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Volvo G930 User's Manual

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1. VOLVO MOTOR GRADERS LEN wh i r re La _ mw i s LIA E r A vic an a 7 ui y Lan E r i rss T a 3 d E LUC IL f ki i ri m m ede a i f a i r LJ pu 2 E T F d p i z e P s E r r E 2 de ag z a F i e i m p x 2 3 a 5 z FORT E cad a m em P yat a 1 P MEL uam Aiea a ae oa i quas es i dn UT Lam af i PS die csl I ms s E a ES XL E z a S Th z gt a 3 m us 1 IUe e 7 E E 2 a pi a L E E 2 g or a A F _ v J i s z a y F 1 MORE CARE BUILT IN LO e N o N 2007 05 SPECIFICATIONS G930 Base operating weight approximate Weights shown include full cab with ROPS all operating fluids operator and standard equipment Base Total Ib kg 34 830 15 800 On front wheels Ib kg 10 360 4 700 On rear wheels Ib kg 24 470 11 100 Maximum combined capacity Ib kg 42 500 19 280 Maximum weight front Ib kg 16 700 7 570 Maximum weight rear Ib kg 31 400 14 240 Note that adding weight and attachments to the base grader may necessitate a tire upgrade as maximum weight capacity of tire may be exceeded Productivity Standard equipment Blade pull at base weight 0 9 traction co efficient Ib kg 22 023 9 990 Blade pull at maxim
2. Bar 3 000 207 Output 2100 RPM gpm lpm 55 208 Stand by pressure psi Bar 350 24 Filtration Large capacity replaceable in tank filter Filters both system and re fill oil With low level and high temperature operator warning Hydraulic fan drive pump Type Axial piston pump dedicated to the variable speed cooling fan Reversible cooling fan optionally available 2007 05 Capacities Fuel tank Transmission Final drive Tandems each Hydraulic oil tank Coolant antifreeze protection to 58 F 50 C approx Engine oil Attachments Optional unless otherwise stated as standard equipment Push Block Ripper includes rear frame arch support and links Mid Mount Scarifier Front Mount Scarifier Dozer 8 2 4 m 9 2 7 m Dimensions All dimensions are approximate Legend A Overall length B Bladebase per ISO 7134 C Wheelbase D Width Front tire center lines E Width Outside tires F Overall height with Low Profile Cab Add 8 5 217 mm for full height cab m O O U gt U S Gal I U S Gal I U S Gal I U S Gal I U S Gal I U S Gal I U S Gal I Ib kg Ib kg Ib kg Ib kg Ib kg Ib kg in mm in mm in mm in mm in mm in mm 6900 eS VOLVO G930 92 348 16 61 Soc 26 4 100 24 91 6 2 31 5i 21 5 1 110 504 2 600 1 175 1 900 850 1 552 704 2 300
3. 1 045 2 360 1 070 352 8 930 105 2 675 247 6 280 82 2 076 100 2 537 127 3 225 2007 05 STANDARD FEATURES OPTIONAL EQUIPMENT Model S Standard O Optional G930 G940 G946 G960 G970 G976 G990 Powertrain as E ee NN RN Volvo engines meets off road Tier 3 Stage IIIA emission criteria 3 power curves Cp Rear axle operator controlled lock unlock differential with planetary final reduction 4 wheel wet disc braking system with crossover dual circuits and reserve power assist Spring applied wet multiple disc park brake with operator warning alarm and indicator Electronic hand throttle with RPM hold and resume functions Operator controlled Power Speed engine mode Direct drive power shift Volvo HTE840 transmission with 8 forward and 4 reverse gears Transmission guard Single transmission control lever with electronic over speed protection advanced memory shift and park position lockout Transmission Autoshift and Travel functions Direct Forward to Reverse shuttle shift capability without using the Inching pedal Volvo HTE1160 Transmission 11 speeds forward 6 speeds reverse includes Autoshift and travel functions Ss BEN O NUM Bao BEN 0 BEN Oo Reversible cooling fan manual or automatic modes oN Oo EM O NUM 0 EN 0o EM 0 EM O0 EB ogg O EN O NUM 0 E Baw EN O0 B o O EN O MUN EN O0 EM 0 EN O amp Ott O EN O Bee EN 0 0 BEN 0o EN O BE og O EM O NEM 0o EN o EM 0o EN O0 EB o
4. Rear Minimum dimensions Plate thickness cu in cm3 in mm in mm 10x 4 254 x 100 38 9 6 Optional first user lifetime warranty on frame includes maintenance free articulation pins and bearings Moldboard Standard moldboard with replaceable end bits Moldboard material Edge through hardened Bolt spacing Bolt size Slide rails supported by Duramide bearings Moldboard range Moveable Blade Control System mm in mm in mm in mm Of x2ox 12 22 x 635 x 3 658 SAE 1050 high carbon steel 6 x 5 8 152 x 16 boron steel 64152 5 8 16 Left Right Dimensions shown with 14 00 tires and standard moldboard Reach outside tires articulated frame Reach outside tires straight frame Moldboard slide Circle side shift in mm in mm in mm in mm 120 119 5 3 048 3 035 80 79 2 020 2 010 26 5 26 5 673 673 30 5 29 5 775 749 90 790 Maximum bank sloping angle left right Moldboard ground clearance Moldboard tilt range degrees in mm in mm degrees forward degrees back 17 5 445 Moldboard cutting depth 31 790 47 5 Superior moldboard mobility permits steep ditch cutting angles and back sloping outside overall machine width 2007 05 G930 Circle Pitch diameter in mm 64 1 626 Thickness in mm 1 25 32 Adjustable guide shoes standard optional 3 5 Adjustable clamp plates standard optional 3 5
5. Upper circle wear plates standard optional 3 5 Circle to drawbar support is provided by Duramide wear plates and bearings at the clamp and guide shoes Duramide prevents metal to metal contact and provides maximum service life Circle drive The Volvo dual gear Circle Drive System uses direct acting hydraulic power for exceptional turning and holding capability under full load Circle Drive System uses two hardened drive pinions and is protected against impact damage by an overload relief valve as standard equipment Rotation degrees 360 Drawbar Dimensions of box section in mm 6 5 x 6 5 165 x 165 Plate thickness in mm 1 amp 75 25 amp 19 Cab amp controls Low profile cab with ROPS FOPS Interior height in mm 64 1 620 An optional full height cab is available with an inside height of 72 5 1 837 mm All Volvo Grader cabs and canopies are designed to meet or exceed SAE J ISO 3471 1 2004 and EN 13510 2000 ROPS requirements and SAE J pr EN ISO 3449 2002 Level 2 FOPS requirements The retractable seatbelt is 3 76 mm wide and meets SAE J386 NOV 97 and EN ISO 6683 1999 Industry standardized control lever arrangement Interior operator noise levels average 72 dB A per ISO 6394 1998 enclosed cab Implement hydraulics Circuit type Closed center load sense Proportional Demand Flow PDF Hydraulic System with O ring face seal hose connections Main implement pump type Axial piston type Maximum pressure psi
6. S O0 Baw mE ONSE 0 0 EN 0 BEEN 0 EE CO mE OE 0 EN 0 Hew EE Metallic lower moldboard slide bearing Consult your Volvo dealer for full offering Tires 14 00 X 24 G2 170 x25 12 PR C2 16 00 X 24 20 0 X 25 2007 05 Model S Standard O Optional G930 G940 G946 G960 G970 G976 G990 Hydraulics eed Proportional Demand Flow hydraulic system with short throw low effort control levers 10 section hydraulic control valve includes two spare sections with levers Circle turn relief located integral with main manifold Hydraulic oil level monitor via Contronics Blade Lift Float Control independent right and left detent style Front attachment float control detent style independent of other float valves Several remote valve locations for attachments O E O tO EE Oo EN C EN O ES 0 Baw amp O ES O tO EU Oo EN O BE O to EP Oo EDD O BEEN O ES 0 EE Oo EN O E O tO EE Oo EN CO BEEN O ES 0 EE Oo EN Secondary steering power assisted Operator Cab LL bL Lo Illuminated entry when cab doors are opened enclosed cab only Adjustable steering control pedestal with tilt head for maximum operator comfort Gauges include coolant temperature engine oil pressure fuel level hourmeter articulation angle indicator Multi function Volvo Contronic Monitoring System with visual and audible warnings Deluxe cloth covered fully adjustable suspension seat when grader is equipped with an enclosed cab 3 75 ER retractable
7. d up to 9 800 ft 3 000 m altitude Rated net horsepower SAE J1349 ISO 9249 Rating is 2100 RPM except for EU which is rated 1900 RPM in low and mid ranges Transmission Fully sequential direct drive Volvo powershift transmission Engine cannot be started if transmission is in gear Single lever electronic transmission controller provides self diagnostics and overspeed protection Optional HTE1160 has automatic shifting and travel mode as standard equipment Ground speeds at 2100 RPM with 14 00 tires TINY mph km h 209 325 105 168 mph km h 10 4 16 6 6 1 9 8 mph km h 145 232 79 G27 F2 F3 F4 F5 F6 F7 E z i mph et 558053 E P HwWr Oo O R1 mph km h 2 6 42 238 2 9 z x E ow ELLE E Lee ELLE mee R Fo FA FS R2 R3 F4 F5 F6 F7 R3 R4 2007 05 G930 Tandems Depth in mm 8 9 226 5 Height in mm 24 25 616 Thickness inner wall in mm 1 25 outer wall in mm 78 20 Center distance in mm 61 1 550 Drive chain pitch in mm 2 51 Oscillation degrees 15 Differential Final drive Model Volvo APR70 Planetary final reduction with an operator controlled wet multiple disc lock unlock differential Wheels amp tires Standard equipment Tire size 14 00 x 24 G 2 Ply rating PR 12 Rim size in mm 9 223 One piece rim Bolt on rims interchangeable between front and rear Yes Front axle and articulation Whe
8. el lean degrees R amp L 18 Oscillation degrees up amp down 16 Ground clearance in mm 24 610 Minimum turning radius using front axle steering articulation wheel ft mm 23 10 7 265 lean and unlocked differential Steering arc degrees 50 Frame articulation angle degrees 23 Anti drift lock valve ensures stable operation Articulation lock standard Hydrostatic power steering of front wheels incorporating two steering cylinders Meets SAE J1511 FEB 94 ISO 5010 1992 with optional secondary steering Brakes Service Brakes Foot operated Fade resistant hydraulically actuated wet multiple disc service brakes located at the 4 tandem drive wheels are fully sealed and maintenance free System features crossover dual braking circuits for uniform braking on both sides of the grader Includes reserve power assist and operator warning system visual and audible Parking Brake Spring applied hydraulically released enclosed wet multiple disc type parking brake in final drive Effective on all 4 tandem drive wheels Transmission cannot be engaged with park brake on Braking systems comply to SAE J EN ISO 3450 1996 Volvo uses asbestos free brake components 2007 05 Frame Front in mm G930 10 5 x 18 5 265 x 8340 Minimum dimensions of box section Plate thickness Vertical section modulus at arch minimum maximum in mm cu in cm3 cu in cm3 79 20 119 1 950 101 1 663 212 3 474
9. g O EN O Bee E 0 EM 0o EM O0 B Automatic engine protection lowers engine torque and speed if critical conditions occur Electrical PE Lj Cab mounted headlights with dimmer switch Lights backup tail stop and directional Backup alarm 112 dB A Moldboards work lights 2 or 4 Rear work lights 2 or 4 Corner cab work lights left or right 2 Maintenance free batteries 110 amp 2460 watt alternator 24 volt to 12 volt converter 30 or 60 amp 600 or 1440 watt with power point Productivity PE Lj 1 position Blade Control System for optimum blade mobility OC EM ES O ESI 0 EE Twin gear direct drive circle turn system with impact protection Duramide wear strips prevent metal to metal contact for maximum service life Heavy duty circle support system Hinged cooling module fan door for easy trash clean out Ground level fueling Lockable tool box with storage space for scarifier shanks Moldboards 12 x 25 x 7 8 3 658 x 635 x 22 mm 1S x25 778 G 982 x 035 xX 22 mm 14x 25 x T S U 267 x OI x 22 mm 12 x29 x1 6658 x 737 x 25 mim IE x 2 x MITES 962 eo 25 mm 14055929 x1 4 207 x TIT x 25 mm 14a x IT 31 4 267 x TET x25 mm 16 x31 x 1 U BTT X TST 25 mim Moldboard extensions RIGHT or LEFT 2 610 mm Moldboard edges carbide 3 4 x b 19 x 127 mm or 1 x 8 25 x 203 mm harden steel Brackets for Automatic Blade Control System installation o ONE EM o ERN 0 haw mE o EN o BEN o E
10. nted high gloss Volvo yellow and grey First user lifetime frame warranty includes articulation pins and bearings Paint custom colors Low ambient fluids for extreme cold conditions below 14 F 10 C Tool kit Sound reduction packages Standard in EU markets Rear licence plate bracket Air compressor engine driven with tank o BB O ESI O ESI O O O O O O O O A O O O Ba O ESI O ESI O ES O ES O ESI O ES O EN O ESI O ESI O BS Oo EN O ES O ESI O ES O EN O ESI O ESI O ES O Volvo Care Track remote monitoring system Partial listing of available options Certain features may be standard or not available within specific market Consult your Volvo Motor Grader distributor for more information 2d miis att co a D De s Volvo Construction Equipment is different It s designed built and supported in a different way That difference comes from an engineering heritage of over 1770 years A heritage of thinking first about the people who actually use the machines About how to help them be safer more comfortable more productive About the environment we all share The result of that thinking is a growing range of machines and a global support network dedicated to helping you do more People around the world are proud to use Volvo And we re proud of what makes Volvo different More care Built in All products are not available in all markets Under our policy of continuous improvement we reserve the right
11. seatbelt Deluxe air suspension cloth covered fully adjustable suspension seat 3 75 mm retractable seatbelt Left and right outside dual rear view mirrors Fold away left and right outside dual rear view mirrors Dual interior rear view mirrors Enclosed Low Profile Cab with ROPS and FOPS left and right cab door with steps Enclosed High Profile Cab with ROPS and FOPS left and right cab door with steps Low Profile canopy shell SPLIT with ROPS left and right entry with steps Cab heater 50 000 BTU with cab pressurizer and replaceable filters 10 outlets Air conditioner 35 000 BTU HFC 134a non CFC refrigerant with cab heater Defroster fan with multiple outlets Radio CD player with 4 speakers Single arm front cab wiper and washer enclosed cab Single arm wiper and washer rear window Single arm wiper and washer lower windows front left amp right Dual arm front windshield increased coverage Low Profile Cab only Intermittent wipers on all wipers ordered Window lower front opening Window left right side opening sliders with multiple position openings o E O B O ESI 0 ESI O om Lower cab shield encloses bottom of cab to frame Attachments O D o FS b ll Fenders front or rear Dozer Blade 8 2 5 m 9 2 7 m 10 3 0 m Front Mounted Scarifier with 5 scarifier teeth Mid Mount Scarifier with 5 scarifier teeth Push Block Ripper Scarifier rear with 3 ripper shanks Other L LL LL Pai
12. to change specifications and design without prior notice The illustrations do not necessarily show the standard version of the machine VOLVO Construction Equipment Ref No VOE22B1002263 US English WWW Volvo com Printed in pdf 2007 05 GRD Volvo Goderich
13. um base weight 0 9 traction co efficient Ib kg 28 260 12 816 Blade down force capability Ib kg 18 021 8 188 Blade down force is the maximum downward force which may be applied at the cutting edge Engine data Model Volvo D7E lype Turbocharged Aftercooled No of cylinders In Line 6 Bore amp stroke in mm 4 25 x 5 12 108 x 130 Displacement cu in I 436 7 2 Engine complies to EPA Tier 3 EU Stage IIIA exhaust emission standards Electrical system 24 volt 80 amp 1920 watt alternator Batteries two 12 volt maintenance free 660 CCA 96 AH Two 12 volt 1300 CCA 231 AH batteries available optionally Engine performance curve Legend G930 185 245 High Range p mm um um Em Em EN EN EH EM EN EN EM EM RN RN amp lt U Mid Range D O 120 160 amp e Low Range o D 55 75 1200 900 z 700 ua Engine Power L s d o 800 p7 c s Ed gt 500 amp z4 Z c 400 300 800 1300 1800 2100 Engine Speed rpm Engine Torque 2007 05 G930 3 Range engine power control Low range power Rated net brake horsepower 2100 RPMS hp kW 155 115 Torque Ib ft N m 668 906 1200 Mid range power Rated net brake horsepower 2100 RPM hp kW 175 130 Torque Ib ft N m 675 915 91400 High range power Rated net brake horsepower 2100 RPM hp kW 195 145 Maximum net horsepower 1800 RPM hp kW 204 154 Torque Ib ft N m 684 928 91550 No engine derating require

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