Troy-Bilt LS338 User's Manual
Contents
1. Hex Slotted Nut Figure 5 The wheels should spin freely and there should be no side to side play e Place hub caps in position on wheels and tap on to the axle with a soft hammer or mallet IMPORTANT Maximum tire pressure under any circumstance is 30 psi Equal tire pressure should be maintained at all times Attaching Fenders Remove the hex nuts lock washers flat washers and hex bolts from the side of tank e Determine the proper assembly holes in the fenders over the tires against the tank e Insert hex bolts through flat washers holes in fenders and tank See Figure 5 Secure fender with lock washers and hex nuts Tighten securely Attaching the Tongue Remove two hex bolts lock washers and hex nuts on the front of the reservoir tank See Figure 6 e Place the tongue in position and secure with hardware just removed e Remove the reservoir tank from the blocks Reservoir Tank Washers Figure 6 Attaching Beam Attaching Engine Pump Assembly For shipping purposes the pressure hose is attached to the pump on the engine and to the control valve on the cylinder Disconnect the pressure hose from the adapter on the pump Stand the wedge beam and cylinder assembly upright with cylinder toward the top An assistant may be helpful Remove cotter pin and clevis pin from welded brackets on beam assembly and move the reservoir tank assembly in position against the beam Insert clevis p2. Prime engine 7 Blocked fuel line 7 Clean fuel line 8 Faulty spark plug 8 Clean adjust gap or replace Engine runs erratic 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Unit running on CHOKE 2 Move choke lever to OFF position 3 Blocked fuel line or stale fuel 3 Clean fuel line fill tank with clean fresh gasoline 4 Water or dirt in fuel system 4 Drain fuel tank Refill with fresh fuel 5 Dirty air cleaner 5 Clean or replace air cleaner 6 Carburetor out of adjustment 6 See authorized service dealer Engine overheats 1 Engine oil level low 1 Fill crankcase with proper oil 2 Dirty air cleaner 2 Clean or replace air cleaner 3 Carburetor not adjusted properly 3 See authorized service dealer NOTE For repairs beyond those listed above contact your nearest authorized service center Hydraulic Troubleshooting Problem Cause Remedy Cylinder rod will not move Broken drive shaft See authorized service dealer 2 Shipping plugs left in hydraulic 2 Disconnect hydraulic hoses remove hoses shipping plugs reconnect hoses 3 Set screws in coupling not adjusted 3 See operator s manual for correct properly adjustment 4 Loose shaft coupling 4 Correct engine pump alignment as necessary 5 Gear sections damaged 5 See authorized service dealer 6 Damaged relief valve 6 See authorized service dealer 7 Hydraulic lines blocked 7 Flush and clea
3. carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death General Practices Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and proper operation Know how to stop the machine and disengage them quickly Never allow children under 16 years to operate this machine Children 16 years and over should read and understand instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Many accidents occur when more than one person operates the machine If a helper is assisting in loading logs never activate the control until the helper is a minimum of 10 feet from the machine Keep bystanders helpers pets and children at least 20 feet from the machine while it is in operation Never allow anyone to ride on this machine Never transport cargo on this machine Hydraulic log splitters develop high fluid pressures during operation Fluid escaping through a pin hole opening can penetrate your skin and cause blood poisoning gangrene or death Give a
4. specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call 1 866 840 6483 or 1 330 558 7220 to reacha Customer Support representative Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call For more details about your unit visit our website at www troybilt com SECTION IMPORTANT SAFE OPERATION PRACTICES WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol heed its warning 1 WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment
5. Nut 5 16 24 3 781 0682 Log Tray 49 710 0409 Hex Cap Screw 5 16 24 x 1 75 4 710 3097 Carriage Bolt 3 8 16 x 1 0 50 710 1253 Hex Cap Screw 5 16 24 x 5 25 5 719 0550 Wedge Assembly 51 781 0098A Front Support Bracket Coupling 6 712 0239 Lock Nut 1 2 20 53 736 0119 Lock Washer 5 16 7 710 1018 Hex Cap Screw 1 2 20 x 2 75 54 710 0237 Hex Cap Screw 5 16 24 x 625 8 710 1806 Hex Screw 1 2 13 x 3 25 55 719 0315 Shoulder Spacer 9 781 0351 Adjustable Gib 56 714 0114 Key 10 712 0711 Hex Jam Nut 3 8 24 57 712 0123 Hex Screw 5 16 11 710 0459A Hex Cap Screw 3 8 24 x 1 5 58 718 0685 Flex Coupling 12 781 0790 Back Plate 59 781 0097 Rear Coupling Support Bracket 13 736 0921 Lock Washer 1 2 60 737 0264 Adapter 7 8 14 14 736 0300 Flat Washer 406 ID x 875 OD 61 718 0684 Pump 16 gmp 15 710 0514 Hex Screw 3 8 16 x 1 0 62 726 0174 Hose Clamp 16 781 0525 Dislodger 63 727 0451 Suction Hose 20 681 0129A Beam Assembly 64 710 0521 Hex Cap Screw 3 8 16 x 3 0 21 714 0211 Cotter Pin 65 712 0798 Hex Nut 3 8 16 22 718 0313 Hydraulic Cylinder 31 33 Ton 66 736 0169 Lock Washer 3 8 23 711 1135 Clevis Pin 67 781 0680A Tube 24 727 0471 Hydraulic Tube 68 710 0411 Hex Cap Screw 3 8 16 x 4 0 25 727 0443 Return Hose 3 4 ID x 44 Lg 69 681 0110 Support Beam Assembly 26 781 0526 Hose Guard 70 681 0006 Adjustable Jack Stand 27 726 0132 Hose Clamp 5 8 71 710 0944 Hex Cap Screw 3 8 16 x 4 25 28 737 0
6. of water will shorten life and reduce serviceability Wipe unit with an oiled rag to prevent rust especially on the wedge and the beam SECTION 8 TROUBLESHOOTING e Drain fuel tank Always drain fuel into approved container outdoors away from open flame Be sure that engine is cool before draining the fuel Do not smoke while handling fuel Start the engine and let it run until the fuel lines and carburetor are empty e Remove spark plug pour approximately 1 2 ounce approximately one tablespoon of engine oil into cylinder and crank slowly to distribute oil e Replace spark plug Do not store gasoline from one season to another Replace your gasoline can if it starts to rust Rust and or dirt in the gasoline will cause problems e Store unit in a clean dry area Do not store next to corrosive materials such as fertilizer NOTE f storing in an unventilated or metal storage shed be certain to rustproof the equipment by coating with a light oil or silicone Problem Cause Remedy Engine fails to start 1 Spark plug wire disconnected 1 Connect wire to spark plug 2 Fueltank empty or stale fuel 2 Fill tank with clean fresh gasoline 3 Fuel shut off valve closed 3 Turn the valve to ON position 4 Throttle control lever not incorrect 4 Move throttle lever to FAST position starting position 5 Choke notin CHOKE position 5 Move choke to CHOKE position 6 Engine not primed properly 6
7. placed toward the end plate When splitting in the vertical position stabilize the log before moving the control Split as follows a Place log on the end plate and turn until it leans against the beam and is stable b When splitting extra large or uneven logs the log must be stabilized with wooden shims or split wood between the log and end plate or ground Always keep fingers away from any cracks that open in the log while splitting They can quickly close and pinch or amputate your fingers Keep your work area clean Immediately remove split wood around the machine so you do not stumble over it Never move this machine while the engine is running This machine should not be towed on any street highway or public road without checking the existing federal state or local vehicle requirements Any licensing or modifications such as taillights etc needed to comply is the sole responsibility of the purchaser If a Statement of Origin is required in your state see your local dealer Do not tow machine faster than 45mph See Transporting the Log Splitter section in this manual for proper towing instructions once all federal local or state requirements are met Maintenance and Storage 1 Stop the engine disconnect the spark plug and ground it against the engine before cleaning or inspecting the machine 2 Stop the engine and relieve hydraulic system pressure before repairing or adjusting fittings hoses tubing or o
8. recommended to use a spotter outside the vehicle e Plug in the tail lights as instructed in the tail light kit manual included with your log splitter SECTION 5 ADJ USTING YOUR LOG SPLITTER WARNING Do not at any time make any A adjustments without first stopping engine disconnecting spark plug wire and grounding it against the engine Wedge Assembly Adjustment As normal wear occurs and there is excessive play between the wedge and beam adjust the bolts on the side of the wedge assembly to eliminate excess space between the wedge and the beam See Figure 15 e Loosen the jam nuts on the two adjustment bolts on the side of the wedge e Turn the adjustment bolts in until snug and then back them off slowly until the wedge assembly will slide on the beam e Tighten the jam nuts securely against the side of the wedge to hold the adjustment bolts in this position Gib Adjustment Periodically remove and replace the gibs spacers between the wedge assembly and the back plate See Figure 15 NOTE The gibs may be rotated and or turned over for even wear Loosen the lock nuts under each back plate and slide the gibs out e Turn or replace the gibs e Reassemble the back plate and secure with the lock washers and lock nuts e Readjust the bolts on the side of the wedge assembly 2 Lock Lock Nut __ 8 Washer Figure 15 SECTION 6 MAINTAINING YOUR LOG SPLITTER WARNING Before cleaning lubri
9. specific legal rights and you may also have other rights which vary from state to state Troy Bilt LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1330 558 7220
10. this product against defects for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any accessory or attachment not approved by Troy Bilt LLC for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts or components thereof are subject to separate terms as follows All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause After 90 days but within the two year period normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts Normal wear parts and components include but are not limited to batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your loc
11. 153 Return Elbow 72 736 0262 Flat Washer 385 ID x 870 OD 29 737 0264 90 Degree Solid Male Adapter 73 713 0433 Chain 30 737 0312 3 4 Hose Adapter 74 750 0497 Spacer 31 718 0481 Control Valve 75 727 0311 Hitch Coupler 32 737 0316 Filter Housing 76 712 0375 Lock Nut 3 8 16 33 723 0405 Oil Filter 77 712 3008 Hex Jam Nut 3 8 16 34 727 0502 High Pressure Hydraulic Hose 78 721 0168 Bearing Seal 35 781 0538 Hose Guard 79 741 0987 Bearing Cone 36 714 0470 Cotter Pin 1 8 80 634 0186 Wheel Assembly 37 738 0805 Hinge Pin 1 2 x 4 8 Lg 81 634 0180 Rim Assembly 38 726 0214 Push Cap 82 736 0351 Flat Washer 76 ID x 1 5 OD 39 732 0583 Compression Spring 4 83 712 0359 Slotted Nut 3 4 16 40 736 0116 Flat Washer 635 ID x 93 OD 84 714 0162 Cotter Pin 5 32 x 1 1 4 Lg 41 781 0690 Locking Rod 85 734 0873 Hub Cap 42 737 0348 Vented Dipstick 86 681 0074 Light Bracket Assembly LH 43 781 04002 Fender Assembly 87 625 0009 Tail Light Assembly 44 736 0371 Lock Washer 5 16 89 781 0624 Light Bracket Assembly RH 45 710 3038 Hex Screw 90 712 3010 Hex Nut 46 681 0178A Frame Assembly 7 0 Gal 92 712 3022 Lock Nut 1 2 13 47 736 0119 Lock Washer 5 16 MANUFACTURER S LIMITED WARRANTY FOR OTROY BILT The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise purchased and used in the United States its possessions and territories Troy Bilt LLC warrants
12. Adjusting Your Log Splitter 0 eccccceceeeeeseeeceeeeeeeaeeeeeeeeeeaaeeeeeeeeeseaeeeseeeeeeaees 12 Maintaining Your Log Splitter cccceeceeeeeeeeceeeeeeeeeeeseeeeeesaaeeeeeeeeseeeeeeneeeees 12 Storing Your Log Splitter c cc cesecceeeeeeeeeeeeeeeeceeaeeeeeeeeseaeeeeeaeeseeeeesaaeeseneeess 14 TROUDISSHOOTIN Oe eee eA AEE A EAE ieee tees Genres 14 Fans HUSE ar a A a E a A ieee ees tee sg 16 FINDING MODEL NUMBER This Operator s Manual is an important part of your new log splitter It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new equipment please locate the model plate on the equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer You can locate the model number by standing behind the unit and looking down at the hydraulic tank A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below Copy the model number here OTROY BILT PRO sir LLC Copy the serial number here www troybilt com CLEVELAND OH 44136 330 558 7220 866 840 6483 ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating
13. If not follow instructions below e Remove the hardware from the hitch assembly and place the hitch on the end of the tongue e Insert hex bolt through flat washer end of safety chain spacer and then rear hitch hole Pivot the end of safety chain so it faces the ball end of hitch See Figure 4 Hex Bolt Spacer Hitch Assembly Y Chain Figure 4 Insert other spacer safety chain and flat washer on the other end of the hex bolt and secure with hex lock nut See Figure 4 e Insert hex bolt through the front hole of hitch and secure with flat washer and hex lock nut Tighten both hex nuts to 23 ft lbs Attaching Wheels e Block up the reservoir tank assembly about eight to twelve inches e Remove and discard plastic shipping caps on the outside of the wheels e Remove the cotter pin hex slotted nut and flat washer from each axle NOTE t is recommended that you polish the axles with emery cloth before you install the wheels e Place a wheel on each axle with the valve stem facing outward See Figure 5 e Place a flat washer on each axle and secure with hex slotted nut e Tighten slotted nut until snug and then back off approximately 1 3 turn or until one of the slots on the slotted nut lines up with the hole in the axle e Insert cotter pins through slots in nuts and holes in axle and secure by bending the ends of the cotter pins in opposite directions See Figure 5 Reservoir Tank
14. OTROY BILT Operator s Manual Log Splitter Model LS338 IMPORTANT Read safety rules and instructions carefully before operating equipment Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 PRINTED IN U S A FORM NO 769 00089A 10 2002 TABLE OF CONTENTS Content Page Important Safe Operation PractiCeS ccccecceeeceeeeeeeeeeneeeeeeeeeeaeeeseeeeeeaeeeeaees 3 Assembling Your Log Splitter c cccccceeesceeceeeeeeeeeeeeeeeeeesaeeeeeeeeeseeeeseaeeeeeaees 5 Know Your Log Splitter cccccecceeeeeeeececeeeeeaeeeeeeeeeeaaaeeseeeeeseaeeseeneeessaeeeseneeesaas 9 Operating Your Log Splitter 0 ececeeceeeceeeeeeneeeeeeeeeeaeeseceeeesaaeeeeeeeeseaeeeeeeeeee 10
15. al authorized service dealer To locate the dealer in your area check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 or 1 330 558 7220 or log on to our Web site at www troybilt com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a sepa rate one year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Troy Bilt LLC does not extend any warranty for products sold or exported outside of the United States its possesions and territories except those sold through Troy Bilt LLC s authorized channels of export distribution Parts that are not genuine Troy Bilt parts are not covered by this warranty f Service completed by someone other than an authorized service dealer is not covered by this warranty g Transportation charges and service calls are not covered No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the par
16. al beam lock on the tongue e Pivot beam lock down to release the beam e Move the beam to the vertical position Secure it with the beam lock on the reservoir tank assembly WARNING Always use the log splitter in the A vertical position when splitting heavy logs e Tolower the beam Pull out the vertical beam lock on the reservoir tank e Pivot beam lock down to release the beam Carefully pull back on beam and lower it to the horizontal position See Figure 13 e Pull out the beam lock on the tongue pivot it upwards and release it to hold the beam Make certain it is latched securely Transporting the Log Splitter IMPORTANT Always turn the fuel valve to OFF position before transporting the log splitter e Lower the beam to its horizontal position Make certain the beam is locked securely with the horizontal beam lock e Raise the adjustable jack stand by turning the crank handle clockwise e Attach hitch coupler to a class or higher hitch with a 1 7 8 ball on the towing vehicle making sure to latch securely a Ifthe coupler hitch does not fit on the ball turn the adjustment nut one turn counter clockwise b Ifthe coupler hitch is too loose on the ball turn the adjustment nut one turn clockwise e Connect the safety chains to the towing vehicle WARNING Do not tow faster than 45mph and check local state and federal requirements before towing on any public road NOTE Use caution when backing up It is
17. cating repairing or inspecting disengage the control lever and stop engine Disconnect the spark plug wire and ground it against the engine to prevent unintended starting Conditions that will void Warranty 1 Failure to maintain proper fluid level in reservoir 2 Changing the relief valve setting or pressure adjustment of control valve without proper knowledge and instruction from the factory WARNING Higher pressure could cause the hoses to burst cylinder to rupture and intense fluid to be released which could result in serious personal injury Disassembling the pump Use of incorrect hydraulic fluid Allowing the flexible pump coupler to deteriorate without proper and regular inspection 6 Lack of lubrication or improper lubrication of the beam or unit aro 7 Improper adjustment of splitting wedge 8 Excessive heating of the hydraulic system 9 Attempting to start unit in temperatures under 20 F without pre heating fluid in reservoir 10 Unattended leaks in hydraulic system Hydraulic Fluid Check the hydraulic fluid level in the log splitter reservoir tank before each use e Maintain fluid level within the range specified on the dipstick at all times e Change the hydraulic fluid in the reservoir every 100 hours of operation e Disconnect the suction hose from the bottom of the reservoir tank and drain the fluid into a suitable container Refill using only Dexron III automatic transmission fluid or 10W AW hy
18. ch Assembly Tongue Assembly Wheel amp Fender Assembly Figure 1 Before Assembling e Disconnect spark plug wire and ground against the engine to prevent unintended starting of the log splitter To locate the spark plug please refer to the engine manual shipped seperately with the unit Attaching Beam Support Latch Bracket The beam support is already attached to the tongue before shipping If not follow instructions below e Remove two hex bolts lock washers and hex nuts from the tongue See Figure 2 e Place the beam support latch bracket on the tongue and secure with the hardware just removed Tighten securely Hex Bolts N Beam Support Latch Bracket Lock Washer Hex Nut gt Figure 2 Attaching J ack Stand e Remove four hex bolts lock washers and hex nuts that secure jack stand mounting brackets to the jack stand See Figure 3 e Place the jack stand halfway between beam support latch bracket and end of tongue Hex Bolts Mounting p Brackets ee Lock Washer Figure 3 e Insert hex bolts through top holes in jack stand mounting brackets and holes in jack stand Secure with lock washers and hex nuts See Figure 3 Insert hex bolts through upper holes in the bottom of mounting brackets and jack stand Secure with lock washers and hex nuts See Figure 3 Hitch Assembly The hitch assembly is already attached to the tongue before shipping
19. chbook cover between the nylon spider and the engine coupling half and moving pump coupling half as needed Secure pump coupling half with set screw See Figure 16 NOTE Make certain proper clearance is obtained before tightening set screw Gear Pump Set Screw amp ml s Nylon in n Steel Spider o Coupling Insert H 7 Halves Clearance i EDP Ler Engine FA Figure 16 Tires See sidewall of tire for recommended pressure Maximum tire pressure under any circumstances is 30 p s i Maintain equal pressure on all tires WARNING Excessive pressure over 30 p s i when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury SECTION 7 STORING YOUR LOG SPLITTER Prepare your log splitter for storage at the end of the season or if the log splitter will not be used for 30 days or more WARNING Never store machine with fuel A in the fuel tank inside of building where fumes may reach an open flame or spark or where ignition sources are present such as hot water and space heaters furnaces clothes dryers stoves electric motors etc e Clean the log splitter thoroughly NOTE We do not recommend the use of pressure washers or garden hose to clean your unit These may cause damage to electric components spindles pulleys bearings or the engine The use
20. draulic fluid NOTE Please dispose of used hydraulic fluid and engine oil at approved recycling centers only e Since contaminants in fluid may damage the hydraulic components you will have to drain the fluid and flush the reservoir tank and hoses with kerosene whenever any repair work is performed on the tank hydraulic pump or valve For this job contact your nearest service dealer Hydraulic Filter e Change the hydraulic filter every 50 hours of operation Use only a 10 micron hydraulic filter Order part number 723 0405 Beam and Splitting Wedge Lubricate both sides of the beam where it comes into contact with the splitting wedge before each use with engine oil The wedge plate on the log splitter is designed so the gibs on the side of the wedge plate can be removed and rotated and or turned over for even wear e Make certain to readjust the adjustment bolts so wedge moves freely but no excess space exists between the wedge plate and the beam Hose Clamps e Check before each use if hose clamps on the suction hose attached to the side of the pump are tight Check the hose clamps on the return hose at least once a season Engine Refer to the engine manual for all maintenance needs Flexible Pump Coupler The flexible pump coupler is a nylon spider insert located between the pump and the engine shaft Over time the coupler will harden and deteriorate Replace the coupler if you detect vibration
21. e free end of the hose Cut the securing strap Remove any protective insert from the end of the hose Remove the protective cap from the fitting on top of the filter head Attach the end of the hose to the fitting on top of the filter Place the hose clamp at the base of the fitting and tighten securely See Figure 10 Attached Control Valve To Cylinder Hose Clamp Qs mn Head N Filter Return Hose Attached To Reservoir Tank Figure 10 Attaching the Log Cradle Pull the beam lock on the beam support latch bracket out and pivot it down Carefully lower the wedge beam and cylinder assembly to the horizontal position Pull out and rotate beam lock to secure beam in the horizontal position NOTE The hardware for attaching the log cradle is shipped in the same box with the log cradle e Place one cradle support bracket against the lower outside surface of one of the beam flanges See Figure 11 Log Cradles Carriage Bolts Cradle Support Bracket 4L era lt L Lock Washers amp Hex Nuts Beam Flanges Figure 11 Insert two carriage bolts through the cradle support bracket and the beam flange Secure with lock washers and hex nuts Do not tighten at this time e Attach the second cradle support bracket to the same side of the beam in the same manner Place one log cradle over the support brackets and align the bolts holes e Insert four carriage bolts th
22. ess obstructions when the unit is in the vertical position Before Each Use e Remove the dipstick and check hydraulic fluid level Refill if necessary e Check engine oil level Refill if necessary Fill up gasoline if necessary e Lubricate with engine oil the beam area where splitting wedge will slide Do not use grease to lubricate Make sure to lubricate both the front and the back of the beam face e Attach spark plug wire to the spark plug Starting Engine e Attach spark plug wire to spark plug Make certain the metal cap on the end of the spark plug wire is fastened securely over metal tip of the spark plug e Turn the fuel valve to the ON position e Move choke lever to CHOKE position e Slide the throttle control lever about one third way towards the FAST position e Turn engine switch to ON position e Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point e Pull rope with a rapid full arm stroke Keep firm grip on starter handle Let rope rewind slowly Repeat until engine cranks e After engine starts move choke lever to OFF position Place throttle lever to the speed desired For best performance the engine is designed to be operated at the FAST throttle position e If weather is cold run wedge up or down beam 6 to 8 times to circulate the hydraulic fluid WARNING When starting a warm engine the muffler and surro
23. in just removed through brackets on beam and reservoir tank assembly Secure with cotter pin by bending the ends of the pin in opposite directions Figure 7 Place the engine and pump assembly in position on the engine mounting bracket with the pump facing out See Figure 8 Align holes in base of engine with appropriate holes in engine mounting bracket Secure the engine and pump assembly with four hex bolts lock washers and hex nuts packed with the Operator s Manual Secure with lock washers and hex nuts Tighten to 14 ft lbs Engine Mounting Reservoir Tank Figure 8 Attaching The Hoses Suction Hose The suction is attached to the reservoir tank beneath the engine mounting bracket Loosen the hose clamp on the free end of the hose Remove any protective insert from the end of the hose See Figure 9 Attached To Reservoir Tank Figure 9 Remove the protective cap from the fitting on the bottom of the pump some oil may flow from pump Attach the end of the suction hose to the fitting on the bottom of the pump Place the hose clamp at the base of the fitting and tighten securely Pressure Hose The pressure hose is attached to the control valve Route the hose between the beam and the tongue Secure the pressure hose to the adapter on the top of the pump See Figure 9 Return Hose The return hose is attached to the top of the control valve Loosen the hose clamp on th
24. lame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances j Allow machine to cool 5 minutes before storing Operation 1 10 11 12 13 14 15 16 17 Before starting this machine review the Safety Instructions Failure to follow these rules may result in serious injury to the operator or bystanders Never leave this machine unattended with the engine running Do not operate machine while under the influence of alcohol drugs or medication Never allow anyone to operate this machine without proper instruction Always operate this machine with all safety equipment in place and working Make sure all controls are properly adjusted for safe operation Do not change the engine governor settings or overspeed the engine The governor controls the maximum safe operating speed of the engine When loading a log always place your hands on the sides of the log not on the ends and never use your foot to help stabilize a log Failure to do so may result in crushed or amputated fingers toes hand or foot Use only your hand to operate the controls Never attempt to split more than one log at a time unless the ram has fully extended and a second log is needed to complete the separation of the first log For logs which are not cut square the least square end and the longest portion of the log should be placed toward the beam and wedge and the square end
25. le and to stabilize the log See Figure 14B Operating Tips Always 1 Use clean fluid and check fluid level regularly 2 Use Dexron IIl Automatic Transmission Fluid or 10W AW hydraulic fluid Use a filter clean or replace regularly Use a breather cap on fluid reservoir Make sure pump is mounted and aligned properly Use a flexible spider type coupling between engine and pump drive shafts 7 Keep hoses clear and unblocked 8 Bleed air out of hoses before operating 9 Flush and clean hydraulic system before restarting after servicing Use pipe dope on all hydraulic fittings Allow time for warm up before splitting wood Prime the pump before initial start up by turning over the engine with spark plug disconnected 13 Split wood along the grain lengthwise only Never 1 Use when fluid is below 20 F or above 150 F 2 Use a solid engine pump coupling 3 Operate through relief valve for long 4 Attempt to adjust unloading or relief valve settings without pressure gauges Operate with air in hydraulic system 6 Use teflon tape on hydraulic fittings 7 Attempt to cut wood across the grain ooh w 10 11 12 oO Raising and Lowering Beam e Use control handle to run wedge up and down beam 6 to 8 times to circulate the hydraulic fluid which will warm and thin the fluid e Place log splitter on a firm level surface e Toraise the beam for vertical operation Pull out the horizont
26. n hydraulic system 8 Incorrect oil level 8 Check oil level 9 Damaged directional valve 9 See authorized service dealer 10 Blocked directional valve 10 Flush and clean hydraulic system Slow cylinder shaft speed 1 Gear sections damaged 1 See authorized service dealer while extending and 2 Excessive pump inlet vacuum 2 Make certain pump inlet hoses are clear retracting and unblocked use short large diameter inlet hoses 3 Slow engine speed 3 See authorized service dealer 4 Damaged relief valve 4 See authorized service dealer 5 Incorrect oil level 5 Check oil level 6 Contaminated oil 6 Drain oil clean reservoir and refill 7 Directional valve leaking internally 7 See authorized service dealer 8 Internally damaged cylinder 8 See authorized service dealer Leaking cylinder 1 Broken seals 1 See authorized service dealer 2 Scored cylinder 2 See authorized service dealer Engine runs but wood will 1 Small gear section damaged 1 See authorized service dealer not split or wood splits too 2 Pump check valve leaking 2 See authorized service dealer slowly 3 Excessive pump inlet vacuum 3 Make certain pump inlet hoses are clear and unblocked 4 Incorrect oil level 4 Check oil level 5 Contaminated oil 5 Drain oil clean reservoir and refill 6 Directional valve leaking internally 6 See authorized service dealer 7 Overloaded cylinder 7 Do not attempt to split wo
27. n the horizontal or the vertical position The vertical beam lock is located next to the oil filter The horizontal beam lock is located on the beam support latch bracket See Figure 13 Engine Controls See the accompanying engine manual for the location and function of the controls on the engine Stopping Engine e Turn engine switch to OFF position e Turn off the fuel valve e Disconnect spark plug wire and ground against the engine to prevent unintended starting IMPORTANT This unit is shipped without gasoline or oil in the engine Be certain to service engine with gasoline and oil as instructed in the accompanying engine manual before operating your machine SECTION 4 OPERATING YOUR LOG SPLITTER WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating WARNING Wear leather work gloves safety shoes ear protection and safety glasses when operating log splitter Ensure safe footing Gas and Oil Fill Up e Service the engine with gasoline and oil as instructed in the engine manual packed with your log splitter Read instructions carefully WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running A NOTE Gasoline can be added to the engine when the log splitter is in either the horizontal or vertical position However there are l
28. n your equipment WARNING DANGER KEEP HANDS and FEET AWAY AVOID SERIOUS INJURY OR DEATH sms ewr maa paar maos vaas rame vema 1s nun AWARNING TO AVOID INJURY AND OR PROPERTY DAMAGE MOVING LOG SPLITTER BY HAND TOWING LOG SPLITTER in ful up position o Lpr i tl e el Leck beam in horizontal position E n horisontal postion lt Attach safety chaine to tow vohicte rement ines stand and latch securely _ public road SECTION 2 ASSEMBLING YOUR LOG SPLITTER Unpacking from Crate Pry top sides and ends off the crate Set panels aside to avoid tire puncture or personal injury e Remove and discard plastic bag that covers unit Remove any loose parts if included with unit i e operator s manual etc e Cut and remove straps which secure parts to bottom of crate Unbolt any remaining parts which may be bolted to the bottom of the crate WARNING Use extreme caution while A unpacking this machine Some components are very heavy and will require extra people or mechanical handling equipment to move Loose Parts 1 Reservoir Tank and Engine Pump Assembly 2 Engine Pump Assembly Hardware 3 Wedge Beam and Cylinder Assembly 4 Tongue Assembly 5 Wheels 6 Hitch Assembly 7 Beam Support Latch Bracket 8 Log Cradle Brackets and Hardware 9 Fenders 10 Adjustable Jack Stand Assembly 11 Tail Light Kit 12 Hub Cap 2 Log Cradle Kit Beam Support Latch Bracket Hit
29. od against the grain 8 Internally damaged cylinder 8 See authorized service dealer Engine stalls during 1 Low horsepower weak engine 1 See authorized service dealer splitting 2 Overloaded cylinder 2 Do not attempt to split wood against the grain or see authorized service dealer Engine will not turn or 1 Engine pump misalignment 1 Correct alignment as necessary stalls under low load 2 Frozen or seized pump 2 See authorized service dealer conditions 3 Low horsepower weak engine 3 See authorized service dealer 4 Hydraulic lines blocked 4 Flush and clean hydraulic system 5 Blocked directional valve 5 Flush and clean hydraulic system Leaking pump shaft seal 1 Broken drive shaft 1 See authorized service dealer 2 Engine pump misalignment 2 Correct alignment as necessary 3 Gear sections damaged 3 See authorized service dealer 4 Poorly positioned shaft seal 4 See authorized service dealer 5 Plugged oil breather 5 Make certain reservoir is properly vented NOTE For repairs beyond those listed here contact your nearest authorized service center SECTION 9 PARTS LIST FOR MODEL LS338 21 2 N 20 C 24 Y iw x O Sa 22 gt NOTE The engine shown here for reference only may not resemble the Model LS338 a Part No Part Description nae Part No Part Description 1 781 0686 Log Tray Bracket 48 712 0123 Hex
30. or noise coming from the area between the engine and the pump If the coupler fails completely you will experience a loss of power IMPORTANT Never hit the engine shaft in any manner as a blow will cause permanent damage to the engine e Remove three nuts and lock washers that secure the pump to the coupling shield Two nuts are at the bottom corners and one is in the top center e Remove the pump e Rotate the engine by slowly pulling starter handle until engine coupling half set screw is visible Loosen set screw using allen wrench and slide coupling half off engine shaft e Loosen set screw on pump coupling half and remove coupling half Slide new engine coupling half onto the engine shaft until the end of the shaft is flush with the inner portion of the coupling half There must be space between end of the engine support bracket and coupling half Tighten set screw e Install pump coupling half and key on pump shaft Rotate coupling half until set screw faces opening in shield Do not tighten set screw e Install nylon spider onto engine coupling half e Align pump coupling half with nylon spider by rotating engine using starter handle Slide coupling half into place while guiding three mounting bolts through holes in pump support bracket e Secure with nuts and washers removed earlier e Set 010 to 060 clearance between the nylon spider and the engine coupling half by sliding a mat
31. rough the log cradle and cradle support brackets Secure with lock washers and hex nuts Tighten all carriage bolts and nuts Repeat on the other side Preparing the Log Splitter e Lubricate the beam area where the splitting wedge will slide with engine oil Do not use grease e Remove vented reservoir dipstick which is located in front of the engine on top of the reservoir tank See Figure 12 Reservoir Dipstick Figure 12 e Fill the reservoir tank with Dexron III automatic transmission fluid or 10W AW hydraulic fluid e Check fluid level using the dipstick The reservoir tank has a capacity of approximately 7 gallons Do not overfill e Replace vented dipstick securely Tighten the dipstick until the top of the threads are flush with the top of the pipe e If not already disconnect the spark plug wire and prime the pump by pulling the recoil starter to turn the engine over approximately 10 times Reconnect the spark plug wire e Start engine according toinstructions on page 10 e Use control handle to engage the wedge to the farthest extended position and then retract it e Refill tank to within the range specified on the dipstick e Extend and retract the wedge 12 complete cycles to remove trapped air system is self bleeding e Much of the original fluid has been drawn into the cylinder and hoses Make certain to refill the reservoir to prevent extreme damage to the hydraulic pump Failure to refill
32. the tank will void your warranty NOTE Some fluid may overflow from the vented reservoir dipstick as the system builds heat and the fluid expands and seeks a balanced level IMPORTANT Do not operate the log splitter without the proper amount of transmission fluid in the reservoir SECTION 3 KNOW YOUR LOG SPLITTER Compare the illustration in Figure 13 below with the controls on your log splitter and get familiar with its features before starting to operate Know how to stop the machine quickly in the event of an emergency Cylinder Control Handle Horizontal Beam Lock Tail Light How it works Reverse To return wedge To stop To split wood Control Handle Forward Vertical Beam Lock Horizontal Beam Lock Figure 13 Control Handle The control handle has three positions See Figure 13 Move control handle FORWARD or DOWN to move wedge down to split wood NOTE Control handle will return to neutral position as soon as handle is released Release the control handle to stop the wedge movement Move control handle BACK or UP to return the wedge toward the cylinder The control handle will lock in the disengaged position It will return to neutral automatically when the return stroke is complete Horizontal amp Vertical Beam Locks These two locks as their name suggests are used to secure the beam i
33. ther system components 3 To prevent fires clean debris and chaff from the engine and muffler areas If the engine is equipped with a spark arrester muffler clean and inspect it regularly according to manufacturers instructions Replace if damaged 4 Periodically check that all nuts and bolts hose clamps and hydraulic fittings are tight to be sure equipment is in safe working condition 5 Check all safety guards and shields to be sure they are in the proper position Never operate with safety guards shields or other protective features removed 6 The pressure relief valve is preset at the factory Do not adjust the valve 7 Never attempt to move this machine over hilly or uneven terrain without a tow vehicle or adequate help 8 For your safety replace all damaged or worn parts immediately with original equipment manufacturer s O E M parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 9 Do not alter this machine in any manner alterations such as attaching a rope or extension to the control lever or adding to the width or height of the wedge may result in personal injury Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Some of the safety labels are reproduced here Always follow directions on safety labels found o
34. ts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt LLC During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt LLC shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you
35. ttention to the following instructions at all times a Donotcheck for leaks with your hand b Do not operate machine with frayed kinked cracked or damaged hoses fitting or tubing c Stop the engine and relieve hydraulic system pressure before changing or adjusting fittings hoses tubing or other system components d Do not adjust the pressure settings of the pump or valve Leaks can be detected by passing cardboard or wood while wearing protective gloves and safety glasses over the suspected area Look for discoloration of cardboard or wood If injured by escaping fluid see a doctor immediately Serious infection or reaction can develop if proper medical treatment is not administered immediately Keep the operator zone and adjacent area clear for safe secure footing 8 If your machine is equipped with an internal combustion engine and it is intended for use near any unimproved forest brush or grass covered land the engine exhaust should be equipped with a spark arrester Make sure you comply with applicable local state and federal codes Take appropriate firefighting equipment with you 9 This machine should be used for splitting wood only do not use it for any other purpose 10 Follow the instructions in the manual s provided with any attachment s for this machine Preparation 1 Always wear safety shoes or heavy boots 2 Always wear safety glasses or safety goggles during operating this machine 3 Ne
36. unding areas are hot and can cause a burn Do not touch Using the Log Splitter e Place the log splitter on level dry ground e Place the beam in either the horizontal or vertical position and lock in place with the appropriate locking rod e Block the front and back of both wheels e Place the log against the end plate and only split wood in the direction of the grain e To stabilize the log place your hand only on sides of log Never place hand on the end between the log and the splitting wedge e Only one adult should stabilize the log and operate the control handle so the operator has full control over the log and the splitting wedge Control Handle 1 Move control handle FORWARD or DOWN to split wood 2 Release the control handle to stop the wedge movement 3 Move control handle BACK or UP to return the wedge Vertical Position Pull the horizontal beam lock out to release the beam and pivot the beam to the vertical position Figure 14 e To lock the beam in the vertical position pull out on the vertical beam lock and rotate it to secure the beam See Figure 13 e Stand in front of the unit to operate the control handle and to stabilize the log See Figure 14A Horizontal Position e Pull the vertical beam lock out and rotate it down See Figure 13 Pivot beam to the horizontal position The beam will lock automatically in horizontal position e Stand behind the reservoir tank to operate control hand
37. ver wear jewelry or loose clothing that might become entangled in moving or rotating parts of the machine 4 Make sure machine is on level surface before operating 5 Always block machine to prevent unintended movement and lock in either horizontal or vertical position 6 Always operate this machine from the operator zone s specified in the manual 7 Logs should be cut with square ends prior to splitting 8 Use log splitter in daylight or under good artificial light 9 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never overfill the fuel tank Fill tank to no more than 1 2 inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open f
Download Pdf Manuals
Related Search