Sterling SSE-5 User's Manual
Contents
1. The equipment may only be operated when all the associated components are properly connected up and in accordance with the relevant regulations This avoids injury and damage to equipment Operate the device only if all its components are grounded Danger accident through electrical shock Solid particles and dust must be separated before entry to the vacuum generator This avoids damage to equipment If PVC hoses are used for conveying they must be grounded This avoids injury and damage to equipment An acoustic cover should be installed when vacuum generators are located in work rooms This avoids impairment of hearing Safetv instructions 2 3 SSE 5 BL 2 1 3 Operation Appoint an equipment foreman to be responsible for the equipment Ensure that the operating personnel are provided detailed instruction in the operation of the equipment Improper operation results in danger of accidents When the main switch is switched off for reasons pertaining to safety it must be secured against unauthorized activation Caution Danger of accidents Repair work may be carried out by trained personnel only Caution Danger of accidents Never operate the equipment when partially dismantled Danger Limbs may be caught in machinery Electric shock In case of malfunction shut down the equipment immediately Have malfunctions corrected immediately Danger of accidents The equipment is intended only for conveying granulated plasti2. Operating Instructions Single Conveyor Unit SSE 5 BL Sterling Material Pracessino SSE 5 BL Sterling Material Processing 5200 West Clinton Ave Milwaukee WI 53223 Telephone 414 354 0970 Fax 414 354 6421 www sterlco com Technical service Service department Telephone 800 423 3183 Edition 07 03 These operating instructions are for please fill in personally Serial number Year of manufature Date of Delivery Number of delivery Date of commissioning Location Group of machines SSE 5 BL Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions Copying translation or publication in any form except for personal use of purchaser requires approval from Sterling Material Processing All rights reserved Please note that our address and phone information has changed Please reference this page for updated contact information These manuals are obsolete and are provided only for their technical information data and capacities AXCAUTION Portions of these manuals detailing procedures or precautions in the operation inspection maintenance and repair of the products may be inadequate inaccurate and or incomplete and shouldn t be relied upon Please contact the ACS Group for more current
3. This avoids injury and damage to equipment All work on the equipment is to be carried out by persons whose qualifications are specified in the pertaining chapters of the operating instructions Improper operation results in danger of accidents The proper working clothes are to be worn during any work on the equipment This avoids injury The local regulations and requirements pertaining to this equipment must be observed Disconnect electrical components from the mains supply before work is carried out on these components Caution Danger to life through electrical shock Compile detailed operating instructions based on these Operating instructions for the sequence of procedures to be carried out on this equipment Improper operation results in danger of accidents Please note that sound levels exceeding 85 db A may in the long term damage your health Use the appropriate ear muffs This avoids impairment of hearing Safetv instructions 2 2 SSE 5 BL 2 1 2 Assembly Compare the connected loads with those of the mains supply Danger of injury through electrical shock When using lifting gear please observe the pertaining regulations Caution Danger of accidents Do not modify add other equipment or change the design of the equipment without the approval of the manufacturer Caution Danger of accidents Attachments not supplied by Sterling must be manufactured in accordance with safety regulation EN 294 Danger of accidents
4. and IBfOFPTHatIOT Ss adriana ici 1 3 O 1 3 AE PISS OF applications A i ad bdsm NT 1 3 1 5 INDIES OI USdBE Soros O Iu e deng 1 3 2 Safety InstructIODS isses Case ede HEN UE VOX ER FR FD NX MAN NN ERE ERE ease EUR E FF 2 1 A ON 2 2 2 1 1 Generali 2 2 2 1 25 o ON 2 3 2 1 9 ON 2 4 2 1 4 Maintenance sia eta Behe teh eee ea GYLL 2 4 2 2 For the operating safety of the equipment debi 2 5 a lt A e em NN 3 1 3 1 Checking theDIDGSYSUGITE a Guedy i LM De GR DN iso 3 2 3 2 Adjusting the suction pIpes eo YY Fu WYR eret Y e XS cass NY ca 3 3 Sco Ena the Controler acsi ainia 3 4 3 4 Initial conveying operations eoi tes tere UL ERE NEUE ERES EA VETE NER ERG ea Ren e 3 5 3 5 Wem off the unit ya eoo ad es E cae gan entes ees Tue Reed te us 3 5 A o A mat eee oa 6 SEV PEE EE 8 Sx WI aI MATES TES E VATS egies eden ata tale se a al ao 10 5 2 Servicing the conveyol ca un ra tln COE RAE CEA NT sterols A eisai 10 5 2 1 Changing the sealing ring of the outlet flap oonnnonccn nonocccnnnnoccncnnnnns 11 522 Adjusting the flap switchs iii dass 12 3 2 3 E neen rox a FF Dd AR 13 5 3 Replacing carbon brushes at turbine Error Bookmark not defined 6 Fancnonal description A ep nd tunes a a a a E Dd 15 GAs Gnral E 16 62 Controller A A i ey es 17 7 Transport Assembly and Storage i 19 7 1 Transport and Packing iia iii i 20 A 20 Deeg UOT ce t TEN ALIE D RSE Sade IM M e MINER PN M M LAC 20 97 Assembl
5. dismantled All maintenance and repair work not described in this chapter may only be carried out by Sterling service personnel or authorized personnel appointed by Sterling 3 Disconnect the equipment from mains supply before starting maintenance procedures to ensure that it cannot be switched on unintentionally Depressurize all system sections of the equipment before carrying out any repair work Maintenance 8 SSE 5 BL Please observe the maintenance intervals Before starting maintenance work clean the equipment of oil fuel or lubricants Ensure that materials and incidentals required for operation as well as spare parts are disposed of properly and in an environmentally sound manner Use only original Sterling spare parts Keep record of all maintenance and repair procedures Maintenance O SSE 5 BL 5 1 Maintenance intervals Daily Check warning signs on equipment for good legibility and completeness Clean the filter Use compressed air to blow through the filter according to the accumulation of dust Monthly Check function of the device plug Every 6 months Check all electrical and mechanical connections for tight fit Replace the filter according to the accumulation of dust Annually Replace outlet valve sealing Adjust valve switch The given maintenance intervals are average values Check whether in your individual case the maintenance intervals must be shortened 5 2 Servicing the conveyo
6. set correctly When the malfunction has been corrected press the key E If the control system becomes too hot during operation gt 70 C 158 F the E2 alarm message is displayed and the unit is switched off Ensure that the control system is sufficient cooled Error and error correction 7 SSE 5 BL 5 Maintenance This chapter is intended for persons with skills in electrical and mechanical areas due to their training experience and received instructions Personnel using the instructions in this chapter must be instructed of the regulations for the prevention of accidents the operating conditions and safety regulations and their implementation Ensure in each case that the personnel are informed For maintenance work taking place at heights of over approx 6 feet use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capacity Do not stand or work under suspended loads Ensure that the electric motors switch cabinets are sufficiently protected against moisture Use only suitable workshop equipment Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Never operate the equipment when partially
7. I system overpressure Check the compressed air supplied by the plant s supply network Adjust compressed air pressure to 5 6 bar 72 87 PSI system overpressure Connect the unit to the plant s supply network by means of a hose B Depressurize compressed air supply lines which must be opened S Compressed air must be dewatered dustfree and oilfree Install a maintenance unit if required Adjust pressure to a max value of 6 bar 87 PSI system overpressure 8 11 Installing the accessories See chapter Accessories Assemhlv instructions 30 SSE 5 BL 9 Technical data These instructions apply to all persons within the range of action of the equipment These operating instructions are to be used by all persons assigned activities connected with the equipment Technical data 31 SSE 5 BL SSE 5 BL Basic Version Integrated control with LED display indication of the respective modes of operation adjustable conveying time material clearing valve output two component valve output automatic shut down with lack of material level sensor input when in use with granulators automatic clearing prevents overcharging of the granulator Integrated brush less vacuum pump Well suited for continuousoperation with up to 100 96 duty cycle Integrated textile filter with pneumatic cleaning Parts coming in contact with material are made of stainless steel Simple mounting to dosing an
8. Special voltages on request The connected load is approx 1200 W The equipment is connected to mains supply by a device plug Separate fuse protection of the wall socket is required max 16 A Assemhlv instructions 27 SSE 5 BL 8 9 1 Installation of the flap switch signal line Insert the appliance plug of the flap switch signal line into the flap switch connector A on the lower side of the controller Ms Figure 9 Lower side of the controller 8 9 2 Installation of the signal line of the SKW optional LH Observe the connecting diagram Assemhlv instructions 28 SSE 5 BL 8 9 3 Installation of the alarm indicating device optional This work must be carried out by qualified personnel only Disconnect the unit from mains supply by the device plug before you begin with works on the controller Danger to life The connection is potential free and rated for 5 A Observe the connecting diagram An additional alarm indicating device e g horn signal light can be connected You need an acknowledgement key for 24 V e g by Rafi Company Assemhlv instructions 29 SSE 5 BL 8 10 Compressed air supply For operating the cleaning device a compressed air supply is necessary Check compressed air piping for correct installation and assembly Check fittings length and quality of the hose connections for agreement with requirements The operating pressure is 5 6 bar 72 87 PS
9. at the permitted operation temperature lies between 0 C and 45 C 32 to 113 F Please ensure that the permitted storage temperature lies between 25 C and 55 C 13 to 131 F Note down all data which you have entered into the control system Please ensure that all plugs are correctly plugged in The operating instructions of the connected machines must be followed Operate the device only if all its components are grounded Never adjust sensors without exact knowledge of their function Please note that a compressed air supply is required for the operation of the unit only SSE 2 with active cleaning optional Never set a higher operating pressure than 6 bar for the hopper loaders system overpressure Align the suction tubes correctly The unit should be installed in such a way that the outlet flap oscillates at right angles to the moving direction of the equipment The load bearing capacity of the machine flange should be adhered to Please observe that a level indicator is required when conveying from granulators Safetv instructions 2 5 SSE 5 BL 3 Putting into operation This chapter is intended for operating personnel Prerequisite for this chapter is general knowledge of the operation of conveying systems Also prerequisite for this chapter is that the functional description has been read and understood Ensure in each case that the operating personnel are sufficiently informed Make sure the pla
10. been set are maintained after the machine has been shut off 3 LEDs indicate the respective modes of operation cleaning C conveying D line clearing E LII The conveying time can be set from 1 to 99 seconds The line clear time can be set from 0 to 99 seconds The clearing time consists of 2 seconds The emptying time consists of 8 seconds When the unit is switched on all LEDs blink and the software version is displayed 7 ug B D O E Al A2 Figure 4 Controller Functional descrintion 17 SSE 5 BL If a material clearing valve has been installed residues of flowing material will be cleaned from the conveying line during the line clear time If a disturbance occurs in the unit an alarm message will be issued only if the alarm indicating device has been activated LL An E appears in the display and an error number The alarm indicating device signal siren horn reacts Functional descrintion 18 SSE 5 BL 7 Transport Assembly and Storage This chapter is intended for all operating personnel of the equipment Personnel using these instructions must be instructed in the regulations for the prevention of accidents the operating conditions and safety regulations and their implementation Ensure in each case that the operating personnel are sufficiently informed Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the
11. cs and regrinds Any other or additional use is contrary to specifications This equipment is not suitable for food processing The safety instructions of the connected machines must be followed Explosive gases and mixtures of gas and air must not be conveyed Danger of explosion Avoids injury or damage to equipment 2 1 4 Maintenance Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Caution Danger of accidents Disconnect the equipment from mains supply before starting maintenance procedures to ensure that it cannot be switched on unintentionally Caution Danger of accidents All pipes hoses and screwed connections should be checked regularly for leaks and damage Any faults which arise should be corrected immediately Danger of accidents Depressurise all compressed air piping before starting maintenance work Danger of accidents Safetv instructions 2 4 SSE 5 BL 2 2 For the operating safety of the equipment Never change settings if the consequences are not precisely known Use only original Sterling spare parts Please observe the maintenance schedule Keep record of all maintenance and repair work Please note that electronic components may be damaged by static discharge Check all electrical connections for proper fit before the equipment is taken into operation for the first time and at regular intervals Please ensure th
12. d Tighten the nuts A of the flap switch Check the adjustment C B A In case of free hanging outlet flap empty Figure 1 Outlet flap hopper loader the contact of the magnet switch must be closed If the outlet flap cannot be properly adjusted replace the flap switch or the outlet flap with magnet Install the hopper LL Order numbers switch with plug ID 28839 outlet flap with magnet ID 23093 Maintenance 12 SSE 5 BL 5 2 3 Cleaning the unit Open the toggle type fasteners A Fold the hopper lid with turbine upwards Remove the filter B Clean the filter by means of compressed air Clean the hopper loader by means of a vacuum cleaner Mount the filter B Pay attention for proper fit Loosen the lid protection by lifting the lid and close the hopper lid Close the toggle type fasteners A AR Order number Figure 2 SSE 5 BL filter ID 34179 Maintenance 13 Open the toggle type fasteners A and the flap B of the hopper loader Check the filter cloth C and the wire cloth D for material residue Clean the filter by means of compressed air Close the flap B and the toggle type fasteners A on the flap of the hopper loader Install the unit LL Order numbers Filter cloth ID 28626 Wire cloth ID 23091 SSE 5 BL Figure 3 SSE 2 Maintenance 14 SSE 5 BL 6 Functional description This functional description is intended for all operating person
13. d blending units due to compact and weight saving design Optional Features Extension modules Performance Conveying capacity max up to 500 kg hr 1090 Ibs hr at 100 operating time Hopper loader capacity ca 5 0 17 cu ft Connected load 230 V AC N PE 50 60 Hz 0 8 kW 110 V AC N 60 Hz Material temperature max 80 C 176 F Noise level max approx 82 db A Weight approx 16 kg 35 Ibs Technical data 32 SSE 5 BL Dimension Sheet 97 50 mm mi 39 990 mm 9 96 253 mm Dimensions and data without obligations Specifications may be subject to alterations Technical data 33 SSE 5 BL 10 Spare parts list This spare parts list is intended to be used only by trained personnel Other persons are not permitted to modify or repair the equipment Wear Code A 7 Wearing part fast used up B Wearing part C Spare part storekeeping for 1 year D Spare part storekeeping for 2 years E Spare part storekeeping for more than 2 years Snare narts list 34 SSE 5 BL SSE f BL 230 V 50 Hz Snare narts list 35 10 1 SSE 5 BL 230 V 50 Hz Pos 4 BON O 00 Y o Order no S38217 82995 83375 84914 83098 34179 28420 85533 26451 28839 23093 85477 85471 93358 23098 28626 23091 28625 Designation Turbine lid with turbine complete Turbine 119 154 01 Solenoid valve Pneumatic hose Controller Filter Sealin
14. e conditions points 3 4 are met Push the inner pipe slowly into the outer pipe until pulsating of the flexible hose or shock conveyance occurs Now pull the inner pipe slightly back again until the hose stop pulsating Select a setting between the two pipes to ensure that enough air can flow into the material pipe Once you have reached a satisfactory conveying result turn the wing screw at the suction pipe tight Puttino info oneration 3 3 SSE 5 BL 3 3 Setting the controller er The filling capacity of the hopper loader may not exceed the material inlet LL The setting is independent of the conveying line and the material to be conveyed It is only possible to set the conveying time line clear time when the unit is not conveying any material Setting the conveying time 1 Press the arrow key LJ The conveying time which was last selected appears in the display 1 99 seconds may be set for the conveying time The conveying capacity is too highlow the separator is overcrowded Reduce the conveying time The conveying capacity is too low Increase the conveying time Pnttins inta oneration 3 4 SSE 5 BL Setting the line clear time Press the change over key and 0 then the arrow key L The line clear time which was last selected appears in the display 0 99 seconds may be set for the line clear time If no line clear valve has been installed enter 0 3 4 Initial conveying o
15. e flange Or Mount the assembly flange Figure 6 EF 253 Mount the unit onto the flange Figure 6 MF 253 Assemhlv instructions 24 SSE 5 BL 8 4 Mounting onto mixing hoppers with lateral inlet A material hopper VT 2 3 70 VT2 8 70 is required Mount the material hopper onto the swan neck of the mixing hopper Mount the unit onto the intermediate hopper N Figure 7 VT 2 3 7 0 2 8 70 Observe the bearing capacity of the machine flange 8 5 Mounting onto dosing station DT 30 An adapter piece AD 1 5 is required Mount the dosing hopper directly onto the dosing container of the dosing station DT 30 Mount the unit onto the dosing hopper Figure 8 AD 1 5 Observe the bearing capacity of the machine flange Assemhlv instructions 25 SSE 5 BL 8 6 Material feed Suction pipes type MV may be tilted by approx 45 degrees in either direction to the vertical Additional fastening is not required When conveying from the bottom of storage containers silos a suction box with 1 3 suction pipes is required The connection of the suction pipes must be carried out with a piece of flexible line to provide sufficient movement Please observe that the length of the hose should not exceed 3 meters 10 feet Push the free pipe end into the flexible line to a depth of approx 4 5 cm 1 5 2 Connect both parts by means of a hose clamp 8 7 Mounting the suction pipe MV The suction pipe consists o
16. ed If the unit has not been installed yet observe the instructions in the chapters Transport Assembly and Storage and Assembly Instructions General instructions 1 3 SSE 5 BL 2 Safety instructions These safety instructions apply to all persons within the range of action of the equipment Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment These operating instructions are to be used by all persons assigned activities connected with the equipment Knowledge of the English language is prerequisite Ensure in each case that the operating personnel are familiar with the operating instructions and the function of the equipment Safetv instructions 2 1 SSE 5 BL 2 1 For your safety 2 1 1 General The operating personnel of this equipment must be at least 16 years old Please read these operating instructions carefully before taking into operation for the first time Contact us should questions arise This avoids injury and damage to equipment These operating instructions must be kept available at all times at the place of operation of the equipment Improper operation results in danger of accidents Please note that for reasons of clarity not all conceivable cases regarding operation or maintenance of the equipment can be covered in these operating instructions Please observe all safety instructions and warnings on the equipment
17. equipment Please observe all safety regulations for the operation of lifting equipment Transnort Assemhlv and Storace 19 SSE 5 BL 7 1 Transport and Packing Please ensure adequate carrying capacity of the lifting equipment The equipment pass a rigorous operating test in the factory and are packed carefully to avoid transport damage Please check packing on delivery for transport damage The inlet and discharge flanges are sealed with plugs so that no dirt can enter during transport Plugs must be removed before assembly Packing materials should be disposed of according to environmental laws or reused Only use for transport of the equipment a suitable lifting device e g a fork lift truck or a workshop crane Transport must be shock proofed and free from vibrations 7 2 Assembly Please ensure adequate carrying capacity of the lifting equipment Check the carrying capacity of the point of installation particularly if installed on a platform The place selected for installation should be as free of vibrations as possible The main switch must be freely accessible Ground the equipment against electrostatic charging 7 3 Storage The control system may only be stored at temperatures from 25 to 55 C 13 to 131 F Between delivery and machine commissioning the equipment should be stored in a dry dust free and vibration free room Transnort Assemhlv and Storace 20 SSE 5 BL 8 Assembly i
18. f an inner pipe A and an outer pipe B which can be offset against each other Connect the inner pipe with the straight end to a flexible hose Push the free pipe end into the flexible line to a depth of approx 4 5 cm 1 5 2 Connect both parts by means of a hose clamp Please observe that the length of the hose should not exceed 3 meters 10 feet Please check that the outer pipe is not covered as it provides for unhindered access of ambient air When conveying from silos material hoppers and storage containers a suction box with 1 3 suction pipes is required Figure 8 MV Assemhlv instructions 26 SSE 5 BL 8 8 Pipework If PVC hoses are used for conveying they must be grounded draw out the copper lead on both ends of the hose and jam it between hose and tube For fastening use threaded clamps 8 9 Electrical connection The regulations of the local Electricity Board must be observed Before connection to the electricity supply it should be ensured that the supply voltage and the power frequency are in accordance with the data on the name plate of the machine The electrical connection may only be carried out by Sterling service staff or trained personnel authorised by Sterling It is not permitted for other persons to undertake the electrical connection The main switch must be freely accessible Ground the equipment against electrostatic charging The operating voltage is 230 V 50 Hz
19. g ring Tension ring Lock Flap switch with plug Outlet flap with magnet Nut Screw Disc Sealing ring Filter cloth Wire cloth Sealing SSE 5 BL Wear Code Snare narts list 36 U Im Ou SSE 5 BL 10 2 Accessories Please observe the operating manuals in chapter 11 Snare narts list 37 SSE 5 BL 1 Accessories 1 Ll O O Accessories 38 SSE 5 BL 12 Electrical manual This electrical manual is intended to be used only by Sterling service personnel and trained personnel authorized by Sterling Other persons are not permitted to modify or repair the equipment Electrical mannal 39 SSE 5 BL 7X o o Jaway Jak pret am BADA mmap Menat e uen dava paa 3 Flectrical mannal 40 SSE 5 BL H 06 06 3d N A 082 04 Jv jones Jawad LEM ENWOL UTU qiam yp c uma idas Flectrical mannal 41 SSE 5 BL 7H 09 05 3c N OEZ ufum 14 c uma idas Wh uow T 7 ss asa seroit O a dim ry pe meres Sia MM EDS p Wmen ende o5 ep Flectrical mannal 42 SSE 5 BL amer Merten wee yes sale ja A o 7H 09 05 3c N OEZ PIS ADC QUA yim yp c uma idas Wh UaU ns rey symyd doy AAA UF gd y ddyf yndi itr ajo ad oo Fr AN guum a bps po dr sjea EXI EEE Ez ped Pa ace oe De wa os Beeler pope eas pee Flectrical mannal 43 SSE 5 BL nege sym wn wos yes pete jo po 7H 09 05 3c N OEZ EIS ADC ya yim 14 c uma sins j W
20. h UaU ns EV open hg dnt bn mU TIP hy CIO 930373 UF el aid i i db eee Te Fr guum Bend dr sjea EXI EEE Ez ped Pa ace oe De wa os Beeler pope eas pee Flectrical mannal 44 SSE 5 BL 7H 09 05 3c N OEZ Wh uui yua I E up idos F 7 me A O a dim oF agog arejee meres gos eu do p ced eee ir Flectrical mannal 45 SSE 5 BL AAA oon premere dale ja qm i WN cc 7H 09 05 3c N CC Wh RTS JOMDC QA uw AAA do dn mn dy o na a bedea MUR Gyd pp PED go QURE YN yua I g upu ykrs aii AE idr pedo Ine TO rm imme sein e lo lar Ww MN o ir ep AA CUR Nd i FECE mirare qi Feli Tes arg c SAF Joa SE Flectrical mannal 46 SSE 5 BL ANA oranges 7E GERE nege een qo mwv 7H 09 05 3c N OEZ PIS wo Aw aii ed ill ir apodos dd 18929 bi aho LES Fr AN guum a bps po cba m See A ee nmt Wh UaU yua Y E up ykrs WA sio memo ego my 2 100 MOD mean ner o0 px ee iere T Pei pan ri Lee Fst SIE Flectrical mannal 47
21. information about these manuals and their warnings and precautions Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service For immediate assistance please contact North Central and South America 8am 5pm CST 1 800 483 3919 for drying conveying heating and cooling and automation For size reduction 1 800 229 2919 North America emergencies after 5pm CST 847 439 5855 North America email acsuscanadacustserv corpemail com e Mexico Central amp South America Email acslatinamericacustserv corpemail com e Europe Middle East amp Africa 48 22 390 9720 Email acseuropecustserv corpemail com India 91 21 35329112 Email acsindiacustserv corpemail com e Asia Australia 86 512 8717 1919 Email acsasiacustserv corpemail com Sales and Contracting Department Our products are sold by a worldwide network of independent sales representatives Contact our Sales Department for the name of the sales representative nearest you Let us install
22. nel of the equipment Prerequisite for this functional description is general knowledge of conveying systems Ensure in each case that the operating personnel are sufficiently informed Functional descrintion 15 SSE 5 BL The single conveyor unit functions according to the principle of suction conveyance A high performance turbine mounted f permanently on the device provides for the vacuum that is not n required to convey the material into the separator 1 6 1 General f cd In the separator the material is separated from air After the gt i conveying time is finished the turbine is switched off and the material emptied into the material intermediate hopper If the filling level remains below the outlet flap of the single conveyor unit a starting pulse is triggered and sent to the controller The filter will be blowed off using compressed air Then the conveyance is restarted This process repeats so often until the material intermediate hopper is filled Afterwards the conveyance is stopped until a new starting pulse is triggered and sent to the controller Functional descrintion 16 SSE 5 BL 6 2 Controller The control system is mounted on the separator lid The setting for the conveying time and the line clear time are made via the keys A1 change over key A2 arrow key on the front of the control system The values which have been set will be displayed on the display B The values which have
23. nstructions These installation instructions are intended for persons with skills in electrical and mechanical areas due to their training experience and received instructions Personnel using these installation instructions must be instructed in the regulations for the prevention of accidents the operating conditions and safety regulations and their implementation Ensure in each case that the personnel are informed The installation instructions provided in the corresponding operating instructions apply for all connected equipment Please observe all safety regulations for the operation of lifting gear All installation work must be carried out with the equipment disconnected from electrical power an compressed air supply 3 For installation work taking place at heights of over approx 6 feet use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capacity Do not stand or work under suspended loads Use only suitable workshop equipment Install the equipment such that all parts are easily accessible this facilitates maintenance and repair work Assemhlv instructions 21 SSE 5 BL 8 1 Assembly The single conveyor unit is insensitive to shocks and can be mounted directly onto the proces
24. or an installation Operating personnel The operating personnel are persons operating the equipment on their own responsibility or according to instructions Operator The operator of the equipment production manager foreman etc is the person responsible for all production sequences The operator instructs the operating personnel of what is to be done Operating instructions The operating instructions describe the interaction of the equipment production sequences or methods The operating instructions must be compiled by the operator of the equipment Equipment foreman When several operating personnel work on one machine the equipment foreman coordinates the sequences The equipment foreman must be appointed by the operator Trained personnel Trained personnel are persons who due to their training are authorized to carry out the required work 1 3 Legal basis See Manufacturer s Certificate resp Certificate of Conformity 1 4 Fields of applications Sterling single conveying units are designed for use in facilities in which require independent machine conveying systems The single conveying units have been developed for conveying thermoplastic granules A typical area of application is for processing machines and drying hoppers with throughputs of up to 500 kg h 1090 Ibs hr 1 5 Notes on usage Experienced operators can begin directly with the chapter on Start up if the unit has been properly install
25. perations Metal shavings may be inside the pipe from cutting down pipes into lengths These are pulled during the first conveying process and collected in the separator This material should not be used again 3 5 Switching off the unit Disconnect the unit from mains supply by the device plug Pnffine info oneration 3 5 SSE 5 BL 4 Error and error correction This chapter is intended for the operating personnel of the equipment Prerequisite for this chapter is general knowledge of the operation of conveying systems The Start up description must have been read and understood Ensure in each case that the operating personnel are sufficiently informed Error and error correction 6 SSE 5 BL If a disturbance occurs in the unit an alarm message will be issued option only if the alarm indicating device has been activated L An E appears in the display and an error number The alarm indicating device signal siren horn reacts S The control system can only restart operation when the malfunction has been corrected Press the acknowledgement key LJ The cause of the malfunction will not be corrected by pressing the acknowledgement key The following error messages can be displayed Eq The alarm message E1 is displayed when no material has been conveyed during 3 consecutive conveying cycles Check that sufficient material is being conveyed Check that the flap switch is
26. r Disconnect the unit from mains supply by the device plug Depressurize all system sections of the equipment Disassembly the unit Maintenance 10 SSE 5 BL 5 2 1 Changing the sealing ring of the outlet flap Remove the connecting plug flap switch A Remove the tension ring B and the sealing ring C Remove the upper part of the hopper loader D from the lower part E Draw the old sealing ring F off the nozzle of the material outlet Install the new sealing ring F Observe the direction of installation G Install the upper part of the hopper loader D on the lower part E Install the sealing ring C and the tension ring B on the hopper loader Connect the connecting plug flap switch A to the connection housing of the hopper Install the unit LH Order number sealing ring material outlet ID 23098 Figure 0 Installation sealing ring Maintenance 11 SSE 5 BL 5 2 2 Adjusting the flap switch Remove the connecting plug flap switch from the connection housing of the hopper Connect an ohmmeter to PINS 2 and 3 of the connecting plug flap switch E BE cm Release the nuts A of the flap switch B t B until the support can be displaced DAS Open the outlet flap C so far that the front y tip of the outlet flap is approx 30 mm 1 2 ASA e away from the sealing surface Displace the flap switch B until the Kx LL contact of the magnet switch is close
27. ror Bookmark not defined IONA CESSO Ud Y O ei ceder 37 11 PRC COS SOMOS reset NR REM EL EAE 38 12 A A D i 39 SSE 5 BL 1 General instructions These instructions apply to all persons within the range of action of the equipment These operating instructions are to be used by all persons assigned activities connected with the equipment General instructions 1 1 SSE 5 BL 1 1 Warnings and symbols The following warnings and symbols are used in these operating instructions ES 4 This symbol indicates danger to life Fatal or serious injury is possible if the corresponding instructions regulations or warnings are not observed This symbol indicates that serious injury is possible if the corresponding instructions regulations or warnings are not observed This symbol indicates that extensive damage to equipment is possible if the corresponding instructions regulations or warnings are not observed This symbol indicates information important for becoming familiar with the equipment i e technical correlations This symbol indicates that a technical term is explained at this point General instructions 1 2 SSE 5 BL 1 2 Explanations and information Various terms and designations are used in these operating instructions to ensure clarity Therefore please note that the terms used in the text stand for the corresponding explanations listed below Equipment Equipment can mean an individual unit a machine
28. sing machine on a machine a hopper a drying hopper or a dosing and blending unit a The equipment is delivered as a complete assembly E A Remove the plastic stopper A from the material inlet nozzle Open the flap B and remove the adhesive tape from the exit flap Figure 5 CSE 5 BL The controller must be freely accessible Assemhlv instructions 22 SSE 5 BL Mounting on fixed machine throats or intermediate containers is done by means of strap retainers Please check during assembly that the admissible bearing loads are not exceeded Mount the conveyor in such a way that the outlet flap swings in a right angle to the direction of machine movement Please check that all connecting points are tight to ensure that the conveying performance is not impaired Figure 5 Assembly Assemhlv instructions 23 SSE 5 BL 8 2 Mounting on the processing machine A material hopper VT 2 3 70 VT 2 8 70 is required Mount the material hopper onto the flange of the processing machine Mount the unit onto the material hopper Figure 6 VT 2 3 70 VT2 8 70 Observe the bearing capacity of the machine flange 8 3 Mounting onto a machine hopper A welding flange EF 190 or an assembly flange MF 253 is required 3 Please observe all safety regulations for the operation of welding equipments Always wear a safety goggle Weld the welding flange into the machine hopper lid Mount the unit onto th
29. stic stopper has been removed from the material inlet nozzle Make sure the adhesive tape has been removed from the exit flap Puttino info oneration 3 1 SSE 5 BL 3 1 Checking the pipe system Remove the flexible hose from the connected material takeup Close the open end of the hose with your hand Connect the unit to mains supply by the device plug If the turbine is operating your hand must feel the suction within few seconds If you don t feel the vacuum it means that the pipe system is not tight Check the pipe system and seal any untight points you may have identified Reconnect the conveying hose Disconnect the unit from mains supply by the device plug Puttino into oneration 3 2 SSE 5 BL 3 2 Adjusting the suction pipes The suction pipes have to be adjusted exactly to ensure troublefree operation 1 Set the suction pipes to their home position LH At home position the inner pipe of the suction pipe protrudes about 120 160 mm 4 75 6 25 from the outer pipe at the top end 2 Start a conveying operation Connect the unit to mains supply by the device plug 3 Observe the flexible hose at the suction pipe The flexible hose must not show any pulsating movement 4 Observe the flexible hose at the separator The conveying hose must only move during in feed If the conditions points 3 4 are not met Pull the inner pipe further out of the outer pipe until there is no more jerky conveyance If th
30. y THStHCHODS cac oid es tee SR I eH a tede ni du uel e Ome at 21 BANS O 22 8 2 Mounting on the processing machine cocooonoooncccnncconnnonnonnnnnnnnnnonnnnnnnnnnnnnncnnnnnannnns 24 8 3 Mounting onto a machine DOpPer cccccccnnnonoonconnncconnnnnnonnnconononononnnnnnnncnnccnnnnnannnns 24 8 4 Mounting onto mixing hoppers with lateral inlet esee 25 8 5 Mounting onto dosing station DT BO ooonnnnccocccconccoconanonananonononononnnanononnnccnnnnnnnnnns 25 8 6 Material feed i YD ae FY YG A UG a Fa 26 8 7 Mounting the suction pipe MV Se a ed 26 Boe EF IPE LA nU SR Sm DL a On Sn GOR AT 27 8 9 Electrical COMME arranca 27 SSE 5 BL 8 9 1 Installation of the flap switch signal line ooooooocccccnnococonooaaacnnoncnnnnnnnnnn 28 8 9 2 Installation of the signal line of the SKW optional 28 8 0 3 Installation of the alarm indicating device optional 29 8 10 Compressed air supply only SSE 2 with active cleaning 30 BTE er AAA RR tUa ud tee 30 A A A A ar wu ca o A o y Fd 31 10 Spare arts E eoo con n pd SF Cd GR NN FN YG Sa I NN GO fd Adn yo 34 IO S3BE 2 230 V 30 Hz Y Y in 36 10 2 SSE 2 110 V 60 Hz occcnnnncccnnnnncccnnnnnncccnnnaniccns Error Bookmark not defined 10 3 SSE 2 230 V 50 Hz with active cleaning Error Bookmark not defined 10 4 SSE 2 110 V 60 Hz with active cleaning Er
31. your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations For assistance with your sales or system contracting needs please Call North Central and South America 1 262 641 8600 or 1 847 273 7700 Monday Friday 8am 5pm CST Europe Middle East Africa 48 22 390 9720 India 91 21 35329112 Asia Australia 86 512 8717 1919 Facilities ACS offers facilities around the world to service you no matter where you are located For more information please visit us at www acscorporate com United States Asia Australia India ACS India ACS Schaumburg Corporate Offices ACS Suzhou Gat No 191 1 Sandbhor Complex 1100 E Woodfield Road 109 Xingpu Road SIP Mhalunge Chakan Tal Khed Suite 588 Suzhou China 215126 Dist Pune 410501 India Schaumburg IL 60173 Phone 86 8717 1919 Phone 91 21 35329112 Phone 1 847 273 7700 Fax 86 512 8717 1916 Fax 91 20 40147576 Fax 1 847 273 7804 Europe Middle East Africa ACS New Berlin Manufacturing Facility 2900 S 160 Street ACS Warsaw New Berlin WI 53151 Ul Dzialkowa 115 Phone 1 262 641 8600 eee O as as Phone 48 22 390 9720 Fax 48 22 390 9724 SSE 5 BL Table of contents AA A Re NE DORUM Scd EUR DA Cor a und bene tps 1 1 1 1 Warnings and symbols reete ete een a YR aeta ea Eee ee iE e e EE 1 2 1 2 Explanations
Download Pdf Manuals
Related Search