Tornado 98190 User's Manual
Contents
1. may reduce air flow Keep hair loose clothing fingers and all parts of body away from openings and moving parts Turn off all controls before unplugging Use extra care when cleaning on stairs Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present Connect to a properly grounded outlet only See Grounding Instructions SAVE THESE INSTRUCTIONS BEFORE OPERATING THE MACHINE Read the manual carefully and completely before attempting to operate the unit This manual has important information for the use and safe operation of the machine Keep this manual on file and handy This machine will assure years of satisfactory service if operated and maintained according to recommendations in the manual If additional information is needed please contact your local distributor or call TORNADO INDUSTRIES INC 7401 W LAWRENCE AVE CHICAGO IL 60706 708 867 5100 FAX 708 867 6968 All information and specifications printed in the manual and parts list are current at the time of printing However because of Tornado s policy of continual product improvement we reserve the right to make changes at any time without notice This machine was shipped with window washer antifreeze during the winter months in the solution line system to protect the pump and valves from freezing during transportation and storage Before you use the unit rinse the solution line system with clean wate2. to be cleaned Large pieces can be moved to opposite end of the room from where you start cleaning and replace when it is completed After cleaning carpet place a small square of aluminum foil or 6 mil poly square under the furniture legs to prevent moisture from damaging the finish or rusting the metal glides Clean the area first with a Clean Air Carpetkeeper upright vacuum Do not use the Marathon 2000 as a dry vacuum Heavily soiled carpet or areas of concentrated foot traffic should be treated with recommended pre spotting or pre spray chemicals using a hand spray trigger bottle or pump up sprayer Do not allow any spotter or pre spray to dry on the carpet Identify the type of carpet fiber to be cleaned Most commercial carpet fibers in use are nylon or acrylic based Best results in cleaning would be obtained if hot water is used to clean these types of fibers On the other hand hot water could shrink natural fiber carpeting like wool and cotton in particular Exercise caution when cleaning natural fibers Use cool water test for colorfastness and apply the least amount of cleaning solution possible Plan your cleaning route Always try to have the cord to the right of the Marathon 2000 extractor so you are working away from the cord Operate the extractor in parallel passes Clean the perimeter last Turn off spray switch in turns to conserve cleaning solution To decrease dry time go over the carpet without pressing carpet spray
3. TORNADO INDUSTRIES 7401 W LAWRENCE AVENUE CHICAGO IL 60706 708 867 5100 FAX 708 867 6968 www tornadovac com Tornado Operation amp Maintenance Manual For Commercial Use Only Marathon 2000 Forward Only Extractor CATALOG NO 98190 115V 60 HZ For parts list see L8190GHP Effective 12 19 2005 L8190GH Revised 12 05 2006 Tornado Industries All rights reserved 5 Write your machine s serial number here This illustrated instruction book covers CATALOG NO 98190 SERIES 1 CH SIZE CAPACITY 20 Gal VOLTS 115V All specifications are subject to change without notice TABLE OF CONTENTS Warranty 4 Safety Instructions 5 Preparation amp General Precautions 6 Cleaning Tips 9 Machine Specifications 11 Operation Instructions 12 Maintenance Issues 14 Troubleshooting Table 16 Long term buyer protection warranties 10 Years All plastic tanks and Warranties do not cover rotationally molded bodies components subject to normal wear or abuse and misuse and have other limitations not specified here For full details 2 Year tact Authorized arada Parts on all Tornado Tornado Karcher Center or the Tornado cleaning equipment Technical Service Department Tornado sales and service representatives are not authorized to waive or alter 1 Yea r the terms of this warranty or to increase the obligations of Labor on all Tornado and T
4. a methyl hydrate window washer antifreeze solution Do not use ethylene glycol or cooling system antifreezes Whenever unit will be stored in temperatures below 40 degrees F empty the solution tank and then pour a half gallon of pre mixed window washer antifreeze into the tank The windshield washer fluid must not be diluted with water or solution already in the tank Turn on the brush switch and press the spray switch until the unit runs completely dry Before returning the unit back to service allow it to reach room temperature first Then add a half gallon of plain water to the solution tank and flush the system using the spray switch The unit has been tested at the factory with windshield washer antifreeze solution A small amount of this solution may remain in the system and must be flushed out prior to first use 15 Troubleshooting Table ee ee 7 Activate Main Power Switch 7 Check For Loose Wiring po _ Machine Will Not Move Forward Reset Circuit Breaker Pt Turn Speed Control Knob Clockwise 2 Call Servicer ell Activate Brush Switch 2 Check Wiring 2 Call Service 5255 12222 2 P Clean Spray 2 Check Pump Remove Spray Bar Check water Flow sd Call Service ee a pO Recovery Tank Too Full Drain Tank _ Remove Debris From Suction Hose Call Service Vacuum Motor Will Not Run Activate Vacuum Swit
5. ap This cap is accessible by removing the clear dome on top of the unit It is recommended that this cap be cleaned after every machine use 14 The solution tank has a clear see through drain hose which tells the operator the tank level The water in the solution tank can be drained using this hose 13 15 While cleaning pre spray traffic areas and spots using the spray wand The spray wand is attached to a quick disconnect and is pressurized when the MAIN SWITCH is turned on WARNING To avoid serious injury Disconnect power before servicing Electrical service must be performed by an authorized service station or electrician Use only nonflammable commercial chemicals intended for machine application Do not use where explosive vapors or dust are present in the air Disconnect power if the machine is left unattended Do not allow machine to freeze Do not expose to rain store machine indoors Daily Maintenance 1 Rinse out the recovery tank and clean the recovery dome In addition remove and clean the recovery screen cap Drain the solution tank and clean with water Remove any debris in either the recovery or solution tank Flush the pumping system with clean warm water or white vinegar Remove lint or debris from the vacuum shoe or brush Hint if heavy lint build up is present use a hacksaw blade with teeth down to remove the lint Periodic Maintenance It is highly recommended that once a month you
6. breakdown grounding provides a path of least resistance for electric current to reduce the risk electric shock This machine is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinance WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician This machine is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated in sketch A A temporary adapter that looks like the adapter illustrated in sketches B and C may be used to connect this plug to a 2 pole receptacle as shown in sketch B if a properly grounded outlet is not available The temporary adapter should be used only until a qualified electrician can install a properly grounded outlet sketch A The green colored rigid car lug or the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adapter is used it must be held in place by a metal screw NOTE In Canada the use of a temporary adapter is not per
7. ch Reset Circuit Breaker Pt Check For Loose Wiring Call Service 16
8. e vacuum motor and the main power The main switch must be activated before operating the transaxle drive The machine will glide easily across the floor when pushed forward without power The machine will also be able to be pulled back easily when the power is on or off The pump spray and brush will only be activated when the deadman switch is squeezed WARNING In order to avoid injury it is recommended that the Marathon 2000 extractor be pulled in the reverse direction without power in emergency situations only In addition there is 1 main circuit breaker located on the front of the main control panel 20 amp circuit breaker main power 12 Set Up and Operation Your Marathon 2000 is shipped complete and ready for carpet cleaning This style of machine is sometimes referred to as a self contained extractor since everything is included in the body of the Marathon 2000 extractor 1 Install recovery tank cover to the top of the tank and connect the suction hose to the cover 2 Important Prior to first use The unit has been tested with window washer fluid at the factory and a small amount of this fluid may remain in the system as a precaution against freezing Prior to first use flush the tank and pump system with a half gallon of plain water 3 Open filler door at the front of the tank and fill with hot water Add liquid cleaning solution to proper dilution ratio 4 Use separate buckets to fill and em
9. er Taskforce PAC VAC T Lite Glazer Windshear Max Vac CV 30 CV 38 and Trot Mop are trademarks of Tornado Industries 1 800 VACUUMS Chicago area 708 867 5100 Fax 708 867 6968 7401 W Lawrence Avenue Chicago IL 60706 IMPORTANT SAFETY INSTRUCTIONS FOR COMMERCIAL USE WHEN USING AN ELECTRICAL APPLIANCE BASIC PRECAUTIONS SHOULD ALWAYS BE FOLLOWED INCLUDING THE FOLLOWING READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY 1 Do not leave machine when plugged in Unplug from outlet when not in use and before servicing Use indoors only Do not use outdoors and do not expose to rain Do not allow to be used as a toy Close attention is necessary when used by or near children Use only as described in this manual Use only manufacturer s recommended attachments Do not use with damaged cord or plug If machine is not working as it should has been dropped damaged left outdoors or dropped into water return it to a service center Do not pull or carry by cord use cord as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug by pulling on cord To unplug grasp the plug not the cord Do not handle plug or machine with wet hands Do not put any object into openings Do not use with any opening blocked keep free of dust lint hair and anything that
10. flush the Marathon 2000 out with a 8 to 1 ratio of water to white vinegar or anti browning solution through the Marathon 2000 extractor This will help to prevent the build up of alkaline residue If the spray jets become clogged remove and wash them thoroughly blow dry Do not use wire or pins to clean the nozzles as this will cause the spray pattern to become distorted thereby creating a streaking pattern on the carpeting lf the spray jets drip after the pump is turned off the solenoid valve may need to be cleaned Once a month inspect all electrical cables hoses filters and connections the Marathon 2000 If you see something that should be repaired or replaced it should be reported and repaired Little things are easy to forget about but as these little things add up you end up with a cluster of problems that will cost you in the long run CAUTION When opening the Marathon 2000 for service and or inspection be sure that the recovery hose is in its proper position If not the hose can become crushed and you will not get good airflow from the vacuum nozzle 14 sure to use Tornado genuine parts and service is provided by authorized Tornado Service Center Use of non O E M parts will void the warranty PROTECT FROM FREEZING Caution If it becomes necessary to store in temperatures that could drop below 40 degrees F the pumping system hoses and valves must be protected from freezing with
11. mitted by the Canadian Electrical Code GROUNDING OUTLET GROUNDED Sketch A Sketch B Sketch C STRAIN RELIEF Attaching the strain relief cord retainer to the 50 power cord 1 Make a loop in power cord approximately 12 from receptacle end 2 Slide cord loop through slot in retainer and over retainer arm Pull slack cord back through slot to secure Attach retainer to handle EXTENSION CORD If an extension cord is used the wire size must at least one size larger 12 3 than the power cord on the machine REQUIRED CLEANING CHEMICALS Use only commercial low foam cleaning chemicals that are designed for carpet extraction 1 General carpet extraction cleaner added to the solution tank 2 Traffic lane per spray usually applied with spray wand 3 Defoamer only goes into the recovery tank CAUTION Use as directed Do not over use the cleaning chemicals CLEANING TIPS Check the condition of the carpeting If the carpet is loose heavily soiled stained spotted or badly worn point this out to the person in charge Locate an inconspicuous spot on the area to be cleaned Test carpet for colorfastness before proceeding Pour the concentrated cleaning solution on the spot cover with a white towel and place a heavy object on top to absorb the cleaning solution Wait 10 minutes for any reaction to take place Remove weight If there is no color transfer it should be safe to clean Remove the furniture from the area
12. nd the consequential damage that may occur is the sole responsibility of the end user Do not use the machine for dry vacuuming This machine is not fitted with a dry filter Use defoamer in the recovery tank at all times to prevent damaging the vacuum motor Do not use water in excess of 140 degree F 62 degree C Use only commercially available low foaming carpet cleaners and defoamers intended for machines of this type Do not use dyes bleaches ammonia or other additives The use of powdered cleaning solution if not diluted properly many result in the intake screen clogging or damage to the pump Do not expose machine to freezing temperatures Do not attempt to repair warranted machines All repairs must be done by a qualified and authorized repair center Non warranted repairs will be billed back to the owner of the unit Do not use any replacement parts except those specified in the parts list Unauthorized parts will void the warranty and could cause the unit not to function properly FAILURE TO COMPLY WITH THE ABOVE WARNING INSTRUCTIONS WILL VOID THE WARRANTY ELECTRICAL This machine operates on a standard 15 AMP 115 volt AC circuit and has a grounded plug Make sure the machine is connected to an outlet having the same configuration as the plug No ungrounded adapter should be used with this machine Special voltage models available GROUNDING INSTRUCTIONS This machine must be grounded If it should malfunction or
13. ornado Karcher Tornado under the warranty cleaning equipment 1 Year Warranty on batteries and chargers one year pro rated 6 Month Warranty on Gel Batteries All battery warranties are handled by the battery manufacturer please call customer service for more information Thank you for choosing Tornado products We are proud to offer the most complete line of commercial and industrial cleaning equipment in the industry Our reputation for quality innovation and durability is unsurpassed Effective January 1 st 2005 Terms subject to change without notice 1 Windshear Blower Dryer Insulation Blowers T191 T201 T12 1 CV 30 CV 38 CW 50 CW 100 Pro PAC Vacs Duo Upright Carpetkeepers and all chargers are warranted for 1 one year for both parts and labor 2 Warranties on all riding sweepers including the ICC1 KM 100 100 R KMR 1250 and KMR 1700 are 24 months parts 6 months labor OR 1000 hours of operation whichever comes first Warranties on the 75 140 amp 90 140 are 24 months parts 12 months labor OR 1 000 hours of operation whichever comes first 3 All non wear item parts purchased after warranty expiration are warranted for 90 days 4 Warranty starts from the date of sale to the consumer or at Tornado s discretion 6 months after dealer purchased the unit from Tornado whichever comes first Note Tornado The Latest Dirt Floorkeeper Carpetkeeper Carpetrinser Carpetrinser Dryer Headmast
14. pty extractor Avoid using undissolved soap or chemicals that could potentially plug the spray jets 5 Attach a 12 gage extension cord to the pig tail plug on the machine WARNING To avoid serious injury Plug into a grounded earth outlet only Do not use an adapter or remove ground pin on plug Do not use a damaged cord 6 Activate the main power switch The LED light will be lit 7 Lower the manual release lever and allow the brush assembly to rest on the floor The height of the suction nozzle may need to be adjusted using the turn knob 8 Activate the vacuum motor switch 9 Activate the brush motor switch 10 Activate the spray bar switch Remember to turn off this switch about 6 from the end of each cleaning pass 11 Squeeze the trip lever on the main handle to move the extractor forward The machine has a powered transaxle so forward movement will be quick and easy Turn the variable speed control clockwise to increase the forward speed Note that the pump or brush will not operate until the machine is in motion and the spray and brush switches are turned on 12 As you are cleaning monitor the water level in the recovery tank cover An overflow of water in the recovery tank can damage the vacuum motor Always be aware of this water level 13 The recovery tank can be drained by removing the drain hose from its support clip and removing the drain plug The standpipe in the recovery tank is equipped with a metal screen c
15. r refer to Protect From Freezing WARRANTY To protect your investment promptly fill out the required information on the warranty card that comes with the unit and mail it back to Tornado Industries GENERAL PRECAUTIONS Make sure the machine is plugged into an electrical outlet with the same voltage and frequency rating as shown on the nameplate of the machine Do not attempt to plug a 115 volt machine in a 230 volt outlet Disconnect power cord from the outlet before attempting maintenance or repair work Do not leave machine connected to an electrical outlet when unattended Don t abuse power cord Never pull the machine by the cord or yank plug from the receptacle If this machine is operated on a wet carpet a potential shock hazard can be caused by a damaged cord Replace a damaged cord immediately Do not immerse this machine in standing water Such use can cause electrical shock Do not use volatile substances such as gasoline or kerosene in the machine on or near the surface to be cleaned The use of such materials could cause an explosion and fire If an extension cord is necessary use a 3 conductor grounding cord 12 gauge wire to prevent motor burnout overheating of the wiring To avoid electrical shock do not expose to rain and store indoors WARNING The machine was designed for use on carpeted floors as per instructions and recommendations written in this manual Any deviation from its proper use or purpose a
16. switch To further decrease the drying time use the Windshear 3000 Carpet Blower When running the Marathon 2000 extractor do not overfill the recovery tank Do not allow the water level to rise above the clear dome on top of the recovery tank If the spray jets become clogged remove the spray bar assembly or the individual spray tips and soaks them in a mild acid or anti browning chemical to dissolve normal alkaline chemical buildup When the Marathon 2000 extractor runs out of cleaning solution as noted by streaking or incomplete cleaning turn off the machine and drain the recovery tank Refill as needed and continue cleaning 10 MACHINE SPECIFICATIONS ELECTRICAL 115 V 15 A 60 HZ DURABLE EXTENSION CORD 75 DRIVE SYSTEM TRANSAXLE W VARIABLE SPEED 0 100 FT MIN VACUUM MOTOR 3 STAGE 1 120 VACUUM SHOE 22 WIDE CAST ALUMINUM ADJUSTABLE FLOATING ARM BRUSH 19 LONG BRUSH SPEED HP 1000 RPM 1 4 HP SOLUTION PUMP 100 PSI DIAPHRAGM STYLE W VARIABLE FLOW 0 2GPM 2 0 GPM SOLUTION CAPACITY 20 GALLONS RECOVERY CAPACITY 20 GALLONS WHEELS FRONT 4 DIA REAR 10 DIA SPRAY SYSTEM 4 QUICK CHANGE JETS LEVER TRIGGER SPRAY WAND EMPTY WEIGHT 190 LBS FULL WEIGHT 350 LBS LENGTH 51 HEIGHT 37 5 WIDTH 22 11 OPERATION INSTRUCTIONS Main Controls Your Marathon 2000 extractor is equipped with 4 main switches which control the spray bar the brush motor th
Download Pdf Manuals
Related Search