Varimixer W150N User's Manual
Contents
1. Varimixer 1996 Present OPERATING INSTRUCTIONS FOOD MIXER W150N MK I MKI OPERATING INSTRUCTIONS Place the bowl in the bowl arms Check that the bowl is Place the mixing tool in the bayonet shaft The on the placed correctly and pushed all the way into the bowl arms mixing tool must be turned into the bayonet groove Bowl truck is optional equipment The bowl is raised and lowered by turning the switch to If the mixer is equipped with a timer set the time required the up or down arrow respectively Ensure that the bowl by tuming the timer to the right The timer will start at the is placed correctly while the bowl is lifted The bowl is same lima as the mixer when tha green start button is only moving as long as the control knob is activated pushed and the mixer will stop automatically when the time runs cout I The mixer is stopped before the set mixing time has run out the timer will also stop and will notcontinue until the mixer is re started Set the timer on HOLD when not used otherwise the mixer will start When the bowl is lifted toils working position tha green start button gt lt is shining and the mixer can be started by pushing the button When tha mixeris started the green lamp willbe extinguished and tha rad stop button will shine When the mixer has been started push the speed selector lever backwards to obtain the required speed H bath lamps are2. special salety cycle which is only mounted in countries demanding this The micro swilch siwil ches off the motor of the mixer when the bowl la lowered This is a double safety cycle as the function is built into the standard control equip ment 24 X 303 25 mm The distance X is measuredfromtha bottom side of the bayonet hole to the surface on the bow arms on which the bowl rests The bowl arms must be to normalworking position A steel quide can be used an top of the bowl EMME Please that the measurement is made from the bottom side of the bayonet hola no from tha bottom side of the bayonet shefi LOCATION OF COMPONENTS AND FUSES g fuses B amp super quick acting PM 20E 418 1 Servo motor PN 606 517 Endstop switches for adjusting of speed PN 20E 507M I I Tharmal overload fusa f r bowl lift and 4 fuses 2 pos 2 5 amp slow PN 20E 416 2 pes 5 0 amp s ow 20 417 7 Relay box 150N B8130 MK 1504 88 530 MKIII Bowl lift motor PN 150 86 25 m a i w i k ier iD OF on Be LO DO Order No 150H 2m 150N 2 1m 100 3m 571439532 100 141 100 36 STA3530 100 30 LR30 8 2020 STA3435 STAB MA 100 101 100 10 BKI520 100 2 STA3532 1504 33 STATE STA2044 15 108 60 106 100 37 109 100 100 86 100 235 1500 31 150N 32 STASBSO STA5644 808 1
3. shining and the mixer ls nat starting a safety guard might be open or the timer has run out The The speed must be changed only timer must then be sat to a time ar on HOLD when the mixer is running v han the speed has retumed lo low speed ihe mixer is stopped by pushing tha red stop button gt lt When the mixer is stopped the red stop button is extinguished and the green start button will shine li the mover is stopped when loaded in high speed the bowl The mixer must not be started when loaded must be removed fram the mixer and the spend sat to west in high speed position speed belore the bowl is placed in the mixer again Before the mixer is stopped the speed salector lever must be moved to tha lowes speed The JOG Function The mixer is provided with a special JOG function which be used il the bowl s lillad with a very sticky and heavy dough and the tool can ha rdly pass through when the bowl is lifted When the bowl is a litte mare than half up the green JOG button is shaning and the function is ready for use By setting the adjusting knob to bowl up at the same tme as the JOG button is pushed the matar al Ehe mixer will sart and ihe bowl will go up If the adjusting knob is set lo bowl down at same lime as the JOG bution is pushed the motor of the mixer will start but for safety reasons the bowl will nol qo When the bowl is in its highest position this functio
4. 00 97 100 272 100 209 1004 30 1 100 128 PLANETARY HEAD Description planetary head assy eccentic head mounted main bearing mounted 1001 distance tube eccentric disc mounted circlip 501 main shaft assy needle bearing roll 3035x200 5 kay 2 cirio 5500 washer Bx 2x0 5 needle bearing compl needle bearing ring eccentric groove pan 18 24 cirelig 1001 bayonet shaft assy circlip 59140 key ABs x 126 spring 1 33 ball ZB 5 5 distance plece ball bearing 30 6011 288123 needle bearing 3321 HK 4520 2A5 disc rim pinion rim pinian lower sinew Mill 160 10 100 lockwasher 10mm ball bearing 1 33 6211 2RS1C3 headcap rubber ring 1 33 wie 1132 W Bell Pulley b rin Fm 6211 25103 ball bearing 30m amp 211 285163 screw MT0x4D lockwasher 10mm gear wheel rim Soy oO Cn BI ba Order No 150N 47M 5743306 STA5636 20 310 30 4 7 11 30 4 7 10 STA5247 STA3414 STA5450 STASB27 STA54339 1504 5964 60 15 1M 150N 13m 15 156 57143220 15 48 57143407 57145915 15 18 57145345 5T46026 1004 6m 50 13m STABOIE 60 13 60 285 5TA2505 60 15 15 103 15 17 57143410 1004 47 ST LO 100H 128 27 102 STA3514 100 6 STATIA 5 100N 143 STABOAD 20 18 dOP 275 20 26 27 18 STA6018 STA5612 227 STAS602 80 81 1 STASOIB STA5433 STABO E 20 148 BTA5815 60 91 5TA5810 150N 8
5. 345 STA 5825 STA 2527 STA 2530 140 127 140 128 STA 6010 STA 5678 STA 6518 31 128 STA 5088 140 119 140 120 140 121m STA 5811 140 121 1 140 121 2 STA 5450 1993 1997 1998 1998 1998 LIFT SYSTEM Description BOWLARMS BOWL ARM SHAFT SNAP RING 50UK ECCENTRIC MOUNTED SUPPORT ROLLER SNAPRING AS25 NUT M30X2 LOCK PLATE BOWL ARM GUIDE PLATE SCREW 10 25 BOWL LIFT MOTOR BOWL LIFT MOTOR 220V 250MM BOWL LIFT MOTOR 115V 250MM BOWL LIFT MOTOR 24V 250MM WHITE CONTROL BOX BOWL LIFT TRANSFORMER 240 120 TRANSFORMER 480 240 OPTION PIN FOR SERVO MOTOR COTTERPIN FITTINGS FOR B L MOTOR SCREW M12X25 FITTINGS FOR SPRING LIFTING SPRING WASHER 10 5X20X2 0 SCREW M10X25 SCREW M10X30 NUT M10 BUSHING BUSHING ROLL FOR BOWL RING BUSHING WASHER 10 5X20X2 0 SCREW M10X50 PLUG BUTTON ROLL FOR CLAMPING SCREW 8 16 S S BRACKET BOLT DAMPNER NUT M12 SOCKET JOINT BALL JOINT BOLT M12X50 TOOLS AND BOWLS FOR 150N Fig Order No Description Accessory Part No 1 150 78N hook assy 150 qt 213 150 2 100 79 bool pin for hook 3 150N 28m whip assy 150 qt 207 150N 5 STA6263 bool pin beater or whip 6 150H 27m Plat baater assy 150 qt 05 150 Y 150 750 bowl assy 150 qt 203 150N OPTIONAL EQUIPMENT Fig Ma Order Ho Description Accessory Part No 10 150H TBAM hook assy 80 qi 213 0 11 150 28 whip assy 80 at 207 BOBM 12 150 27 flat beater 80 qt 2 S BOB
6. 5 50 TRANSMISSION Description speed selector laver asey knob screw MBx30 tube clamp desc with arrow screw 8x13 circlip 430 Schw Mi2x50 nut M12 stresy MBxBD motor pulley sei pulley movable assy pulley assy thread nipple grease nipple toothed rack assy circlip 18L nut M16 bearing bracket assy screw 10 30 washer 20x10x25 arm for bearing assy pulley assy washer 40133 pulley bearing bush MB0610DU pulley movable ball bearing 115 6010 2 51 v rspeed collar circlip 250 bearing shaft key standard v bell pullay ball bearing 41 6205 RS1G3 circlip 521 arm for bearing gcrew MIDx55 washer 10mm distance tube washer fork for belt tightener spring Mightening the v belt support bracket lower fork washer 4x13x3 screw 5 20 clamping ring screw 10 base lor motor screw MEX screw 25 washer 20 10 2 5 ihraaded bush nut M16 special v belt nut M molor assy 208 3Ph BD Hz 5 5 HP 28 Fig No 11A 11B 11C 11D 11E 11F 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Order No 140 23 24 140 68 STA 3464 140 69M 361205R STA 3467 140 70 140 69 1 140 71 1 STA 5620 150E 86 140 86 5 140 86 6 140 86 15 140 87 140 430 140 430 1 150E 70 2 STA 6205 140 116 STA 5454 140 117 60 110 STA 6010 STA 5344 STA 5
7. 6 6 1998 140 86 15 1998 140 87 140 430 140 430 1 150E 70 2 STA 6205 140 116 STA 5454 140 117 60 110 STA 6010 STA 5344 STA 5345 STA 5825 STA 2527 STA 2530 140 127 140 128 STA 6010 STA 5678 STA 6518 31 128 STA 5088 140 119 140 120 140 121m STA 5811 140 121 1 140 121 2 STA 5450 LIFT Descripti BOWLARMS BOWL ARM SHAFT SNAP RING SOUK ECCENTRIC MOUNTED SUPPORT ROLLER SMAPRING AS25 NUT M30X2 LOCK PLATE BOWL ARM GUIDE PLATE SCREW M10X25 BOWL LIFT MOTOR BOWL LIFT MOTOR 220 250MM BOWL LIFT MOTOR 115V 250MM BOWL LIFT MOTOR 24V 250MM WHITE CONTROL BOX BOWL LIFT TRANSFORMER 240 120 TRANSFORMER 480 240 OPTION PIN FOR SERVO MOTOR COTTERPIN FITTINGS FOR B L MOTOR SCREW 12 25 FITTINGS FOR SPRING LIFTING SPRING WASHER 10 5X20X2 0 SCREW M10X25 SCREW M10X30 NUT M10 BUSHING BUSHING ROLL FOR BOWL RING BUSHING WASHER 10 5 20 2 0 SCREW MIOXSO PLUG BUTTON ROLL FOR CLAMPING SCREW 16 5 5 BRACKET BOLT DAMPNER NUT M12 SOCKET JOINT BALL JOINT BOLT M12X50 MICROSWITCH STAND 06 98 amp On nn STA 5312 1 STA 6053 STA 5241 140 173 5 4 ce 4 Ch EN E Go P a 1998 amp On INSTRUMENT PANEL Description Cable Inlel Nuts Cover Ground Label Up Down Switch Frani Panel Ground Clamp NUT M5 SCREW M5x15 Cable inlet SCREW M z SCREW M428 Jog Switch Timer 208 Start Switch Stop Switch
8. Contactor Cli 208 Thermal Overload 11 16 Fuse Holder Fuse NOSEM
9. N 13 150 75 bowl assy 80 qt 203 BOBM BOWL SCRAPER OPTIONAL EQUIPMENT 224 150M bowl scraper not shown BOWL SCREEN OPTIONAL EQUIPMENT 225 1504 bowl screen assy not shown 31 Fig Na ha Pepa a 4n hen BOWL TRUCK ASSY OPTIONAL EQUIPMENT Order Ma 215 150W 100 206 100 2064 22H2z70 STA 5008 22R30 520 STA 5642 STA 6513 STA 5608 22R140 1 7W 22WA00N 215 60BN FOR 150N BOWL Description Accessory Part No BowlirucE Rubber block Rubber block front Handle Screw 5 10 Hex socket Castor Screw 10 25 sock Plug bution Screw 1 35 Hex socket Distance piece 105mm 4 1 87 Bowltruck assy 2151506 BOBN BOWL Bowl Truck Assy for 80 GL Bowl ees Qh Qn a hao 2 8 Order 140 22 0 140 21 140 33 17 6580 5017 5080 15 245 STA 6518 80 212 BON 214 6 BON 214 3 BON 213 STA 2530 140 270 140 274 STA 5824 STA 6027 MACHINE COLUMN Description Machine Column Top Lid Rear Access Plate Threaded Bushing Screw MEx20 Screw Mbox 10 5 5 Arrow Plug Button Knee Pad Spacer Spacer Fool B wi Arm Bushings NSF Plate Upper NSF Plate Lower Lock Mut 5 Washer 18 4 1 5 MM ow om Ru NA Order No 140 23 24 140 66 STA 3464 140 69M 3612058 STA 3467 140 70 140 69 1 140 71 STA 5620 150E 36 1993 1997 140 86 5 1998 140 8
10. aced inside the kowar fork and an the rear pulley sat outside the fork for belt tightener Adjust the speed by turning the stop screws out ar in The stop screws on the speed lever should be adjusted so that the measurement P is 1 2 mm on the front and tha rear pulley at low and high speed respectively Tighten the counter nuts R when the speed is correctly ad justed Tolerances in Ihe transmission might cause thal the special V belt A is hitting the pins of the pulley seis SJ when the speed has bean adjusted In such cases the distance B must be reduced and the speed must be readjusted Adjustment of high speed Adjustment of low speed 2 1 ADJUSTMENT OF BOWL HEIGHT Remove the screws A from Ihe mixers rear plate and remove he rear plate The top position of The bowl be adjusted by micro switch B and stop screw The adjustment must ba made so hal the micro swilch is activated before the stop screw hits the stop D Carry oul the adjustment with rnp ty bor The bottom position of Ihe bowl sel by the micro switch E I the bowl lift motor F has bean exchanged it must be checked that tha bow lift motor does not reach its outer positions when Ihe bowl 15 lithed or lowered respectively The micro switch G activates the special Jag function al ihe mixer when the bowl is APPTOM hall way up See page 4 The micro switch H CGS bowl is placed m
11. n will automatically be switched off The JOG function cannot be used an emergency stop button might be activated safety guard might be open Al ihe same time the timer must ba activated or be in position HOLD Recommended maximum speeds GENERAL INFORMATION The ES designed far manufacture ol products which do ngi during processing cause reactions or emit substances which may be detrimantal ta tha usar Do nat overload ihe mixer Sticky and heavy douches may reduce the capacity al the bowl 78 The capacity is Further reduced if the speed of the mixing tool is increased beyond Thi recommended values ar if a wrong mixing bool is used Large lumps of fat or cooled ingredients must be cut into small parts before they are placed in the bowl Prolonged overload will maka tha mixers motor protection disconnect the mixer Leave the mixer tor 3 minutes whereafter the mixer can ba restarted Putting your fingers in the bowl while the mixer is running may cause injuries CLEANING The mixer should be cleaned daily or alter use The mixer should be cleaned with a soft cloth and clean water Sulphonated soaps should be used with caution as they destroy the mixer s lubricants Wiashing down with a hose is nal recommended Bowls and mixing fools must be washed in soaps which do not attack aluminium The soap suppliers can recommend the corner type of soap INSTALLATION The mixer can be
12. placed directly on tha floor Foundation bolls in the floor aro only necessary under special conditions ships Spacers can be inserted under the mixers feet if tha floor is not completely even Check that the voltage and frequency specified on the mlxers machine label are correct in relation to the place of installation The machine label is placed at the top right side of the mixer If the mixer equipped with a 5 conductor cable the mixer must also be connected to 0 N The arrow on the front of the planetary head indicates the direction of rotation of the planetary head On 3 phase motors the direction of rotation changed by interchanging 2 phases ol the connect on cable or the motor 21 1 1 1 2 1 3 2 1 2 2 3 1 3 2 DIRECTIONS FOR ADJUSTMENT ADJUSTMENT OF SPECIAL V BELT AND SPEED A loose or worm special V belt A can make the mixer change tha speed by itself The distance B 305 3 mm is only indicative as it depends on the tolerance of the special V belt Start by tightening the V belts C Loosen the bolts D and the counter nut E Tighten the bolt F until the V belts are tense and tighten the counter nut E Tighten the bolts D Tighten the special V belt A by moving one or two washers from to H Start the mixer and leave it running while the nut J is tightened Do not tighten it too much On the Trent pullay set the stud K on the varispeed collar L must be pl
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