Zoeller AQUANOT 585 User's Manual
Contents
1. Tighten red and black battery leads Corroded battery terminals Clean terminal as necessary Apply grease to terminals to prevent future corrosion problems YELLOW LIGHT IS OUT MODEL 585 Battery voltage hasd dropped below 8V Battery depleted below 8V due to normal operation Will be illuminated once AC power is restored and battery is charged Battery may be defective Replace battery Light may be defective Contact factory GREEN LIGHT IS OUT Battery voltage has dropped below 12V Battery depleted below 12V due to normal operation Will be illuminated once AC power is restored and battery is charged Light may be defective Contact factory RED GREEN amp YELLOW LIGHTS FLASH IN SEQUENCE MODEL 585 Lights flash for approximately for 4 seconds Normal condition The lights indicate that the system is properly installed CONSTANTLY ADDING DISTILLED WATER TO BATTERY ROTTEN EGG SMELL IN BASEMENT Defective battery Have battery inspected The charger will overcharge a battery with a defective cell Defective controller Charger is overcharging battery Contact factory Have battery inspected The charger will overcharge a battery with a defective cell Copyright 2009 Zoeller Co All rights reserved2. one one one ann Par feet aver ona ones fonoa ovr foreu fonoa over orsu oroa onon orsa ie renas 1 omer mr over omer ower ovo over over oer omar omar oar e eam O S ooe oeo oea f ooon oero f oera f oona oero oera ooa oero oora e faves one ons aves ono fore one ones orse one ono ore is feere oroe ore oa ome oon one one orm orn orn orm ore Fie some e ove orane over ocr arene one one ore arene oer one ocr i feen wa wm oe oe one wa wa wa one ori oa Fe tev ow caso 1 wa wa wh wa wa oom came own ove oa ome re Fie ates nasa 1 ome om ove ove over wa wa wa wa na nm wh Tar ronesnses 1 f eooo scone sesono sors sason ssone casou sans sos asa seme son Par re a a carr oar ovr wa f a wa _ errr over oo ore Ca senor wa wa ones eto os wa wa wa oan _ os ois ss ome e e aeaaea a e e ea e a ee o a S o fes oes Foos na S w S a oes S oos ooe T oe B Fuse 30 Amp TE 011927 012353 012353 012353 011927 012353 012353 012353 012353 Advise motor Leeson or CIM power breaker and then unplug the pump making sure you Technical Service Department 1 800 928 7867 Do not attempt to el Before servicing a pump always shut off the main f the following checklist does not solve the problem consult Zoeller
3. s are not standing in water and are wearing insulated protective service or otherwise disassemble pump sole shoes Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service prior to pump removal Copyright 2009 Zoeller Co All rights reserved 7 Troubleshooting Guide CONDITION POSSIBLE CAUSE REMEDY PUMP WILL NOT START OR RUN Low voltage blown fuse open circuit Impeller bound Blown pump fuse Have a qualified electrician check fuse and circuit Replace fuse Defective Switch Motor or wiring shorted Contact factory PUMP STARTS TOO SOON Float ON point is adjusted too low Refer to STEP 2 PUMP WILL NOT SHUT OFF Float is obstructed Inspect float operation and correct problem Float Off point adjusted too low Faulty float switch Adjust Off point Refer to STEP 2 Contact factory PUMP OPERATES BUT DELIVERS LITTLE OR NO WATER Debris around intake Clean area around intake Blockage in discharge pipe Remove pipe and flush out debris Low voltage Check condition of battery Replace as necessary or recharge Blown fuse open circuit Have a qualified electrician check circuit Incorrect float adjustment Refer to STEP 2 for proper installation Pump is air locked Drill 1 4 hole in discharge pipe below wat
4. battery Replace your battery every 3 years Do not let corrosion build up on the battery terminals Do not place your battery on a concrete floor where it will discharge faster To check specific gravity follow the instructions on a hydrometer not applicable for Gel or AGM batteries PROTECT YOUR WARRANTY e Water level in batteries must be checked once a month not applicable for Gel or AGM batteries Copyright 2009 Zoeller Co All rights reserved 6 20 MODEL 580 585 COMPLETE PUMP MODEL 580 ONLY TERMINAL Sines DETAIL Illustrated Parts Breakdown BEE MODELS NO 580 A 580 B 580 C 580 D 585 B 585 C 585 F DESCRIPTION Ar oneee oneee oneee orsz ett oneee 011882 oneee oneee oneee oras Fano SS EEE SS ES SE SS Co ops onto ores ons aves oreen f onoo oven ove ores ovr oma Fa ranea f een orn ae oer orn ore ee ore orn orem or ore Ps ems oe oor ovr over oer oeo ovr oir oor om omen oan a emes cower ene ome cow cover cove ooa cow cover cove ona cou C emenn ave ons orea f ove oven one onos ove oven one onze ore Pa rnp r over oer oe oe oe fom orare ora ora ore ore ore a eau ove one one ove ove one onee ove oro one one ove Co fmon one one ova ova on erie onoo onsa
5. has been disassembled without prior ap proval of Manufacturer subjected to misuse misapplication neglect alteration accident or act of God that has not been installed operated or maintained in accordance with Manufacturer s installation instruc tions that has been exposed to outside substances including but not limited to the following sand gravel cement mud tar hydrocarbons hydrocarbon derivatives oil gasoline solvents etc or other abrasive or corrosive substances wash towels or feminine sanitary products etc in all pumping applications The warranty set out in the paragraph above is in lieu of all other warranties expressed or implied and we do not authorize any representative or other person to assume for us any other liability in connection with our products Contact Manufacturer at 3649 Cane Run Road Louisville Kentucky 40211 Attention Customer Service Department to obtain any needed repair or replacement of part s or additional information pertaining to our warranty MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPE CIAL CONSEQUENTIAL ORINCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY Some states do not allow limitations on the duration of an implied warranty so the above limitation may not apply to you Some states do not allow the exclusion or
6. limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Note The purchase of an Aquanot Battery from Zoeller Pump Company will extend the Limited Warranty to three years from date of installation Note Three year limited warranty valid only when a complete system is purchased and used as a backup to a primary dewatering system A complete system includes a Model 580 or 585 Aquanot Pump Monitor Charger and an Aquanot Battery Carbon Monoxide Detectors Whether you have an Aquanot Battery Backup Sump Pump System or a competitive brand all batteries give off gaseous by products when charging Some of these by products can produce a rotten egg odor Also some of these by products can cause a CO detector to falsely activate In order to help prevent false activation Zoeller recommends moving the battery as far apart from the CO detector as possible or if necessary vent the battery to the exterior Zoeller provides the previous statements only as guidelines to help prevent false activation of the CO detector In no way are they meant to supersede the instructions that accompany the detector nor do they supersede advice from the CO detector manufacturer If the audible alarm associated with your CO detector is activated we recommend the following actions Take immediate act
7. there is a failure of the primary pump the charger will supply power to the pump through the battery if line power is present otherwise the battery will take over until the problem has been corrected The lights on the front panel of the charger indicate the state of system The red light Indicates that AC line power is present The green light Indicates that the battery is charged to 12V DC During periods of extended power outage the charge on the battery may drop below 12V DC which would cause the green light to go out This is normal The green light will be illuminated once the charger restores the voltage level to 12V DC The yellow light Indicates that the battery is charged above 8V DC If the yellow light is not illuminated it indicates that the charge on the battery is below 8V DC If the line power is out the pump may have depleted the battery due to normal operation If there has been no power outage and the primary pump is working properly it may indicate that the battery is defective or that the controller is defective Refer to the Troubleshooting guide on page 8 for further instructions If the Green and Yellow lights flash intermittently refer to Section G in the Trouble Shooting Guide on page 8 Voltage is only one indicator of the state of the battery and does not reflect the true condition of the battery Use a hydrometer to more accurately determine the condition of the battery Operation of the Audible Alarm
8. to ensure that the tethered float switch will not hang up on the pump apparatus or pit peculiarities and is secured so the pump will turn on and off It is recommended that the pit be 18 in diameter or larger to accommodate both a primary and a DC backup pump REFER TO WARRANTY ON PAGE 2 Copyright 2009 Zoeller Co All rights reserved P N 011952 Limited Warranty Manufacturer warrants to the purchaser and subsequent owner dur ing the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and maintained for a period of one year from date of purchase by the end user or 18 months from date of original manu facture of the product whichever comes first Parts that fail within the warranty period one year from date of purchase by the end user or 18 months from the date of original manufacture of the product whichever comes first that inspections determine to be defective in material or workmanship willbe repaired replaced or remanufactured at Manufacturer s option provided however that by so doing we will not be obligated to replace an entire assembly the entire mechanism or the complete unit No allowance will be made for shipping charges damages labor or other charges that may occur due to product failure repair or replacement This warranty does not apply to and there shall be no warranty for any material or product that
9. All Models All Aquanot pump systems are equipped with an alarm which sounds when the pump is activated The alarm will automatically silence when the pumping cycle is completed Activation of the audible alarm indicates that the primary pump has failed or line power to the primary pump is not present When ever the alarm is activated the primary pump and outlet should be inspected The On Off switch located on the side of the alarm enclosure allows the audible alarm to be turned off however this practice is not recommended Verify that the alarm switch is in the on position by manually turning the pump on The Aquanot Battery There are millions of batteries manufactured each year so it is impossible to guarantee consistent quality A defective battery will never become fully charged and may damage the circuits of the charger It is for this reason that Zoeller offers its own line of batteries We offer both a Water Acid Deep Cycle Battery which can run the pump continuously for over 7 2 hours and an AGM battery which will power the pump for over 312 hours These times are based on continuous pumping at 10 of static head Actual times will vary depending on static head volume of water entering the pit and the condition of the battery Follow these recommendations Use a B C I size 27 deep cycle battery 175 minute reserve capacity or larger Do NOT use a maintenance free battery unless it is Gel filled or AGM
10. EP 2 of instructions Apply grease to the Positive and Negative terminals of the battery to prevent corrosion Check the battery water level once a month and add distilled water as necessary Obtain model number date code and installation in structions before calling factory NOT carry or lift pump by its power cord DO NOT use an extension cord with the Aquanot DO NOT lengthen battery pump leads DO install union check valve see step 3 in the dis charge line DO NOT use a discharge pipe smaller than the recommended pump discharge sizes DO test pump immediately after installation to be sure that the system is working properly DO review all applicable local and national codes and verify that the installation conforms to each of them Performance Characteristics TOTAL DYNAMIC HEAD FLOW PER MINUTE EFFLUENT AND DEWATERING 585 Gal Liters 49 186 36 136 25 95 LITERS 80 100 120 FLOW PER MINUTE 20 ft 6 1m 580 Liters 167 117 15 4 6 49 Shut off Head 17 ft 5 2m 011922 Note Aquanot II Model 585 data was developed with the charger supplying DC power to the pump Copyright 2009 Zoeller Co All rights reserved 3 STEP 1 Placement of the Pump in the Pit Note If your pit has a cover then it will have to be modified to accept the Aquanot 1 1 Inspect the pit for debris and cl
11. NOTICE TO INSTALLER Instructions must remain with installation regarding discrepancies or SECTION 6 10 079 FM1613 0609 Laure Plemes SINCE LII Supersedes TA LR 0409 Product information presented here reflects conditions at time AP JT of publication Consult factory MUI TA inconsistencies PO BOX 16347 Louisville KY 40256 0347 visit our web site 3649 Cane Run Road Louisville KY 40211 1961 www zoeller com 502 778 2731 1 800 928 PUMP FAX 502 774 3624 THE aqu not Chel Tan by TELER MODELS 580 amp 585 BATTERY BACKUP PEDESTAL SUMP PUMP PREINSTALLATION CHECKLIST before using Inspect your pump Occasionally products are damaged during shipment If the unit or any of the parts are damaged contact your dealer Read all the installation instructions regarding installing and start up Retain for future reference SEE BELOW FOR LIST OF WARNINGS 1 Testing for Ground As a safety measure each electrical outlet should be checked for ground using an Underwriters Laboratory listed circuit analyzer which will indicate if the power neutral and ground wires are correctly connected to your outlet If they are not call a qualified licensed electrician 2 For your protection always disconnect the power supply from its power source before handling the components of your DC backup pump or the primary pump 3 Installation and checking of electrical circuits and hardware should be perfo
12. OD HEIGHT LOWER MAIN DISGHARGE STOP PRIMARY PUMP ON HEIGHT OFF Figure 2 1 SK1776 Figure 2 2 SK1777 Copyright 2009 Zoeller Co All rights reserved 4 STEP 3 Installation of the Discharge Piping 3 1 Assemble the discharge pipe into the pump as shown in Figure 3 1 IMPORTANT In order for this installation to work properly a check valve must be installed onto the discharge line P N 30 0100 P N 30 0101 Recommend the following Zoeller check valves P N 30 0102 Some local codes require union check with ball valve P N 30 0103 Figure 3 1 SK1778 Note This Step is for the Aquanot II Model 585 Proceed to STEP 5 BATTERY TERMINAL for installation of Aquanot I Model 580 BATTERY TERMINAL RED LEAD TO POSITIVE 4 1 Complete electrical connections as shown in Figure 4 1 4 2 Proceed to STEP 6 TONECATIVE Do not place battery or charger directly on ground If the battery or charger must be placed directly on the ground then place a piece of wood between the units and the ground Do not put the charger on top of the batt
13. ean as necessary enor same ETA 1 2 Place the pump in the pit making certain that it is on a stable level surface Refer to Figure 1 1 MAN DISCHARGE IMPORTANT If this pump is to be used as a backup to your primary pump then make certain that there is no interference between the two pumps PRIMARY PUMP The motor is not watertight It should NEVER be below floor level If necessary bricks or similar materials can be placed under the Aquanot anton cae MATERIAL This product is meant to be used as a battery backup pump to your primary pump only Consult factory for advice before installing this unit a Sk1775 as a primary pump Figure 1 1 Float Stop Adjustment 2 1 With the pump in the pit measure the desired float stop on off positions as shown in Fig 2 1 These two dimen sions will determine the on off levels of the pump The spacing between the upper and lower stops will determine the amount of water removed from the pit Note It may be necessary to raise the float rod guide to adjust the stops to the dimensions determined in Step 2 1 The float rod guide should NEVER be between the upper and lower stop 2 2 Remove the pump from the pit and adjust the float stops as necessary Tighten all screws Note If a brick or similar material has been used to raise the pump in the pit it will be necessary to account for the thickness of the brick ADJUST ON OFF POSITIONS lt a OFF Pe FLOAT R
14. erline Vertical lift too high Change discharge piping or contact tech service Base plate is loose or corroded Remove pump from pit and tighten as necessary Pump runs in reverse Make certain that the red lead and black leads go to the appropriate battery terminals Damaged Impeller Contact factory RED LIGHT ON CHARGER MODEL 585 IS OUT Power outage Normal condition Red light will be illuminated once line power is restored AC line fuse blown Have a qualified electrician replace with new fuse on the circuit board Defective controller or light burned out Contact factory No AC power battery less than 5V Battery has depleted below 5V due to prolonged operation without AC power Call for service or replace battery RED LIGHT FLASHING MODEL 585 The charger fan may be defective Have a qualified electrician inspect the charger GREEN amp YELLOW LIGHTS FLASH INTERMITTENTLY MODEL 585 Positive amp Negative battery leads are reversed Make certain that the positive red amp negative black leads go to the proper battery terminals Battery maintenance required Check water lever of battery refill as necessary Do not overfill Defective battery Replace as necessary Battery has a Dead Short Loose battery connections Replace battery Battery has aged beyond its ability to chemically store electricity
15. ery SK1783 5 1 Complete the electrical connections as shown in Figure 5 1 BATTERY TERMINAL NEGATIVE BATTERY TERMINAL Do not place battery or monitor directly on ground If RED LEAD p PED the battery or monitor must be placed directly on the ground then eee ea BATTERY WONTOR place a piece of wood between the units and the ground Do not put the battery monitor on top of the battery BLACK LEAD TO NEGATIVE a SNR 10 POSITIVE Suyar SWITCH S CUT AWAY OF SUMP PIT ee Figure 5 1 SK1784 Testing of Pump Operation Unplug the primary pump so that it does not start Fill pit with water until the Aquanot starts Verify that the pump starts and stops at the desired on off points Verify that there are no leaks in the discharge line If adjustment is necessary raise or lower the appropriate stop s according to STEP 2 IMPORTANT Spacing between upper and lower stops determine amount of water removed from pit 6 6 If the pump is not operating properly after following the above steps refer to the Troubleshooting guide on page 8 6 7 When finished testing plug primary pump back into AC receptacle Copyright 2009 Zoeller Co All rights reserved 5 Operation of the Aquanot Charger Model 585 Only The charger automatically monitors and charges your battery In the event of a power outage the pump will be powered by the battery Once line power is restored the charger will recharge the battery If
16. ion for personal safety as recommended in the CO detector literature Contact the appropriate agency to determine if the CO is being produced by your furnace water heater or any other device which uses natural gas If you are certain that no CO is being produced then a charging battery may be producing gaseous by products which are causing the CO detector to activate Contact the manufacturer of the CO detector and ask for recommendations as to what can be done to prevent the alarm activation Copyright 2009 Zoeller Co All rights reserved 2 Ten Helpful Hints For Easy Installation Remove all debris from pit before installation Use a deep cycle battery only Refer to battery descrip tions on page 6 Be sure the pump is on a firm level surface Install a serviceable check valve in the discharge line Test the unit immediately after installation Refer to 1 STEP 6 DO read all installation material with the pump and charger DO inspect unit for any visible damage caused by ship ping Contact dealer if unit appears to be damaged DO clean all debris from the pit DO always disconnect pump from power source before TOTAL DYNAMIC HEAD handling DO always connectto a separately protected and properly grounded ground fault protected circuit DO NOT ever cut splice or damage power cord DO The battery amp charger should be placed on a shelf Check float On Off levels per ST
17. rmed by a qualified licensed electrician 4 Allelectrical and safety codes must be followed in addition to the National Electrical Code and all applicable local codes teries contain acid and caution must be taken when handling Risk of electric shock These pumps have not been investigated for use in swimming pool areas 5 It is the owner s responsibility to check the battery A and battery connection at least once a month Bat According tothe state of California Prop 65 this product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm A CAUTION SEE BELOW FOR LIST OF CAUTIONS 1 Make sure there is a properly grounded 115V receptacle avail able Do not use primary pump circuit The location must be within 6 of the control box and battery The power supply for your DC control system plugs directly into the 115V outlet DO NOT USE AN EXTENSION CORD 2 Make sure the 115V electrical supply circuit is equipped with fuses or circuit breakers of proper capacity 3 DC emergency pumps are designed for handling clear water Do not use in septic tanks to pump effluent or sewage pits to pump sewage 4 Repairand service of your DC backup system should be performed by an authorized service station 5 The installation of DC automatic backup pumps requires the use of a variable level float switch for operation It is the responsibility of the installing party
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