Southwest Specialty Products Sonoran Unvented 36 User's Manual
Contents
1. REPLACEMENT AND ACCESSORY PARTS BEFORE ORDERING Please have your fireplace s model name or number and the part number of the item s you are ordering ready Refer to the parts list and diagrams when ordering replacement parts Repair parts or accessory items may be bought from your distributor dealer All product specifications are subject to change without notice IF ANY PARTS ARE DAMAGED DO NOT INSTALL CONTACT DEALER FOR REPLACEMENT OPTIONAL ARCHED FRONT FIREBOX Q Q N oo Occ coo Sor lt FCa vE SO zaonen a eek OO0OOL 0 2 gt 2 Part Back Center Section2. SOUTHWEST FIREBIRD MFG SONORAN UNVENTED Model 36 42 48 INSTALLATION INSTRUCTIONS PREFABRICATED MODULAR MASONRY UNVENTED SONORAN 36 42 48TO BE USED WITH UNVENTED GAS LOGS SAVE THIS BOOK This book is valuable In addition to instructions for installing and maintaining this fireplace it contains information that will enable you to obtain replacement parts or optional accessory items when needed Keep it with your other important papers CHECK LOCAL CODES BEFORE INSTALLATION Carefully review the instructions supplied with the decorative type unvented room heater for the minimum fireplace size requirement DO NOT INSTALL AN APPLIANCE IN THIS FIREBOX UNLESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATION WARNING If the information in this manual is not followed exactly a fire or explosion may cause damage personal injury or loss of life FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switches do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you can not reach your gas supplier call the fire department FOR USE ONLY WITH LISTED GAS FIRED UNVENTED DECORATIVE ROOM HEATER NOT TO EXCEED 40 000 BTU H DO NOT BUILD A WOOD FI
3. on the base inside firebox to ensure the walls are plumb and perpendicular to the floor of the firebox Using 4 level make sure the walls are level front to back amp side to side Proceed with assembly of top section Remember to moisten all mating bonded surfaces before applying adhesive Take care to maintain firebox front opening dimensions Square amp plumb or any future installation of glass doors Etc will be difficult if not impossible C TOP SECTION INSTALLATION Apply refractory mortar to the top edges of the center section with a liberal3 wide by 4 thick trip of refractory mortar applied on the edges Align with the back sides and front of the center section WARNING DO NOT BLOCK REQUIRED AIR SPACES WITH INSULATION OR ANY OTHER MATERIAL DO NOT OBSTRUCT EFFECTIVE OPENING OF FIREPLACE WITH ANY TYPE OF FACING MATERIAL COMBUSTIBLE MATERIAL MUST NOT BE IN CONTACT WITH THE BLACK FRONT FACE OF THE FIREPLACE MANTLE CLEARANCES Woodwork such as wood trims mantles and other combustible materials must be placed at least 6 inches away from the opening of the fireplace Combustible material above and projecting more than 11 1 2 inches from the front face of the fireplace must be placed at least 12 inches away from the fireplace opening ref NFPA std 8 2 3 3 Mantles or any other combustible material also may come up to the side periphery of the face of the fireplace as long as the projection
4. the refractory hearth floor To remove pry knockout inside fireplace with a chisel screwdriver or sharp object until Knockout is released Use masonry drill bit to remove remaining firebrick Remove fragmented portion of refractory 2 Remove gas line cover plane on right or left hand side of fireplace depending on which way incoming gas line is routed to the fireplace Pull out insulation from gas line sleeve 3 Run a 1 2 inch NPT black iron gas line into the fireplace 8 1 2 inches from the floor and route into the fire chamber through the gas line sleeve If using a raised platform add height of platform to specified 8 1 2 inches Provide sufficient gas line into fireplace chamber for fitting connection NOTE Secure incoming gas line to wood framing to provide rigidity for threaded end 4 Re pack insulation around gas line and into sleeve openings Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement Either install decorative gas appliance per instructions included with appliance or cap off gas line CAUTION All gas piping and connections must be tested for leaks after installation is complete With gas turned ON apply a soap and water solution to all connections and joints If bubbles appear leaks can be detected and corrected DO NOT USE AN OPEN FLAME FOR LEAK TESTING DO NOT OPERATE ANY APPLIANCE IF A LEAK IS DETECTED The gas pipe is only intended for con
5. trim Floor No thermal protection required Floor in front flush to fireplace opening 0 to combustable Floor under unit Part Preparation Sonoran 36 247 Sonoran 42 24 Sonoran48 24 a Width of firebox Sonoran 36 45 Sonoran 42 51 Sonoran 48 57 Inspect all parts amp using scraper or painter s tool clean part corners edges if needed Make sure all mating surfaces are clean and free of excess dust amp debris Using 4 brush or a spray bottle thoroughly moisten all bond surfaces THIS MUST BE DONE TO ENSURE PROPER ADHESION OF COMPONENTS AND SEALING OF JOINTS IF ANY PARTS ARE DAMAGED DO NOT INSTALL CONTACT DEALER FOR REPLACEMENT FIREBOX A BASE PEDESTAL PREPARATION Make sure floor is level B CENTER SECTION INSTALLATION 2 PARTS The center back wall consists of 2 sections assembled against each other DO NOT BOND FRONT amp REAR SECTIONS TO EACH OTHER Apply a 3 wide X 4 thick bed of refractory adhesive to base approximately 1 in from edges of sides and back Where sides and back will sit Stand both sections of back wall on base and support while applying adhesive to cover the join line between front amp rear sections The coating of cement should cover the seam all around the outer edges of the back wall This coat should be smooth but not excessive 1 8 thick max Assemble side walls bond beam up to base and back wall assembly Use carpenters square placed
6. with Teflon tape or pipe joint compound check with local codes as to the use of Teflon tape Compounds used on threaded joints of gas piping shall be resistant to the action of Liquefied Petroleum LP or Propane and should be applied lightly to ensure excess sealant does not enter the gas line Complete your gas installation by connecting incoming gas line to regulator Secure all joints tightly with wrench but do not over tighten If a flexible gas line is used take care not to kink connector Repack insulation in and around the conduit sleeve and flexible gas line CAUTION All gas piping and connections must be tested for leaks before the installation is completed After ensuring that the gas valve is on apply a soap and water solution to all connections and joints If bubbles appear leaks can be detected and corrected DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPERATE ANY APPLIANCE IF A LEAK IS DETECTED N 36 52 from corner Fa 22 42 65 from corner 4 48 70 from corner 2 4 Depth of firebox 36 73 1 2 42 91 1 2 48 99 1 2 CLEARANCES MINIMUM CLEARANCES TO COMBUSTIBLES ARE Enclosure 0 from side of unit to framing 2 from top of unit to combustables 0 5 from back of unit to combustables In front 5 from fireplace opening to side wall 12 from Fireplace opening to Mantel 7 from fireplace opening to Top Trim 3 from fireplace opening to side
7. RE Manufactured by Southwest Firebird Manufacturing Inc 4646 Menaul N E OMNI Test Laboratories Inc Albuquerque NM 87110 LISTED FACTORY BUILT FIREPLACE Test UL 127 ANSI Z21 91 Standard INTRODUCTION BEFORE YOU BEGIN Before beginning the installation of your Unvented Fireplace read these instructions through completely The Southwest Firebird Manufacturing Inc warranty will be voided by and Southwest Firebird Manufacturing Inc disclaims any responsibility for the following actions A Modification of the fireplace or any of the components manufactured by Southwest Firebird Manufacturing Inc unless otherwise permitted by Southwest Firebird Manufacturing Inc B The use of a fireplace insert or any other component part not approved by Southwest Firebird Manufacturing Inc in combination with a Southwest Firebird Manufacturing Inc fireplace C Installation and or operation in a manner other than instructed in this manual D The burning of anything other than the type of gas approved for use in this gas Unvented Fireplace The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z2231 1 1988 NFPA 54 NOTE Installation and repair should be done by a qualified installer familiar with fireplaces The fireplace system should be inspected and cleaned before use and periodically thereafter especially during the heating season to prevent the excessive build up of
8. from the front face falls within the limits shown above GAS SUPPLY TESTING NOTE This section is intended as a guide for qualified technicians installing gas to this Unvented Fireplace DO NOT CONNECT UNVENTED FIREPLACE BEFORE PRESSURE TESTING GAS PIPING DAMAGE TO GAS VALVE MAY RESULT AND AN UNSAFE CONDITION MAY BE CAUSED The appliance and it s individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa GAS LINE INSTALLATION NOTE This section is intended as a guide for qualified technicians installing gas to this Unvented Fireplace GAS LINE HOOK UP SHOULD BE DONE BY YOUR GAS SUPPLIER OR A QUALIFIED SERVICE PERSON NOTE BEFORE YOU PROCEED BE SURE YOUR GAS SUPPLY IS OFF A gas line may be installed for use with a decorative gas appliance available through your local distributor Use only 1 2 inch black iron pipe and appropriate fittings When installing a gas line a shut off valve designed for installation outside the fireplace is recommended Installation procedure 1 Remove the knockout indentation on the refractory or firebrick wall located approximately 2 inches above
9. inimizes modifications on existing framing will make installation easier A flush installation is recommended where living space is limited or at a premium Check local codes for any restrictions Projected installations can extend any distance into the room A projection may be ideal for a new addition on an existing finished wall Corner installations make use of space that may not normally be used and provides a wider and more efficient range for radiant heat transference An internal wall installation provides a discreet option for room separation and can also be ideal as an addition to existing wall IN SELECTING A LOCATION THE FOLLOWING PRECAUTIONS MUST BE OBSERVED 1 Install in an area providing ventilation and adequate combustion air 2 Due to high temperatures the Unvented Fireplace should be located out of traffic and away from furniture and draperies 3 NEVER obstruct the front opening of the Unvented Fireplace or the flow of combustion and ventilation air Keep control compartments accessible 4 Do not locate in the vicinity where gasoline or other flammable liquids may be stored The Unvented Fireplace area must be kept clear and free from these combustible materials 5 DO NOT INSTALL THIS UNVENTED ASSEMBLY IN SLEEPING QUARTERS Preparation for Firebox Assembly Tools Needed 4 plastic putty knife or metal drywall knife Metal scraper or painter s tool 4 disposable coarse paint brush Carpenters square 4 le
10. nection to a decorative gas appliance that 1 incorporates an automatic shut off device and 2 complies with the Standard for decorative gas appliances for Installation in Vented Fireplaces ANSI Z21 60 1 990 The gas pipe must be installed in accordance with the National Fuel Gas code ANSI Z223 1 1992 FINISHING THE FIREPLACE FIREPLACE FACING Any non combustible material may be used for facing glass tile brick etc as long as proper clearances are maintained refer to section on clearances and fireplace openings are not blocked or obstructed in any way Use only heat resistant non combustible mortar or adhesive to secure facing material to front of fireplace When placing facing at the upper edge of the effective opening of the fireplace install an U shaped piece of metal extending the full width of the opening Secure metal with sheet metal screws at a distance high enough from the edge as to not interfere with the operation of the doors This ensures that the facing material over time should not block the opening if it were to lose cohesion OPERATING GUIDELINES AND MAINTENANCE INSTRUCTIONS When lit for the first time the Unvented Fireplace will omit a slight odor for about an hour or two This is a normal occurrence which is due to the curing of logs and burn in of internal paints and lubricants used in the manufacturing process Keep control compartment logs burners and area surrounding the logs clean by vacuuming or b
11. rushing at least twice a year Temporary removal of the log set may ease the cleaning of the burner and pilot assembly In cleaning take care not to alter the settings on the pilot assembly The firebox canopy must not be modified or replaced with a canopy that may be provided with the unvented decorative room heater THE LOGS CAN GET VERY HOT HANDLE ONLY WHEN COOL Installation and repair should be done by a qualified person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean WARNING Any change to this heater or its controls can be dangerous FOR LIGHTING AND OPERATING THIS UNVENTEDFIREPLACE PLEASE REFER TO THE UNVENTED GAS LOGS MANUFACTURER S INSTRUCTION MANUAL Never obstruct the flow of combustion and ventilation air Keep the front of the fireplace clear of all obstacles and materials WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND TO STAY AWAY FROM THESE TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE FIREPLACE FOR FURTHER OPERATING GUIDELINES INSTRUCTIONS AND WARRANTY INFORMATION REFER TO YOUR OWNER S MANUAL OR CONTACT YOUR AUTHORIZED DEALER
12. soot and creosote and to ensure a safe operating system THIS FIREPLACE IS NOT INTENDED TO BE USED AS A PRIMARY SOURCE OF HEAT Model Sonoran Unvented 36 42 48 is intended and approved for installation in either residential homes or buildings of standard construction This model is not for use in mobile homes DO NOT INSTALL THIS UNVENTED ASSEMBLY IN SLEEPING QUARTERS This model s serial number and other specific rating information may be found on the OMNI Test Laboratories Inc RATING PLATE located inside the fireplace opening This Southwest Firebird Manufacturing Inc fireplace and its approved components are safe when installed according to this installation manual and operated as recommended by Southwest Firebird Manufacturing Inc Unless you use Southwest Firebird Inc approved components tested for this fireplace YOU MAY CAUSE A FIRE HAZARD SELECTING LOCATION PROPER INSTALLATION is the most important step in ensuring a safe and continuous operation of this fireplace This fireplace complies with UL 127 as a FACTORY BUILT FIREPLACE and is tested and listed by OMNI Test Laboratories Inc To determine the safest and most efficient location for your Unvented Fireplace you must take into consideration the following guidelines 1 The location must allow for all proper clearances see Page 4 2 Consider a location where heat output would not be affected by drafts air conditioning ducts windows or doors 3 A location that m
13. vel Optional Tool SWF assembly jig system Frame amp Straps FRAMING Construct framing using dimensions applicable to your particular installation lf the fireplace is installed on a combustible material the bottom heat shield is required with 4 clearance to combustible with 1 1 4 airspace Framing height is a minimum of 55 Construct framing using dimensions shown depending on your particular installation A 36 long 1 2 NPT SCHD 40 flexible gas line complying with the National Fuel Gas Code ANSI 2223 1 1988 NFPA 54 may be run from the regulator to the exterior of the Unvented Fireplace for access to your incoming 1 2 NPT black iron gas line or you may route incoming gas line directly to the regulator The incoming gas line may be routed towards the Unvented FRAMING DIMENSIONS Fireplace either from the left hand or right hand sides of the Widths A HeightB Depth Unvented Fireplace s outer surround Remove the gas line Sonoran 36 44 39 27 cover plate from the Unvented Fireplace s outer surround at Sonoran 42 50 39 27 the location to be used Remove insulation from inside the Sonoran 48 56 39 27 gas line conduit sleeve Run gas line through until regulator can be reached A sediment trap should be included between incoming gas line and regulator connection The sediment trap must extend a minimum of 3 down below the center of the incoming pipe Prepare incoming black iron gas line
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