverage chart detailing R Value ratings Average ratings for various materials are Cellulose R 3 7 p
37. stand the operator s manual Save this operator s product to the nearest AUTHORIZED SERVICE manual and review for continuing safe operation and CENTER for repair When servicing use only instructing others who may operate this equipment original equipment replacement parts ARWARNING Observe all normal safety precautions related to avoid electrical shock A WARNING result in severe eye damage Before beginning operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 O The operation of any products can result in foreign objects being thrown into your eyes which can Wasp X Specifications u 2 E lt H O L Blowers 2 Agitator Motor Gearbox Airlock Electric 2 115V 20 amp 60Hz Vertical style One year limited 90 days limited on electric blower and airlock system 1 1 ES He e 51 31 1 2 Specifications are subject to change without notice Wasp Overview Three subsystems make up your Wasp THE AGITATOR AND AIRLOCK The Wasp runs on a 1 1 2 horsepower motor driving an enclosed gearbox The airlock positions the material fo
38. system backward you will loosen the chain tensioner and cause possible damage to the agitator drive system If agitator drive system is rotated backwards remove front panel cover and adjust as per the original manufactures guidelines Reminder Always disconnect the electrical before attempting to repair Periodically use dry graphite spray lube on chain to prolong the life of both the chain and sprockets SOR The WASP filter has been designed to be cleaned with either compressed air or soap and water We recommend that the filter be cleaned at least every 50 hours of operation If you experience over heating of motors or tripping circuit breakers check to make sure filter is clean A NOTE Always remove filter from base housing before cleaning failure to do so may cause bodily injury or harm to internal components After cleaning with water allow sufficient time for filter to dry Never run the WASP without the filter 16 m Wasp Y Maintenance Cont d The remote cord and switches are subject to considerable wear and tear during normal use Inspect all cords and switches each week for cuts or loose connec tions Repair or replace any damaged components at once to avoid possible injury Z lt Z m 2 lt Airlock seals are the most important component of keeping your Wasp running in original condition Airlock seals function much like the piston rings in a car engine keeping pressure and air fro
39. tective masks or res pirators Never wear loose clothing or other items while running this machine Fail ure to follow safety precautions may result in bodily injury Any time you overload the hopper or place objects other than insulation material into the hopper you are risking personal injury or equipment failure Z E lt A O Z lt E When loading the machine empty only one bag at a time into the hopper Wait until half the contents have been used before adding another bag Always clean unused material out of the hopper airlock and hose at the end of each job Do not put your hands inside the hopper while the machine is running or plugged into the electri cal source If a tool or other foreign object accidentally fall into the hopper turn the machine off immediately unplug the machine from electrical source and remove foreign object Careless operation of this machine can result in bodily injury Note Forcing insulation material or overloading can cause electrical prob lems or possible machine damage 10 Wasp Operational Guidelines INSULATION MATERIALS Cellulose When loading cellulose material into hopper make sure you keep your hands away from the rotating agitator blades at all times Rest the bag on the side of the hopper and cut bag open With the bag cut open dispense compacted insulation into the hopper gradually and allow the agitation system to break up
40. the old seal from upright position locate the the airlock rotor shaft and bolts holding the seal Loosen replace with new airlock seal and remove the fasteners Make sure the seal is going in using a 7 16 socket and the correct direction ratchet and a 7 16 open See manual for correct rotation ended wrench 19 3 Using the airlock rotor plate gauge check to make sure that there are no bent rotor plates replace airlock rotor or airlock rotor plates if bent 6 Re install bolts hand tighten Tighten the bolts but be sure not to over tighten Overtightening will cause the seal to bow out at the ends producing uneven wear and premature failure and excess amperage A Note Installing the airlock seal back wards will cause excessive air to leak out of airlock 2 lt Z 2 lt lt gt 2 m Z gt 2 11 m Wasp Y Maintenance Cont d 7 Set torque wrench to 8 Re connect electrical 9 Again disconnect 30 in Ibs setting Tight power using the remote from electrical power en each airlock seal switch move the airlock and repeat steps 1 7 bolt down until torque seal into the position for wrench breaks removal Part Number Description Oty Needed 22013 Wasp Seal 6 12229 Airlock Rotor Plate Tester 1 A Note We Recommend changing the airlock seals every 300 hours 200 000 Ibs of insulation or once
41. trives to provide you with the best combination of portability functionality and installation versatility to surpass your desired success From lightweight polyethylene units with removable hoppers to larger units with increased production rates and installation versatility all of our durable systems are made to maximize your profit generating potential Best in class Customer Service Total ease of use extends beyond your initial purchase of an Intec system to your evolving needs thru the entire lifecycle Both before and after the sale service is important to keep you running at peak operating capabilities Intec s technical team provides installation assistance in addition to maintenance suggestions and trouble shooting support In addition to blowing machines Intec produces a range of accessories that will increase your productivity when dense packing damp spraying and installing net and blow Thank you for partnering with Intec We appreciate the confidence and trust you have placed in us and wish you many profit generating opportunities Ray Lavallee President O Z x Wasp Safety First When working with insulation always wear a long sleeve shirt gloves a hat goggles or safety glasses for eye protection Use 3M brand 8710 nose mouth dust mask or a Niosh N95 or equivalent for respiratory protection Safety rules SAFETY FIRST Do not operate the machi
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