Stovax Huntingdon 30 User's Manual
Contents
1. rS e Huntingdon 30 Coal Effect Stove Conventional Flue With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this fire This stove must only be operated with the door secured firmly in position The outer casing of this stove will become hot whilst in operation it is therefore recommended that the appliance be guarded to protect the young and infirm using a suitable guard Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing Please read these Instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found on page 3 should be completed by the installer PR0928 Issue 1 June 2007 CONTENTS COVERING THE FOLLOWING MODELS HUNTINGDON 30 8503CFMCUC P8503CFMCUC APPLIANCE COMMISIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare parts list Servic2. 1 on page 17 2 and retry burner head change the Is there a spark Check alignment of pilot Operate the valve Consult Section 15 Check isolation tap and Is the gas turned on to the appliance gas meter retry Is the gas pressure correct Correct and Yes Has the system got any air in it Purge the gas pipes and retry ES u 9 g gt gt 5 o o o Ed gt a 5 Sb x EI 2 a gt ob op S E 97 SYSTEM CHART x lt N 2 7 SERVICING INSTRUCTIONS FAULT FINDING CHARTS MO WALSAS SOK mm Sew ispuooas 4 uet 1942918 siu sinus yun Seu jun atu Auge 5 e8ueu Yo spuooes 09 594 AA Jo JO un ON pue 8 JO spuooas s 4 uey 8 Sip 5 prp uim sinus jun Je 191ut euin yo uin spuooes 09 SOA ou uny Sah GL aded uo uieideip 99s uiBuo 1281102 ay jo aure au S Anos pue 1291107 ol Y 01
3. Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
4. details on the commissioning sheet at the start of these instructions 14 1 1 1 2 1 3 1 4 1 5 IGNITION FUNCTIONAL CHECK 1 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person tests must be serviced by best practice as described by the current CORGI recommendations Before any test are undertaken on the appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work Before any tests are undertaken on the applaince it is also recommended to fully check the operation of the appliance Special checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct Diagram 1 Correct any faults found during the initial tests and then re commission the appliance conducting the usual safety checks Advise the customer of any remedial action taken 4 be D tU 5 28 IT ae ts 2 o6 5 58 a o Sv ee SE fs n 89 a am zi o 2 a Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the area ignition lead see diagram
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6. service the stove every 12 months In all correspondence always quote the appliance type and the serial number that may be found on the data badge on the appliance 12 VENTILATION Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 13 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed this commissioning sheet this records the essential installation details of this appliance In all correspondence always quote the model No and serial No 14 HOT SURFACES Parts of this appliance become hot during normal use It is therefore recommended that a suitable fire guard be used for protection of young children and the infirm Indeed all parts of the appliance should be treated as a working surface except for the control touch pad area and access panel INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering the following models 8575MCUC P8575MCUC Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW Gross Country Type Pressure Class m h High Huntingdon 30 es Gas 20 mbar 1x 7 5mm 0 435 4 6 2 5 CB IE 8503CFMCUC Gross Gross Huntingdon 30 LPG Propane 37 mbar P8503CFMCUC C31 Efficiency Class Flue Outlet Size 127mm 5 Gas Inlet Connection Size 8mm Minimum flue specification 1260 N2 O D 1 Maximum flue temperature 180 Packing Checklist Qty Description Stove Flue infill plate Fron
7. sual pea ay 100d SI 10 paupejap pea 8 seH Z a8ed uo ipeuozuou 3o Id ayy oui 1981 01 ou eds y 10us YDIYM 39 1005 eoo 8 9 Aquasse y ou si eunsu3 MaVdS ON MOJHD IVNOILON 14 NOILINDI 16 SERVICING INSTRUCTIONS REPLACING PARTS 2 4 Remove the two screws at the back of the firebox and lift 1 GENERAL the burner unit clear Diagram 3 1 1 All principal components can be replaced without removing the stove from its installation although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further 2 MAIN BURNER 2 1 MAKE SURE THE APPLIANCE IS COLD BEFORE STARTING WORK ON IT Turn the gas supply off at the isolation device Use Installation Section Removing the Door in the this manual AR1442 Remove the door and place to one side Remove the ceramic fuel bed components For information on the handling and disposal of fire ceramics please refer to the User Instructions Fuelbed 3 PILOT UNIT Arrangements Remove the cover plate from the bottom of the stove by 3 1 Follow the procedure for removing the main
8. the right hand side of the fire It has two controls The right hand knob controls the pilot ignition The left hand knob controls the main burner Refer to separate instructions if your fire is upgraded to include battery remote control The instructions below apply whether or not you have the remote upgrade Lighting the Pilot 2 3 The left hand and right hand control knobs must both point to off 0 ARO914 Press in the right hand control knob and rotate anti clockwise until a click is heard e Continue to press in The knob points to the pilot The pilot is lit Keep the knob depressed for 10 seconds before releasing The pilot remains lit Repeat the above steps if the pilot does not stay lit NOTE If the pilot goes out the Interlock system prevents you lighting again for a short period 2 4 after repeating the above steps the pilot does not light contact your Retailer or Installer 2 5 Turn the right hand knob to the left to main burner Adjusting the Flame height 2 6 You can now adjust the flame height and temperature using the left hand control knob Turn the left hand knob anti clockwise to increase the flame height Turn clockwise to decrease the height YELLOW FLAMES APPEAR WHEN THE FIRE HAS REACHED SUFFICIENT HEAT 10 TO 20 MINUTES IF THE FIRE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE TRYING TO RELIGHT 3 TURNING THE STOVE OFF 3 1 To turn the mai
9. ION 3 5 The flue system can now be connected to the stove Ensure all joints are sealed with a suitable fire resident sealant We recommend you use self tapping screws at the flue spigot joint 3 6 Connect a suitable pressure gauge to the test point located on the inlet fitting Turn the gas supply on Light the appliance and check all gas joints for gas soundness Turn the appliance to a maximum and check that the supply pressure is as stated on the databadge Turn the gas off and replace the test point screw Turn the gas on and check the test point for gas soundness 3 7 REMOVING THE DOOR For rear flue exit e the top of the appliance off and put to one side For top flue exit e Lift and support the top to give clearance Diagram 4 AR1908 e Lift the front upwards until it is clear of the slots e Pull towards you away from the stove Diagram 5 AR1908 e Remove the glass frame by undoing the frame fixing screws and lifting clear Diagram 6 11 AR1909 4 FUELBED ARRANGEMENT ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating
10. ME BAFFLE 118 REAR PANEL GC0135 COAL SET 0127 SENSOR ELOOO1 SENSOR LEAD ELO064 INTERRUPTER 0029 STANDARD UPGRADE KIT 8455 THERMO UPCRADE KIT 8456 model l Note The control valve is factory preset for correct gas type and SERVICE RECORDS 1ST SERVICE Date of Service Dealer s Stamp CORGI Registration Number 3RD SERVICE Date of Service Dealer s Stamp CORGI Registration Number 5TH SERVICE SEVICE ice St PPP AS EM MEE Dealer s Stamp CORGI Registration Number 7TH SERVICE Date of Service Dealer s Stamp CORGI Registration Number 9TH SERVICE Date of Service Dealer s Stamp CORGI Registration Number 2ND SERVICE Date of Service Dealer s Stamp CORGI Registration Number 4TH SERVICE Date of Service Dealer s Stamp CORGI Registration Number 6TH SERVICE Date Of ServIGes 4 3 0 ee LOW AA Et ERR ees Dealer s Stamp CORGI Registration Number 8TH SERVICE Date of Service Dealer s Stamp CORGI Registration Number 10TH SERVICE Date of Service Dealer s Stamp CORGI Registration Number Gazco Limited Osprey Road Sowton Industrial
11. THE STOVE WHILE IT S HOT THE STOVE STAYS HOT FOR A LONG TIME AFTER SHUTDOWN 5 1 Make sure the fire and surrounds are cool before trying to clean 5 2 REMOVING THE DOOR For rear flue exit the top of the appliance off and put to one side For top flue exit e Lift and support the top to give clearance Diagram 3 AR1907 e Lift the front upwards until it is clear of the slots e Pull towards you away from the stove Diagram 4 9 9 5 4 5 5 5 6 5 7 AR1908 M ub 2 A BIA e Remove the glass frame by undoing the frame fixing screws and lifting clear Diagram 5 AR1909 Carefully remove the ceramic fuel bed components and set aside ensuring you protect the floor coverings and follow the Advice given at the start of Section 6 The coals do not require cleaning Do not use a vacuum cleaner or brush to clean the coals any large pieces of debris can be removed by hand Ensure any debris is removed from the burner ports Replace the ceramics by referring to Section 6 Use a damp cloth to clean the outer casing of the appliance USER INSTRUCTIONS 6 FUEL BED ARRANGEMENT ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not s
12. bly Disconnect the ignition lead from the electrode Remove the front cover from the control valve Diagram 7 and 8 Disconnect the other end of the ignition lead from the valve body noting the route of the ignition lead AR0943 Remove the front cover from the control valve Diagram 10 and 11 915 ARO915 ARO916 18 6 2 7 1 SERVICING INSTRUCTIONS REPLACING PARTS 916 There is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during re assembly Disconnect the ignition lead from the gas valve Undo the two bolts securing the gas valve to the appliance and remove the valve Diagram 9 C Replace in reverse order Check all joints for gas leaks Check operation of the thermocouple and ignition lead 7 MAGNETIC SAFETY VALVE Turn the gas supply off at the isolation device referring to Diagram 12 Undo the thermocouple connection from the back of the gas valve A Pull the sensor leads clear and remove the interrupter block B Undo the magnetic valve retaining nut from the back of the control valve C Gently tap out the magnetic valve and replace with a new unit Replace the retaining nut and tighten Diagram 12 AR1441a 19 7 2 Reassemble the interrupter block and leads Secure the thermocouple connection in the rear of the gas control Do not overtighten Turn the gas s
13. burner undoing the mounting screws on the plate and place to one side Diagram 1 When the burner is out Remove the aeration cover by undoing the two screws Diagram 4 AR1924 2 2 Refering to Diagram 2 Disconnect the thermocouple from the gas valve A AR1443 Remove the ignition lead from the electrode B e Cut the cable tie if required Undo the compression nut C from the pilot unit and Remove the lint arrester by folding the tabs back undo the compression nut on the injector D Diagram 5 AR1444 AR1441 17 SERVICING INSTRUCTIONS REPLACING PARTS The pilot unit can now be removed by undoing the two Replace with a new ignition lead following the same screws Diagram 6 route as the old one Replace the valve cover and the pilot assembly 42 Check operation of the new ignition lead 5 PIEZO 5 1 The piezo assembly used on this appliance is not serviceable and is unlikely to fail 6 GAS VALVE AR1445 3 2 Reassemble in reverse order 6 1 Turn the gas supply off at the isolation device referring Do not overtighten to Diagram 9 NOTE TAKE CARE NOT TO DISCONNECTTHE SENSOR WIRES OF THE GAZCO FLUE SURE SYSTEM ON REPLACING THE THERMOCOUPLE Disconnect the thermocouple B Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings at the back of the gas valve A 4 IGNITION LEAD AND PIEZO 4 1 Follow the above Pilot Unit instruction to access the back of the pilot assem
14. ctor panels Diagram 10 8 5 1 Ensure the rope seal fitted to the rear of the glass frame is intact e Use a ceramic glass product generally sold for cleaning ceramic hobs to clean the glass front Refit glass frame and tighten screws evenly Diagram 13 ARO362 Place four more round coals behind the first row so they sit on the fingers the two at each side touch the rectangular coals Diagram 11 AR1909 With the top still supported or removed e front by locating in grooves and lowering into place Diagram 14 12 INSTALLATION INSTRUCTIONS INSTALLATION AR1908 AR1907 6 LIGHTING 5 1 Full instructions are given in the User Section INSTALLATION INSTRUCTIONS COMMISSIONING 1 COMMISSIONING Close all openable doors and windows in the room Ignite the stove and operate on maximum for 10 minutes Remove the plastic sight plug from the right hand side of the stove Position a lighted smoke match just inside the draught diverter opening Check all smoke is drawn into the opening by looking through the sight hole Diagram 1 If there is any doubt run the stove for a further 10 minutes and repeat the test AR1493 If there are any extractor fans in adjacent rooms the test must be repeated with the fans running on maximum and interconnecting doors open IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation
15. e Records PAGE 10 14 15 15 15 17 21 22 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK PASS FAIL Flue is correct for appliance Flue flow test Spillage test Gas soundness amp let by test Standing pressure test Appliance working pressure on High Setting NB All other gas appliances must be operating on full Gas rate Does ventilation meet appliance requirements Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Thermostatic and Timer DEALER AND INSTALLER INFORMATION Installation Company Contact Engineer Date of Purchase Contact No Modell N rci ens pee pep Corgi Reg No eec ited Hass cepe be esistere Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if t
16. he annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer 1 1 1 2 1 3 1 4 1 5 1 6 1 7 2 1 2 2 USER INSTRUCTIONS 1 GENERAL competent person must carry out installation and servicing In all correspondence please quote the appliance type and serial number which can be found on the databadge located on a plate under the appliance Ensure that curtains are not positioned above the appliance and there is at least 300mm between the sides of the appliance and any curtains If any cracks appear in the glass panel do not use the appliance until the panel has been replaced This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number Any combustible shelves or surrounding furniture must only be fitted in accordance with the minimum dimensions detailed in diagram 1 552 Contact a competent service engineer to carry out relevant spillage checks etc following home improvements carried out after installation of this stove e g the fitting of double glazing 2 LIGHTING THE STOVE The control valve is at the foot on
17. ing to relight If this safety device is continually shuts off the gas it can suggest a serious problem Contact Gazco Do not alter or tamper with the Flue Sure System Use only genuine Gazco replacement parts when servicing the system refer to the Servicing Section Replacing Parts 3 INSTALLATION OF THE STOVE Flue Pipe Installation Open the carton Remove the accessory carton and stove unit Decide whether to use top or rear flue exit The stove is factory built for rear flue exit but it can be changed to top exit by swapping the flue spigot and blanking plate located on the stove Position the stove ensuring all appropriate clearances are observed Having run the gas supply to the stove PURGE THE SUPPLY PIPE This is essential to expel any debris that can block the gas controls Connect the gas supply to the 8mm compression elbow at the right hand rear corner of the stove There is a cutout in the right hand rear leg to enable a straight connection to the rear of the stove Diagram 3 A gas soundness check must be completed up to the gas inlet connection AR0934 Check the pull of the flue system by applying a lighted smoke pellet to the flue system opening If there is a definite flow into the chimney proceed with the installation If not warm the chimney for a few minutes IF THERE IS STILL NO DEFINITE FLOW THE FLUE MAY REQUIRE ATTENTION SEEK EXPERT ADVICE INSTALLATION INSTRUCTIONS INSTALLAT
18. l Diagram 11 ARO360 Place the front coal between the heat shield and the flame baffle so that its ends sit flat against the burner skin Diagram 8 USER INSTRUCTIONS AR0364 AR1909 With the top still supported or removed e front by locating in grooves and lowering into place Diagram 13 AR1908 Now replace top Diagram 14 AR1907 8 1 9 1 11 1 12 1 14 1 8 GAZCO FLUE SURE SYSTEM The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the burners in the event of incorrect operation of the flue If the system acts to cut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system A qualified gas engineer should inspect this Do not use the stove until an engineer says it is safe to do so 9 THE FLAME FAILURE DEVICE This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 10 RUNNING IN The surface coating on your GAZCO stove will burn off during the first 24 hours of operation on high producing a harmless and temporary odour If the odour persists ask your retail for advice 11 SERVICING qualified gas engineer must
19. mended combusible materials See Diagram 2 amp 2A Due to recent changes to European chimney standards new flues and chimneys are described by their temperature pressure and resistance to corrosion condensation and fire To assist in identifying the correct flue system the minimum flue specification is Shown in the Technical Specification Existing chimneys are not covered by this system 2 VENTILATION Consult the rules in force Note This appliance does not normally require any additional ventilation when installed in G B ARO522 3 INSTALLATION OF THE GAS SUPPLY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible A 50 mm 150 Ensure the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm to the base of the tray ARES A means of isolating the gas supply to the appliance must be provided independent of any appliance control P P Spp In a non combustible recess be careful to allow enough clearance at the sides and rear of the stove to perform spillage tests and reach the controls All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 4 APPLIANCE LOCATION This appliance
20. moking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated ARO361 in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within Put five of the round coals on the front between the heavy duty polythene bags and labelled as RCF waste fingers of the flame baffle RCF waste is classed as stable non reactive hazardous Put two rectangular coals behind the first row and at waste and may be disposed of at a licensed landfill site either side to touch the reflector panels Diagram 9 Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material Put the flame baffle onto the burner and push against the rear tray lip Diagram 6 ARO362 flame baffle Place four more round coals behind the first row so they sit on the fingers the two at each side touch the rectangular coals Diagram 10 59 Place the rear panel against the spacer brackets and slide it down to sit on the ledge of the flame baffle Diagram 7 Ar EAS AR0363 Putthe last three round coals behind the centre row and touching the back pane
21. must stand on a non combustible hearth that is at least 12mm thick and project a minimum of 50mm from the base of the stove in all directions Diagram 1 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 2 7 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS AT THE FRONT OF THIS BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SERVICING SECTION REPLACING PARTS 1 CONTROL UPGRADE This stove is fitted with a control valve that can be easily upgraded to battery powered remote control There are two versions of this control which can be obtained through your local Gazco stockist This upgrade can be fitted before or after installation but if side clearances are limited then it will be easier to upgrade the stove before installation Full instructions are included with the kit STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it fr
22. n burner out Turn the left hand knob until it points to off Just the pilot remains lit Press in and turn the right hand knob until it points to off The pilot goes out 4 UPGRADING YOUR STOVE 4 1 Your stove is fitted with a control valve that can easily be upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist USER INSTRUCTIONS 4 2 STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 4 3 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature to a pre set temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during the two on periods GAZCO PART NUMBER 8456 5 CLEANING THE FIRE WARNING NEVER CLEAN
23. om low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO it will automatically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two on periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Place read these instructions before installation and use of this appliance All the instructions must be left intact with the user In your own interest and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution This appliance is intended for use on a governed gas installation and set to the required pressure Keep all plastic bags away from young children Do not place any object on or near to the stove Allow adequate clearance above the stove See diagram 2 page 9 The stove is fitted with the Gazco Flue Sure System which cuts off the gas supply to the stove in the event of incorrect flue operation If the system shuts off the gas supply this indicates there is insufficient flue pull If this happens a 10 2 8 31 3 2 3 3 3 4 minimum of 10 minutes must be allowed before try
24. or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material Put the flame baffle onto the burner and push against the rear tray lip Diagram 7 spacer bracket flame baffle flame baffle 59 Place the rear panel against the spacer brackets and slide it down to sit on the ledge of the flame baffle Diagram 8 INSTALLATION INSTRUCTIONS INSTALLATION EXE Lr LH HIN AR0360 AR0363 Place the front coal between the heat shield and the Put the last three round coals behind the centre row and flame baffle so that its ends sit flat against the burner skin touching the back panel Diagram 12 Diagram 9 AR0364 AR0361 Put five of the round coals on the front between the fingers of the flame baffle 5 REPLACING THE DOOR Put two rectangular coals behind the first row and at either side to touch the refle
25. or wires Undo the two taptite screws Remove the sensor and the two plastic spacers Diagram 16 a E AR1924 Undo the M5 nyloc nut from the bottom of the burner unti and remove the aeration plate Diagram 19 AR1452 9 3 Refit the new sensor ensuring the plastic spacers are located between the bracket and the sensor Refit the leads 20 SERVICING INSTRUCTIONS REPLACING PARTS AR1441 Reassemble in reverse order with the correct aeration plate 11 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Pilot Injector Control Valve Main Injector Aeration Plate Data badge The relevant parts can be ordered from Gazco always quote the appliance type and serial number when ordering spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES 12 CONTROL UPGARDE See Installation Instructions Section 1 21 13 SHORT SPARES LIST COMPONENT G20 20mb G31 37mb MAIN INJECTOR IN0001 IN0054 AERATION PLATE ME4066 ME4954 PILOT INJECTOR PI0036 10037 BURNER ASSEMBLY B0214 214 THERMOCOUPLE PI0010 MAGNETIC UNIT 0092 ELECTRODE 10053 GAS VALVE GCO0088K IGNITION LEAD GC0090 FRONT COAL CE0122 FLA
26. t coal Flame baffle Coal set Rear ceramic Fixing kit containing i gt gt Ci cA Instruction manual 11 1 2 1 3 1 4 1 5 1 6 2 1 Sel 3 2 3 3 3 4 3 5 4 1 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter 5 The minimum flue height for the appliance must be 3 metres 10ft Any horizontal flue run from the rear outlet must not exceed 100mm from the back of the appliance The chimney or flue must be free from any obstruction Any damper plates must be removed or secured in the fully open position and no restrictor plates fitted 0604 The chimney must be swept prior to the installation but it need not be swept if it can be seen the chimney is clean and unobstructed throughout its entire length 4 2 This appliance must not be installed in a room that contains A5 127mm liner must be used if fitting the stove into an a bath or shower existing brick built chimney 4 3 The stove is not suitable for installation against a combustible wall all combustible materials must be Larger lined flues can work but in some instances could 5 removed from the area behind the stove cause cold start flue problems resulting in nuisance shutdown Lined flues above 7 175mm are not 4 4 Ensure you comply to all minimum clearances to recom
27. upply on and Check the entire pipework and valve joints for any leaks 8 MAIN INJECTOR 8 1 Turn the gas supply off at the isolation device Ensure the appliance is cold before commencing work on it Refering to Diagram 13 Undo the compression nut from the injector A Loosen the compression nut B in the gas valve body The pipe can now be positioned out of the way Screw the injector out of the burner unit AR1441 8 2 Reassemble in reverse order The injector must NOT be tightened into the burner but be allowed to float to enable it to line up with the pipe Turn on the gas supply and check for leaks SERVICING INSTRUCTIONS REPLACING PARTS 9 4 Feed the cable back through the hole as you replace the 9 GAZCO FLUE SURE SYSTEM bracket When the bracket is located correctly it sits flush with the back panel without force If not positioned correctly the bracket sits at an angle Diagram 17 9 1 Open the door and remove the ceramics placing them carefully to one side Undo the two screws in the back of the firebox and carefully withdraw the bracket Diagram 14 and 15 AR1448 AR1442 10 PRIMARY AERATION PLATE 10 1 Turn to Section 3 8 Removing the Door in the Installation Section of this manual Remove the door and place to one side Remove the cover plate from the bottom of the stove by undoing the screws Diagram 18 AR1446 9 2 Disconnect the two sens
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