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SSI America Video Gaming Accessories 9200 User's Manual

1. Change Setpoint definition to PID Added several operator functions from a 03 25 2005 l Field Technicians perspective 1 E SSiaddressand general update 05 17 2005 SSi Manual SERIES 9200 68 Programmable Dual loop
2. e wait reach within band e wait up reach or exceed the specified value e or wait down reach or be less than the specified value The L M T opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results QUENCH The QUENCH opcode is used to start a quench cycle The quench cycle is independent of any program that is running The temperature data is the quench temperature controller set point The atmosphere data is the quench time in minutes The option data can be used to control the agitator speed high or low by event 6 Event 6 OFF equals low speed and Event 6 ON equals high speed The quench temperature controller must be Aux Instrument 4 The quench cycle starts when the opcode is executed The setpoint is sent to the quench temperature controller the timer is started and the high speed event is turned on if it is selected When the quench timer times out the end of quench cycle event 7 is turned on for one second and the high speed event is turned off RAMP This opcode changes the temperature setpoint and or the atmosphere setpoint linearly over time The option data is the total ramp time in minutes The temperature data specifies the final setpoint for the temperature setpoint The atmosphere data specifies the final value for the atmosphere setpoint
3. of the selected thermocouple s To activate one or more of the thermocouples use the Blue Up and Down arrows to highlight the desired Thermocouple then press Enter This will activate or deactivate the selected thermocouple Load TC Enable Control TC TC 1 TC TC3 TC4 TCS TC 6 ICI TC 8 19 TC 11 TC 12 SSi Manual SERIES 9200 27 Programmable Dual loop Model 9200 Programmable Dual loop Controller Port Setup Warning Changes to this screen should not be made without consulting SSi at 800 666 4330 Highlighting this menu selection and pressing the Enter key moves you to the Port Setup screen Host 485 3 4 Baud Slave 1 5 6 Baud These values can be changed by using the UP and DOWN arrow keys to highlight your selection press the Enter key A selection of communication protocols are displayed Make your selection and press the Enter key The Cancel key takes you back to the previous screen without changes being made Instrument Setup WARNING This screen should not be changed without consulting SSi at 800 666 4330 Highlighting this entry and pressing the Enter key takes you to a two level screen The first level allows you to select the instrument to setup To highlight the desired instrument use the first set of blue UP and DOWN arrow keys and then press Enter key This list of controllers includes the following Atmosphere controlle
4. Parameter Default Factory Setting Customer Setting Loop 3 setpoint Loop 3 prop band Loop 3 reset Loop 3 rate Loop 3 cycle time Loop 3 auto manual Loop 3 integral preset IR RH cutoff IR CO span gas IR CO2 span gas IR CH4 span gas IR mode IR min temperature IR min MV IR ON delay IR OFF delay IR max adjust IR max factor IR min factor IR update time IR MV action IR temperature source IR shim factor IR CH4 factor IR CO adjust factor SSi Manual SERIES 9200 66 Programmable Dual loop Model 9200 Programmable Dual loop Controller Sample Recipe Carbon and Temperature Batch Furnace Standard Event Assignments To simplify operation and maintain consistency SSI has adopted the following event assignments Event 0 Program Alarm Event 1 End of Cycle Event 2 Ammonia Event 3 Plunge Cool Event 6 Quench Speed Event 7 End of Quench Events 0 6 and 7 are fixed assignments in the SERIES 9200 SETT ile wa iso Spr 53 EXA O A AA 2 SS 2 5 _TNQ _ gt 165 WAIT DOWN FT E ST E BOF so SET s SOAK OS so der gt i EA su aane I E S b JATO O SSi Manual SERIES 9200 67 Programmable Dual loop Model 9200 Programmable Dual loop Controller Revision History Rev Description Date Le Initial Release 04 24 2001 A Added Revision History 07 11 2001 MN B Added OoOO O OO 09 03 2004 C Added Optcode description 01 17 2005 i enhancement TC_INQ amp ATM_INQ i Added
5. Board Calibration Used by SSi personnel SSi Manual SERIES 9200 55 Programmable Dual loop Model 9200 Programmable Dual loop Controller Chapter 3 PROGRAMS Overview The program format used in the SERIES 9200 provides a simple but powerful recipe language for controlling the heat treat process The SERIES 9200 can store up to 300 programs of twelve steps each Each step consists of an opcode that defines what is done at this step The step can also contain atmosphere temperature and option data This enhanced step approach provides for shorter programs For example a complete boost diffuse program can be done in twelve steps The programmer also has alarm capability that can be turned on during a program to monitor deviations and high and low limits while the program is running Program Editing The program edit display is accessed through the Menu key on the default display screen Pressing the Menu key displays a screen that contains the configuration items that all personnel are allowed to perform On that screen running down the right side are five buttons Below the blue DOWN arrow key is the Login key Pressing this key displays a numeric keypad that allows you to enter the passcode to get to the configuration level default as shipped from SSi is the number 2 Pressing the number 2 and then pressing the Enter button displays the many configuration options the first option is Pro
6. Measured at terminals 24 and 25 for this step After entering the new Span Output value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen Pressing the Next gt key displays the following calibration screen Zero Output 2 Enter zero output current mA Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Zero Output 2 value Measured at terminals 26 and 25 for this step After entering the new Zero Output value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen SSi Manual SERIES 9200 49 Programmable Dual loop Model 9200 Programmable Dual loop Controller Pressing the Next gt key displays the following calibration screen Span Output 2 Enter measured output current mA Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Span Output 2 value Measured at terminals 26 and 25 for this step After entering the new Span Output value you must press Calibrate Pressing the Calibrate key stores the appropriate value Press
7. ON SP for INT C Relay UFF SP for INT C Relay OM SP for IN2 A Relay OFF SP for INZA Relay ON SP for IN2 E Relay OFF SP for IN B Relay ON SP for IN2 C Relay UFF SP for IN2 C Relay OM SP for INS A Ge MEE gt Cm I OP Ay d AA EE SSi Manual SERILs szuu JU riuyraunuable Dual loop Model 9200 Programmable Dual loop Controller These values are only valid if the assigned relay has been assigned IN Relay SP where equals actual value on the Relay Assignment Screen Pressing the Esc key returns you to the Menu screen SSi Manual SERIES 9200 37 Programmable Dual loop Model 9200 Programmable Dual loop Controller Input Setup Pressing the Enter key takes you to a two zone screen with the top zone showing the three inputs Pressing the blue UP and DOWN keys highlights one of the inputs Pressing the Enter key takes you to a menu of parameters that can be assigned to any of the three inputs Included are thermocouples voltage and current inputs The lower zone of the Input Setup screen contains a table Parameter Value TC Type S Filter Time re Initial Scale i e O Decimal Point Location 0 Input offset 0 Use curve 0 Selecting the input type of Inputs 1 through 3 automatically places that parameter in the first table cell TC Type Using the blue UP and DOWN keys to highlight the table cell below the parameter TC Type and pressing the Enter key br
8. SSi Manual SERIES 9200 19 Programmable Dual loop Model 9200 Programmable Dual loop Controller Chapter 2 CONFI GURATION Configuration Menu Program Edit CO Factor Entry Burnott Auxiliary Instruments Auxiliary Analog Input shutdown Adjust Date and Time slave Communications Status Backup Compressed Data Manual Event Control Probe Gurnoft Setup PIO Loop Setup Event Run Program Setup fone Load TC Setup Por Setup The Configuration Menu is entered through the Menu key that is part of the 6 buttons running down the right side of the default display screen Pressing the Login key that is below the blue UP and DOWN arrow keys displays a numeric keypad Enter the correct passcode for the configuration level and press the Enter key This displays the following configuration options Program Edit Selecting this program edit button pops up another screen which asks the operator to enter a program number to be edited Enter 0 to edit a blank program To ERASE DELETE an existing recipe program you need to SAVE it as Program Zero 0 Program 0 is a NO OPT program When you enter a number for a stored program and push the Enter key the program steps are displayed Using the up and down arrow keys you select the step in the existing program that you wish to edit Move the cursor to that step and press the Enter key The next screen to pop up wil
9. be assigned with a short Text on each Displayed during an active Alarm Condition The program waits until the alarm is acknowledged to proceed ATM_INQ The atmosphere inquiry is used to wait for the actual atmosphere to reach the value specified in the atm atmosphere field The options are e wait reach within band e wait up reach or exceed the setpoint e wait down reach or be less than the setpoint The default band can be set under the Configuration menu and is typically 10 i e 0 10 percent carbon e The SET WAIT opcode will change the band limit e The L MIT opcode immediately following this opcode sets a time limit on the wait e A BRANCH opcode immediately following this opcode can be used to change the program flow based on the Inquiry results BRANCH The Branch opcode can change program flow based upon an inquiry opcode The temperature data Is interpreted as a program step if the inquiry is true and the atmosphere data as a program step if the inquiry is false DELAY This opcode is used when a short delay is needed The option value is the delay time in seconds SSi Manual SERIES 9200 58 Programmable Dual loop Model 9200 Programmable Dual loop Controller DEV AL This deviation alarm opcode is used to turn the temperature or atmosphere deviation alarms ON or OFF The option values are e OFF turns off both the temperature and atmosphere alarms TEMPE
10. configuration For example a pit furnace has three zones top middle and bottom The zones could be defined as e top zonel e middle zone 2 e bottom zone 3 If the ZONE OFF opcode is used in a program with temperature data 50 and zone 1 then a temperature set point value in the following steps of 1700 would be sent to the middle and bottom as 1700 and the top as 1750 SSi Manual SERIES 9200 62 Programmable Dual loop Model 9200 Programmable Dual loop Controller Chapter 5 APPLICATIONS INFORMATION 9200 MMI Protocol Register Mapping July 16 2004 The 9200 maps the most common parameters to be as compatible as possible to a MMI FDP VER 3 X commonly referred as a Dualpro Dualpro Reads of table 0 blocks 0 1 6 7 and 8 are mapped Table 31 block 0 is mapped for probe maintenance data only Data is mapped into the Dualpro format only if there is a reasonable correlation between the 9200 parameters and the Dualpro parameters Other values in these blocks are returned as 0 The 9200 will return an error message instead of data under the following conditions Table number greater than 12 except table 31 block 0 Block number greater than 9 Block number greater than 3 except for table 0 Reads of blocks not mapped or returning an error read the equivalent Modbus registers For table zero the 24 words registers start at the block number times 24 Therefore block 2 would start at Modbus register 48 bloc
11. key displays the following Furnace Name screen Parameter Value Furnace Name 2222222222222 PV1 Name Temperature PV2 Name PV3 Name Highlighting furnace name and pressing the Enter key displays an alohanumeric keyboard Type the furnace name that you wish to be displayed Pressing the Enter key returns you to the previous screen Furnace Name Pressing the Esc key returns you to the Menu screen SSi Manual SERIES 9200 34 Programmable Dual loop Model 9200 Programmable Dual loop Controller Alarm Setup Highlighting this entry and pressing the Enter key takes you to a two level screen The first level allows you to select the alarm The Second level scrolls through parameters Setpoint A Hysteresis AAA A numeric keypad is used to enter the Alarm setpoint pressing Enter after selecting the value Using the blue UP and DOWN arrow keys select Alarm type press the Enter key Using the blue UP and DOWN arrow keys select the alarm type from the two choices After highlighting your choice press the Enter key This returns you to the previous screen You should observe the choice that you made for Alarm type displayed Using the blue UP and DOWN arrow keys highlight Hysteresis and press the Enter key A numeric pad is displayed to allow you to enter a value Press the applicable numeric keys and press E
12. make the change simply press the Esc key which takes you back to the Factor Entry screen with NO change being made to the CO Factor The COF factor allows you to make adjustments that will allow the controller to match the results obtained when measuring shim stock If the controller set point and the process variable are the same but you are not attaining the desired surface carbon you can make the adjustment with the COF Factor to increase the amount of surface carbon available to the parts If you lower the COF factor it immediately lowers the Carbon process variable This will cause the controller to add more enriching gas raising the process variable until once again the process variable and the set point match Conversely raising the COF Factor will cause the process variable to read higher shutting down the enriching gas solenoid possibly turning on the air dilution solenoid causing the Carbon process variable to begin to lower NOT ADDING ENRICHING GAS until the set point and process variable match Pressing the Esc button takes you back to the Menu Screen SSi Manual SERIES 9200 21 Programmable Dual loop Model 9200 Programmable Dual loop Controller Burnoff Pressing the login key takes you to the enter password screen Entering the correct password the default password is 2 displays the supervisor menu which includes NOTE All timer functions are in SECONDS The Burno
13. or both of the setpoints can be specified The options are None or Wait If both setpoints are specified the Wait applies to both SOAK This opcode is an unconditional soak for the time in hours and minutes specified in the option data 7C NQ The temperature inquiry is used to wait for the actual control temperature to reach the value specified in the temp field The options are e wait reach within band SSi Manual SERIES 9200 61 Programmable Dual loop Model 9200 Programmable Dual loop Controller e wait up reach or exceed the setpoint e or wait down reach or be less than the setpoint The default band can be set under the configuration menu and Is typically 15degrees The band limit can be changed by the SET WA T opcode The L MIT opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results TOD INQ This opcode is a time of day inquiry which would be used to start a process or subroutine at a specific hour and minute The option data is the time in 24 hour format i e 2 30pm is 14 30 ZONE_OFF The Zone Offset opcode is used to set an offset to be added to the set point sent to a specific zone Either temperature atmosphere or both can be offset The same loop furnace can have different offsets for each zone The zones must be defined in the zone
14. the operator supervisor to highlight the parameters shown in the lower portion of the screen These editable parameters include Proportional Band Reset and Rate Setpoint Pct Out When in Manual Mode Mode Integral Preset Cycle Time SP Change Limit Control Mode low Limit High Limit O SP stops ctrl Some of the parameters are view only such as Probe Millivolts Process Variable and Pct Out while in Auto Mode All of the other parameters can be changed by pressing the Enter key when the parameter Is highlighted This will move you to a numeric keypad that will allow you to changed the specific parameter In some cases the keypad is non active You are given a menu of choices Highlight your choice and press the Enter key to make the appropriate selection Change setpoint overshoot protection When the Change Setpoint is set to any value other than OFF the PID control operates normally until there is a setpoint change When a setpoint change occurs the PID algorithm uses PB only i e it ignores the 1 Reset and D Rate until the output from the specified loop falls below the value specified at which time it begins calculating reset and rate and returned to normal operation Example Change setpoint is set at 80 Current setpoint is 1500 New setpoint is 1700 output rapidly goes to 100 PID ignores Reset and Rate Temperature gets within PB Output
15. the upper right corner an ALM is indicated but because it is not a communications alarm or a 9200 device alarm the background remains green This alarm will remain active until more than 5 of disk space is avallable for writing data log files 2 If the user does not copy the log data from the disk it will eventually fall to 2 disk space At this point the touch screen will select the oldest compressed file and delete it It then checks to see if 3 remains It repeats this procedure until 3 disk space remains At this point the alarm message changes to Overwriting data log data Because this allows the system to seesaw between 2 and 3 it will continue to display Overwriting data log data until somebody offloads the files Technical concerns and details 1 If there are not enough compressed files to bring the free space up to 3 the system will hunt down and kill hourly files This should only happen if compression would not be running for some reason 2 If all compressed files and hourly files have been removed and there is still not enough disk space perhaps a problem with the Compact Flash card the data logger will not write to the disk until the condition is remedied Alarms continues to display 3 The data log data alarm is the lowest priority The alarm priorities are touch screen communications then 9200 controller programmer then disk space NOTE See Warnings with respect to removing the flash card
16. touch screen keypad and press the Enter key The change will be made Press the Esc key to return to the configuration menu Alarm 0 through 99 SSi Manual SERIES 9200 39 Programmable Dual loop Model 9200 Programmable Dual loop Controller Highlighting Alarm and pressing the Enter key displays an alpha numeric keyboard Type the Alarm Text that you wish to be displayed Pressing the Enter key returns you to the previous screen Passcodes These text Messages will be displayed on the Loops Screen when generated by the program and active IP Address Highlighting IP Address and pressing the Enter key displays the following screen IP Address Mask4 _ 0 IP Address Gateway 4 Highlighting whichever parameter that needs to be entered and pressing the Enter key displays a numeric keypad that can be used to enter the required value Pressing the Esc key returns you to the configuration menu The default IP address is 192 168 1 200 The default IP Address Gateway is 192 168 1 1 Event Control Pressing the Enter key makes the following screen appear Hold Instrument Mumber Hold Mimimurm Pt Hold Maximum Pr Event for Program Run Event for Program Reset Evert 1 Event 2 Event Event 4 Event 5 Event 6 Event Event o Event Y SSi Manual SERIES 9200 40 Programmable Dual loop Model 9200 Programmable Dual loop Controller Hold Inst
17. Model 9200 Programmable Dual loop Controller g Super Systems Inc 7205 Edington Drive if x pa PAR ee SS Cincinnati OH 45249 MO Super Systems Inc 513 772 0060 800 666 4330 per systems ine Fax 513 772 9466 TT www supersystems com Cut out Size 7 40 WX 5 56 H Model 9200 Controller USER S MANUAL Super Systems Inc help desk 1 800 666 4330 SSi Manual SERIES 9200 1 Programmable Dual loop Model 9200 Programmable Dual loop Controller Table of Contents Salsiccia iaia 4 Strument PONG sida a ei 4 ADOUt TRIS Mandala ae 5 Controller DESCRIPTION aint A A AAN 5 Model 9200 Terminals Connections soi aaacasa 6 Additonal f SU SS aint a tea ia 7 ESM Met COMME CEO Sas ille aa 7 Mechanical AStANAUION syateccs exe aa edil 7 Electrical Asta assi 8 MSTFUMEent Stat UD ca 8 Flash Card Plasn Cara RO daa 8 Operator Interface Screen SAV El naaa a 8 Chapter 1 I NSTALLATI ON Sanrio ie 9 Monica 9 DIP acciai 9 LOODS DI aa ona rider 10 Menu Dspace aaa 12 Mensili dead 13 Riogrom Disp eil 16 Quench Zone Instrument Assignments Read 0NIV 17 iaia 18 I CR IN 19 Data LOGGING USMO FlaSi Cary ara dad 19 Chapter 2 CONFIGURATION 20 COnNTgurato Mellassine aaa 20 A RE REI 20 COFICORER dateci 21 ilaele 22 Auxiliary Instruments Read 0NV enerne eaa a A EEEE Meintaaiindeh eae M ae aneeanataiees 23 Auxiliary Analog Input Read ONIY i 23 shutdown DIS ina 23 Adjust Date an
18. Nitriding Only Programmer Setup Recipe Transfer User Calibration Full Calibration Set Menu Security Read Write Raw Data Tuning Assistant SSi Manual SERIES 9200 Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Administrator Operator Operator Administrator Operator 51 Programmable Dual loop Model 9200 Programmable Dual loop Controller Curve Entry Operator Alternate PID Setup Operator Analog Input Board Setup Operator Al Board Calibration Operator The three Security Levels available are Operator Level 1 Full access to the indicated screen Supervisor Level 2 Access to Screen is limited by Passcode Passcode and Alarm Screen Administrator Level 3 Access to Screen is limited by Passcode Passcode and Alarm Screen Read Write Raw Data Used by SSi personnel SSi Manual SERIES 9200 52 Programmable Dual loop Model 9200 Programmable Dual loop Controller Tuning Assistant For Future Use Pressing the Select button with Loop 1 highlighted produces the following screen ata Tune Delta Integral Preset Cycle Time Proportional Band Reset Rate Progress Pu iP Output atan Autotune SSi Manual SERIES 9200 53 Programmable Dual loop Model 9200 Programmable Dual loop Controll
19. RAMPR This opcode changes the temperature setpoint at a rate of degrees per minute The option data is the final Temperature Setpoint and rate of degrees per minute RESET This opcode is used to clear all stacks and timers and start a program The temperature data is interpreted as a program number and the atmosphere data as a program step The option data is not used The RESET is useful in a weekend shut down program to restart the normal operating program SET AUX The Set Auxiliary Instrument Setooint opcode is used with other instruments in the process such as flow control or belt speed The temperature data is the setpoint and the option data is the instrument number SET FACT This opcode is used to set the CO factor or the H2 factor of the atmosphere controller If the atmosphere type for the loop is set to dew point then the H2 factor is set otherwise the CO factor is set The temperature data Is not used The atmosphere data is used as the factor with decimal places ignored The option data is wait wait up or wait down This allows the control loop to recover from the change before continuing the program SET _ WAIT This opcode sets the band limits for the wait option or nguiry opcode s The temperature data specifies the temperature band i e the value and the atmosphere data specifies the atmosphere band SETPT This opcode is used to set the temperature and or atmosphere setpoints Either
20. RATURE turns on the temperature alarm and turns off the atmosphere alarm ATMOSPHERE turns on the atmosphere alarm and turns off the temperature alarm and BOTH turns on both the temperature and the atmosphere alarms The band limit can be changed by the SET WA T opcode DOW INQ This opcode checks the real time clock for the day of the week This is useful for performing operations on a weekly basis on a specific day The option data is the day of the week i e SUN MON TUE WED THU FRI and SAT EVT_IN This opcode waits for an input event to be turned ON or OFF depending on the option value The option value is the event number followed by either ON or OFF If temperature data and or atmosphere data are specified they are considered setpoints and will be sent to the appropriate controller EVT_ OUT The Event Output opcode turns ON or OFF an output event based upon the option value The option value is the event number followed by either ON or OFF If temperature data and or atmosphere data are specified they are considered setpoints and will be sent to the appropriate controller G Ramp This is a guaranteed ramp opcode The temperature and or atmosphere process value must be within the deviation band to allow the ramp timer to run The option values are the ramp time in hours and minutes Temperature and or Atmosphere Setpoint The band limit can be changed by the SET WAIT opcode G SOAK This
21. The second level is to be used by a supervisor This level requires the entry the level 1 or level 2 pass code e The third level is the configuration level This requires the level 2 pass code ONLY As shipped the level 1 and level 2 codes are set as 1 and 2 respectively The pass codes can be changed at the Passcode and Alarm Screen The Menu has five operating buttons located on the right side of the screen The UP arrow moves the cursor from bottom to top The Enter button activates the selection that the operator has chosen the DOWN arrow key moves the cursor from top to bottom the Login key activates another screen that allows access to the supervisor menu and the configuration menu and the Esc key takes you back to the previous screen without any action being taken The selections on the menu that are generally used by the furnace operator are Program edit Burn off Auxiliary Instruments Auxiliary Analog Input Shutdown The Burn off display shows the following information Parameter ale Burm Off Impedance Test Next burnoff in obio min Test status idle Timer sec T m O TC T otat m T stant TC T Last Burnoff 3905 5 54 03 PM Last Imp Test Invalid Date Time Last Recovery O Sec SSi Manual SERIES 9200 13 Programmable Dual loop Model 9200 Programmable Dual loop Controller Burn off Impedance test when the next automated burn off is sched
22. able Dual loop Model 9200 Programmable Dual loop Controller Programmer Setup Pressing the Enter key makes the following screen appear Create Programmer Backup Image Restore Programmer from Image NOTE Communications parameters are not modified Restore Backup Chart Comments to Network Backup Factory SFC Defaults Perene This screen is used to restore the 9200 Factory Defaults This is accomplished by pressing the Factory Defaults Button A new Screen Set factory defaults will appear Press Yes This will restore settings You can backup the NOTES from the SD Charting to the network Pressing Done will return you to the Main Menu Recipe Transfer Save Recipes to Disk To Load Recipes from Disk To WY Note Any Configuration Setup information previously entered may be lost SSi Manual SERIES 9200 43 Programmable Dual loop Model 9200 Programmable Dual loop Controller User Calibration Highlighting User Calibration and pressing the Enter key takes you to the following screen Calibrate Cold Junction Enter temperature of terminal Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Cold J unction value After enter the new Cold Junction value you must press Calibrate Pressing the Calibrate key stores the appropriate value P
23. alibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current Input 1 value XX X UV Pressing the Next gt key displays the following calibration screen Zero input 2 range 2 Enter zero voltage mV Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Zero input 2 range value Normally terminals 29 and 30 are shorted for this step After entering the new Zero Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current Input 2 value XX X UV SSi Manual SERIES 9200 45 Programmable Dual loop Model 9200 Programmable Dual loop Controller Pressing the Next gt key displays the following calibration screen Span input 2 range 2 Enter span voltage sugg 65 00 mV Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Span input 2 range value Normally terminals 29 and 30 have 17 500 mV applied for this step After entering the new S
24. ave 65 000 mV applied for this step After entering the new Span Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current Input 3 value XX X UV SSi Manual SERIES 9200 47 Programmable Dual loop Model 9200 Programmable Dual loop Controller Pressing the Next gt key displays the following calibration screen Zero Output 1 Enter span output current mA Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Zero Output 1 value Measured at terminals 24 and 25 for this step After entering the new Zero Output value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen SSi Manual SERIES 9200 48 Programmable Dual loop Model 9200 Programmable Dual loop Controller Pressing the Next gt key displays the following calibration screen Span Output 1 Entered measured output current mA Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Span Output 1 value
25. been changed to the number of minutes that you have selected Pressing the cancel key takes you back to the full program screen If you are sure that you want the change to be permanent press the set key This takes you back to the screen that shows you the entire program Notice that the time has been changed on the program segment that you were editing If you wish to save this change press the save key You will notice that a numeric keypad pops up and asks you to enter the number of the program that you wish to save Enter You must enter the desired program number you wish to save these changes to NOTE See the APPENDIX section of this manual for a sample program The Esc button takes you back to the default menu CO Factor Entry Pressing the login key takes you to the enter password screen Entering the correct password the default password is 2 displays the default menu which includes Highlighting the CO Factor Entry and pressing Enter pops up the Factor Entry screen showing the parameter as CO Factor and Value as is currently in the Series 9200 To make an adjustment press the Enter key A numeric keypad will be displayed Using the keypad enter the number that you wish the CO Factor to be and press the Enter key This returns you to the original Factor Entry screen which now shows the new CO Factor that you have entered If you do not wish to
26. card acts like a removable hard drive however it is very small and contains no moving parts to make it very portable It is located on the back of the display see Flash Card Installation on Page 9 Also included is a Utility Software CD that includes SSi s Super Data SD Charting SD Charting is a utility program that can be loaded onto any Windows based computer operating Windows 980 or higher This software will allow the computer to read the data from the Model 9200 and allow it to be charted in a manner that is similar to a strip chart recorder The Operator Interface is normally accessed via the touch screen however connections also exist that will allow the operator to use a traditional mouse and keyboard to enter information Ethernet Connections The Ethernet connection has three distinct uses The first is should the Operator Interface fail it allows a laptop to be connected to the Series 9200 DIN rail mounted unit This connection can act as a LIMITED FUNCTION operator interface until the Operator Interface can be repaired or replaced The laptop needs to be operating a WINDOWS 986 or higher with Internet Explorer The default IP address is 192 168 1 200 If you are experiencing problems please call 800 666 4330 and talk with our computer communications personnel The second use for the Ethernet port would be for communications to a SCADA software package Call us at 800 666 4330 f you are interested in this option The
27. ce IN 3 Decimal place IN 4 Decimal place Burn off time 90 secs SSi Manual SERIES 9200 64 Programmable Dual loop Model 9200 Programmable Dual loop Controller Values independent of PV type Parameter Default Factory Setting Customer Setting Burn off recovery wait 120secs Burn off Interval 720minutes Burn off min MV AA ddl di Burn off max temperature 2000 CO factor 200 H factor 400 Event hold o none Event hold polarity SE ee Hold instrument o none Hold PV min 0 Hold PV max 200 Event run None Ct Event reset None ft y Slave Instrument setups None To Zone Assignments o Noe SPP ATM instrument Internalloop1 SPP Temperature Inst Internalloop2 SPP Event instrument Internal Ss Quench instrument top Gee NN Quench events AAA limit limit IP address 192 168 1200 o IP net mask 255 255 2550 IP gateway 19216811 ______ Temperature mode Fahrenheit Loop 1 setpoint 0 Loop 1 prop band o es Loop 1 reset de p d Loop 1 rate edi Loop 1 cycle time od Loop 1 auto manual auto f Loop 1 integral preset 0 Loop 2 setpoint 0 Loop 2 prop band 4 o Loop 2 reset e e Loop 2 rate O Oo O Loop 2 cycle time Loop 2 auto manual Loop 2 integral preset SSi Manual SERIES 9200 65 Programmable Dual loop Model 9200 Programmable Dual loop Controller Values independent of PV type
28. d TINO rara AA AA AO A a 23 Slave Communications Salsa a ias 23 Backup Compressed Dalai gine 24 MantalEVenE Contorno asin a 24 Prope BUfMoltsSeU Dalla cds 25 PID Loop Setup Includes cycle time and MOre i 25 EventRun Program Set aaa ae 26 Zone OAC Vrs LU Oi tou AAN 21 POLC CID nei 28 INSCrUMEnECseti baila 28 ZON ASSINE S lacci 31 Oia OS UD aa 33 EST AUC Wal LIMIS rana a 34 Fr UII VAC Os Name aa a 34 AMC inn anses 35 REIAY ASOMO IS A A aaa 35 Relay SEU POIS di i 36 A E een eer rr et Trent 39 Passcode and Alan a aaa 39 SSi Manual SERIES 9200 2 Programmable Dual loop Model 9200 Programmable Dual loop Controller A lie 40 EVEN CON rolas road ca 40 Valve Inputs USED ONLY IN THE NITRIDING VERSION 42 PEOGFAMMEr Seite ao 43 Recipe Trata rei 43 Note Any Configuration Setup information previously entered may be lost 43 USE CAMINA AAA And 44 A alba 50 Se MC ME SECUN dada 51 Red WHILE Raw Defence 52 TUNNG ASSIS tan FOr FOUE USC usados 53 CUNE naaa asia 54 Alternate PID Setup ara a 55 Analog NPUL Board Seta ad 55 AFIBOara Calibralio iaia 55 Chapter 3 PROGRAMS Lula 56 OVON ICN ree E A N 56 PROG Pared ere 56 Chapter 4 SERI ES 9200 Opcode S 58 Programmer Describa iaa az 58 O PEDO Son idad ad 58 Chapter 5 APPLI CATIONS INFORMATI ON i 63 9200 MMI Protocol RegisterMabpliig cc 63 DUE Vdc ell 64 Sample Recipe Carbon an
29. d Temperature Batch FUrnace 67 Standard Event ASSIGRMENS papille aan 67 SSi Manual SERIES 9200 3 Programmable Dual loop Model 9200 Programmable Dual loop Controller Safety e Safety Symbols Various symbols are used on the instrument they have the following meaning Caution refer to the accompanying documents Instrument Power The Model 9200 is designed as a low voltage instrument getting the 24VDC power through a UL CE marked universal power supply Where damage or injury is possible we recommend fitting a separate over temperature protection unit with an independent temperature sensor which will isolate the heating circuit Please note that the alarm relays within the controller will not give protection under all failure conditions e Grounding of the temperature sensor shield In some installations it is common practice to replace the temperature sensor while the controller is still powered up Under these conditions as additional protection against electric shock we recommend that the shield of the temperature sensor be grounded Do not rely on grounding through the framework of the machine e Installation requirements for EMC To ensure compliance with the European EMC directive certain installation precautions are necessary When using relay or triac outputs it may be necessary to fit a filter suitable for suppressing the emissions The filter requirements will depend on t he type of load For typical applica
30. d in accordance with the electrical drawings that have been supplied Since each installation is unique for each site the customer is responsible for providing adequate power and making it available to the Model 9200 power supply SSI requirement MOV s must be wired across the isolation relay coil terminals on all isolation relays that are connected to solenoids Further MOV s must be connected across the HOT and NEUTRAL wires when the solenoid is wired to them IT IS AN ABSOLUTE MUST to have the MOV s at BOTH LOCATIONS Instrument Start up On power up the Operator Interface will display a logo screen for thirty seconds and then switch to the default Status screen The logo display can be terminated early by touching the screen Flash Card amp Flash Card Reader Never remove the flash card when the Operator Interface is ON To properly shut down the Operator Interface press the Menu button and select Shutdown At the prompt press yes to shut down the operator interface This will bring you to a conventional Microsoft Windows screen Sliding the black switch to the OFF position located directly over the green power connector on the back of the Operator Interface will turn off the power to the operator interface Once the Operator Interface is turned off remove the compact flash card cover at the top of the display unit exposing the card Press the black release button and the card will pop o
31. d or the atmosphere process The temperature data is the low limit point for the temperature process The atmosphere data is the low limit point for the atmosphere process This alarm remains active until the program ends LOW PO This opcode is used to enable a low limit alarm on the temperature percent output and or the atmosphere percent output The temperature data is the low limit point for the temperature percent output The atmosphere data is the low limit point for the atmosphere percent output This alarm remains active until the program ends MV INQ The millivolt inquiry is used to wait for the probe millivolts to reach the value specified in the atmosphere data The options are e wait reach within band e wait up reach or exceed the value e or wait down reach or be less than the value The L MIT opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results PID Select This is a PID select opcode The PID s stored at PID Select Screen can be implimented for furnace control The option values are Loop 1 Loop 2 and Loop 3 PID s PO INQ The percent output inquiry is used to test the actual percent output of the temperature and or atmosphere controller SSi Manual SERIES 9200 60 Programmable Dual loop Model 9200 Programmable Dual loop Controller The options are
32. e Value MIA NHS Value MJA D A Value MIA Aux Value N A Temperature Mode F Programmer When PVT Type is highlighted and the Enter key is pressed the following choices appear Highlighting your choice and pressing the Enter key returns you to the Furnace Setup screen with your new choice appearing in whatever parameter that you had selected Pressing the Esc key returns you to the Menu screen SSi Manual SERIES 9200 33 Programmable Dual loop Model 9200 Programmable Dual loop Controller Default Wait Limits Pressing the Enter key takes you to the Wait Limit Setup screen Temperature Wait Limit Atmosphere Wait Limit 0 10 Carbon The wait limits are used in the recipe programming A wait limit allows the program to move to the next step once the process variable or the actual furnace has gotten to within the default wait limits that are indicated on this screen Highlighting your choice to be changed and pressing the Enter key moves you to a numeric keypad that allows you to enter a new value by touching the appropriate keys Once the you have made the change pressing the Enter key takes you back to the previous screen Once again pressing the Esc key takes you back to the previous screen without making the changes Pressing the Esc key returns you to the Menu screen Furnace Name Highlighting this selection and pressing the Enter
33. er Curve Entry Pressing the Enter key makes the following screen appear Parameter Curve Type Control Range mv 7 MALI mv 2 VAC 2 mv 3 VAC 3 This screen is used to install custom Curve information It is normally used in Vacuum or Nitriding Furnace applications and only should be used after contacting SSi personnel Pressing Esc will return you to the Main Menu SSi Manual SERIES 9200 54 Programmable Dual loop Model 9200 Programmable Dual loop Controller Alternate PID Setup Pressing the Enter key makes the following screen appear Parameter Proportional Band Reset Rate Integral Preset High Limit Low Limit This screen is used to enable up to 16 sets of alternate PID s for Control purposes It is implemented with the PID Select Opcode in the program By using the upper Blue Up and Down Arrow you can highlight the PID set to be modified then press Enter to display the Parameters associated with that PID Set By using the Lower Blue Up and Down Arrows above and below the Enter you can highlight the desired parameter Once highlighted pressing Enter will display a Numeric Keypad with the Current Value Displayed By selecting the new value and Enter you have entered the new desired value Pressing Esc will return you to the PID Setup Screen Pressing Esc will return you to the Main Menu Analog Input Board Setup Used by SSi personnel Al
34. gram Editing Highlighting this parameter and pressing the Enter key displays a numeric screen pad that asks you to enter the number of the program that you wish to edit Pressing that recipe number and then pressing Enter displays that particular recipe You may have to CLEAR the recipe number that is shown in the display box if the number of the recipe to be edited was not the last recipe run on the system Press the Clara button on the numeric keypad and then enter the number for the recipe that you wish to edit The displayed recipe might look something like this S Opcode Tmp Atm Option 1 SETPT 1700 wait 2 SETPT 1700 1 00 wait 3 SOAK 2 30 4 EVT OUT 3 ON 5 SETPT 1600 wait 6 7 8 DELAY 3 EVT_OUT 3 OFF SETPT 1600 wait 9 SOAK 1 00 1C EVT_OUT 1 ON 11 ALARM 1 12 EVT_ OUT 1 OFF SSi Manual SERIES 9200 56 Programmable Dual loop Model 9200 Programmable Dual loop Controller To edit a step in the recipe using the UP and DOWN arrow keys highlight the step that you wish to edit and press the Enter key This will take you to a display that looks like the following Parameter Value Opcode SOAK Time hh mm Cancel Highlighting the parameter that you wish to edit and pressing the Enter key takes you to the appropriate menu either that of the Opcode choices or a numeric keypad to allow you to change the time After making
35. hutdown the Series 9200 Controller Adjust Date and Time Pressing Enter moves you to screen Clock setup Highlighting the date and pressing Enter moves you to a screen Date Edit The current date in the Series 9200 is displayed as well as the date on a scroll type display Touching the individual parts of the date day Monday Tuesday etc Month day and year will highlight that portion of the date and using the little up and down arrow keys will allow you to adjust the highlighted value Pressing the Set button makes the change permanent If you desire to change the time highlight the time and press the Enter key The next screen is the time edit screen To enter the hour press the hour key in the upper right hand corner If you want to change the minutes press the min key The next screen that pops up in both cases is a numeric keypad Enter the minutes that you wish to change the time to and press the Set key If you DO NOT wish to make any changes press the Cancel key Note if you wish to only change the minutes you must also enter the hour in 24 hour Military format Pressing the Cancel key takes you back to the Clock Setup screen Slave Communications Status Pressing the Enter key displays the auxiliary instruments and their status if any SSi Manual SERIES 9200 23 Programmable Dual loop Model 9200 Programmable Dual
36. iddle temperature controllers to zone 2 and the top zone controller to zone 3 If the first three steps of a program are as shown below then the bottom zone set point is 1725 the middle zones are 1750 and the top zone is 1800 Step opcode Temperature Atmosphere Option 1 ZONE OFF 50 1 2 ZONE OFF 25 3 3 SETPT 1750 The first step sets the offset for zone 1 to 25 degrees therefore the bottom zone controller would be sent a set point of 1725 when step 3 is executed Likewise step 2 sets the offset for zone 4 to 50 degrees The top zone then receives a set point of 1800 The middle zone controller would receive the 1750 The SSi Manual SERIES 9200 31 Programmable Dual loop Model 9200 Programmable Dual loop Controller temperature controller displayed on the status display is instrument 2 If instrument 2 was the top zone controller then the status display would show the 1800 degree set point When using the multi zone offset feature the atmosphere and temperature controller assigned as instruments 1 and 2 should be in zones that will not be offset SSi Manual SERIES 9200 32 Programmable Dual loop Model 9200 Programmable Dual loop Controller Furnace Setup When highlighted press the Enter key This takes you to the Furnace Setup screen containing the following options Parameter value PT Type Yo Carbon Mitrider Mlode MIA RIA H2 Cell Type MIA H2 Ra 232 Comms MJA Temp Display MIA LP s Control MIA N
37. ing the Done will return you to the User Calibration Screen Pressing the Next gt displays a screen that indicates that the calibration process is complete Pressing the Done key at the bottom right of the screen takes you back to the configuration menu Full Calibration Used by SSi personnel SSi Manual SERIES 9200 50 Programmable Dual loop Model 9200 Programmable Dual loop Controller Set Menu Security Pressing the Enter key moves you to the screen below enu ltem Prograrn Edit CO Factor Entry Burnoff Auxiliary Instruments Auxiliary Analog Inputs Shutdown Adjust Date and Time slave Communications Backup Compressed Manual Event Control Probe Gurnoft Setup PIO Loop Setup Event Run Program Setup Highlighting a specific screen using the Blue up and down Arrows and pressing the Enter key changes security Level supervisor Uperator Uperator Liperator Uperator Liperator supervisor supervisor Data supervisor Supervisor supervisor Supervisor supervisor the displayed Security Level of the highlighted Screen The additional items on the above screen are as follows Zone Load TO SCI Pirri iii ret estore Port Setup Instrument Setup Zone Assignments Furnace Setup Default Wait Limits Furnace Name Alarm Setup Relay Assignments Relay Setpoints Input Setup Output Setup Passcode and Alarm IP Address Event Control Valve Setup Nitriding Only Valve Inputs
38. ings up a numeric keypad that allows you to type in the parameter that is appropriate If no parameter is necessary simply move the highlight down to the next parameter and enter that if required Continue until all values associated required by the input type have been entered Pressing the Esc key takes you back to the configuration menu NOTE See the following list of Input Selections Input type selections for the Series 9200 Input Type Options T C s B C E J K N NNM R S T 781 25 195 3125 25 12 5mV s and 2 5 and 1 25 Volts or U 1 e e 78 125 19 53125 Millivolts cl a a nn nm_n__ P 20 mA 124 Ohm precision shunt required 25 Volts Requires internal jumper oo 12 5 Volts Requires internal jumper 781 25 Millivolts Requires internal jumper o 1953125 Millivolts Requires internal jumper _ SSi Manual SERIES 9200 38 Programmable Dual loop Model 9200 Programmable Dual loop Controller Output Setup Pressing the Enter key takes you to a page similar to the one input setup with the exception that these are outputs not inputs Pressing the Enter key when Output 1 is highlighted displays a screen with many parameters listed that could be assigned to Output 1 Remember that this is NOT control output but an auxiliary output For example you can re transmit PV1 Process Variable 1 C to a char
39. is a guaranteed soak opcode The temperature process value must be within the deviation band to allow the soak timer to run The option value is the soak time in hours and minutes The band limit can be changed by the SET WAIT opcode G SOAK High This is a guaranteed soak high opcode The temperature process value must be above the deviation band to allow the soak timer to run The option value is the soak time in hours and minutes The band limit can be changed by the SET WA T opcode G SOAK Low This is a guaranteed soak low opcode The temperature process value must be below the deviation band to allow the soak timer to run The option value is the soak time in hours and minutes The band limit can be changed by the SET_WAIT opcode GOSUB The goto subroutine opcode is used to call a program and then return to the calling program This is used to execute standard routines that can be used by many programs GOSUBs can be stacked up to eight levels The option data is the program number HIGH AL This opcode is used to enable a high limit alarm on the temperature process and or the atmosphere process The temperature data is the high limit point for the temperature process The atmosphere data Is the high limit point for the atmosphere process This alarm remains active until the program ends HIGH PO This opcode is used to enable a high limit alarm on the temperature percent output and or the atmo
40. k 3 at 72 etc For tables 1 through 12 the start register of the block is equal to 900 plus the table number times 100 plus block number times 24 Tables 1 through 12 access the slave instrument data on the 9200 The parameter write command X is mapped for seven parameters PF1 is mapped to CO factor PF2 is mapped to H2 factor Ref Num is mapped to ID num Setpoint 1 is mapped to Loop 1 Setpoint Setpoint 2 is mapped to Loop 2 Setpoint Alarm 1 setpoint is mapped to Alarm 1 setpoint Alarm 2 setpoint is mapped to Alarm 2 setpoint The Program control command P should be able to start and stop SSI recipes SSi Manual SERIES 9200 63 Programmable Dual loop Model 9200 Programmable Dual loop Controller Default Values Series 9200 Factory defaults August 17 2003 Rev August 6 2004 Values independent of PV type Parameter Default Factory Setting Customer Setting RS 232 Host baud o 1920 E RS 232 Host Mode RS 485 Host baud RS 485 Host Mode RS 485 Slave 1 baud RS 485 Slave 1 Mode RS 485 Slave 2 baud RS 485 Slave 2 Mode Pass code 1 Pass code 2 Web code 1 Web code 2 Web change enable PV 1 Name Temperaturel PV 2 Name Temperature 2 Sooo PV 3 Name Temperature3 AD 1 filter time AD 2 filter time AD 3 filter time AD 4 filter time IN 1 initial scale IN 1 Full scale IN 2 initial scale IN 2 Full scale IN 3 initial scale IN 3 Full scale IN 4 initial scale IN 4 Full scale IN 1 Decimal place IN 2 Decimal pla
41. l show the step s parameter and it s value NOTE A list of opcodes appears in the Appendix of this manual Example Parameter equals OPCODE Value equals SOAK Parameter equals TIME Value equals 3 45 Highlighting the Opcode and soak and pressing the Enter key brings up a screen that shows all of the possible OPCODES Selecting the OPCODE that you want to use for the program step that you are editing and pressing the Enter key If you desire to change the time highlight the time and press the Enter key The next screen is the time edit screen To change the hour press the hour key in the upper right hand corner If you want SSi Manual SERIES 9200 20 Programmable Dual loop Model 9200 Programmable Dual loop Controller to change the minutes press the min key The next screen that pops up in both cases is a numeric keypad Enter the number of minutes that you wish to permanently change the recipe to and press the Enter key If you DO NOT wish to make any changes press the Esc key Note if you wish to only change the minutes you must enter the desired hour s if other than 0 If you have made a change pressing the Enter key takes you back to the Time Edit screen If you wish to make the change press the set key on the right hand side of the screen The next screen to pop up verifies the time has
42. loop Controller There are four possible messages that can occur to describe the instrument communications status N A No instrument is connected Bad No communications exist 222 Communications exist but there are frequent errors 20K Communications exist but there are occasional errors OK Communication is established and working properly This is a view only display Backup Compressed Data Pressing Enter displays the Backup Datalog Data This screen is NOT functional at this time Manual Event Control Pressing Enter displays the Manual Event Control screen hHManual Event Control Evet J tas 0 1 2 J il 5 z O 4 Highlighting a specific event and pressing the Enter key changes the displayed status of the highlighted event Enter This will activate or de activate whatever digital contact is connected to that particular event Pressing the Esc key returns you to the original Menu screen SSi Manual SERIES 9200 24 Programmable Dual loop Model 9200 Programmable Dual loop Controller Probe Burnoff Setup Pressing the Enter key moves you to the Burn off Setup screen This screen shows the parameters and values associated with a probe burn off NOTE All timer functions are in SECONDS Burnoff Time sec Burnoff Recovery Wait Time sec Burnoff Interval min Minimum Burnoff Millivolts and Maximum Burnoff Tempera
43. mber of the recipe that you want to start with and initiate Run e The Hold button places the displayed recipe program in hold Once a decision is made that affects the recipe it may be continued by pressing the Cont button e The Cont button re starts the displayed active recipe where it was placed in Hold at e The Alm Ack displays the Alarm Screen From here you can acknowledges the ALARM in most cases it will be acknowledging End of Soak The alarm must be acknowledged to allow the program to go to the next step e The Esc button returns you to the default display screen Quench Zone Instrument Assignments Read only eni o Time Time Remaining speed The Quench Zone Instrument Assignments display shows two groups of information both of which are dependent on CONFIGURATION or OPT CODE use The quench portion will only display if the quench opcode was executed in a program This will then show the total quench time the time remaining and the quench speed The zone group will display the process variables that have been assigned in the zone assignment configuration SSi Manual SERIES 9200 17 Programmable Dual loop Model 9200 Programmable Dual loop Controller Chart The Chart display shows between 15 minutes and 7 days of process variable data on the screen and can be scrolled back to view all of the data stored on the hard drive 72 hour
44. neath the process variable The operator can change the process setpoint by touching the screen area below the large process variable numbers When pressing the Temperature or Carbon setpoint a numeric keypad Is displayed showing the current value and allowing you to enter a new setpoint by simply pressing on the appropriate numeric keys Once the correct setpoint has been entered press the Enter key to make the change When the Enter key is pressed the display returns to the Loop screen The other active keys within the Loop screen are the two A M Auto Manual buttons Pressing either of those buttons moves you to a display page asking for a supervisor or administrative pass code Pressing the proper numeric keys and pressing the Enter button changes the controllers mode from Auto to Manual or from Manual to Auto depending on which mode it was in when you pressed the A M key If you are in the manual mode you may press that button on the Loops screen and a numeric keypad appears allowing you to enter a output to control the loop in a manual mode Also displayed are the probe millivolts the probe temperature and the COF Factor The COF factor can also be adjusted from this screen After pushing the COF button a numeric screen pad pops up and allows the authorized personnel to make the appropriate change SSi Manual SERIES 9200 10 Programmable Dual loop Model 9200 Programmable Dual loop Co
45. nter You should be returned to the original Alarm Setup screen If you are configuring more than one alarm follow the above instructions for each alarm that you are configuring Pressing the Esc key returns you to the Menu screen Relay Assignments Pressing the Enter key moves you to the screen below Parameter Value Assignment loop 2 fwd SSi Manual SERIES 9200 35 Programmable Dual loop Model 9200 Programmable Dual loop Controller Highlighting the relay that you wish to assign and pressing the Enter key takes you to a screen that has the following choices Loop 1 fwd Loop 1 rev Loop 2 fwd Loop 2 rev Loop 3 fwd Loop 3 rev Programmer alarm Alarm 1 Alarm 2 Alarm 3 Event 0 through Event 15 Burn off IN 1 Relay SPA IN 1 Relay SP B IN 1 Relay SP C IN 2 Relay SPA IN 2 Relay SP B IN 2 Relay SP C IN 3 Relay SPA IN 3 Relay SP B IN 3 Relay SP C From these choices you can select which function you wish assigned to Relays 1 through 8 Pressing the Esc key returns you to the Menu screen Relay Set Points Highlighting the above menu option and pressing the Enter key moves the operator to the screen below Highlighting one of the choices below allows the operator to change the value of the highlighted selection using the numeric keypad that pops up Parameter Relay ON SP for IN1 A Relay UFF SP for INI A Relay ON SP for INT E Relay UFF SP for INT E Relay
46. ntroller The Loops screen also allows you to move back to the default Status screen or to the Program screen to view the program currently running on the Series 9200 Dual Loop controller SSi Manual SERIES 9200 11 Programmable Dual loop Model 9200 Programmable Dual loop Controller Menu Display Program Edit CO Factor Entry Burnott Auxiliary Instruments Auxiliary Analog Input shutdown Adjust Date and Time slave Communications Status Backup Compressed Data Manual Event Control Probe Gurnoft Setup PID Loop Setup Event Run Program Setup fone Load TC Setup Port Setup The remaining items on the Menu display are Instrument Setup Zone Assignments Furnace Setup Default Wait Limits Furnace Name Alarm Setup Relay Assignments Relay Setpoints Input Setup Output Setup Passcode and Alarm IP Address Event Control Valve Setup Valve Inputs Programmer Setup Recipe Transfer User Calibration Full Calibration Set Menu Security Read Write Raw Data Tuning Assistant Curve Entry Alternate PID Setup Analog Input Board Setup Al Board Calibration SSi Manual SERIES 9200 12 Programmable Dual loop Model 9200 Programmable Dual loop Controller Menus There are three levels of menus in the Series 9200 e The first level is the operator level These are functions or operations that are typically handled by the furnace operator This menu is accessed without the need for a pass code e
47. p Controller This is used to start a Program stored in the 9200 by contact closure between terminals 21 Digital In Com and 17 Digital In 1 The value entered at Program to run will start with contact closure Pressing Enter pops up the Current Value screen showing the current value currently in the Series 9200 To make an adjustment enter the Program Number using the numeric keypad and press the Enter key This returns you to the original Event Run Program screen which now shows the new Program Number that you have entered If you do not wish to make the change simply press the Esc key which takes you back to the Event Run Program screen with NO change being made to the Event Run Program Zone Load TC Setup Pressing the Enter key takes you to the following screen This screen is used to set up Load Monitor Thermocouples It is normally used in conjunction with an ADAM Module to provide information from the Load Thermocouples There are three modes of operation for Load TC Enable They are Off On and On Alarm To set the mode on Load TC Enable highlight it and press Enter this will open a new window use the Blue Up and Down arrows to highlight the desired mode then press Enter This will enter the selected mode and return you to the Load TC Screen By activating a thermocouple no Conditional Soak will start unless the temperature is with the Default Wait Limits
48. pan Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current Input 2 value XX X UV SSi Manual SERIES 9200 46 Programmable Dual loop Model 9200 Programmable Dual loop Controller Pressing the Next gt key displays the following calibration screen Zero input 3 range 2 Enter zero voltage mV Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Zero input 3 range value Normally terminals 27 and 28 are shorted for this step After entering the new Zero Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current Input 2 value XX X UV Pressing the Next gt key displays the following calibration screen Span input 3 range 2 Enter span voltage sugg 65 00 mV Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Span input 3 range value Normally terminals 27 and 28 h
49. rent time and date You can change the parameters and place the note at whatever time and date is required Pressing the OK key takes you back to the real time chart page Pressing the Realtime key bring the chart display back to the current time The View key allows you to look at the NOTES that have been stored with the chart SSi Manual SERIES 9200 18 Programmable Dual loop Model 9200 Programmable Dual loop Controller Alarm Ack The Alarm Ack button displays the Active Alarm screen From which you can acknowledges any alarms that have been configured or that have been made part of the recipes that run on the Series 9200 If a recipe has an alarm as a step the alarm must be acknowledged before the recipe will continue to the next step Data Logging using Flash Card SEE THE WARNING Section of the Manual before removing flashcard The Advantech TPC 6425 642 SE touch screen operator interface utilizing a Compact Flash card allows the unit to data log the parameters setup by a qualified SSi technician Should a customer not take his data offline in a timely manner the data will be over written the oldest data being that which is over written first Here is how it works 1 When the ADVANTECH operator interface detects that there is less than 5 disk space left on the Compact Flash card an alarm will be displayed on the main interface screen stating x disk space remaining overwrite at 3 In
50. ressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current CJ value XX X F Pressing the Next gt key displays the following screen Zero Input 1 Range 0 Enter zero voltage mV Calibrate Edit SSi Manual SERIES 9200 44 Programmable Dual loop Model 9200 Programmable Dual loop Controller Pressing the Edit button displays a numeric keypad allowing you to change the Zero input 1 range value Normally terminals 31 and 32 are shorted for this step After entering the new Zero Input value you must press Calibrate Pressing the Calibrate key stores the appropriate value Pressing the Done will return you to the User Calibration Screen The current value is displayed directly above the bottom row of buttons as Current Input 1 value XX X UV Pressing the Next gt key displays the following calibration screen Span input 1 range 0 Enter span voltage sugg 2000 mV Calibrate Edit Pressing the Edit button displays a numeric keypad allowing you to change the Span input 1 range value Normally terminals 31 and 32 have 2000 mV applied for this step After entering the new Span Input value you must press Calibrate Pressing the C
51. rs SSI AC20 Yokogawa 750 Honeywell UDC3300 Dualpro 1 Modbus Dualpro 2 Modbus Dualpro 1 MMI Dualpro 2 MMI Eurotherm 2404 Eurotherm 2500 Carbpro v3 5 Carbpro v3 0 CarbPC 9200 Loop 1 IR Base This list of controllers includes the following Temperature controllers e SSI 7EK e Yokogawa 750 e Honeywell UDC3300 SSi Manual SERIES 9200 28 Programmable Dual loop Model 9200 Programmable Dual loop Controller Dualpro 1 Modbus Dualpro 2 Modbus Dualpro 1 MMI Dualpro 2 MMI Eurotherm 2404 Eurotherm 2500 Unipro v3 5 Unipro v3 0 Carbpro v3 5 Carbpro v3 0 10Pro DualPro IN C 9200 LP1 9200 LP2 9200 LP3 9100 LP1 Eurotherm 2704 Ip1 Eurotherm 2704 lp2 Eurotherm 2704 lp3 VC BASE 1 VC BASE 2 VC BASE 3 VC BASE 4 AIPC This list of controllers includes the following Event controllers SSI AC E Yokogawa 750E Mod Mux Dualpro E Modbus Dualpro E MMI Carbpro E v3 5 Carbpro 2 v3 0 Eurotherm 2500 SSI 8 8 9200E Micrologox PLC SSi Manual SERIES 9200 29 Programmable Dual loop Model 9200 Programmable Dual loop Controller Selecting for example the SSi AC20 the following screen is shown Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 Parameter ale Controller SS AO Port slave 1 Address LU Assignment Atmosphere Temperature Events Quench Using the blue UP and DOWN arrow keys highlight the desired selection and press the Enter key This return
52. rument Number defines the Slave Instrument to be placed in hold normally used with Soak if the Process Variable goes below the value entered in Hold Minimum PV or above Hold Maximum PV Highlighting your choice to be changed and pressing the Enter key moves you to a numeric keypad that allows you to enter a new value by touching the appropriate keys Once the you have made the change pressing the Enter key takes you back to the previous screen Once again pressing the Esc key takes you back to the Event Control screen without making the changes Event for Program Run defines which Event Contact will start the program identified on the Event Run Program Setup Screen Event for Program Reset defines which Event Contact will reset the program currently running NOTE this will only reset the program all setpoints events etc will remain in their last state SSi Manual SERIES 9200 41 Programmable Dual loop Model 9200 Programmable Dual loop Controller Valve Setup USED ONLY IN THE NITRIDING VERSION Pressing the Enter key makes the following screen appear 0 Filter Factor g200 Program Alarm off 3200 Alarm 1 Off 3200 Alarm 2 Off 3200 Alarm 3 Off Digital Input O Off Digital Input off Digital Input 2 off Digital Input 3 off Digital Input 4 Off Digital Input 5 off Digital Input E off Valve Inputs USED ONLY IN THE NITRIDING VERSION SSi Manual SERIES 9200 42 Programm
53. s at a time The vertical timelines change as the time changes on the screen A chart is available for the LP1 and LP2 only and a chart is avallable for the LP1 and LP2 plus their setpoints You can toggle between the two charts by pressing the PREV and the NEXT keys Prev pass Next Jos a gt Note Reame hous View Ese_ The Prev and Next arrows change the display from one chart to another i e from just process variables to process variables and setpoints The blue RIGHT and LEFT arrows move the displayed chart along the horizontal axis going back and forward in time and then returning to real time The and keys change the time window displayed on the screen The Note key allows the operator to enter a note on the chart similar to writing on a paper chart The note shows up when the chart is printed out using the utility software included with the Series 9000 instrumentation The interface must be the ADVANTECH 5 7 inch with the flash card Pressing the Note key displays an alpha numeric keypad asking for operator ID or Initials Pressing the appropriate keys and then pressing the lt Enter key displays another alpha numeric keypad and prompts the operator to enter a note After pressing the keys on this keypad and then lt Enter key the next screen displayed asked you where you want the note written The default choice is the cur
54. s you to the previous screen and shows you the instrument that you have chosen and then will allow you to make some changes per the parameters shown An address of 0 is a non defined Instrument Pressing the Esc key will return you to the Menu screen SSi Manual SERIES 9200 30 Programmable Dual loop Model 9200 Programmable Dual loop Controller Zone Assignments WARNING This screen should not be changed without consulting SSi at 800 666 4330 The zone assignment feature allows the SERIES 9200 program to change set points on all instruments of a multi zone furnace The SERIES 9200 has up to five 5 temperature and atmosphere zone assignments available The SERIES 9200 programmer looks for appropriate zone assignments whenever a set point Is to be sent to the atmosphere or temperature controller The temperature set point is sent to every instrument number in the temperature zone assignment Assignment U Assignment 1 Assignment 2 Assignment 3 Assignment 4 Parameter Value Atm Instrument Number Atm Zone Number Temp Instrument Number Temp Zone Number If the ZONE OFF Zone Offset opcode had been used in the program the set point sent to the specified zone instrument will have the offset added For example a 3 zone pit furnace where the bottom zone usually has a higher set point The middle zone and the top zone usually have a lower set point The bottom zone temperature controller is assigned to zone 1 the m
55. sphere percent output The temperature data is the high limit point for the temperature SSi Manual SERIES 9200 59 Programmable Dual loop Model 9200 Programmable Dual loop Controller percent output The atmosphere data is the high limit point for the atmosphere percent output This alarm remains active until the program ends ID SET This opcode is used to set the ID number to the value specified in the temperature data The atmosphere and option data are not used The ID number is provided as a feature to track loads or jobs and is not used by any controller ID INC This opcode increments the ID number by one No data Is required ID INQUIRY This opcode is used to compare the ID value to the value in the temperature data The option data is equal high or low The L M T opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results JUMP The JUMP opcode is used to goto another program when no return is needed The option data is the program number to execute next LIMIT This option is used to place a time limit on a wait or inquiry step The option data is the time limit to wait in hours and minutes Should the time run out before the wait or inquiry is satisfied an alarm occurs LOW AL This opcode is used to enable a low limit alarm on the temperature process an
56. starts to drop When Output drops below 80 PID operation returns to normal with Reset and Rate applied SSi Manual SERIES 9200 25 Programmable Dual loop Model 9200 Programmable Dual loop Controller Normally Overshoot is caused by a buildup of the Reset error term by ignoring this term until the temperature is with PB the Reset term is minimized the thus reduces the overshoot error You should be cautious not to set the Change setpoint value too low E g if the furnace controls 1700 in a steady state at 50 output and you set the Change setpoint value to 40 and the PB value is low you could find yourself in a situation where you never see 40 output and remain in a PB only control mode Default PID Parameters for Loop 1 Carbon and Loop 2 Temperature Loop 1 Default PID Parameters Loop 2 Default PID Parameters Proportional Band 20 Proportional Band 4 0 Reset 10 Reset 0 10 Reset 010 Rate 0 Cycle time 16 Cycle time 60 The Cancel key on some of the screens returns you to the previous screen without any changes be effected The Esc key takes you back to the Menu screen Event Run Program Setup Pressing the Enter key takes you to a screen labeled Event Run Program 0 to use buffered Event Run Program 0 to use buffered Parameter Value Program to run SSi Manual SERIES 9200 26 Programmable Dual loop Model 9200 Programmable Dual loo
57. t recorder or an analog input board in a PLC Pressing the Enter button assigns whichever parameter you have highlighted as the value for the assignment parameter The blue UP and DOWN arrow keys highlight either Output 1 or Output 2 Pressing the Enter key takes you to a List of of outputs Selecting an output returns a screen similar to the one below Parameter Value Assignment Offset es Rage OOO Pressing the Esc key returns you to the configuration menu Passcode and Alarm Highlighting Passcode and NC NO and pressing the Enter key takes you to the following screen Web Level 2 Code Contact is Open NO 1 Alarm Text Setup Alarm 0 User Alarm 0 Alarm 99 User Alarm 99 The values shown in the above table are the default values The parameter No Alarm means that if there is NO CONTROLLER ALARM the controller alarm relay is NO Scroll down until NO ALARM is highlighted Press Enter On the numeric keypad use a 1 and press the Enter key to change the state of the relay to Contact is Closed and use a 0 and press the Enter key to change the state of the relay to Contact is Open This allows the operator to assign the controller alarm as a NC contact such as a 1400 F alarm When highlighting a parameter and pressing the Enter key a numeric keypad is displayed allowing you to enter your value Enter that value using the
58. the change press the Set button twice to have the change take place This returns you to the program edit screen At this time you can choose to save the program as the same number or if you have edited the program to save the program as a new recipe number make the choice at this time and press the Save button This is a quick way to make new recipes using an already existing recipe and changing only those steps that need to be changed Pressing the Cancel button on either display takes you back to the edit screen without making any changes SSi Manual SERIES 9200 57 Programmable Dual loop Model 9200 Programmable Dual loop Controller Chapter 4 SERIES 9200 Opcode s Programmer Description The SERIES 9200 series Atmosphere Temperature Recipe Programmer provides a convenient operator interface and recipe programmer The programmer uses enhanced Opcodes that reduce the number of steps required for a program Each step consists of an opcode a temperature value an atmosphere value and an option value The opcode determines how and if each of the three values are used Opcode s NO OP This no operation code does nothing and is used as a place hold on programs that are less than 12 steps ALARM This alarm function is used to notify the operator that an operation is complete or that a manual action is required By use of the Passcode and Alarm Screen up to 99 User Alarms can
59. the settings The No response returns you to the initial status screen Pressing the login key takes you to the Numeric Keypad enter password screen Entering the correct password the default password is 2 displays the supervisor menu which includes the entire list of menus necessary to configure the Series 9200 These are explained in detail in Chapter 2 Configuration SSi Manual SERIES 9200 15 Programmable Dual loop Model 9200 Programmable Dual loop Controller Program Display Pressing the Program key displays the default program status page Batch 1 _ Soak Adjust Program 1 status stopped 0 00 Remaining Time step 0 00 Total 0 00 Load SETPT 1750 Weal SETET 1700 walt Stop SOAK 1 00 EW T OIJT 3 0 SETPT wait DELAY 10 E T QUT 3 0FF SETPT I wait SUAK 0 30 E T QUT 1 0 ALARM 1 E T QUT 1 OFF o DE The Program Status display shows the last program loaded into the program run buffer and its status If the program is running the active step number is highlighted and the Status is Running A red ALM block in the top right corner of the screen displays an alarm condition The Program display has six active buttons located on the right side of the display These are activated by touching the inside of the blocks The active buttons are Soak Adjust Load Stop Hold Cont Alm Ack Alarm Acknowledge and Esc e The Soak Adjust button allows you to enter a new
60. third use for the Ethernet Port is the primary communications connection for the Configurator Software Mechanical Installation The Model 9200 operator interface is generally flush mounted either in an existing enclosure on a plate that will be retrofitted to an existing enclosure or on a new enclosure specifically designed for it s particular application Installation begins by securing the new enclosure to the floor or wall securing the retrofit plate to the door of the existing enclosure or flush mounting the operator interface in a cut out of the existing enclosure When tightening the retaining clips on the Operator Interface it is important to make them snug but not to over tighten them Over tightening can warp the bezel and cause irreparable damage to the Operator Interface The DIN rail mount portion of the controller the Model 9200 and the 24 VDC power supply needs to be located in close proximity to the existing wires that were connected to the older control unit being replaced These units should be secured prior to making any electrical connections SSi Manual SERIES 9200 7 Programmable Dual loop Model 9200 Programmable Dual loop Controller Electrical Installation The Model 9200 requires 24VDC 4 Watt 60 Hz single phase power A 24 VDC power supply is required and is generally included as part of the Model 9200 system This power supply has a universal input that can accept between 60 and 265VAC Power should be applie
61. tions we recommend Schaffner FN321 or FN612 e Routing of wires To minimize the pick up of electrical noise the wiring for low voltage DC and particularly the sensor input should be routed away from high current power cables Where it is impractical to do this use shielded cables with the shield grounded at one end SSi Manual SERIES 9200 4 Programmable Dual loop Model 9200 Programmable Dual loop Controller About This Manual This instrument is designed to be custom configured for each specific application and customer need The applications addendum s to the general manual include atmosphere control vacuum furnace control and Nitriding control Dissociation Each addendum is application specific showing the specific screens and terminal connections Controller Description The Model 9200 is a multi loop Proportional Integral Derivative PID controller that can be custom configured to control a variety of different applications General features of this product include The Model 9200 is powered by 24 VDC not LINE Voltage Please be careful when connecting power to this controller Connecting anything other then 24 VDC will cause serious damage Approximate Box Dimensions 2 75 x 4 x 4 5 Power Requirements 24VDC 4 Watts Digital Output Rating 24VDC 1 AMP Analog Output Load Rating 1000 Ohms Total Controller Enclosure Rating IP10 hand protected Number of RS232 Ports Eight 8 Three 3 The
62. ture Digital IN 3 starts burnoff If the burn off does not force the oxygen probe to read below 800 mV s then is does not record the burn off and if the maximum temperature reaches a value greater than the value indicated it will shutdown the burn off procedure to prevent damage to the probe Signal input at Digital Input 3 could be used to Initiate probe burnoff Highlighting any of the parameters and pressing the Enter key displays a numeric keypad which allows the operator supervisor to change the current value Pressing the Enter button after pressing the keypad to change the value moves you back to the Burn off Setup screen Pressing the Enter button or the Esc button at this point takes you back to the Menu screen PID Loop Setup Includes cycle time and more Pressing the Enter key moves you to the PID Screen showing you Loop 1 and it s control parameter i e Carbon etc and Loop 2 and it s parameter i e temperature The TOP two blue arrows move you from one loop to the other Pressing the Down top arrow moves you from Loop 1 to Loop 2 Below each of the loops are shown the PID parameters as they exist in the Series 9200 at that particular moment Highlighting the Loop and pressing the Enter key activates the lower two UP and DOWN blue arrow keys these are separated by the Enter key Using the lower UP and DOWN arrow keys allows
63. tware and Firmware information will be displayed e The Loops button will switch the display to the two control loops Carbon on the left and Temperature on the right e The Menu button will switch to the menu The blue UP and DOWN arrow keys move you from one selection to another The Enter button will enter the selected Menu Screen if access is authorized e The Program button will switch to the Program Display This is a companion display to the status screen and is described below e The Quench Zone button will switch to the Quench and Zone display This is a companion display to the status screen and is described below SSi Manual SERIES 9200 9 Programmable Dual loop Model 9200 Programmable Dual loop Controller e The Chart button will switch the display to the video recorder display Use of the Chart display is explained below e The Alarm Ack button is used to acknowledge an alarm The alarm is displayed in the lower left hand corner of the status screen A red ALM block in the top right corner of the screen displays an alarm condition The alarm will either be a flashing number which indicates a program operator alarm or a flashing message which indicates a program system alarm Loops Display 0 39 1 05 0 40 C ASH Probe 1090 mV 1702 F COF Program COF 162 The current process variable is displayed at the top with each loop set point displayed be
64. uled the test status the countdown timer the probe mV s the probe T C when the last burn off date the last impedance test date and the time that it took for the probe to recover The Auxiliary Instruments display shows the following information Instrument Pu 1 2 J 4 5 E O OO dI doit o i oO O ORC The instruments slaved to the Series 9200 and their process variables The Auxiliary Analog Input display shows the information from any attached Adam Modules such as load T C s flows from Waukee Tronic flow meters etc SSi Manual SERIES 9200 14 Programmable Dual loop Model 9200 Programmable Dual loop Controller The Do you want to Shutdown the Model 9200 screen pops up when you press the Shutdown key Two responses are possible Yes or No When you shutdown the ADVANTECH interface the SERIES 9200 controller is still functioning You can monitor it by connecting the ETHERNET connection to a laptop computer using Internet Explorer and assigning a legitimate IP address NOTE Shutting down the ADVANTECH Operator Interface does not turn off the Series 9200 The shut down procedure must be done to remove the flashcard Indicating Yes and pressing the ENT key shows you a typical computer screen with the start button in the bottom left hand corner You can now turn the power off to the operator interface without upsetting any of
65. ut display shows the following information Burnout Impedance test when the next automated burnout is scheduled the test status the countdown timer the probe mV s the probe T C when the last burnout date the last impedance test date and the time that it took for the probe to recover This screen will allow personnel to start a Probe Burnoff or Impedance Test by highlighting the desired test and pressing the Enter button SSi Manual SERIES 9200 22 Programmable Dual loop Model 9200 Programmable Dual loop Controller Auxiliary Instruments Read onl The Auxiliary Instruments display shows the following information The instruments slaved to the Series 9200 and their process variable Auxiliary Analog Input Read only The Auxiliary Analog Input display shows the information from any attached analog input modules such as load T C s flows from Waukee Tronic flow meters etc Shutdown Display The Shutdown selection pops up another screen asking whether or not you wish to shutdown the interface with the Series 9200 Two responses are possible Yes or No Yes shows you a typical computer screen with the start button in the bottom left hand corner You can now turn the power off to the operator interface without upsetting any of the settings The No response returns you to the initial status screen Remember that shutting down the operator interface does not s
66. ut of the slot To replace the flash card simply return the card to the slot making sure that the release button is in it s UP position and replace the flash card cover to it s proper position To restore power to the unit move the black switch to the right or ON position Operator Interface Screen Saver The operator interface has a default screen saver It automatically blanks the screen after ten 10 minutes of non activity To dis engage the screen saver simply touch the screen and it will re appear SSi Manual SERIES 9200 8 Programmable Dual loop Model 9200 Programmable Dual loop Controller Chapter 1 INSTALLATION Mounting The Series 9200 Operator Interface mounts into a panel or on a plate by using the enclosed 8 mounting brackets With the exception of the Operator Interface these items can be mounted on a standard DIN rail for mounting inside an electrical enclosure SSi supplies a 10 foot communications cord with the two connectors and the piece of DIN rail required for the components that have been ordered Operator Interface Cutout 7 40 W X 5 56 H Default Status screen Display The Status display shows the atmosphere and temperature controller information as well as an overview of the programmer There are six active buttons on the status display Loops Menu Program Quench Zone Chart and Alarm Ack One hidden button is located behind the SSi Logo By activating this button selected Sof
67. value for the time remaining in the current soak or ramp cycle A soak or ramp cycle must be running for a change in soak ramp time to be adjusted e The Load button allows the operator to enter the recipe number to be run and to view the recipe before pushing the run button Pushing the run button starts the recipe If a recipe program is running and the operator enters a new recipe program it can be viewed and modified The recipe does not become active until the run button is pushed Pressing run places the program currently being viewed in the active memory and will begin to run the new recipe You can start the program in any step simply by moving the highlight down to the step that that the program needs to be started in and then pressing the Run key While reviewing the program that is about to be run certain parameters within those steps can be modified You can change the set points the time and the options You CAN NOT delete a step or modify it s OPT CODE SSi Manual SERIES 9200 16 Programmable Dual loop Model 9200 Programmable Dual loop Controller e The Stop button stops the recipe program that is currently displayed Stop means exactly that It stops the program It is NOT a hold button See hold below To re start the program if it has been stopped you must use the load button enter the recipe number and then highlight the segment nu
68. variety of input and output combinations allows SSi to configure the Model 9200 to control furnace atmosphere temperature and carbon to control vacuum furnaces temperature and vacuum gauges and to control nitriding temperature dissociation and back pressure There are special occasions where the three analog inputs have been used to control 3 zones of temperature SSi Manual SERIES 9200 5 Programmable Dual loop Model 9200 Programmable Dual loop Controller Model 9200 Terminals Connections SUPER SYSTEMS INC 800 666 4330 ATAN Supersystems com 1 24VDC COM 12 RELAY OUT 5 22 SLAVE 2 RS485 2 24 VDC 13 RELAY OUT 6 23 SLAVE 2 RS485 3 R5485 RT 14 RELAY OUT 7 24 4 20mA OUT 1 4 R5485 RT 15 RELAY OUT 8 NC 25 4 20mA OUT COM 5 SLAVE 1 RS485 16 RELAY OUT 8 NO 26 4 20mA OUT 2 6 SLAVE 1 R5485 17 DIGITAL IN 1 27 ANALOG IN 3 7 RELAY COMMON 18 DIGITAL IN 2 28 ANALOG IN 3 RELAY OUT 1 19 DIGITAL IN 3 29 ANALOG IN 2 9 RELAY OUT 2 20 DIGITAL IN 4 30 ANALOG IN 2 10 RELAY OUT 3 21 DIGITAL IN COM 31 ANALOG IN 1 11 RELAY OUT 4 32 ANALOG IN 1 SSi Manual SERIES 9200 6 Programmable Dual loop Model 9200 Programmable Dual loop Controller Additional Features The Operator Interface touch screen contains a removable compact flash card that can be used to transfer data from the Model 9200 to a computer This flash

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