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Suzuki SV650Y User's Manual

1. Screw Nut Bracket Rear Combination Bolt Lamp Assy License Lens e Gasket Bulb 12v 5w e Screw Washer 6 5x20x1 6 Spacer 5 5x9 5x11 5 Nut Bracket License Plate Washer 6 5x20x1 6 Screw Nut Reflector Assy Rear Nut Catalogue Title SV650Y SV650Y E2 Block No FIG29 Block Title Suzuki Worldwide Motorcycle ATV Page 38 of 88 WIRING HARNESS SV650X UX Y UY K1 UK1 K2 UK2 B Wey 24 10 6B 6C 6D SV650Y E02_029 WIRING HARNESS Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 1 36610 20F10 2 09481 10501 3 09481 15501 4 36619 20F00 5 09404 06432 5 09404 06434 5 09404 06435 5 09404 08207 6 09407 14403 6 09407 18402 6a 09407 11402 6b 09407 14408 6c 09407 17401 6d 09407 14407 7 01550 06123 8 01550 08253 9 08316 10083 10 37101 19830 10 37101 19820 11 37100 19F00 11 37100 19F10 12 09139 08016 13 37740 31D00 14 09443 06005 15 43251 19F10 16 01550 06123 17 37840 19F00 18 37849 19F00 18 09103 06248 19 08316 10063 20 38500 02F60 20 38500 19F00 21 38590 19F00 22 01550 06123 23 01550 08123 24 37146 33E00 25 36855 19F00 26 36854 19F00 Harness Wiring No 1 Fuse 10a Fuse 15a Guide Wiring Harness Clamp 1 80 Clamp 1 95 Clamp 1 135 Clamp 1 97 Clamp 1 125 Clamp 1 165 Clamp 1 90 Clamp 1 120 Clamp 1 150 Clamp 1 140 Bolt Wiring Harness Bolt Wiring Harness
2. Suzuki Worldwide Motorcycle ATV Page 5 of 88 Description Block Title CRANKCASE MODEL X Y Ref No Part No 1 11301 20830 1 11301 20831 1 11301 20835 1 11301 20840 2 09206 11017 3 11315 19F00 3a 09168 06023 4 01547 06503 5 01547 06507 6 07120 08553 7 07120 08803 7 07120 08803 7 07120 08803 7a 01500 08903 7b 09103 08066 7c 11322 20F00 7d 09103 08066 8 09493 28010 9 09280 04004 10 09493 28010 11 09280 04004 11a 16591 06B00 11b 11391 20F00 11c 11391 20F10 11d 11391 20F20 12 09247 12106 13 09168 12002 14 09280 12009 15 16438 19F00 16 09106 06075 17 09280 04004 18 09493 26007 19 01550 08123 20 09168 08029 21 09248 16012 22 09168 16002 23 11323 19F00 24 01547 06123 25 01550 06123 26 09168 06023 27 09103 10226 28 09103 10041 29 09103 12054 30 08319 31107 30 09159 10058 31 08319 31128 32 37820 33D00 33 09160 10060 Crankcase Set Crankcase Set Crankcase Set Crankcase Set Pin 11x20 O Ring Crankcase Gasket 5 8x13x1 2 Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt 8x95 Bolt 8x90 Bolt 8x95 Jet Oil Gallery Cylinder O Ring d 1 2 id 4 0 Jet Oil Gallery Mission O Ring d 1 2 id 4 0 Union Oil Filter Stand Plate Oil Plate Oil Plate Oil Plug 12x20 Gasket 12 1x16 2x3 7 O Ring d 1 9 id 12 6 Plate Piston Cooling Jet Bolt 6x12 O Ring d 1 2 id 4 0 Jet 130 Bolt Gasket Plug Gasket 16x22x2 Plate Oil Sepa
3. 12 01550 06163 Bolt 13 17981 19F00 Hose Reservoir Tank Inlet 14 09401 08411 Clip 15 09359 50901 980 Hose Reservoir Tank Overflow 1 980 17 17920 19F00 Bracket Reservoir Tank 18 01550 06123 Bolt 19 17680 24A20 Switch Radiator Fan 20 17662 19F02 Connector Thermostat Inlet 21 17663 02FAO Cap Thermostat Connector 22 17670 50F00 Thermostat Water 82Zc 23 01550 06163 Bolt 24 17856 19F00 Hose Connector To Water Pump 25 09401 12409 Clamp 26 09407 14403 Clamp 1 140 27 34850 44D20 Sensor Water Temperature 28 09402 28511 Clamp Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title Block No SV650Y SV650Y E2 FIG17A Suzuki Worldwide Motorcycle ATV Page 22 of 88 S i 18 16 7 ER n 18 lt 8 D Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Description Block Title 2ND AIR E18 Ref No Part No 1 18450 20F01 2 07130 06163 3 18610 20F00 4 02162 06163 5 09359 40701 600 6 09401 06101 7 18711 20F00 8 18712 21F00 9 13888 19B00 10 09401 15101 11 18461 20F00 12 18471 20F00 13 18410 20F00 14 18420 20F00 15 09401 13409 16 18441 45C00 17 01421 06163 18 08316 10063 Valve Assy 2nd Air Bolt 2nd Air Valve Bracket 2nd Air Valve Bolt 2nd Air Bracket Hose 2nd Air Vacuum Clip Hose 2nd Air Cleaner Hose 2nd Air Cleaner Joint Joint 2nd Air Cleaner Hose Clip Hose 2nd Air Valve Front Hose 2nd Air Valve Rear Pipe 2nd
4. 9 09103 12034 Bolt Center 12x96 10 62626 19F00 Spacer Center 12x20x68 11 08319 31128 Nut 12 62684 40A10 Spacer Rear 10x17x30 13 62641 20F00 Rod Rear Cushion 14 09103 12034 Bolt Rod 12x96 15 62626 19F00 Spacer Rod 12x20x68 16 08319 31128 Nut 17 62100 20F00 163 Absorber Assy Rear Shock yellow 18 09103 10033 Bolt Upper 10x70 19 09103 10126 Bolt Lower 10x48 20 08319 31107 Nut 14 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG56 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title Suzuki Worldwide Motorcycle ATV Page 85 of 88 REAR WHEEL Ref No Part No Description 1 64111 08F00 Y6G Wheel Rear 17xmt4 50 silver 2 69211 21E00 Disc Rear Brake 3 09106 08125 Bolt 8x33 4 69721 33D00 Bracket Rear Caliper 5 64740 19C00 Spaceer Rear Axle Rh 6 64611 19F00 Drum Sprocket Mounting 7 64651 27A01 Absorber Shock Rear Hub 8 64711 19F00 Axle Rear 9 64733 34C00 Retainer Rear Sprocket Drum 10 64741 45D00 Spacer Rear Axle Lh 11 09160 17050 Washer 12 08319 21168 Nut 13 09180 17067 Spacer 17 5x25x88 14 08143 63037 Bearing 15 09262 25073 Bearing 25x62x17 16 09285 35001 Oil Seal 35x62x8 17 64511 33C01 Sprocket Rear nt 44 525 18 09119 10043 Bolt 10x47 19 08319 31107 Nut 20 64712 33D00 Washer Chain Adjuster 21 65110 20F00 Tire Rear 160 60 Zr17 69w metz
5. Description 3 17491 19F10 4 17470 02F10 5 09283 10004 6 08110 69000 7 08332 11086 8 17418 19F00 9 17435 33400 10 02112 06163 11 17415 14300 12 09168 08008 13 09103 06206 14 09280 22001 15 08331 31106 16 17461 19F00 17 09181 10158 18 09261 04002 Impeller shaft Seal Mechanical Oil Seal 10x21x5 Bearing E Ring O Ring O Ring Screw Bolt Drain Gasket 8 2x14x1 Bolt O Ring d 2 4 id 21 8 Circlip Gear Water Pump Driven Shim Roller Catalogue Title SV650Y SV650Y E2 Block No FIG16 Block Title RADIATOR Suzuki Worldwide Motorcycle ATV Page 20 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description OO JO O1 BR 17710 19F00 17800 19F10 01550 06103 09148 06015 09320 10042 09180 06290 09118 06097 Radiator Assy Water Fan Assy Radiator Bolt Nut Cushion Spacer 6 5x10x12 Bolt 6x25 Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 21 of 88 SV650Y SV650Y E2 FIG17 RADIATOR HOSE Ref No Part No Description 1 17730 12C20 Cap Radiator 3 17851 19F00 Hose Radiator Inlet 15 16 26 4 17852 19F00 Hose Radiator Outlet 5 09402 38511 Clamp 18 6 17853 19F00 Hose Connector Inlet 7 17890 02F00 Union Connector Hose A 8 09280 18009 O Ring gt 9 07130 06123 Bolt 17 10 17910 19F00 Tank Assy Reservoir 11 17932 12C00 Cap Reservoir Tank
6. Fr Upper 10x28x13 11 47115 19F00 Cushion Fr Lower 10x22x15 12 09180 06294 Spacer 6 5x10x15 70 13 09136 06105 Screw Center 6x20 14 09320 10045 Cushion 10x28x19 15 09180 06286 Spacer 6 5x10x9 4 16 47115 05F00 Cushion Rear 15x28x12 17 03241 15123 Screw 18 09148 05038 Nut 19 03241 15123 Screw 20 09148 05038 Nut 21 03242 04103 Screw 22 09320 08018 Cushion 8x26x7 23 46210 19F 50 291 Handle Pillion Rider black 24 01551 08253 Bolt 25 09160 08126 Washer Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 70 of 88 SV650Y SV650Y E2 FIG47B SEAT TAIL COVER MODEL K2 Ref No Part No Description I INA TE Rap 2 68161 20F00 GY3 e Emblem Tail Cover sv650 2 68161 20F00 GY1 Emblem Tail Cover sv650 2 68161 20F00 GY4 e Emblem Tail Cover sv650 2 68161 20F00 GY2 e Emblem Tail Cover sv650 4 68161 20F00 GY3 e Emblem Tail Cover sv650 4 68161 20F00 GY1 Emblem Tail Cover sv650 4 68161 20F00 GY4 e Emblem Tail Cover sv650 4 68161 20F00 GY2 e Emblem Tail Cover sv650 7 45503 19F50 Y7L Cover Seat Tail Center black 8 45514 19F00 Tape Seat Tail Cover Center 9 09136 06083 Screw Front 6x30 10 47116 19F00 Cushion Fr Upper 10x28x13 11 47115 19F00 Cushion Fr Lower 10x22x15 12 09180 06294 Spacer 6 5x10x15 70 13 09136 06105 Screw Center 6x20 14 09320 10045 Cushion 10x28x19 15 09180 06286 Spacer 6 5
7. Fuel Label Tire Information Manual Owner s Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 66 of 88 SV650Y SV650Y E2 FIG45 SEAT Ref No Part No Description 1 45100 19F50 W05 Seat Assy black 2 45149 31300 e Cushion 7 3 09321 10002 e Cushion 4 09106 06064 Bolt 6x18 5 45220 20A01 Bracket Seat Support Rear 6 02122 06303 Screw 7 45300 19F50 W05 Seat Assy pillion black 8 09321 10011 Cushion 9 95700 14810 Lock Set Seat 10 45289 11F00 Plate Seat Lock 11 45280 38400 Cable Seat Lock 12 45288 14F00 Guide Seat Lock Cable Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 67 of 88 SV650Y SV650Y E2 FIG46 SEAT TAIL COVER MODEL X Ref No Part No Description 2 68165 20F00 NOJ e Emblem Tail Cover sv650 23 22 2 68165 20F00 NOG Emblem Tail Cover sv650 2 68165 20F00 NOH e Emblem Tail Cover sv650 24 2 68165 20F00 NOK Emblem Tail Cover sv650 15 8 4 68165 20F00 NOJ Emblem Tail Cover sv650 PM 4 68165 20F00 N0G Emblem Tail Cover sv650 4 68165 20F00 NOH e Emblem Tail Cover sv650 GE 4 68165 20F00 NOK e Emblem Tail Cover sv650 5 45501 20F10 Y7E Cover Seat Tail Rh silver 5 45501 20F10 Y7L Cover Seat Tail Rh black 5 45501 20F10 Y7M Cover Seat Tail Rh red 5 45501 20F10 Y9F Cover Seat Tail Rh yellow 6 45502 20F10 Y7E Cover Seat Tail Lh silver 6 45502
8. 1 2 O Ring Plug Cap Jet Pilot 17 5 Jet Pilot 15 Holder Jet Jet Main 137 5 Filter Float Pin Valve Assy Needle Float Assy Screw Screw Screw Drain Screw Cover Assy Spring Diaphragm Assy Screw Plunger Starter Spring O Ring Holder Guide Cap Carburetor Plate Screw Screw s e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e Block Title Suzuki Worldwide Motorcycle ATV Page 13 of 88 CARBURETOR Ref No Part No Description 46 13271 44B00 Spring Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 14 of 88 SV650Y SV650Y E2 FIG11 CARBURETOR FITTINGS 25 RefNo Part No Description 1 13684 48B10 Hose 2 13684 19F00 Hose 5 3x10 5x125 3 13684 19F10 Hose 11x15x90 17 4 13684 19F20 Hose 5 3x10 5 5 13685 48B00 Nipple pa 9 TA 6 13671 19F00 Clip 7 13686 19F00 Hose 7x11x250 18 J 8 13671 19F10 Clip 9 09352 50903 600 Hose 5x9x600 7 6 10 13482 20F00 Plate 2 12 e 27 11 13447 20F00 Plate 3 b 12 13602 05109 Screw 13 13612 19F00 Bolt 14 13324 19F00 Nut 15 13267 19F00 Adjust Screw Assy 16 13271 33C00 Spring 17 13580 19F00 Sensor Assy 18 13602 19B50 Screw 19 13553 19F00 Lever Assy 20 13563 19F00 Pin 21 13615 45010 W
9. 10x260 28 09103 10041 Bolt 10x215 29 09103 12054 Bolt 12x310 30 09159 10058 Nut 31 08319 31128 Nut 32 37820 33D10 Switch Assy Oil Pressure 33 09160 10060 Washer 10 5x22x2 3 Catalogue Title SV650Y SV650Y E2 Block No FIG5 Block Title CRANKCASE COVER Suzuki Worldwide Motorcycle ATV Page 7 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 1 11340 19F00 2 11971 33210 3 11482 19F00 4 04211 09149 5 09103 06204 6 09103 06205 7 11370 19F00 8 11484 19F00 8 11484 19F01 9 09103 06180 10 09103 06207 11 09259 20008 12 09280 17003 13 11361 19F00 13a 01547 06457 14 11351 19F00 15 11483 19F00 16 04211 09149 17 01547 06357 18 01547 06657 19 09168 06023 19 09168 06023 20 09259 26012 21 09280 22008 22 09248 16012 23 09168 16002 Cover Clutch Inner Lens Oil Level Check Gasket Clutch Cover Inner Pin Bolt Bolt Cover Clutch Outer O Ring Clutch Cover Outer O Ring Clutch Cover Outer Bolt Bolt Plug O Ring d 3 1 id 16 8 Cover Engine Sprocket Bolt Cover Magneto Gasket Magneto Cover Pin Bolt Bolt Gasket 5 8x13x1 2 Gasket 5 8x13x1 2 Plug O Ring d 3 1 id 22 7 Plug Gasket 13 8x18 8x0 4 Catalogue Title SV650Y SV650Y E2 Block No FIG6 Block Title CRANKSHAFT Suzuki Worldwide Motorcycle ATV Page 8 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserv
10. 19F00 Y7M 11 94403 19F00 Y9F 11 94403 19F00 YC2 12 68641 19F00 1ZY 12 68641 19F00 20G GO J O O1 BR GO D D ND ND Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Lh Cowl Assy Side Lh Cowl Assy Side Lh Cowl Assy Side Lh e Emblem e Emblem e Emblem e Emblem Panel Upper Rh Panel Upper Lh Window Screen Screw 5x14 Washer Nut Panel Meter Cowling Assy Center black Cowling Assy Center red Cowling Assy Center yellow Cowling Assy Center blue e Emblem suzuki gray e Emblem suzuki gray black red yellow blue black red yellow blue Do PERA sii Catalogue Title SV650Y SV650Y E2 Block No FIG42B Block Title COWLING BODY SV650SK1 Suzuki Worldwide Motorcycle ATV Page 60 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 94401 20F01 19A 94401 20F01 YFX 94401 20F01 Y9H 94401 20F01 YEX 94402 20F01 19A 94402 20F01 YFX 94402 20F01 Y9H 94402 20F01 YEX 68181 20F00 ED6 68181 20F00 ED7 68181 20F00 ED8 68181 20F00 ED9 94413 19F00 94423 19F00 94611 19F00 09139 05025 08322 01053 09159 05019 10 94630 19F00 11 94403 19F01 19A 11 94403 19F01 Y7L 11 94403 19F01 Y9H 11 94403 19F00 YC2 12 68641 19F00 YD8 12 68641 19F00 1ZY 12 68641 19F00 20G O J O O1 EG LG G LG M MMM Cowl Assy Side Rh Cow
11. 20F10 Y7L Cover Seat Tail Lh black I 6 45502 20F10 Y7M Cover Seat Tail Lh red 6 45502 20F10 Y9F Cover Seat Tail Lh yellow 7 45503 19F50 35W Cover Seat Tail Center gray 7 45503 19F50 Y7L Cover Seat Tail Center black 8 09136 06083 Screw Front 6x30 9 47116 19F00 Cushion Fr Upper 10x28x13 10 47115 19F00 Cushion Fr Lower 10x22x15 11 09180 06294 Spacer 6 5x10x15 70 12 09136 06105 Screw Center 6x20 13 09320 10045 Cushion 10x28x19 14 09180 06286 Spacer 6 5x10x9 4 15 47115 05F00 Cushion Rear 15x28x12 16 03241 15123 Screw 17 09148 05038 Nut 18 03241 15123 Screw 19 09148 05038 Nut 20 03242 04103 Screw 21 09320 08018 Cushion 8x26x7 22 46210 19F50 291 Handle Pillion Rider black 23 01551 08253 Bolt 24 09160 08126 Washer Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG47 Block Title SEAT TAIL COVER MODEL Y Suzuki Worldwide Motorcycle ATV Page 68 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 2 68165 20F00 N9W 2 68165 20F00 N9Y 2 68165 20F00 N9V 2 68165 20F00 N9Z 4 68165 20F00 N9W 4 68165 20F00 N9Y 4 68165 20F00 N9V 4 68165 20F00 N9Z 7 45503 19F50 35W 7 45503 19F50 Y7L 8 09136 06083 9 47116 19F00 10 47115 19F00 11 09180 06294 12 09136 06105 13 09320 10045 14 09180 06286 15 47115 05F00 16 03241 15123 17 09148 05038 18 03241
12. 21 01550 08457 Bolt Rh 22 51192 06C00 Washer Upper 21 SV650Y E02_048B FRONT DAMPER Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 20 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG49 Block Title Suzuki Worldwide Motorcycle ATV Page 74 of 88 STEERING STEM SV650X UX Y UY Ref No Part No Description 1 51410 19F10 Stem Steering 2 51644 12C00 Seal Steering Lower 3 09267 30010 Bearing 30x55x17 4 01550 08407 Bolt 5 51311 19F10 Head Steering Stem 6 51328 03FA0 Bolt 7 09250 0601 1 Cap 8 56211 45050 Holder Handle Upper 9 07130 08307 Bolt 10 09164 08015 Washer 11 56221 03FA0 Holder Handle Lower 12 51321 03FA0 Bolt 13 08319 31107 Nut 14 09267 25009 Bearing 25x47x15 15 09285 34009 Oil Seal 34x69x11 9 16 51631 28000 Nut Steering Stem 17 51530 19F00 Bracket Headlamp Housing Rh 18 51540 19F00 Bracket Headlamp Housing Lh 19 51553 38C00 Damper Headlamp Housing Brkt 20 51851 19F00 Stay Headlamp Housing Rh 21 51861 19F00 Stay Headlamp Housing Lh 22 09139 06027 Screw 6x12 23 51356 10D03 Washer 24 51353 28A10 Nut Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 75 of 88 SV650Y SV650Y E2 FIG49A STEERING STEM SV650SX SUX SY SUY 11 Ref No Part No Description 1 51410 19F00 Stem Steering 2 51644 12C00 e Seal Steering Lower 3 0
13. 33D80 Caliper Assy Front Lh 1 59300 33830 e Piston Set 2 59300 33840 Seal Set Piston 3 59101 33850 e Pad Set Rh 3 59301 33850 e Pad Set Lh 4 59115 33D00 e Spring Rh 4 59315 33D00 e Spring Lh 5 59112 44B00 e Boot 6 59313 36500 e Insulator 7 59116 33D00 e Guide 8 59121 18410 Bleeder 9 55156 66310 e Cap 9 10 59141 44B01 e Pin 11 69142 45000 e Clip 12 59171 33D00 e Shim 13 01550 10253 Bolt E Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved S H a Catalogue Title SV650Y SV650Y E2 Block No FIG52 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title FRONT BRAKE HOSE Suzuki Worldwide Motorcycle ATV Page 80 of 88 Ref No Part No Description 09360 10041 09360 10041 09360 10043 09360 10042 09161 10009 59491 17E00 01550 06163 59480 20F00 59240 20F00 59440 20F00 59268 45D00 59269 20F00 01550 06123 OMONDORWND a dk Sech D Bolt Upper 10x1 00x22 Bolt Joint 10x1 00x22 Bolt 10x1 00x36 Bolt Lower 10x1 25x22 Washer 10x15x1 5 Joint Brake Hose Bolt Hose Front Brake No 1 Hose Front Brake No 2 Rh Hose Front Brake No 2 Lh Clamp Brake Hose No 2 Rh Clamp Brake Hose No 2 Lh Bolt Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG53 Block Title Suzuki Worldwide Motorcycle ATV Page
14. 55w 12 09471 12081 Bulb 12v 5w 13 09139 05038 Screw Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG26A Block Title Suzuki Worldwide Motorcycle ATV Page 33 of 88 HEADLAMP SV650SX SY SK1 SK2 E2 E24 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved 15 14 16 Ref No Part No Description 1 35100 20F30 999 Headlamp Assy 2 35125 02F00 Cover Socket 3 09471 12102 Bulb 12v 445 45w 4 09160 06088 Washer 6 5x20x1 6 5 09180 06267 Spacer 6 5x9x12 5 6 09320 09010 Cushion 7 08316 10063 Nut 8 36110 20F00 Lamp Assy Front Position 9 36112 08F00 Lens 10 36113 20F00 Gasket 11 35128 37B00 Washer 12 09471 12081 Bulb 12v 5w 13 03211 04123 Screw 14 09160 05045 Washer 5 5x18x1 0 15 09320 08001 Cushion 16 03511 05103 Screw Catalogue Title SV650Y SV650Y E2 Block No FIG26B Block Title Suzuki Worldwide Motorcycle ATV Page 34 of 88 HEADLAMP SV650SX SUX SY SUY SK1 SUK1 SK2 SUK2 SEE NOTE Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 1 35100 20F50 999 Headlamp Assy 2 35125 02F00 e Cover Socket 3 35175 18E50 Adaptor Assy 4 36118 02F00 e Cord Assy 5 09471 12122 Bulb 12v 5 5w h1 p14 5s osra Phil 6 09160 06088 Washer 6 5x20x1 6 7 09180 06267 Spacer 6 5x9x12 5 8 09320 09010 Cushion
15. 81 of 88 FRONT MASTER CYLINDER SV650X UX Y UY K1 K2 UK2 Ref No Part No Description 59600 20020 59600 45860 59667 49460 59668 41C00 59669 41C00 69689 49300 59671 44300 59675 19C00 59675 19C10 59664 48B00 L J O Cn B N Cylinder Assy Front Master Piston cup Set Diaphragm Plate Diaphragm Cap Screw Holder Bolt Holder 6x25 Bolt Holder 6x38 Protector Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG53A Block Title Suzuki Worldwide Motorcycle ATV Page 82 of 88 FRONT MASTER CYLINDER SV650SX SUX SY SUY SK1 SK2 SUK2 Ref No Part No Description 1 59600 32C01 2 59600 45860 3 59666 44300 4 69686 34200 5 59672 17C00 6 69674 00B20 7 59673 17C00 8 59671 36500 9 59675 19C00 10 59740 07D00 11 59667 18441 12 59668 18441 13 59669 07D00 14 59743 17C00 15 02142 04103 16 01550 06123 17 59750 33E01 18 01550 06123 19 59731 32C00 20 59735 17C00 Cylinder Assy Front Master Piston cup Set Boot O Ring e Connector e Circlip e Cover Dust Holder black Bolt Holder 6x25 Tank Assy Reservoir Diaphragm Plate Diaphragm e Cap Plate Reservoir Tank Cap Screw Bolt Bracket Reservoir Tank Front Bolt Hose Front Reservoir Tank Clamp Reservoir Tank Catalogue Title SV650Y SV650Y E2 Block No FIG54 Block
16. 9 08316 10063 Nut 10 36110 20F00 Lamp Assy Front Position 11 36112 08F00 e Lens 12 36113 20F00 e Gasket 13 35128 37B00 Washer 14 09471 12081 e Bulb 12v 5w 15 03211 04123 e Screw 16 09160 05045 Washer 5 5x18x1 0 17 09320 08001 Cushion 18 03511 05103 Screw Catalogue Title Block No SV650Y SV650Y E2 FIG27 12 13 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title Suzuki Worldwide Motorcycle ATV Page 35 of 88 TURNSIGNAL LAMP SV650X UX Y UY K1 UK1 K2 UK2 Ref No Part No Description 35604 33E30 35601 20F30 35603 33E30 35602 20F30 35610 33E00 09471 12045 03242 04123 08316 10103 35603 33E10 35604 33E10 35610 33E00 09471 12045 03242 04123 35695 17C00 09160 10501 08310 00103 38610 03F00 OO J OO O1 EG MK A A dii bin GO M OH Lamp Assy Front Turnsignal Rh Lamp Assy Front Turnsignal Rh Lamp Assy Front Turnsignal Lh Lamp Assy Front Turnsignal Lh Lamp Unit e Bulb 12v 21w e Screw Nut Lamp Assy Rear Turnsignal Rh Lamp Assy Rear Turnsignal Lh Lamp Unit e Bulb 12v 21w e Screw Spacer Rear Turnsignal Washer 10 5x30x2 3 Nut Relay Assy Turnsignal Lamp Catalogue Title SV650Y SV650Y E2 14 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG27A 13 Block Title TURNSIGNAL LAMP SV650SX SUX SY SUY SK1 SUK1 SK2 SUK2 Suzuki Worldwide Motorcycle
17. ATV Page 36 of 88 Ref No Part No Description OMONNOORWNHH de o 11 35601 33E30 35602 33E30 35610 33E00 09471 12045 03242 04123 35629 33E00 03511 05103 35603 33E10 35604 33E10 35610 33E00 09471 12045 03242 04123 35695 17C00 09160 10501 08310 00103 38610 03F00 Lamp Assy Front Turnsignal Rh Lamp Assy Front Turnsignal Lh Lamp Unit e Bulb 12v 21w e Screw Plate Front Turnsignal Lamp Screw Lamp Assy Rear Turnsignal Rh Lamp Assy Rear Turnsignal Lh Lamp Unit e Bulb 12v 21w e Screw Spacer Rear Turnsignal Washer 10 5x30x2 3 Nut Relay Assy Turnsignal Lamp Catalogue Title SV650Y SV650Y E2 Block No FIG28 Suzuki Worldwide Motorcycle ATV Page 37 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Description Block Title TAIL LAMP Ref No Part No 1 35710 02F00 2 35627 43010 3 35712 02F00 4 35713 02F00 5 09471 12083 6 03211 04207 7 09148 05020 8 09160 06088 9 09180 06285 10 09320 09009 11 03541 05203 12 08316 10063 13 35726 19F00 14 01550 06123 15 35910 02F00 16 35912 02F00 17 35913 02F00 18 09471 12081 19 03211 04163 20 09160 06088 21 09180 05054 22 08316 10053 23 35927 00A10 24 09160 06088 25 02142 06123 26 08316 10063 27 35970 07F00 28 08316 10053 Lamp Assy Rear Combination Gasket Lens e Gasket Bulb 12v 21 5w e Screw Nut Washer 6 5x20x1 6 Spacer 6 5x10x9 Cushion
18. Air Front Pipe 2nd Air Rear Clip Gasket 2nd Air Pipe Bolt Stud Nut Catalogue Title SV650Y SV650Y E2 Block No FIG18 Suzuki Worldwide Motorcycle ATV Page 23 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Description Block Title CLUTCH Ref No Part No 1 21200 20810 2 09160 20067 3 21411 44101 4 21413 20F00 5 21414 01D00 6 21440 19F00 7 21441 37440 8 21451 28C31 9 21462 14301 10 09100 06145 11 09140 20001 12 09160 20067 13 09167 20006 14 23110 44111 15 23111 24A01 16 23121 44100 17 23200 11D00 18 09134 06010 19 08310 00067 20 23226 19F00 21 09160 15045 22 09263 15003 23 09285 06015 24 09443 08001 25 01500 06163 Gear Assy Primary Driven Washer 20x36x3 Hub Clutch Sleeve Spring Clutch Spacer Clutch Sleeve Hub Plate Clutch Drive Plate Clutch Drive Plate Clutch Driven t 1 6 Disc Clutch Pressure Bolt 6x40 Nut Washer 20x36x3 Lock Washer Rod Push Rh Rod Clutch Push Lh Piece Clutch Push Screw Assy Clutch Release e Screw e Nut Support Clutch Release Washer 15 5x28x1 Bearing 15x28x2 Oil Seal 6x34x5 5 Spring Bolt Catalogue Title SV650Y SV650Y E2 19 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG19 Block Title TRANSMISSION Suzuki Worldwide Motorcycle ATV Page 24 of 88 Ref No Part No Description OMONDORWND 24120 19
19. Bolt 3 09113 06001 Bolt 4 63421 19F00 Mud Guard Rear Fender Front 5 02162 06163 Bolt 6 09169 06071 Washer 7 63311 19F00 Extension Rear Fender 8 02142 06103 Screw 9 09146 06003 Nut 10 09800 21008 Tool Assy 11 09822 00005 Clamp Wrench 12 47435 02F01 Band Tool 13 47161 08F00 Cushion 14 94980 42A00 Bag Manual SV650Y E02_041A REAR FENDER Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 57 of 88 SV650Y SV650Y E2 FIG41B REAR FENDER E18 Ref No Part No Description E NAT od 1 63111 19F10 Fender Rear 2 09116 06168 Bolt 3 09111 06066 Bolt 4 63421 19F00 Mud Guard Rear Fender Front 5 01550 06163 Bolt 6 09169 06071 Washer 7 63311 19F00 Extension Rear Fender 8 02142 06103 Screw 9 09146 06003 Nut 10 09800 21008 Tool Assy 11 09822 00005 Clamp Wrench 12 47435 02F00 Band Tool 13 47161 08F00 Cushion 14 94980 42A00 Bag Manual SV650Y E02_041B REAR FENDER Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG42 Block Title COWLING BODY SV650SX Suzuki Worldwide Motorcycle ATV Page 58 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 94401 20F00 Y7E 94401 20F00 Y7L 94401 20F00 Y7M 94401 20F00 Y9F 94402 20F00 Y7E 94402 20F00 Y7L 94402 20F00 Y7M 94402 20F00 Y9
20. Cap Oil Strainer Bolt Filter Assy Engine Oil Pump Assy Fuel Bolt Fuel Pump Cushion Fuel Pump Spacer Fuel Pump Gear Engine Oil Pump Drive Roller 0d 6 1 6 Circlip Hose Vacuum Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 18 of 88 SV650Y SV650Y E2 FIG15 WATER PUMP MODEL X Y Ref No Part No Description 1 17400 19F02 Pump Assy Water 2 17411 19F00 Case Water Pump 3 17491 19F01 Impeller Water Pump 3a 17533 02F00 Washer Impeller 4 17511 19F00 Shaft Water Pump 5 09100 06162 Bolt 6x13 6 09164 06006 Lock Washer 7 09168 06025 Gasket 6x15x2 2 8 17470 02F10 Seal Mechanical 9 09283 10004 Oil Seal 10x21x5 10 09262 10014 Bearing 10x26x8 11 08332 11086 E Ring 12 17418 19F00 O Ring 13 17435 33400 O Ring 14 02112 06163 Screw 15 17415 14300 Bolt Drain 16 09168 08008 e Gasket 8 2x14x1 17 09103 06206 Bolt 18 09280 22001 O Ring d 2 4 id 21 8 19 08331 31106 Circlip 20 17461 19F00 Gear Water Pump Driven 21 09181 10158 Shim 22 09261 04002 Roller 17 Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG15A Block Title Suzuki Worldwide Motorcycle ATV WATER PUMP MODEL K1 K2 Page 19 of 88 SV650Y E02_015A WATER PUMP Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No
21. Nut Wiring Harness Lock Set Lock Set Lock Assy Steering e Lock Assy Steering Bolt 8x20 Switch Assy Stop Lamp Spring Bracket Stop Lamp Switch Bolt Switch Assy Side Stand Bolt Side Stand Bolt Side Stand Nut Horn Assy Horn Assy Bracket Horn Bolt Bolt Key Blank Wire Carb Heater Wire Starter Control Catalogue Title SV650Y SV650Y E2 Block No FIG29A Block Title Suzuki Worldwide Motorcycle ATV Page 39 of 88 WIRING HARNESS SV650SX SUX SY SUY SK1 SUK1 SK2 SUK2 R ANAL SV650Y E02_029A WIRING HARNESS Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 1 36610 19F00 2 09481 10501 2 09481 15501 3 36619 33E00 4 36620 19F 10 4 36620 19F20 5 36618 33E00 5a 36687 19F00 6 09404 06432 6 09404 06434 6 09404 06435 7 09407 11402 7 09407 14408 7 09407 17401 7a 09407 14407 8 09407 14403 8 09407 18402 8a 01550 06123 9 37101 19830 9 37101 19820 10 37100 19F00 10 37100 19F10 11 09139 08016 12 37740 31D00 13 09443 06005 14 43251 19F00 15 01550 06123 16 37840 19F00 17 37849 19F00 17 09103 06248 18 08316 10063 19 38500 02F60 19 38500 19F00 20 38590 19F00 21 01550 06123 22 01550 08123 23 37146 33E00 24 36855 19F00 25 36854 19F00 Harness Wiring No 1 Fuse 10a Fuse 15a Guide Wiring Harness Harness Wiring No 2 Harness Wiring No 2 Cover Speedometer Coupler Holder Coupler Clamp
22. Title SV650Y SV650Y E2 Block No FIG23 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title Suzuki Worldwide Motorcycle ATV Page 28 of 88 BATTERY Ref No Part No Description 33610 02F01 Battery Assy yt12a bs 12v 10ah J O O1 B ND 33651 37000 33652 28000 33652 19F00 33810 19F00 31861 48B10 33820 19F00 33624 16E00 33860 19F00 Protector 170x95x3 0 Protector Battery 20x45x6 Protector 85x40x5 Wire Starter Motor Lead Cap Starter Motor Lead Wire Battery Lead Cap Battery Wire Battery Lead Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 29 of 88 SV650Y SV650Y E2 FIG24 ELECTRICAL Ref No Part No Description 1 31800 21E20 Relay Assy Starting Motor 2 31861 21E20 Cover Relay Assy 3 09481 30101 Fuse 30a 4 09128 06013 Screw 6x8 5 32800 24B01 Rectifier Assy 6 02162 06163 Bolt 7 32900 20F00 Igniter Assy 7 32900 20F20 Igniter Assy 8 03542 06163 Screw 9 33410 19F00 Coil Assy Ignition 10 33420 19F00 Coil Assy Ignition 11 01500 06203 Bolt 12 33510 11D00 Cap Spark Plug 13 33541 23E01 Seal Spark Plug Cap 14 33542 38B00 Seal High Tension Cord 15 33543 19F00 Cover Spark Plug Cap SV650Y E02_024 ELECTRICAL Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV Al
23. Washer 14x29x0 8 Shim Oil Seal 14x22x6 Spring Spring Circlip Arm Gear Shift Link Cover Dust Rod Gear Shift 1 175 Lever Assy Gear Shift e Cover Dust Rubber Gear Shift Pedal Nut Bolt Nut Base Assy Gear Shift Terminal Contact O Ring od 2 4 id 25 7 Clamp 1 82 Spring Screw Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG21 Block Title STARTING MOTOR Suzuki Worldwide Motorcycle ATV Page 26 of 88 Ref No Part No Description OO JO Cn amp ND KK m mi M 31100 19F00 31130 13E00 31132 33E00 31135 31300 31143 49040 31280 19F00 31156 13E00 31170 19B10 31264 13E00 09280 25002 01547 06253 08361 35068 Motor Assy Starting Brush Terminal Set Brush Holder Set Spring Brush O Ring e Set Bolt Assy O Ring e Washer Set O Ring O Ring d 3 1 id 24 4 Bolt Nut Catalogue Title SV650Y SV650Y E2 Block No FIG22 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title Suzuki Worldwide Motorcycle ATV Page 27 of 88 MAGNETO Ref No Part No Description 32101 19F00 Stator Assy 32102 20F00 Rotor Assy 00 JO Cn amp 29 ND 32371 19F00 09103 12004 09160 12036 07130 05123 07130 06303 09420 04008 Clamp Magneto Lead Bolt 12x40 Washer 12x30x3 Bolt Bolt Key Catalogue
24. Y9H 44100 19F40 YC2 68111 12C00 YD8 68111 12C00 1ZY 68111 12C00 20G 44200 33870 09106 05017 09139 06029 09160 06054 44511 19F00 44512 19F00 44559 19F00 44574 33E01 09403 05310 44550 19F10 01550 08163 44541 02F00 44561 19F00 01550 08853 09352 70103 600 09367 08004 44423 19F00 09351 14152 600 44339 19F00 44194 19F00 Tank Assy Fuel red Tank Assy Fuel black Tank Assy Fuel yellow Tank Assy Fuel blue Emblem silver Emblem gray Emblem gray Cap Set Fuel Tank Bolt 1 20 Screw 6x25 Washer 6 5x22x1 6 Cushion Front Spacer Front Cushion Fuel Tank Side Stay Fuel Tank Clamp Bracket Fuel Tank Rear Bolt Cushion Fuel Tank Rear Spaceer Fuel Tank Rear Bolt Hose No 2 1 600 gt 80 Joint 3 Way Hose No 1 Protector 1 600 gt 40 Clamp Drain Hose Shield Tank Front Catalogue Title SV650Y SV650Y E2 Block No FIG34B Block Title FUEL TANK MODEL K2 Suzuki Worldwide Motorcycle ATV Page 47 of 88 B H Si RS T SV650Y E02_034B FUEL TANK Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description OMONDORWNNHHHH 44100 20F00 Y7L 44100 20F00 Y9H 44100 20F00 YC2 44100 20F00 YD8 68111 42E20 1ZY 68111 42E20 20G 44200 33870 09106 05017 09139 06029 09160 06054 44511 19F00 44512 19F00 44559 19F00 44574 33E01 09403 05310 44550 19F 10 01550 08163 44541 02F00 44561 19F00 01550 08853 0935
25. 1 80 Clamp 1 95 Clamp 1 135 Clamp 1 90 Clamp 1 120 Clamp 1 150 Clamp 1 145 Clamp 1 125 Clamp 1 165 Bolt Wiring Harness Lock Set Lock Set Lock Assy Steering e Lock Assy Steering Bolt 8x20 Switch Assy Stop Lamp Spring Bracket Stop Lamp Switch Bolt Switch Assy Side Stand Bolt Side Stand Bolt side Stand Nut Horn Assy Horn Assy Bracket Horn Bolt Bolt Key Dank Wire Carb Heater Wire Starter Control Catalogue Title SV650Y SV650Y E2 Block No FIG30 Block Title Suzuki Worldwide Motorcycle ATV HANDLE SWITCH SV650X UX Y UY K1 UK1 K2 UK2 Page 40 of 88 B B Sei n MP M SV650Y E02_030 HANDLE SWITCH Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 37200 27E11 37200 27E31 02112 05505 02112 05305 02112 05103 37400 23E10 02112 05455 09125 05066 37560 38A00 37564 26E00 OMONDORWNH Switch Assy Handle Rh Switch Assy Handle Rh Screw Screw Screw Switch Assy Handle Lh Screw Screw 5x25 Switch Assy Clutch Screw Catalogue Title SV650Y SV650Y E2 Block No FIG30A Block Title Suzuki Worldwide Motorcycle ATV Page 41 of 88 HANDLE SWITCH SV650SX SUX SY SUY SK1 SUK1 SK2 SUK2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 37200 33E11 37200 33E31 02112 05505 02112 0
26. 15123 19 09148 05038 20 03242 04103 21 09320 08018 22 46210 19F50 291 23 01551 08253 24 09160 08126 e Emblem Tail Cover sv650 Emblem Tail Cover sv650 e Emblem Tail Cover sv650 e Emblem Tail Cover sv650 e Emblem Tail Cover sv650 Emblem Tail Cover sv650 e Emblem Tail Cover sv650 Emblem Tail Cover sv650 Cover Seat Tail Center gray Cover Seat Tail Center black Screw Front 6x30 Cushion Fr Upper 10x28x13 Cushion Fr Lower 10x22x15 Spacer 6 5x10x15 70 Screw Center 6x20 Cushion 10x28x19 Spacer 6 5x10x9 4 Cushion Rear 15x28x12 Screw Nut Screw Nut Screw Cushion 8x26x7 Handle Pillion Rider black Bolt Washer Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 69 of 88 SV650Y SV650Y E2 FIG47A SEAT TAIL COVER MODEL K1 Ref No Part No Description 2 68165 20F00 ED9 e Emblem Tail Cover sv650 24 P 23 2 68165 20F00 ED7 Emblem Tail Cover sv650 2 68165 20F00 ED6 e Emblem Tail Cover sv650 25 2 68165 20F00 ED8 e Emblem Tail Cover sv650 16 E 4 68165 20F00 ED9 Emblem Tail Cover sv650 2 4 68165 20F00 ED7 Emblem Tail Cover sv650 4 68165 20F00 ED6 e Emblem Tail Cover sv650 GE 4 68165 20F00 ED8 e Emblem Tail Cover sv650 7 45503 19F50 35W Cover Seat Tail Center gray 2 7 45503 19F50 Y7L Cover Seat Tail Center black 8 45514 19F00 Tape Seat Tail Cover Center 9 09136 06083 Screw Front 6x30 10 47116 19F00 Cushion
27. 18022 Washer 18x24x1 10 43561 33E00 Hook Return Spring 11 02112 05163 Screw 12 09443 13029 Spring 13 43261 17C00 Tube Spring Guide Catalogue Title SV650Y SV650Y E2 sa 17 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG33 Suzuki Worldwide Motorcycle ATV Page 44 of 88 Description 12 Block Title FOOTREST Ref No Part No 1 43511 33E10 2 43521 33E00 3 07130 08203 4 43530 17E01 5 43540 17E00 6 09106 10064 7 43510 02F11 8 43520 02F 11 9 09200 08057 10 09180 08149 11 09448 18022 12 04111 25158 13 43576 07D01 14 43571 33E01 15 43576 19F00 16 09139 05054 16a 09161 08018 17 43600 19F00 18 43700 19F00 19 43611 33E10 20 43621 33E10 21 09208 06007 22 09440 05005 23 06111 07004 24 43816 33E21 25 43826 33E21 26 08332 11043 27 01550 08163 Bracket Front Footrest Rh Bracket Front Footrest Lh Bolt Holder Footrest Rh Holder Footrest Lh Bolt Bar Footrest Rh Bar Footrest Lh Pin Spacer 8 1x12x22 Spring Cotter Pin Bolt Bank Sensor Guard Front Footrest Rh Guard Front Footrest Lh Screw 5x16 Washer Footrest Assy Pillion Rh Footrest Assy Pillion Lh e Bar Pillion Footrest Rh Bar Pillion Footrest Lh Pin Spring Ball Plate Pillion Rh Plate Pillion Lh E Ring Bolt s e e e Catalogue Title SV650Y SV650Y E2 Block No FIG34 Block Title FUEL TANK MODEL X Y Suzuki Worldwide Motor
28. 2 21 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved 11 Block No FIG48A Block Title FRONT FORK DAMPER MODEL K1 Suzuki Worldwide Motorcycle ATV Page 72 of 88 Ref No Part No Description 51130 20F30 Tube Outer Rh 2 51140 20F00 Tube Outer Lh 3 51167 26E10 Metal Slide 4 51158 05A00 Washer 5 51153 14F00 Seal Oil 6 51156 49440 e Circlip 7 51173 14F00 Seal Dust 9 51147 16510 Bolt 10 51148 41310 Washer 11 51110 20F00 Tube Inner 12 51121 33D10 Piston 14 51177 06C00 Spring 15 51196 33D10 e Ring Piston 17 51356 10D03 Washer 19 51351 10D00 e Cap 20 09280 32001 O Ring 21 01550 08457 Bolt Rh Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 73 of 88 SV650Y SV650Y E2 FIG48B FRONT FORK DAMPER MODEL K2 Ref No Part No Description B B Sei TW Rap 1 51130 20FA0 Tube Outer Rh 2 51140 20FA0 Tube Outer Lh 3 51167 26E10 Metal Slide 4 51158 05A00 Washer 5 51153 14F00 Seal Oil 6 51156 49440 Circlip 7 51173 14F00 Seal Dust 8 51195 33D10 Piece Oil Lock 9 51147 16510 Bolt 10 51148 41310 Washer 11 51110 20F00 e Tube Inner 12 51121 33D10 Piston 13 51146 20F30 Cylinder 14 51177 06C00 Spring 15 51196 31F00 Ring Piston 16 51171 20FA0 Spring Front 17 51356 10D03 Washer 19 51351 10D80 e Cap 20 09280 32001 e O Ring
29. 2 56208 21 11172 19F00 21 11172 19F20 22 11173 19F00 23 09106 07009 24 09106 07010 25 09161 11008 26 11192 13E00 27 01550 10807 Head Assy Cylinder Rear Head Assy Cylinder Rear Guide Valve Pin 6 2x8x11 Bolt 6x39 Gasket Cylinder Head Pin Bolt Cylinder Head Side Face Washer Head Cover Washer 10 5x19x2 0 Bolt 10x160 Bolt 6x70 Bolt Bolt Bolt Gasket 5 8x13x1 2 Spark Plug ngk cr8e Spark Plug denso u24esr n Spark Plug ngk cr9e Spark Plug denso u27esr n Spark Plug ngk cr10e Spark Plug denso u31esr n Pipe Assy Intake Rear O Ring Screw Clamp Cover Cylinder Head Rear Cover Cylinder Head Rear Gasket Cylinder Head Cover Bolt 7x17 5 Bolt 7x31 Washer Cushion Head Cover Bolt Bolt Catalogue Title SV650Y SV650Y E2 Block No FIG3 Block Title CYLINDER Suzuki Worldwide Motorcycle ATV Page 4 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description L O 01 E D N 11210 20F00 0F0 11210 20F10 0FO 11220 20F00 0F0 11220 20F10 0F0 11241 19F00 11242 19F00 04211 13189 08316 10063 01421 06253 Cylinder Front Cylinder Front Cylinder Rear Cylinder Rear Gasket Cylinder Front Gasket Cylinder Rear Pin Nut Stud Bolt Catalogue Title SV650Y SV650Y E2 27 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG4 29
30. 2 70103 600 09367 08004 44423 19F00 09351 14152 600 44339 19F00 44194 19F00 Tank Assy Fuel black Tank Assy Fuel yellow Tank Assy Fuel blue Tank Assy Fuel silver e Emblem gray e Emblem gray Cap Set Fuel Tank Bolt 1 20 Screw 6x25 Washer 6 5x22x1 6 Cushion Front Spacer Front Cushion Fuel Tank Side Stay Fuel Tank Clamp Bracket Fuel Tank Rear Bolt Cushion Fuel Tank Rear Spaceer Fuel Tank Rear Bolt Hose No 2 1 600 gt 80 Joint 3 Way Hose No 1 Protector 1 600 gt 40 Clamp Drain Hose Shield Tank Front Catalogue Title SV650Y SV650Y E2 Block No FIG35 Block Title FUEL COCK Suzuki Worldwide Motorcycle ATV Page 48 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 44300 19F00 44351 33E00 09128 06057 09168 06026 09355 50105 600 09351 14152 600 09401 09403 34810 19F11 00 J O Cn ELM Cock Assy Fuel O Ring Joint Bolt Gasket 6 4x11 5x0 8 Hose Fuel 1 600 gt 40 Protector 1 600 gt 80 Clip Gauge Assy Fuel Level Catalogue Title SV650Y SV650Y E2 Block No FIG36 Block Title FRAME COVER Suzuki Worldwide Motorcycle ATV Page 49 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description D 47111 19F00 47211 19F00 09139 05054 09409 06314 5PK Cover Frame Rh Cover Frame Lh
31. 2122 06163 19 09402 56208 20 11171 19F00 20 11171 19F20 21 11173 19F00 22 09106 07009 23 09106 07010 24 09161 11008 25 11192 13E00 26 01550 10807 27 01550 10807 Head Assy Cylinder Front Head Assy Cylinder Front Guide Valve Pin 6 2x8x11 Bolt 6x39 Gasket Cylinder Head Pin Bolt Cylinder Head Side Face Washer Head Cover Washer 10 5x19x2 0 Bolt 10x160 Bolt Bolt 6x70 Bolt Gasket 5 8x13x1 2 Spark Plug ngk cr8e Spark Plug denso u24esr n Spark Plug ngk cr9e Spark Plug denso u27esr n Spark Plug ngk cr10e Spark Plug denso u31esr n Pipe Assy Intake Front O Ring Screw Clamp Cover Cylinder Head Front Cover Cylinder Head Front Gasket Cylinder Head Cover Bolt 7x17 5 Bolt 7x31 Washer Cushion Head Cover Bolt Bolt Bolt Catalogue Title SV650Y SV650Y E2 Block No FIG2 Block Title REAR CYLINDER HEAD Suzuki Worldwide Motorcycle ATV Page 3 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 1 11103 20F00 1 11103 20F10 2 11115 18D72 3 09206 08001 4 09103 06026 5 11141 20F00 6 04211 13189 7 11161 33E00 8 11191 13E00 9 09160 10082 10 09103 10272 11 09103 06103 12 07120 06403 13 01550 10557 14 07120 06123 15 09168 06023 16 09482 00456 16 09482 00457 16 09482 00458 16 09482 00459 16 09482 00460 16 09482 00461 17 13102 20F00 18 09280 46006 19 02122 06163 20 0940
32. 50Y SV650Y E2 FIG49C STEERING STEM SV650SK1 SK2 11 Ref No Part No Description 1 51410 20F30 Stem Steering 2 51644 12C00 e Seal Steering Lower 3 09267 30010 Bearing 30x55x17 4 01550 08407 Bolt 5 51311 19F00 Head Steering Stem 6 51328 03FA0 Bolt 7 09267 25009 Bearing 25x47x15 8 09285 34009 Oil Seal 34x69x1 1 9 9 51631 28000 Nut Steering Stem 10 51356 10D03 Washer 11 51353 28A10 Nut Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG50 B B hei R f Ma SV650Y E02_050 FRONT WHEEL Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title Suzuki Worldwide Motorcycle ATV Page 78 of 88 FRONT WHEEL Ref No Part No Description 54111 03FA0 Y6G Wheel Front 17xmt3 50 silver 09180 17094 Spacer 17 5x22 5x73 08133 62037 Bearing Rh 54711 07F00 Axle Front 54740 32C00 54741 03FA0 59210 08F00 09106 08125 55110 20F00 43130 24A00 55411 00A00 55412 00A01 OMONDORWND ine 4 0 Spacer Front Axle Rh Spacer Front Axle Rh Disc Front Brake Bolt 8x33 Tire Front 120 60 Zr17 55w metzeler Valve Assy Wheel Rim tr412 Balancer Wheel 10g Balancer Wheel 20g Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 79 of 88 SV650Y SV650Y E2 FIG51 FRONT CALIPER Ref No Part No Description 59100 33D80 Caliper Assy Front Rh 59300
33. 5305 02112 05103 37400 26E11 02112 05455 09125 05066 37560 38A00 37564 26E00 L J O O1 P O ND Switch Assy Handle Rh Switch Assy Handle Rh Screw Screw Screw Switch Assy Handle Lh Screw Screw 5x25 Switch Assy Clutch Screw Catalogue Title SV650Y SV650Y E2 Block No FIG31 Suzuki Worldwide Motorcycle ATV Page 42 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Description Block Title FRAME Ref No Part No 1 41100 19F02 13L 2 41200 19F01 3 07130 10303 4 41991 19F00 5 01550 08203 6 41198 19F00 7 07130 08307 8 41921 19F00 9 41922 19F00 10 41941 19F00 11 41921 33E11 12 41922 33E00 13 47411 19F01 14 47413 19F00 15 01550 06123 Frame silver Rail Seat Bolt Plate Mount Front Rh Bolt Spacer Head Mount Bolt Bolt Crankcase Adjust Nut Crankcase Adjust Spacer Crankcase Rear Upper Bolt Crankcase Adjust Nut Crankcase Adjust Holder Electric Part Plate Relay Bolt Catalogue Title SV650Y SV650Y E2 Block No FIG32 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title Suzuki Worldwide Motorcycle ATV Page 43 of 88 STAND Ref No Part No Description 1 42310 19F00 Stand Prop 2 09111 10027 Bolt 3 08319 21103 Nut 4 09443 14066 Spring Inner 5 09443 19012 Spring Outer 6 42330 19F01 Bracket Prop Stand 7 07120 10303 Bolt 8 43111 33E00 Pedal Brake 9 09160
34. 9267 30010 Bearing 30x55x17 4 01550 08407 Bolt 5 51311 19F00 Head Steering Stem 6 51328 03FA0 Bolt 7 09267 25009 Bearing 25x47x15 8 09285 34009 Oil Seal 34x69x1 1 9 9 51631 28000 Nut Steering Stem 10 51356 10D03 Washer 11 51353 28A10 Nut Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG49B Block Title STEERING STEM SV650K1 K2 Suzuki Worldwide Motorcycle ATV Page 76 of 88 Ref No Part No Description 1 51410 20F40 2 51644 12C00 3 09267 30010 4 01550 08407 5 51311 19F10 6 51328 03FA0 7 09250 0601 1 8 56211 42F00 9 07130 08307 10 56221 03FA0 11 51321 03FA0 12 08319 31107 13 09267 25009 14 09285 34009 15 51631 31F00 16 51530 19F10 17 51540 19F10 18 51553 38C00 19 51851 19F00 20 51861 19F00 21 09139 06027 22 51356 10D03 23 51353 28A10 Stem Steering e Seal Steering Lower Bearing 30x55x17 Bolt Head Steering Stem Bolt Cap Holder Handle Upper Bolt Holder Handle Lower Bolt Nut Bearing 25x47x15 Seal Steering Dust upper Nut Steering Stem Bracket Headlamp Housing Rh Bracket Headlamp Housing Lh Damper Headlamp Housing Brkt Stay Headlamp Housing Rh Stay Headlamp Housing Lh Screw 6x12 Washer Nut Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 77 of 88 SV6
35. ATV All Rights Reserved 24 25 Ref No Part No Description L 4 O O1 P O ND 34119 20F21 34119 20F31 34123 02F00 34124 02F00 34130 02F00 34150 19F00 34153 02F00 34172 71E70 34173 19D00 34173 19D70 34183 33DC0 34198 02F00 34198 02F10 09471 12085 09471 12100 09471 12189 03211 04207 34188 02F00 34996 43410 09160 05037 08310 00053 34938 14F00 34990 21E00 09286 44001 34983 21E00 09407 03401 09407 14407 01550 06123 Speedometer Speedometer Lever Switch Gum Case Assy Visor Gasket Socket Socket Socket Screw Speedometer 4x14 Blind Cap Blind Bulb 14v 3w t7 Bulb 12v 1 7w t7 Bulb 14v 0 84w t5 Screw Cushion Cushion Washer 5 5x16x1 20 Nut Guide Sensor Lead Sensor Speed Seal Sensor Rotor Speed Clamp Clamp 1 145 Bolt Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 32 of 88 SV650Y SV650Y E2 FIG26 HEADLAMP SV650X UX Y UY K1 UK1 K2 UK2 Ref No Part No Description 1 35100 19F20 999 Headlamp Assy 1 35100 19F50 999 Headlamp Assy 1 35100 19F00 999 Headlamp Assy 2 35111 19F00 e Rim 3 35121 19F20 Lamp Unit 3 35121 19F50 Lamp Unit 3 35121 19F00 Lamp Unit 4 35181 19F00 e Screw 5x16 5 35135 45900 e Nut 6 35151 19F00 Screw Adjusting 7 35154 13F00 Spring 8 35152 45600 Nut 9 35174 19F00 Cover Socket 10 36118 19F50 Cord Position 11 09471 12185 Bulb 12v 60
36. Catalogue Title SV650Y SV650Y E2 Block No FIG1 H yA I SV650Y E02_001 GASKET SET Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title Suzuki Worldwide Motorcycle ATV Page 1 of 88 GASKET SET Ref No Part No Description 1 11401 20861 Gasket Set 2 11141 20F00 Gasket Cylinder Head 3 11173 19F00 Gasket Cylinder Head Cover 4 11241 19F00 Gasket Cylinder Front 5 11242 19F00 Gasket Cylinder Rear 6 11482 19F00 Gasket Clutch Cover Inner 7 11483 19F00 Gasket Magneto Cover 8 11484 19F01 O Ring clutch Cover Outer 9 12837 24A10 Gasket Tnsn Adjuster 10 14181 22D01 Gasket Exhaust Pipe 11 09161 11008 Washer 12 09280 22008 e O Ring d 3 1 ld 22 7 13 09280 46006 O Ring Catalogue Title SV650Y SV650Y E2 Block No FIG1A Block Title FRONT CYLINDER HEAD Suzuki Worldwide Motorcycle ATV Page 2 of 88 H Rw n R PA SV650Y E02_001A FRONT CYLINDER HEAD Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 1 11101 20F00 1 11101 20F10 2 11115 18D72 3 09206 08001 4 09103 06026 5 11141 20F00 6 04211 13189 7 11161 33E00 8 11191 13E00 9 09160 10082 10 09103 10272 11 07120 06403 12 09103 06103 13 07120 06123 14 09168 06023 15 09482 00456 15 09482 00457 15 09482 00458 15 09482 00459 15 09482 00460 15 09482 00461 16 13101 20F00 17 09280 46006 18 0
37. F 68181 20F00 NOJ 68181 20F00 N0G 68181 20F00 N0H 68181 20F00 NOK 94413 19F00 94423 19F00 94611 19F00 09139 05025 08322 01053 09159 05019 10 94630 19F00 11 94403 19F00 Y7E 11 94403 19F00 Y7L 11 94403 19F00 Y7M 11 94403 19F00 Y9F 12 68641 19F00 20G 12 68641 19F00 1ZY GO J O O1 BR GO D D ND ND Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Lh Cowl Assy Side Lh Cowl Assy Side Lh Cowl Assy Side Lh e Emblem e Emblem e Emblem e Emblem Panel Upper Rh Panel Upper Lh Window Screen Screw 5x14 Washer Nut Panel Meter Cowling Assy Center blue Cowling Assy Center black Cowling Assy Center red Cowling Assy Center yellow e Emblem suzuki gray e Emblem suzuki gray blue black red yellow blue black red yellow aan REZZA Catalogue Title SV650Y SV650Y E2 Block No FIG42A Block Title COWLING BODY SV650SY Suzuki Worldwide Motorcycle ATV Page 59 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 94401 20F00 Y9X 94401 20F00 Z7X 94401 20F00 Z8X 94401 20F00 YC2 94402 20F00 Y9X 94402 20F00 Z7X 94402 20F00 Z8X 94402 20F00 YC2 68181 20F00 N9Y 68181 20F00 N9V 68181 20F00 N9Z 68181 20F00 N9W 94413 19F00 94423 19F00 94611 19F00 09139 05025 08322 01053 09159 05019 10 94630 19F00 11 94403 19F00 Y7L 11 94403
38. F00 24127 19F00 24127 19F00 24221 20F00 24231 20F01 24251 20F01 24252 19F00 24252 38A10 24261 20F00 09167 25021 09181 25167 09262 17046 09262 20116 09380 25012 24127 19F00 24127 19F00 24127 19F00 24130 19F01 2431 1 20F00 24321 20F00 24322 19F00 24331 20F00 24332 24510 24332 24510 24341 20F00 24351 20F01 24361 20F00 09167 25013 09167 25021 09167 25021 09169 25001 09181 17195 09181 20195 09262 25125 09283 36003 09300 20032 09262 17023 24751 19F00 24881 12020 24885 12010 01500 06123 02112 06123 27510 20F00 09159 20004 09167 25019 27531 19F00 27600 32C10 110 27600 32C10 108 09280 24010 Shaft Counter nt 13 Circlip 5th Drive Circlip 6th Drive Gear 2nd Drive nt 18 Gear 3rd amp 4th Drive Gear 5th Drive nt 26 Bush 5th Drive Bush 6th Drive Gear 6th Drive nt 27 Washer 6th Drive Washer 5th Drive Bearing Cntr Shaft Lh Bearing Cntr Shaft Rh Ring 2nd Drive Circlip 2nd Driven Circlip 3rd Driven Circlip 4th Driven Shaft Drive Gear 1st Driven nt 32 Gear 2nd Driven nt 32 Bush 2nd Driven Gear 3rd Driven nt 29 Bush 3rd Driven Bush 4th Driven Gear 4th Driven nt 27 Gear 5th Driven nt 25 Gear 6th Driven nt 23 Lock Washer 3rd Driven Washer 3rd Driven Washer 4th Driven Washer 3rd Driven Lock Washer 1st Driven Washer 1st Driven Bearing Drive Shaft Lh Seal Drive Shaft Bush 1st Driven Bearing Drive Shaft Rh Retainer Drive Shaft Oil Seal Guide
39. Lh Cowl Assy Side Lh e Emblem e Emblem e Emblem e Emblem Panel Upper Rh Panel Upper Lh Window Screen Screw 5x14 Washer Nut Panel Meter Cowling Assy Center black Cowling Assy Center yellow Cowling Assy Center blue Cowling Assy Center silver e Emblem suzuki gray Emblem suzuki gray black yellow blue silver black yellow blue solver ann pS Catalogue Title SV650Y SV650Y E2 Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG43 Block Title Suzuki Worldwide Motorcycle ATV Page 62 of 88 COWLING INSTALATION PARTS SV650SX SY SK1 SK2 Ref No Part No Description 1 94510 19F00 Brace Cowling 2 01550 08303 Bolt 3 02142 05123 Screw 4 02142 05203 Screw 5 09159 05019 Nut 6 94484 24F00 Nut Cowling 7 09409 06314 5PK Clip black 8 03241 15163 Screw 9 09148 05038 Nut 10 94521 19F00 Bracket Side Upper Rh 11 94531 19F00 Bracket Side Upper Lh 12 94541 19F00 Bracket Side Rear Rh 13 01500 06123 Bolt Upper Bracket 13a 01500 06163 Bolt Side Rear Bracket 14 09320 08018 Cushion 8x26x7 15 09320 09016 Cushion 16 09139 06087 Screw m6x20 17 09139 05054 Screw m5x16 Catalogue Title SV650Y SV650Y E2 Block No FIG44 Block Title LABEL MODEL X Y Suzuki Worldwide Motorcycle ATV Page 63 of 88 2 Copyright 2005 Suzuki Worldwide Motorcy
40. Rear Master e Piston cup Set ee Boot e Yoke Rod Push Nut Connector O Ring Screw Screw 6x20 Tank Assy Reservoir e Diaphragm e Cap e Screw Bolt Hose Reservoir Tank Clip Hose Rear Brake Union Bolt 10x1 00x22 Washer 10x15x1 5 Pin Washer Cotter Pin Clamp Clamp Rear Brake Hose Bolt Clamp Catalogue Title SV650Y SV650Y E2 N A NS Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG59 Block Title OPTIONAL Suzuki Worldwide Motorcycle ATV Page 88 of 88 Ref No Part No Description 99000 25110 99000 32020 99000 32030 99000 32050 99000 32100 99000 32130 99000 32040 99000 31140 99000 31110 99000 25030 99000 25140 99000 10209 Y7E 99000 10209 Y7L 99000 10209 Y7M 99000 10209 Y9F 99000 10209 35W 99000 10209 13L 99000 10209 YC2 99000 10209 YEX 99000 10209 YFX 99000 10209 19A 99000 10209 Y9H 99000 10209 YD8 U d d d d d d d NN NN O 01 E K OM MM A Suzuki Pbc Grease Thread Lock Super 1333b Thread Lock Super 1303b Thread Lock Super 1342 Thread Lock Super 1305 Thread Lock Super 1360 Thread Lock Cement Suzuki Bond 1207b Black Suzuki Bond 1215 Suzuki Super Grease Suzuki Moly Paste Paint candy Jay Blue Paint saturn Black Metallic Paint pearl Helios Red Paint pearl Canyon Yellow Paint charcoal Gray Metallic Paint bright Silver Metallic Paint candy Grand Blue Pain
41. SV650Y SV650Y E2 Block No FIG7 Block Title STARTER CLUTCH Suzuki Worldwide Motorcycle ATV Page 9 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description D 12611 20F01 09206 12001 12600 20840 07130 08163 Gear Starter Idle Pin Clutch Set Starter Bolt Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 10 of 88 SV650Y SV650Y E2 FIG8 CAM SHAFT VALVE 4 Ref No Part No Description za 1 12710 20F00 Cam Shaft Intake Front 3 A 2 12720 20F00 Cam Shaft Exhaust Front 7 3 12730 20F00 Cam Shaft Intake Rear tile 4 12740 20F00 Cam Shaft Exhaust Rear d U 5 12800 05820 Shim Set Tappet L c 6 99000 69491 e Case Tappet Shim ile 7 12911 46E00 Valve Intake W 8 12912 20F00 Valve Exhaust 9 12920 33E10 Spring Set Valve 10 12931 33E10 Retainer Valve Spring 14 11 12933 39E00 Seat Valve Spring 12 09289 04002 Oil Seal 4 5x10x8 13 12932 17E50 Cotter Valve 14 159 14 12891 17E00 Tappet 13 HR 3 15 12892 05C00 120 Shim Tappet t 1 20 15 PO 1 0 lt S 15 12892 05C00 125 Shim Tappet t 1 25 S 15 12892 05C00 130 Shim Tappet t 1 30 3 4 13 SG 15 12892 05C00 135 Shim Tappet t 1 35 10 15 12892 05C00 140 Shim Tappet t 1 40 9 NS 15 12892 05C00 145 Shim Tappet t 1 45 Z lt 15 12892 05C00 150 Shim Tappet t 1 50 N 15 12892 05C00 155 Shim Tappet t 1 55 9 I SI 15 12892 05C00 160 Shim Ta
42. Screw m5x16 Clip black Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 50 of 88 SV650Y SV650Y E2 FIG37 HEADLAMP HOUSING SV650X Y K1 K2 Ref No Part No Description 7 1 51800 19F00 Housing Assy Headlamp 8 2 51858 25D00 Bolt Headlamp Adjuster 3 51837 25D00 Spring Headlamp Adjuster 4 08322 01053 Washer 5 51825 25D00 Nut Headlamp Adjuster e 6 01550 05123 Bolt SCH 7 01244 08357 Bolt 8 09320 12065 Cushion 9 09180 08168 Spacer 8 6x12x20 10 08316 10083 Nut w Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG38 Block Title FRONT FENDER Suzuki Worldwide Motorcycle ATV Page 51 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description GO M k sa mi mir 53109 19F00 Y7E 53109 19F00 Y7L 53109 19F00 Y7M 53109 19F00 Y9F 53120 33D00 01547 06307 Fender Front blue Fender Front black Fender Front red Fender Front yellow Plate Front Fender Bolt Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG39 Block Title Suzuki Worldwide Motorcycle ATV Page 52 of 88 HANDLE BAR SV650X Y K1 K2 Ref No Part No Description 1 56111 19F20 Handle Bar 2 56170 19F00 Cover Ignition Switch 3 02142 04123 Screw 4 56200 32821 Ba
43. T m Oil Retainer Transmission Oil Bolt Screw Sprocket Engine nt 15 Nut Engine Sprocket Washer Engine Sprocket Spacer Engine Sprocket Chain Assy did525v9 110le Chain Assy did525v9 108le O Ring d 2 4 id 23 7 Catalogue Title SV650Y SV650Y E2 Block No FIG20 Block Title GEAR SHIFTING Suzuki Worldwide Motorcycle ATV Page 25 of 88 19 i Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description OONDORWND 25211 42E10 25221 42E10 25231 42E10 25411 26D01 25411 44B00 24741 21A00 25310 19F00 04221 04089 25312 12C00 25381 19F00 09262 25006 09263 25018 02112 06123 25350 24B00 25355 20F00 09111 06041 08211 06141 25510 19F00 25512 13E11 25671 01000 09160 14016 09181 14167 09283 14006 09440 17009 09444 20001 08331 31146 25520 29B00 25526 47000 25525 05A10 25600 33E00 25526 47000 25652 20C00 09140 06011 01500 06203 08310 00067 37720 20F00 09209 05011 09280 26007 09404 08206 09440 04010 02112 05163 Fork Gear Shift No 1 Fork Gear Shift No 2 Fork Gear Shift No 3 Shaft Gear Shift Fork No 1 Shaft Gear Shift Fork No 2 Retainer Shift Cam Bearing Cam Gear Shift Knock Pin Pin Shift Cam Driven Gear Plate Gear Shift Cam Bearing 25x47x8 Bearing 25x32x12 Screw Stopper Gear Shift Cam Spring Stopper Arm Bolt 6x14 3 Washer Shaft Gear Shift Plate Gear Shift Cam Drive Stopper Return Spring
44. Title REAR SWINGING ARM Suzuki Worldwide Motorcycle ATV Page 83 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 1 61000 19F01 2 61281 19F00 3 09263 25024 4 09263 20071 5 61251 21E00 6 08211 20381 7 61262 17C00 8 61211 19F00 9 61214 19F00 10 08319 31188 11 61273 19F00 12 09116 06152 13 09180 06283 14 61310 19F00 15 09139 06083 16 64310 19F00 17 09111 10051 18 09100 10187 19 08319 31107 20 61410 33D00 21 61421 33D01 22 61422 33D01 23 09106 08119 24 09164 08015 Swinging Arm Assy Rear Spacer Pivot Center Bearing Pivot 25x33x30 Bearing Rod 20x27x23 5 Spacer Pivot Thrust Washer Dust Seal Pivot Shaft Pivot Nut Pivot Bolt Nut Buffer Chain Touch Defense Bolt 6x20 Spacer 6 5x10x7 Case Chain Screw 6x16 Torque Link Rear Bolt Front 10x39 Bolt Rear 10x34 Nut Adjuster Chain Plate Adjuster Guide Rh Plate Adjuster Guide Lh Bolt 8x50 Washer Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 84 of 88 SV650Y SV650Y E2 FIG55 REAR CUSHION LEVER Ref No Part No Description 1 62600 19880 Lever Set Rear Cushion 2 09263 20073 Bearing Front 20x27x30 3 09263 20071 e Bearing Center 20x27x23 5 4 09263 17034 Bearing Rear 17x24x26 5 62658 19F00 Bolt Front 12x78 6 62684 12C00 Spacer Front 12x20x32 7 09160 12037 Washer 8 08319 31128 Nut
45. asher 22 13279 19F00 Plate ldle Adjust 23 13650 25E01 Heater Assy Carburetor 24 13655 25E00 Thermo Switch Heater 25 09407 18402 Clamp Thermo Switch 26 13683 10D20 Hose 5x9x60 26 13684 20F30 Hose 5x9x40 27 09352 50901 600 Hose 5x9x600 28 13685 48B00 Nipple Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG12 Block Title AIR CLEANER Suzuki Worldwide Motorcycle ATV Page 15 of 88 Ref No Part No Description D Oo GO JOO OO ELM LO GOM K HHH 13700 20F00 13700 20F10 13700 20F01 13700 20F11 13881 20F00 13170 20F10 13170 20F00 09402 72203 13780 20F00 02142 05203 13870 19F00 13870 20F10 13870 20F11 09401 14301 13859 41B10 09401 14301 13840 20F00 13840 20F01 09308 13001 03142 05163 13851 20F00 13851 20F10 09401 15101 09355 11165 600 Cleaner Assy Air Cleaner Assy Air Cleaner Assy Air Cleaner Assy Air Tube Outlet Clamp Outlet Tube Front Clamp Outlet Tube Rear Clamp Outlet Tube Rear Filter Air Cleaner Screw Tube Drain Tube Drain Tube Drain Clip Plug Clip Tank Oil Return Tank Oil Return Grommet Screw Tube Breather Crankcase Tube Breather Crankcase Clip Tube Breather Cylinder 11x16x600 Catalogue Title Block No Block Title Suzuki Worldwi
46. cle ATV All Rights Reserved Ref No Part No Description 68319 33E01 68319 33E21 68319 33E31 68319 33E41 68319 33E51 68319 33E71 68319 33E91 68319 33EA1 68319 33EB1 68319 33EC1 68922 14F00 68922 14F30 68922 14F20 68623 17D00 86932 73060 68332 20F00 68613 21E10 68613 21E00 99011 20F50 042 O O1 O1 BB C CLM MMM k aa a k k k k k Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label Screen Label Screen Label Screen Label Fuel Label Fuel Label Tire Information Label Steering Label Steering Manual Owner s english german franch italian spanish dutch swedish finnish norwegian danish a OA A Ma A A Catalogue Title SV650Y SV650Y E2 2 Block No FIG44A UNLEADED A Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block Title LABEL MODEL K1 Suzuki Worldwide Motorcycle ATV Page 64 of 88 Ref No Part No Description 1 68319 29F00 1 68319 30F00 1 68319 30F20 1 68319 30F30 1 68319 30F40 1 68319 30F50 1 68319 30F70 1 68319 30F80 1 68319 30F90 1 68319 30FA0 1 68319 30FB0 1 68319 30FC0 3 68623 17D00 3 86932 73060 4 68332 20F00 6 99011 20F52 042 Label General Warning Label G
47. cycle ATV Page 45 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV 21 All Rights Reserved Ref No Part No Description 1 44100 19F00 Y7E 1 44100 19F00 Y7L 1 44100 19F00 Y7M 1 44100 19F00 Y9F 2 68111 42E00 20G 2 68111 42E00 1ZY 7 44200 33870 8 09106 05017 9 09139 06029 10 09160 06054 11 44511 19F00 12 44512 19F00 13 44559 19F00 14 44574 33E01 15 09403 05310 16 44550 19F10 17 01550 08163 18 44541 02F00 19 44561 19F00 20 01550 08853 21 09352 70103 600 22 09367 08004 23 09352 70103 600 24 09351 14152 600 25 44339 19F00 26 44194 19F00 Tank Assy Fuel blue Tank Assy Fuel black Tank Assy Fuel red Tank Assy Fuel yellow Emblem Fuel Tank gray Emblem Fuel Tank gray Cap Set Fuel Tank Bolt 1 20 Screw 6x25 Washer 6 5x22x1 6 Cushion Front Spacer Front Cushion Fuel Tank Side Stay Fuel Tank Clamp Bracket Fuel Tank Rear Bolt Cushion Fuel Tank Rear Spaceer Fuel Tank Rear Bolt Hose No 2 1 600 gt 80 Joint 3 Way Hose No 1 1 600 gt 60 Protector 1 600 gt 40 Clamp Drain Hose Shield Tank Front Catalogue Title SV650Y SV650Y E2 Block No FIG34A Block Title FUEL TANK MODEL K1 Suzuki Worldwide Motorcycle ATV Page 46 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description GO JOO EG MMM HHH 44100 19F40 19A 44100 19F40 Y7L 44100 19F40
48. de Motorcycle ATV Page 16 of 88 SV650Y SV650Y E2 FIG13 MUFFLER Ref No Part No Description 1 14150 19F00 Pipe Exhaust Rear 2 14160 19F10 Pipe Exhaust Front 3 14181 22D01 Gasket Exhaust Pipe 4 14771 32E00 Connector Muffler 5 07120 08403 Bolt 6 07120 08403 Bolt 7 09118 08068 Bolt 8x40 8 01550 08457 Bolt 9 09180 08152 Spacer 8 6x12x24 2 10 09320 12048 Cushion 11 09160 08138 Washer 8 5x30x2 3 12 08361 25088 Nut 13 01421 08253 Bolt Stud 8x25 13a 08319 31087 Nut 14 14305 19F11 H01 Muffler 15 09160 08140 Washer 8 5x33x2 6 16 01550 08457 Bolt 17 09180 08156 Spacer 8 6x12x25 5 18 09320 12049 Cushion 19 08361 25088 Nut 13A Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG14 Block Title OIL PUMP FUEL PUMP Suzuki Worldwide Motorcycle ATV Page 17 of 88 11 S o 18 Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 1 16400 20F00 2 02112 06253 3 16331 48E00 4 09181 10158 5 09261 04009 6 08331 31106 7 16440 17020 8 16520 32E00 9 16523 48E00 10 01547 06123 11 16510 34E00 12 15100 19F00 13 09116 06115 14 09320 09036 15 09180 06257 16 16321 19F00 17 09261 06002 18 08331 31383 19 09355 50105 600 Pump Assy Engine Oil Screw Gear Oil Pump Driven nt 34 Shim Pin 4x15 8 Circlip Valve Assy Oil Relief Strainer Engine Oil
49. ed Ref No Part No Description 12000 20840 12228 19F00 0A0 12228 19F00 0B0 12228 19F00 0C0 12228 19F00 0D0 12228 19F00 0E0 12228 19F00 0F0 12228 19F00 0G0 12228 19F00 0H0 12228 19F00 010 12228 19F00 0J0 12229 19F10 0A0 12229 19F10 0B0 12229 19F10 0C0 12160 20F00 12163 17C50 12165 27A50 12164 46E01 0A0 12164 46E01 0B0 12164 46E01 0C0 12164 46E01 0D0 21111 20F00 21112 19F00 OMDNNNNODARWWWNNNNNNNNNDND 10 12731 19F00 11 17451 19F00 12 12541 20F00 13 09126 06011 14 12111 20F00 0F0 15 12140 20F00 16 12151 05A00 17 09381 20004 18 12100 20F00 050 18 12100 20F00 100 Crankshaft Set Washer Thrust Washer Thrust Washer Thrust Washer Thrust t 2 0 t 1 925 Washer Thrust t 2 025 95 1 975 a t t t t Washer Thrust t 2 05 Washer Thrust t 2 075 Washer Thrust t 2 1 Washer Thrust t 2 125 Washer Thrust t 2 15 Bearing Crankshaft green Bearing Crankshaft black Bearing Crankshaft brown Connecting Rod Assy Bolt Connecting Rod Pin Connecting Rod Bearing Crank Pin green Bearing Crank Pin black Bearing Crank Pin brown Bearing Crank Pin yellow Gear Primary Drive Bolt Primary Drive Gear Sprocket Cam Chain Drive Gear Water Pump Drive Retainer Crankshaft Brg Lh Screw Piston Ring Set Piston Pin Piston Circlip Piston Set os 0 5 Piston Set os 1 0 oc e e 0 o o Catalogue Title
50. eler 22 43130 24A00 Valve Assy Wheel Rim tr412 23 55411 00A00 Balancer Wheel 10g 23 55412 00A01 Balancer Wheel 20g 24 09160 10506 Washer Catalogue Title SV650Y SV650Y E2 Block No FIG57 Block Title REAR CALIPER Suzuki Worldwide Motorcycle ATV Page 86 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 69100 05CD0 69100 05850 69100 32820 69100 21820 59145 05C50 59143 16700 69141 45000 69142 45000 59151 16701 59121 18410 10 55156 66310 11 59371 20C00 12 59381 20C00 13 01550 08303 L J O O1 B ND Caliper Assy Rear Piston Set Seal Set Piston Pad Set Bolt Spring Pin Clip Cover Bleeder Cap Shim Inner Shim Outer Bolt Catalogue Title SV650Y SV650Y E2 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Block No FIG58 Block Title REAR MASTER CYLINDER Suzuki Worldwide Motorcycle ATV Page 87 of 88 Ref No Part No Description OO JO Cn amp ND 69600 33C00 69600 04820 69691 00A00 69692 27A30 69670 48B00 69693 05A00 69672 05A00 69686 34200 02112 74123 09139 06028 69740 19F00 59667 04700 59669 05D00 69689 04A00 01550 06123 69730 19F00 09401 13417 69480 19F00 09360 10041 09161 10009 09200 06037 08322 01063 04111 20158 09403 16307 69268 19F00 01547 06163 09407 18402 Cylinder Assy
51. eneral Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label General Warning Label Fuel Label Fuel Label Tire Information Manual Owner s english english german franch italian spanish dutch potuguese swedish finnish norwegian danish ana aaa Catalogue Title SV650Y SV650Y E2 Block No FIG44B Block Title LABEL MODEL K2 Suzuki Worldwide Motorcycle ATV Page 65 of 88 R INASTT ho SV650Y E02_044B LABEL Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 68319 29F00 68319 29F20 68319 29F30 68319 29F40 68319 29F50 68319 29F70 68319 29F 80 68319 29F90 68319 29FA0 68319 29FBO 68319 30FCO 68319 30F20 68319 30F40 68319 30F90 68623 17D00 86932 73060 68332 20F00 99011 20F53 042 D BOUM un dd do dd dd Label Warning english Label Warning german Label Warning franch Label Warning italian Label Warning spanish Label Warning dutch Label Warning potuguese Label Warning swedish Label Warning finnish Label Warning norwegian Label Warning danish Label Warning german Label Warning italian Label Warning swedish Label Fuel Label
52. l Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Lh Cowl Assy Side Lh Cowl Assy Side Lh Cowl Assy Side Lh e Emblem e Emblem e Emblem e Emblem Panel Upper Rh Panel Upper Lh Window Screen Screw 5x14 Washer Nut Panel Meter Cowling Assy Center red Cowling Assy Center black Cowling Assy Center yellow Cowling Assy Center blue e Emblem suzuki silver e Emblem suzuki gray Emblem suzuki gray red black yellow blue red black yellow blue annann aoe Catalogue Title SV650Y SV650Y E2 Block No FIG42C Block Title COWLING BODY SV650SK2 Suzuki Worldwide Motorcycle ATV Page 61 of 88 BEATS SV650Y E02_042C COWLING BODY Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description 94401 20F10 Y7L 94401 20F10 Y9H 94401 20F10 YC2 94401 20F10 YD8 94402 20F10 Y7L 94402 20F10 Y9H 94402 20F10 YC2 94402 20F10 YD8 68181 20F10 GY1 68181 20F10 GY2 68181 20F10 GY3 68181 20F10 GY4 94413 19F00 94423 19F00 94611 19F00 09139 05025 08322 01053 09159 05019 10 94630 19F00 11 94403 19F02 Y7L 11 94403 19F02 Y9H 11 94403 19F02 YC2 11 94403 19F02 YD8 12 68641 19F00 1ZY 12 68641 19F00 20G GO J O O1 BR GO D D ND ND Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Rh Cowl Assy Side Lh Cowl Assy Side Lh Cowl Assy Side
53. l Rights Reserved Block No FIG25 Block Title Suzuki Worldwide Motorcycle ATV Page 30 of 88 SPEEDOMETER SV650X UX Y UY K1 UK1 K2 UK2 Ref No Part No Description 1 34110 20F10 1 34110 20F00 2 34111 19F20 3 34210 20F00 4 34123 33E00 5 34124 33E00 6 34147 19F20 7 34149 19F20 8 34150 19F20 9 34152 19F20 10 34173 19F20 11 34176 19F20 12 34183 09F00 13 34183 19F20 14 34188 19F20 15 34198 19F20 16 34211 19F20 17 34950 19F20 18 36383 19F20 19 09132 03005 20 09471 12077 21 09471 12108 22 03541 04163 23 09160 06056 24 08310 00067 25 01550 08163 26 34938 14F00 27 34990 21E00 28 09286 44001 28a 34983 21E00 29 09407 03401 30 09407 14407 31 01550 08163 Speedometer mile Speedometer kilo Lower Case Tachometer Attachment Switch Switch Gum Screw Pan Head 3x18 Screw Pan Head 3x20 Upper Case Ornament Speedometer Cord Assy Clamp Screw 3x12 Screw Head Tapping 4x16 Damper Grommet Ornament Tachometer Bracket Cover Screw 3x10 Bulb 12v 1 7w t10 Bulb 12v 1 7w t6 5 Screw Washer 6 5x18x1 Nut Bolt Guide Sensor Lead Sensor Speed Seal Sensor Oil e Rotor Speed Clamp Clamp 1 145 Bolt Catalogue Title SV650Y SV650Y E2 Block No FIG25A Block Title SPEEDOMETER SV650SX SUX SY SUY SK1 SUK1 SK2 SUK2 Suzuki Worldwide Motorcycle ATV Page 31 of 88 8 ENSAG SV650Y E02_025A SPEEDOMETER Copyright 2005 Suzuki Worldwide Motorcycle
54. lancer Set Handle Bar 5 02122 06803 e Screw 6 08316 10083 Nut 7 56272 44500 Expander Handle Balancer 8 09159 06024 Nut 9 56500 09020 Mirror Assy Rear View 10 58200 20F00 Cable Assy Clutch 11 58300 20F20 Cable Assy Throttle No 1 12 58300 20F30 Cable Assy Throttle No 2 13 58410 20F00 Cable Starter 14 58621 19F00 Guide Cable 15 01550 06123 Bolt 16 09407 14407 Clamp 17 09408 00033 Clip Catalogue Title SV650Y SV650Y E2 3 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved il d Block No FIG39A Block Title Suzuki Worldwide Motorcycle ATV Page 53 of 88 HANDLE BAR SV650SX SY SK1 SK2 Ref No Part No Description 1 56111 19F00 2 56151 19F00 3 01550 06203 4 09103 08269 5 56200 04821 6 02122 06603 7 56500 19F00 8 56600 19F00 9 94576 19F00 10 56619 17C00 11 58200 19F00 12 58300 20F00 13 58300 20F 10 14 58410 19F00 15 58621 19F00 16 01550 06123 17 09407 14407 Handle Bar Rh Handle Bar Lh Bolt Bolt 8x30 Balancer Set Handle Bar Screw Mirror Assy Rear View Rh Mirror Assy Rear View Lh Cushion Rear View Mirror Nut Rear View Mirror Cable Assy Clutch Cable Assy Throttle No 1 Cable Assy Throttle No 2 Cable Starter Guide Cable Bolt Clamp Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 54 of 88 SV650Y SV650Y E2 FIG40 HANDLE LEVER Ref No Part No Descrip
55. ldwide Motorcycle ATV All Rights Reserved Block No FIG10 Suzuki Worldwide Motorcycle ATV Page 12 of 88 Description Block Title CARBURETOR Ref No Part No 1 13201 20F00 1 13201 20F30 2 13202 20F00 2 13202 20F30 3 13502 07F00 4 13481 19F00 5 13507 33E00 6 13501 33E00 7 13418 33E00 8 09280 05004 9 13481 33E00 10 13382 44030 11 13394 17E60 12 13387 44030 13 13383 33E00 14 13258 33E00 15 13667 20F00 16 02112 04123 17 09493 34003 17 09493 32007 17 09492 30013 18 13291 29900 19 13268 48700 20 13279 19F10 20 13279 19F10 20 13279 33E00 21 13295 29900 21a 13281 05A00 22 13508 17C00 23 09492 17016 23 09492 15017 24 13385 33E00 25 09491 27014 26 13376 19F00 27 13254 92910 28 13370 20F00 29 13250 33E00 30 13602 05A10 31 02112 05127 32 13247 02340 33 13247 33E00 34 13502 10F00 35 13417 19F00 36 13480 10F00 37 13601 04148 38 13411 01400 39 13417 07F00 40 13278 18E20 41 13418 19F00 42 13681 04010 43 13421 19F00 44 13601 05148 45 13267 44B00 Carburetor Assy Front Carburetor Assy Front Carburetor Assy Rear Carburetor Assy Rear Cover Assy Diaphragm Spring Diaphragm Valve Piston Holder O Ring d 1 9 id 4 8 Spring Washer E Ring Multiple Jet Knzzel Ring Needle Jet 6e38 54 2 O Ring Funnel Screw Jet Pilot Air 170 Jet Pilot Air 160 Jet Pilot Air 150 Washer Spring Adjuster 2 1 2 Adjuster 2 3 4 Adjuster 3
56. ppet t 1 60 E SS 15 12892 05C00 165 Shim Tappet t 1 65 7 12 S 15 12892 05C00 170 Shim Tappet t 1 70 1 8 15 12892 05C00 175 Shim Tappet t 1 75 128 15 12892 05C00 180 Shim Tappet t 1 80 15 12892 05C00 185 Shim Tappet t 1 85 11 15 12892 05C00 190 Shim Tappet t 1 90 8 15 12892 05C00 195 Shim Tappet t 1 95 15 12892 05C00 200 Shim Tappet t 2 00 15 12892 05C00 205 Shim Tappet t 2 05 14 10 9 15 12892 05C00 210 Shim Tappet t 2 10 15 13 19 11 15 12892 05C00 215 Shim Tappet t 2 15 A ci 7 15 12892 05C00 220 Shim Tappet t 2 20 TODD S 13 C fe Bu le 2 ES 11 12 9 Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E2 Block No FIG9 Block Title CAM CHAIN Suzuki Worldwide Motorcycle ATV Page 11 of 88 Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Ref No Part No Description J O O1 B ND dine D 12760 19F00 12771 19F00 12782 19F00 07130 06123 12811 19F00 12812 35C00 08211 06181 12830 19F11 12837 33E00 12834 33E00 12837 24A10 07130 06253 Chain Cam Shaft Drive Guide Cam Chain No 1 Guide Cam Chain No 2 Bolt Tensioner Cam Chain Bolt Cam Chain Tensioner Washer Adjuster Assy Tensioner Gasket Tensioner Adjuster Plug Tensioner Adjuster Gasket Tensioner Adjuster Bolt Catalogue Title SV650Y SV650Y E2 33 Copyright 2005 Suzuki Wor
57. rator Bolt Bolt Gasket 5 8x13x1 2 Bolt 10x260 Bolt 10x215 Bolt 12x310 Nut Nut Nut Switch Assy Oil Pressure Washer 10 5x22x2 3 s e 0 0 0 0 0 ooo e e e e e e e e Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 6 of 88 SV650Y SV650Y E2 FIG4A CRANKCASE MODEL K1 K2 Ref No Part No Description 1 11301 20850 Crankcase Set 2 09206 11017 Pin 11x20 3 11315 19F00 O Ring Crankcase 3a 09168 06023 e Gasket 5 8x13x1 2 4 01547 06503 Bolt 5 01547 06507 Bolt 6 07120 08553 Bolt 7 07120 08803 Bolt 7a 11322 20F00 Bolt 8x90 7b 09103 08066 Bolt 8x95 8 09493 28010 e Jet Oil Gallery Cylinder 9 09280 04004 e O Ring d 1 2 id 4 0 29 10 09493 28010 Jet Oil Gallery Mission 11 09280 04004 e O Ring d 1 2 id 4 0 27 Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved 11a 16591 06B00 Union Oil Filter Stand 11b 11391 20F20 Plate Oil 12 09247 12106 Plug 12x20 13 09168 12002 Gasket 12 1x16 2x3 7 14 09280 12009 O Ring d 1 9 id 12 6 15 16438 19F00 Plate Piston Cooling Jet 16 09106 06075 Bolt 6x12 17 09280 04004 O Ring d 1 2 id 4 0 18 09493 26007 Jet 130 19 01550 08123 Bolt 20 09168 08029 Gasket 21 09248 16012 Plug 22 09168 16002 Gasket 16x22x2 23 11323 19F00 Plate Oil Separator 24 01547 06123 Bolt 25 01550 06123 Bolt 26 09168 06023 Gasket 5 8x13x1 2 27 09103 10226 Bolt
58. t candy Grand Blue Paint saturn Black Metallic Paint candy Antares Red Paint pearl Lively Yellow Paint sonic Silver Metallic
59. tion 1 57110 46E01 Grip Throttle 2 57300 33E01 Lever Assy Brake 3 57431 17C00 Bolt Knocker 4 08316 10063 e Nut 5 57460 17C00 Switch Assy Stop 6 57465 17C00 Screw 7 57211 22D01 Grip Lh 8 57500 10D80 Lever Assy Clutch 9 57620 27A31 Lever 10 57531 14A00 Screw Brake Lever Pivot 11 08319 21063 e Nut 12 08322 01063 Washer 13 57441 11010 Adjuster Cable 14 57442 11010 Nut Cable Adjuster 15 01500 06203 Bolt 16 57661 45C00 Cover Clutch Lever Copyright O 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 55 of 88 SV650Y SV650Y E2 FIG41 REAR FENDER MODEL X Y K1 Ref No Part No Description 14 1 63111 19F00 Fender Rear ef 1 63111 19F20 Fender Rear 1 63111 19F21 Fender Rear 2 09116 06168 Bolt 3 09111 06066 Bolt 4 63421 19F00 Mud Guard Rear Fender Front 5 01550 06163 Bolt 6 09169 06071 Washer 7 63311 19F00 Extension Rear Fender 8 02142 06103 Screw 9 09146 06003 Nut 10 09800 21008 Tool Assy 11 09822 00005 Clamp Wrench 12 47435 02F00 Band Tool 13 47161 08F00 Cushion 14 94980 42A00 Bag Manual Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 56 of 88 SV650Y SV650Y E2 FIG41A REAR FENDER MODEL K2 Ref No Part No Description ANA T ETA 1 63111 19F21 Fender Rear 2 09116 06168
60. x10x9 4 16 47115 05F00 Cushion Rear 15x28x12 17 03241 15123 Screw 18 09148 05038 Nut 19 03241 15123 Screw 20 09148 05038 Nut 21 03242 04103 Screw 22 09320 08018 Cushion 8x26x7 23 46210 19F50 291 Handle Pillion Rider black 24 01551 08253 Bolt 25 09160 08126 Washer SV650Y E02_047B SEAT TAIL COVER Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title Block No Block Title Suzuki Worldwide Motorcycle ATV Page 71 of 88 Spacer Spring 49 18 51176 20F00 19 51351 33D00 Cap 20 09280 32001 O Ring 8 21 01550 08457 Bolt Rh 18 E 1 11 IQ D 17 amp I SY je 7 x Ge i i i 8 S SV650Y SV650Y E2 FIG48 FRONT FORK DAMPER MODEL X Y Ref No Part No Description 51103 20F00 Damper Assy Front Fork Rh 51104 20F00 Damper Assy Front Fork Lh 1 51130 20F00 Tube Outer Rh 2 51140 20F00 Tube Outer Lh 3 51167 26E10 Metal Slide 4 51158 05A00 e Washer 5 51153 14F00 Seal Oil 6 51156 49440 e Circlip 7 51173 14F00 Seal Dust 8 51195 33D10 Piece Oil Lock 9 51147 16510 e Bolt 10 51148 41310 e Washer 11 51110 20F00 Tube Inner 12 51121 33D10 Piston E 13 51146 20F00 Cylinder 14 51177 06C00 Spring 15 51196 33D10 Ring Piston 22 16 51171 19F00 Spring Front 17 51356 10D03 e Washer p Copyright 2005 Suzuki Worldwide Motorcycle ATV All Rights Reserved Catalogue Title SV650Y SV650Y E

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