Trion T5200 User's Manual
Contents
1. 00 6208 JANSOTINI TOMINODI ma lg L 27 y Z s NW 7 1 YIWNOISNWAL ng Ei one Ni ahd wg ss Sl zu il 1 810 sia LIHM Ay o AY 134 mo azm Z2 C cl 96 avoy 401037100 So xe von aasn4 a 5 YOLVOICNI NG 5 SL ler JIL ia ia YOLOVINDO 1 sd waz AlddNS 4IMOd NG 1 41 JJWHOJSNVUL 80d Jo My 7 SSY19 z O agzindi sg C oo w OL031100 sn von ai ai Ea YOLVOIONI snd l 81 Is AZ 70018 E S B ba Nilapa ma TWNIANMAL S ALLA ALLA alla a 54 78 ay 2 2 p J 1 maS o a 4 ec Se T TA Fe Kam a ke Co Maga 3 8 o d 801937109 301931109 HOLIMS 3 5 S NOI YSZINOI XODTEZINI Nan Se l JTOSINOO 4000 ININ ININLYVYANOI 1139 8000 1140 TBA NYO TONLNOO dj FIG 72. CUSTOM PACKAGED ELECTRONIC AIR CLEANER A r Boss T Series Model T5200 e INSTALLATION e OPERATION e SERVICE Electrostatic Precipitators for Commercial amp Industrial Applications TR air purification Systems A FEDDERS ENGINEERED PRODUCTS COMPANY 101 McNeill Road e Sanford NC 27330 919 775 2201 e Fax 919 774 8771 e 800 884 0002 www trioninc com MANUAL PART NO 150391 001 e January 2002 TABLE OF CONTENTS Page I Specifications ilii iii ii AAA AAA AA AAA AAA AAA AAA ta dia 3 ll Preparation For Installation nennen anne nennen nn anna es Kuna nn anerkennen 3 New Unit Inspection i eia E praata aa a ara AREA 3 18107 g 1 i la PA 3 Ducting Application a arpa ANA 4 M STAN ATION ARABIAN 4 Liquid Aerosol HERRARPRPEREERERTEREUEENEEREESERTERELGFHEEREREERTERLLEEUCEREERERTERELLEECEBEREFELERREEFELTEREREREEPLEREESPEFSFERTERFRETDLERE 5 li aa lot JA 5 IV ETT pl f 10 66 anG AIERRREPEFGTEPERBEFLERELTFULCBERSIEEFEELEEGUELEHTTELTBELEREULEERS ELTPELHERFEESTRELEEFELERELTUERFE 5 Giang Eee 5 IMS PO CEOS oe aa aa A A A e AA 6 Vi Replacement PaT S ANNA ANTENA PANATA AA 6 VI WOITANLY a A G d A 6 VII Troubleshooting Guide iii ik gear nr a ir Kanna 6 8 Vill Diagrams Exploded View Figures Figure T F5200 Unit ASSORUDY a g a a A A p KA A A KA ATA EA KA 9 Figure 2 T5200 Enclosure Assembly Kama AABANG 10 Figure 3 T5200 Blower Motor Assembly 2HP and 3HP ss sseeeennennnnznnnznznnnnnnannn
3. dwg TS200BLOMOTORFIG4 FIG 4 12 IONIZER COLLECTOR CELL PART NUMBER 450568 001 ITEM TRION PART NO DESCRIPTION ITEM TRION PART NO DESCRIPTION 1 450551 001 End Plate LH 12 247782 001 lonizer Ground Plote 2 450551 002 End Plate R H 13 347892 001 Spiked lonizer Blade 3 226555 001 High Voltage amp Ground Plate 14 250567 001 Brace 4 220107 070 Spacer 15 120591 002 Rivet 5 247924 002 Cell Brace 16 123149 001 Nut Elastic Stop 6 352212 001 Insulator 17 233137 031 Tie Rod 7 124537 001 Handle 18 233137 030 Tie Rod 8 220976 044 Rivet 19 233137 015 Tie Rod 9 147704 002 Contact 20 220107 109 Spacer lonizer Ground 10 220107 111 Spacer 21 220107 110 Spacer Spike 11 220107 112 Spacer Spike To Insulator 22 121993 006 Fiber Washer dwg T5200F165 5 0 O CN Sa KO LI gt 72 3 0 LJ O O L N D Li 5 1 0 D L 0 MODEL 5200 BLOWER CURVE N Q oN Oy TS ma Q Nor if zi NN A ANA Z N l a cj R jk sf Ko JEN O NG j ye N Hy NN fey a 3 09 7 7 7 oO O oO o oO oO e oO o O es O oO O OD s N NG T LO CO dwg 145261 WIRING DIAGRAM dwg 250393
4. CHECK AMPERAGE MOTOR AMPERAGE IS ABOVE 8 SPECIFICATION NO CONSULT YOUR TRION DISTRIBUTOR YES REPLACE MOTOR YES 1 BLOWER BELT BROKEN OR LOOSE 2 PULLEY LOOSE ON BLOWER AND OR MOTOR 3 BLOWER ROTATING IN WRONG DIRECTION 4 BLOWER WHEEL BLADES LOADED WITH DIRT 5 REGISTER LOUVERS CLOSED NG FAULTY DOOR SAFETY SWITCH FAULTY ON OFF CONTROL SWITCH CHECK FOR BROKEN WIRE OR LOOSE TERMINAL IN UNIT 1 REPLACE DEFECTIVE PART MOTOR RUNS YES UNIT REPAIRED MOTOR AND BLOWER OPERATING CORRECTLY Ng PERFORM THE FOLLOWING 1 REMOVE ONIZER COLLECTOR CELL 2 DISCONNECT COLLECTOR AND IONZER LEADS AT POWER SUPPLY 3 TURN UNIT ON LIGHT COMES ON YES CHECK FOR 1 DIRTY OR SHORTED COLLECTOR OR IONIZER CLEAN AS DESCRIBED UNDER MAINTENANCE 2 COLLECTOR OR IONZER CONTACT SHORTED ae FE REPAIR COMPLETED UNIT TURNED ON NO INDICATOR LIGHT IS ON WHILE UNIT IS OPERATING HIGH VOLTAGE PRESENT NG Hu UNT OPERATES QUETLY yg YES SNAPPING OR ARCING CAN BE HEARD FROM UNIT i mA PERFORM THE FOLLOWING 1 TURN UNIT ON SNAPPING OR ARCING STOPS i ME TEE CLEAN IONIZER COLLECTOR CELL AS DESCRIBED UNDER MAINTENANCE REPAR COMPLETED UNIT TURNED ON UNIT OPERATES PROPERLY jees UNIT OPERATING QUIETLY NO CALL YOUR LOCAL
5. Turn the control switch OFF and disconnect power to the unit 2 Openthe cell access door 3 Remove ionizer collector cells and wash in HOT detergent water If the collected contaminant is of extremely dry nature it can be blown off the cells with a pressure hose or gently tapping the end plate of the cell 4 Remove the mechanical pre filter Remove collected dust or lint by vacuuming or brushing Wash with warm soapy water 5 Rinse all components thoroughly in warm clear water and allow to drip dry completely 6 Replace pre filter and ionizer collector cells ENSURE the airflow arrows point in the direction of airflow towards the blower 7 Close the access door reconnect power to the unit 8 Turn control switch to ON If arcing occurs or the indicating light flickers the components may still be damp Turn the unit OFF and allow the cells to dry completely Inspections The motor and blower on Trion T5200 air cleaners have sealed ball bearings and never need lubricating V REPLACEMENT PARTS ORDERING INFORMATION The following pages contain exploded views and Bills of Material for the Trion T Series Air Cleaners Use these pages to determine the part numbers of the items needed To order parts contact your local Trion representative and provide the following information a Unit Model number located on the data label near the junction box b Part Number and description from exploded view
6. 120 208 480V 24 8B 248655 007 Transformer 120 208 575V 24 9 450376 001 Component Box Welded 10 243862 008 Overload Relay 1 8 2 7A 10A 243862 009 Overload Relay 2 7 4 0A 10B 243862 010 Overload Relay 4 0 6 0A 10C 243862 012 Overlaod Relay 7 5 9 0A FIG 2 dwg TS200ENCFIG2 13200 BLOWER MOTOR ASSEMBLY 2HP AND 3HP SS W I WK ka KW I GI ORTA gt 47 LK ITEM PART NO DESCRIPTION 124885 008 Motor 2 HP 208 230 460V 50 60 Hz 3PH 124885 010 Motor 3 HP 208 230 460V 60 Hz 3PH 124B85 011 Motor 2 HP 575V 60 Hz 3PH 17 125699 019 Sheave pull 2 HP Variable Pitch Ka 33505 001 KO KEN KH ma Dis KO EI ES a EIS 335025 001 Blower Assembly 2HP includes items 2 10 340599 001 Biowerless Motor 3HP includes items 2 10 224779 028 20 Blower Sheave or Pulley 3 HP 234887 004 Belt A 53 2 HP 254887 038 7 Bearing 2 required Belt A 47 3 HP 0000 0003 01 Flanged Locknut 220008 253 Hex HD Mochine Screw dwg TS200BLOMOTORAIGS FIG 3 11 T5200 BLOWER MOTOR ASSEMBLY 5 HP The Following Items are for the T5200 with 5 HP Motor 340382 001 Frame Mounted Blower 22 140367 001 Motor SHP 1 25 S F 230 460V 60 Hz 3Ph Blower Sheave 28 Ka 30 123149 004 Elastic Stop Nut 32 34 BEJ 96 240398 001 Bot 221235 341
7. CALL TRION CUSTOMER SERVICE AT 1 800 884 0002 FOR ASSISTANCE WARNING Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Always unplug the unit while performing service within the cabinet TURN UNIT ON MOTOR OPERATES PROPERLY HIGH VOLTAGE PRESENT YES NO INDICATOR LIGHT IS ON WHILE UNIT IS OPERATING YES NG MOTOR OPERATES INTERMITTENTLY HIGH VOLTAGE PRESENT YES NO MOTOR OVERLOADING 1 LET MOTOR COOL TROUBLESHOOTING GUIDE MOTOR DOES NOT OPERATE NO HIGH VOLTAGE PRESENT NO MOTOR DOES NOT OPERATE HIGH VOLTAGE PRESENT NG MOTOR OPERATES LITTLE OR NO AIR VOLUME FROM UNIT YES 1 NO ELECTRIC POWER TO UNIT FAULTY SECONDARY TRY ANOTHER CIRCUIT THAT IS NOT LOADED ELECTRIC POWER SOURCE CORRECTED YES 2 2 CHECK FOR LOOSE WIRING ON TRANSFORMER CONNECTIONS 3 FAULTY CONTROL SWITCH 3 START MOTOR AND CHECK 4 FAULTY SAFETY SWITCH ER VOLTAGE A LEADS 1 CHECK FOR AIR LEAKS AT DOORS PANELS 2 BLOWER BELT TOO TIGHT VOLTAGE LOW NO 13 REMOVE BLOWER BELT AND YES CHECK THAT BLOWER AND VOLTAGE IS PRESENT AT NOTOR TURN FREELY MOTOR LEADS CHECK VOLTAGE AT WALL PLUG TES Kas WITH MOTOR RUNNING IF LOW THE ELECTRICAL SOURCE 1S INADEQUATE RUN NOTOR WTH BELT OFF REPLACE NOTOR AND
8. TRION DISTRIBUTOR CHECK FOR 1 FAULTY INDICATOR LIGHT 2 FAULTY POWER SUPPLY CALL YOUR LOCAL TRION DISTRIBUTOR CHECK FOR 1 SHORTED CELL OR IONIZER CONTACT CALL YOUR LOCAL No TRION DISTRIBUTOR 15200 UNIT AS EMBLY ITEM PART NO DESCRIPTION 1 237911 006 Self retaining Nut 2 224451 006 Aluminum Mesh Filter 3 450568 001 lonizing Collecting Cell 4 126737 031 Adhesive Bock Gasket 5 6 7 26737 034 Adhesive Back Gasket 248956 005 Clamping Knob 350378 001 Cell Door Assembly 8 338423 001 Blower Access Cover 9 438449 001 Blower Assembly 2 HP 208 230 460v 50 60 Hz 3 PH YA 438449 002 Blower Assembly 2 HP 575v 60Hz 3 PH 9B 438449 003 Blower Assembly 3HP 208 230 460 50 60 Hz 3PH 0 224779 006 Gasket Adhesive Back 1 222005 017 Hex Washer Head Screw 2 338429 001 Exhaust Endco 3 4 or 338426 001 Grill Assembly 247962 002 Cap Plug 5 146442 002 Hinge dwg T5200ASSEMFIG1 FIG 1 15200 ENCLOSURE ASSEMBLY ITEM PART NO DESCRIPTION 241101 014 Indicator Light 2 243765 001 Switch 3 221442 004 Terminal Block 4 221443 004 Terminal Block Marker Strip 5 243861 002 Contactor 6 135954 056 Screw 7 347891 026 Power Supply Assembly 8 248655 005 Transformer 120 208 240V 24 BA 248655 004 Transformer
9. auses of arcing The louvers on the grill are adjustable so the direction of airflow can be controlled as desired NOTE The unit is equipped with an interlock switch for your safety The unit will not operate if the cell access door is not closed securely NOTE The blower access door is not protected by an interlock switch Do not attempt to operate the unit unless the door is fastened securely DUCTING APPLICATION The T5200 air cleaner is designed for free hanging applications or for limited duct system applications The duct systems must be carefully designed to keep the external static pressure to a minimum while still moving the required amount of air Some added static pressure can be overcome by adjusting the blower drive pulleys or using a more powerful motor Capture hoods and duct design information may be obtained from the Industrial Ventilation Handbook or from your local Trion representative To maintain the selected cleaning efficiency it is important to assure that the total air volume capacity in CFM is uniformly distributed across the entire face area of the unit The metal mesh filters perforated plate or mist suppressors provide some resistance to effect even air distribution However since most air ducts are designed to handle air velocities greater than the rated velocity of the air cleaner it is necessary to properly transition any attached ducting If possible a contraction ratio of 1 in 3 approximatel
10. e internal motor overload protection The installer must provide overload protection in accordance with National Electrical Code Canadian Electrical Code Part 1 or other applicable electrical codes For maximum air cleaning efficiency your air cleaner should be located as specified by your Trion representative The unit can be either wall mounted or chain hung Eyebolts can be supplied by Trion NEW UNIT INSPECTION Immediately upon receiving the unit carefully examine the package for damage during transit If the unit is damaged contact the last carrier for claim filing and contact your Trion representative While unpacking the unit look for concealed shipping damage If there is damage it should be reported to the last carrier for claim filing OPERATION What is your Electronic Air Cleaner Your air cleaner is a high efficiency contaminant collector designed to remove up to 95 of the dust smoke liquid aerosol and other pollutants from the air passing through it HOW IT OPERATES Polluted air is drawn into the unit by the belt driven blower on the T5200 unit The T1001 and T2002 units require an external air handler to move the air After passing through a pre filter the particles in the air are given an electrical charge supplied by the power supply As the particles enter the collector cells these charged particles are attracted to and collected on grounded collecting plates Typical Electronic Cell Op
11. ely connected to its point of termination C Supply line power is available and electrical wiring is completed to the junction box Cleaning The pre filters ionizer collector cells should be removed periodically and soaked in a solution of hot water and Trion Tridex detergent for 2 to 4 hours rinsed thoroughly and then air dried completely before reinstalling in the unit The frequency of cleaning is dependent on the type of contaminant being collected Liquid aerosol requires less cleaning while welding smoke may require more frequent cleaning The unit should be kept clean to maintain the maximum collection efficiency Note Trion Tridex Detergent is specially formulated for use with Trion electronic air cleaners Use of other cleaners and detergents not specifically approved by Trion can cause possible failures in the unit and will void any and all warranties on our equipment Wash lonizing Collecting Cells Belt tension should be checked periodically When a moderate force is applied to the belt midway between the pulleys the belt should deflect approximately 1 2 CAUTION Having too much tension on the belts will shorten the belt life and place undue stress on the motor and blower bearings WARNING DO NOT USE HIGH PRESSURE STEAM CLEANING EQUIPMENT TO CLEAN CELLS THE EXCESSIVE HEAT AND PRESSURE WILL CAUSE THE PLATES TO WARP AND IN TURN POSSIBLY CAUSE EXCESSIVE ARCING 1
12. eration UNIT OPERATION CELL ACCESS DOOR BLOWER ACCESS DOOR Control Switch A The control switch is located on the cell access door It controls the operation of the power pack and the belt driven blower The control switch should be in the OFF position when the cell access door is open for maintenance of the unit Indicating Light B The light located adjacent to the control switch is an indicator of the performance of your electronic air cleaner When the control switch is ON the blower should operate and the indicator light should glow If the light does not glow or if it continually flickers 3 and is accompanied with a continual snapping or arcing noise the air cleaner requires attention and may need to be cleaned Cell Access Door Knobs C The cell access doorknobs are located on the door near the intake end of the unit To open the cell access door turn the knobs counter clockwise until it releases from the cabinet Arcing snapping or cracking noise An occasional arcing noise may be emitted from the air cleaner This is a normal occurrence caused by exceptionally large pieces of dirt etc entering the collecting elements In addition an arcing noise accompanied by a flickering of the indicating light may be noticed after washing the cells Should this occur allow more drying time Also see Troubleshooting Chart for additional c
13. ing ELECTRICAL INSTALLATION All units must be wired directly in the junction box on the access door side of the unit Use NEC Class wiring methods Size branch circuit protection in accordance with the NEC Refer to the appropriate enclosed wiring diagram in the attached figures IV MAINTENANCE The following instructions are for use by qualified personnel WARNING RISK OF ELECTRIC SHOCK These serving instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage must be equipped with such interlocks Interlocks are readily available from the factory WARNING EXERCISE ALL THE NORMAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE AND COMPLY WITH NEC AND ALL APPROPRIATE LOCAL CODES Check Out for System Start up When the installation has been completed assure that the equipment is ready for start up by checking the following A All construction debris is removed from the ionizing collecting cells drain connections and ductwork B The drain line from the Trion drain basin is clear and complet
14. nnnzzznnnnn 11 Figure 4 T5200 Blower Motor Assembly 5HP sssseemeeennnnnnzzznnnnnnnnnnnnnnnzzznnnnnnnnnzznnzzzznnnnn 12 Figure 5 lonizer Collector Calla hi 13 Figure 6 75200 Blower CUNG iii ii ie a AA PAA 14 Figure L 7 Wirin DINAMA a tts ches epee Qal Eta Ktieb ees 15 I SPECIFICATIONS POWER REQUIREMENTS L HP AMPS Max Model Voltage 230V 60 HZ 3 PH 230V 60 HZ 3 PH 460V 60 HZ 3 PH 460V 60 HZ 3 PH 575V 60 HZ 3 PH 208V 60 HZ 3 PH lonizer Voltage 6 KVDC Collector Voltage 12 KVDC Motor where applicable Ball bearing Totally enclosed Fan Cooled ll PREPARATION FOR INSTALLATION This manual should be carefully read before starting the preparation and installation of the air cleaner The installation should conform to all local ordinances associated with building codes and electrical codes required for the unit Authorities having jurisdiction should be consulted before installation is made If there are no local codes the installation should conform to the National Electrical Code SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage must be equipped with such interlocks Interlocks are readily available from the factory The 575V 3 Phase unit does not hav
15. rection of airflow from the right to left If a left to right airflow is desired the unit may be flipped over and the eyehooks installed in what was originally the bottom TRIDN Typical Chain Supported Installation LIQUID AEROSOL APPLICATION INSTALLATIONS The unit is equipped with a sump drain hole sized to accept a 72 NPT fitting For the collection of liquid contaminant 1 Install drain fitting to allow for the attachment of a liquid collection cup or drain hose A drain fitting is available from your representative An S trap is required in the drain hose to ensure proper drainage of the collected liquid 2 Raise the front corner of the unit opposite of the drain corner 72 to enable the collected liquid to flow to the drain sump Contaminants to be collected such as oils in vaporous state must be condensed into particulate form prior to entering the ionizing collecting cells in order to maintain the anticipated efficiency Gases vapors or any non particulate cannot be precipitated and will therefore pass through the air cleaner Any condensing that takes place downstream from the air cleaner defeats the purpose Similarly heavy concentrations of water vapor or other matter that becomes highly conductive when condensed must be prevented from entering and or condensing in the collecting elements to prevent electrical arc over and short
16. s VI WARRANTY All Trion Electronic Air Cleaners are warranted for 3 Year Limited Warranty on units and 1 Year Limited Warranty on replacement parts Labor is NOT included Do not return defective parts without permission from the factory and receiving a material return acceptance number Vil TROUBLESHOOTING GUIDE T5200 Problems and Possible Causes 1 ndicating Light Out Unit not plugged in Control switch Off Cell access panel not fully closed Broken cell insulator Extremely dirty cells Service panel not secured in place hoap 2 Excessive arcing noise after washing a Collector elements still wet Allow more drying time b See Continuous arcing noise below 3 Continuous arcing noise and flickering indicating light a Extremely dirty collector plates b Bent collector plates c Large piece of material lodged between cell plates 4 Contaminant Bypass a Velocity of airflow is too high through unit b Collector plates not grounded c Collector cell not making solid connection to access door and high voltage contact T5200 Troubleshooting Guide The troubleshooting chart shown on the next page will enable the user to pinpoint the cause of most problems Refer to the Ordering Information for replacement parts Before performing any troubleshooting ensure the correct input line voltage is present IF PROBLEM CANNOT BE DETERMINED OR CORRECTED CONTACT YOUR LOCAL TRION REPRESENTATIVE OR
17. y 20 should be maintained If space prohibits turning vanes air baffles or other means may be utilized Ducting where attached to the cabinet collars should be gasketed caulked or otherwise made watertight II INSTALLATION READ THOROUGHLY 1 Carefully unpack unit from shipping crate or carton and examine for damage in shipment Remove ionizer collector cell s pre filters and after filters Attach 600 pound test chain to the ceiling joist using a Wood joist 1 2 13 eye bolts b Metal joist wrap chain around joist at least twice and secure with 600 pound test connecting link Chain should be cut to allow the unit to hang from a predetermined height from the floor Usually 10 12 feet The unit is equipped with a locator dimple in each corner on the top and bottom and 1 each on the approximate mid point edge of the top and bottom Using the dimples as a guide drill 6 19 32 dia Holes that will be required for mounting the eye bolts which are attached to the suspension chain Screw a 13 x 1 1 4 long eye bolt or larger in each hole The T5200 unit is supplied with weld nuts at each dimple location Using 1 2 connecting links attach unit to chain Use turnbuckles on diagonally opposite chains NOTE Foul threads on turnbuckles after leveling unit to ensure that the turnbuckle will not back off or loosen and cause the unit to fall The units can be suspended with the di
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