Zoeller P/N006355 User's Manual
Contents
1. See FM0531 FM0732 amp FM1420 for alarms D controls amp junction boxes Always refer to ga FM0551 and or 7 PON TRESSUR oia r ae UND SYSTEM ILTER Ni pat SS SSPMA recom pe LEACHING FIELD OR OTHER ae mended sewage Bae Fina Q ON SITE DISPOSAL SYSTEM A ogee pump installation ge Eanan and maintenance Le eres TO AC 3 ap es SOURCE J H ERR U F TYPE WIRE 4 H ae J 3 a J i lt ga 2 z E MINMUM is t Dora 6 Jaarn non SH 4 eOURED r PY TURN 4 ES Ha 2 ON A y x u S TURN TURN 7 s UU ww FILTER fa 7 jamg TURN See FM0531 a S OFF FM0732 amp FM1420 al 5 Pa for alarms controls B GRAVEL amp junction boxes eh ott ean SPR e Rg a ge egg 4 OF GRAVEL SEPTIC TANK DOSING CHAMBER sk292 SK290 SK291 TYPICAL DEWATERING INSTALLATION TYPICAL SEWAGE INSTALLATION TYPICAL EFFLUENT INSTALLATION All installations must comply with all applicable electrical and plumbing codes including but not limited to National Electrical Code local regional and or state plumbing codes etc Not intended for use in hazardous locations ai i TYPICAL FLOAT HANGER ON STEEL COVER PITS TYPICAL FLOAT HANGER ON CONCRETE PITS Onsome installations it may be desirable Recess OOVER2. THREE PHASE WIRING INSTRUCTIONS T FOR YOUR PROTECTION ALWAYS NONAUTOMATIC AUTOMATIC DISCONNECT PUMP FROM ITS POWER SOURCE 3 PHASE 3 PHASE l BEFORE HANDLING To automatically operate a nonautomatic three phase pump a control panel is required Follow the instructions provided with the panel to wire the system For automatic three phase pumps see automatic 3 phase wiring diagram located to the far right Before installing a pump check the pump rotation to ensure that wiring has been connected properly to power source and that the green lead of power cord See wiring diagram is connected to a valid ground Momentarily energize the pump observing the directions of kick back due to starting torque Rotation is correct if kick back is in the opposite direction of rotation arrow on the pump casing If rotation is not correct switching of any two power leads other than ground should provide the proper rotation All three phase pumps require motor starting devices with motor overload protection See FM0486 for duplex installations Pumps l Na must be installed in accordance with the National Electrical Code and all applicable local codes and ordinances Pumps are not to a ol be installed in locations classified as hazardous in accordance with National Electrical Code ANSI NFPA 70 eee R WINDINGS IMPORTANT NOTICE Some insurance policies both commercia
3. LIED WARRANTY OF FITNESS FORA PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY Some states do not allow limitations on the duration of an implied warranty so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state In those instances where damages are incurred as a result of an alleged pump failure the Homeowner must retain possession of the pump for investigation purposes EASY DO S amp DON T S FOR INSTALLING A SUMP PUMP 1 DO read thoroughly all installation material provided with the pump 2 DO inspect pump for any visible damage caused by shipping Contact dealer if pump appears to be damaged D clean all debris from the sump Be sure that the pump will have a hard flat surface beneath it DO NOT install on sand gravel or dirt DO be sure that the sump is large enough to allow proper clearance for the level control switch es to operate properly DO Always Disconnect Pump From Power Source Before Handling DO always connect to a separately protected and properly grounded circuit DO NOT ever cut splice or damage power cord Only splice in a watertight junction box DO NOT carry or lift pump by its power cord DO
4. NOT use an extension cord with a sump pump 6 DO install a check valve and a union in the discharge line DO NOT use a discharge pipe smaller than the pump discharge 7 DO NOT use a sump pump as a trench or excavation pump or for pumping sewage gasoline or other hazardous liquids 8 DO test pump immediately after installation to be sure that the system is working properly 9 DO cover sump with an adequate sump cover 10 DOreviewall applicable local and national codes and verify that the installation conforms to each of them 11 DO consult manufacturer for clarifications or questions 12 DO consider a two pump system with an alarm where an installation may become overloaded or primary pump failure would result in property damages 13 DO consider a D C Backup System where a sump or dewatering pump is necessary for the prevention of property damages from flooding due to A C power disruptions mechanical or electrical problems or system overloading DO inspect and test system for proper operations at least every three months SERVICE CHECKLIST g ELECTRICAL PRECAUTIONS Before servicing a pump always shut off the main power breaker and then unplug the pump making sure you are wearing insulated protective sole shoes and not standing in water Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service prior to pump removal Submersible pumps contain
5. Notice to installing contractor Instructions must remain with installation SECTION 6 10 001 aurr Flues Since 497 Z j FM0447 Rev A Fi N 1009 Product information presented 4 fe Supersedes here reflects conditions at time raf T 7 of publication Consult factory L h LZ 0809 regarding discrepancies or inconsistencies visit our web site www zoeller com MAIL TO PO BOX 16347 Louisville KY 40256 0347 SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 502 778 2731 1 800 928 PUMP FAX 502 774 3624 INSTALLATION INSTRUCTIONS RECOMMENDED MODELS EFFLUENT SUMP DEWATERING SEWAGE DATE INSTALLED MODEL NUMBER 130 Series 140 4140 145 4145 Series 150 Series 160 4160 Series 260 Series 270 4270 Series 180 4180 Series 191 371 372 373 280 4280 Series 290 4290 Series P N 006355 Effluent systems should specify that pumps should not handle solids exceeding three fourths inch 34 in order to prevent large solids from entering leeching fields mound systems etc Model 49 and 70 Series have 3 8 solids capability 50 90 140 145 4145 151 371 and 372 Series have 1 2 130 Series has 5 8 152 153 and 160 4160 180 4180 373 Series have 34 Where codes permit sewage pumps can be used for effluent systems Nonautomatic pump s with external level control recommended for septic tank effluent applications PREINSTALLATION CHECKLIST ALL INSTALLATIONS 1 I
6. ODELS once the float switch is secured properly to the outlet pipe Use the WD 230V 1 Ph 60 Hz diagram above to secure the float switch properly and obtain the Note Cable must be mounted in horizontal WH 200 208V 1 Ph 60 Hz proper tether to customize the on off cycle to each application position SINGLE PHASE WIRING INSTRUCTIONS T FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING Single phase pumps are supplied with a 3 prong grounded plug to help protect you against the possibility of electrical shock DO NOT UNDER ANY CIRCUMSTANCES O REMOVE THE GROUND PIN The 3 prong plug must be inserted into a mating 3 prong grounded receptacle If the installation does not have such a receptacle it must be changed to the proper type wired and grounded in accordance with the National Electrical Code and all applicable local codes and ordinances Risk of electrical shock Do not remove power supply cord and strain relief or connect conduit directly to the pump d Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician Units supplied without a plug single and three phase and single phase nonautomatic units with a 20 amp plug must have a motor control and liquid level control provided at time of installation The control device should have suitable voltage ampere frequency grounding and horsepower rating for the pump to which it is connected
7. OR SEPTIC TANK RISERS to install an independent hanger for the i r level control switches to avoid possible hang ups on the pumps piping valves etc Float hangers are available from Zoeller Company on Catalog Sheet STANDARD BE FM0526 or can be fabricated from stan HANGE dard pipe and fittings a i 10 1457 FLOAT TREE WITH 3 FLOATS SHOWN me PVC OR LIGHT WEIGHT TYPICAL FLOAT HANGER ON CONCRETE PITS PEAGRAVEL SK1217 STAINLESS STEEL PIPE OR SEPTIC TANK RISERS SK1218 Copyright 2009 Zoeller Co All rights reserved 3 WD amp WH MODEL INSTALLATION Determining Pumping Range in Inches 1 inch 2 5 cm TetherLength 5 10 15 20 22 min max Pumping Range 9 13 5 18 22 24 Use only as a guide Due to weight of cable pumping range above horizontal is not equal to pumping range below horizontal Ranges are based ontestingin nonturbulent conditions Range may vary due to water temperature and cord shape As tether length increases so does the variance of the pumping range 20 AMP SWITCH WD amp WH MODELS mak Models WD amp WH are fully automatic Afloat switchisincludedand Note Failure to keep within proper tether limits factory wired in the pump circuit to provide automatic operation may prevent reliable switch operation WIRING DIAGRAM FOR M
8. d strain relief or connect conduit directly to the pump 8 Installation and servicing of electrical circuits and hardware should be performed by a qualified licensed electrician 9 Pump installation and servicing should be performed by a qualified person 10 Risk of electric shock These pumps have not been investigated for use in swimming pool and marine areas 11 According to the state of California Prop 65 this product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm Check to be sure your power source is capable of handling the voltage requirements of the motor SEE BELOW FOR LIST OF CAUTIONS A CAUTION as indicated on the pump name plate The installation of automatic pumps with variable level float switches or nonautomatic pumps using auxiliary variable level float switches is the responsibility of the installing party and care should be taken that the tethered float switch will not hang up on the pump apparatus or pit peculiarities and is secured so that the pump will shut off It is recommended to use rigid piping and fittings and the pit be 18 or larger in diameter Information vent hole purpose It is necessary that all submersible sump effluent and sewage pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce clogging and seal failures If a check valve is i
9. ed safety the receptacle may be protected with a ground fault circuit interrupter When a pump needs to be connected in a watertight junction box the plug can be removed and spliced to the supply cable with proper grounding For added safety this circuit may be protected by a ground fault circuit interrupter The complete installation must comply with the National Electrical Code and all applicable local codes and ordinances 5 FORYOUR PROTECTION ALWAYS DISCONNECT PUMP FROMITS POWER SOURCE BEFORE HANDLING Single phase pumps are supplied with a 3 prong grounded plug to help protect you against the possibility of electrical shock DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN The 3 prong plug must be inserted into a mating 3 prong grounded receptacle If the installation does not have such a receptacle it must be changed to the proper type wired and grounded in accordance with the National Electrical Code and all applicable local codes and ordinances Three phase pumps require motor starting devices with motor overload protection See FM0486 for duplex installations 6 The tank is to be vented in accordance with local plumbing code Pumps must be installed in ac cordance with the National Electrical Code and all applicable local codes and ordinances Pumps are not to be installed in locations classified as hazardous in accordance with National Electrical Code ANSI NFPA 70 7 Risk of electrical shock Do not remove power supply cord an
10. equire a basin cover to prevent debris from falling into 12 Gas tight seals required to contain gases and odors the basin and to prevent accidental injury 13 Vent gases and odors to the atmosphere through vent pipe Sewage When a Unicheck is installed drill a 3 16 dia hole in the discharge amp Dewatering only pipe even with the top of the pump NOTE THE HOLE MUST ALSO 14 Install Zoeller Pump Stand Model 10 2421 under pump to provide a BE BELOW THE BASIN COVER AND CLEANED PERIODICALLY settling basin Effluent amp Dewatering only High Head unit see 3 under Caution on front page Water stream For Efflient Only will be visible from this hole during pump run periods 15 Wire pump to power through a Zoeller watertight junction box or Securely tape or clamp power cord to discharge pipe clear of the float watertight splice NOTE Watertight enclosure is a mustin damp mechanism s areas See No 8 on front page of FM0732 Use full size discharge pipe 16 Refer to SSPMA Effluent Sizing Manual for determining on off Basin must be in accordance with applicable codes and switches specifications 17 Septic tank risers must be used for easy pump and filter access Pump must be level and float mechanism s clear of sides of basin NOTE Double seal pumps offer extra protection from damage caused by before starting pump seal failure
11. l and residential extend coverage for damages incurred by product failure You will need to have possession of the product to support your claim in most cases Zoeller Pump Co will exchange the unit or refund the original purchase price once the claim is settled with the insurer in the case where you need to retain possession of the product to support a damage claim you submit to your insurance company Copyright 2009 Zoeller Co All rights reserved 4
12. micals could possibly deteriorate impeller and pump housing Check line Remove base and inspect If the above checklist does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service must be performed by Zoeller Authorized Service Stations Go to www zoeller com zcopump TechSupport authsslisting htm to find the Authorized Service Station in your area Copyright 2009 Zoeller Co All rights reserved RECOMMENDED INSTALLATION FOR ALL APPLICATIONS Electrical wiring and protection must be in accordance with National 9 Basin must be clean and free of debris after installation Electrical Code and any other applicable state and local electrical 10 Gate Valve or Ball Valve to be supplied by installer and installed requirements according to any and all codes Install proper Zoeller unicheck combination union and check valve 11 Locate float switches as shown in sketches The best place for the preferably just above the basin to allow easy removal of the pump for off point is above the motor housing and positioned 180 from the cleaning or repair On sewage effluent or dewatering if high head or inlet Never put off point below discharge on pump Sewage amp below cover installation is required use 30 0164 on 1 pipe 30 0152 Effluent only NOTE FOR AUTOMATIC PUMPS USE on 2 pipe and 30 0160 on 3 pipe See 4 below DEWATERING INSTALLATION SKETCH All installations r
13. ncorporated in the installation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Trapped air is caused by agitation and or a dry basin Vent hole should be checked periodically for clogging The 50 or 90 Series pumps have a vent located in the pump housing opposite the float adjacent to a housing lug but an additional vent hole is recommended The vent hole on a High Head application may cause too much turbulence You may not want to drill one If you choose not to drill a vent hole be sure the pump case and impeller is covered with liquid before connecting the pipe to the check valve and no inlet carries air to the pump intake NOTE THE HOLE MUST ALSO BE BELOW THE BASIN COVER AND CLEANED PERIODICALLY Water stream will be visible from this hole during pump run periods Pump should be checked frequently for debris and or build up which may interfere with the float on or off position Repair and service should be performed by Zoeller Pump Company Authorized Service Station only Dewatering and effluent sump pumps are not designed for use in pits handling raw sewage Maximum operating temperature for standard model pumps must not exceed 130 F 54 C Model 49 max temperature must not exceed 104 F 40 C The 70 and 211 Series max temperature must not exceed 110 F 43 C Pump models 188 4188 189 4189 and 295 4295 nonautomatic pump must run totall
14. nspect your pump Occasionally products are damaged during shipment If the unit is damaged contact your dealer before using DO NOT remove the test plugs in the cover nor the motor housing 2 Carefully read the literature provided to familiarize yourself with specific details regarding installation and use These materials should be retained for future reference T A WARNING SEE BELOW FOR j LIST OF WARNINGS Make certain that the receptacle is within the reach of the pump s power supply cord DO NOT USE AN EXTENSION CORD Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if the insulation were to become damaged or the connection end were to fall into the sump 2 Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers of proper capacity A separate branch circuit is recommended sized according to the National Electrical Code for the current shown on the pump nameplate 3 Testing for ground As a safety measure each electrical outlet should be checked for ground using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power neutral and ground wires are correctly connected to your outlet If they are not call a qualified licensed electrician 4 For Added Safety Pumping and other equipment with a 3 prong grounded plug must be connected to a 3 prong grounded receptacle For add
15. oils which becomes pressurized and hot under operating conditions allow 21 2 hours after disconnecting before attempting service CONDITION A Pump will not start or run COMMON CAUSES Check fuse low voltage overload open open or incorrect wiring open switch impeller or seal bound mechanically defective capacitor or relay when used motor or wiring shorted Float assembly held down Switch defective damaged or out of adjustment B Motor overheats and trips overload or blows fuse C Pump starts and stops too often tive sump pit too small Incorrect voltage negative head discharge open lower than normal impeller or seal bound mechanically defec tive capacitor or relay motor shorted Float tight on rod check valve stuck or none installed in long distance line overload open level switch s defec D Pump will not shut off Debris under float assembly float or float rod bound by pit sides or other switch defective damaged or out of adjustment E Pump operates but delivers little or no water Check strainer housing discharge pipe or if check valve is used vent hole must be clear Discharge head exceeds pump capacity Low or incorrect voltage Incorrect motor rotation Capacitor defective Incoming water containing air or causing air to enter pumping chamber F Drop in head and or capacity after a period of use Increased pipe friction clogged line or check valve Abrasive material and adverse che
16. replace an entire assembly the entire mechanism or the complete unit No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or productthat has been disassembled without prior approval of Manufacturer subjected to misuse misapplication neglect alteration accident or act of God that has not been installed operated or maintained in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the following sand gravel cement mud tar hydrocarbons hydrocarbon derivatives oil gasoline solvents etc or other abrasive or corrosive substances wash towels or feminine sanitary products etc in all pumping applications The warranty set out in the paragraph above is in lieu of all other warranties expressed or implied and we do not authorize any representative or other person to assume for us any other liability in connection with our products Contact Manufacturer at 3649 Cane Run Road Louisville Kentucky 40211 Attention Customer Service Department to obtain any needed repair or replacement of part s or additional information pertaining to our warranty MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY AND ANY IMP
17. y submerged and CSA certified pumps must be operated submerged with off on level controls Pump models 266 267 268 137 and 139 must be operated in an upright position Do not attempt to start pump when tilted or laying on its side Do not operate a pump in an application where the Total Dynamic Head is less than the minimum Total Dynamic Head listed on the Pump Performance Curves Model 49 is for indoor use only NOTE Pumps with the UL mark and pumps with the US mark are tested to UL Standard UL778 CSA Certified pumps are certified to CSA Standard C22 2 No 108 REFER TO WARRANTY ON PAGE 2 Copyright 2009 Zoeller Co All rights reserved Limited Warranty Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and maintained for a period of one year from date of purchase by the end user or 18 months from date of original manufacture of the product whichever comes first Parts that fail within the warranty period one year from date of purchase by the end user or 18 months from the date of original manufacture of the product whichever comes first that inspections determine to be defective in material or workmanship will be repaired replaced or remanufactured at Manufacturer s option provided however that by so doing we will not be obligated to
Download Pdf Manuals
Related Search